Axial Piston Variable Pump A10VG Series 10: RE 92750/2020-03-03 Replaces: 2019-12-12

RE 92750/2020-03-03
Replaces: 2019-12-12
Axial piston variable pump

A10VG Series 10
▶▶ Medium pressure pump for closed-circuit applications

▶▶ Size 18 … 63
▶▶ Nominal pressure 300 bar
▶▶ Maximum pressure 350 bar
▶▶ Closed circuit
Features Contents
▶▶ Integrated boost pump for boost and pilot oil supply Type code 2
Hydraulic fluids 5
▶▶ Flow direction changes when the swashplate is moved
Working pressure range 6
through the neutral position Technical data 8
▶▶ High-pressure relief valves with integrated boost function HD – Proportional control, hydr., pilot-pressure related10
▶▶ Boost-pressure relief valve HW – Proportional control, hydr., mechanical servo 12
DA – Automatic control, speed related 14
▶▶ Optional with pressure cut-off
DG – Hydraulic control, direct operated 17
▶▶ Large variety of controls EP – Proportional control, electric 18
▶▶ Swashplate design EZ – Two-point control, electric 20
ET – Electric control, direct operated 21
ED – Electric pressure control 22
Dimensions, size 18 24
Dimensions, through drive 41
Overview of mounting options 44
Combination pumps A10VG + A10VG 45
High-pressure relief valves 46
Pressure cut-off 47
Mechanical stroke limiter 48
Stroking chamber pressure port X3 and X4 49
Measuring ports MA, MB, MH50
Filtration in the boost pump suction line 51
Filtration in the boost pump pressure line 51
External boost pressure supply 52
Connector for solenoids 53
Rotary inch valve 54
Installation dimensions for coupling assembly 55
Installation instructions 56
Project planning notes 59
Safety instructions 60
RE 92750/2020-03-03, Bosch Rexroth AG

2 A10VG Series 10 | Axial piston variable pump
Type code
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A10V G / 10 ‒ N C
Axial piston unit

01 Swashplate design, variable, nominal pressure 300 bar, maximum pressure 350 bar A10V
Operating mode
02 Pump, closed circuit G
Size (NG)
03 Geometric displacement, see "Technical data" on page 8 18 28 45 63
Control device 18 28 45 63
04 Proportional control pilot-pressure related, with inlet filtration in P and X1/X2 ● ● ● ● HD3
hydraulic mechanical servo ● ● ● ● HW
Automatic control, speed related 1)
U = 12 V – ● ● ● DA1
U = 24 V – ● ● ● DA2
Hydraulic control direct operated ● ● ● ● DG
Proportional control, electric with proportional solenoid with inlet filtration in P and X1/X2 U = 12 V ● ● ● ● EP3
U = 24 V ● ● ● ● EP4
Two-point control, electric with switching solenoid U = 12 V ● ● ● ● EZ1
U = 24 V ● ● ● ● EZ2
Electric control, direct operated U = 12 V – ● ● – ET3
two pressure reducing valves (FTDRE) U = 24 V – ● ● – ET4
Electric pressure controller, de-energized, stroking chamber is controlled via X1 U = 24 V – ● ● ● ED2
negative control,
with 4/2 directional valve and de-energized, stroking chamber is controlled via X2 U = 24 V
– ● ● ● ED4
one pressure reducing valve1)
Pressure cut-off 18 28 45 63
05 Without pressure cut-off (without code) ● ● ● ●
With pressure cut-off – ● ● ● D
Neutral position switch 18 28 45 63

06 Without neutral position switch (without code) ● ● ● ●
Neutral position switch with DEUTSCH connector (only for HW control) ● ● ● ● L
Mechanical stroke limiter2) 18 28 45 63

07 Without mechanical stroke limiter (without code) ● ● ● ●
Mechanical stroke limiter, externally adjustable ● ● ● ● M
2)
Stroking chamber pressure port 18 28 45 63
08 Without stroking chamber pressure port X3, X4 (without code) ● ● ● ●
Stroking chamber pressure portX3, X4 – ● ● ● T
● = Available ○ = On request – = Not available = Preferred program
1) Only possible in combination with pressure cut-off

(DA.D..., ED.D...)
2) Not available in combination with DG control device
Bosch Rexroth AG, RE 92750/2020-03-03

Axial piston variable pump | A10VG Series 10 3
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A10V G / 10 ‒ N C
DA control valve for NG28 ... 63 HD HW DG DA EP EZ ET ED

09 Without DA control valve ● ● ● – ● ● ● ● 1
DA control valve, fixed setting ● ● ● ● ● – – – 2
DA control valve, mechanically adjustable, direction of actuation, counter-clockwise ● ● ● ● ● – – – 3L
with position lever direction of actuation, clockwise ● ● ● ● ● – – – 3R
DA control valve, fixed setting, ports for pilot control device ● ● – ● ● – – – 7
DA control valve, fixed setting, and hydraulic inch valve mounted,
– – – ● – – – – 8
control with mineral oil
Series
10 Series 1, index 0 10
Direction of rotation 18 28 45 63
11 Viewed on drive shaft clockwise ● ● ● ● R
counter-clockwise ● ● ● ● L
Sealing material 18 28 45 63
12 NBR (nitrile rubber), shaft seal made of FKM (fluoroelastomer) ● ● ● ● N
Drive shaft 18 28 45 63
13 Splined shaft for single pump ● ● ● ● S
ANSI B92.1a–1976 for combination pump – ● ● ● T
Mounting flange 18 28 45 63
14 SAE J744 2-hole ● ● ● ● C
Working port
15 Port thread: Metric with profile sealing ring sealing according to DIN 3852
Fastening thread at the SAE working port and through drive: Metric according to DIN 13 18 28 45 63
SAE working port A and B, same side left suction port S bottom – ● ● ● 10
SAE working port A and B, same side right suction port S at top
– ● ● ● 13
(externally piped up, except for DG)
Port and working port thread: Metric with profile sealing ring sealing according to DIN 3852
Fastening thread at the through drive: Metric according to DIN 13 18 28 45 63
Threaded port A and B, same side right suction port S bottom ● – – – 16
Boost pump 18 28 45 63
16 Without integrated boost pump without through drive ● ● ● ● N
with through drive ● ● ● ● K
Integrated boost pump with and without through drive ● ● ● ● F

Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A10V G / 10 ‒ N C
Through drive3) 18 28 45 63
17 Without through drive, only for version N and F (position 16) ● ● ● ● 00
Flange SAE J744 Hub for splined shaft4)
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● 01
3/4 in 11T 16/32DP – ● ● ● 52
101-2 (B) 7/8 in 13T 16/32DP ● ● ● ● 02
1 in 15T 16/32DP – ● ● ● 04
127-2 (C) 1 1/4 in 14T 12/24DP – – – ● 07
High-pressure relief valve Setting range ∆pHD 18 28 45 63

18 High-pressure relief valve 250 … 320 bar without bypass ● ● ● ● 3
direct operated, fixed setting with bypass ● ● ● ● 5
100 … 250 bar without bypass – ● ● ● 4
with bypass – ● ● ● 6
Filtration boost circuit/external boost pressure supply 18 28 45 63

19 Filtration in the boost pump suction line ● ● ● ● S
Filtration in the boost pump pressure line
– ●5) ●5) ● D
Ports for external boost circuit filtration (Fe and G (Fa))
External boost pressure supply (on version without integrated boost pump - N, K) ● ● ● ● E
6)
Connector for solenoids 18 28 45 63
20 Without connector (without code), only with purely hydraulic controls ● ● ● ●
DEUTSCH molded connector without suppressor diode ● ● ● ● P
2-pin, DT04-2P with suppressor diode (only for EZ, DA and ED switching solenoid) ● ● ● ● Q
Flushing valve 18 28 45 63
21 Without flushing valve (without code) ● ● ● ●
Flushing valve SAE connection diagram, metric mounting ● ● ● ● 1
metric threaded ports ● ● ● ● 3
Standard/special version
22 Standard version without code
Special version -S
Notice
▶▶ Note the project planning notes on page 59!
▶▶ In addition to the type code, please specify the
relevant technical data when placing your order.
▶▶ Please note that not all type code combinations are
available although the individual functions are marked
as being available.
3) Specifications for version with integrated boost pump, 5) Pressure filtration is not possible in connection with
please contact us for version without boost pump DA control valve
4) Hub for splined shaft according to ANSI B92.1a-1976 6) Connectors for other electric components may deviate
(drive shaft allocation according to SAE J744)

Hydraulic fluids
Hydraulic fluids
The axial piston unit is designed for operation with HLP Selection of hydraulic fluid
mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis of
Application instructions and requirements for hydraulic the Fluid Rating according to the technical
fluid selection, behavior during operation as well as data sheet 90235.
disposal and environmental protection should be taken Hydraulic fluids with positive evaluation in the Fluid
from the following data sheets before the start of project Rating are provided in the following technical data sheet:
planning: ▶▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶▶ 90220: Hydraulic fluids based on mineral oils and hydraulic components (pumps and motors)
related hydrocarbons The hydraulic fluid should be selected so that the
▶▶ 90221: Environmentally acceptable hydraulic fluids operating viscosity in the operating temperature range is
▶▶ 90222: Fire-resistant, water-free hydraulic fluids within the optimum range (νopt; see selection diagram).
(HFDR/HFDU)
▶▶ 90225:Limited technical data for operation with
waterfree and water-containing fire-resistant hydraulic
fluids (HFDR, HFDU, HFAE, HFAS, HFB, HFC)
Viscosity and temperature of hydraulic fluids

Viscosity Shaft seal Temperature3) Comment
Cold start νmax ≤ 1600 mm²/s NBR 2)
ϑSt ≥ -40 °C t ≤ 3min, without load (p ≤ 50 bar), n ≤ 1000 rpm
FKM ϑSt ≥ -25 °C Permissible temperature difference between axial piston unit
and hydraulic fluid in the system maximum 25 K
Warm-up phase ν = 1600 … 400mm²/s t ≤ 15min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Continuous ν = 400 … 10 mm²/s 1) NBR 2)
ϑ ≤ +85 °C measured at port T
operation FKM ϑ ≤ +110 °C
νopt = 36 … 16mm²/s optimal operating viscosity and efficiency range
Short-term νmin = 10 … 7 mm²/s NBR2) ϑ ≤ +85 °C t ≤ 3min, p ≤ 0.3 × pnom , measured at port T
operation FKM ϑ ≤ +110 °C
▼▼ Selection diagram
Maximum permissible viscosity on cold start

1600
Warm-up phase 1000
600
400
200
VG 68
VG 46
VG
VG 32
VG 2
10
2
Viscosity ν [mm2/s]
100
0
Continuous
operation 60
40
36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−40 −25 −10 0 10 30 40 50 70 90 115
1) This corresponds, for example on the VG 46, to a temperature Temperature ϑ [°C]
range of +4 C … +85 °C (see selection diagram)
2) Special version, please contact us
3) If the temperature at extreme operating parameters cannot be
adhered to, please contact us.

