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Operation Manual: FY400/600/700/800/900 FU400/FU48/72/86/96

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Digital Temperature Controller

FY400/600/700/800/900
FU400/FU48/72/86/96

Operation Manual

Ver 1.0

台灣儀控股份有限公司
TAIWAN INSTRUMENT & CONTROL CO., LTD

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Content
1. Notice ...............................................................................................................................................................
4
2. Order Information ............................................................................................................................................. 4
3. Specifications ................................................................................................................................................... 5
4. Input Range Table ............................................................................................................................................ 6
5. Packing List & Label Information ..................................................................................................................... 6
5.1 Packing List Guide ................................................................................................................................ 6
5.2 Label Guide ........................................................................................................................................... 7
5.2.1 FY400/FU400/FU48 ........................................................................................................... 7
5.2.2 FY700 /FU72.............................................................................................................................. 7
5.2.3 FY600/800/900/FU86/FU96....................................................................................................... 8
6. Parts Description.............................................................................................................................................. 9
7. I
10
7.1 FY400/FU400/FU48 Dimensions ........................................................................................................ 10
7.2 FY600 Dimensions .............................................................................................................................. 10
7.3 FY700/FU72 Dimensions .................................................................................................................... 10
7.4 FY800/FU86 Dimensions .................................................................................................................... 11
7.5 FY900/FU96 Dimensions .................................................................................................................... 11
8. Terminal Arrangement .................................................................................................................................... 12
8.1 FY400/FU400/FU48 Terminal Arrangement …..................................................................................... 12
8.2 FY600 Terminal Arrangement .............................................................................................................. 13
8.3 FY700/FU72 Terminal Arrangement .................................................................................................... 14
8.4 FY800/FU86 Terminal Arrangement .................................................................................................... 15
8.5 FY900/FU96 Terminal Arrangement .................................................................................................... 16
9. Basic Function Setting ................................................................................................................................... 17
9.1 Input Type Setting................................................................................................................................ 17
9.2 SV Value Setting .................................................................................................................................. 17
9.3 Auto Tuning Execution ........................................................................................................................ 17
9.4 PID Value Setting ................................................................................................................................ 17
9.5 ON/OFF Control Setting ...................................................................................................................... 18
9.6 Alarm Mode Setting............................................................................................................................. 18
9.7 Alarm Value Setting ............................................................................................................................. 18
9.8 Manual Mode Selection ....................................................................................................................... 19
10. Flow Chart of Parameter Setting .................................................................................................................. 19
10.1 Level Operation Mode ....................................................................................................................... 19
10.2 Level Operation Diagram .................................................................................................................. 20
10.3 Data Lock Function ........................................................................................................................... 20
10.4 Level 1 (User Level) All Parameters Display ..................................................................................... 21
10.5 LEVEL_1 Parameter ......................................................................................................................... 22
10.6 Level 2 (PID Level) All Parameters Display ...................................................................................... 23
10.7 LEVEL_2 Parameter ......................................................................................................................... 24
10.8 Level 3 (Input Level) All Parameters Display .................................................................................... 25
10.9 LEVEL_3 Parameter ......................................................................................................................... 25
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10.10 Level 4 (Setting Level) All Parameters Display ...............................................................................28
10.11 LEVEL_4 Parameters..................................................................................................... 28
10.12 Parameters Hide/Display Table on level 4 .................................. 29
10.13 Fast Parameter Access ........................................................................................... 31
11. Functional Descriptions ............................................................................................. 32
11.1 PV bias .... ........................................................................................................................... 32
11.2 Retransmission ............................................................................................................... 33
11.3 Remote SV ............................................................................................................................ 34
11.4 Heater Break Alarm .......................................................................................................... 35
11.5 Dehumidification Function ....................................................................................... 37
11.6 Motor Valve Control ................................................................................................... 38
11.7 RAMP & SOAK .......................................................................................................... 40
12. Alarm Action .................................................................................................................................... 43
12.1 Alarm Mode ............................................................................................................................ 44
12.2 Alarm Special Setting ......................................................................................................... 46
12.3 Alarm Example ................................................................................................................ 46
13. Programmable ........................................................................................................................ 47
13.1 Parameter Setting ................................................................................................................. 47
13.2 Key Operation Description .............................................................................................. 48
13.3 Program Initial Setting ................................................................................................. 49
13.4 Create Program ............................................................................................................... 50
13.5 Program Execution Flow ............................................................................................. 52
13.6 Program Setting Example ........................................................................................ 52
14. Modification of Output Module ....................................................................... 53
14.1 Relay Control (1a) ................................................................................................................ 53
14.2 Relay Control (1c) ................................................................................................................. 53
14.3 SSR Control...................................................................................................................... 53
14.4 Linear Control ....................................................................................................................... 53
14.5 Output Calibration Procedure Diagram ............................................................ 54
14.6 Output Calibration Steps ......................................................................................... 55
15. Modification of Input Signal .............................................................................................. 56
15.1 Input modify to thermocouple……….. ......................................................................... 56
15.2 Input modify to RTD ............................................................................................. 57
15.3 Input modify to Linear (4~20mA)................................................................................ 58
15.4 Steps For Linear Input Calibration ................................................................... 59
16. Zero / Phase Control …………................................................................................................ 60
16.1 1ϕ Zero Cross Control (SCR module) ............................................................ 60
16.2 1ϕ Zero Cross Control (TRIAC module)............................................................. 60
16.3 3ϕ Zero Cross Control (SCR module) ......................................................... 61
16.4 3ϕ Zero Cross Control (TRIAC module)............................................................ 61
16.5 1ϕ Phase Angle Control (SCR module) .......................................................... 62
16.6 1ϕ Phase Angle Control (TRIAC module) ........................................................... 62
17. Troubleshooting..................................................................................................................... 63

