www.ohlsonpack.

com

9 ) ) ; Series
Automatic Form Fill & Seal Machine

Manual

490 Constitution Drive

Taunton, MA 02780
Tel: 508-977-0004

Fax: 508-977-0007
 Preface

BX Form-Fill-Seal Machines are designed to meet the automatic packaging requirement of various
solids, such as powder, granule and other forms of food products, medicines and chemicals. It can
be a fully automatic process including feeding, bag-making, measuring, filling, sealing, cutting,
counting, and date-printing, temperature control, output of finished products to make the beautiful,
strong and firm pillow bag, stand bag with or without bottom and handle bag by using laminated
film, Single-layer folio or others.

Combined with Multi-head weigher, Volumetric cups dosing system, Auger filler or other weighing
systems enables the packaging machine suitable for different users.

Before using the machine, please read this manual carefully to understand correct operation
method.

BX Form-Fill-Seal Machine is easy to use and operate, it has great practicability, safe to run and
can create high profit. However, different equipment has different functions according to different
purposes. This manual provides the instructions for operation, including procedures for
adjustments and protection, so please consult the manual when using the machine.

BX Form-Fill-Seal Machine is designed by high standard, so it won’t be broken down by careless

control or by inaccurate touch to the switch. If there’s any question, please consult the manual and
take necessary steps.

After consulting the manual the user can operate the machine successfully and reduce the
dangers. To avoid the accidents, the safety requirement of work's condition should be abided by.
 Content
Chapter 1 Safety……………………………………………………………………………………….1

1.1 Safety announcement

1.2 Safety standard of the design

1.3 Security and protective measures

1.4 Control warning

1.5 Control safety

Chapter 2 Technology………………………………………………………………………………….4

2.1 Structure and domination principle

2.2 Factors that influence machine

2.3 Data specification

Chapter 3: Installation, packing & transportation…………………………………………………....5

3.1 Machine packing

3.2 Transportation of the machine

3.3 Transportation of the machine

Chapter 4: Machine description……………………………………………………………………...…8

4.1 General configuration specification

4.2 Optional annex configuration specification

4.3 Appearance and description of the main components

Chapter 5 – Use and operation…………………………………………………………………………10

5.1 The operation board

5.2 The safety check of debugging

5.3 The process and description of debugging

5.4 Safety of debugging

5.5 Operation

5.6 Check

Chapter – 6: Equipment protection………………………………………………………………..…20

6.1 Guidelines for maintenance

6.2 Equipment protection

6.3 lubricating oil: 20# pure machine oil

6.4 Lubricating and description of the machine

Chapter -7:

Malfunction and maintenance…………………………………………………………….…..21

7.1 safety of maintenance

7.2 Avoid burn when maintaining the seal jaw

7.3 Turn off all the air supply to avoid hurt

Chapter 8: Electric………………………………………………………………………………………22

8.1 z frequency 220V/50Hz alternating current

8.2 Installation of Electrical equipment

8.3 circumstance for electrical equipment

8.4 Description of safety device of electrical and interlock equipment

8.5 Servicing and safety notice of the electrical equipment

8.6 Safety handle of the electrical

8.7 Convey, transit and store

9.Annex………………………………………………………………………………………….…….23

9.1 Standard warning parts

9.2 Packing list (Reference)

9.3 Machine’s structural diagram

9.4 Electric wiring diagram

 Chapter 1 Safety
1.6 Safe announce
User notice:
(1) Strictly prohibits removing, damaging, changing or covering any warning signal.
Strictly prohibits removing, damaging, changing any safety device of the machine;
(2) Changing any part of the machine may cause the security accident. I
(3) Before using the machine, please read manual:
a. Whether the machine is correctly fixed.
b. Whether every part is correctly adjusted
c. Check the power supply
d. Validate and confirm the guard and safety
e. Follow the manual to check the control system
(4) When controlling the machine, please wear necessary protective equipment such as
gloves, work clothes and safety glasses.
(5) When the machine is not in use, please shut off the power supply, and the
compressed air supply etc.
(6) Often put lubricate oil on the drive parts of the machine, and check them at some
time.
(7) The equipment is combined with Touch Screen and PLC, make sure the main
electrical box is clear and dry. Do not put any sundries in the control box

1.7 Safety standard of the design and making

1) EN60204-1: <2000 mechanism safety> Mechanism electric fixtures. -First part:
general specification
2) EN1672-2: <foodstuff processing machinery> the basic principle of design – Second
part: sanitary requirements
3) EN415-3: <safety of packing machine> Third part: sculpt, packing and back seal
packaging