Working pressure range
Filtration of the hydraulic fluid

Finer filtration improves the cleanliness level of the
hydraulic fluid, which increases the service life of the axial
piston unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
At a hydraulic fluid viscosity of less than 10 mm²/s
(e.g. due to high temperatures during short-term operation)
at the drain port, a cleanliness level of at least
19/17/14 according to ISO 4406 is required.
For example, the viscosity is 10 mm²/s at:
▶▶ HLP 32 a temperature of 73°C
▶▶ HLP 46 a temperature of 85°C
Pressure at working port A or B Definition

Nominal pressure pnom 300 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 350 bar The maximum pressure corresponds to the maximum working pressure within
Maximum single operating period 10 s a single operating period. The sum of single operating periods must not exceed
the total operating period.
Total operating period 300 h
Minimum pressure (low-pressure side) 10 bar above Minimum pressure on the low-pressure side (A or B) required to prevent
case pressure damage to the axial piston unit.
Rate of pressure change RA max 9000 bar/s Maximum permissible pressure build-up and reduction speed during a pressure
change across the entire pressure range.
Boost pump Definition
Nominal pressure NG18 20 bar
pSp nom NG28, 45, 63 25 bar
Maximum pressure NG18 25 bar
pSp max NG28, 45, 63 40 bar
Pressure at suction port S (inlet)
Continuous pS min ≥0.8 bar abs. ν ≤ 30 mm2/s
Short-term, at a cold start ≥0.5 bar abs. t < 3 min
Maximum pressure pS max ≤5 bar abs.
Control pressure Definition
Minimum control pressure pSt min Required control pressure pSt, to ensure the function of the control.
at n = 2000 rpm The required control pressure is dependent on rotational speed, working
Controls EP, EZ, HW and HD 18 bar above pressure and the spring assembly of the stroking piston.
case pressure
Controls DA, DG, ET and ED 25 bar above
case pressure
Case pressure at port T Definition
Maximum differential pressure ∆pT max see the diagram Permissible differential pressure at the shaft seal (case to ambient pressure)
Pressure peaks pT peak 10 bar t < 0.1 s, maximum 1000 pressure peaks permissible

▼▼ Maximum pressure pmax up to 350 bar and total operating period ▼▼ Pressure definition
Total operating
period t2
Single operating period t1 tn
350
Maximum pressure Maximum pressure pmax
Pressure p [bar]
300
Nominal pressure pnom
300 h
Pressure p
200
100
Nominal pressure
0
100
Swivel angle а [%]
Minimum pressure
▼▼ Rate of pressure change RA max Time t
pnom Total operating period = t1 + t2 + ... + tn
∆t Notice
▶▶ Working pressure range applies when using hydraulic
Pressure p
fluids based on mineral oils. Please contact us for

∆p values for other hydraulic fluids.
▶▶ In addition to the hydraulic fluid and the temperature,
the service life of the shaft seal is influenced by the
rotational speed of the axial piston unit and the
Time t case pressure.
▶▶ The service life of the shaft seal decreases with
▼▼ Maximum differential pressure at the shaft seal increasing frequency of pressure peaks and increasing
mean differential pressure.
5
▶▶ The case pressure must be greater than the ambient
Differential pressure Δp [bar]
NG63 pressure.
4 NG28,
NG45 NG18
2
NG28
NG45
1
0
1000 2000 3000 4000 5000
Rotational speed n [rpm]

Technical data
Technical data
Size NG 18 28 45 63
Geometric displacement, per revolution
variable pump Vg max cm3 18 28 46 63
boost pump (at p = 20 bar) Vg Sp cm 3
5.5 6.1 8.6 14.9
Rotational speed1) maximum at Vg max nnom min–1 4000 3900 3300 3000
limited maximum2) nmax1 min–1 4850 4200 3550 3250
intermittent maximum 3)
nmax2 min –1
5200 4500 3800 3500
minimum nmin min–1 500 500 500 500
Flow at nnom and Vg max qv l/min 72 109 152 189
Power4) at nnom, Vg max and Δp = 300 bar P kW 36 54.6 75.9 94.5
Torque4) with Vg max and Δp = 300 bar M Nm 86 134 215 301
Δp = 100 bar M Nm 28.6 44.6 72 100.3
Rotary stiffness of drive shaft S c kNm/rad 20.28 32.14 53.40 78.37
T c kNm/rad ‒ ‒ 73.80 92.37
Moment of inertia of the rotary group JTW kgm2 0.00093 0.0017 0.0033 0.0056
Maximum angular acceleration 5)
α rad/s² 6800 5500 4000 3300
Case volume V l 0.45 0.64 0.75 1.1
Weight (without through drive) approx.6) m kg 18 25 27 39
Notice Determining the operating characteristics

▶▶ Theoretical values, without efficiency and tolerances; Vg × n × ηv
Flow qv = [l/min]
values rounded 1000
▶▶ Operation above the maximum values or below the Vg × Δp
Torque M = [Nm]
minimum values may result in a loss of function, 20 × π × ηhm
a reduced service life or in the destruction of the axial 2π×M×n qv × Δp
Power P = = [kW]
piston unit. Bosch Rexroth recommends testing the 60000 600 × ηt
loads by means of experiment or
Key
calculation / simulation and comparison with the
Vg Displacement per revolution [cm3]
permissible values.
Δp Differential pressure [bar]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηhm)
1) The values are applicable: 5) The data are valid for values between the minimum required and
–– for the optimum viscosity range from νopt = 36 … 16 mm²/s maximum permissible rotational speed.
–– for hydraulic fluid based on mineral oils (for HF hydraulic fluids, Valid for external excitation (e. g. diesel engine 2 to 8 times rotary
observe the technical data in 90225) frequency; cardan shaft twice the rotary frequency).
2) Valid at half corner power (e.g. at Vg max and pN/2) The limit value is only valid for a single pump.
3) Valid at ∆p = 70 ... 150 bar or ∆p < 300 bar and t < 0.1 s The load capacity of the connection parts must be considered.
4) Without boost pump 6) Weight may vary by equipment.

Technical data
Permissible radial and axial loading of the drive shaft

Size NG 18 28 28 45 45 63 63
Drive shaft in 7/8 1 1 1/4 1 1 1/4 1 1/4 1 3/8
Maximum radial Fq Fq max N 1300 2500 2500 3600 3600 5000 5000
force at distance a a mm 16.5 17.5 17.5 17.5 17.5 17.5 17.5
(to the shaft collar)
a
Maximum axial force + Fax max N 973 987 987 1500 1500 2200 2200
Fax +–
− Fax max N 973 987 987 1500 1500 2200 2200
Notice
▶▶ The axial and radial loading generally influence the
bearing service life.
▶▶ Special requirements apply in the case of belt drive
and cardan shaft. Please contact us.
Permissible input and through-drive torques

Size NG 18 28 45 63
Torque at Vg max and Δp = 300 bar1) M Nm 86 134 220 301
Maximum input torque on drive shaft2)
ANSI B92.1a (SAE J744) S ME max Nm 192 314 314 602
in 7/8 1 1 1 1/4
T ME max Nm ‒ 602 602 970
in ‒ 1 1/4 1 1/4 1 3/8
Maximum through-drive torque MD max Nm 112 220 314 439
▼▼ Distribution of torques
M1 M2
ME
1st pump 2nd pump
M3
MD
Torque at 1st pump M1

Torque at 2nd pump M2
Torque at 3rd pump M3
Input torque ME = M1 + M2 + M3
ME < ME max
Through-drive torque MD = M2 + M3
MD < MD max
1) Efficiency not considered

2) For drive shafts free of radial force

HD – Proportional control, hydraulic, pilot-pressure related
The output flow of the pump is infinitely variable between ▼▼ Circuit diagram, version without pressure cut-off
0 and 100%, proportional to the difference in pilot pressure Y1 Y2

applied to the two pilot signal ports (Y1 and Y2).
The pilot signal, coming from an external source, is
a pressure signal. Flow is negligible, as the pilot signal R T1 T2 PS Fe MB B
acts only on the control spool of the control valve.
This control spool then directs control oil into and out of
the stroking cylinder to adjust pump displacement
as required.
A feedback lever connected to the stroking piston maintains
the pump flow for any given pilot signal within the
control range.
If the pump is also equipped with a DA control valve
(see page 14), automotive operation is possible for travel
drives. X1 X2 G S MA A
pSt [bar]
18 ▼▼ Circuit diagram, version with pressure cut-off
NG45, 63 NG28
16
14 Y1 Y2
12 NG18
10
8
6
4 R T1 T2 PS Fe MB B
2
0
Vg 1.0 0.8 0.6 0.4 0.2 2 0 0.2 0.4 0.6 0.8 1.0 V
g
Vg max 4 Vg max
6
8
10
12
14
16
18
pSt [bar]
X1 X2 G S MA A
Size 18 28 45 63
Beginning of control (Vg 0) pSt bar 6 6 6 6
End of control (Vg max) pSt bar 15.7 16 16.7 16.7
Key
Vg Displacement
Vg 0 Displacement in neutral position
Vg max Maximum displacement
pSt Pilot signal at port Y1, Y2
Notice
In the neutral position, the HD control module must be
unloaded to reservoir via the external pilot control device.