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18. FY Communication Register Address Table ......................................................................................................... 64
19. Glossary of Characters Used In This Manual ....................................................................................................... 65

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1. Notice

Warning
1. Beware of Electric Shock!
2. Once controller is activated, do not touch AC power wiring terminals to avoid electric shock!
3. First to confirm power is OFF, before working on the wiring of controller power supply!
4. Before using this product, please read through this operating manual thoroughly to understand the correct usage based on
the fundamentals of its conten.
5. This product can be used in industrial equipment, working terminal, measurement equipment, but not in life-saving-
related medical equipment.
6. In order to ensure safety even if the temperature controller fails, please set up another alarm system or safety redundancy.

Caution

1. Before the controller transmits power, make sure that the position of the AC power assembly leg is correct. Otherwise,
the controller may be seriously damaged after power transmission is initiated.
2. Before powering on, please confirm whether the power supply voltage is in accordance with the controller's specification
(AC 85~265V or DC 24V.) Otherwise, the controller may be seriously damaged after power transmission is initiated.
3. Check if the wiring is connected to the terminal for the correct terminals (Input, Output.)
4. Please use crimp terminals suitable for M3 screws, as shown below:
3.2mm 3.2mm

Torque : 0.4 N.m (4kgf.cm)

5. Do not install the controller in places subject to high-frequency interference, corrosive gases, and high temperature and
humidity (normal working environment: 0 ~ 50°C, 20 ~ 90% RH.)
6. To avoid noise interference, please keep the sensor wiring away from the power cord and the loading power cord.
7. When the thermocouple lead is extended, please use the compensation lead of the corresponding type to this thermocouple.
8. When the RTD lead wire is extended, please use those with lower resistance value. Please use the same wire between the
three Wires.

2. Order Information

Model Output 1 Output 2 Alarm TRS Remote COMM Input type Power Accessories

NFY900(Red/Green light) 1 0 1 0 0 0 0 1 A N
FY901(Blue/White light)
PFY900(Program) See
0 None 0 None 0 None 0 None 0 None 0 None input A AC 85~265V N None
Range

type
FY/FU400 48x48mm 1 Relay 1 Relay 1 1 Set 1 4~20mA 1 4~20mA 3 TTL code D DC 24V T Terminal Cover
NFY600 96x48mm

