CAPACITY :10MT 3 3

QTY . REQD. : 1 NO. (S) PLANT SITE :CHENNAI WORKING : 11.0M ACTUAL : 13 M
* HP,*P, FLANGE TYPE - VERTICAL, AGITATED : DELIVERY : SINGLE PIECE
MOUNTED,FRAME-* SHELL INTERNAL COIL
MOTOR, MAKE- SIEMENS/ PARALLEL SHAFT HEAVY DUTY GEAR
CONTENTS BASE OIL HOT OIL
CROMPTON,STD.TEFC UNIT FOR AGITATOR APPLICATION,
MAKE NORD BONIFIGLIOLI / FLENDER / DENSITY Kg/m 3 900 870
SUITABLE FOR VFD
OPERATION NORD NOM./MAX. WORKING PR. Kg/cm 2 (g) ATM 4.0
OR EQUIVALENT; RATIO & RATING NOM./MAX. WORKING TEMP. °C AMB - 100 200
APPROPRIATE FOR THE SERVICE
FABRICATION CODE ASME SECTION VIII DIV.1 ASME SECTION VIII DIV.1
OTHER APPLICABLE CODES - - IS 875, Basic Wind Speed 48 m/s IS 1893,
- - Zone-III
RIGID COUPLING DETAILS OF SUPPORT LUGS ; QTY : 3 NOS.
SIZE-** STATUTORY APPROVAL REQUIRED (a) FROM CCE : NO ; (b) FROM IBR : NO
DESIGN TEMP. °C 120 250 °C
PTFE LIPSEAL DESIGN PRESSURE Kg/cm 2 (g) ATM 6.0
TEST PR. (HYDROTEST) Kg/cm 2 (g) WATER FILLED 7.2
TEST PR. (PNEUMATIC) Kg/cm 2 (g) -- --
VACUUM TEST PRESSURE mm Hg (abs) -- --
RADIOGRAPHY (SHELL/DISH) NIL/FULL FULL
WELD JOINT EFFECIENCY (SHELL/DISH) 0.7/1.0 1
CORROSION/EROSION ALLOWANCE 1.5 1.5
POST WELD HEAT TREATMENT -- --
SURFACE FINISH (INTERNAL) SMOOTH
INTERNALS AGITATOR, BAFFLES, THERMOWELL, INTERNAL COIL ; EXTERNAL LOADING : AGITATOR ASSLY.
DETAILS OF INSULATION : HOT ALL OVER INSULATION SCOPE : CLIENT ; CLEATS SCOPE : VENDOR
TYPE OF INSULATION : MINERAL WOOL ; INSULATION THK. : 60 MM
EMPTY WT : ; OPERATING WT : *
DETAILS OF VESSEL WEIGHTS , Kgs
HYD. TEST WT : ; MAX. ERECTION WT : *
SHELL : IS-2062 GR.B : END (TOP) : IS-2062 GR.B : END (BOT) : IS 2062 GR.B
NOZZLE PIPES (a) UPTO 250NB :SA-106 GR.B SCH 40
NOZZLE FLANGES (a) UP TO 40 NB. :SA-105 : (b) ABOVE 250 NB. : SA-105
MANWAY PIPE IS-2062 GR.B BOLTING FOR NOZZLES AND MANWAY: SA-193 B7,SA-194 2H
MANHOLE NECK,COVER, FLANGES : IS-2062 GR.B STRUCTURALS/CURB ANGLE: IS 2062 GR.B
GASKETS : CNAF BOLTS & NUTS :SA193 B7,SA194 2H WIND GIRDERS / GUSSETS: ------
PADS : IS 2062 GR. B : PADS FLANGES : --- IS-2062 GR.B ANCHOR BOLTS: SA-36
WELDING PROCEDURE : AS PER ASME SEC IX ;LADDER/STAIRWAY/HANDRAILS/PLATFORM: IS 2062
EXTERNAL SURFACE FINISH : *SMOOTH ; AREA CLASSIFICATION : NON-HAZARDOUS
ACCESSORIES BY VENDOR : ; WELDING PROCESS : SMAW / GTAW
COIL : A106 GR B SCH40 ; NOZZLE PIPES : A 106 GR. B SCH40 ; NOZZLE FLANGES : SA 105
PLATE : IS-2062 GR.B/ SA36 ; GASKET : CNAF
LINING : -- ; BOLTS & NUTS : SA193 B7, SA194 2H

a) SHOT BLASTING TO SURFACE FINISH 2.5 FOLLOWED BY APPLICATION OF 1 COATS OF ZINC SILICATE PRIMER (65-75 MICRONS/DFT)
+ 1 COAT OF EPOXY ZINC PHOSPHATE PRIMER @ 40 MICRONS DFT + 2 COATS @ 100 MICRON DFT/EACH OF HB MIO PIGMENTED
POLYAMIDE CURED EPOXY COATING RESISTANT UPTO 200°C

SCOPE OF WORK :
DESIGN, PREPARATION OF DETAILED FABRICATION DRAWINGS & QAP, OBTAIN APPROVAL, PROCUREMENT OF MATERIALS,
FABRICATION AS PER APPROVED DRGS., OFFERING THE SAME FOR INSPECTION, HYDRO-TESTING & CLEANING , SURFACE
PREPARATION BY SHOT BLASTING, CLEANING & PAINTING, SUPPLY, ASSISTANCE IN INSTALLATION & COMMISSIONING
GENERALLY AS PER THIS DATA SHEET.