Correlation of direction of rotation, control and flow direction

Direction of rotation Clockwise Counter-clockwise
Pilot signal Y1 Y2 Y1 Y2
Control pressure X1 X2 X1 X2
Flow direction A to B B to A B to A A to B
Working pressure MB MA MA MB
Y2, Y1
MB
MA
X1 Y1 B, A
Counter-
clockwise
Clockwise
X2 Y2 MB , MA

HW – Proportional control, hydraulic, mechanical servo
The output flow of the pump is infinitely variable between Notices

0 and 100%, proportional to the swivel angle of the ▶▶ Spring-centering enables the pump, depending on
control lever. pressure and rotational speed, to move automatically
A feedback lever connected to the stroking piston maintains to the neutral position (Vg = 0) as soon as there is no
the pump flow for any given position of the control lever. longer any torque on the control lever of the HW
If the pump is also equipped with a DA control valve control module.
(see page 14), automotive operation is possible for ▶▶ As standard delivery, the control lever is oriented
travel drives. toward the through drive (see dimensions).
β [°] ▶▶ If necessary, the position of the control lever can be
40
35 changed. The procedure is defined in the instruction
30 manual.
25
20 ▶▶ The position of the control lever can deviate from the
15 installation drawing.
10
5
0
Vg 1.0 0.8 0.6 0.4 0.2 5 0 0.2 0.4 0.6 0.8 1.0 Vg Option: Neutral position switch
Vg max 10 Vg max The switch contact in the neutral position switch is closed
15
when the control lever on the HW control module is in its
20
25 neutral position. The switch opens when the control lever
30 is moved out of the central position in either direction.
35
40 Thus, the neutral position switch provides a monitoring
β [°] function for drive units that require the control lever at
the HW control module to be in the neutral position during
Size 18 … 63
Beginning of control (Vg 0) β ±3 °
certain operating conditions (e.g. starting diesel engine).
End of control (Vg max) β ±30 ° Technical data
Rotational limiter control lever (internal) β ±38 ° Load capacity 20 A (continuous), without
switching operations
The maximum required torque at the control lever is
Switching capacity 15 A / 32 V (resistive load)
170 Ncm. To prevent damage to the HW control module, a
4 A / 32 V (inductive load)
positive mechanical stop of 33°±1 must be provided for
Connector version DEUTSCH DT04-2P-EP04
the HW control lever on the customer side. (mating connector, see page 53)
Key
Vg Displacement ▼▼ Circuit diagram, version without pressure cut-off
Vg 0 Displacement in neutral position
Vg max Maximum displacement
β Swivel angle at the control lever
R T1 T2 PS Fe MB B
X1 X2 G S MA A

▼▼ Circuit diagram, version with neutral position switch and pressure cut-off
R T1 T2 PS Fe MB B
X1 X2 G S MA A

Lever direction a b a b
Flow direction B to A A to B A to B B to A
Working pressure MA MB MB MA
MB
MA
X1 B, A
Counter- a
clockwise
Clockwise
b
X2 MB , MA
Neutral position switch

DA – Automatic control, speed related
The DA closed loop control is an engine speed-dependent Notices

system for travel drives. The built-in DA control valve DA closed loop control is only suitable for certain types of
generates a pilot pressure that is proportional to travel drive systems and requires review of the motor and
pump drive speed. This pilot pressure is directed to the vehicle parameters to ensure that the pump is used
stroking cylinder of the pump by an electromagnetically correctly and that machine operation is safe and efficient.
actuated 4/3-way directional valve. The pump displacement We recommend that all DA applications be reviewed by
is infinitely variable in each flow direction and is influenced a Bosch Rexroth application engineer.
by both pump drive speed and system pressure. The flow
direction (e.g. machine moving forward or backward)
is determined by either solenoid a or b being activated. Technical data, switching solenoid DA1 DA2
Increasing the pump drive speed generates a higher pilot Voltage 12 V (±20%) 24 V (±20%)
pressure from the DA control valve, with a subsequent Neutral position Vg = 0 de-energized de-energized
increase in pump flow. Position Vg max current current

switched on switched on
Depending on the selected pump operating characteristics,
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω
increasing system pressure (e.g. machine load) causes the
Nominal power 26.2 W 26.5 W
pump to swivel back towards a smaller displacement.
Minimum active current required 1.32 A 0.67 A
An overload protection for the engine (against stalling) is
Duty cycle 100% 100%
achieved by combining this pressure-dependent reduction
Type of protection: see connector version page 53
in pump stroke with a reduction in pilot pressure as the
engine speed drops.
Any additional power requirement, e.g. for hydraulic Correlation of direction of rotation, control and flow direction
functions from attachments, could cause the engine speed Direction of rotation Clockwise Counter-clockwise
to drop further. This will cause a further reduction in pilot Actuation a b a b
Switching solenoid
pressure and thus of the pump displacement. Automatic
power distribution and full exploitation of the available
power are achieved in this way, both for the travel drive and
Working pressure MA MB MB MA
for the implement hydraulics, with priority given to the
implement hydraulics.
Various override options are available for DA control
MB
function to allow controlled operation of the implement
hydraulics with high rpm at reduced travel speed.
The DA control valve can also be used in pumps with DG,
HW, HD and EP control modules to protect the combustion
engine against overload.
MA
Switching solenoid a
X1 B, A
Counter-
clockwise
Clockwise
X2 MB, MA
Switching solenoid b

DA..2 − DA control valve, fixed setting DA..3 − DA control valve, mechanically adjustable with
Pilot pressure is generated in relation to drive speed. position lever
Pilot pressure is generated in relation to drive speed.
▼▼ Circuit diagram, DA control valve, fixed setting, DA1D2/ Any reduction of pilot pressure possible, independently of
DA2D21)
drive speed, through mechanical actuation of the position
lever (inch function).
b a The maximum permissible actuation torque at the position
R T1 T2 PS Fe MB B lever is Tmax = 4 Nm.
In the standard version, the position lever is configured for
control module.
The maximum angle of rotation is 70°.
DA..3R
Direction of actuation of the position lever: clockwise
DA..3L
Direction of actuation of the position lever:
X1 X2 G S MA A
counter-clockwise
▼▼ Circuit diagram DA1D3/DA2D31)
b a
R T1 T2 PS Fe MB B
X1 X2 G S MA A
1) Size 63 with MH port

DA..7 − DA control valve, fixed setting, ports for pilot DA..8 − DA control valve, fixed setting and brake inch
control device as inch valve valve mounted
Any reduction of the pilot pressure possible, independent Only for pumps with DA control module
of the drive speed is achieved by the mechanical actuation Permits reduction of the pilot pressure, independently of
of the pilot control device. the drive speed, hydraulically controlled (port Z).
The pilot control device is installed separately from the Control at port Z by means of brake fluid based on mineral
pump (for example in the driver’s cabin) and connected to oil.
the pump by two hydraulic control lines via ports PS and Y. Maximum permissible pilot pressure at port Z: 80 bar
A suitable pilot control device must be ordered separately
and is not included in the scope of delivery. ▼▼ Circuit diagram DA1D8/DA2D81)
Notice: Rotary inch valves, see page 54.

Z
▼▼ Circuit diagram DA1D7/DA2D71)
Pilot control device
(not included in the scope of delivery) b a
Y R T1 T2 PS Fe MB B
b a
R T1 T2 PS Fe MB B
X1 X2 G S MA A
X1 X2 G S MA A
1) Size 63 with MH port

DG – Hydraulic control, direct operated
DG – Hydraulic control, direct operated
With the direct operated hydraulic control (DG), ▼▼ Circuit diagram, version with pressure cut-off
the output flow of the pump is controlled by a hydraulic R T1 T2 PS Fe MB B

control pressure, applied directly to the stroking piston
through either port X1 or X2.
Flow direction is determined by which control pressure
port is pressurized.
Pump displacement is infinitely variable and proportional to
the applied control pressure, but is also influenced by
system pressure and pump drive speed.
In order to use the optional built-in pressure cut-off, port PS
must be used as source of the control pressure X1, X2
X1 X2 G S MA A
generated on the customer side.
See page 46 for a functional description of the
pressure cut-off.
Maximum permissible control pressure: 40 bar Correlation of direction of rotation, control and flow direction
Use of the DG control requires a review of the engine and Direction of rotation Clockwise Counter-clockwise
vehicle parameters to ensure that the pump is set up Control pressure X1 X2 X1 X2
correctly. We recommend that all DG applications be Flow direction A to B B to A B to A A to B

reviewed by a Bosch Rexroth application engineer.
If the pump is also equipped with a DA control valve
MB
(see page 14), automotive operation is possible for
travel drives.
▼▼ Circuit diagram, version without pressure cut-off
R T1 T2 PS Fe MB B
MA
X1 B, A
Counter-clockwise
Clockwise
X2 MB , MA
X1 X2 G S MA A

EP – Proportional control, electric
The output flow of the pump is infinitely variable between Technical data, proportional solenoid EP3 EP4
0 and 100%, proportional to the electrical current Voltage 12 V (±20%) 24 V (±20%)
supplied to solenoid a or b. Control current
The electrical energy is converted into a force acting on the Start of control at Vg = 0 400 mA 200 mA
control spool. End of control at Vg max 1200 mA 600 mA
This control spool then directs control oil into and out of Current limit 1.54 A 0.77 A
the stroking cylinder to adjust pump displacement as Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
required. Dither
A feedback lever connected to the stroking piston maintains Frequency 100 Hz 100 Hz
the pump flow for any given current within the control Minimum oscillation range1) 240 mA 120 mA
range. Duty cycle 100% 100%
If the pump is also equipped with a DA control valve Type of protection: see connector version page 53
(see page 14), automotive operation is possible for Various BODAS controllers with application software and
travel drives. amplifiers are available for controlling the proportional
I [mA] (Solenoid a) solenoids.
1200 EP3 Further information can also be found on the Internet at
NG45, 63
1000 www.boschrexroth.com/mobile-electronics
800
600 EP4
400 ▼▼ Circuit diagram, version without pressure cut-off
200
0
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
g
Vg max
a b
Vg max 200
400 R T1 T2 PS Fe MB B
EP4 600
800
1000
EP3 1200
I [mA] (Solenoid b)
Notice
The proportional solenoids do not have manual override.
Proportional solenoids with manual override and spring
return are available on request.
X1 X2 G S MA A
Control current
EP3 NG 18 28 45 63 ▼▼ Circuit diagram, version with pressure cut-off
Start of control mA 400 400 400 400
End of control mA 1130 1140 1115 1115
a b
EP4 NG 18 28 45 63
R T1 T2 PS Fe MB B
Start of control mA 200 200 200 200
End of control mA 565 570 560 560
1) Minimum required oscillation range of the control current ΔIp-p

(peak to peak) within the respective control range
(start of control to end of control)
X1 X2 G S MA A


Actuation of a b a b
proportional solenoid
MB
MA
Proportional solenoid a
X1 B, A
Counter-
clockwise
Clockwise
X2 MB , MA
Proportional solenoid b

EZ – Two-point control, electric
EZ – Two-point control, electric
By actuating either switching solenoid a or b, internal ▼▼ Circuit diagram, version with pressure cut-off
control pressure is applied directly to the stroking piston

and the pump swivels to maximum displacement.
b a
The EZ control enables pump flow to be switched between
R T1 T2 PS Fe MB B
Vg = 0 and Vg max.
Flow direction is determined by which solenoid is energized.
Technical data, switching solenoid EZ1 EZ2

Voltage 12 V (±20%) 24 V (±20%)
Neutral position Vg = 0 de-energized de-energized
Position Vg max Current Current
switched on switched on
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω
Nominal power 26.2 W 26.5 W X1 X2 G S MA A
Minimum active current required 1.32 A 0.67 A
Duty cycle 100% 100% Correlation of direction of rotation, control and flow direction
Type of protection: see connector version page 53 Direction of rotation Clockwise Counter-clockwise
Actuation a b a b
▼▼ Circuit diagram, version without pressure cut-off Switching solenoid
b a Working pressure MA MB MB MA
R T1 T2 PS Fe MB B
MB
MA
Switching solenoid a
X1 X2 G S MA A X1 B, A
Counter-
,
clockwise
Clockwise
X2 MB , M A
Switching solenoid b

ET – Electric control, direct operated
ET – Electric control, direct operated
The output flow of the pump is infinitely variable in the ▼▼ Circuit diagram, version without pressure sensors
range between 0 and 100%. Depending on the preselected

current I at solenoids a and b of the pressure reducing a b
valves, the stroking cylinder of the pump is proportionally
R T1 T2 PS Fe MB B
supplied with control pressure. The two control pressures
X1 and X2 can be controlled independently. The pump
displacement that arises at a certain control current is
dependent on the rotational speed and working pressure of
the pump. A different flow direction is associated with each
pressure reducing valve.
Maximum permissible control pressure PS: 40 bar.
Technical data, pressure reducing valve1) ET3 ET4

On-board voltage in the vehicle 12 V 24 V X1 X2 G S MA A
Permissible voltage U 9.6 … 28.8 V
Current limit 1.8 A
Nominal resistance (at 20 °C) 2.4 Ω Correlation of direction of rotation, control and flow direction
Dither Direction of rotation Clockwise Counter-clockwise
Frequency 100 Hz Actuation a b a b
Minimum oscillation range2) 360 mA Pressure reducing
Duty cycle 100% valve
Type of protection: see connector version page 53 Control pressure X1 X2 X1 X2

▼▼ Circuit diagram, standard version
a b MB
MB
R T 1 T2 PS Fe p U B
MA
Pressure reducing valve a
X1 B; A
Counter-
clockwise
pU
X1 X2 G S A
MA Clockwise
ET is preferably used with BODAS eDA (data sheet 95315).

