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Function: Gas Turbine Description of Components Compressor Bearing Housing
Function: Gas Turbine Description of Components Compressor Bearing Housing
1 Bearing housing
2 Struts
3 Oil seal ring
4 Combined journal and thrust
bearing
5 Bearing seal ring
6 Cover
Class: RESTRICTED
Siemens AG 3.1-0530-9140
Power Generation 0704E-X
Gas Turbine Compressor and Turbine
Description of Components Combined Journal and Thrust Bearing
facilitates shaft rotation. A thermocouple (6) installed in the monitored by displacement sensors.
lower journal bearing shell monitors the babbitt metal
A-A
or design, are reserved.
7 Thermocouple
7
8 Bore
Siemens AG 3.1-0540-9140
Power Generation 0704E-X
Gas Turbine Compressor and Turbine
Description of Components Turbine Journal Bearing
Siemens AG 3.1-0570-8000/1
Power Generation MBD 0604E-X
Gas Turbine Compressor and Turbine
Description of Components Turbine Journal Bearing
The reproduction, transmission or use of this document
or its content is not permitted without express written
authority. Offenders will be liable for damages. All rights,
including rights created by patent grant or registration of
a utility model or design, are reserved
2 Journal bearing
8 Centering key
9 Adjustable wedges (vertical direction)
10 Trunnion
11 Bearing cage
Class: RESTRICTED
Siemens AG 3.1-0570-8000/2
Power Generation MBD 0604E-X
I P o w e r G e n e r a tio n
A x ia l b e a r in g p a d s
T iltin g s e g m e n ts o f tu r b in e ( jo u r n a l) b e a r in g
C o m p o n e n ts o f B e a r in g s
Gas Turbine Compressor and Turbine/GT Bearings
Description of Auxiliary Systems Gas Turbine Instrumentation
Refer also to: MBD11CY102 and near the compressor bearing with
MBD12CY101 and MBD12CY102. Each transmitter signal
List of Control Settings (SREL) 3.1-0210 is used by a processor module to calculate the effective
List of Measuring Instruments 3.1-0220
vibration velocity; the output signal current then undergoes
List of Electrical Loads 3.1-0230
Equipment List 3.1-0240 further processing in the I&C system. Because two
P+I Diagram, Gas Turbine 3.1-1010 equivalent channels are used to measure casing vibration,
these channels are designated Channel 1 and Channel 2
Settings, limits, and measuring ranges of the devices for additional logic links. If at least one of the two channels
referred to here are given in the List of Measuring indicates that the limit Y.LAGER.M is exceeded, the alarm
Instruments, Equipment List, and List of Control Settings “BEARING VIBRATION WARNING” is annunciated. If any
(SREL). This description only gives guideline values. channel indicates violation of the higher limit Y.LAGER.S,
the gas turbine trips and is shut down.
Preliminary Remarks
Shaft Vibration Measurement
Gas turbine instrumentation, valves, and equipment
units, with the exception of such items associated with Shaft vibration measurement data are used to depict
other auxiliary systems, are indicated in the P+ID referred vibration behavior on a display. Shaft vibration is measured
to above. The auxiliary system instruments are depicted in near the turbine bearing by vibration pickups
the respective P+I diagrams. Settings of the switching-type MBD11CY111 and MBD11CY112 and near the
rights created by patent grant or registration of a utility model
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its
measuring instruments are given in the List of Measuring compressor bearing by vibration pickups MBD12CY111
Instruments. Limits for analog measurands are given in the and MBD12CY112. In each case, two pickups are mounted
“List of Control Settings for Closed- and Open-loop Control 90 degrees apart at the same axial position along the
Equipment (SREL)”. turbine shaft. This arrangement permits the transducers to
measure the vibration vector as a function of time. The
signal output by shaft vibration instrumentation can be
Speed Measurement displayed on a monitor and recorded.
The speed of the turbine-generator is measured by the Keyphasor MBA10CY101 makes it possible to
or design, are reserved.
six speed pickups MBA10CS101 to MBA10CS106. Slots reference the vibration vector to the rotational angle of the
are machined in the intermediate shaft near the turbine shaft. The Keyphasor is a pickup, analogous to the
compressor bearing. The magnetic field sensors located speed transmitters, which generates one pulse per
around the circumference of this region generate a pulse revolution of the shaft, namely at that instant when a slot
each time the land between two adjacent slots passes by. machined in the turbine shaft passes by.
As the shaft rotates, each magnetic field sensor generates
an output signal with a frequency equal to the product of
the number of slots and the shaft speed.
