The document contains selected technical inquiries regarding the Eighth Edition of the Tubular Exchanger Manufacturers Association (TEMA) standards. It lists questions on various TEMA sections and figures, and provides replies to clarify the standards. The inquiries cover topics such as removable shell covers, test rings, flange types, material specifications, tolerances, unsupported tube lengths, and baffle/support plate sizing. Submitting additional inquiries is suggested for information not found in the replies provided.
The document contains selected technical inquiries regarding the Eighth Edition of the Tubular Exchanger Manufacturers Association (TEMA) standards. It lists questions on various TEMA sections and figures, and provides replies to clarify the standards. The inquiries cover topics such as removable shell covers, test rings, flange types, material specifications, tolerances, unsupported tube lengths, and baffle/support plate sizing. Submitting additional inquiries is suggested for information not found in the replies provided.
The document contains selected technical inquiries regarding the Eighth Edition of the Tubular Exchanger Manufacturers Association (TEMA) standards. It lists questions on various TEMA sections and figures, and provides replies to clarify the standards. The inquiries cover topics such as removable shell covers, test rings, flange types, material specifications, tolerances, unsupported tube lengths, and baffle/support plate sizing. Submitting additional inquiries is suggested for information not found in the replies provided.
The document contains selected technical inquiries regarding the Eighth Edition of the Tubular Exchanger Manufacturers Association (TEMA) standards. It lists questions on various TEMA sections and figures, and provides replies to clarify the standards. The inquiries cover topics such as removable shell covers, test rings, flange types, material specifications, tolerances, unsupported tube lengths, and baffle/support plate sizing. Submitting additional inquiries is suggested for information not found in the replies provided.
Selected Technical Inquiries regarding the Eighth Edition are listed below.
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subject/section (TEMA Ref) question reply
1) No. The "T" type defines the pull through 1) Are removable shell covers required type of floating head for single or multipass "T" type and not the shell cover exchangers. General being removable or integral. (220) 2) Yes, plugs are 2) Can a test ring be manufactured for provided for the bolt a "T" type design with a removable holes in the floating cover tubesheet. See Paragraph E-4.13(3) Is it acceptable to use "lap joint" type Yes, provided the flanges for exchanger body flanges N2 (234) provisions of the ASME (parts nos. 3, 10,11,13,17 in TEMA Code are maintained. figure N-2) ? Does TEMA set any tolerance Section 2 regarding maximum rotation of the No floating tubesheet with regard to the (116) stationary tubesheet? 1.) No. The tolerances in Section F-3 are for diameters and thickness 1.) Does Fig. F-3 refer to surface relevant to tubesheets, F-3 flatness? partitions, covers and flanges and are not (219) pertinent to gasket surface flatness. 2.) Where does TEMA specify 2.) Refer to Para. RCB- tubesheet flatness especially for pass 6.33 and RCB-6.4. partitions? Is it permissible to use flange types other than shown in Figure F-3, Section 2 F3 (229) Yes Section 2 provided they meet ASME Code rules? Yes, materials should meet the requirements Are SA-249 tubes acceptable for a RCB-1 (227) of the ASME Boiler and TEMA Class "C" exchanger? Pressure Vessel Code Section VIII, Div 1. May a tube with wall thickness thinner than that listed under Paragraph RCB RCB 2.21 (228) Yes. 2.21 be used provided it meets the requirements of the ASME code? RCB-2.31 U- bend Should the minimum tube wall requirement thickness (t1), be based on the the Yes largest thickness calculated for internal (108) or external pressure? See TEMA Parargraph N-1.11 for determining the nominal shell In the tables R-3.13 and CB 3.13 what diameter. In the case of RCB-3.13 is the correct thickness for shell inside diameters intermediate values such as 750 mm with fractions of 12.7 (118) (29.5 inch) nominal diameter? mm(.5 inch) and less it is acceptable to round down to the nearest integer. 