X2
To this end, pressure sensors are required. MB; MA
Pressure reducing valve b
One prerequisite for the combination with pressure sensors
is a port plate version with MA/MB according
to ISO 6149 M14 × 1.5. This design is only available for 1) For further information on the pressure reducing valve,
see data sheet 58032.
selected port plates, please contact us.
Notice: The leakage flow and the control flow differ from the
parameter in data sheet 58032.
2) Minimum required oscillation range of the control current ΔIp-p
(peak to peak) within the respective control range
(start of control to end of control)

ED – Electric pressure control
The working pressure of the electric pressure control ED ▼▼ Circuit diagram, standard version ED2
can be set continuously via a pressure reducing valve. D1

The pressure value depends on the control current
pressurizing the solenoid at the pressure reducing valve. P1
The ED pressure control holds the set working pressure on
a constant level. Each load pressure change at the R T1 T2 PS P2 D2 Fa Fe MB B
consumer changes the stroking piston and thus the flow

until the pressure deviation is corrected according to the
specified current.
The higher the control current, the lower the set pressure
value. For maximum control current, high and low-pressure
sides are balanced and the pump swivels into its central
position (neutral position). If the pressure reducing valve is
not pressurized with control current, the pressure is limited
by the mechanical pressure setting at the pressure cut-off. X1 X2 G MH S MA A
By actuating the electric 4/2 directional valve, supply of the
stroking chambers is exchanged, and the flow direction of
the pump is inverted. ▼▼ Circuit diagram, standard version ED4
The maximum permissible pressure setting of the pressure D1
cut-off combined with the ED pressure control is 350 bar.
P1
Technical data, pressure reducing valve ED2, ED4

R T1 T2 PS P2 D2 Fe MB B
Voltage 24 V (±20%)
Current limit 0.77 A
Nominal resistance (at 20 °C) 22.7 Ω
Dither
Frequency 100 Hz
Minimum oscillation range1) 120 mA
Duty cycle 100%
Type of protection according to IP67 and IP69K
DIN VDE 0470/EN 60529
Applies to connector DEUTSCH DT04-2P,
see page 53 X1 X2 G MH S MA A
Technical data, switching solenoid ED2, ED4

Voltage 24 V (±20%)
Nominal resistance (at 20 °C) 21.7 Ω
Nominal power 26.5 W
Minimum active current required 0.67A
Duty cycle 100%
Type of protection according to IP67 and IP69K
DIN VDE 0470/EN 60529
Applies to connector DEUTSCH DT04-2P with
suppressor diode, see page 53
The valuesgiven are dependent on pressure, rotational

speed, spring assembly, tolerances and therefore may differ.

Dimensions [mm] Axial piston variable pump | A10VG Series 10 23
Correlation of direction of rotation, control and flow direction1)

Version ED2 ED2 ED4 ED4
Direction of rotation Clockwise Counter-clockwise Clockwise Counter-clockwise
Stroking chamber X1 X1 X2 X2
▼▼ Version ED2
MB
MA
Switching solenoid B; A
X1
Counter-
clockwise
Clockwise
X2
Pressure reducing valve MB; MA
▼▼ Version ED4
Pressure reducing valve

Switching solenoid
MB
MA
X1 B; A
Counter-
clockwise
Clockwise
X2 MB; MA
1) Parameters apply to switching solenoid and pressure reducing

valve in de-energized condition

24 A10VG Series 10 | Axial piston variable pump Dimensions [mm]
Dimensions, size 18
Dimensions, size 18

Standard: Threaded port A and B, same side right, suction port S bottom (16)
143.7
(G) 133.4
(PS) 118.9 87 (PS;G)
98.4 58.5 (T1)
85.6 1.9
9.5 T1 X1 R X2 MB
Mechanical
neutral position PS B G
T1
119.7
adjustment
105.5
PS
(T2) 37.5 37.5 (T1)

(B)
22.5
83
-0.054
15
W
25 25
0
⌀101.6
T2
65
68
(A)
Flange SAE J744 Boost pressure

(S)
101-2 (B) T2 S A valve S MA

(T1;T2) 88 (T2) 58.5
(A;B;S) 129.9 146
169.5 174
133.4 View W
X1
PS
107.7
100.8
99.5
76.5
59.5
R G
51
42
14
51
86.5
109.5
107.7
83
X2
MB; MA
HD valve:
65.1 B; A without bypass
129.9 with bypass
Center of gravity

Dimensions, size 18
▼▼ Splined shaft ANSI B92.1a

S ‒ 7/8 in 13T 16/32DP1)
5/16-18UNC-2B2) 33
19
6
⌀30
⌀65
25
41
Ports Standard Size pmax [bar]3) State7)

6)
A, B Working port DIN 3852 M27 × 2; 16 deep 350 O
S Suction port DIN 38526) M26 × 1.5; 16 deep 5 O4)
6)
T1 Drain port DIN 3852 M18 × 1.5; 12 deep 3 O5)
6)
T2 Drain port DIN 3852 M18 × 1.5; 12 deep 3 X5)
R Air bleed port DIN 38526) M12 × 1.5; 12 deep 3 X
6)
X1, X2 Control pressure port (upstream of orifice) DIN 3852 M12 × 1.5; 12 deep 25 X
G Boost pressure port inlet DIN 38526) M14 × 1.5; 12 deep 25 X
6)
PS Pilot pressure port DIN 3852 M12 × 1.5; 12 deep 25 X
MA, MB Measuring port pressure A, B DIN 38526) M12 × 1.5; 12 deep 350 X
Y1, Y2 Pilot pressure port (pilot signal HD only) DIN 38526) M14 × 1.5; 12 deep 40 O
1) Involute spline according to ANSI B92.1a, 30° pressure angle, flat 6) The countersink can be deeper than specified in the standard.
root, side fit, tolerance class 5 Ports designed for straight stud ends according to EN ISO 9974-2
2) Thread according to ASME B1.1 type E
3) Depending on the application, momentary pressure peaks can 7) O = Must be connected (comes plugged)
occur. Keep this in mind when selecting measuring devices and X = Plugged (observe installation instructions)
fittings.
4) Plugged for external boost pressure supply.
5) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 56).

Dimensions, size 18
▼▼ HD – Proportional control, hydraulic, pilot-pressure related ▼▼ HW – Proportional control, hydraulic, mechanical servo
143.6 63 9
98.4 50
27
8
Y2, Y1
⌀8
Version with
126.9
neutral position
83
switch, HWL
Y1 38.7
33°
a
20
±1
1
33° ±
b
38.7
Y2 109.4
▼▼ DG – Hydraulic control, direct operated ▼▼ EZ – Two-point control, electric
98.4
PS
105.5
120
84
X1
100.4
51
51
100.4
65.1 X2

Dimensions, size 28
Dimensions, size 28

Standard: SAE working port A and B, same side left, suction port S bottom (10)
130.4
102
93.7 1.6
Pressure cut-off
(PS) 88.5
(X1;X2)
X1 R X2
9.5 PS T1
Mechanical
neutral position
(Fe)
MB G
(T1)
adjustment
116
91.2
65.5
Fe
(G)
-0.054
15
59
49
W
0
⌀101.6
(PS)
19.1
23
49
71
(T2) T2
Flange SAE J744
S
(S)
101-2 (B)
T2 MA S
Boost pressure
(T1;T2) 92.5 valve (T2) 59
(G) 164.9 146
(S) 165.9 174
168.9
215.3
View W
175.9(B;A) 23.8
169.9(Fe)
B
(B;A)
R X1 T1 B; A
(T1)
max. 134
⌀19
107.7
129
Fe
99
50.8
73
59
37.5 37.5
49
(G)
49
62
65
50.8
80.5
107.7
94.5
99
129
⌀19
A
(PS)
X2
61.4
PS MB; MA G
23.8
HD valve:
without bypass
with bypass
Center of gravity

Dimensions, size 28
▼▼ Splined shaft ANSI B92.1a ▼▼ Splined shaft ANSI B92.1a

1)
S ‒ 1 in 15T 16/32DP T ‒ 1 1/4 in 14T 12/24DP1)
7/16-14UNC-2B2)
3/8-16UNC-2B2) 38 48
22 28
7.5 9.5
⌀35
⌀35
⌀72
⌀72
30 40
46 56

4)
A, B Working port SAEJ518 3/4 in 350 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port DIN 38527) M33 × 2; 18 deep 5 O5)
7)
T1 Drain port DIN 3852 M22 × 1.5; 15 deep 3 O6)
7)
R Air bleed port DIN 38527) M12 × 1.5; 12 deep 3 X
7)
X1, X2 Control pressure port (upstream of orifice) DIN 3852 M12 × 1.5; 12 deep 40 X
X3, X48) Stroking chamber pressure port DIN 38527) M10 × 1; 8 deep 40 X
7)
G (Fa) Boost pressure port inlet DIN 3852 M18 × 1.5; 12 deep 40 X
G Boost pressure port inlet (only DA control valve) DIN 38527) M10 × 1; 8 deep 40 X
PS Pilot pressure port DIN 38527) M14 × 1.5; 12 deep 40 X
7)
Y Pilot pressure port outlet (only DA..7) DIN 3852 M14 × 1.5; 12 deep 40 O
7)
Fe Boost pressure port outlet DIN 3852 M18 × 1.5; 12 deep 40 X
Y1, Y2 Pilot pressure port (pilot signal HD only) DIN 38527) M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 38527) M10 × 1; 8 deep 80 X
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 6) Depending on installation position, T1 or T2 must be connected
flat root, side fit, tolerance class 5 (see also installation instructions on page 56).
2) Thread according to ASME B1.1 7) The countersink can be deeper than specified in the standard.
3) Depending on the application, momentary pressure peaks can Ports designed for straight stud ends according to EN ISO 9974-2
occur. Keep this in mind when selecting measuring devices and type E
fittings. 8) Optional, see page 49
4) Only dimensions according to SAE J518, metric fastening thread is 9) O = Must be connected (comes plugged)
a deviation from the standard. X = Plugged (in normal operation)