Bearing Temperature Measurement
The output signals undergo further processing in two The compressor end of the GT shaft is equipped with a
redundant speed monitoring systems, each comprising journal bearing and thrust bearings for both directions. A
three channels. Both speed monitoring systems forward journal bearing supports the turbine end of the rotor.
their output signals to the overspeed protection system. An insufficient supply of lube oil, overloading, excessive
Every channel of each speed monitoring system is set to oil temperatures, or foreign matter can damage these
the limit S.TURB.72. If at least two channels of one or both bearings. Bearing metal temperature is measured to permit
speed monitoring systems indicate that this limit has been prompt detection of impending damage. Impending
violated, speed is impermissibly high, the gas turbine trips damage to bearings is generally indicated by elevated
and is shut down. bearing temperature.
The GT controller and speed indicator only receive Radially-opposed segments of the thrust bearing are
signals from that speed monitoring system which receives equipped with dual-element thermocouples, four on the
its signals from magnetic field sensors MBA10CS101, end facing the compressor and four on the end facing the
MBA10CS102, and MBA10CS103. generator. Three of the four thermocouples comprising the
dual-element thermocouples MBD12CT102A/B and
MBD12CT103A/B on the generator end of the bearing and
Class: RESTRICTED
Siemens AG 3.1-1000-0592/1
Power Generation MBA/MBD 0905E-X
Gas Turbine Compressor and Turbine/GT Bearings
Description of Auxiliary Systems Gas Turbine Instrumentation
temperature. In both cases, the fourth serves as a reserve. thermometer is used to calculate the average compressor
The A elements of dual-element thermocouples MBD12- inlet temperature. Those signals from the dual-element
CT112A/B, MBD12CT113A/B, MBD12CT114A/B, and resistance thermometers not normally used for calculation
MBD12CT115A/B is used for display purposes, the B purposes serve as backups.
elements are used as backups. The average compressor inlet temperature is used to
Triple-element thermocouples are installed at each of calculate the corrected turbine outlet temperature (ϑOTC).
the journal bearings. Two triple-element thermocouples Calculation and use of the corrected turbine outlet
(MBD12CT101A/B/C and MBD12CT106A/B/C) are located temperature is described in the following subsection
at the compressor bearing. A tilting-pad journal bearing is “Turbine Outlet Temperature”.
provided at the turbine end, one triple-element
thermocouple (MBD11CT101A/B/C and
MBD11CT102A/B/C) is provided per bearing pedestal.
Compressor Outlet Temperature and
Pressure
The alarm “BEARING TEMPERATURE HIGH” is
annunciated if two-of-three logic indicates that the limit Pressure transducers MBA12CP101 and MBA12CP102
T.LAGER.M is exceeded at the compressor bearing. In the and dual-element thermocouples MBA12CT101A/B and
case of the turbine bearing, this pretrip alarm is not MBA12CT102A/B measure the compressor outlet pressure
annunciated until the limit T.LAGER.M01 has been and temperature. These readings are displayed on the
exceeded, because these bearings are exposed to the hot turbine-generator control console (local control console)
flow of exhaust. and recorded.
rights created by patent grant or registration of a utility model
content is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
The reproduction, transmission or use of this document or its
If the temperature of the compressor or turbine bearing The compressor outlet pressure is used in numerous
exceeds a still higher limit T.LAGER.S, the GT trips and is ways (e.g., calculation of the relative combustion chamber
shut down. pressure, by the combustion chamber pressure ratio limit
controller, calculation of fuel oil mass flow, and for
controlling the jet pumps). These calculations and their
Pressure and Differential Pressure functions are described in the Sections pertaining to the
upstream of the Compressor respective systems.
Pressure upstream of the compressor is displayed by
or design, are reserved.
