Slipring Manual

Installation and maintenance
instructions
Slip ring SK0183402
Document number: 5B0183402, July 2010

Original instructions
All information contained in this document is property of Schleifring und Apparatebau GmbH.
Revision table
Rev. Description Date Author Date Checked
Revision table
Rev. Date Approved

TABLE OF CONTENT
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. Manufacturer 5
1.2. Relevant documents 5
1.3. Descriptions 5
1.4. General function description of a slip ring 6
1.5. Type plate 7
1.6. Transport and packaging 7
1.7. Storage and environment 8
2. Important safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1. Warnings used 9
2.2. General safety instructions 9
2.3. Intended use 10
2.4. Improper use 10
2.5. Operator-side requirements 11
2.5.1 Personnel requirements 11
2.6. Conformity 12
3. Component overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1. Complete overview – slip ring with rotor 13
3.2. Slip ring overview 14
3.3. Overview – rotor interface 15
4. Installing the slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.1. Tools and material required for the installation 17
4.2. Installing the rotor mating connector 18
4.3. Installing the slip ring on the rotor housing 19
4.4. Modifying the driving fork 22
4.4.1 Required material 22
4.4.2 Modifying the driving fork 22
4.5. Electrical connection of the slip ring 23
4.5.1 Required material 23
4.5.2 Connecting power and ground cables 24
5. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
INHALTSVERZEICHNIS
7. Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.1. Safety regulations for maintenance and cleaning 31
7.2. Maintenance intervals 32
7.3. Tools and material required for the maintenance 32
7.4. Annual maintenance 33
7.4.1 Cleaning and inspection of the carbon brushes 34
7.4.2 Cleaning and oiling the signal element 39
7.5. Five-year maintenance 43
7.5.1 Exchanging the carbon brushes 43
7.5.2 Exchanging the signal brush blocks 48
8. Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.1. Safety regulations for repairs 55
8.2. Material and tool for repairs 56
8.3. Replacement part ordering 57
9. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10. Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4
General
1. General
These installation and maintenance instructions contain important information

and instructions for the maintenance and installation of the slip ring in further
machine components. They also include the description of possible hazards that
can occur during the assembly and operation of the final machine.
Please read these installation and maintenance instructions completely before
handling the slip ring. Please contact the manufacturer if you have any problems
understanding these instructions.
Only properly trained and qualified personnel may handle the slip ring.
1.1 Manufacturer
The manufacturer of the slip ring is

Schleifring und Apparatebau GmbH
Am Hardtanger 10
82256 Fürstenfeldbruck
Deutschland/Germany
Tel.: +49 - 08141 - 403-0
Fax: +49 - 08141 - 403-45
Mail: sales@schleifring.de
1.2 Relevant documents
These instructions are a general, valid set of instructions. They are continuously
being revised and expanded through a specific technical description and
technical data of the respective slip ring type and also by system components,
where necessary.
Please observe Chapter “10. Appendix” on page 60.
1.3 Descriptions
The descriptions and drawings are schematic diagrams and can deviate slightly
from the original due to technical changes.
Installation and maintenance instructions 5B0183402 5

General
1.4 General function description of a slip ring
Figure 1: Schematic diagram of a slip ring
POS Description
a Fixed part of a slip ring (stator)
b Rotating part of a slip ring (rotor)
A slip ring is used for transferring electrical power and signals from a fixed (stator)
to a rotating component (rotor) of a system.
The enclosed slip ring primarily consists of rotor, stator, and bearing. The rotor
carries one or more modules. Such a module usually consists of a cylindrical
epoxy-hardened body in which specially surface-treated sliding tracks are cast on
the circumference.
Contacts, which are carried on the stator side by brush blocks, slide on the tracks
of the module. These contacts (brushes) consist either of a metal-graphite carbon
or a precious metal alloy.
The device connections for rotor and stator can consist of plug connections,
cables, terminal boxes, soldered terminal points or other electrically approved
interfaces whose contacts are connected in each case with the sliding tracks or
brushes in the inside of the slip ring. Slip rings can be outfitted with an additionally
attached rotating media pass-through through which a liquid or gaseous medium
can be transferred between rotor and stator.
It is also possible to equip the slip rings with one or multi-channel optical rotating
transmitters. A corresponding hollow shaft is used in this case.
The slip ring itself does not contain a drive and does not fulfil any additional
supporting mechanical function other than the function of transmitting electrical or
hydraulic, pneumatic power or optical signals.
6 Installation and maintenance instructions 5B0183402

General
1.5 Type plate
The type plate provides information about the exact type of the slip-ring
transmitter. It is located on the housing of the slip ring and can appear as follows:
a SCHLEIFRING
b
Art.Nr. XX XXXX XX - XX
c
Ser.Nr. XXX - XX - XX
KV.Nr. XXXXXX
Figure 2: Type plate
POS Description
a Drawing number with index
b Serial number - Month - Year
c Customer reference number (is assigned in the event of repair)
1.6 Transport and packaging
Transport the slip ring in the installed position or turned by 90°. Use the original
shipping packaging as much as possible.
If the original shipping packaging is no longer available, store the slip ring in foam
material.
Improper transporting can lead to damage of the slip ring.
• Avoid hard shocks and vibrations when transporting.
• Protect the slip ring against moisture and humidity.

General
1.7 Storage and environment
Observe the specified environmental conditions specified in the Chapter “6.

Technical data” on page 30.
Store the slip ring in the original packaging.
Avoid abrupt temperature changes due to an otherwise possible condensation.
Improper transporting can lead to damage of the slip ring.
• Protect the slip ring against moisture and humidity.