1) Pipe Schedules for 1) Why do 20" and 22" shells required 20" and 22" shells are schedule 20 pipe ( .375" wall) but plate based on pipe schedule Table CB-3.13 can be .3125" thick? dimensions shown in Table D-1. (130) 2) No, unless agreed 2) Can pipe with .3125" wall thickness upon between the be used? Manufacturer and Purchaser. The term "intermediate support baffles" refers to tube supports in the bundle which do not affect the flow of the fluid. They are installed RCB-4 between baffles which What is meant by "intermediate direct the shellside flow. support baffles"? (199) They are most often used in NTIW bundles in which case they have windows on both sides and are used to reduce the unsuppported span of the tube. Is unsupported tube length in RCB-4.2 Paragraph RCB-4.2 based on the same Yes. defined unsupported tube length in (142) Tables R-4.41 and CB-4.41? For TEMA 'F" type shell and for the purpose of determining baffle or support plate thickness, should the The full nominal shell 'nominal shell ID' in Table R-4.41 be diameter (see TEMA RCB 4.4 (238) taken as the full nominal shell ID, or paragraph N-1.11) shall 1/2 the full nominal shell ID, or the be used hydraulic diameter due to presence of the longitudinal baffle? 1. RCB-4.63 does not require tubeside impingement plates for any case. It only recommends "special devices" to prevent 1. RCB 4.63 seems to require an erosion for high values impingement plate for tubeside liquid of pv^2. These can be as a function of pv^2. What about any of several devices other fluids? including tube end inserts and distributor baffles. It probably should include vapors and two phase fluids as recommended. RCB 4.6 2. No. RCB-4.61 does not require impingement plates for all vapors and gases. It (203) requires impingement plates for non-abrasive, single phase fluids where pv^2 is greater 2. RCB 4.61 requires shellside than 1500 and all other impingement plates for vapors and vapors and gases (that gases regardles of pv^2. Does this is, vapors and gases mean that other fluids have less which are not non- erosion impact? abrasive and single phase). It does not require impingment plates for fluids (including gases and vapors) which are nonabrasive, single phase, and pv^2 less than 1500. In TEMA Paragraph RCB -4.63, is the V in the calculation for pV2 taken as The entrance line RCB- 4.63 (240) the entrance line (nozzle) velocity or ( nozzle) velocity. the in-tube velocity. The formula for Styles For Styles "A" and "D" is the formula RCB-5.141 Backing Device "A" and "D" is correct for bending correct or must the Thickness (Type S) (245) as shown due to the moment be multiplied by 2? limited rotation. TEMA recommends a maximum design pressure of 300 psi for type "P' floating heads. What is the maximum allowable With agreement Outside packed floating (P) design pressure (shell side) for TEMA between fabricator and type exchanger (231) type " P" externally packed floating end user, and exercising head exchanger? of sound engineering practice or proven design experience, a higher design pressure can be used. TEMA does not recommend Type "P" floating heads for greater than 300 psi design pressure. With Can outside packed floating head mutual agreement (TEMA type "P") be used at design RCB 5.2., Outside Packed between fabricator and pressure greater than 300 psi? If yes, Floating Heads( Type P) (232) end user, and with what is the maximum allowable design exercising of sound pressure for TEMA "R" construction? engineering judgment or proven design experience, it is acceptable to exceed 300 psi design pressure. TEMA does not address sizes above 60" because Referring to Table RCB-5.22, what are TEMA does not the corresponding dimensions for type RCB 5.2 (233) recommend the type "P" "P" exchangers in the size range of floating head exchanger 60"-100"? be used above 60" nominal size. RB -5.31 Would it be acceptable to use a rear head type "W" with propane on the No (120) tube side? After welding tubes to the tubesheet, See Paragraph R-6.33 (224) what is the flatness tolerance for and CB- 6.33 tubesheets with pass partitions? Upon agreement between purchaser and fabricator, exceptions to TEMA requirements are Are Tubesheets designed as per ASME acceptable. An RCB-7 (103) Section VIII, Division 1 acceptable to exchanger may still be TEMA? considered as meeting TEMA requirements as long as the exception is documented. 1) No. The configuration of a DFU type exchanger does not match the definition of a 1) For a DFU type exchanger, may the fixed tubesheet required tubesheet thickness be exchanger given in calculated per the rules for fixed Paragraph RCB -7.16. tubesheets? Specifically, a DFU type exchanger does not R-7 (244) have tubesheets fixed to both ends of the shell. 2) The constant 0.31 used in Paragraph RCB- 7.133 dates back to 2) Why is the constant 0.31 used in the early editions of the formula for effective tubesheet TEMA standards and thickness in Paragraph RCB-7.133? has been validated through many years of use. 1) For a CEU type exchanger , is the pressure used to calculate the tubesheet 1) Yes thickness due to tubeside pressure = P= Pt + Pb ? 