FY700/FU72 72x72mm 2 Voltage Pulse 2 Voltage Pulse 2 2 Sets 2 0~20mA 2 0~20mA B RS-485 W IP65
FY800/ FU86 48x96mm (SSR Drive) (SSR Drive)
FY900/FU96 96x96mm
3 4~20mA 3 4~20mA 3 3 Sets A 0~5V A 0~5V R Terminal Cover
PFY400 / FU400 48x48mm +IP65
PFY600 96x48mm 4 0~20mA 4 0~20mA B 0~10V B 0~10V
PFY700 / FU72 72x72mm
PFY800 / FU86 48x96mm
A 0~5V A 0~5V C 1~5V C 1~5V
PFY900 / FU96 96x96mm
B 0~10V B 0~10V A HBA D 2~10V D 2~10V

C 1~5V C 1~5V B HBA+AL2 M Motor valve


control feedback
D 2~10V D 2~10V C HBA+AL2+AL3
※ Block means optional functions with additional charge
5 1 SCR zero cross control
※ HBA : Heater Break Alarm(HBA must use AL1 as alarm relay)

6 3 SCR zero cross control

7 Motor valve control

8 1 SCR phase angle control

※ Boxed-in items are optional functions, which shall incur extra charges.

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3. Specifications

Model FY400/FU400/48 FY600 FY700/FU72 FY800/FU86 FY900/FU96


Supply Voltage AC 85 ~ 265V, DC 24V (Optional Functions)
Power Frequency 50/60 Hz
Power Consumption Approximately 6VA
Memory Non-Volatile Memory EEPROM
Cold junction compensation diode external
Accuracy : 0.1%
Cold junction compensation diode internal
Accuracy : 0.3%
Sensor Input Sample time : 50ms
※ Please refer to Input Thermalcouple: (K、J、R、S、B、E、N、T、W、PLⅡ、L)
Range Table RTD: PT100
DC Linear Analog Input: 0~20mA、4~20mA
0~1V、0~5V、0~10V、0~2V、1~5V、2~10V
0~25mV、0~50mV、0~70mV
1a 1c 1c 1c 1c
OUT1 Relay 1a SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
1c SPDT-NO, 250 VAC, 5A (resistive load), electrical life: 50,000 operations
SPDT-NC, 250 VAC, 2A (resistive load), electrical life: 20,000 operations
Output
OUT2 Relay SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
SSR Driver ON: 24 V OFF: 0V max. load current: 20mA, with short circuit protection circuit
linear 4~20mA,0~20mA, 0~5V,0~10V, 1~5V,2~10V
Control Method ON-OFF or P、PI、PID control
1a 1c 1a 1c 1c
Alarm 1 1a SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
1c SPDT-NO, 250 VAC, 5A (resistive load), electrical life: 50,000 operations
SPDT-NC, 250 VAC, 2A (resistive load), electrical life: 20,000 operations
Alarm
Alarm 2 SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
--- 1a 1a 1a 1a
Alarm 3
SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
Re-transmitted
4~20mA、0~20mA、0~5V、0~10V、1~5V、2~10V
Signal
Source of Re-
SV、PV
TRS transmission
Accuracy 0.1%
Resolution 14 bit
Signal 4~20mA、0~20mA、0~5V、0~10V、1~5V、2~10V
Remot
Resolution 18 bit
e SV
controlled by SV
Signal 1KΩ、560Ω
Motor
Resolution 18 bit
valve
controlled by PV2
Interface RS-485 Half duplex Communication MAX. 31 units, MAX. distance 1200 meters
Protocol Modbus RTU , TAIE
Comm Parity bit NONE, ODD, EVEN
unicati
on Data bit 8 bit
Stop bit 1 or 2 bit
Baud rate 2400,4800,9600,19200,38400,57600,115200 bps
Operating Environment
Temperature/Humidity 0 ~ 50°C (in the case of no freezing or condensatioin) / 20% ~ 90% RH
Storage Environment
Temperature -25 ~ 65°C (in the case of no freezing or condensatioin)

Dimension (mm) W48 x H48 x D95 W96 x H48 x D95 W72 x H72 x D95 W48 x H96 x D95 W96 x H96 x D95
weight Appox.120g Appox.170g Appox.150g Appox.170g Appox.230g