Important safety information
2. Important safety information
Carefully read the following chapter and observe the safety information. If you are
unsure or do not understand an instruction, please contact Schleifring und
Apparatebau GmbH.
The slip ring was manufactured using state-of-the-art technology in compliance
with known and accepted safety measures. To achieve the best-possible safety,
it is imperative that all safety information in these installation and maintenance
instructions is observed and complied with.
2.1 Warnings used
This document uses warnings depending on the potential hazardousness of the

situation.
Information signs used
This warning sign stands for an imminent danger

that can lead to severe bodily injury or death.
This warning sign stands for a possibly hazardous

situation that could lead to severe bodily injury or
death.
This warning sign stands for a possibly hazardous

situation that could lead to slight bodily injury.
This sign is also used for risk of property damage.
Additional warning about the risk of electric current.

This additional sign is used in conjunction with a
warning.
The information sign is not a warning. It provides

you with important and useful information relative to
the topic.
2.2 General safety instructions
Safety Warning stickers can be located on the slip ring as an additional warning about
instructions on hazards. The warning stickers are attached by the manufacturer and may not be
the slip ring removed. If a warning sticker is damaged and thus illegible, a new warning sticker
must be attached immediately.
You can obtain warning stickers from the manufacturer.

Electric current
risk
Electric current risk.
• When performing all work on the slip ring, all electrical elements must be
de-energised (switched to zero-potential).
• An inadvertent switching on of the voltage must also be prevented.
• Work on electrical elements may only be performed by properly trained

and qualified electricians.
2.3 Intended use
The slip ring is designed for the specific use in wind energy plants and may only
be used there and in the specified manner provided by the customer.
Electrical pitch control drives are arranged in the rotating hub of the wind energy
plant. Power supply, control signals and bus communication to these adjustment
drives are transferred using the slip ring. The slip ring is attached to the gear drive
concentrically to the main shaft. The cables from the rotating part of the slip ring
(rotor) run through the gear drive and through the main shaft to the hub area. The
housing of the slip ring (stator) is secured against distorting using torque
supports.
The technical data may not be exceeded. Please observe Chapter “6. Technical
data” on page 30.
2.4 Improper use
Improper use of the slip ring can cause

• serious risks for people,
• damage the slip ring or destroy it,
• and damage the system in which the slip ring is used.
Danger to
persons
Danger through improper use of the slip ring.
• The slip ring may not be used in potentially explosive environments.
• The technical data may not be exceeded. Please observe Chapter “6.
Technical data” on page 30.
Risk of damage To prevent damage to the slip ring and the system in which it is used, the following
instructions must be followed.

The slip ring may

• not be used in corrosive atmospheres,
• not be used in lightning protection equipment,
• not be used as fuse in electrical circuits,
• not be used as support for mechanical loads,
• not be operated at other capacities than those described in the technical data,
• not be operated in other ambient conditions than those described in the
technical data.
The manufacturer's warranty and the declaration of incorporation will

expire for improper use.
2.5 Operator-side requirements
The operating company must ensure that the slip ring and all modules included in
the scope of supply are only then used once their safety has been determined
according to machinery directive 2006/42/EC, Appendix IIA.
For the preservation of safety, the operating company must ensure that all
specified maintenance and repair work is carried out properly.
The installation and operating personnel must be regularly instructed about the
safety regulations and possible residual hazards of the slip ring.
The installation and maintenance instructions must be accessible to the
installation personnel at the machine.
The operating company must monitor that the slip ring is only operated in a
perfect condition using all safety equipment.
2.5.1 Personnel requirements
All work performed on electrical components may only be carried out by specially
trained electricians.

2.6 Conformity
The slip ring is not subject to the directive 2004/108/EC for compliance with the
electromagnetic compatibility (implemented in national German law in the EMC
directive). The user is responsible for adherence to the directives, laws and
standards for electromagnetic compatibility and using the slip-ring transmitter. If
you require guidance on this, please contact the Schleifring und Apparatebau
GmbH.
The documentation includes a declaration of incorporation according to
machinery directive 2006/42/EG Appendix II B.

Component overview
3. Component overview
The main elements of the slip ring are displayed and described in the following.
The images and graphics in these instructions may deviate from the original.
Schleifring und Apparatebau GmbH reserves the right to make technical
changes.
3.1 Complete overview – slip ring with rotor
e
b
a f
Figure 3: Complete overview
POS Description
a Stator
b Rotor
c Stator signal mating connector
d Stator power cable
e Rotor mating connector
f Rotor power cable

Component overview
3.2 Slip ring overview
d e
a f
b
g
Figure 4: Slip ring overview
POS Description
a Signal part with brush blocks for signal transmission
b Plug-in positions for the signal connectors
c Connection box for the power cables
d Driving fork
e Driving fork extension (optional)
f Rotor connector
g Rotor mounting flange

Component overview
3.3 Overview – rotor interface
a
e b
d
f
d
Figure 5: Overview – rotor interface
POS Description
a Mounting flange to the rotor
b Mounting flange to the system (operator-side)
c Output for signal and power cables
d Centring pins
e Connector to the rotor
f Rotor housing

Installing the slip ring
4. Installing the slip ring
Installation hazards
• Before installing, please observe the safety information in Chapter “2.

Important safety information” on page 9.
• The installation may only be performed by trained, qualified personnel!
Please observe the drawings in Chapter “10. Appendix” on page 60 for

installing the slip ring.
To prevent deformation of the slip ring bearings, the slip ring is designed so that
only the stator or the rotor may be securely screwed together with the system.
The respective part that is not bolted is held unconstrained in position by a catch
or a rubber buffer.
Only install the slip ring as described in the following chapters.
The selection of suitable fasteners is the responsibility of the operator provided it
is not included in the scope of the order.
The installation must be carried out in a manner so that the weight of the slip ring
and any occurring vibrations on the slip ring do not cause loosening of or damage
to the flange.
For the dimensioning of the fasteners, please see the weight and torque
specifications listed in Chapter “6. Technical data” on page 30.
You must also observe that the motion of the rotating parts is not blocked by any
obstacles.
All fasteners attached by the user must be checked for firm seating before
commissioning the slip ring.

