A1X Motion Control System
A1X Motion Control System
A1X Motion Control System
, Ltd
A1X Series
User’s Manual
RichAuto |
Beijing RichAuto S&T Co., Ltd
Precautions:
1. Use of this product is strictly prohibited in the strong interference、 strong magnetic field environment. Operating
2. Insert U disk in the correct direction. Do not pull out 50 pins tenon type socket cable when system run.
3. Perform processing U disk file process, do not pull out the U disk to prevent the interru
interruption
ption of data transmission.
4. Strictly prohibited metal, dust, and other conductive substances enter the controller.
5. The machine shell should connect the ground wire to ensure the safety of working and to prevent interference.
7. For long periods of time not using, please cut off the power, and properly kept.
10. Spindle motor bearing life and its rotate speed is inversely proportional.
11. Graver is very sharp. Do not touch when it is running, in order to avoid injury; Do not use handkerchiefs, scarves
Important Notice:
The Company shall not be responsible for any loss caused by improper using or breaking the correct operating
procedures.
Beijing RichAuto S&T Co., Ltd owns this manual final interpretation, the company reserves the right to modify all
information in this manual, including data, technical details, etc..
RichAuto |
Beijing RichAuto S&T Co., Ltd
Content
Foreword----------------------------------------------------------------------------------------------------1
1. RichAuto System Construction ---------------------------------------------------------------------3
onstruction----------------------------------------------------
1.1 System Construction......................................................................................................3
1.2 Description of Each Component....................................................................................3
1.2.1 Handle...................................................................................................................3
1.2.2 Interface board................................. ........................ .............................................4
.................................................
1.3 Interface Board Shell Installation Size...........................................................................5
2. Buttons introduction----------------------------------------------------------- -------------------------6
------------------------------------------------------------------------------------
2.1 Buttons introduction.......................................................................................................6
2.2 Usage Methods...............................................................................................................6
2.3 Detailed information for buttons function......................................................................8
3. Wiring instructions------------------------------------------------------------- ------------------------10
-------------------------------------------------------------------------------------
3.1 RichAuto interface board description.................................................. ..........................10
3.2 Interface board I / O ports description............................................................................11
3.3 Hardware wiring....................... ......................................................................................13
wiring..................................................................................................
3.4 Commissioning of the Machine and Control system......................................................17
4. Menu description--------------------------------------------------------------------------------------18
4.1 Menu category................................................................................................................18
4.2 Menu details...................................................................................................................18
4.2.1 User parameter Setup ..........................................................................................18
Setup...................................................................
4.2.2 File Operation......................................................................................................23
4.2.3 System Setup.......................................................................................................24
4.2.4 Factory Setup......................................................................................................25
4.2.5 Version View......................................................................................................35
5. Machine Operation------------------------------------------------------------------------------------35
5.1Return home……............................................................................................................35
5.2 Import processing file....................................................................................................35
5.3 Manual processing Operation.............................................. ..........................................35
Operation..........................................................................
5.3.1 Manual operation speed switching and adjusting...............................................36
5.3.2 Manual processing mode....................................................................................37
5.3.3 Manual testing input and output .........................................................................37
output.............................................................
5.4Automatic processing operation....................................................................................38
5.4.1 Set workpiece origin............................................................................................38
5.4.2 Set stop position……………………………………………
position……………………………………………………………… …………………..39
5.4.3 Adjust the origin of the workpiece......................................................................39
5.4.4 Choose processing files.......................................................................................40
5.4.5 Set processing parameters ………………………………………………………40
parameters………………………………………………………
5.5 During processing operations.........................................................................................41
5.5.1 Speed ratio adjusting ...........................................................................................41
adjusting....................................................................
5.5.2 Pause & position adjusting..................................................................................42
RichAuto |
Beijing RichAuto S&T Co., Ltd
5.5.3 Set reference point……………………………...................................................42
PS1. System upgrade-------------------------------------------------------------------------------------43
PS2. Operations of handle communicating with computer -----------------------------------------44
computer-----------------------------------------
PS3. Common problems and troubleshooting--------------------------------------------------------45
PS4. Making Graphs-------------------------------------------------------------------------------------48
PS5. Supplementary specification of model type A122 dual head lathe system----------------50
Attachment 1
RichAuto |
Beijing RichAuto S&T Co., Ltd
Foreword
1. System introduction
RichAuto is CNC motion control system independently developed by Beijing
engraving machine, laser, flame, plasma cutting machine, wood lathe, dispenser and so
removable storage card reader. Adopt USB Interface for communication , High
transmission speed,fully implement plug and play and all work offline.