1.8 Security and protective measures

The main potential source of danger and the safety defense measures are as follows:
(1) Film delivering device: potential enwinding damage.
Safety defend measures:
a) This area has stationary shield;
b) Stop the machine before loading film;
c) Adding warning sign to warn people not to approach when the machine is
working
(2) Electrical control part: potential danger of tip-and-run;
the safety defense measures are as follows:
a) All the electrical power loop and control electric circuits must be fixed in
electricity ark with interlock-function, and the ark should have lock, and the
ark’s defense system is made according to design standard.
b) Electro circuits all have creepage protect, over loading protect, over electric
flow protect, earthing protect etc, all the DOS shell and machine shelf must link
to protective electro circuits;
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 c) All the electrical equipment should have electric shock warning mark;

1.9 Control warning

1) Close the door before operating the machine
2) When the machine is running, do not touch the seal and machine accessory
3) Do not touch the heater when it has heated up.

1.10 Control safety

1) Please follow these procedures:
. In order to keep the machine working safely and protect the controller’s safety,
make sure the controller is trained.
. Controller must have necessary personal protective equipment such as gloves,
work clothes and safety glasses.
. Keys of electric ark and control system must be kept by person or controller who is
familiar with the machine’s control. Such keys must be unique. In case they are
missing, the backup key must kept by experienced person familiar with the
machine. When maintaining, the electricity, power must be cut off on “break off”
and lock it;
. Check the cooling system, electro circuit air passage and the working condition of
each part before starting the machine, see if there is any leakage, dilapidation,
rupture or some other hidden problem. If there is something abnormal, please ask
for professional to check at once and make sure all problems are solved, and then
run the machine.
. Control the machine according to the safety measures in the manual.
. Faulty operation will cause serious injury.
. When the machine is working, controller must be on duty and other people can’t
approach the working area; when abnormity appears, such as abnormal noise,
sudden halt and it is unstable, you must stop the machine immediately and check.
2) Two ways to stop:
. press the power off button on the control board
. press the urgency stop button
The machine is designed according to electrical safety standard of IEC 60204.

3) Prevent the machining goods from harming the controller

. When laying processed film on import belt, the import belt must stop and then put
the film on the import belt placidly and abut on the wheel so that the film can move
steadily.
. During the process, machine’s back area is off limits.

4) Prevent electrical damage

Damage
. When power is on, do not open the cover board of each electrical device, could
cause electric shock accident.
. Line setting or checking: power off, use multimeter to check whether the line
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 system has any problems.
. High voltage electrification goods, such as transformer,direct current power supply,
electromotor etc, if the surface area is more than 50mm x 50 mm, they should be
earthing into land respectively.
. Placing line or checking work should be done by professional.
. Exterior line setting should be done after the control ark is fixed.
. Do not damage the cable, check the cable frequently and change it when
damaged.
. Power supply should be maintaned, please link to each end according to the
technique document, or will have blow out or shatter.

5) Identification record for machine’s safety warning

Warning sign is set for devices such as electrical cabinet and gear end, please
strictly obey.Risk identification and explanation:

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 Chapter 2: Technology
2.4 Structure and Domination Principle
This machine adopts a touch screen to input parameter, combined with the PLC and
pneumatic function to control the machine. In the way of mechanical to make the seal
system, drive by pneumatic to improve the speed and reduce the noise, use servo to
carry film, respond to the high speed and quick positioning, apply for improve machine’s
working capability under rugged environment.

2.5 Factors influence machine’s working

(1) The seal knife joggle situation will affect the bagging seal quality.
(2) Temperature will affect the bagging seal and appearance quality.
(3) Packing film technological parameter will affect the bag’s quality.

2.6 Data specification

VFFX639
40-100bag/min
Packing Speed Install power AC220V
（depends on the materials）

Bag size L=100-280mm,W=75-240mm Total power 3.5KW

15-7000g
Packing range Air consumption 6kg/cm,0.25m3/min
(depends on the materials)
Fill roll OPP/CPP,OPP/PE,MST/PE,PET/PE Weight 650kg
LxWxH
Thickness 0.04-0.08mm Dimensions
1430x1250x1500mm
VFFX7311

40-100bags/min
Packing Speed Install power AC220V
（depends on the materials）

Bag size L=100-380mm,W=90-290mm Total power 4KW

15-10000g
Packing range Air consumption 6kg/cm,0.3m3/min
(depends on the materials)
Fill roll OPP/CPP,OPP/PE,MST/PE,PET/PE Weight 650kg
LxWxH
Thickness 0.04-0.08mm Dimensions
1550x1350x1600mm

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 Chapter 3: Installation, Packing & Transportation

3.4 Machine’s packing

(1) Packing requirement
Use special packing film and wood to packing the machine, annex such as built
for purpose tools, spare parts and catalog should use paper box or wooden box to
pack, the whole machine use plywood to pack.
(2) Packing notice
Electrical components cannot be damage during packing.

