Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Rovemavvi200 Unilever

Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

Unilever Bestfoods France referat VT/MP /ML

Industries in charge M. Petry


951 rue Denis Papin phone +49-641-409 529
telefax +49-641-409 397
F - 54712 Ludres Cedex Kst.-No. 7116

Fernwald 29. Jul. 2008

O F F E R NO.: 080081/01341(04)

Based on the attached delivery conditions we quote:

One ROVEMA vertical Form-, Fill- and Seal Machine VVI 200

Our quotation is based on the following data:

Product: As per specified list

Filling weight: As per specified list

Filling volume: As per specified list

Film thickness: 1. 12 / 7 / 70 µm
3. 12 / 7 / 70 µm

Film specification: 1. PET/Alu/PE


2. Paper/Alu/PE
3. PET/Alu/PE

Bag shape: 1. ROPACK


2. 4-Side sealed Bag
3. ROPACK

Bag size: 1. 180 mm


2. 180 mm
3. 170 mm

Bag cross section: 1. 180 x 60


3. 170 x 40

Performance: 40-90 bags/min - product depending


Page 2 Offer no.: 080081/01341(04)

Specification:
A binding statement on machine equipment and output rate
depends on a previous examination of samples of products
as well as packaging material.

After examining the samples we reserve the right to check


and adjust the specification of the machine again after
consulting you.

Recommended Machine Specification:

1. Auger dosing unit

1.1 1 - Horizontal feed screw for SDX50


20 l/min conveying capacity
338 mm center distance of connecting piece ME-MA

for a steady level of the product in the infeed


funnel of the auger dosing unit,
- complete feed screw
product touching parts in steel
- infeed and discharge connecting pipe
100 mm diameter.

1.2 1 - Accessories for horizontal feed screw SDX 50/75


20 performance/min.
variable control

- drive unit
- support
- connection parts
- control and installation

1.3 1 - ROVEMA Auger doser SDX50


standard-hopper, made of cast aluminum G-AlSi7Mg
stirring unit variable-control

for the dosing of free-flowing, powdery and non-free


flowing products.

For volume range: 2,0 - 600 ccm


Auger diameter: 14 mm - 50 mm
Mechanical accuracy: 0.05° degrees

- Mounting column, manual adjustable


- servo-dosing auger drive
- product infeed hopper 15 l, hinged
- level control
- stirrer with separate drive
- control and performance electronic
- prepared for tendency control
- synchronization unit
Page 3 Offer no.: 080081/01341(04)

- wiring to the vertical machine


- central operation via display at the
vertical machine

1.4 1 - Auger size, length 1400 mm,


29.3 mm diameter; special execution for sugar
containing products; for Ropack format with 40mm gusset

1.5 1 - Auger size, length 1400 mm,


35.4 mm diameter, special execution for sugar
containing products; for Ropack format with 60mm gusset
and 4 SS Bag
1.6 1 - Additional auger tube (260)
(uncoated)

material 1.4305,
for auger size 35,4 mm
for production without closing flaps

1.7 1 - Twin flap closing device SDX


for auger size 29,3 mm,
to avoid product spillage.
- mounting device
- pneum. actuating device
- actuating rods
- twin flap closure unit
- safety control
- electr. control.

All parts in contact with product made of stainless steel.

1.8 1 - Twin flap closing device SDX


for auger size 35,4 mm
to avoid product spillage.
- mounting device
- pneum. actuating device
- actuating rods
- twin flap closure unit
- safety control
- electr. control.

All parts in contact with product made of stainless steel.

1.9 1 - Mounting device


for mounting of a cup feeder and auger dosing unit on top
of the bagging machine at the same time

1.10 1 - Product catch tray, painted, VP 260/SDX


mounted at machine frame, in divided execution
for easy exchange of the auger forming part.
- sheet metal, painted,
- size 1.000 x 2.100 mm,
- connected by screws.
Page 4 Offer no.: 080081/01341(04)

2. Volumetric cup feeder

2.1 1 - Down pipe feeding out of stainless steel


inner diameter 100 mm
to level the product.
- Infeed cover, hinged
- transition hopper
- down pipe
- bellow type connection
Mostly of stainless steel design.

2.2 1 - Volumetric cup feeder, VDD 582


stationary disc design in special execution,
adjustment of volume manually

for the intermittent dosing of piecy products.