Siemens AG 3.1-1000-0592/2
Power Generation MBA/MBD 0905E-X
I P o w e r G e n e r a tio n
M B D 1 1 C T 1 0 1 A
M B D 1 1 C T 1 0 1 B a t a n y g ro u p o f s e n s o rs :
M B D 1 1 C T 1 0 1 C E m q u a lq u e r g r u p o d e s e n s o r e s
M B D 1 1 C T 1 0 2 A
M B D 1 1 C T 1 0 2 B
M B D 1 1 C T 1 0 2 C S e n s o r fa u lt
1
o f
3 W a r n in g
M B D 1 2 C T 1 0 1 A
M B D 1 2 C T 1 0 1 B
M B D 1 2 C T 1 0 1 C S e n s o r fa u lt
3
M B D 1 2 C T 1 0 2 A o f
3 G T S h u t d o w n
M B D 1 2 C T 1 0 2 B
M B D 1 2 C T 1 0 3 A T .L A G E R .M
2
M B D 1 2 C T 1 0 3 B s p a re (a t T u rb .: T .L A G E R .M 0 1 )
o f
3 W a r n in g
M B D 1 2 C T 1 0 4 A
M B D 1 2 C T 1 0 4 B
T .L A G E R .S
2
o f
M B D 1 2 C T 1 0 5 A
3 G T T r ip
M B D 1 2 C T 1 0 5 B s p a re
B e a r in g M e ta l T e m p e r a tu r e M e a s u r in g & P r o te c tio n ( V x 4 .3 A )
I P o w e r G e n e r a tio n
M B D 1 1 C Y 0 1 1
S h a ft V ib r a tio n
M B D 1 1 C Y 0 1 2
M B D 1 1 C Y 0 0 1 C a s in g V ib r a tio n
C h a n n e l N o 1 Y .L A G E R .S
&
M B D 1 1 C Y 0 0 2 C a s in g V ib r a tio n
C h a n n e l N o 2 Y .L A G E R .S
G T T r ip
1
C a s in g V ib r a tio n Y .L A G E R .S
M B D 1 2 C Y 0 0 1 C h a n n e l N o 1
&
C a s in g V ib r a tio n Y .L A G E R .S
M B D 1 2 C Y 0 0 2 C h a n n e l N o 2
M B D 1 2 C Y 0 1 1
S h a ft V ib r a tio n
M B D 1 2 C Y 0 1 2
C a lib r a tio n /C h e c k
M B A 1 0 C Y 0 0 1
R e g is tr a tio n o f
K e y P h a s o r
P o la r P lo ts
C u r s o r v a lu e s
R e s o n a n c e
a t c o m p r.
S ta rt u p c a s in g ,
1 8 0 °
h o r iz o n ta l
1 s t b e n d in g c r itic a l S h u t d o w n
o f g e n e ra to r
P h a s e a n g le : z e r o & s c a le a r b itr a r y
G e n e r a to r b e a r in g , e x c ite r e n d , v e r tic a l G T c o m p r e s s o r b e a r in g , h o r iz o n ta l
2 n d b e n d in g c r itic a l
o f g e n e ra to r
1 s t b e n d in g c r itic a l
1 8 0 ° o f G T ro to r
S tru c tu ra l 1 s t b e n d in g c r itic a l
re s o n a n c e o f in te r m e d ia te s h a ft
G e n e r a to r b e a r in g , tu r b in e e n d , v e r tic a l G T tu r b in e b e a r in g , v e r tic a l
E x a m p le s fo r v ib r a tio n d ia g n o s tic : B o d e - d ia g r a m s
I P o w e r G e n e r a tio n
S h a ft ru p tu re : s y m p to m s
- h ig h e r a m p litu d e a t s in g le fr e q u e n c y
- h ig h e r a m p litu d e a t c r itic a l s p e e d
- c r itic a l s p e e d re d u c e d
- s h a ft ru p tu re c a u s e s v ib r a tio n a t d o u b le fr e q u e n c y ;
i. e . r e s o n a n c e a t h a lf o f c r itic a l s p e e d
S h a ft r u p tu r e : h o w to r e a liz e ?
- P lo t a m p litu d e a n d p h a s e a n g le o f
v ib r a tio n v e c to r s a t s im p le a n d
d o u b le fr e q u e n c y
- C o m p a r e o ld a n d n e w d a ta
a c c e p te d
0
+ + + +
+ +
2 7 0 9 0
r o ta tio n
1 8 0
W a te r fa ll - d ia g r a m P o la r p lo t
F W
T
A
CY021 999.9 S
???? F W
T
A
CY021 999.9 S
???? F W
T
A
CY101 999.9 S
???? F W
T
A
CY101 999.9 S
????
ABS BEARING
VIBRATION
F W
T
A
CY022 999.9 S
???? F W
T
A
CY022 999.9 S
???? F W
T
A
CY102 999.9 S
???? F W
T
A
CY102 999.9 S
????
B B
F WT 999
A
CY041 S
???? F W
T 999
A
CY041 S
???? REL SHAFT F W
T 999
A
CY940 ???????? S F W
T 999
A
CY940 ???????? S
VIBRATION
Offenders reliable to the payment of damages. All rights are reserved in the event
F WT 999
A S F W
T 999
A
CY042 S
????
