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The Snack Food Bagmaker: Ishida Co.,Ltd

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Atlas bagmakers can package snacks and other products at speeds up to 250 bags per minute. They offer various models and configurations to suit different bag sizes and throughput needs.

Atlas bagmakers feature exclusive control technology in the sealing jaws and film feeding/product charging processes, maximizing productivity and minimizing raw material waste. They also offer quick changeovers, automatic film centering, and bag length calculation functions.

Ishida uses an original stripping device, former shape, and BB blow function to prevent product in seals and ensure even charging. The backseal unit creates uniform, wrinkle-free seals using a hot steel belt synchronized to the film.

Specification

Model Name ATLAS-234(FC) ATLAS-204(FC)


ATLAS-224(FC) ATLAS-124(C) ATLAS-114C
Running Speed* up to 125BPM up to 200BPM up to 250BPM up to 125BPM
Bag Size Width 3"-13" (75-330mm) 3"-9" (75-230mm)
Length 5"-28" (127-711mm) 3"-21" (75-533mm)
Film Size Max. roll width 27" (685.8mm) 19" (483mm)
Bore of film roll core 3" (76.2mm)
Product Snack foods such as potato chips, corn chips, tortilla chips
Film Feeding Motion Continuous/Intermittent Continuous
Machine Size Width 990mm 990mm
Height 2000mm (1780mm for FC - floor to top of mainbody frame) 2000mm (1825mm for C) 1825mm
Length 2160mm(2100mm for FC) 2160mm (1780mm for C) 1780mm
Power Supply Power voltage** 3 phase AC200V-208V 50/60Hz
3 phase AC220V-480V (Built-in Transformers)
Allowable voltage fluctuation +/-10%

Air Supply 0.5-1MPa (5.1-10.2kgf/cm 2) 60N /min.


Net Weight 1450kg (1400kg for FC) 1300kg (1200kg for C) 1200kg
Operational Temperature 32-104°F(0-40°) RH30-70% non-condensing
Options Splicing plate film knife kit, Product poker, Banner attachment device, Zig-zag cut, Hole-punch
*Maximum running speed is subject to change depending upon the product, product volume, packaging material and in-feed condition of the product.
**Other power supply available upon consultation

Dimensions (mm)
ATLAS-234 ATLAS-234FC ATLAS-124C
ATLAS-204 ATLAS-204FC ATLAS-114C 2370
590
ATLAS-224 ATLAS-224FC 990
ATLAS-124

MAX.490
(1100)

350

1265
810 30 355

460
130 965
1195
1855

REMOTE CONTROL UNIT

WEB
REMOTE OPERATION BOX REMOTE CONTROL UNIT 352ç382
The Snack Food Bagmaker
(JAW ROTATION CENTER)

2105
2000
1890

1825
1800
1890
1780

910
740
775

775
165

165
820

990 1550 505 990 535 810 180 410


1210

160
560 1600 990 2100 990 1780

2370
Direct Overmount Configuration Twin Bagmaker Configuration 590

2580

810

2145 1530
1290
MAX. 250 CCW-RV-218WB-2D/30-SS-ITPS
1295 400
CCW-RV-214W-S/30-PB-ITPS MIN. 1930
1960
1900

1335

REMOTE CONTROL UNIT

WEB
4270
3900

3650

REMOTE CONTROL UNIT REMOTE CONTROL UNIT


820 (JAW ROTATION CENTER)

(MODELATLAS-124L-C-ITPS) (MODELATLAS-124R-C-ITPS)
2105
1690
2000

1800
1890

2310

910
160
740
775
165

870 410
990 1550 1210
560 990 1780
1600 60 990
2040

ISHIDA CO.,LTD. www.ishida.com


44 Shogoin Sannocho, Sakyo-ku,
Kyoto, 606-8392, Japan
Tel: +81 (0)75 751 1618 Fax: +81 (0)75 751 1634

Printed in Japan 0617(SK) No.1639D


Reliable

High Productivity
with Minimum Loss 5

Atlas bagmakers feature exclusive control


technology in the sealing jaws and film
feeding/product charging processes, maximizing
productivity, and minimizing raw material waste,
film loss, and downtime for film changes.

1
Film
Feeding
Precise film feeding for high-speed packaging
6

•Ishida’s
Load cell driven film tension control
unique load cell provides real-time detection of the
load applied by the film to the dancer rolls. The load cell
automatically controls the film feed rate to maintain constant
film tension.

•A pull-down
Pull-down belt
belt controlled by a servo motor holds the film

Sealing 2 3
securely, enabling precise film feeding even during
high-speed operation.

Innovative seal unit creates tight seals

•The backseal unit with a hot steel belt runs synchronized to


1 Ishida original former tube
Uniform backseals without wrinkles
Change-
2 Rotary hot steel belt
3 Servo motor controlled
vacuum pull-down belt
the film, creating quality vertical seals without wrinkles even

over
4 Jaw mechanism
during high-speed packaging. Backseals are instantly 5 Dancer roller unit

Product
cooled by an air blower, creating secure seals even on 6 Strain gauge load cell
overlaps with end seals.