3.5 Transportation of the machine

(1) Safety of machine’s transportation

(2) Notice on packing and transportation

Notice: Please take care the following proceeding to avoid accidents, injury
and electric shock.
„ Avoid strenuous vibration, extrusion, drench and corrode of the chemistry
goods

(3) Store
Put the machine in dry and ventilated place, machines out of use for a long time
should be cleaned and the moving part should add lubricating oil and fat.

3.6 Transportation of the machine

(1) Preparation and check before installing:
„ Set a safety area not less than 4000 mm (length) x 4000(width), and at the
same time prepare a truck (not less than 2t), clean cloth, amortize gasket
and wood. Warning sign must set up defense fence or countercheck in the
installing area.

(2) Installed power: voltage rating 220V AC；single-phase; frequency：60Hz.

(3) Safe working area:

Length x width ≥ 4000mm×4000mm

(4) Install and Adjustment:

„ Installing process:
Move the machine to the working area, and put the machine on the flat
concrete floor, adjust the base and make it level.
„ Means of adjusting:
Consult the machine’s outside drawing, adjust the adjustable bolt, the way
should be: loosened the adjustable bolt to install nut, then adjust every part
to level and once more to fasten.

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 Chapter 4: Machine description

4.1 General configuration specification:

The packaging machine consists of control system, former system, sealing system, print
system, film roller system, etc.

4.2 Optional annex configuration specification

1) Can choose four-head-weigher or ten-head-weigher: implement high precision.
2) Can choose measuring cup to implement positive-displacement computation.
3) Vibration material feeder: material conveyor, sending material automatically.

4.3 Appearance and description of the main components

(1) Outside drawing of the machine

Tense Film Film Operation

Bar Frame Belt Board Stop

Film Machine Horizontal Vertical Control

Roll Frame Sealer Sealer Box Power

(2) Main Components

1) Film shelf
Main function: install packing film, and pull the film into the former. Film former: cut
the film head into triangle, and as the following chart to pull the film through each film
roller, then insert into former, if you have to install the second film, just make the
film’s ending part connect with the second film’s front end, then use tape supported
adhesive to make them adhere together and pull joining part into the former.
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 Typi ng posi t i on
adj ust i ng r ol l
For mi ng
t ube
Rol l Fi l m f eed
Angl e adj ust i ng
r ol l r ol l
Tense bar

Fi l m

Not e: Shear t he f i l m head become t r i angl e, t hen

wear i t i nt o t he f or mi ng t ube sl owl y.
Fi l m di r ect i on di agr am
FORMER changing instruction: 1—before changing the former, check to see if the
new former is going to set is bigger than the one now is using.
If yes, you first need to loosen the two setting bars to make more space for the new
former.
2---loosen the screw and then take out the former and install a new one.
3---adjust the two setting bar to be a suitable place, to make the horizontal sealer
keep about 3-4mm from the former.
4---adjust the two long screws behind the former, to make it withstand the former but
keep about 2mm to allow the film to go through.
5---adjust the film, when the film on the former is wider on the left side than right side,
you need to adjust the “CORRECT” to move right.
2) Printer
Function: use to print date of production, guarantee period, serial number etc.
Fixing ribbon: change the color belt in the same way like the empty color belt as the
following:
St eppi ng wheel
Pr essi ng bel t wheel

Ri bbon Recei vi ng bel t r ol l i ng wheel

Del i ver bel t r ol l i ng wheel
Tense wheel

Col or bel t di agr am

Exchange the words:
Push the handle inside (about 1.5-2mm), turn the handle 90-180 at the same time, turn
off the hook head, pull out the mould, make the mould’s fixed screw loosen, replace the
moving character, then the level of the installment should be the same. Remember not to
knock the moving character with the metal bar, in order to prevent damage.

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 The adjustment of printing position:
Turn the side wheel, make sure the printing position, move the adjusting wheel front
and back, make sure of the vertical printing.

3) Eye Mark Sensor

Main functions: the eye mark sensor which we used was a kind of light electricity
sensor, use for fixing the film eyes mark orientation and insuring sealing and cutting
position.
The sensor used for BF series machine is “BANNER R58 EXPERT”, show as below:

1. Push-button configuration for light/dark operate and ON/OFF delays

2. Easy-to-read 8-segment light bar indicator
3. High-quality acrylic lens suitable for food processing applications
4. Rugged zinc alloy die-cast housing rated IP67
5. Integral cable or Euro-style quick-disconnect pigtail

MARK DIRECTION:
a) Setup the sensor and check eye mark according to the manual of the R58
Expert Registration Mark Sensors.
b) Make some bags to check what the mark place is, for example, if the mark is
in the middle of the bag, and you want it to be go down, adjust the “MARK”
move backward. Every time you change the former, this needs to be done
again.