Dimensions, size 28
138.9 63 9
93.7 50
27
Y2, Y1
8
⌀8
134.1
Version with
91.2
neutral position
switch, HWL
Y1
38.7
33°
a
20
±1
1
33° ±
38.7
b
Y2 104.7
X1, X2 130.3
PS
116
92.2
X1
100.4
49
49
61.4 100.4
X2
▼▼ ET – Electric control, direct operated
141.2
118.2
97.7
121
92.2
105.5
105.5
124.8

Dimensions, size 28
▼▼ ED2 – Electric pressure controller ▼▼ ED4 – Electric pressure controller
137.1 137.1
131.2
150.7
132.2
150.7
132.2
92.2
175.9
131.2 175.9
100.4
86
86
100.4
100.4

Dimensions, size 28
DA control valve
▼▼ DA..2 – fixed setting ▼▼ DA..3 – mechanically adjustable with position lever
Direction of actuation
130.3 ⌀8 "clockwise" (3R)
(G) 178.4
130.3 ° 70
70 °
9
92.2
63
15.5
50
92.2
27
15.5
G
7
Direction of actuation 20
G
7
"counter-clockwise" (3L)
100.4
100.4
(G)
81(G)
100.4
100.4
max. 156
81
max. 162
156.2
G
164.9 164.9
8
(G) 178.4
▼▼ DA..7 – fixed setting and ports for pilot control device ▼▼ DA..8 – fixed setting and inch valve mounted
(G) 178.4 (G) 178.4

130.3 116.5
(PS) 88.5 (Z) 82.5
PS Y Z
128.9
112.2
112.2
92.2
92.2
59
(Z)
(PS)
(Y)
G
15.5
15.5
7
7
(Y) 102.2 G
100.4
100.4
65 (PS)
(G)
(G)
59 (Z)
100.4
100.4
81
81
max. 156
max. 156
PS Y G Z G
164.9 164.9

Dimensions, size 45
Dimensions, size 45

(G) 178.6
142.1
110 83.5 (G)
105.4 (T1) 68 68 (PS)
Pressure cut-off
(PS) 100 1.3
9.5 X1 Fe R X2
T1 PS MB G
Mechanical
neutral position
adjustment
(Fe)
T1 PS
(PS)
(T1)
123.5
99.5
G
71.5
(G)
68
-0.054
15
55
B
0
⌀101.6
W
21.2
23
A
48
74.5
(T2)
Flange SAE J744 T2
(S)
101-2 (B)
T2 MA S Boost pressure S
(T1;T2) 100 valve
(S) 176.6 (T2) 68
187.1 146
230.3 174
(B;A) 188.1 View W

(Fe) 180.6 23.8
X1 B; A
(B;A)
max. 134
133.5
⌀19
(X1)
107.7
103.5
Fe
78
50.8
49
R
37.5 37.5
49
65.5
50.8
107.7
97.5
91.5
121.5
(X2)
⌀19
65.5 X2 PS MB; MA 23.8

HD valve:
without bypass
with bypass
Center of gravity

Dimensions, size 45

1)
S ‒ 1 in 15T 16/32DP T ‒ 1 1/4 in 14T 12/24DP1)
7/16-14UNC-2B2)
3/8-16UNC-2B2) 38 48
22 28
7.5 9.5
⌀40
⌀40
⌀80
⌀80
30 40
46 56

4)
T1 Drain port DIN 38527) M22 × 1.5; 15 deep 3 O6)
7)
7)
R Air bleed port DIN 3852 M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) DIN 38527) M12 × 1.5; 12 deep 40 X
8) 7)
X3, X4 Stroking chamber pressure port DIN 3852 M10 × 1; 8 deep 40 X
G (Fa) Boost pressure port inlet DIN 38527) M18 × 1.5; 12 deep 40 X
7)
G Boost pressure port inlet (only DA control valve) DIN 3852 M14 × 1.5; 12 deep 40 X
PS Pilot pressure port DIN 38527) M14 × 1.5; 12 deep 40 X
Y Pilot pressure port outlet (only DA..7) DIN 38527) M14 × 1.5; 12 deep 40 O
7)
MA, MB Measuring port pressure A, B DIN 3852 M12 × 1.5; 12 deep 350 X
Fe Boost pressure port outlet DIN 38527) M18 × 1.5; 12 deep 40 X
7)
Y1, Y2 Pilot pressure port outlet (only HD) DIN 3852 M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 38527) M10 ×1; 8 deep 80 X
3) Depending on the application, momentary pressure peaks can Ports designed for straight stud ends according to
occur. Keep this in mind when selecting measuring devices and EN ISO 9974-2 type E
4) Only dimensions according to SAE J518, metric fastening thread is 9) O = Must be connected (comes plugged)
a deviation from the standard. X = Plugged (in normal operation)

Dimensions, size 45
63 9
150.7
50
105.4
27 ⌀8
8
Y2, Y1
142.4
99.5
Version with
neutral position
switch, HWL
Y1
38.7
33°
a
±1
20
±1
3 3°
38.7
b
Y2 116.4
X1, X2
141.4
PS
123.5
100.5
X1
100.4
49 49
100.4
65.5 X2
▼▼ ET – Electric control, direct operated
152.9
129.9
109.4
100.5
105.5
105.5
126.8

Dimensions, size 45
148.8 148.8
142.9
140.5
159
140.5
159
100.5
188.1
142.9 188.1
100.4
98
98
100.4
100.4

Dimensions, size 45
DA control valve
141.4 ⌀8 Direction of actuation

"clockwise" (3R)
(G) 199.6
° 70
141.4 70 °
9
100.5
100.5
63
22
50
G
27
22
20 G
11
11
"counter-clockwise" (3L)
100.4
100.4
(G)
(G)
83.5
83.5
100.4
100.4
max. 194.7
max. 159
159.2
G
G
8
178.6
178.6
(G) 199.6
(G) 199.6 (G) 199.6

141.4 128.1
(PS) 100 (Z) 94.2
PS Y Z
136.8
120.5
120.2
100.5
100.5
22
68
(Z)
(PS)
(Y)
(Y) 113.9
22
G
11
G
11
100.4
100.4
(PS)
(G)
(G)
(Z)
68
59
83.5
100.4
83.5
100.4
max. 159
max. 159
Z
PS Y G G
178.6 178.6

Dimensions, size 63
Dimensions, size 63

(G) 187.8
145
(PS) 120 93.5 (G)
109.5 (T1) 75 72 (PS)
108.3 0.7
Pressure cut-off
12.7 X1 Fe R Fa X2
T1 PS
Mechanical
neutral position
(Fe,Fa)
adjustment
MB G PS
(PS)
(T1)
137
T1
111.1
G
(G)
82.5
64.5
76
-0.063
18
B
W
0
⌀127.6
25
30.5
(T2) 54.5
A
85.5
79
T2
Flange SAE J744
127-2 (C)
(S)
T2 MH MA Boost pressure valve MH S
(T1;T2) 109.5 S
(S) 184.3 (T2) 75
194.8 181
238.2 213
(B;A) 195.8
View W
(Fe;Fa) 189.8 23.8
X1 T1 B; A
(B;A)
B
(X1)
max. 134
138.5
19.5 (Fe)
⌀19
108.5
107.7
Fe
90
50.8
69
37.5 37.5
R 50.8
69
Fa
107.5
75
107.7
(Fa) 19.5
108.5
138.5
⌀19
(X2)
76.5 X2 PS MB; MA
23.8
HD valve:
without bypass
with bypass
Center of gravity

Dimensions, size 63

1)
S ‒ 1 1/4 in 14T 12/24DP T ‒ 1 3/8 in 21T 16/32DP1)
7/16-14UNC-2B2)
7/16-14UNC-2B2)
48 48
28 28
9.5 9.5
⌀40
⌀40
⌀68
⌀68
40 40
56 56

4)
T1 Drain port DIN 38527) M22 × 1.5; 15 deep 3 O6)
7)
7)
R Air bleed port DIN 3852 M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) DIN 38527) M12 × 1.5; 12 deep 40 X
8) 7)
X3, X4 Stroking chamber pressure port DIN 3852 M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet DIN 38527) M18 × 1.5; 12 deep 40 X
7)
PS Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 40 X
Y Pilot pressure port outlet (only DA..7) DIN 38527) M14 × 1.5; 12 deep 40 O
7)
MH Measuring port, high pressure DIN 3852 M12 × 1.5; 12 deep 350 X
Fa Boost pressure port inlet DIN 38527) M18 × 1.5; 12 deep 40 X
7)
Fe Boost pressure port outlet DIN 3852 M18 × 1.5; 12 deep 40 X
Y1, Y2 Pilot pressure port outlet (only HD) DIN 38527) M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 38527) M10 ×1; 8 deep 80 X
3) Depending on the application, momentary pressure peaks can Ports designed for straight stud ends according to
occur. Keep this in mind when selecting measuring devices and EN ISO 9974-2 type E
4) Only dimensions according to SAE J518, metric fastening thread 9) O = Must be connected (comes plugged)
is a deviation from the standard. X = Plugged (in normal operation)

Dimensions, size 63
153.6 63 9
108.3 50
27
Y2, Y1
8
⌀8
154.5
Version with
111.1
neutral position
switch, HWL
Y1
38.7
33°
a
20
±1
3 3 ° ±1
38.7
b
Y2 119.3
X1, X2 144.9
PS
137
112.1
X1
100.4
69
69
100.4
76.5 X2
151.7 151.7
145.8
170.6
152.1
170.6
152.1
112.1
195.8
145.8 195.8
100.4
95.9
95.9
100.4
100.4

Dimensions, size 63
DA control valve
144.9 ⌀8 "clockwise" (3R)
(G) 205.3
° 70
144.9 70 °
9
112.1
63
112.1
50
25
27
4.5
25
G 20 G
4.5 "counter-clockwise" (3L)
100.4
100.4
(G)
93.5 (G)
100.4
93.5
max. 189.5
max. 153.5
100.4
157.5
G
8
G
186.3 186.3
(G) 205.3
(G) 205.3 (G) 205.3

144.9 131.1
(PS) 120 (Z) 97.1
PS Y Z
148.8
132.1
132.6
112.1
112.1
25
(PS) 76
(Z)
(Y)
G G
25
4.5
4.5
(Y) 116.8
100.4
100.4
72 (PS)
(G)
(G)
59 (Z)
100.4
max. 153.5
max. 153.5
100.4
93.5
93.5
PS Y G Z G
186.3 186.3

Dimensions, through drive
Flange SAE J744 Hub for splined shaft1) 18 28 45 63 Code

Without through drive ● ● ● ● 00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● 01
▼▼ N00 – without boost pump, without through drive / F00 – with boost pump, without through drive
NG A1 (N00) A1 (F00)
N00 − without boost pump F00 − with boost pump 18 169.4 169.4
28 201.7 215.3
45 216.8 230.5
63 224.5 238.2
A1 A1
▼▼ F01/K015)
82-2 (A) NG A1 A22) A3 A4 A53)

4)
O-ring 18 178.4 min. 8.8 9 32 M10 × 1.5; 13 deep
A5
28 219.2 min. 8.8 9 35.7
45 234.5 min. 8.8 9 46
63 242.2 min. 8.8 9 45
ø82.55+0.010
+0.035
106.4 A2
A3
A4
A1 (to mounting flange)
1) Involute spline according to ANSI B92.1a, 30° pressure angle,

flat root, side fit, tolerance class 5
2) According to SAE J744
3) Thread according to DIN 13
4) O-ring included in the scope of delivery
5) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.