2) In paragraph RCB- 2) In Paragraph RCB-7.13421, Method 7.13421, Method 1, the I, what Pressure "P" Should be used to RCB 7.132 design pressure of the calculate M*: Ps, Pt or the design gasketed side should be pressure of the gasketed side? (127) used to calculate M* 3) When calculating the tubesheet thickness for a CEU type exchanger, should Pb be added to Ps when 3) Yes considering shellside pressure as well as to Pt when considering tubesheet pressure? G is defined in Table RCB-7.132 for two different conditions: Shell side pressure and tube side pressure. When a bolted-on channel is used on a fixed-tubesheet exchanger, as shown in Figure (d) of Table RCB-7.132, the moments acting on the extended portion of the tubesheet should be This question is in reference to Table calculated based on the RCB-7.132, Figure (d) and the channel gasket G as definition of G in the table for the stated in the column for corresponding figure as applied to a "Tube Side Pressure." fixed tubesheet exchanger with However, if the channel differing shell and channel IDs. When is integral with the Table RCB-7.132 (209) designing the extended portion of the tubesheet, the value for fixed tubesheet for gasket seating and G should be taken as the for operating conditions, should the channel ID for the tube moments on the extended portion be side pressure condition. calculated based on the shell ID or This is stated in Table channel ID? RCB-7.132, although the channel ID is generically referred to in the table as "shell ID." The phrase "shell ID if fixed tubesheet type unit" must be in reference to the channel ID for cases involving channels which are integral with the tubesheet, since this phrase is shown in the column for "Tube Side Pressure." 1) Paragraph RCB - 7.162 states that G is defined in Paragraph RCB -7.132. Paragraph RCB -7.132 states that for fixed tubesheet exchangers, G shall be the inside shell diameter. Therefore , for all three cases referenced in the question above, G shall be the shell inside diameter. However the rules of these TEMA paragraphs were This question is in response to the developed for cases in reply given for TEMA Inquiry 01-209. which the shell and When calculating equivalent bolting channel inside pressures per Paragraph RCB -7.162, diameters are identical what should be taken for G in each of or approximately the following cases, assuming that all TEMA Inquiry Number : 01- identical. For cases in cases involve fixed tubesheet 209 (226) which the shell and exchangers: a) Shell ID = Channel ID channel diameters are b) Shell ID > Channel ID c) Shell ID < significant different, Channel ID good engineering judgment should be used in the selection of a value for G. Please note that this reply differs from the reply previously given for TEMA Inquiry 01-209 The reply given for TEMA Inquiry 01-209 is currently being re- examined by the Subcommittee on Tubesheet Design and may be subject to revision. 2) Is it possible to construct a fixed tubesheet exchanger in which the 2) Yes. channel is integral with the tubesheet? When calculating the tubesheet thickness for an AEU or BEU type exchanger with a flanged extension ( as shown in Table RCB-7.132(b)), (235) Yes should Pb be added to Ps when considering shell side pressure and to Pt when considering tube side pressure? Since the stationary tubesheet of a CEP type exchanger is integral with the channel, F for the stationary tubesheet shall be the value determined by the curve For a CEP type exchanger, what value H in Figure RCB-7.132. RCB 7.132 (237) shall be used for F for the stationary ( This value for F is also and floating tubesheets, respectively? shown in Table RCB- 7.132 (C)) For the outside packed floating tubesheet, F shall be 1.0 as stated in Paragraph RCB 7.132 and Table RCB -7.132 (m) When calculating the required A stated in the tubesheet thickness per Paragraph definition for P in RCB -7.132 for a floating tubesheet Paragraph RCB-7.132 type exchanger, must the highest Cooler Design to Meet PED differential pressure design pressure be considered with no Regulations (241) may be used in the pressure acting on the opposite side or calculation of tubesheet can the tubesheet thickness be thickness if specified by calculated for a differential pressure the purchaser. condition? 1)This question is in regard to a BEU type exchanger with the tubesheet bolted between the channel and shell girth flanges. The tubesheet is equal in diameter to the adjacent girth flanges and has drilled-and-tapped bolt holes sized to accommodate the girth flange 1) Yes. bolting. Does the configuration of this tubesheet match the definition in Paragraph 7.132 of a "tubesheet . . . . extended as a flange for bolting to heads or shells with ring type gaskets"? RCB Paragraph 7.132 2) Must the tubesheet be integral with Tubesheet Formula Bending either the channel or shell in order to 2) No. (250) be considered 'extended" ? 