4) Film Pulling Belt

Functions: the film is drawn by the belt friction, the belt friction can be adjusted by
compressing air.
The frictional force can be adjusted by the air pressure.
Regulation: Pull out the switch handle of the pressure adjusting value, watching the
indication of the barometer (about 2kg/cm2) to ensure the film is drawn.

FILM PULLING BELT: when the film is slithery, and can’t make a good bag0, at this
time, please check the air pressure meter, normally 0.3 is enough, but if the film still
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 slithery easily, please raise the air pressure.

Chapter 5 – Use and operation

5.7 The operation Board

Turn on the power and temperature control, then set the horizontal temperature to
100 -180 , vertical temperature to 90 -160 ; (temperature setting depend on the
film’s depth and packing speed.)
Turn on the power, the screen will show the main page, from which you can select the
language.

5.1.1 Program selection and operation

English Touch this switch to the screen for selecting language.

Running state Touch this to the screen for setting machine parameter (picture 2).

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This is the main screen when you operate the machine. It will be display when machine
works normally.
NO. Show the product’s serial number.

Bag Length Shows the bag length.

Touch the key, the belt will press the forming tube, touch again, it will be
Press Roll
separated with the forming tube.
Error The fill mounting bracket move towards the left side. Then, the film on
correct← the left side is bigger than that on the right side.
Error The fill mounting bracket move towards the right side. Then, the film on
correct→ the right side is bigger than that on the left side.
The eye mark sensor bracket will move backward, this adjustment is
Eye mark↑
used to make the eye mark moved upward.
The eye mark sensor bracket will move forward. This adjustment is
Eye mark↓
used to make the eye mark moved downward.
Running state Display the state at that time.

Fill Bag Connect with the weigher and filling the bag.

Stop Stop filling or making the bag.

When the screen display warning as the follow. Door open, Product
caught, No eye mark, No film, etc, machine will stop working. After
Warning taking action to clear the obstacle in time, touch the stop key to start the
machine again. If this does not work, cut off the main power and restart
the machine.
Speed Display the packaging speed.

Vertical 0.0C The temperature of Vertical jaws/bar.

Hor/Front 0.0C To setting temperature of end seal jaws (front).

Hor/Rear 0.0C To setting temperature of end seal jaws (back).

Bag counter Show how many bags have been maked.

Filling counter Show how many bags have been filled.

Main page Touch the key, the screen display picture 1.

Debeg state Touch this key, the screen display picture 3.

Product setting Touch this key, the screen display picture 4.

Manual on/off Touch the key to enter the menu.

Touch Debug State on picture 2, the screen shows as follows (picture 3):

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Each key-press functions are as follow:
Touch the key, the belt will press the forming tuber, touch again, it will be
Press Roll
separated with the forming tuber.

Make bay Making empty bags continuously.

Stop Stop filling or making the bag.

Fill pull on Turn on/off the film pull mechanism.

Fill one bag Completing the cycle of making one bag fill it with the product.

Make one bag Making one empty bag.

Once fill Filling one bag.

The eye mark sensor bracket will move backward, this adjustment is
Eye mark↑
used to make the eye mark moved upward.
The eye mark sensor bracket will move forward. This adjustment is
Eye mark↓
used to make the eye mark moved downward.
The fill mounting bracket move towards the left side. Then, the film on
Error correct←
the left side is bigger than that on the right side.
The fill mounting bracket move towards the right side. Then, the film on
Error correct→
the right side is bigger than that on the left side.

Speed Showing the packaging speed.

Jaws setting To setting the specification of end seal jaws.

Running menu Come back to the menu as the following picture 2.

Setting You can see the screen as the following picture 4.

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Touch Jaws Setting , the screen show as below(picture 4):
A. “Strength” key, to setting the pressure of end seal jaws, the number is big,
the pressure is big.
B. “Location” key, for setting the place of the end seal opening. The number
is big, the distance is small.
C. “Calibration” key, to calibrate the end seal jaws. While the end seal return
to the original place, press this key, the jaws will close automatically and
then open to the original place again, and the value of end seal’s place will
be saved in the PLC.

when the bag often not sealing well or often has product caught
alarm, need to “ CLOSE THE JAW TO SET THE PARAMETER”

After input the password and enter, the screen will be shown as the follow (picture 5):

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Product setting Touch this switch to the screen for setting product parameter (picture
6).