Copying of this document and giving it to others and the use or communication
CY042 ????
of the contents there for are forbidden without express written authority.
F WT 999
A F W
T 999
A SHAFT F W
T 999
A F WT 999
A
???????? S ???????? S ???????? S ???????? S
of the grant of a Patent or the registration of a utility model or design.
F WT 999
A
CT014A F WT 999
A
S CT015A
???? S
???? F WT 999
A
CT014A F WT 999
A
S CT015A
???? S
???? F W
T 999
A
CT101A S
???? F W
T 999
A
CT106A S
???? F W
T 999
A
CT101A S
???? F W
T 999
A
CT102A S
????
D D
F WT 999
A
CT014B F WT 999
A
S CT015B
???? S
???? F WT 999
A
CT014B F WT 999
A
S CT015B
???? S
???? F W
T 999
A
CT101B S
???? F W
T 999
A
CT106B S
???? F W
T 999
A
CT101B S
???? F W
T 999
A
CT102B S
????
F WT 999
A
CT014C F WT 999
A
S CT015C
???? S
???? F WT 999
A
CT014C F WT 999
A
S CT015C
???? S
???? F W
T 999
A
CT101C S
???? F W
T 999
A
CT106C S
???? F W
T 999
A
CT101C S
???? F W
T 999
A
CT102C S
????
F W
T 999
A
CT112A F W
T 999
A
S CT102B
???? S
???? F W
T 999
A
CT104B ???? F W
T 999
A
S CT114A S
????
GT TEMP
TURB OUTLET F W
T 999
A
CT113A F W
T 999
A
S CT103A
???? S
???? F W
T 999
A
CT105A ???? F W
T 999
A
S CT115A S
????
A W T F O
Dep.:
PG L491 *
F F
R1 Upd.Vers. 27.06.06 Wbg Date 2006-03-03 FGC FC G1 YOA = 81MBD10EJ206
. . Drawn Wendenburg
JEBEL ALI POWER AND DESAL. SIEMENS AG +
GT81 BRG VIB/T PROT
. . Check Boettger STATION L PHASE II VAE 267 page 1
Index Modification Date Name Norm. OM650 Picture Design 1 sh.
1 2 3 4 5 6 7 8
Gas Turbine Compressor and Turbine/GT Bearings
Description of Auxiliary Systems Hydraulic Clearance Optimization (HCO)
hydraulic system supplies fluid to corresponding cylinders; accumulator function or failure of the HCO piston chamber
axial stops limit rotor displacement in the primary return line shutoff element.
displacement direction and in the secondary displacement To perform the principal task of permanently supplying
direction. oil to the primary and secondary piston chambers of the
The operating pressure of max. 180bar is generated by HCO thrust bearing, a bladder accumulator with
a separate hydraulic supply system. Axial displacement corresponding accumulator safety block MBA51AA193 is
must be performed slowly to prevent excessive mechanical provided on the HCO supply station. This accumulator is
loadings on the structural elements of the bearing. Defined charged by the above-mentioned pumps and can be
displacement times can only be achieved when the isolated from the system using shutoff valve MBA51AA255
hydraulic system is vented, for this reason the system must and relieved via drain valve MBA51AA257.
be completely filled with hydraulic fluid (lube oil⎯the thrust A manually-actuated shutoff valve (MBA51AA251 and
bearing for each displacement direction is provided with a MBA51AA252, respectively) is provided upstream of each
supply and a return line. To keep pump loadings at low pump to permit inspection and maintenance work. Each of
levels and prevent rapid fouling of the filter, the return line these valves is equipped with a position limit switch for
is shut off so that oil cannot continuously circulate in the monitoring the OPEN valve setting. These pumps shall
hydraulic clearance optimization (HCO) system. only be started up when the corresponding valve is open.
Provision is made for regular replacement (flushing) of To protect the flow control valves, oil is cleaned by filter
hydraulic fluid in the activated displacement direction MBA51AT001 located upstream of the pumps. The check
during GT operation, among other things to prevent valve MBA51AA201 protects the filter against back-flow.
excessive heating of the fluid. This also displaces any Filter fouling is monitored by differential pressure switch
trapped air bubbles or wear debris caused by abrasion of MBA51CP003. A pretrip alarm is annunciated if response
the HCO piston seals. Furthermore, the flushing operation of this switch persists for longer than 5 seconds. Oil
Class: RESTRICTED
constitutes a function test of the bladder accumulator and temperature is measured upstream of the filter by
instrumentation. resistance thermometer MBA51CT101 and indicated
locally by thermometer MBA51CT501.