82-2 (A) 3/4 in 11T16/32DP – ● ● ● 52
101-2 (B) 7/8 in 13T 16/32DP ● ● ● ● 02
1 in 15T 16/32DP – ● ● ● 04
F52/K525)
82-2 (A) NG A1 A22) A3 A4 A53)
O-ring4) 28 219.1 min. 8.8 9 37.6 M10 × 1.5; 13 deep
A5
45 234.5 min. 8.8 9 38
63 242 min. 8.8 9 37
ø82.55+0.010
+0.035
106.4 A2
A3
A4
▼▼ F02/K02; F04/K045)
101-2 (B) NG A1 A22) A3 A4 A4 A53)

(02) (04)
O-ring4) 18 187.4 min. 8.8 10 39.7 – M12 × 1.75; 18 deep
A5
28 220.2 min. 8.8 10 43.7 43.7 M12 × 1.75; 18.5 deep
45 235.5 min. 8.8 10 47.6 50.0
63 243.2 min. 8.8 10 51.9 43.7
ø101.6+0.010
+0.035
146 A2
A3
A4
A1(to mounting flange)



127-2 (C) 1 1/4 in 14T 12/24DP – – – ● 07
▼▼ F07/K075)
127-2 (C) NG A1 A22) A3 A4 A53)

O-ring4) 63 249.5 min. 8.8 14 53.9 M16 × 2; 24.8 deep
A5
+0.010
ø127+0.050
181 A2
A3
A4


Overview of mounting options
Overview of mounting options
Through drive1) Mounting option − 2nd pump

Flange Hub for Code A10VG/10 A4VG/32 A10V(S) A10V(S) A11VO/1 A1VO/10 External gear
splined NG (shaft) NG (shaft) O/3X O/5X NG (shaft) pump2)
shaft NG (shaft) NG (shaft)
82-2 (A) 5/8 in F/K01 ‒ ‒ 18 (U) 10, 18 (U) ‒ ‒ AZPF, AZPS
NG4 … 28
AZPW
NG5 … 22
3/4 in F/K52 ‒ ‒ ‒ ‒ ‒ ‒ AZPF NG4 … 28
101-2 (B) 7/8 in F/K02 18 (S) ‒ 28 (S) 28 (S) ‒ 35 (S4) AZPN-11
45 (U) 45 (U) NG20 … 25
AZPG-22
NG28 … 100
1 in F/K04 28, 45 (S) 28 (S) 45 (S) 45 (S) 40 (S) 35 (S5) ‒
60, 63 (U)
127-2 (C) 1 1/4 in F/K09 63 (S) 40, 56 (S) ‒ ‒ ‒ ‒ ‒
Notice
The mounting options listed only apply for drive shaft
versions with undercut. Please contact us for drive
shafts without undercut.
1) Availability of the individual sizes, see type code on page 4.

2) Bosch Rexroth recommends special versions of the gear pumps.
Please contact us.

Combination pumps A10VG + A10VG
Combination pumps A10VG + A10VG
Total length A
A10VG A10VG 2nd pump1)
1st pump NG18 NG28 NG45 NG63
NG18 356.8 ‒ ‒ ‒
NG28 389.6 435.5 ‒ ‒
NG45 404.9 450.8 466.0 ‒
NG63 412.6 458.5 473.7 487.7
A10VG A10VG
(pump 1) (pump 2)
By using combination pumps, it is possible to have

independent circuits without the need for splitter gearboxes.
When ordering combination pumps, the type designations
of the 1st and 2nd pumps must be linked by a "+".
Order example:
A10VG45EP4D1/10R-NTC10F043SP +
A10VG45EP4D1/10R-NSC10F003SP
For combination pumps, we recommend a support.
Without additional support from the second pump,
calculation of the mounting flange is necessary for every
load case, please contact us.
Notice
▶▶ The combination pump type code is shown in
shortened form in the order confirmation.
▶▶ The permissible through-drive torques are to be
observed (see page 9).
1) 2. pump without through drive and with boost pump, F00

High-pressure relief valves
The two high-pressure relief valves protect the hydrostatic Example: Δp drive design = 270 bar (pA, B – pSp)
transmission (pump and motor) from overloading. They Working ‒ Boost + Safety = Differential
limit the maximum pressure in the respective high- pressure pressure pressure
pressure line and serve simultaneously as boost valves. pA,B pSp ∆pHD
High-pressure relief valves are not working valves and are 290 bar ‒ 20 bar + 30 bar = 300 bar
only suitable for pressure peaks or high rates of pressure ▶▶ Cracking pressure of the HD valve (at qV1):
change. pmax = 320 bar (pmax = ΔpHD + pSp)
Setting ranges ▼▼ Setting diagram
High-pressure relief valve, Differential pressure setting pmax

direct operated ∆pHD ≥ 30 bar
Setting range valve 3, 5 320 bar
Differential pressure ΔpHD

Safety Setting1)
∆pHD 250 … 320 bar 300 bar
Pressure cut-off
HD valve setting
(see type code)
270 bar
Working pressure pA, B
Cracking pressure
HD valve pmax
Setting range valve 4, 6 250 bar
Drive design
at port A, B
∆pHD 100 … 250 bar 230 bar
Δp
(see type code)
200 bar
pSp
150 bar
100 bar
Boost
pSp
pressure
qv1 qv max
Settings on high-pressure relief valve A and B (п = 1000 rpm) (n = nmax)
Differential pressure setting ΔpHD = ... bar
Cracking pressure of the HD valve (at qV 1) pmax = ... bar Key
(pmax = ΔpHD + pSp) HD valve High-pressure relief valve
Cracking pressure When the set pressure value is reached, the
▶▶ The valve settings are made at n = 1000 rpm and at
HD valve pmax HD valve opens and thus protects the
Vg max (qv 1). There may be deviations in the cracking hydrostatic gear (pump and motor) from
pressures with other operating parameters. overloading
▶▶ When ordering, state the differential pressure setting Differential pressure Cracking pressure HD valve (abs.) minus the
∆pHD in the plain text. HD valve ΔpHD boost pressure setting
Working pressure The total design of the customer machine is
▼▼ Circuit diagram pA, B based on this pressure value. It comprises the
boost pressure setting and the Δp drive design.
Δp drive design Differential pressure value determining the
a b available torque at the hydraulic motor
(pA, B – pSp).
R T1 T2 PS Fe MB B
Boost pressure pSp Boost pressure setting of the low-pressure valve
Safety Required distance between working pressure
(and/or pressure cut-off) and cracking
pressure of the high-pressure relief valve to
ensure the intended function of the
high-pressure relief valve.
Notice
Upon response of the high-pressure relief valve, the
permissible temperature and viscosity must be complied
X1 X2 G S MA A with.
1) Omitted with version without pressure cut-off

Pressure cut-off
Bypass function Pressure cut-off

A connection between the two high-pressure
passages A and B can be established using the bypass The pressure cut-off is a pressure control which,
function (e.g. for machine towing). after reaching the set pressure, adjusts the displacement of
▶▶ Towing speed the pump back to Vg min.
The maximum towing speed depends on the gear ratio This valve prevents the operation of the high-pressure relief
in the vehicle and must be calculated by the vehicle valves when accelerating or decelerating.
manufacturer. The corresponding flow of qv = 30 l/min The high-pressure relief valves protect against the pressure
may not be exceeded. peaks which occur during fast swiveling of the swashplate
▶▶ Towing distance and limit the maximum pressure in the system.
Only tow the vehicle out of the immediate danger zone. The setting range of the pressure cut-off may be anywhere
For further information on the bypass function, within the entire working pressure range. However, it must
see the instruction manual. at least be set 30 bar lower than the setting value of the
Notice high-pressure relief valves (see setting diagram, page 46).
The bypass function is not illustrated in the circuit The function of the pressure cut-off in combination with
diagrams. a DG control is described on page 17.
Please state the setting value of the pressure cut-off in
plain text when ordering.
▼▼ Circuit diagram with pressure cut-off

Electric control, EP_D
Sizes 28 and 45
Pressure cut-off
a b
R T1 T2 PS Fe MB B
X1 X2 G S MA A
Size 63
Pressure cut-off
a b
R T1 T2 PS Fa Fe MB B
X1 X2 G MH S MA A

Mechanical stroke limiter
The mechanical stroke limiter is an auxiliary function ▼▼ Circuit diagram sizes 28 and 45
allowing the maximum displacement of the pump to be

steplessly reduced, regardless of the control module used.
a b
By means of two threaded pins, the stroke of the stroking
R T1 T2 PS Fe MB B
piston and thus the maximum swivel angle of the pump can
be limited.
Notice
Threaded pins are mounted from the inside (screw-out
protection) and can no longer be removed from the
outside.
Dimensions
M4 X1 X2 G S MA A
M3
M2
M1
NG M1 M2 M3 M4
18 max. 107 max. 109 18 42.1
28 max. 104.5 max. 108 21.5 35
45 max. 113 max. 113 22.5 35.5
63 max. 134.5 max. 136.5 26.5 43

Stroking chamber pressure port X3 and X4
Stroking chamber pressure port X3 and X4
Dimensions ▼▼ Circuit diagram size 63
X3, X4
a b
T3
X3
T2
T1
X1 X3 X4 X2 G MH S MA A
T4 X4
NG T1 T2 T3 T4
28 51.5 51.5 116 35
45 51 51 123.7 39.1
63 69 69 137 49.5
NG Ports Standard1) Size pmax [bar]2) State3)

28, 45 X3, X4 Stroking chamber pressure port DIN 3852 M10 × 1; 8 deep 40 X
63 X3, X4 Stroking chamber pressure port DIN 3852 M12 × 1.5; 12 deep 40 X
1) The countersink may be deeper than specified in the standard.