Performance features
1. System deploy standard X, Y, Z axis motion control method ,Support the rotation axis
(C axis)control,Enables to switch the processing of surface and processing of rotation ;
up extended to X, Y, Z, C four-axis motion control, Implementation four axis interlocking
Control.
3. Support the standard G code, PLT format instructions; support domestic and
international mainstream CAM software, such as: Type3, Art cam, UG, Pro / E, Master
CAM, Cimatron, Wentai etc.
4. Support adjusting spindle operating frequency (or spindle speed) during processing.
With 1 to 8 spindle state which can be set according to the request . User can change the
spindle state by pushing buttons without suspend processing.
5. Support adjusting work speed during processing. User can press buttons to change
speed ratio so as to adjust work speed and fast speed. The speed ratio is from 0.1 to 1,
the value increase or decrease 0.1 each time.
6. Simply manual operate mode. In manual mode, the system provides three kinds of
sports concluding continuous, step (crawl), distance, and manual operation became more
simple and convenient.
7. Identifies M code, F code and other development commands, can op open
en a special code
based on user needs.
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8. Built-in 512 M memory.
9. Unique handheld form factor with one hand to hold. Own liquid cry
crystal
stal display and 16
buttons board, operate intuitive and flexible, no longer dependent on the computer, the full
realization of full offline operation
10. Comes with USB communications port, file transfer efficiency can be directly read U
disk, card reader file, Plug and Play.
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As shown below, contains 6 sections:
4.RichAuto LOGO
1.LCD screen
2.Keyboard
Handle
1) LCD screen:128 * 64 resolution LCD screen,to display the machine motion,system
settings and other information.
4) RichAuto LOGO.
5) 50-pin Data Cable port: The port of 50-pin data cable,it connect the handle with the
interface board to realize controlling the machine.
6) USB Communication Port: The port of USB communication cable. It is used to connect
the handle with your computer.
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Motor Y axis
driver
control
Z axis J8: intput control terminal
terminal
C axis
Power supply terminal
Interface board
1) 50-pin cable socket:Connect handle with interface board.
2) Output control terminal:Including spindle On/Off signal, work & alarm led signal etc..
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requirements. Each button has one or more functions under different work status.
RichAuto motion control system operation is divided into one-button and buttons
One-button operation.
The method is: Firstly, push the first main function button and do not release;
Secondly, push another auxiliary function button, loosen both of the two buttons to
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List of combination buttons:
4 System upgrade
“ ”+“ ”
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8
lathe grinding cycle processing file selection
“ ”+“ ”
9
Lathe grinding cycle machining
“ ”+“ ”
Name function
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Wiring Instructions
3.1 RichAuto interface board description
Interface board schematic diagram:
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Pin functions
Terminal Name Signal description Note
and parameters
Y01 Spindle forward signal Low level signal
Y02 Signal to be defined Low level signal
J7: Y03 Signal to be defined Low level signal
Output Y04 Spindle reverse signal Low level signal
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J8 wiring:
1. Reset terminal:
a) Mechanical reset switch wiring example (Z, Y direction are the same as X direction)
b) NPN (normally open type) proximity switch wiring example (wiring methods of Y and Z
are the same as X axis).
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c) PNP (normally open type) proximity switch wiring example (wiring methods of X and Z
are the same as Y axis’).
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3. X5 to X7 signals: X5 Driver alarm, X6 hard limit, X7 E-stop port wiring example
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Stepper driver:
The dsp controller would be completely connected to cnc machine while you
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2) According to the original location of the machine coordinates, enter into the
3) Double-press “menu” and enter into manual voltage setup(the upper row of arrows
The machine is in good connection if all the above setting has been confirmed
normal operation.
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4.Menu Description
4.1 Menu category
According to menu function, RichAuto system menu is divided into 5 main menus: user
param setup, file operation, system setup, factory setup, version view , each main
menu has multiple submenus.
Machine setup
Feed list
Safe height
Stop state
1. Machine setup
(1) Work type:
a. Submenu “WrkPos/Neg”, “work positive” refers to machining processing direction is
from the tailstock to four-jaw chuck. “Work negative” is the opposite of “work positive”
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WorkType
WrkPos
Wrkeg
ScwPos
ScwNeg
b. “4 axis”, means engraving mode. The screen main interface will change as below
after choosing this submenu.