3) No, unless special agreement is reached between the fabricator 3) if the tubesheet bolt holes are not and purchaser to exempt tapped, but are instead sized to allow the tubesheet the bolts to pass through without calculation from this transferring loads to the tubesheet requirement and during normal operation, may the precautions are taken to tubesheet be exempted from the ensure that the tubesheet requirement to consider Pb and M* in will never be bolted the calculation of required thickness? independently to the channel or shell and pressurized. There is no limit as to how much the assumed value of Tr can vary from the calculated In Paragraph RCB-7.31421( Method RCB 7.1342 value of Tr in paragraph 1), is there a limit as to how much the RCB-7.31421( Method assumed value of Tr can vary from the (131) 1). The calculated value calculated value of Tr? of Tr in step (5) is the minimum thickness of the flanged extension of the tubesheet. In calculating the combined tubesheet In calculating the combined tubesheet thickness 'T' per thickness 'T' per paragraph RCB-7.13, paragraph RCB-7.13, what 'L' dimension should be used for use within the RCB 7.15 within the context of RCB-7.15: a) context of paragraph tube length between inner tubesheet RCB-7.15, the (109) faces (shell side tubesheets) or b) tube dimension "L" shall be length between inner tubesheet faces taken as the tube length (tubeside tubesheets)? between inner tubesheet faces of the shell side tubesheets. In cases where the total combined tube stress, sigma T is negative, should the RCB-7.1544 (221) Yes absolute value be taken to compare to the code allowable stress, S? Note (1) under RCB-7.161 states that J can be assumed equal to zero for shells No. J may be assumed with expansion joints whose spring equal to zero ONLY for rates fall below a certain limit. This light guage bellows type assumption results in a value of Pd = expansion joints which 0. If this value of Pd = 0 is then meet the requirement of applied to the design of flexible shell RCB-7.161 and RCB-8 Note (1) under RCB elements as described in RCB-8, a 7.161. In no case shall stress equal to zero may be calculated J be assumed equal to for the flexible shell element for the zero when thick-walled deflection only (no pressure) case. (101) flanged only or flanged- This zero stress does not seem and-flued type appropriate, since the flexible shell expansion joints are element must surely experience stress used; rather, J shall be while in a state of deflection. Should J accordance with RCB be assumed equal to zero for the 7.161 and RCB-8.6. design of flexible shell elements as described in RCB-8? A) In Paragraph RCB-7.163 and 7.164, A) YES. Per Paragraph the variable G is set equal to the port RCB-7.161, G is inside diameter for kettle type defined in Paragraph exchangers. Should Fq, as calculated RCB-7.132 , which in Paragraph 7.161, be calculated using states that G shall be the this modified value of G when the port inside diameter for exchanger in question is a kettle type? kettle type exchangers. B) The modified value for Es shall be used for B) In Paragraph RCB-7.161, what kettle type exchangers value of Es should be used to calculate as shown in the "Notes" Fq for a kettle type exchanger? portion of Paragraph RCB- 7.161, 7.163, 7.164 RCB-7.161 (113) C) the curves of Figures RCB-8.51 and 8.52 are C) In Paragraph RCB-8.52, is m based on ratios of mean determined from Figure RCB- radius to thickness. 8.51using ra or r'a? Similarly, in Therefore, r'a and r'b Paragraph RCB-8.54, should rb or r'b should be used when be used when entering Figure RCB- calculating ratios for use 8.52 to determine the stiffness in these curves. This is multiplier? clarified in Paragraph RCB-8.5 D) In Paragraph RCB-8.55, should tE be used in the determination of m and D) Yes. mo? 1)The determination of the mean metal temperatures should be based on the operating temperatures of both the shellside and tubeside fluids with due consideration given to such factors as the 1) How should the mean shell and tube relative heat transfer metal temperatures be calculated for coefficients of both various operating and start up/shut fluids , the relative heat down cases? transfer area of parts in contact with both fluids, etc. Section T-4 may be used as a guide in determining the mean T-4, E-3.2 & RCB 7.2 metal temperature. TEMA can not (125) comment on specific applications. 2) For multiple loading conditions, TEMA does not specify whether the allowable stress of the tubes and tubesheet be 2) If the operating temperatures for based on the highest of alternate cases is less than the normal all design metal operating temperatures, can the temperatures (RCB1.42) allowable stress value of the shell/ of individual cases or tube/ tubesheet cab be taken at the the respective design lower temperature for those cases? temperatures of each individual case. The selection of the appropriate allowable stress value is left up to the manufacturer. Is the drill tolerance referenced in the notes of Tables RCB-7.42 and 7.42 M RCB -7.42 (246) Yes to be used only to calculate minimum standard ligaments? 