After enter this screen, select the product NO first (between 1 to 49), it will be kept even
you start again.
The functions are as follows:
Product NO. Can be selected according to the specification and saved.
It will automatically pack that product according to the
Bag length
specifications saved earlier.
Connect bag counter Setting connect bag you want to count.
Clear For resetting the bag counter or filling counter.
Function setting The screen will show as the picture 6.
Parameter setting The screen will show as the picture 7.
Time setting The screen will show as the picture 8.
Change password It can change the password.

Save the parameter you keyed in.（save every time after you
Save
change the data.）

Notice: Due to the skid of the pulling belt, there may be some difference between the
setting data and the actual length of the bag, so it need to set the modify length of the
bag.

After picture 5 press Function Select , the screen will show as follow( picture 7)：

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The functions are as follows:
When alarm occurs, the machine will
Operate
Touch this key stop.
Operate/
select either When alarm occurs, the machine keep
Testing
operate or testing. Testing
on working.。

Controlled by coder, used for no color

Fix length
packing material.
Fix length or eye
Fix Length Controlled by photo electricity ， the
mark.
Eye mark
length must be longer than the length
of border color point.
Select either Normal bag Pull film once and make one bag.
Normal Bag normal bag or Super long
super long bag. Pull film twice but make one bag.
bag
Select either single of connect bag you want to produce. Single bag will cut
Single Bag
off by each bag；connect bag will cut off by connect bags.

Select punch or no punch. Hole punch means make round hole or euro
Hole Punch
hole.
Nitrogen
Showing nitrogen gas or no nitrogen gas.
Gas Flush
Type Showing type or no type.

Pillow Bag Select pillowing bag or block button bag.

Cooling Showing cooling or no cooling.

Running
The screen go back to picture 2.
State
Previous
The screen go back to picture 5.
Page
Homepage The screen go back to picture 1.

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Touch Parameter setting switch on the pic.5 to the screen for setting parameters (picture 8).

Functions are as follows:

You can key in the speed of the pull film，between 0-75(150)：Generally,

Film Pull Speed
it will be set 68. (when the film is too thin, this can set higher)
Little time before the electrical reaches the stop position, it will be
Decelerate Time changed from normal speed to slow speed. Generally, it will be set
50ms.
This parameter is used to adjustment the error between the actual bag
Pulse Rate length and the set length. Don’t touch the decimal point when you key
in. Normally, it’s 38.4 pulse/mm.
Previous Page Jump back to picture 4.

Save Save the parameter.

Touch Time setting switch on picture. 5 to the screen for setting time of various
output :(picture 9)

1--END seal time and vertical seal time is most important for the sealing of the bag.
Depend on different material of film, this parameter is different. When the time setting
is long, the speed will slow down.
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2—printer delay: 0.2S
3---printer time: 0.2S
4—cutting time: 0.2S (normally, this is ok and don’t need to be change)

Touch Next page on picture. 8, the screen shows as follows: (picture 10)

1--END seal delay and pull film delay determines whether the product will
caught between the jaws, so these two parameters are very important.
2—space time: 0.5S
3---fill delay: 0.5S

Touch Next page on picture.9, the screen shows as follows: (picture 11)

No film time: 0.5S

Cooling delay: 0.2S
Cooling time: 0.2S
Fill nitrogen delay: 0.1S
Fill nitrogen time: 0.2S

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Touch Next page on picture.10, the screen shows as follows: (picture 12)

Notice: Setting time of various outputs.

(The various time settings are set according to your product requirements and speed,
there is no determined value.)

End seal：0.5-0.9S Vertical seal：0.5-0.9S

Cutting delay：0.20-0.40S Cutting time：0.20S

Fill nitrogen delay：0.14-0.20S fill nitrogen：0.10-0.18S

Touch Operation testing on picture.1, the screen shows as follows: (picture 13)

The screen can be used to test the accuracy and the correctness of the various output
operation. It can be used when cleaning the cutter.
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 Functions are as follows:

Touch this key, the belt will press the forming tube, touch again, it will be
PressRroll
separated with the forming tube.
Touch the key, the horizontal seal jaw will close, touch again the jaw will
End Seal
open.
Touch this key, the vertical seal jaw will close, touch again the jaw will
Vertical Seal
open.
Touch this key, the film pull system will run; touch again, the system will
Film Pull
stop.
Touch this key, the gusseted plates on both sides of the bag will move and
Gusset
insert into the bag for gusset.
Touch this key, the cutting knife will protrude to cut position; touch again,
Cutter
the cutting knife will reverse back into the end seal jaws.
Printer Touch this key, the machine will give a signal to the printer for printing.

Cooling Touch this key, the horizontal seal will blow air.

Previous Page Touch this key, jump back to picture 1.