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4. Input Range Table

Range
Types of input Code
°C °F
K1 01 -50.0~600.0 -58.0~999.9
K
K2 02 -50~1200 -58~2192
J1 03 -50.0~400.0 -58.0~752.0
J
J2 04 -50~1200 -58~2192
R R 05 -50~1760 -58~3200
S S 06 -50~1760 -58~3200
B B 07 -50~1820 -58~3308
Thermalcouple
E E 08 -50~900 -58~1652
N N 09 -50~1300 -58~2372
T1 10 -199.9~400.0 -199.9~752.0
T
T2 11 -199~400 -326~752
W W 12 -50~2320 -58~4208
PL PL 13 -50~1200 -58~2192
L L 14 -50~800 -58~1472
PT1 15 -199.9~850.0 -199.9~999.9
RTD PT100 PT2 16 -199~850 -326~1562
PT3 17 0~850 32~1562
AN1 0~25mV 18
0~50mV 19
0~20mA 20
0~1V 21
AN2
0~2V 22 -1.999~9.999
0~5V 23 -19.99~99.99
Linear 0~10V 24 -199.9~999.9
-1999~9999
AN3 0~70mV 25
4~20mA 26
10~50mV 27
AN4
1~5V 28
2~10V 29

5. Packing List & Label Information

5.1 Packing List Guide

FY400/600/700/800/900

1. Temperature Controller…1 unit


2. Mounting frame………….2 units
3. Brief manual……………..1 pcs

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5.2 Label Guide
5.2.1 FY400/FU400/FU48

(1)

(4)

(2)
(3)

No. Item Description


(1) Terminal arrangement FY400 Terminal Wiring Diagram
(2) Model number FY400 model name
(3) Serial number 18112740001
(4) Input type Controller Input Signal and Scope

5.2.2 FY700/FU72

(1)

(2)
(4)

(3)

No. Item Description


(1) Terminal arrangement FY700 Terminal Wiring Diagram
(2) Model number FY700 model name
(3) Serial number 18112770001
(4) Input type Controller Input Signal and Scope

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5.2.3 FY600/800/900/FU86/96

(1)

(2)
(4)

(3)

No. Item Description


(1) Terminal arrangement FY900 Terminal Wiring Diagram
(2) Model number FY900 model name
(3) Serial number 18112790001
(4) Input type Controller Input Signal and Scope

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6. Parts Description

8.8.8.8
8.8.8.8 8.8.8.8
8.8.8.8 8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8

8.8.8.8
8.8.8.8

FY400/FU400 FY900/FU96 FY800/FU86 FY700/FU72 FY600

Indicating PV (measured value) and


1 PV character information such as parameter
codes or error codes(Red)
Indicating SV (target set value) or
2 SV
parameter values(Green)
Lamp lit when OUT1 is activated
OUT1
( Green )
Lamp lit when OUT2 is activated
OUT2

8.8.8.8
( Green )
Lamp lit when Auto tuning is activated
AT
(Orange)

8.8.8.8 3 LED
AL1
AL2
Lamp lit when Alarm 1 is activated (Red)
Lamp lit when Alarm 2 is activated (Red)
AL3 Lamp lit when Alarm 3 is activated (Red)
Lamp lit when controller in manual mode
MAN
or get error condition (Orange)
When the program is executed, this light
PRO
is on (orange)
OUT1% OUT1% bar-graph indicator(Green)
For parameter call-up and set value
SET
registration

A/M Auto manual transfer

4 Keypad SHIFT Shift digits when changing settings

DOWN Decrease numerals

UP Increase numerals

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7. Installation

7.1 FY400/FU400/FU48 Dimensions


(Unit: mm)

Dimensions Individual mounting

7.2 FY600 Dimensions


(Unit: mm)

Dimensions Individual mounting

Mounting fixture

t (panel thickness) 1~t~6

7.3 FY700/FU72 Dimensions


(Unit: mm)

Dimensions Individual mounting

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7.4 FY800/FU86 Dimensions
(Unit: mm)

Dimensions Individual mounting

7.5 FY900/FU96 Dimensions


(Unit: mm)

Dimensions Individual mounting

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8. Terminal Arrangement

Caution
When implementing wiring for the controller power supply, please make sure that the power supply
is turned off to avoid electric shock!
Do not touch the live parts, such as the terminals, while the power is on. Otherwise death or
serious injury may be resulted from short circuit of the contact electrode.