6mm THK TOP

COVER WITH HINGE
3mm THK. GASKET
ISA *x*x* THK
* NOS * Ø HOLES
ON * P.C.D.
 TAG NO : AD-306001 QTY. REQUIRED : 1 Nos : * SPACING (AT DEGREES) : ** a) GEARED MOTOR * FLENDER/NORD/SEW/BONFIGLIOLI COMPONENT MATERIAL
LOCATION : INDOOR DIMNS : * THK MAKE: * SHAFT EN-8
VESSEL REF. : SHT. 2 OF 3 BOLTED TO SHELL : - CONTINOUSLY AT INTL. OF : *MM FRAME SIZE: * IMPELLER IS-2062 GR.B
PURPOSE : BLENDING INTERNALS : AGITATOR, BAFFLES,THERMOWELL,COIL TYPE: SQUIRREL CAGE SLIP-PING MOUNTING FLANGE IS-2062 GR.B
MARK : WHICHEVER APPLICABLE. VENDOR TO SPECIFY. NOT APPPLICABLE POSTURE: VERTICAL DIA (mm): * MOUNTING: FOOT MOUNTED STUFFING BOX NA
TYPE OF MIXER : MAX LENGTH (mm): * FLANGE MOUNTED PACKING NA
PORTABLE CLAMP ATTACHABLE ON RIM OF OPEN TANK COUPLING: POWER: KW: * HP: * COIL SA-106, SCH40
TOP ENTERING FOR OPEN CLOSED TANK NO. TYPE LOCATION SPEED: 1440 RPM* SUPPORT FOR
IS 2062 GR. B
SIDE ENTERING I - MOTOR TO GEAR BOX VOLTS: 415±6% PHASE: 3 HERTZ: 50 ±3% MOTOR C.B. ASSLY.

II FLEXIBLE GEAR BOX TO SHAFT CLASS OF INSULATION: (REF. NOTE 7) SLEEVES

DESCIPTION OF MATERIALS TO BE MIXED : III RIGID INSIDE REACTOR TYPE OF ENCLOSURE IMPELLER FIXING STUDS *
BLENDING OF VISCOUS ADDITIVES IN BASE OIL SHAFT BEARINGS: DRIP PROOF VESSEL GLANDS
SR.NO. COMPONENTS REL% SP.GR. VISC. (cP)@40°C TEMP. (°C) TYPE: TAPER ROLLER MAKE: ***/*** TOTALLY ENCLOSED FAN COOLED VESSEL BUSHES
1. BASE OIL 60-80% 1.01 600 AMB-100 SUPPORT: * LOCATION: * WEATHER PROOF LIP SEAL PTFE