4.1 Tools and material required for the installation
Material We recommend having at least the following material ready. In this regard, please
also observe the drawings with the part numbers listed in Chapter “10. Appendix”
on page 60.
The material is also available as a set with the article number 530 004 348.
Table 1: Installation material (Art. No. 530 004 348)
Material Quantity Article number
Cylinder bolt ISO 4762 3 103000046

M8 x 30 A2-70
Washer ISO 7089 8.0 A2 3 121000089
Hexagon nut ISO 4032 M10 A2 2 111000108
Washer ISO 7089 10.0 A2 2 121000008

M8 x 25 A2-70

M 5.0 x 12 A2-70
O-ring 260.00 x 3.00 1 133000357

NBR 70 Shore A
O-ring 326.00 x 3.00 1 133000489

NBR 70 Shore A

M 10.0 x 30 A2-70
Lock washer S 8.0 5 121000180

1.4301 (X5CrNi18-10)
Lock washer S 10.0 2 121000181

1.4301 (X5CrNi18-10)
Maintenance kit 1 530003280
Tool No special tool is required for the installation of the slip ring. You will require
normal tools consisting of a minimum of Allen wrenches, screwdrivers, open-end
wrenches, socket wrenches, torque wrenches (up to at least 29 Nm).

4.2 Installing the rotor mating connector
With the slip ring described here, the rotor mating connector is firmly connected
to the on-site system.
Installing the rotor mating connector
1. Loosen the mounting flange (a) from the rotor housing

b a
(b), by removing the 8 mounting bolts (c).
Use caution when placing down the rotor housing so

that it is not damaged.
Due to the long cable lengths, it is not

necessary to pull the cables through the
mounting flange completely.
c
2. Bolt the mounting flange to the system at the inner bolt

circle (a). Ensure that the bolts have sufficient length a
and quality. Please also observe the mechanical
drawing with the thread sizes and dimensions for the
bolt circle in the technical documentation.
> Bolts: 12 pieces ISO 4762, M8 x 25
Art. No. 103000045
> Lock washers: 12 pieces
Art. No. 121000180
> Tightening torque: 14.6 Nm
In all cases, a liquid threadlocker such as

"Loctite medium strength" must be used.
3. Pull the cables through the flange (a) and bolt together
the rotor housing with the flange. a
> Bolts (b): 8 pieces ISO 4762, M10 x 30
Art. No. 103000052
Art. No. 121000181
> Tightening torque: 29 Nm
Do not plug in the connectors yet! b
The installation of the rotor is complete.

4.3 Installing the slip ring on the rotor housing
During installation of the slip ring, the slip ring rotor is bolted together with the rotor
housing which is already installed on the system.
Important
information
a b
f
e
f
c
d
f
Figure 6: Installation information
POS Description
a Slip ring signal plugs
b Rotor housing signal plugs
c Slip ring power plugs
d Rotor housing power plugs
e Centring holes on the slip ring
f Centring pins in the rotor housing
Check that the power plugs (c and d) and the signal plugs (a and b) are each
facing each other.
The centring pins (f) are used as an aid when connecting the slip ring. However,
you must ensure that the rotor and stator are not tilted more than approximately
2° to each other when connecting together.

If this angle is too large, the centring pins (f) will jam in the centring sockets (e) in
there is a risk of damaging the connectors.
max. 2°
Figure 7: Maximum permitted tilting
Attaching the slip ring
1. Check the correct run of the slip ring unit. To do this,

rotate the unit at the driving fork (a) approximately 10
times completely.
Ensure
> that the unit can rotate easily (for torque, see Chapter
“6. Technical data” on page 30),
> that the unit can rotate evenly, without fluctuation in a
torque,
> that the unit can rotate without making unnatural
grinding or scratching noises.
2. Check the correct seating of the seal (a) on the rotor

housing.
> O-ring 260.00 x 3.00 a
Art. No. 133000357
To ease installation, apply a thin layer of NBR-

compatible grease to the O-ring if necessary.
An appropriate grease is included in the
maintenance kit (Art. No. 530003280).
3. Please observe the important information on page 19!
Fit the stator (a) carefully onto the rotor housing (b).
Do not use force! You will

otherwise damage the plug
connections!
a b

Attaching the slip ring
4. Bolt the slip ring to the flange. Tighten the bolts evenly.
> Bolts (a): 12 pieces ISO 4762, M8 x 30
Art. No. 103000046
Art. No. 103000180
> Tightening torque: 14.6 Nm
5. Secure the stator against co-rotating at the driving fork

(a) using suitable equipment.
a
The driving fork may not be clamped so that
no force is exerted on the bearing. Please
contact the manufacturer if you have
questions about suitable equipment.
Ensure sufficient stability of the equipment

for the driving fork (observed torque of the
slip ring in Chapter “6. Technical data” on
page 30).
The electrical connection of the slip ring can now be carried out.

4.4 Modifying the driving fork
If you are installing a longer mounting flange on the gear drive, the driving fork
must be extended with an adapter.
4.4.1 Required material
We recommend having at least the following material ready. In this regard, please
on page 60.
Table 2: Material for modifying the driving fork (Art. No. 530 004 347)
Auxiliary material Quantity Article No.:
Adapter 1 570033506

M8 x 30 A2-70
Washer ISO 7089 8.0 A2 4 121000089
Liquid threadlocker, e.g. "Loctite medium ---

strength"
4.4.2 Modifying the driving fork
b a
Figure 8: Modifying the driving fork
Bolt the adapter (a) using the mounting bolts (b) and the washers to the driving
fork (c).
• Tightening torque of the bolts 12 Nm and secure using a liquid threadlocker,
e.g. "Loctite medium strength".
For retrofitting, the adapter can be obtained from the manufacturer under the
article number 570 0335 05 (see also replacement parts in Chapter “10.
Appendix” on page 60).

