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Health Monitoring of VFFS Machine PDF

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Health

Monitoring of
VFFS Machine

www.sruhadtech.com
VFFS - IoT
Health Monitoring Solution
 The solution brings more insight on the health and
efficiency of your Packaging machine. We can support
you in visualizing important parameter of your
packaging machine.
 Now you can Implement IoT in your existing Machines
with our solution as it fetches data directly from your
existing PLC and pushes it through our customized
gateway.
 It Limits user intervention hence minimizes maintenance
costs and down time, while ensuring that the Your
equipment runs at optimum output at all times.

Production of
Machine utilization Vibrator Frequency
Pouch details ( Hopper material Roll Empty Temperature of Power
pouches ( Thru put ) Quantity check) Notification Notification Sealer(V/H) consumption

Sruhad Technologies www.sruhadtech.com


VFFS –IOT Parameters Monitor
The system monitors following parameters:
IoT Parameters Importance Remarks
It can be monitored per day production by graph/number.
Production of pouches ( Thru put ) Pouch produced in a shift
(daily/monthly/yearly Trends wise)
Total Hrs./Mins machine start and stop ,Preventive maintenance No of time machine start & stop per day due
Machine utilization
alert to various conditions.
This parameter help to monitor current frequency of vibrator for
Need some Calibration of these three
Vibrator Frequency weight accuracy and also increase production of pouches by set
frequency for weight accuracy.
proper freq.
Weight is monitored and shows alert if it is increased than Can get the details of pouch like weight, Size
Pouch details ( Quantity check)
setpoint value etc.
This parameter helps to monitor machine current status of
Hopper material Notification
hopper material
This parameter helps to monitor machine current status plastic
Roll Empty Notification
roll.
This parameter help to monitor sealing temperature of pouches.
Temperature of Sealer(V/H) Need to procure temperature transmitter
If temperature exceed threshold limit of sealer it will send
module
message to stop the machine immediately.
Condition of operating Machine (Start,
Stop, EM stop, Power consumption) Energy consumed, and Machine stoppage frequency

Sruhad Technologies www.sruhadtech.com


Solution outline
Solution Highlights System Overview Features

 Our solution brings more insight on


Your Existing Machine  Improved visibility on the health
the health and efficiency of your
Packaging machine. We can support and efficiency of your Packaging
you in visualizing important
machine.
parameters critical for machine
efficiency & safety.  Retrofit solution with minimal TCO
 No or Minimal modification in the
 You can Implement IoT in your
existing Machines with our solution existing PLC
as it fetches data directly from your
 Customized gateway solution
existing PLC and pushes it through
our customized gateway.  Up time within a month
Our Solution
 Zero maintenance
 It limits user intervention hence
minimizes maintenance costs and
down time, while ensuring that the
Your equipment runs at optimum
output at all times.

Sruhad Technologies www.sruhadtech.com


Thank You

Rakesh Patel
Rakesh.patel@sruhadtech.com
+91 7016686576
Sruhad Technologies www.sruhadtech.com

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