8.1 FY400/FU400/FU48 Terminal Arrangement

Power supply
AC 85~265V
DC 24V
1 6
T/R (B) 11
Relay
2 COMM 7 B
OUT2
(AL1) SSR T/R (A) 12
mA/V 3 8
13 INPUT
B
Relay 4 AL2 9
OUT1 SSR 14
mA/V
5 10 A

TC/mV RTD mA/V

AL1 AL2
1 L 1 or
Alarm-1 2 11 13
Power AC 85~265V DC 24V
Alarm-2
6 N 6 3 12 14

4 4 4 11 T/R (B)
Output-1 Relay SSR mA / V Communication RS-485

5 5 5 12 T/R (A)

2 2 2 11
Output-2 Relay SSR mA / V Transmission mA / V

3 3 3 12

11 G1 11
Remote SV mA / V
12 K1 12
1ϕ Zero cross
13 G2 11
CT CT
14 K2
12

2
7 B 7
3 CLOSE
Motor
valve Input 9 9 B RTD 9 mA / V
4 OPEN TC / mV

10 10 A 10
5 COM

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8.2 FY600 Terminal Arrangement

Remote
mA/V INPUT

mA/V

AL2
COMM
B B A RTD
T/R (B) T/R (A)
NC NO COM TC/mV

11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10

NC NO COM NO NC COM
Relay
Power supply SSR
AC 85~265V AL1 mA/V Relay
DC 24V
OUT2 SSR
(AL3) mA/V

OUT1

1 L 1 14 T/R (B)
Power AC 85~265V DC 24V Communication RS-485

2 N 2 15 T/R (A)

8 NO 12 14
Transmission mA / V mA / V
Output-1 9 NC 9 9 13 15
SSR mA / V

10 COM 10 10
14 14
Remote SV/
mA / V CT
CT Input
6 6 6
15 15
Output-2 Relay SSR mA / V

7 7 7 AL1 AL2 AL3


NC NC
3 11 6
Alarm 1
6 Alarm 2 NO NO
Alarm 3 4 12 7
7 CLOSE
5 COM 13 COM

Motor valve 8 OPEN


17 B 17
9
Input 19 19 B RTD 19 mA / V
10 COM TC / mV

20 20 A 20

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8.3 FY700/FU72 Terminal
Arrangement

COM
1 T/R (B) 15 8
Power supply
AC 85~265V COMM
DC 24V NO
2 T/R (A) 16 9 AL2

NC
OUT2 3 17 10
Relay (AL1)
SSR
mA/V 4 18 11 B
Relay NO TRS
mA/V
5 19 12
INPUT
OUT1 NC 20 13
6 B

SSR mA/V COM


AL3
21 14
7 A

TC/mV RTD mA/V

AL1 AL2 AL3


1 L 1
COM
Power AC 85~265V DC 24V 3 8 20
2 N 2 Alarm 1 NO
Alarm 2 4 9 21
Alarm 3
5 NO
10 NC

Output-1 6 NC 6 6
SSR mA / V 15 T/R (B)
7 COM 7 7 Communication RS-485

16 T/R (A)

3 3 3
Output-2 Relay SSR mA / V
18
4 4 4 Transmission mA / V

19
15 G1

9 15 18
16 K1
Remote SV mA / V mA / V mA / V
1ϕ Zero cross/
Phase angle 10 16 19
17 G2

15 18
18 K2 CT
CT CT
Input
16 19
3

4 CLOSE
11 B 11
Motor
valve 5 OPEN B
Input 13 13 RTD 13 mA / V
TC / mV
6
14 14 A 14
7 COM

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8.4 FY800/FU86 Terminal
Arrangement