Volume range: 7 - 1900 ccm


Output range: max. 180 / min.
Electr. connection: 0,37 KW

- Basic frame, lacquered


- infeed hopper
- dosing plate unit for 8 dosing cups
- adjustment of volume
- direct drive
- protection parts
- control- and power electronics integrated in
the electrical cabinet of the bagger
- direct wiring to vertical bagging machine
- operator functions integrated into the
display of the bagger.

All parts in contact with product in


antirust execution.

2.3 1 - Set of feeding cups VDX 5 , stainless steel,


up to 500 cc
for the volumetric dosing of products.
- 8 upper cups
- 8 lower cups.
Final diameter to be defined after product inspection

2.4 1 - Electric control and synchronization


of a ROVEMA functional module
- PLC input and output module
- connection unit (plug-type connection)
- synchronizational software

2.5 2 - Transition hopper, VDX 5, stainless steel


for the product transfer from the volumetric dosing into the
format size part of the bagging machine.
Page 5 Offer no.: 080081/01341(04)

3. Bagging machine

3.1 1 - Vertical side-sealed bag machine VVI200


Fully automatic vertical form, fill- and seal
machine for the intermittent production of
3 and 4-side-sealed bag with or without bottom fold
made of heatsealable easy flowing light
monostructure films from the flat reel.

Mechanic performance acc. to execution:


up to max. 120 cycles/min.

Range of basic machine:


50 - 200 mm bag width (cut off length)
65 - 260 mm format size (bag height)

Max. film reel diameter: 450 mm


optional 600 mm

Electrical connecting load: approx. 6 kVA

- Machine housing protection class IP54,


painted
- control cabinet, painted,
mounted on the right side of machine housing
- painted in RAL 9007 L, grey aluminium
- industrial PC control with integrated
SPS software
- touch-screen display with TFT-coloured
monitor, 100 memory locations, operation
hours and charge counter, error memory
as well as plausibility check of the
input
- safety cover with security switch
according to EN-Norm
- maintenance unit for customer's
compressed air infeed
- film reel carrier with film infeed 3"
- cross adjustment of photo-cell:
manually
- adjustment of printing format in direction
of film length by touch-screen
- adjustment unit, mechanical for an
adjustable format size
- vacuum supported film draw-down,
on both sides
- electro-motorical vacuum supply
- vertical jaw actuation (double) with
pneumatical lifting for the production
of the top seal of a 3-side-sealed bag
with one set of sealing tools
- servomotorical driven cross sealing
station
Page 6 Offer no.: 080081/01341(04)

- free programmable operation of stroke


and pressure of cross sealing jaws
(patented procedure) with electronic
controlled security switch-off for
cross sealing tools

Without cross sealing tools.

3.2 1 - Pedestal up to 200 mm, painted


to elevate the machine base to a suitable height for the
bag transfer.

3.3 1 - Operation panel at machine frame


instead of standard operation at the control cabinet of the
vertical bagging machine
- Cabinet for the Touch Screen, fixed at right or left side
of the machine frame
- Operation panel with Touch Screen
- Cabling to the bagging machine
- Display height 1.6 m

3.4 1 - Pedestal and control cabinet modification


to change bag direction at discharge from the left onto the
right side.

3.5 1 - Modem PC-interface


for world-wide maintenance and diagnosis by
data long-range transmission between the
customer and ROVEMA at machines with
ROVEMA PC-control.
- PC-interface
- Wiring connection
- Transmission modem
- Software
Requested Supposition on site:
It must be possible to connect the modem,
if required, to a direct dialable analogue
telephone connection.
A special visit of one of our service
technicians, due to the fact that it was
not possible to realize the required
function during a change of the software
per modem, has to be charged separately.

3.6 1 - Adjustment of angle, cross jaws VVI200


for the adaptation of the inclination of the cross sealing
station to the geometry of the bag

3.7 1 - Cross sealing tool VVI 200


for the production of lateral bag seams
- jaw carrier
- sealing tools
- cutting knife unit for bag separation
- plain cut cutting knife, 3 mm cutting knife slot
Page 7 Offer no.: 080081/01341(04)

3.8 1 - Film pre-reeling


to facilitate film transport
- drive with gear motor
- toothed belt draw down
- electronic control

3.9 1 - Splicing and taping board VP 260


for the exact connection of the film reel ends,
for a quicker change of film reels.
- Suspension to the reel carriers,
- cutting board,
- stretching device.