Modify method: press“ ”to input a specific value, and then press“ ”to
finish the setting.
(3) Offset (cutter spacing)
Refers to the spacing distance of the two cutters along Y axis direction.
Modify method: press“ ”to input a specific value, and then press“ ”to
finish the setting.
(4) AtchStrt(attachment start position)
The start coordinate of the paste wood strip (calculate from the work piece origin), the
value can be achieved from the processing file, its unit is mm.
Modify method: press“ ”to input a specific value, and then press“ ”to
finish the setting.
(5) AtchLgth(attached wood strip length)
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Indicate paste wood strips length. According to the actual measured value, unit is mm.
Modify method: press“ ”to input a specific value, and then press“ ”to
finish the setting.
(6) PartCnt (part count)
The feed count of paste wood strips area, it is to say, divided into several times to complete
the lathe working. Note: the “PartCnt” must be a odd number (1,3,5,7,9….).
(7) AtchThck(attached wood strip thickness)
Refers to the thickness of the wood strips. According to the actual measured value,
unit is mm.
Modify method: press“ ”to input a specific value, and then press“ ”to
Modify method: press“ ”to choose on/off, and then press“ ”to finish the
setting.
(10) LathGrnd (lathe grinding)
Factory setting, please do not change.
(11) Retract
Refers to the distance of cutters retract to the sides when set the work piece origin
after completed the tool setting. Unit is mm.
2. Feed list
(1) Feed cnt (feed count)
Indicated how many time to finish the work on the wood material. System defaults
value is 1 time.
Modify method: press“ ”to input a specific value, and then press“ ”to
finish the setting.
(2) FrstPcnt/LastPcnt
When set feed count is over 1 time, the user can decide the first time feed depth ratio
and the last time feed ratio.
Eg1:Divide into 2 times to complete the lathe processing,if the “FrstPcnt” value is
0.6, then the “LastPcnt” value should be set as 0.4 .
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Eg2.: If the lathe working feed count is divided into 4 times, the “FrstPcnt” value is
0.5, the “LastPcnt” value is 0.1, then two times in the mi
middle
ddle will be divided equally
by the dsp system (the two times feed depth ratio in the middle are both 0.2).
“FrstPcnt” and “LastPcnt” lose efficacy when the “Feed cnt” value is 1.
5. Work speed
Work speed in “4 axis” mode.
7. Origin offset
Workpiece zero offset, each axis position offset in the setting of the working origin.
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XCoordnt 0.000
YCoordnt 0.000
ZCoordnt 0.000
“ ” to move the cursor and select a coordinate, press“ ” and input the
FinAct(final action)
Pickup Z
BackToWorkOrg
BackHome
BackPosition
NoneMove
BackHomeZ
Press“ ”、“ ”, move the cursor and select required stop position, press “
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File operation
Copy
Delete
View file
Working info
1. Copy File
Copy files from U disk to Inner.
2. Delete File
Delete inner files.
3. View File
View G codes of each line of the file in U disk or inner.
4. Working Info(Processing Information)
To count the times of all completed processing according to the file names. The data will
be cleared if system is powered off.
PS: Plesae pull out the U disk correctly after copying files from computer, otherwise the
controller may not recognize the U disk.
1.Win7(32 bit) system:after copying files, please press“ ” on the bottom right corner,
2.Win XP system:after copying files, please press“ ” on the bottom right corner,
prompt ,ckick it and prompt
indicates the U disk pull out from computer successfully. Now user
can insert the U disk to the controller to start the file operation.
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System Setup
Languages
Param Initialization
Inner Format
Trial Password
Key Test
Backup Data
Restore Data
System Update
Menu Password
1. Languages
Change system display language,users can choose Chinese or English.
2. Param Initialization:
After data initial system parameters will restore to factory setting.
3. Inner format
To empty the internal file storage area data, it will not affect the system parameters.
4. Clean system cache
Users need to do this in certain operations. Such as break point recovery or functional
upgrade (such as change four-axis program to three-axis program, users must do this
operation). After this operation, users need to restart the system.
5. Trial password
If CNC machine manufacturers had set some kinds of passwords before shipment
(including trial password, backup password, etc.), but forgot them, pls contact RichAuto
and tell us the 20 original digits. RichAuto will provide new 20-digit, pls input them into the
system to remove the old one.