•Pressure,
Tight seals on any film
Quick changeover with minimum steps
temperature and sealing time can be easily set on
the Remote Control Unit (RCU) to match the production 4 Charge Film Change
•When
Easy film splicing
speed and film characteristics, creating optimum seals for
any film characteristics. Control the film needs to be changed, a splicing plate
suctions and secures it, making splicing fast and easy.
•The Atlas series has multiple types of jaw motion to meet
Multiple jaw motion Consistent product charge even during high-speed packaging •Enables
Auto-splicer (option)
completely automatic film changes while the
•A stripping
various film characteristics.
Ishida original stripping device machine is running, further reducing downtime.
Rotary jaw motion (ATLAS-224(FC), 124(C), 114(C)) mechanism reliably strips any remaining product
•Supports high-speed (250 bpm) packaging Changeover
•When
from the seal area, preventing product in the seals.

•Ishida
with continuous rotary jaw motion.
Automatic film centering
•Film is sealed by high pressure and an anvil Original Ishida former shape you need to change product or bag
knife, creating secure, airtight seals even for has developed an original former shape and N gas 2
films with thin sealant layers.
Rotary jaw motion size, just enter the bag width from the RCU
flushing system that prevent product from being blown to have the film roll centered automatically.

•A function
D-motion (ATLAS-204(FC), 234(FC)) upward and insure even product charging.

•Inflating
Bag length calculation
•Insures a long seal time even at the highest
BB blow function that automatically calculates
packaging speeds, so even thick films are
tightly sealed. the bags prevents the bag length using the regmark sensor
product in the seal caused by eliminates the need for manual bag
•The air fill volume can be adjusted to meet
bag inflation specifications.
D-motion unsettled product. Without BB blow With BB blow length input.
Easy-to-Use Variations

User-friendly Design and Easy Set-up Versatile Packaging Solutions


The Remote Control Unit (RCU) has intuitive, easy-to-use controls that make operation easy. Atlas bagmakers support a broad range of packaging line layouts to meet user needs
The clear and easy-to-read screens prevent operator errors and simplify procedures, minimizing for speed, packaging type and film material. Integrating Atlas bagmakers with Ishida
machinery downtime and maximizing production efficiency. The ITPS Ishida Total Packaging multihead weighers optimizes packaging line performance and improves the
System design concept enables operation of all integrated devices from a single operation packaging room environment.
screen, making settings and preset operations easy to change.

Easy-to-Operate Remote Control Unit Direct Overmount Twin Bagmaker


The easily understood icons displayed on the RCU make it Configuration Configuration
readily understandable and easy to operate even for
inexperienced operators.

Product Image Registration


By registering and displaying
product photos taken with the
RCU’s camera in preset screens,
product packages can be
checked at a glance during
operation, preventing product
selection errors.
Preset list screen

Minimum Keystroke /
Touch Panel Operation 12.1-inch full-color
graphical user interface
RCU screens can be changed by
selecting their tabs, providing
quick and easy access to the Standardized Ishida operation screens
required page.
Multilingual support

tabs CF card data management and protection ATLAS-234 ATLAS-234FC


Medium-speed 125 bpm bagmaker for large bags Medium-speed 125 bpm bagmaker with FC (Frame Cut) frame
CF (CompactFlash) cards enable Single Single

3"-13" 3"-13"
easy data management and backups. D-motion D-motion
Bag Bag Bag Bag
type width type width
(75-330mm) (75-330mm)

ITPS Ishida Total Packaging System


ATLAS-204 ATLAS-204FC
High-speed 200 bpm bagmaker for a wide range of bag types High-speed 200 bpm bagmaker with FC (Frame Cut) frame
Ishida’s Atlas bagmakers can be interfaced
Direct-overmount ITPS Twin ITPS Twin Twin
with a system containing a high-speed
3"-13" 3"-13"
D-motion D-motion
Bag Bag Bag Bag
Multihead weigher Multihead weigher type width type width
Ishida CCW multihead weigher, Ishida TSC (75-330mm) (75-330mm)
+ +
seal checker, and Ishida DACS Bagmaker Bagmaker Bagmaker
+ + +
checkweigher. All equipment can be
Seal checker Seal checker Seal checker ATLAS-224 ATLAS-224FC
operated from a single unified operation High-speed 200 bpm bagmaker for large bags High-speed 200 bpm bagmaker with FC (Frame Cut) frame
+ + +
screen, making it extremely easy to change Checkweigher Checkweigher Checkweigher Twin rotary Twin rotary

3"-13" 3"-13"
jaw motion jaw motion
settings and preset operations. Bag Bag Bag Bag
type width type width
(75-330mm) (75-330mm)
An option enables integrated system
operations with metal detectors and printers.
ATLAS-124 ATLAS-124C
Ultra high-speed 250 bpm bagmaker for small bags Ultra high-speed 250 bpm bagmaker with compact frame
Twin rotary Twin rotary

3"- 9" 3"- 9"


jaw motion jaw motion
Bag Bag Bag Bag
type width type width
(75-230mm) (75-230mm)

ATLAS-114C
Medium-speed 125 bpm bagmaker with compact frame
Single rotary

3"- 9"
jaw motion
Bag Bag
type width
(75-230mm)
ITPS monitor screen

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