4.5 Electrical connection of the slip ring
Please observe the drawings in Chapter “10. Appendix” on page 60 for the
electrical connection of the slip ring.
Electric current risk.

4.5.1 Required material
We recommend having at least the following material ready. In this regard, please
on page 60.
Table 3: Required cables
Cable harness Cable lug
Description Size Article No.: Article No.: / Type
Cable harness PEit 70 mm2 550200360 204000080 / DIN 46234
Cable harness supply 95 mm2 550200358 204000032 / D46235-10-95
Cable harness N 95 mm2 550200359 204000032 / D46235-10-95
Cable harness PE ground 50 mm2 550200361 204000028 / DIN 46234-8-50

connection

4.5.2 Connecting power and ground cables
Connecting power cable and ground
1. Remove the terminal box cover (a) by removing the 12 b

mounting bolts (b).
a
2. Remove the 5 caps of the cable entry points (a).
3. Remove the 5 clamping nuts for the cable lugs (a) with
the washers.

4. Guide the cables with the cable lugs (a) and the fittings
(b) to the terminal box.
> (c) = Cable harness - N, Art. No. 550200359
with fitting
> (d) = Cable Harness supply, Art. No. 550200358
with fitting a
> (e) = Cable Harness supply, Art. No. 550200358
with fitting
b
> (f) = Cable Harness supply, Art. No. 550200358
with fitting
> (g) = Cable harness - PE, Art. No. 550200360 c d e f g
with fitting
Please also observe the connection diagram

in Chapter “10. Appendix” on page 60.
5. Tighten the fastening nuts (a) of the fittings on the

terminal box.
Do not turn the fittings closed yet so that the

cables can still be moved freely.
6. Push the cables onto the terminals and clamp the cables with the washer and the hex nut.
> Hex nut M10,
Art. No. 111000108
> Washer 10mm,
Art. No. 121000008
> Tightening torque: 29 Nm
7. Tighten the cable fittings (a) to secure and seal the

cables.

8. Install the terminal box cover (a) using the 12 mounting b

bolts (b).
> Bolts: Allen screw, ISO 4762, M5 x12
Art. No. 103000023
Observe the proper seating of the terminal

box seal.
9. Connect the PE cable (a) (attached to the side of the

housing) to ground.
a
10.Plug in the signal cables. Observe the codings. After

plugging in the connectors, lock them using the locking
clip.
> (b) = X52.FSLR4 / HAN 3A; RJ45
> (c) = X42.MSLR3 / HAN Q5
> (d) = X51.MSLR3 / HAN Q7, coding 2
> (e) = X41.MSLR2 / HAN Q5
> (f) = X50.MSLR2 / HAN Q7, coding 1
a
> (g) = X10.MSLR4 / HAN 00
> (h) = X43.MSLR3 / HAN Q5
b c d e
f g h
The slip ring is electrically connected.

Troubleshooting
5. Troubleshooting
Troubleshooting hazards.

The following list should help you to identify and remedy malfunctions. This list is
not exhaustive. Use particular care when troubleshooting. Always contact the
manufacturer if you are in doubt.

Troubleshooting
Table 4: Troubleshooting
Malfunction Possible cause(s) Troubleshooting
Signal transmission is Loose connector. Check all connectors for firm

malfunctioning. seating and locking clip, if
present.
Incomplete signal
transmission. Signal line is damaged or has Check and test signal lines (input
No signal transmission at all become loose. and output lines).
Check connection terminals.
Signal brush has jumped out of Check the signal part as

the track described in Chapter “7.4.2
Cleaning and oiling the signal
element” on page 39.
Signal brushes worn out Check and replace the signal

brushes as described in Chapter
“7.5.2 Exchanging the signal
brush blocks” on page 48.
Sliding tracks contaminated Clean the signal line as

described in Chapter “7.4.2
Cleaning and oiling the signal
element” on page 39.
Sliding tracks worn-out Slip ring must be inspected by

the manufacturer.
On-site fuse detective. Check all fuses. Check the cause

of triggered fuse and remedy.
Other defect in the slip ring Slip ring must be inspected by

the manufacturer.
Transmission of power is Power supply line is damaged or Check and test power supply
malfunctioning. has become loose. lines (input and output lines).
Current values fluctuate. Check connection terminals.
Transmission of current Carbon brush has jumped out of Check the brush as described in
fails. the track Chapter “7.4.1 Cleaning and
inspection of the carbon brushes”
on page 34.
Brushes worn-out Check and replace the brushes

as described in Chapter “7.5.1
Exchanging the carbon brushes”
on page 43.
On-site fuse detective. Check all fuses. Check the cause

of triggered fuse and remedy.
Other defect in the slip ring Slip ring must be inspected by

the manufacturer.

Troubleshooting
Table 4: Troubleshooting
Malfunction Possible cause(s) Troubleshooting
Slip ring causes loud Foreign objects in the slip ring Open and check the slip ring as
running noises. described in Chapter “7.4 Annual
maintenance” on page 33.
If damaged, the slip ring must be
inspected by the manufacturer.
Bearing defective Slip ring must be inspected by

the manufacturer.
Slip ring difficult to turn. Slip ring was mounted tilted Perform the installation as
described in Chapter “4.
Installing the slip ring” on
page 16.
Foreign objects in the slip ring Open and check the slip ring as
described in Chapter “7.4 Annual
maintenance” on page 33.
If damaged, the slip ring must be
inspected by the manufacturer.
Bearing defective Slip ring must be inspected by

the manufacturer.