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6. Key test
Users can check buttons are valid or not under this menu.
Enter “Key test”, press every button,if it is valid,the screen will highlight. Exit“Key test”
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Pulse Equiv
Table size
Spindle delay
Home setup
Acceleration
Voltage setup
Function setup
Input list
Output list
Input disable
G code setup
Process setup
Set trial PW
Calculation formula= (pulse number of motor revolving one full turn)/ (distance of
Pulse number that motor revolving one full turn calculation formula: (360°/stepping angle)*
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Some of the stepper motor drivers directly mark the pulse number of the motor
Distance of machine moved when motor revolving one full turn calculation formula:
ratio/cos(helix angle)
360°
∗ subdividing number
stepping angle
pulse equivalent=
lead screw pitch ∗ transmission ratio
RichAuto
Name plate 1 for stepping drive Name plate 2 for stepping drive Name plate 3 for stepping motor
revolving one full turn. At this moment, we need only choose the corresponding value
according to the actual dial without computing the numerator in the calculation formula.
For example, if you choose 3200 in Nameplate 1, then we could get that (360°/stepping
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subdividing number. For example, if you choose 16 as the subdividing number with a
motor of stepping angle 1.8º, then according to the calculation formula, we could get that
choose a right computing method based on the actual nameplate of stepping motor drive.
The formula notes: The stepping angle is a motor parameter which represents the
distance motor moved per step. The subdividing number is a parameter set by the driver.
Transmission ratio: The ratio of beginning drive wheel angular velocity or revolving
speed and terminal driven wheel angular velocity or revolving speed in mechanical drive
system.
Rack drive:
Straight tooth:
360°
*subdividing number
stepping angle
pulse equivalent
rack module ∗ gear teeth ∗ pi ∗ transmission ratio
Helical tooth:
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360°
*subdividing number*cos helix angle
stepping angle
pulse equivalent
rack module ∗ gear teeth ∗ pi ∗ transmission ratio
Instruction:
The rack module and gear teeth are wheel gear parameters, and that rack module*gear
The stepping angle is a motor parameter which represents the distance motor moved per
step.
The rack module and gear teeth are wheel gear parameters, and that rack module*gear
Transmission ratio: The ratio of angular velocity or revolving speed of beginning driving
Setting method: Enter machine setup>pulse equivalent, and the cursor is on x-axis
equivalent, you could press “ ” or “ ” to let it move to the item that needs to
be modified and then press “ ” to make the value able to be modified, so you could
modify the value by pressing numerical buttons and save it by pressing “ ”. After
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you finished modification, the cursor will pass to the following row automatically, you could
modify all three axes pulse equivalent in turn by the way described above. Press “ ”
to save all modifications you’ve made and return to the previous menu.
The pulse equivalent factory defaults of X, Y, Z or A are all 400, it can be used as a
constant value and set the electronic gear ratio in servo motor drive.
The numerator of electronic gear ratio represents encoder resolution and could
ratio
2. Table size
RichAuto system make the table size as the soft limit values, in order to prevent
machine move over travel,machine size value must be less than or equal to the
X, Y, Z axis in order and then press “ ”to save all of the settings.
3. Spindle delay(time)
Spindle delay (Unit: ms):Including spindle on delay and spindle off delay.
4. Home setup
Home speed: Each axis movement speed when execute return home. System default
X,Y axis home speed is 3000mm/min, and Z axis home speed is 1800mm/min.
Home sequence:Each axis movement order when execute return home.
Including:
Z, X and Y Z,X,Y Z,Y,X
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Home direction: Each axis motion direction when return home. This setting depends
on the installation position of home sensor. If the home sensor is installed at the
positive side of machine tool, then it should be set “pos”; if it is at the negative side of
machine tool, should be set as “Neg”.
users want to modify. Press“ ”to change home direction,after that press“ ” to
Setting:Press“ ”、“ ”to move left and right, press “ ”、“ ”realize to
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Note: the blue fonts section is the default configuration of the system.
Set function
StrtHome Query/Auto/Zonly/None
SpdLimit None/Limit FileSort ByCopy/ByName/NoSort
PausePkup NoPick/Pickup CopyWork off/on
SpdlAtP Ramian/Stop RetOrgPZ Pick Z/Z stop
ScaleFast None/Affect TolstAct Pickup/Origin
Manual Trad/Step PausRstr All/only Z
Pretrt None/Parse NI Mode Full/Small
QuryPara None/Query SpdOutpt Polar/ SglAng/Mulang
press ”,and then select the required function,and press “ ”to save.