5.8 The safety check of debugging

a) Check whether all the snails are fastened, whether adding lubricating oil, whether
the electric power is correct.
b) Check whether the air supplier has connected to the entrance of triplet
microtubules.

5.9 The process and description of debugging

a) Mount the film roll, frap the film roll, cut the film end to triangle and put the film
through each roller, then insert it into the former.
b) Close the door, of electrical box, turn on the electrical power, set the end seal
temperature controller on 100 -180 , vertical end seal temperature controller on
90 -160 (The temperature is decided by the thickness of film and material.)
c) When temperature reaches the set point, make vertical and end seal action by
manual drive to make certain the temperature is suitable.
d) Input parameter, adjust the length of the bag and color mark, test every function
and try to run the machine by making bags continually.
e) After making bags continually at good state, it can be connected with the weigher

5.10 Safety of debugging

a) During debugging, do not put the hands on the sealing jaws.
b) Protective gloves should be worn when testing the sealing roller.
c) When pulling belt is moving, do not touch.
d) Whether there is abnormal noise, whether the pulling film belt is fit according to the
former, whether the bag is symmetry by both sides.

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5.11 Operation
1) Operation safety: close all the door of the electrical box, and close the outer door
then machine can be turned on.
2) Operation of the machine: turn on the electrical power, when the screen shows
language selection, choose the suitable language to run the menu, touch the filling
bag key can operate the machine.
3) Baiting and lay off:
If the material’s lay off time is not right, the material will plug up in the feeder. The
solution is as follows:
a. First, adjust the photo sensor induction switch of the main motor on the turn
plate.
z If lay off too early, the induction plate moves forward.(anti clockwise)
z If lay off too late, the induction plate moves backward.(clockwise)
b. Change the time of the delay pulling belt to adjust the falling time of the
material, and change the context of the horizontal seal’s switching.

4) During packaging, when weigher puts material into the packing machine, it sends a
packaging signal to the packing machine. When the packing machine receives the
signal, the film-pull motor will work at once, send out the film and then the vertical
seal, horizontal seal and cutter work at the same time. One signal can make one
bag.

5) Emergency shut off when you press the urgency stop key, and everything will stop
at once, if you want to start again, you must restore the urgency stop switch.

6) Tail off: when the work is finished, pack all the material in the feeder, and then stop
the machine, then turn off the main power supply.

5.12 Check:
After work, check whether the sealing jaw is clean, whether the railing screw is loosen,
whether the horizontal seal pole has enough lubricating oil, whether the triplet has oil,
whether the bleeder valve can drain.

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 Chapter – 6: Equipment protection

6.5 Guidelines for Maintenance

Check to see if any part is not working, keep the surface of the machine clean.

6.6 Equipment Protection

(1) Check the surface of the oil in the gas supply oil tank that whether it has kept
above 1/3, if less than 1/3, it should pour in 20# pure oil to cover 1/2 of the oil
tank.
(2) Every day before work, add 20# oil into the oil cup which is on the horizontal
sealing shelf.
(3) Each time after work, clean all the equipment, the surface which has dust must
be blow clean by compressed air; the material attached to the horizontal roller
and cutter must be cleaned up by copper brush. Take out all the packing film.
(4) Check the screw to see whether it has loosened.
(5) A thorough cleaning-up must be made with the machine, cut off the power if the
machine will stop for a long time. When starting again, check again before use.

6.7 lubricating Oil: 20# Pure Machine Oil

6.8 Lubricating and description of the machine

(1) The horizontal seal roller must have first-rate lubricating to ensure the machine
runs in gear, reduce abrasion and ensure the machine’s life-span.
(2) Make sure the electromagnetism valve is lubricated to ensure the oil in the oil
tank is enough.

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 Chapter -7: Malfunction and Maintenance

7.4 Safety when Maintaining:

Cut off the power supply and pull out the connector plugs when maintaining.

7.5 Avoid BURN when maintaining the sealing jaws.

7.6 Turn off all the air supplies to avoid injury.

Exception class Cause Solution

Press the touching key

and the machine Check whether there is alarm. Eliminate the alarm.
doesn’t work.
Switch of creepage Equipment such as heated
Check all the equipment
break down. patch may have creepage.

The figures of the

Thermocouple is loosened or Fasten or change the
temperature meter
damaged. thermocouple.
jump repeatedly.