Technical data
6. Technical data
Technical data slip ring 183402
Mechanical data
Dimensions (L x W x H): 914 x 320 x 390 mm
Approximate weight:
Slip ring 5K0183402: 63 kg
Rotor mating connector 530004041: 80 kg
Stator mating connector 530003138: 30 kg
Housing material: Aluminium
Surface: RAL 5014
Operating speed: 0 to 30 min-1
Protection class: IP 65
Ambient temperature:
Operation: -25°C to +50°C
Storage/Transport: -30°C to 70°C
Maintenance intervals:
Maintenance: 1 x per year or after 10 million revolutions
Replace brush block: Every 5 years or after 50 million revolutions
General overhaul: Every 10 years or after 100 million revolutions
System components:
Heating in the signal range, 230VAC / 40 Watt

connection data
Technical data slip ring 183402
Electrical data
Performance group * A, B C D E F G
Operating voltage 400VAC 230VAC 30VDC 24VDC 24VDC 24VDC
Max. rated current 250A 5A 5A 5A 5A 1A
Max. allowed contact 10mΩ

resistance.**
*Description of the performance groups according to circuit diagram S00183402

**Measured with rotor mating connector:
Path 1 measured with 100 A DC
Paths 2 to 5 measured with 250 A DC

Maintenance and cleaning
7. Maintenance and cleaning
Observe the following safety regulations during maintenance and cleaning. The
cleaning of the slip ring is performed during maintenance.
7.1 Safety regulations for maintenance and cleaning
The following safety regulations are to be adhered to for all maintenance, repair
and cleaning work. Before beginning any work you must also observe Chapter “2.
Improper actions during the maintenance, repair and cleaning of the

system can lead to hazards for persons.
• For a safe maintenance, repair and cleaning as well as the placing into
operation again thereafter, please observe the following safety
instructions:
• Maintenance, repair and cleaning of the system may only be performed by

trained personnel.
• Before beginning with work, all electrical components of the slip ring must be
de-energised (switched to zero-potential) and secured against an inadvertent
switching on again.
• Before switching on again, all safety equipment must be checked for its
correct and proper function.
• Work on electrical equipment and components may only be performed by

qualified electricians according to the electrotechnical regulations.
• If safety elements were removed for the work, these must be installed again
and checked for their proper functioning before placing into operation again.
• Only original replacement parts may be used. Please observe the parts lists
on the drawings in Chapter “10. Appendix” on page 60 and the replacement
part lists each at the beginning of the maintenance descriptions.
• When disposing of replaced parts or cleaning wastes, the respective

applicable environmental regulations are to be adhered to.

7.2 Maintenance intervals
Annually The maintenance of the slip ring is to be performed annually or after 10 million
revolutions.
Every 5 years The brush block of the signal brushes is to be replaced every 5 years or after 50
million revolutions.
Every 10 years A general overhaul of the slip ring by the manufacturer is required every 10 years.
7.3 Tools and material required for the maintenance
Material We recommend having at least the following material ready for the maintenance
work. In this regard, please also observe the drawings with the part numbers
listed in Chapter “10. Appendix” on page 60.
Table 5: Cleaning supplies for the maintenance
Quanti
Auxiliary material Size
ty
Vacuum cleaner 1 n/a
Table 6: Material and replacement parts for maintenance (Art. No. 530 004
349)
Hexagon nut ISO 4032 M10 A2 2 111000108
Washer ISO 7089 10.0 A2 2 121000008

M 5.0 x 12 A2-70

M 5.0 x 55 A2-70
Washer ISO 7089 5.0 A2 1 121000059
Lock washer DIN 128-A 5.0 A2 5 122000084
O-ring 326.00 x 3.00 1 133000489

NBR 70 Shore A
O-ring 335.00 x 3.00 1 133000490

NBR 70 Shore A
Ground rail 1 570030626

Table 6: Material and replacement parts for maintenance (Art. No. 530 004
349)
O-ring 174.00 x 3.00 2 133000063

NBR 70 Shore A
24-track brush block 2 522601503

M 6.0 x 16 A2-70
Lock washer DIN 128-A 6.0 A2 20 122000085
Carbon brush CUN 16 x 45 x 26 10 220000139
Installation equipment for carbon 5 866000931

brushes
Maintenance kit 1 5300003280
Contact cleaner 1 407000003
Gold contact oil 1 418000010
Tool No special tool is required for the maintenance of the slip ring. You will require
7.4 Annual maintenance
The following maintenance work is to be performed annually:

• Clean the power slip ring with the carbon brushes.
• Check the power carbon brushes for wear.
• Check gold spring wire brushes of the signal element for deformation,
discolouration and contamination.
• Oil the signal element.

7.4.1 Cleaning and inspection of the carbon brushes
Check the slip ring and carbon brushes of the power element for wear
1. Before beginning work you must also observe Chapter “7.1 Safety regulations for maintenance
and cleaning” on page 31.

mounting bolts (b).
3. Remove the hex nuts of the cable clamp (a).
4. Remove the mounting bolts of the terminal box (a) and a

lift the terminal box with the power cables.
Pay attention to the upper and lower terminal a a

box seal.
5. Remove the mounting bolts of the ground lug (a) as

b
well as the mounting bolts (b) of the power element
cover. c a
Remove the power element cover (c).