9. Input list: View 8 inputs signals’ configuration. No.1 to 3 are X,Y,Z axis returning
home signals, no.4 to 8 have not defined any signal.
10. Output list: View 8 outputs signals’ configuration. No.1 is spindle forward on/off
signal, No. 4 is spindle inversion on/off signal, no.6 is run lamp signal.
11. Input disable: Enable or disable input signals. User can select disable from X5 to
X8 port signals if there have no signal wires.
12. G code setup: Set special commands reading settings in G code file, change
according to real demand.(See Attachment 1)
Attribute of G code
F Read Ign F/Read F
AbsCntr Off/On
T Read Read T/Ign T
Spindle NTLLG/FORCE/INSTR
Filter JD None/Filter
S Read Ign S/Read S
Read G54 Ign G54/ Read G54
Read G49 Ign G49/ Read G49
Read G40 Ign G40/ Read G40
Gcode Head Skip /NoSkip
G83 Space 0.00000
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press“ ”,and then select the setting according to real needs,press “ ”to finish
the modification, return to previous menu.
13. Proc setup: Set some special configurations in the process according to real needs.
Work attribute
Adj Z Adj Z/Rev Z
Adjust WP None/Adjt
Ignore Z Read Z/Ign Z
CirLmt 55.556
StepWork Contns/Single
ATC Spld Auto/None
FilterParm Ignore/Read
Note: The blue characters section is the system default attribute. (See attachment 2)
press“ ”,and then select the attribute according to real needs,press “ ”to
finish the modification, then return to previous menu.
14. Set trial PW
Including Four levels password. Password and using time can be set in every level
respectively. Password can be set to be 1-8 digits; Time unit:hour; System defaults 1
hour.
The passwords work according to top-down order, that is to say level 2 works when level 1
expired the trial time, so level 3 after level 2 and level 4 is valid after level 3 exceeded trial
period. If you havn’t set trial 1 password, only set trial level 2-4, the system will work
according to 2-4 order, forman and gordron.
The operation of Data Initial、Inner Format、Wipe Cache and System Update will not
remove the 4 level password.
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Trial password
Choose U disk file
*Trial1passwor
*Trial2passwor
*Trial3passwor
*Trial4passwor
There is a mark“*” before every level password,if not indicats that the password will not
work normally.
When you have set all passwords,press“ ”,the screen will display:
When user gets the password from engraving machine manufacturer, press“ ” the
screen will display:
Please input trail 1 password:
Enter the new password directly, press “ ” to save and screen shows:
Restart the dsp controller, after that the system will work normally.
Emphasis:If the engraving machine manufacturer forgets all passwords, user could
contact RichAuto and tell us 20-digit original password under the menu “SYSTEM
SETUP-Trail Password”. We will provide the new 20-digit password. Eenter the new
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Product ID e.g.:A0020099
Hardware type:Support 3-inch screen, Lathe, 2 spindle lathe, flash disk mode
Machine Operation
5.1 Return home
It will display “all axis home”, “Z home only”, “none axis home” when the dsp handle is
starting up. Select one as needed
needed.. Machine return home can correct the coordinate of the
system.
In some cases, such as reboot and continue the last time operation after normal power off,
because system had already saved the coordinates values when system normally
powered off.
2. Copy the process file to inner memory space via U disk or U Flash Disk Mode.
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returning home, and the screen displays as follow:
Manual control state initial interface:
pressing “ ”. The speed mode you choose will decide the manual processing
speed.
2) Speed adjusting:
Under the manual operation mode, pressing “ ” to adjust current speed settings. If
the current speed mode is “L”, the dsp controller displays as follow:
Manual Param
XSLOW 1200.000
YSLOW 1200.000
ZSLOW 1200.000
Slow Grid 0.100
Press“ ”or “ ”to move the cursor, then select the option and press
input a wrong number, press “ ” to delete the last numbers and re-input new value.
In order to ensure the accuracy of processing and debugging, the system introduces a
concept of grid which also called minimum feed. It range is 0.05mm-1.0mm.When user
change mode into “step”, pressing 3-axis direstion buttons, the machine will be moving at
the grid distance which user has set.
About the high speed manual mode setting method is exactly the same as introduced
above.