NC
Power supply 1 11
AC 85~265V
DC 24V NO
2 12 AL2

NC COM
3 13
NO
AL1 4 14 T/R (B)
COMM Remote
COM mA/V
5 15 T/R (A)

Relay
6 16
OUT2
SSR
(AL3)
mA/V
7 17 B

Relay NO
8 18
INPUT
OUT1 NC
9
B
19
SSR
mA/V
COM
10 20 A

TC/mV RTD mA/V

1 L 1 14 T/R (B)
Power AC 85~265V DC 24V Communication RS-485

2 N 2 15 T/R (A)

8 NO 12 14
Transmission mA / V mA / V
Output-1 9 NC 9 9 13 15
SSR mA / V

10 COM 10 10
14 14
Remote SV/
mA / V CT
CT Input
6 6 6
15 15
Output-2 Relay SSR mA / V

7 7 7 AL1 AL2 AL3


NC NC
3 11 6
Alarm 1
6 Alarm 2 NO NO
Alarm 3 4 12 7
7 CLOSE
5 COM 13 COM

Motor valve 8 OPEN


17 B 17
9
Input 19 19 B RTD 19 mA / V
10 COM TC / mV

20 20 A 20

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8.5 FY900/FU96 Terminal
Arrangement

NC
Power supply 1 21 T/R (B) 31 11
AC 85~265V
COMM
DC 24V NO
2 22 T/R (A) 32 12 AL2

NC COM
3 23 33 13
NO
AL1 4 24 34 14 T/R (B)
COMM Remote
COM mA/V
5 25 35 15 T/R (A)

6 26 36 16
Relay
OUT2
SSR
(AL3)
mA/V
7 27 37 17 B

Relay NO
8 28 38 18
INPUT
OUT1 NC
9 29 39 19 B

SSR
TRS
mA/V COM
1030 mA/V
40 20
A

TC/mV RTD mA/V

1 L 1 6
Power AC 85~265V DC 24V
7 CLOSE
2 N 2
Motor
valve 8 OPEN
8 NO
9
Output-1 9 NC 9 9
10 COM
SSR mA / V

10 COM 10 10 AL1 AL2 AL3


NC NC
3 11 6
6 6 6 Alarm 1
Output-2 Relay SSR mA / V Alarm 2 NO NO
Alarm 3 4 12 7
7 7 7

5 COM 13 COM
31 RG1

32 RK1 14 T/R (B) or 31 T/R (B)


Communication RS-485 RS-485
33 RG2
15 T/R (A) 32 T/R (A)

34 RK2

Zero cross 39
35 TG1
Transmission mA / V

36 TK1 40

37 TG2
14 14
38 TK2
Remote SV/
mA / V CT
CT Input
15 15
31 G1
17 B 17
32 K1
1ϕ Zero
/Phase angle 19 19 19
33 Input B RTD mA / V
G2
TC / mV

34 K2 20 20 A 20

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9. Basic Function Setting

9.1 Input Type Setting


Hold key + key 3
PV
PV seconds, to enter LEVEL_3
1. Display after power-on. 2. upper display showing
SV SV “INP1” with lower display
showing current input type.

PV
PV Press key and
Press key the lower
3. 4. key to enter the intended
SV display flashes. SV input type.

PV
Modify input type needs to interchange of jumper location,
5. Press key to store new and it needs to recalibration for linear input type change.
SV value of INP1. Please refer to chapter 15. “Input type modification”.

9.2 SV Value Setting

PV PV
When key is pressed,
1. Display after power-on. 2.
the lower display flashes.
SV SV

PV PV
Press key and Press key to store new
3. 4.
key to adjust set value. value of SV.
SV SV

9.3 Auto Tuning Execution

PV PV
Press key until show
1. Display after power-on. 2.
SV “AT”。
SV

PV
PV Press key or key
When key is pressed,
3. 4. to select auto tuning
SV the lower display flashes. SV execution or not.

PV
When auto tuning AT LED lamp lit and start to output,
5. Press key to store new through a few circles to get new PID value with the precise
SV value of AT. control, if finished the AT LED will be lamp off.