3.10 1 - Automatic film edge control


(forming shoulder)

for correction of the film flow during the


packaging procedure,
- light guide
- photo eye
- suspension at forming shoulder
- electrical synchronization.

3.11 1 - Motor driven format adjustment VVI200


for the motoric regulation at adjustable 3- and 4-side-
sealed bag formats
- servomotor
- electric control
Additional price.

3.12 1 - Tear open cut underneath top seam VVI200


for the easy opening of the bag by cuts underneath the top
seal;
limited at powdery or liquid products.

3.13 1 - Length sealing tool, 4th seam VVI200


1 pair of additional sealing tools for the production of
bottom seal of 4-side-sealed bags.

3.14 1 - Sheet metal chute, fixed, VVI200


to transfer the bags from the side-seal machine
to a down-stream system
- suspension adjustable in height
- lateral guiding
in stainless steel execution

3.15 1 - Standard control unit for conveyor belt


to control the conveyor belt motor,
pluggable
- connection unit
- synchronisation software
- operated via Touch Screen.
Page 8 Offer no.: 080081/01341(04)

3.16 1 - Horizontal conveyor belt B300


Belt length 1000 mm, distance between
deflection rollers fixed,
variable-control, pedestal fixed,
bag- lateral guides.

for the transport of products


- basic frame
- drive, frequency controlled
- conveyor belt
- pedestal
- electr. control

3.17 1 - Inclined conveyor belt B300


Infeed height 350 mm, discharge height 600 mm,
belt length 2250 mm, standard-control,
pedestal fixed.

For the transfer of packed products


and to elevate the goods to the
required discharge height.
- basic unit
- drive
- conveyor belt
- frame.

3.18 1 - Top conveyor


for the levelling and gripping of bags for a bigger inclined
angle of transport belts.
- bead of reels, spring mounted,
L = approx. 2500 mm, W = 250 mm
- carrier for the mounting onto an
inclined conveyor belt

3.19 1 - Horizontal conveyor belt B300


Belt length 500 mm, distance between
deflection rollers fixed,
variable-control, pedestal fixed,
bag- lateral guides.

for the transport of products


- basic frame
- drive, frequency controlled
- conveyor belt
- pedestal
- electr. control
Page 9 Offer no.: 080081/01341(04)

3.20 1 - Inclined conveyor belt B200


Infeed height 600 mm, discharge height 800 mm,
belt length 1000 mm, variable-control,
pedestal fixed.

For the transfer of packed products


and to elevate the goods to the
required discharge height.
- basic unit
- drive, frequency controlled
- conveyor belt
- frame.

4. ROPACK sealing unit

4.1 1 - ROPACK sealing unit VVI200


supplementary equipment for the production of the sealed
bag edges of ROPACK bags, consisting of:
- mounting module for the film real carrier
frame
- bag depth adjustment with quick-acting clamp
- Adapter and actuation for the sealing tools
of the bottom edges
- 2 set of the sealing tools of bottom edges
- sealing tools
- electrical control via display

4.2 1 - Traction support for length sealing VVI200


for the precise transport et guidance of the fin seal.
Consisting of:
- driven roll, both sides
- precise adjustment of length jaw position
- electric control

5. Forming sets Ropack

5.1 2 - Format parts


in the film real carrier frame for the production of ROPACK
bags.

5.2 2 - Set of oval format parts


to form a film length to a film tube,
for ROPACK bags with a fixed bag geometry:
bottom folding of 40 or 60 mm.
- forming shoulder
- filling tube in stainless steel 1.4301
- spread and guiding elements
Page 10 Offer no.: 080081/01341(04)

5.4 1 - Vibrating unit, pneumatically controlled


for inner filling tube and transition hopper,
incl. brackets with synchronization to basic
machine.

6. Forming set 4SSR

6.1 1 - Set of format parts for 4-side-sealed bags,


adjustable 130 – 230 mm

to form a film length to a film tube for 4-side-sealed bags


- forming part
- filling tube, divided, stainless steel 1.4301

6.2 1 - Dust extraction tube


for dust extraction in connection with auger doser
material 1.4305

7. Preparation for printing unit

7.1 1 - Electrical synchronization for


printers

on the vertical form, fill and seal


machine for the connection of a
printing or labelling unit.