6. Remove the brush block using the installation

c c
equipment 866000931 (a).
After fitting the installation equipment, loosen the

mounting bolts of the brush block (b) and remove it.
Observe the correct installation position and

the different clips lengths (c) of the equipment
when fitting the installation equipment.
a
b
7. Check the dimensions of all carbon brushes (a). The
carbon brushes may not fall below the dimension 5 .
a
If the 5 mm dimension is fallen below, the
carbon brushes must be replaced. Please
observe Chapter “7.5.1 Exchanging the
carbon brushes” on page 43.
min. 5mm

8. Carefully vacuum the interior (a) and the slip ring. a

Do not damage the slip ring
with the vacuum nozzle.
9. Clean the isolation barriers (a) between the sliding a

tracks with a lint-free cleaning cloth and contact
cleaner.
Do not apply to contact cleaner directly to the

slip ring. Use the cloth and clean the slip ring
with it.
10.Perform the following inspections: b b

> Inspect the carbon brushes (a) for damage. No cracks
or discolourations that suggest overloading may be
present.
> The carbon holders (b) must move freely. The springs
(c) must not exhibit discolouration or oxidation.
> The sliding tracks (d) must not exhibit cavities in the c
sliding surface and no traces of burns. Slight
discolouration on the edges is permissible.
a
> The insulation barriers (e) must not exhibit damage in
the form of cracks or discolouration. e
If the carbon brushes must be replaced,

observe Chapter “7.5.1 Exchanging the
carbon brushes” on page 43.

11.Insert the brush block using the installation equipment

866000931 (a) and secure it using the mounting bolts c
(b).
> Tightening torque, max.: 3.5 Nm
Observe the correct installation position

when inserting the brush blocks. The
clamping bolt for the cable (c) must be on the
side of the cable entry points (d) in each case.
a
d b
This completes the maintenance. The installation follows.
12.Place in the power element cover (a) and secure the b

power element cover with the four mounting bolts (b).
> Bolts: Allen screw, ISO 4762, M 5.0x12 a
Art.No. 103000023

13.Install the ground lug (a) using the mounting bolts (b

b
and c).
> Bolt (b): Hex nut, with washer
> Tightening torque, max.: 29 Nm
> Bolts: Allen screw, ISO 4762, M 5.0x12
Art.No. 103000023
> Lock washer DIN 128-A 5.0 A2
Art. No. 122000084
a c
> Washer ISO 7089 5.0 A2
Art. No. 121000059
14.Install the terminal box with the power cables. Secure it a

using the mounting bolts of the terminal box (a).
Observe the proper seating of the upper and a a

lower terminal box seal.
15.Push the cables (a) onto the terminals (b) and clamp b
the cables with the hex nut.
> Hex nut M10,
Art. No. 111000108 a
> Washer 10mm,
Art. No. 121000008
> Tightening torque: 29 Nm.
Observe the correct

clamping of the cables:
> (c) = Cable harness - N c d e f g

> (d) = Cable harness supply
> (e) = Cable harness supply
> (f) = Cable harness supply
> (g) = Cable harness - PE


16.Install the terminal box cover (a) using the 12 mounting b

bolts (b).
Art.No. 103000023
> Tightening torque: 3.5 Nm.

box seal.
a
The installation is complete.
7.4.2 Cleaning and oiling the signal element
Signal element cleaning and oiling
2. Remove all signal cables (a).
a
3. Remove the plug cover by removing the mounting bolts a
(a).

4. Remove the maintenance cover (observe the labeling) a

by removing the mounting bolts (a).
If there is an installed plastic covered located

underneath the maintenance cover, this can
be removed. It does not have to be reinserted.
a
5. Carefully vacuum the interior of the slip ring (a). a
brushes.
a
6. Cleaned the barriers (a) using a lint-free cloth.

brushes.
7. Inspect the gold-plated tracks (a) for damage.

Discolouration, burn spots or detachment of gold
plating is not allowed. If there is damage in the
recesses of the tracks, the slip ring must be returned to
the manufacturer.

brushes. a

8. Inspect the gold spring brushes (a) in the installed

state.
Discolouration or deformation of the brushes caused
by overloading is not allowed. In case of doubt, the
brush blocks must be replaced as described in Chapter
“7.5.2 Exchanging the signal brush blocks” on page 48.
a
brushes.
9. Oil the slip ring with the gold contact spray from the
company Schleifring, Article number 418000010.
In addition to the description and the safety

warnings on the spray can itself, the following
is also to be observed: b
> Before every spraying procedure, the can must be
shaken vigorously because the propellant and oil in
the can separate after a very short time.
> The distance of the spray can to the track surface a
should not be less than 10 cm.
> The spraying procedure should be carried out in the
axial direction (b) to the module and should be
performed quickly. The duration of the spraying
should last approximately 4 seconds.
> Repeat the spraying procedure four times. If it is
possible to rotate the slip ring, then a spraying at
intervals of 90° each should occur. If not, spray four
times slightly shifted.
10.Install the maintenance cover (observed the labeling)

with the mounting bolts (a).
a
Art.No. 103000023
Observe the proper seating of the cover seal.

11.Install the plug cover with the mounting bolts (a). a

Art.No. 103000023
a
12.Plug in all signal cables (a).
Observe the plug codings.
a

7.5 Five-year maintenance
The following maintenance work is to be performed every five years:

• Replace the power carbon brushes.
• Replace the signal brush blocks.
7.5.1 Exchanging the carbon brushes
Carbon brushes reconditioning

mounting bolts (b).
3. Remove the hex nuts of the cable clamp (a).
4. Remove the mounting bolts of the terminal box (a) and a

lift the terminal box with the power cables.

box seal.

5. Remove the mounting bolts of the ground lug (a) as b

well as the mounting bolts (b) of the power element
cover.
c a
Remove the power element cover (c).
b
6. Remove the brush block using the installation
c c
equipment 866000931 (a).
After fitting the installation equipment, loosen the

mounting bolts of the brush block (b) and remove it.
Observe the correct installation position and

the different clips lengths (c) of the equipment
when fitting the installation equipment.
a

7. Exchange all carbon brushes (a) by removing the two

mounting bolts (b) and again securing the new brushes
with these bolts.
> Art. No. Brushes: 220 000 139
We recommend exchanging all carbon

brushes of the brush block.
a
b
8. Carefully vacuum the interior (a) and the slip ring. a
9. Clean the isolation barriers (a) between the sliding a

tracks with a lint-free cleaning cloth and contact
cleaner.
Do not apply to contact cleaner directly to the

slip ring. Use the cloth and clean the slip ring
with it.
10.Please check the following points:

a b
> The insulation barriers (a) must not exhibit damage in
the form of cracks or discolouration.
> The sliding tracks (b) must not exhibit cavities in the
sliding surface and no traces of burns. Slight
discolouration on the edges is permissible.