1) Is it permissible for any tubesheet ligament widths to be less than the "Minimum Permissible Ligament 1) No. Width" given in the tables regardless of tubesheet thickness? 2) No. For tubesheets which are thicker than 2) For tubesheets, which are thicker 6" ( 152.4 mm) , the than 6" (152.4 mm), is the "Minimum minimum Standard Tables RCB -7.42 and 7.42 M Standard Ligament" equal to the value Ligament Width should (251) given for 6" (152.4 mm)? be calculated per the notes for Tables RCB- 7.42 & 7.42M. 3) Is it allowable to extrapolate the tables for thickness greater than 3) Yes. 6" (152.4 mm)? 4) Does a tubesheet with ligament widths less than the "Minimum 4) No. Permissible Ligament Width" given meet TEMA's minimum requirements? In Paragraphs RB-7.44 and C-7.44 when utilizing hydraulic expansion, groove(s) shall be 1/4" (6.4mm) In Paragraphs RB-7.44 and C-7.44, wide. Tubesheets with RB-7.44 and C-7.44 when utilizing hydraulic expansion, thicknesses less than 1 does the word 'grooves" mean that two " (25.4mm) may be (124) grooves must be used regardless of provided with one tubesheet thickness? groove. Other groove configurations may be used based on recommendations of the expansion equipment manufacturer. RCB-8.3 At what temperature are Es, Eo and Ee Mean metal as defined by RCB-8.3 to be Expansion Joint Element temperature. calculated? Material Properties (156) YES. Paragraph RCB- With regard to the annular plate of a 8.9 states that the flexible element, ASME Section VIII allowable flexible RCB-8.82 Allowable stress on Div. 1, Appendix CC states that the element stresses shall be the annular plate element allowable stress for the case of as defined by the Code, pressure plus axial deflection is K * S. using an appropriate (112) Is this the allowable stress to be used stress concentration for comparing Smbd calculated for the factor for the geometry annular plate? under consideration. NO. Appendix 26 of the code is intended for use in the design of light gauge bellows type Can the definitions and allowable expansion joints only. Section 5, RCB - 8.82/8.9 stresses defined in Appendix 26 of the Allowable stresses for code be used for designing flexible flexible shell elements (122) shell elements as covered in RCB-8 such as flanged-only and flanged-and- flued expansion joints should be based on Appendix CC of the code. No, but the flanged RCB-9.21 Should the thickness required for portion must not be less deflection be applied to the flanged than that required by (201) portion. ASME Code Sect. VIII Div. 1. 6/V-8 What density (liquid or vapor) should The liquid density be used to calculate delta sub 2 when should be used. (213) the fluid is two-phase. For straight tube bundles, N shall be the number of spans between the tubesheets (usually one greater than the number of tube supports) for the tube 6/ V-8 In Paragraph V-8, what value of N analyzed. For U-tube shall be used for bundles with multiple bundles, N shall be the (129) spans of different lengths? number of spans in the whole U-tube (considered both legs) including one for U- bend, if unsupported, or two for the U-bend if supported mid-span. Can the equations in paragraph T-4.33 No, the equations are be used to determine the maximum only intended to T -4.33 (258) and minimum temperatures of the calculate the mean tubesheet? temperature. The bolting data in Table D-5M is based on ASME B1.13M- 1995 metric screw threads- M profile. In RCB-11 the statement regarding 8- What standard is used for bolting data pitch thread series does Table D-5M (111) in Table D-5M? not apply to metric threads. The bolt sizes shown are for your convenience, but do not limit the use of other metric sizes or standards. Tube OD 33.1 mm should read 38.1 mm is the correct Table D7-M 38.1mm value. It is appropriate to Section 9; Tables D-11 & D- interpolate between Is it appropriate to approximate the 10 values shown but it is values beyond those given in Tables not appropriate to D-10, D-10M, D-11, and D-11M? (212) extrapolate beyond those values. RGP-RCB 4.623 & 4.624 No, the reference should Is the reference correct for K= Dn for read K= Dn for Figure Figure RGP-RCB-4.6231? (126) RGP-RCB-4.6241 RGP- G -7.1124 pages 259- The units shown in paragraph RGP-G- The units shown are 260 7.1124 A) B) & C) for RVREFF and incorrect. The correct RVSEFF is in-lb,(mm-kN) Are these units for RVFEFF and (123) units correct as shown? RVSEFF is lb, (kN)
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