- control module
- direct wiring
- adaption of wiring diagram

In connection with the units recommended by ROVEMA


a positioning accuracy of +/- 2 mm can be achieved.

7.2 1 - VPI 260 – mounted module for customer side printer


Domino A300
at supply of packing material in the vertical form-,
fill- and seal machine
- frame
- printer carrier
- film guide rollers
- brake for packing material.
Page 11 Offer no.: 080081/01341(04)

8. Services

8.1 1 - Inspection trials in the ROVEMA factory


consisting of:
- assembly of the entire specification
- synchronization and wiring of the units
- supply of auxiliary devices
- improvised product feed for simulation run
- trial run according to the contractual
parameters
- logging of test results
- cleaning and disassembly

8.2 1 - CIP – pallets, free F – Ludres Cedex


Packed on pallets with film hood and loaded on truck in
the ROVEMA D-Fernwald factory, carriage free, with
insurance, delivered by truck.

8.3 1 - Erection, commissioning and start-up


of the machine:

VPM-NT
The installation and start-up of the machine includes the
erection of the machine with
- three formats
- each one film
- one product.

If an additional erection and start-up of the line with all


format sizes / packaging materials is requested, it will be
charged against our standard service rates according to
time certificates

Furthermore the installation includes an acceptance run of


max. four hours with three formats and one product each.

We will delegate one of our service technicians. Costs are


inclusive of travelling expenses.

The installation does not include items under options. If, in


case of order, items under options are ordered, the costs
for installation have to be proved.

To assure a trouble-free erection and putting into


operation, we point out that the date scheduled by you
must be indicated to our service department with the order
or at least 2 weeks before beginning of erection.
Page 12 Offer no.: 080081/01341(04)

8.4 1 - Software PLC Training on PackControl machine control


system
- 3 days classroom training at ROVEMA Fernwald, theory
and practical training, including provision of training
material
- 4 people maximum
- including one Multiprog software license
- training either in French, German or English language

Total Price: EUR 225.970,00

./. special Unilever discount of 8% EUR 207.890,00


(based on machine delivery on 29th of November 2008)

In case of acceptance of delivery date 12th of December 2008


we will grant another discount of 3% EUR 201.650,00

9. General Options:

9.1 1 - Extension for film reel carriage EUR 410,00


to lay on an additional film spindle, to save time
during the film reel change.
- two carrier ledges at the sides
- slide- and guide rails.

9.2 1 - Pneumatic film reel carrier, additional EUR 2.160,00


to reduce down-times during film change.
- pneumatical spindle unit
- brake
- pneumatical supply material

9.3 1 - Film limit switch EUR 610,00


for the optical pre-warning, 5 min before film runs out
- detection
- control
- message at the display.

9.4 1 - Optical signal for pre-warning EUR 570,00


for early indication of film reel end.
- signal lamp, complete,
- wiring,
- actuation.
Page 13 Offer no.: 080081/01341(04)

Voltage: 400 V 3 Ph. PE sans neutre

Frequency: 50 Hz

Voltage deviation max.: +/- 10 % acc. to EN 60204

Machine colour: RAL 9007, grey alu


Other colours available at extra cost

Machine marking: French

Documentation: 2 Electro documentation


(for EU states according to EN60204)
2 Operation manual
(for EU states according to EN 292)
2 Spare part documentation will be
delivered free of charge.
Spare part documentation is
consisting of:
Parts lists with the spare and wear
parts, which are declared of ROVEMA
to be completed by drawings or
photos as much as it is necessary.
2 CD-ROM containing the entire documentation

Machine equipment:
The machine equipment corresponds to the ROVEMA standard
as well as the European Rules and guidelines.
Possible requested special executions (terms of charge by
customer) do need to be proved and are not included in the
offer.

Price conditions:
CIP (F - Ludres Cedex), incl. packaging, insurance, with installation and commissioning.

Terms of payment:
40 % down payment due after receiving commercial
confirmation of order against invoice,
50 % due after notification of goods ready for dispatch
against invoice, prior to shipment
10 % after final acceptance of the machine,
however latest 45 days after delivery on site in
case final acceptance is delayed due to reasons
beyond ROVEMA´s control.
Net, without deduction.