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motion modes: Continue, step, distance. Users can change mode by pressing
button at any time, and view real-time motion mode at the bottom left side of the screen
main interface.
1) Continue
This mode has no value control. In continue mode, machine will be moving when user
Under this mode, machine always moves at a low speed. It moves a grid distance per 0.5
second. The grid distance is decided by current speed mode. System default high speed
mode moves 0.5mm/step, and low speed mode moves 0.1mm/step. “Step” motion mode
is suitable for tool adjusting or accurately adjusting the position of the mechanical
coordinates.
3) Distance
In distance mode, machine runs according to the setting of distance. It will be moving at a
Note: Grid can’t affect the distance motion mode. Machine only moves by distance setting
exactly. Press three times to enter into “distance mode” and input a value
1X 0.000 MAUN
1Y 0.000 F2
1Z 0.000 L SP
Continue
Press “ ”three times, the screen will display two rows of arrows which are all
downwards “↓”.
Upper arrows represent input signals: the former 4 numbers 0, 1, 2,3 corresponding to X
zero, Y zero, Z zero and tool setting gauge. Number 4, 5, 6, 7 corresponding to driver
alarm, hard limit and emergency stop input signal and foot switch.
signal.
Press “ ” button can change the arrow direction, so it can control the output of
corresponding port. For example, press “ ”to flip the arrow upwards under the
position of 0, it is equivalent to start the spindle. Press“ ” again, the arrow flip
downwards, the spindle stop
Afterwards, press zero clearing “ ” to decide the origin of X,Y axis. Press zero
Press“ ”/“ ”to move the two cutters to reasonable and safety position, then
press “ ” to move Y axis to a proper position too,and then press the combination
adjust the cutters depth of X and Z axis. In this case, the user can operate as follow. Press
, the lathe machine will complete the moving of returning to workpiece origin, Y
axis will move to the settled original position, and cutters of X and Y axis will stop 10mm
over the settled workpiece original point at the same time. Next, double press the
button to change the manual mode into DISTANCE, input the value 10, and then press
“ ”and“ ”, to make the X and Y cutters moving back to the settled position of
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workpiece origin. Then double press button to change it into STEP mode(at “Low
speed mode”) , fine adjust X and Z axes to new workpiece origin position then press
origin.
Since the workpiece origin has been set. Now user can press and see the
SelectWorkFile
UDisk File
Internal File
Recent File
Press “ ” and “ ”to move the cursor and select through the displaying list,
press “ ”to enter into the file list, the screen will display three file name in every
screen, choose the file by pressing “ ”and“ ” to move one by one. Press
“ ”and“ ”to skip two rows and turn to the next page. Press “ ” button
to exit.
After choosing the processing file please press“ ”,enter into “Set work parameters”
menu, it includes work speed、travel speed(or Fast speed)
、last speed、 RoughLen, Left
Press “ ” and “ ”to move cursor and select the item which needs to modify,
press “ ” to set the value (next value setting is the same), then press “ ” to
save. The system checks the processing code and start to process when the checking is
finished.
The system code checking is auto mode, user can press “ ” to skip the checking
and start running file immediately.
System can remember the checked files and will not recheck the same code again next
time.
During the processing, the screen scrolling display real-time processing speed, operation
time、current g code line number. If user only need one of them could press
button, and it will stop rolling, press again to switch to the next option.
the displayed speed changes according to the speed ratio, but displayed time will not
change.
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Press “ ” button to pause the current processing. The right upwards of screen will
change from “RUN” to “PAUS” and machine paused processing except the rotating of
spindle. Shown below:
WX 7.000 PAUS
WY 8.000 S2
WZ -2.000 H SP
Continue working
At this moment, user can adjust 3 axes position, and the system default the manual mode
is STEP, so that the user can fine adjust each axis, that is to say the machine moves per
Fast/Low speed grid distance every signal pressing.When finished the adjustment, press
WX 9.000 PAUS
WY 7.000 CS 2
WZ -0.200 0.4
Restore Position?
The system asks the user whether save the modified position. Press “ ”/ “ ”
the system will start processing from modified position, press “ ”, system will
Press” + ” to set the reference point, totally needs to operate for 2 times.
sure system can save breakpoiont in both working type. The reference point needs to be
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PS1.System upgrade
During the using of dsp controller may get the updated versions of the system software, so
handle needs to be upgraded, the operation is as follows: U disk compressed file upgrade
2. Press and enter into“system setup”, press “ ”and“ ”to move the
cursor and choose”System Update”, then the screen displays:
UDisk File
Internal File
Recent File
the controller.