11.Insert the brush block using the installation equipment

866000931 (a) and secure it using the mounting bolts c
(b).
Observe the correct installation position

when inserting the brush blocks. The
clamping bolt for the cable (c) must be on the
side of the cable entry points (d) in each case.
a
d b
This completes the exchanging of the carbon brushes. The installation follows.
12.Place in the power element cover (a) and secure the b

power element cover with the four mounting bolts (b).
> Bolts: Allen screw, ISO 4762, M 5.0x12 a
Art.No. 103000023

13.Install the ground lug (a) using the mounting bolts (b

b
and c).
> Bolt (b): Hex nut, with washer
Art.No. 103000023
> Lock washer DIN 128-A 5.0 A2
Art. No. 122000084
a c
> Washer ISO 7089 5.0 A2
Art. No. 121000059
14.Install the terminal box with the power cables. Secure it a

using the mounting bolts of the terminal box (a).

box seal.
15.Push the cables (a) onto the terminals (b) and clamp b
the cables with the hex nut.
> Hex nut M10,
Art. No. 111000108 a
> Washer 10mm,
Art. No. 121000008
> Tightening torque: 29 Nm.
Observe the correct

clamping of the cables:
c d e f g
> (c) = Cable harness - N
> (d) = Cable harness supply
> (e) = Cable harness supply
> (f) = Cable harness supply
> (g) = Cable harness - PE


16.Install the terminal box cover (a) using the 12 mounting b

bolts (b).
Art.No. 103000023
> Tightening torque: 3.5 Nm.

box seal.
a
7.5.2 Exchanging the signal brush blocks
Signal brush blocks exchanging
2. Remove all signal cables (a).
a
3. Remove the plug cover by removing the mounting bolts a
(a).

4. Remove the maintenance cover (observe the labeling) a

If there is an installed plastic covered located

underneath the maintenance cover, this can
be removed. It does not have to be reinserted.
a
5. Remove the maintenance cover on the opposite side a

6. Remove the cables of the plugs from the terminal strips a

(a).
While each track of the slip-ring module has

two recesses for the brush (b), only one is
used. To avoid a mistake during the
installation of the new brush block, it is advisable
to note down which of the recesses was used
previously.
7. Remove the mounting screws (a) of the brush circuit a

boards and pull the circuit boards out.

8. Carefully vacuum the interior of the slip ring (a).

a
a
9. Clean the barriers (a) using a lint-free cloth.
10.Inspect the gold-plated tracks (a) for damage.

Discolouration, burn spots or detachment of gold
plating is not allowed. If there is damage in the
recesses of the tracks, the slip ring must be returned to
the manufacturer. a
11.Oil the slip ring with the gold contact spray from the
company Schleifring, Article number 418000010.
In addition to the description and the safety

warnings on the spray can itself, the following
is also to be observed: b
> Before every spraying procedure, the can must be
shaken vigorously because the propellant and oil in
the can separate after a very short time.
> The distance of the spray can to the track surface a
should not be less than 10 cm.
> The spraying procedure should be carried out in the
axial direction (b) to the module and should be
performed quickly. The duration of the spraying
should last approximately 4 seconds.
> Repeat the spraying procedure four times. If it is
possible to rotate the slip ring, then a spraying at
intervals of 90° each should occur. If not, spray four
times slightly shifted.

12.Important information before installing the brush circuit

a
boards:
The wires have been

adjusted for a definite
contact pressure and must
not be bent. The wires must not be crossed and
each wire pair must run in a separate recess.
Each brush block must be mounted in such a way

that the gold spring wires run in the grooves (a) not
used previously. The wires must be offset by one
groove in the same track.
13.Carefully insert the new brush circuit boards (a) and a

align the circuit board symmetrically to the module.
The wires must run in the correct recess (see above)
and sit at right angles to the axis of the module.
14.Aligned the new brush circuit boards accordingly and a

screw the circuit boards tight with the mounting screws.
> Tightening torque, max.: 0,8 Nm

15.Connect the cables of the plugs with the terminal strips

(a).
a
When clamping the plug cables, observe the

circuit diagram in Chapter “10. Appendix” on
page 60.
16.Install the maintenance cover (observed the labeling) a

with the mounting bolts (a). Use a new cover seal.
> Cover seal: O-ring 174.00 x 3.00
Art.No. 133000063
Art.No. 103000023
a
17.Install the plug cover with the mounting bolts (a). Use a a
new cover seal.
Art.No. 133000063
Art.No. 103000023

18.Install the maintenance cover on the opposite side with

the mounting bolts (a). Use a new cover seal.
a
Art.No. 133000063
Art.No. 103000023
19.Plug in all signal cables (a).
Observe the plug codings.
a

Repairs
8. Repairs
8.1 Safety regulations for repairs
The following safety regulations are to be adhered to for all maintenance, repair
and cleaning work. Before beginning any work you must also observe Chapter “2.
Improper actions during the maintenance, repair and cleaning of the

system can lead to hazards for persons.
• For a safe maintenance, repair and cleaning as well as the placing into
operation again thereafter, please observe the following safety
instructions:
• Maintenance, repair and cleaning of the system may only be performed by

trained personnel.
• Before beginning with work, all electrical components of the slip ring must be
de-energised (switched to zero-potential) and secured against an inadvertent
switching on again.
• Before switching on again, all safety equipment must be checked for its
correct and proper function.
• Work on electrical equipment and components may only be performed by

qualified electricians according to the electrotechnical regulations.
• If safety elements were removed for the work, these must be installed again
and checked for their proper functioning before placing into operation again.
• Only original replacement parts may be used. Please observe the parts lists
on the drawings in Chapter “10. Appendix” on page 60 and the replacement
part lists each at the beginning of the maintenance descriptions.
• When disposing of replaced parts or cleaning wastes, the respective

applicable environmental regulations are to be adhered to.