Ports designed for straight stud ends according to
EN ISO 9974-2 type E.
2) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
3) X = Plugged (in normal operation)

Measuring ports MA, MB, MH
Measuring ports MA, MB, MH
The measuring ports MA, MB and MH are designed ▼▼ Circuit diagram size 63
according to DIN 3852 and designed for straight stud ends

according to EN ISO 9974-2 type E. The countersink may,
a b
however, be deeper than specified in the standard.
MB
X1 X2 G MH S MA A
MH MA
Notice
In connection with the ET control, a version with
▼▼ Countersink of the measuring ports MA, MB and MH1) pressure sensors is required to be able to realize the
preferred control of the unit by means of BODAS eDA
26 (data sheet 95315).
One prerequisite for the combination with pressure
M12×1.5; sensors is a port plate version with MA/MB according to
max.
12 deep ISO 6149 M14 × 1.5. This design is only available for

2.7
selected port plates, please contact us.

For information on the pressure sensor PR4 refer to
▼▼ Circuit diagram sizes 28 and 45 data sheet 95156.
a b
R T1 T2 PS Fe MB B
X1 X2 G S MA A
Measuring ports Standard1) NG18 … 45 NG63 pmax [bar]2) State3)

MA Measuring port pressure A DIN 3852 M12 × 1.5; 12 deep M12 × 1.5; 12 deep 350 X
MB Measuring port pressure B DIN 3852 M12 × 1.5; 12 deep M12 × 1.5; 12 deep 350 X
MH Measuring port, high pressure DIN 3852 − M12 × 1.5; 12 deep 350 X
1) The countersink may be deeper than specified in the standard. 2) Depending on the application, momentary pressure peaks can
Ports designed for straight stud ends according to occur. Keep this in mind when selecting measuring devices and
EN ISO 9974-2 type E. fittings.
3) X = Plugged (in normal operation)

Filtration in the boost pump suction line
Filtration in the boost pump suction line Filtration in the boost pump pressure line
Version S Version D
Filter version Suction filter Ports for external boost circuit filtration
Recommendation With contamination indicator, Ports
with cold start valve Boost pressure inlet NG 28, 45 Port G (Fa)
Recommended flow resistance at filter element NG 63 Port Fa
At ν = 30 mm2/s, n = nmax Δp = 0.1 bar Boost pressure outlet Port Fe
At ν = 1000 mm2/s, n = nmax Δp = 0.3 bar Filter version Boost pressure filter
Pressure at suction port S Recommendation With contamination indicator,
Continuous pS min (ν ≤ 30 mm2/s) ≥0.8 bar absolute with cold start valve
Short-term, at a cold start (t < 3 min) ≥ 0.5 bar absolute Filter arrangement Separate in the pressure line (inline filter)
Maximum pressure pS max ≤ 5 bar absolute The boost pressure filter is not included in the scope of
Use of version S is preferred. delivery.
The suction filter is not included in the scope of delivery. Notice
▶▶ In connection with a DA control valve, no pressure
▼▼ Circuit diagram sizes 28 and 45
filtration is possible with NG28 and 45.
▶▶ For NG28 and 45, port G serves as "boost pressure
a b port inlet".
R T1 T2 PS Fe MB B ▶▶ Filters with bypass are not recommended,
(exception DG, see below). Please contact us for
applications with a bypass.
▶▶ On versions with DG control (with pilot pressure not
from a boost circuit), a filter must be used that fulfills
the requirements with regard to filtration of the
hydraulic fluid (see page 6).
▶▶ The pressure drop at the filter is viscosity- and
contamination-dependent. Note the maximum
permissible pressure of the boost pump in
X1 X2 G S MA A
combination with the set feed pressure.
▼▼ Circuit diagram size 63 ▼▼ Circuit diagram sizes 28 and 45
a b a b
R T1 T2 PS Fa Fe MB B R T1 T2 PS G Fe MB B
X1 X2 G MH S MA A X1 X2 S MA A

External boost pressure supply
▼▼ Circuit diagram size 63 External boost pressure supply
Version E
a b
This variation should be used in versions without integrated
boost pump (N and/or K).
With sizes 28, 45 and 63, port S is plugged.
▼▼ Boost pressure supply
Size Port
18 S
28, 45 (without DA control valve) G
28, 45 (with DA control valve) Fe
63 Fa
X1 X2 G MH S MA A
The filter should be installed separately on port Fa, Fe, G or
S before the boost pressure supply.
Notice To ensure the functional reliability, maintain the required
Bosch Rexroth has a comprehensive filter range on offer. cleanliness level for the boost pressure fluid fed in at port
An inline filter, e.g. the 110 LEN (see data sheet 51448), is Fa, Fe, G or S (see page 6).
suitable for charge pressure filtration. Further information
can also be found at www.boschrexroth.com/filter. ▼▼ Circuit diagram sizes 28 and 45
Boost pressure supply at port G
a b
R T1 T2 PS Fe MB B
X1 X2 G S MA A
▼▼ Circuit diagram size 63

Boost pressure supply at port Fa
a b
X1 X2 G MH S MA A

Connector for solenoids
Connector for solenoids
DEUTSCH DT04-2P-EP04
▶▶ P: Molded, 2-pin, without bidirectional suppressor diode
(standard).
▶▶ Q: Molded, 2-pin, with bidirectional suppressor diode
(only for switching solenoids on control module EZ,
DA and ED)
The following type of protection ensues with the installed
mating connector:
▶▶ IP67 (DIN/EN 60529) and
▶▶ IP69K (DIN 40050-9)
The protection circuit with bidirectional suppressor diode
is needed to limit overvoltages. Overvoltages are caused by
switching off the current with switches, relay contacts or by
disconnecting the mating connector while voltage is
applied.
▼▼ Switching symbol
without bidirectional with bidirectional

suppressor diode suppressor diode
▼▼ Mating connector DEUTSCH DT06-2S-EP04
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
The mating connector is not included in the scope of

delivery. This can be supplied by Bosch Rexroth on request
(material number R902601804).
Notice
▶▶ If necessary, you can change the position of the
connector by turning the solenoid body.
▶▶ The procedure is defined in the instruction manual.

Rotary inch valve
Rotary inch valve
The rotary inch valve allows for any reduction of pilot Dimensions
pressure, independently of drive speed, through
72
mechanical actuation of the control lever. The control
63
lever is equipped with an internal rotational limiter ±90° 1 2 50
(drawing item 1 and 2). 27
8
The valve is arranged separately from the pump and is
connected to the pump by a hydraulic control line via
ø8
port PS (maximum line length: approx. 2 m).
The rotary inch valve must be ordered separately.
36
30
Material Direction of actuation Throttle cross-section
14
number of the position control ⌀
lever
ø18
4
R902048734 Clockwise 4.6
8
M8 × 30; DIN 912
R902048735 Counter-clockwise 4.6
Tightening torque 25 Nm
R902070172 Clockwise 2.7 24.5
R902066994 Counter-clockwise 2.7 2 Clockwise
2(X)
Notice
The rotary inch valve can be used regardless of the X
52
32
control module. If necessary, the position of the control

16
24.5
lever can be changed. 1

Counter-clockwise
▼▼ Circuit diagram T Max. angle of rotation 85°
16 2(T)
Hydraulic control, speed related
DA with separately attached rotary inch valve 32
52
X Rotary inch valve

b a Notice
R T1 T2 PS T Fe MB B To prevent damage to the rotary inch valve, a positive
mechanical stop of ±85° must be provided for the control
lever on the customer side.
X1 X2 G S MA A
Ports Standard1) Size pmax [bar]2) State3)

X Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 40 O
T Drain port DIN 3852 M14 × 1.5; 12 deep 3 O
1) The countersink may be deeper than specified in the standard.

Ports designed for straight stud ends according to
EN ISO 9974-2 type E.
2) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
3) O = Must be connected (plugged on delivery)

Installation dimensions for coupling assembly
Installation dimensions for coupling assembly
To ensure that rotating components (coupling hub) and

fixed components (housing, retaining ring) do not come
into contact with each other, the installation conditions
described here must be observed. This depends on the
pump size and the splined shaft.
SAE splined shaft (spline according to ANSI B92.1a)

Splined shaft S and/or T
The outer diameter of the coupling hub must be smaller
than the inner diameter of the retaining ring (dimension d2)
in the area near the drive shaft collar (dimension x2 – x3).
Observe diameter of relief on sizes 18, 28 and 45.
x2
x3
Coupling hub x1
⌀d1
⌀d4
⌀d5
⌀d2
⌀d3
x4
NG ød1 ød2 min ød3 ød4 ød5 x1 x2 x3 x4

0 +0.9
18 28.5 36.1 49±0.1 101.6 −0,054 65 5.9+0.2 9.5–0.5 7 8 −0.6
0 +0.9
28 33.5 43.4 55±0.1 101.6 −0,054 72 3.9+0.2 9.5–0.5 7 8 −0.6
0 +0.9
45 38.5 51.4 63±0.1 101.6 −0,054 80 4.3+0.2 9.5–0.5 7 8 −0.6
0 +0.9
63 38.5 54.4 68±0.1 127.0 −0,063 ‒ 7.0+0.2 12.7–0.5 ‒ 8 −0.6

Installation instructions
General Notice
The axial piston unit must be filled with hydraulic fluid and ▶▶ If filling the stroking chambers via X1 to X2 is not
air bled during commissioning and operation. This must possible in the final installation position, then this
also be observed following a longer standstill as the axial must take place before installation, e.g. in
piston unit may empty via the hydraulic lines. installation position 2.
Particularly in the installation position "drive shaft upwards", ▶▶ To prevent unexpected actuation and damage, the
filling and air bleeding must be carried out completely as stroking chambers must be air bled via the
there is, for example, a danger of dry running. ports X1, X2 depending on the installation position.
The leakage in the housing area must be directed to the ▶▶ In certain installation positions, an influence on the
reservoir via the highest drain port (T1, T2). adjustment or control can be expected. Gravity,
For combination pumps, the leakage must be drained off at dead weight and case pressure can cause minor
each single pump. characteristic shifts and changes in response time.
If a shared drain line is used for several units, make sure
that the respective case pressure in each unit is not Below-reservoir installation (standard)
exceeded. The shared drain line must be dimensioned to Below-reservoir installation means that the axial piston unit
ensure that the maximum permissible case pressure of all is installed outside of the reservoir below the minimum
connected units is not exceeded in any operating condition, fluid level.
particularly at cold start. If this is not possible, separate
Installation Air bleed Air bleed Filling
drain lines must be laid, if necessary. position the housing the stroking
To achieve favorable noise values, decouple all connecting chamber
lines using elastic elements and avoid above-reservoir 1 R X1 + X2 S + T1 + X1 + X2
installation.
F1 SB
Under all operating conditions, the suction line and drain
ht min
line must flow into the reservoir below the minimum fluid
level. The permissible suction height hS results from the R X1, X2 hmin
total pressure loss; it must not, however, be higher than
hS max = 800 mm.
The suction pressure at port S must also not fall below the T1
minimum value of 0.8 bar absolut during operation
(cold start 0.5 bar absolute).
T2 S
Installation position
2 − − S + T2 + X1 + X2
See the following examples 1 to 12.
Further installation positions are available upon request. SB F1
Recommended installation position: 1 and 2. ht min
hmin
S T2
X1, X2