„ The open circuit protector „ Check to eliminate short

is cut off. circuit, and combine again.
The sealing roller is
„ Heated patch is burned out „ Change the heated patch
not hot.
„ Temperature control meter „ Change the temperature
is burned out control meter
„ Voltage low, the power of
Temperature is the heated patch id „ Reduce the packing speed
well-balanced when diminished or add voltage stabilizer.
stop, but falling „ The power of the heated „ Change high-power heated
continually when patch is too low. patch.
boot-strap. „ Packaging speed is too „ Reduce packing speed.
fast.
„ The temperature is not
„ Raise the temperature
high enough.
„ Augment air pressure in
„ The pressure is not
specialized range.
enough.
Gas leak of the sealing „ Increase the parameter of
„ Not enough time for
bag sealing time
sealing.
„ Adjust the forward and
„ The forward and backward
backward horizontal
horizontal roller is not
sealing jaws in parallel.
sealing well.
„ Film edge has cockled or
light path problem to cause
wrong photoelectric action. „ Change the packing film.
Cannot control cutting „ The flexibility of the eye „ Adjust flexibility of the
point or cutting half sensor is not adjusted well. photoelectric
bag „ The bag’s length setting is „ Increase bag length
not long enough that is setting.
causing the bag to be a
different length.

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 Chapter 8: Electric

8.8 z frequency 220V/60Hz alternating current

8.9 Installation of Electric Equipment :
a. Fix creepage switch before installing the machine.
b. The electrical wire is big enough for power supply.
c. The personnel must have vocational training.

8.10 circumstance for electric equipment:

The place should not have etchant gas,atom and vibration, the temperature should be
5-35 no frost, humidity should be less than 90%RH, no condensation, height above
sea level should be less than 1000m.

8.11 Description of safety device of electric and interlock equipment:

Close the defend door before the machine starts up, if the door is unlock , the machine
can’t start-up. Generally, close and lock the door, if the air pressure can’t reach a certain
degree, the machine can’t start-up either.

8.12 Servicing and safety notice of the electric equipment:

When maintaining: Turn off the power supply, and unplug the connector plugs.
Maintaining personnel must have vocational training.

8.13 Safety handle of the electric

a. Not allow to change the circuit optionally, the personnel must have vocational
training.
b. Not allow to alter the PLC program, if have to alter must ask for permission from
the manufacturer first.
c. Not allow to alter the protective switch in the electric box, should never change the
big one for the small.

8.14 Convey, Transit and Store

a. You should never take the equipment apart, all the equipment in the electrical box
can’t be extruded during conveying.
b. During carrying, the electrical parts should be kept balanced, reduce the vibration.

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 Annex
9.5 Standard ware parts
No. Article Q'ty Remark
1 Regular Heater (End seal) 4 pcs
2 Regular Heater (Vertical) 2 pcs
3 Cutting knife 1 pcs T-shaped, Zigzag
4 Film pulling belt 2 pcs T10
5 Printing tapes 2rolls Black, 35mm
6 Printing letters 1 box A~Z
7 Printing digitals & symbols 1 box 0~9, “/”,”-”etc
8 Warning parts of printer 1 pcs
9 Protective tube 2 pcs 0.5A/20A
10 Thermocouple 1 pcs

2. Common Tools
1 Hexagon ring spanner 1
2 Spanner wrench 1
3 Phillips screwdriver 1
4 Slotted screwdriver 1
5 Copper brush 1

3. Standard Documents
1 User manual 1
2 Packing list 1
3 Other requested documents 1

9.6 Packing List (Reference)

Items (wooden case) Dimension (mm) Net weight (kg) Gross weigher (kg)

VFFS Machine BX-600 1640×1240×1650 550 680

Multi-head weigher 1320×1300×1820 360 480

Platform & shelf 2100×2100×500 350 460

Vibration feeder 1160×650×1000 100 150

Z-shaped conveyor 3550×900×700 380 560

Output conveyor 1450×510×1100 120 80

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9.8 Electric wiring diagram

L N PE
Mai n power cont r ol dr awi ng
HK1

FU1
20A L

N SB1
1
E. STOP
2
SS1
3

SB1 KM1- 3
KM1- 1 KM1- 2
4
KM1

1L 1N

1L 1N PE
Temper i t ur e cont r ol dr awi ng

HK5
PLC( COM1)
5L 5N
Sul i d st at e r el ay
5L RS485
5N Lef t ver t i cal seal
CH1 310
- CH1-
COM- OP1 3 S1 1 H4
I N1 COM- 311 312
+ CH1+
4 2

320 Ri ght ver t i cal seal

CH2 - CH2-
COM- OP2 3 S2 1 H4
I N2 COM- 321 322
+ CH2+
4 2

For war d hor i zont al seal

CH3 330
- CH2-
COM- OP3 3 S3 1 H3 H4
I N3 COM- 331 332
+ CH2+
4 2 ）

Back hor i zont al seal

CH4 340
- CH3-
COM- OP4 3 S4 1 342 H5 H6
I N4 COM- 341
+ CH3+
4 2 ）

- 25 -
 L N PE
Ser vo dr i ver cont r ol dr awi ng
KM1- 1 KM1- 2

1L 1N
HK4
4L R
Fi l l pul l i ng sev 1
16A FTR 2
E5V ）4 E5V
T
3
E0V ）5 E0V
1
4 2
CN2 5 ）3
PS
+24 1 PS PS
2 6
PS ）6 FG
7