Machine specification:
The machine specification as well as the valid performance
is depending on a prior supply with samples of products
and wrapping materials.
Page 14 Offer no.: 080081/01341(04)

Time of delivery:
28.11.2008
after receipt of written order until 30.07.08 latest,
clarification and definition of all technical details
as well as receipt of down payment, supply of trial
material within the time.

Validity of quotation:
1 month

Price rise-and-fall clause


Owing to the considerable varying prices for alloy surcharges and stainless steel we reserve
the right to adapt the prices of the offer at short notice according to the monthly stock market
listing.

Technical features may be subject to change.

Our attached Delivery Agreement is applicable.

ROVEMA Verpackungsmaschinen GmbH


i.V. i.A.

Martin Petry Martina Hildebrandt


Area Sales Manager Sales Engineer
Page 15 Offer no.: 080081/01341(04)

General conditions for the electric and technical safety


equipment of ROVEMA Packaging Machines as well as operation,
transport and storage.

Guarantees regarding the production of bags refer to the


check and assessment guidelines of the trade association
"Verpackung und Verpackungsfolien" in the GVK, so far as
applicable.

The statements about performances apply to DIN 8743


"Terms of Packaging Machines and Packaging Lines" (issued
in June 2004). This DIN-standard defines these terms
and describes their prove at machine reception. The here
given points are depending on the following factors:

1. Product properties and behaviour


2. Constant product infeed and bulk density
3. Packaging material and properties
4. Proper operation and maintenance of the packaging plant
5. Physical environment conditions
6. Pre-, between and behind running parts of machine plant

The change of packing materials, packaging accessories (e.g. with


change of goods to be packed and format change) and/or the
subsequent modification of characteristics of goods to be packed,
packing materials, packaging accessories and closing/sealing
accessories can make fine adjustments necessary and influence the
set performance of the machine/line.

Transport and storage:


During transport and storage the electric equipment endures
temperatures between -25°C and + 55°C, as well as, for a short
period of time of no longer than 24 hours, temperatures up to +70°C.

Surrounding temperature:
The electric equipment can be operated at a surrounding
temperature between +5 and +35°C, average temperature
not exceeding +30°C for a period of 24 hours.

Atmospheric conditions:
The electric equipment works troublefree at a relative
humidity of max. 50 % at 35°C and max. 90 % at 20°C.

Electrical operating conditions:


The electric equipment works satisfactorily under full load
and without load in a voltage range between 90 and 110 % of
the nominal voltage and at a frequency deviation of up to +/- 2%.
The rated power of motors is defined at 95 to 105 % of their
nominal voltage.
Page 16 Offer no.: 080081/01341(04)

We install noise filters in the machines to comply with the


EMV noise regulations, these
are generating a leakage current, which can cause the release
of the leakage current device. Therefore the packaging unit
as included in the offer or order scope is not prepared to
work with a residual current operated device (RCD-switch).
When using an RCD-switch supplied by the customer measures
might need to be taken.

According to the valid guideline for protection against explosion (RL 94/9/EG, Atex 95) we
are obliged to draw your attention to the fact that machines which are working in an
explosion endangered area or which shall be used for the packaging of explosion
endangered goods must have additional protection fittings and security precautions. These
are not included in our standard delivery scale. If you wish to use the actual machine in an
explosion endangered area or to package explosion endangered goods we would like to ask
you for a written information, indicating the technical relevant data. A modification of the
technical specification has then to be made.

Walking platforms:
The customer will use his own walking platforms, if not
otherwise mentioned in this offer.

Machine equipment:
The machine equipment corresponds to the ROVEMA standard
as well as the European Rules and guidelines.
Possible requested special executions (terms of charge by
customer) do need to be proved and are not included in the
offer.

Easy-Pack
We inform you that the packaging concept Easy-Pack is subject to a patent of Amcor
Flexibles.

Equipment provided by the customer:


Mounting, installation and testing of equipment provided by
customers (e.g. dosing units, coding systems, feeding units etc.)
is not included and will be charged separately upon expense, if
this is not clearly mentioned in the offer.

Marking of electric conductors:


The marking of single wires is done acc. to IEC 60204.1/
EN 60 204.1 with colours (black, brown, red, orange, blue,
light blue and green/yellow). Only wires which are connected
to the main strip terminal will receive an additional marking
with digits.
Differences of these are only possible, if an appropriate
method was defined in written before conclusion of contract and
this is part of the contract/order.

You might also like