Installation Air bleed Air bleed Filling Above-reservoir installation

position the housing the stroking Above-reservoir installation means that the axial piston unit
chamber is installed above the minimum fluid level of the reservoir.
3 − X1 + X2 S + T2 + X1 + X2 Observe the maximum permissible suction height
F1 SB hS max = 800 mm.
Recommendation for installation position 10
ht min
(drive shaft upward): A check valve in the drain line
hmin
(cracking pressure 0.5 bar) can prevent the housing area
from draining.
Installation Air bleed Air bleed Filling
S position the housing the stroking
X1, X2 chamber
T2
7 F2 + R X1 + X2 F2 + F1 + X1 + X2
R X1, X2 F1
4 R − S + T2 + X1 + X2
SB F1
T1 F2
ht min
hmin
R T2 S
hS max SB
X1, X2
ht min
T2
hmin
S
8 F2 (S) + F1 (T2) − F2 (S) + F1 (T2)
5 − X1 S + T1 + X1 + X2 + X1 + X2
F1 SB
F1
ht min F2
S T2
hmin
X1 T1
T1
S
SB hS max
ht min
X1, X2
hmin
X2
9 F2 (S) + F1 (T2) X1 + X2 F2 (S) + F1 (T2)
6 − X2 S + T2 + X1 + X2
+ X1 + X2
SB F1
F2
ht min
S
hmin
F1
T 2 X2 X1, X2
T1 T2 hS max
S
SB
ht min
X1 hmin

Installation Air bleed Air bleed Filling Notice

position the housing the stroking Ports F1 and F2 are part of the external piping and must
chamber
be provided by the customer to make filling and air
10 F2 + F1 (R) − F2 + F1 + X1 + X2
bleeding easier.
F1
T2
R
F2
X1, X2
S
0.5 bar
SB hS max
ht min
hmin
11 F2 (S) + F1 (T1) X1 F2 (S) + F1 (T1)

+ X1 + X2
F1
X1 T1
S
F2
X2 hS max
SB
ht min
hmin
12 F2 (S) + F1 (T2) X2 F2 (S) + F1 (T2)

+ X1 + X2
F1 T2 X2
F2 S
hS max X1
SB
ht min
hmin
Key
F1, F2 Filling/air bleeding
R Air bleed port
S Suction port
T1, T2 Drain port
X1, X2 Control pressure port
SB Baffle (baffle plate)
ht min Minimum required immersion depth (200 mm)
hmin Minimum required distance to reservoir bottom (100 mm)
hS max Maximum permissible suction height (800 mm)

Project planning notes
Project planning notes
▶▶ The pump is designed to be used in a closed circuit. ▶▶ With dynamic power flow (switch of pumps to operation
▶▶ The project planning, installation and commissioning of as a motor) a maximum of 95% Vg max is permissible.
the axial piston unit require the involvement of qualified We recommend configuring the software accordingly.
skilled personnel. ▶▶ For drives that are operated for a long period with
▶▶ Before using the axial piston unit, please read the constant rotational speed, the natural frequency of the
corresponding instruction manual completely and hydraulic system can be stimulated by the stimulator
thoroughly. If necessary, this can be requested from frequency of the pump (rotational speed frequency ×9).
Bosch Rexroth. This can be prevented with suitably designed hydraulic
▶▶ Before finalizing your design, please request a binding lines.
installation drawing. ▶▶ Please note the details regarding the tightening torques
▶▶ The specified data and notes contained herein must be of port threads and other threaded joints in the
observed. instruction manual.
▶▶ Depending on the operating conditions of the axial ▶▶ Working ports:
piston unit (working pressure, fluid temperature), –– The ports and fastening threads are designed for the
the characteristic curve may shift. specified maximum pressure. The machine or system
▶▶ Preservation: Our axial piston units are supplied as manufacturer must ensure the connecting elements
standard with preservative protection for a maximum of and lines correspond to the specified application
12 months. If longer preservation is required conditions (pressure, flow, hydraulic fluid,
(maximum 24 months), please specify this in plain text temperature) with the necessary safety factors.
when placing your order. The preservation periods apply –– The working ports and function ports are only
under optimal storage conditions, details of which can intended to accommodate hydraulic lines.
be found in data sheet 90312 or in the instruction
manual.
▶▶ Not all versions of the product are approved for use in
a safety function according to ISO 13849. Please consult
the responsible contact person at Bosch Rexroth if you
require reliability parameters (e.g. MTTFD) for functional
safety.
▶▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids.
Applying a direct voltage signal (DC) to solenoids does
not create electromagnetic interference (EMI) nor is the
solenoid affected by EMI. Electromagnetic
interference (EMI) potential exists when operating and
controlling a solenoid with a modulated direct voltage
signal (e.g. PWM signal). Appropriate testing and
measures should be taken by the machine manufacturer
to ensure other components or operators (e.g. with
pacemaker) are not affected by this potential.
▶▶ The pressure cut-off is not a safeguard against pressure
overload. Be sure to add a pressure relief valve to the
hydraulic system.

Safety instructions
Safety instructions
▶▶ During and shortly after operation, there is a risk of

getting burnt on the axial piston unit and especially on
the solenoids. Take the appropriate safety measures
(e.g. by wearing protective clothing).
▶▶ Moving parts in control equipment (e.g. valve spools)
can, under certain ircumstances, get stuck in position as
a result of contamination (e.g. contaminated hydraulic
fluid, abrasion, or residual dirt from components). As a
result, the hydraulic fluid flow and the build-up of torque
in the axial piston unit can no longer respond correctly
to the operator’s specifications. Even the use of various
filter elements (external or internal flow filtration) will
not rule out a fault but merely reduce the risk. The
machine/system manufacturer must test whether
remedial measures are needed on the machine for the
application concerned in order to bring the driven
consumer into a safe position (e.g. safe stop) and
ensure any measures are properly implemented.
▶▶ Moving parts in high-pressure relief valves may in certain
circumstances become stuck in an undefined position
due to contamination (e.g. impure hydraulic fluid).
This can result in restriction or loss of load-holding
functions in lifting winches.
The machine/system manufacturer must check whether
additional measures are required on the machine for the
relevant application in order to keep the load in a safe
position and ensure they are properly implemented.
Bosch Rexroth AG © Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal,

Glockeraustraße 4 exploitation, reproduction, editing, distribution, as well as in the event of
89275 Elchingen applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain condition
Phone +49 7308 82-0 or suitability for a certain application can be derived from our information.
info.ma@boschrexroth.de The information given does not release the user from the obligation of own
www.boschrexroth.com judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

Axial Piston Variable Pump A10VG Series 10: RE 92750/2020-03-03 Replaces: 2019-12-12

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Axial Piston Variable Pump A10VG Series 10: RE 92750/2020-03-03 Replaces: 2019-12-12

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RE 92750/2020-03-03

Axial piston variable pump

▶▶ Medium pressure pump for closed-circuit applications

 RE 92750/2020-03-03, Bosch Rexroth AG

Axial piston unit

Neutral position switch 18 28 45 63

Mechanical stroke limiter2) 18 28 45 63

● = Available ○ = On request – = Not available = Preferred program

1) Only possible in combination with pressure cut-off

Bosch Rexroth AG, RE 92750/2020-03-03

DA control valve for NG28 ... 63 HD HW DG DA EP EZ ET ED

● = Available ○ = On request – = Not available = Preferred program

 RE 92750/2020-03-03, Bosch Rexroth AG

High-pressure relief valve Setting range ∆pHD 18 28 45 63

Filtration boost circuit/external boost pressure supply 18 28 45 63

● = Available ○ = On request – = Not available = Preferred program

Bosch Rexroth AG, RE 92750/2020-03-03

Viscosity and temperature of hydraulic fluids

Maximum permissible viscosity on cold start

 RE 92750/2020-03-03, Bosch Rexroth AG

Filtration of the hydraulic fluid

Working pressure range

Pressure at working port A or B Definition

Bosch Rexroth AG, RE 92750/2020-03-03

▼▼ Rate of pressure change RA max Time t

pnom Total operating period = t1 + t2 + ... + tn

fluids based on mineral oils. Please contact us for

 RE 92750/2020-03-03, Bosch Rexroth AG

Notice Determining the operating characteristics

Bosch Rexroth AG, RE 92750/2020-03-03

Permissible radial and axial loading of the drive shaft

Permissible input and through-drive torques

Torque at 1st pump M1

1) Efficiency not considered

 RE 92750/2020-03-03, Bosch Rexroth AG

HD – Proportional control, hydraulic, pilot-pressure related

0 and 100%, proportional to the difference in pilot pressure Y1 Y2

Bosch Rexroth AG, RE 92750/2020-03-03

Correlation of direction of rotation, control and flow direction

 RE 92750/2020-03-03, Bosch Rexroth AG

HW – Proportional control, hydraulic, mechanical servo

The output flow of the pump is infinitely variable between Notices

Bosch Rexroth AG, RE 92750/2020-03-03

Correlation of direction of rotation, control and flow direction

 RE 92750/2020-03-03, Bosch Rexroth AG

DA – Automatic control, speed related

The DA closed loop control is an engine speed-dependent Notices

increase in pump flow. Position Vg max current current

Bosch Rexroth AG, RE 92750/2020-03-03

▼▼ Circuit diagram DA1D3/DA2D31)

1) Size 63 with MH port

 RE 92750/2020-03-03, Bosch Rexroth AG

Notice: Rotary inch valves, see page 54.

1) Size 63 with MH port

Bosch Rexroth AG, RE 92750/2020-03-03

DG – Hydraulic control, direct operated

the output flow of the pump is controlled by a hydraulic R T1 T2 PS Fe MB B

vehicle parameters to ensure that the pump is set up Control pressure X1 X2 X1 X2

correctly. We recommend that all DG applications be Flow direction A to B B to A B to A A to B

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

The valuesgiven are dependent on pressure, rotational

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG

RE 92750/2020-03-03, Bosch Rexroth AG