- 24 29
U
41 U V 1 ） 1
V W
2 ） 2 M1
Y0 4 W 3 ） 3
4 ） 4 Ser vo
mot or
PE

4L R
1
FTR hor i zont al seal sev
2
E5V ）4 E5V
T
3
E0V ）5 E0V
1
4 2
CN2 5 ）3
PS
+24 1 PS PS
2 6
PS ）6 FG
7
- 24 29
41
Y1 4
Y3 6
- 24 e R2 470¦ Έ 22( - A)
U
b 21( +A) U V 1 ） 1
X0 c
R 1K¦ Έ
1 V W
2 ） 2 M2
W 3 ） 3
4 ） 4 Ser vo
- 24 e R2 470¦ Έ 49( - B) mot or
b 48( +B)
PE
X1 c
R1 1K¦ Έ

1N
Eye mar k
HK3 3L KA1 U2 M3 mot or
3A ～220V
KA2 C 0. 8uf
W2

1N
Er r or cor r ect
KA3 U3 M4 mot or
～220V
KA4 C 2uf
W3

1N
Pul l i ng
KA5 U4 M5 mot or
～220V
C 3uf
W4

1N PRT P2
P1 2 Pr i nt er
3L PI LOT 4 P4
100W/ 220V

13 I N1A
14 I N1B Connect i on
- 24V OUT4A of wei gher

X7 OUT4B

- 26 -
 PLC I NPUT Dr awi ng

1L 1N PE
+24V
DC24V +
DV
POWER - 24V
- 2L
VO
S- 145- 24 HK2

Touch st r een
F940GOT- BWD- C DC24V+
-
RS485
Temper i t ur e
cont r ol er RS- 232/ RS- 485
modul e
2L
A1- 7048 RS485 RS232 L
COM1 COM0 1N
N

V0
COM
X0 ver t i cal seal ser vo A or B
X1
MI TSUBI SHI X2 eye mar k
PLC X3 ver t i cal seal back t o or i gi nal
FXI N- 60MT X4 br ade
X5 pul l i ng mot or
X6 no f i l m
X7 wei ghi ng syst em
X10 r i ght door
X11 st uf f ed mat er i al
X12 no r i bbon
X13
X14
X15 si de door
X16 l ef t door
X17
X20
X21
X22
X23
X24
X25
X26
X27

- 27 -
 PLC OUTPUT Dr awi ng
DC VO
+24V - 24V

24V
FU2 0. 5A COM
COM0
Y0
COM1
Y0 f i l l pul l i ng mot or
COM1
Y1
Y1 ver t i cal seal i ng mot or
COM2
YV1 Y2 gusset t ed
Y3 ver t i cal seal i ng mot or di r ect
COM3
YV3 Y4 hor i zont al seal
YV4 Y5
YV5 Y6 bel t r ol l
MI TSUBI SHI
YV6 Y7 cool i ng
PLC
COM4
FXI N- 60MT
YV7 Y10 coder
YV8 Y11 cut t er
KA6 Y12 gas f l ushi ng
YV10 KA6 Y13
COM5
Y14
Y15
Y16 mat er i al st opper
Y17
COM6
KA1 Y20 eye mar k f or war d
KA2 Y21 eye mar k backwar d
KA3 Y22 er r or cor r ect l ef t
KA4 Y23 er r or cor r ect r i ght
COM7
KA5 Y24
YV9 Y25
Y26
Y27 wei ghi ng syst em

- 28 -
9.9 Pneumatic Schematic Diagram

Ai r Cont r ol Di agr am

Rocl
9

Casset t e 7
Cut t er
10

Cool i ng t ube
Ver t i cal
seal er
6

Pr i nt er
5

Br ake
4

NO NAME TYPE Qty NO NAME TYPE Qty

Ver t i cal seal er
1 3- Li nk pr oduct SFC- 400 1 6 cyl i nde
TN25× 20 1
2 Val ve seat K200- 8 1 7 Casset t e cyl i nde TN16× 50 2
El ect r omagnet i sm
3 val ve
MVSC- 220- 4E1 7 8 Rocl cyl i nde MAL20× 75 2
Pr essur e
4 Br ake cyl i nde SDA40× 10 1 9 adj ust i ng val ve
AR- 2000 1
5 Pr i nt er cyl i nde MXL15× 20 1 10 Cut t er cyl i nde SDA40× 10 1

- 29 -