Repairs
8.2 Material and tool for repairs
Material In addition to the material described in Chapter “7.3 Tools and material required
for the maintenance” on page 32, we recommend having the following material
ready for repairs. In this regard, please also observe the drawings with the part
numbers listed in Chapter “10. Appendix” on page 60.
Table 7: Additional material for repairs (Art. No. 530 004 350)
Contact insert 24-pole + PE 1 211000322
RJ 45 wall bushing 1 212001313
Coding pin 2 215000448
Connector housing 1 218000376
Crimp contact pin 0.5 mm² 4 215000377
Crimp contact pin 0.5 mm² 10 215000109

M 3.0 x 8 A2-70
Crimp contact female connector 0.5 7 215000108

mm²

mm²

mm²
Coding female connector 2 215000449
Cable harness W5.TBS04 1 550000782

Repairs
Table 7: Additional material for repairs (Art. No. 530 004 350)
BUCHANAN four-way crimp tool 1 HARTING

09 99 000 0021
Wire cross-section 0.14 - 2.5 mm²
Position sleeve Han D 1 HARTING

09 99 000 0311
Position sleeve Han E 1 HARTING

09 99 000 0310
Insertion/Extraction tool for X10, X50, 1 HARTING

X51 09 99 000 0012
Insertion/Extraction tool for X41, X42, 1 HARTING

X43 09 99 000 0319
Tool No special tool is normally required for the repair of the slip ring. You will require
An additional tool may be required depending on the repair in the installation
conditions.
8.3 Replacement part ordering
Order For ordering replacement parts, please contact:

Am Hardtanger 10
Deutschland/Germany
Tel.: +49 - 08141 - 403-0
Fax: +49 - 08141 - 403-45
When ordering replacement parts, please use the part numbers found in the
installation and maintenance instructions or on the detailed drawings and parts
lists.
Please also observe Chapter “10. Appendix” on page 60.
Disclaimer of Use only original replacement parts or parts that have been approved by the
warranty manufacturer. The manufacturer assumes no liability for damages or

Repairs
consequential damages that are caused by the use of incorrect, faulty or non-
approved parts.

Disposal
9. Disposal
The slip-ring transmitter contains no environmentally-hazardous materials and

can be disposed of as electronic scrap.
Please contact us if you would like Schleifring und Apparatebau GmbH to take
back the slip-ring transmitter.
The local environmental guidelines are to be taken into account when disposing.
Substances hazardous to water and environment are to be disposed of according
to the legal guidelines.
A possible separation of material must occur according to regulations.

Appendix
10. Appendix
In the following drawings, you will find important mechanical and electrical
specifications.
Mechanical data The drawings contain dimensions and parts lists of the replacement and wear
parts.
Electrical data The electrical drawings contain specifications to cable and terminal descriptions
as well as the circuit diagram.
The drawings within these operating and maintenance instructions are

scaled down. Larger versions of the drawings are attached to the
document.

Appendix

Appendix

Appendix

Appendix

Appendix

Am Hardtanger 10
Deutschland/Germany
Tel.: +49 - 08141 - 403-0
Fax: +49 - 08141 - 403-45

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Installation and maintenance

Document number: 5B0183402, July 2010

Rev. Description Date Author Date Checked

Rev. Date Approved

2. Important safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4. Installing the slip ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7. Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

These installation and maintenance instructions contain important information

The manufacturer of the slip ring is

1.2 Relevant documents

Installation and maintenance instructions 5B0183402 5

1.4 General function description of a slip ring

Figure 1: Schematic diagram of a slip ring

a Fixed part of a slip ring (stator)

b Rotating part of a slip ring (rotor)

6 Installation and maintenance instructions 5B0183402

1.5 Type plate

Figure 2: Type plate

a Drawing number with index

b Serial number - Month - Year

c Customer reference number (is assigned in the event of repair)

1.6 Transport and packaging

Improper transporting can lead to damage of the slip ring.

• Avoid hard shocks and vibrations when transporting.

• Protect the slip ring against moisture and humidity.

Installation and maintenance instructions 5B0183402 7

1.7 Storage and environment

Observe the specified environmental conditions specified in the Chapter “6.

Improper transporting can lead to damage of the slip ring.

• Protect the slip ring against moisture and humidity.

8 Installation and maintenance instructions 5B0183402

2. Important safety information

2.1 Warnings used

This document uses warnings depending on the potential hazardousness of the

Information signs used

This warning sign stands for an imminent danger

This warning sign stands for a possibly hazardous

This warning sign stands for a possibly hazardous

Additional warning about the risk of electric current.

The information sign is not a warning. It provides

2.2 General safety instructions

Installation and maintenance instructions 5B0183402 9

Electric current risk.

• An inadvertent switching on of the voltage must also be prevented.

• Work on electrical elements may only be performed by properly trained

2.3 Intended use

2.4 Improper use

Improper use of the slip ring can cause

Danger through improper use of the slip ring.

• The slip ring may not be used in potentially explosive environments.

10 Installation and maintenance instructions 5B0183402

The slip ring may

The manufacturer's warranty and the declaration of incorporation will

2.5 Operator-side requirements

2.5.1 Personnel requirements

Installation and maintenance instructions 5B0183402 11

12 Installation and maintenance instructions 5B0183402

3.1 Complete overview – slip ring with rotor

Figure 3: Complete overview