Siemens AG 3.1-1500-0592/1
Power Generation MBA/MBD 1105E-X
Gas Turbine Compressor and Turbine/GT Bearings
Description of Auxiliary Systems Hydraulic Clearance Optimization (HCO)
2/2-way solenoid-type seat valves (MBA53AA001 to line upstream of the solenoid valves. In the interest of
MBA53AA006) are provided in the supply and return lines availability, these are redundant. Pressure gauge
of the primary and secondary displacement directions to MBA51CP501 is provided for checking system pressure
enable pressurizing and relieving of the primary and locally.
secondary displacement direction pistons. The following Pressure transducers MBA53CP101/102 are located in
flow control valves are installed to ensure that the the return line from the primary displacement piston
permissible axial shaft displacement times are achieved: chamber and MBA53CP103/104 in the return line from the
MBA53AA152 and MBA53AA153 downstream of the secondary displacement piston chamber. These pressure
solenoid valves in the supply line to the respective HCO sensors can be used to monitor pressure in the respective
piston chamber and MBA54AA154 and MBA54AA155 piston chambers. In the interest of availability, these
upstream of the solenoid valves in the return lines. Both the pressure sensors are redundant.
solenoid valves and the control valves are located in a
A sight glass (MBA51CF501) is installed in the common
single overall control block mounted on the supply station.
return line of the HCO supply station that leads to the tank.
Pressure limiting valves MBA54AA151 and MBA54AA152
are provided to guard against impermissible pressure
increases in the piston chambers of the HCO bearing; in Position Transducers
the event of a fault these valves route oil directly into the
Two analog position sensors (MBA10CG101/102) are
lube oil tank.
installed on the compressor bearing cover. These
The overall control block also includes the pressure transducers permit detection of the (axial) rotor shaft
content is not permitted without express written authority.
limiting valve (MBA53AA154) and the associated shutoff position and measurement of the displacement of the shaft
valve (MBA53AA251), which are used during initial filling of caused by the HCO system. In the interest of availability,
the system. redundant transducers are provided. These position
Pressure transducers MBA51CP101 und MBA51CP102 transducers are not depicted in the P+ID of the hydraulic
are used to register HCO system pressure in the common clearance optimization system supply station.
or design, are reserved.
Siemens AG 3.1-1500-0592/2
Power Generation MBA/MBD 1105E-X
I P o w e r G e n e r a tio n
H C O
H P lu b e o il s u p p ly & c o n tr o l
p r e s s u r e s u p p ly re tu rn
N o c le a r a n c e a t m a in th r e a d C le a r a n c e a t a u x ilia r y th r e a d
( m a in th r e a d o n ly a c tiv e d u r in g n o r m a l o p e r a tio n
if G T r o to r is w a r m e n o u g h , e .g . 1 h r a fte r s ta r t)
H y d r a u lic r o to r s h ift b y p is to n s
b e h in d th e c o m p r e s s o r a x ia l b e a r in g
In c r e a s e d p o w e r a n d e ffic ie n c y
SHAFT POSITION
F W
T
A 99.99 S
????
SGC HCO
B
F 999
G B
O
Offenders reliable to the payment of damages. All rights are reserved in the event
Copying of this document and giving it to others and the use or communication
HCO PRESSURE
PRESS MAIN RELIEVE PRESS REVERSE
of the contents there for are forbidden without express written authority.
REVERSE MAIN
F A
W 999
T S
???? S F A
W 999
T S
????
S S
RESET
C C
O HCO SYSTEM
MAIN THREAD FLUSHING PRESSURE
S F
REQUIRED
N2
REVERSE THREAD FLUSHING
S REQUIRED O O O O O
D F F F F F D
F A
W 999
T S
????
> MAX S
E SLC HCO PUMPS E
GT LUBE/LIFT
OIL SYSTEM
O O
F F PRESELECTION
PUMP 1 2 PUMP 2
Dep.:
PG L491 *
F F
R1 Upd.Vers. 27.06.06 Wbg Date 2006-03-03 FGC FC G1 YOA = 81MBA10EJ304
. . Drawn Wendenburg
JEBEL ALI POWER AND DESAL. SIEMENS AG +
GT81 HYDR CLNG OPTIM
. . Check Boettger STATION L PHASE II VAE 267 page 1
Index Modification Date Name Norm. OM650 Picture Design 1 sh.
1 2 3 4 5 6 7 8