Internal File
Recent File
3.Press to enter into “UDisk File” and find the update file. The system will
automatically complete the upgrade, after the upgrade is completed, restart the handle.
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1. Press any two buttons at the same time(for example:“ ”+“ ”).
2. Connect handle and computer via an USB cable,it means that the handle is powered
on by computer,loosen the buttons after power on.
A0101203(H:): Handle,Users can copy processing files into the handle inner.
5. Connect handle and machine,Choose internal file to start processing.
NOTE:Users can check “hardware type” and see the supported hardware type in “Version
View. If the “U flash disk mode” is not in that list, means the controller is not support this
function.
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(3) The lines connect the interface board with the motor drivers has disruption. Re-adjust
the lines.
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(4) Processing file error. Check processing file, try to download the correct processing file
to U disk or handle internal.
(5) There is something wrong with the lines connecting Z axis motor and motor driver.
Replace the lines.
4. Return to the machine origin,the spindle keep going and crashes the machine
body
Analysis and solutions:
Three press the "menu" button,self test the input signal (origin detection switch signal),
check whether the detection signal is normal or not.
(1) The origin detection switch is damaged. Replace a new one.
(2) The distance of the origin detection switch detection sheet beyond the detection range
of the switch, adjust the position of the test piece.
(3) The origin detection switch to the interface board wiring aging or loosening. Again
check the connections.
(5) 50-pin data cable is broken. Replace it with a new data line.
(3) The origin detection switch connects interface board not well.Refresh the line to
determine the wiring is correct.
(4) Too much interference, resulting in the illusion of the detection switch has been
triggered. Recalibrate the whole circuit.
(2) External interference is too large. Refresh connection.(separate strong electric from
weak current, "GND" of inverter separated from the other components ).
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7. Handle LCD digital changes, the machine does not move
Analysis and solutions:
If only one axis is not moving, it may be a connection problem. Change another normal
terminal to this terminal, if it is ok, indicate the motor driver works normally. So there is
something wrong with interface board or 50-pin cable. If it is still does not move, it is
necessary to detect the corresponding driver and motor.
If all axes are not moving, firstly check if there are problems in the 50-pin cable and
interface. Secondly check the power supply of the motor drivers. Lastly, you have to check
the mechanical part.
8. It is normal to the move from one location to another location, but when
return from that position to the original position is not normal
Analysis and solutions:
Mechanical problems,screw may install not well.
2. The certain axis motor does not move after handle power-on
Analysis and solutions:
(1) Operator makes pulse line and direction line oppositely,rewiring it.
(2) 5V common anode end of the motor driver disconnected, check the connection.
(3) The motor driver is damaged, operator can prom ote motor after handle power-on.
promote
(4) The chip of the interface board damages, no pulse signal output.
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ground, causing the crystal process or damaged. Depot repair.
5. The screen display “spindle on”,actually the spindle off,the screen display
“spindle off”,actually the spindle on
Analysis and solutions:
(1) There is something wrong with wires. Organize your wires.
(2) The output level definition is wrong. Modification correct output level definition.
etc. as the tool to make graphs. And save as DXF format(2000,2004,R12,R20 version
and so on).
Red line refers to the direction of X axis and the knife feed depth distance during
processing.
Green line represents Y axis direction, refers to the working length during processing.
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The image file name should be named with letter D at the beginning of it. The
system automatically calls the prefix file named D as lathe processing file in turning
Truncate in the wood work piece image at the position where needs to do spiral machining,
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The finished image file name should be named with letter S at the beginning of it.
The system automatically calls the prefix file named S as spiral processing file in
based on the function of A132. It is a system includes turning graphics processing, twist
graphics processing, sculpture graphic processing and additional on four sides flat carving
graphics processing.
The basic operation of A122 has inherited the simple and fast features of A132, but
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After these operation the screen of A122 displays as shown in the picture below. Press OK
to confirm.
WZ 0.000 MAUN
WY 0.000 F8
WA 0.000 L SP
XY Clear?
2) Axis mark
The carving knife installation position of lathe machine which adapted with A122 system is
at the top of the machine, becomes the forth axis. The others marks are the same as
A132’s. Another difference is the moving direction of the forth axis of A122, moving down
towards is negative.
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