2. ADDITIVE 20-40% 0.87-1.135 51000 AMB-100 SEALING ARRANGEMENT: FLAME PROOF VESSEL LANTERN RINGS *
MECHANICAL SEAL: TYPE OF STARTING: * COUPLING NO. I
TYPE: MAKE: CABLE ENTRY SIZE: * II STD
MODEL: CABLE BOX POSITION: LHS/RHS * III STD
FLUSHING LIQUID: (AS SEEN FROM NON DRIVING END) COUPLING GUARD AL,NON-SPARK
PRESSURE [kg/cm2 (g)] QTY.: ACCESSORIES: * STUB SHAFT EN-8
DESCRIPTION OF SOLIDS : STUFFING BOX: NO MECHNICAL SEAL
SOLUBLE INSOLUBLE PARTYALLY DETAILS: CONTACT PARTS
CRYSTALLINE
ABRASIVE STICKY LIGHT OR FLUFFY LIPSEAL YES b) SPEED REDUCER FACES
OTHERS : DETAILS: PTFE LIP SEAL BY GEAR BOX PULLEY GEARED MOTOR
QTY. OF SOLIDS PER LITER OF MIX (kgs.) - COOLING ARRANGEMENT: - MAKE :FLENDER/NORD/SEW/BONFIGLIOLI
PARTICLE SIZE (SIEVE): SP. GR. OF SOLIDS : LUBRICATION ___ TYPE : HELICAL INLINE
SP. GR. OF SLURRY : SETTLING VEL. (M/MIN.) : OTHER METHOD INPUT SPEED : * 1440 RPM COMPONENT WT. (kgs)
CLASS OF OPERATION : OUTPUT SPEED : * AGITATOR + COUPLING *
BLENDING HEAT TRANSFER : COOKING : INPUT H.P. : * MOTOR *
GAS DISPERSION SUSPENDING SOLIDS : OTHERS : MIXING TYPE: TURBINE ANCHOR CROSS BAR OUTPUT TORQUE : * SPEED REDUCER *
DISPERSION INSOL. LIQ DISSOLVING : PADDLE PROPELLER OTHER NARROW HYDROFOIL EFFICIENCY : * OTHERS *
TIME REQD. FOR MIXING (MIN.) : 1 HR BATCH SIZE (LITERS) : 10,000 NO OF BLADES : * SERVICE FACTOR : 1.5
MIXING : VIOLENT MEDIUM MILD : * POSTURE OF SHAFT : VERTICAL
MATERIAL FOAMS : SLIGHTLY BADLY MAX. SPEED (RPM) * ELECTRONIC SPEED VARIATOR : NO TOTAL *
RATE OF FLOW IF MIXING IS CONTINUOUS (LITERS/MIN) : * BLADES:* MAKE : NA
MIXER WILL BE OPERATED DURING : FILLING EMPTYING TYPE: FIXED ADJUSTABLE MODEL : NA
AERATION : YES NO. c) ASSEMBLY DETAILS BY : TPI OTHERS
JAMMING DESIGN FACTOR : 1.5 TYPE: TURBINE ANCHOR CROSS BAR SUPPORT OF MOTOR : * DYNAMIC BALANCING YES NO
OTHER DETAILS :- PADDLE PROPELLER OTHER SUPPORT OF G.B. : * MATERIAL TEST YES NO
NO OF BLADES : SUPPORT OF ASSEMBLY : * HYDRO TEST : YES NO
TEST RUN : ONE HOUR
- ORDER ACCEPTANCE, ACTIVITY BAR CHART & WEEKLY PROGESS REPORT MAX. SPEED (RPM)
- FOUR SETS OF DRAWINGS FOR APPROVAL TYPE: FIXED ADJUSTABLE
- THREE SETS OF FINAL DOCUMENTATION FILE CONSISTING AS BUILT DRAWINGS,
MATERIAL TEST CERTIFICATE, INTERNAL & THIRD PARTY INSPECTION REPORTS,
HYDRO TEST & OTHER NDT REPORT ETC.
- THREE SETS OF OPERATIONAL & MAINTENANCE MANUAL

GENERAL NOTES:
1. ALL DIMENSIONS ARE IN MM.
2. FOR NOZZLE ORIENTATION, REF. SHEET NO.3(HOLD)
3. INSULATION CLEATS, LIFTING LUG, EARTHING BOSSES AND NAME PLATE TO BE PROVIDED.
4. INSULATION CLEATS TO BE SUPPLIED LOOSE.
5. DIMENSIONS / DATA MARKED WITH '*' WILL BE SPECIFIED BY VENDOR.
6. REFER DRAWING SHT. 2 OF 3 FOR OTHER DETAILS.
7. MOTOR INSULATION CLASS 'F' AND TEMP. RISE RESTRICTED TO CLASS 'B'; MOTOR BODY TEMP. CLASSIFICATION TO BE 'T3'
SCOPE OF WORK :

1. DESIGN, ENGINEERING, PREPARATION & SUBMISSION OF DESIGN

CALCULATIONS, FABRICATION DRAWINGS, QUALITY ASSURANCE PLANS
FOR APPROVAL, PROCUREMENT OF BOUGHT OUT COMPONENTS,
FABRICATION AS PER APPROVED DRAWINGS, OFFERING THE SAME FOR
INSPECTION & SHOP TESTING, SURFACE PREPARATION & PAINTING,
SUPPLY AND ASSISTANCE IN INSTALLATION & COMMISSIONING OF
BLENDING KETTLE OF 10MT CAPACITY GENERALLY AS PER THIS DATA
SHEET.
2. VENDOR TO GIVE PERFORMANCE GUARANTEE FOR TOTAL VESSEL
(INCLUDING AGITATOR) .
3. VENDOR TO FURNISH SHAFT DIA & CRITICAL SPEED CALCULATION ON
PLACEMENT OF ORDER.
4. LUGS TO BE SUPPLIED LOOSE TO BE WELDED AT SITE , BLENDER TO BE
WELDED WITH RF PAD.

NOTES:
1. REFER VESSEL DATA SHEET SHT. 1 OF 3
2. ALL DIMENSIONS ARE IN 'mm' UNLESS STATED OTHERWISE.
3. '*' DATA TO PROVIDED BY VENDOR
4. PROVIDE SUPPORTS FOR AGITATOR ASSEMBLY.
5. FOR NOZZLE SCHEDULE TABLE ON THIS SHEET NO.3 (HOLD)
6. INSULATION CLEATS, LEGS, EARTHING BOSSES AND NAME PLATE TO BE
PROVIDED.
7. INSULATION CLEATS (RING TYPE) TO BE SUPPLIED LOOSE.
8. PHYSICAL & CHEMICAL TEST TO BE CONDUCTED FOR PLATE & SHAFT
MATERIAL AS PER ASME CODE.
9. CLIENT SHALL ARRANGE THIRD PARTY INSPECTION.
10. TOP COVER OF THE VESSEL SHOULD BE BOLTED.
11. MANHOLE SIZE *** ON HOLD - TBD