9.4 PID Value Setting


Hold key 3 seconds,
PV
PV then entering into LEVEL_2
1. Display after power-on. 2. upper display showing “P1”,
SV SV with lower display show
current P1 value.

PV
PV Press key and
When key is pressed,
3. 4. key to set the intended P1
SV the lower display flashes. SV value.

PV
Press key to store new By the same procedure, use the same ways to set integral
5.
SV value of P1. value(I1) and derivative value(D1).

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9.5 ON/OFF Control Setting
Hold key 3 seconds,
PV
PV then entering into LEVEL_2,
1. Display after power-on. 2. as upper display shows “P1”,
SV SV with lower display showing
current P1 value.

PV
When key is pressed, PV
Press key until
3. the lower display flashes, 4.
SV upper display. SV P1 = 0.0

PV
PV
Press key to store new Press key until show
5. 6.
SV value. “HYS1”。
SV

PV
PV Press key and
When key is pressed,
7. 8.
SV the lower display flashes. key to set the intended HYS1
SV value.

Heat mode formula:


PV PV > (SV + HYS1) → OUT1 OFF
Press key to store new PV ≤ (SV - HYS1) → OUT1 ON
9.
SV value. Cool mode formula:
PV ≥ (SV + HYS1) → OUT1 ON
PV < (SV - HYS1) → OUT1 OFF

9.6 Alarm Mode Setting


Hold key + key 3
PV PV seconds, then entering into
1. Display after power-on. 2. LEVEL_3 upper display
SV showing “INP1” with lower
SV display showing current input
type.

PV PV
Press key until show When key is pressed,
3. 4.
SV “ALD1”。 SV the lower display flashes

PV Press key to store new


Press key and PV
value of ALD1.
5. key to set the intended ALD1 6.
SV ※ Please refer to ch12.1
value. SV
Alarm mode.

9.7 Alarm Value Setting

PV PV
Press key until show
1. Display after power-on. 2.
SV “AL1”。
SV

PV
PV Press key and
When key is pressed,
3. 4. key to set the intended AL1
SV the lower display flashes. SV value.

PV
5. Press key to store new value of AL1.
SV

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9.8 Manual Mode Selection

PV PV
1. Display after power-on. 2. Hold 2 seconds.
SV
SV

PV
PV Press key and
When key is pressed,
3. 4. key to set the intended
SV the lower display flashes. SV output% value.

PV In manual mode OUTL=100.0,output=100.0 %


Press key to store new continuously.
5.
SV value. In manual mode OUTL=20.0,output=20.0 %
continuously.

10. Flow Chart of Parameter Setting

10.1 Level Operation Mode

1. LEVEL 1 enter to the LEVEL 2


Hold SET key for 3 seconds then entering into LEVEL 2

2. LEVEL 1 enter to the LEVEL 3


Hold SET key + SHIFT key for 3 seconds then entering into LEVEL 3

3. LEVEL 2 return to the LEVEL 1


Hold SET key for 3 seconds then return to LEVEL 1

4. LEVEL 2 enter to the LEVEL 3


Hold SET key for 3 seconds then entering to LEVEL 3

5. LEVEL 2 enter to the LEVEL 4


On the LEVEL 2 then press SET key to find parameter “LCK
modify LCK value from current value to 1111
after hold SET key + SHIFT key 3 seconds entering into LEVEL 4

6. LEVEL 3 return to the LEVEL 1


Hold SET key + SHIFT key for 3 seconds then return to LEVEL 1

7. LEVEL 3 return to the LEVEL 2


Hold SET key for 3 seconds then return to LEVEL 2

8. LEVEL 4 return to the LEVEL 1


Hold SET key + SHIFT key for 3 seconds then return to LEVEL 1

9. LEVEL 4 return to the LEVEL 2


Hold SET key for 3 seconds then return to LEVEL 2

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10.2 Level Operation Diagram

Level 3
(Input Level)
press SET + key 3
seconds

press SET key


press SET + key
3 seconds 3 seconds

press SET key


3 seconds Level 2
Level 1
Power ON (PID Level)
(User Level)

press SET key


LCK = 1111, press SET + key
3 seconds 3 seconds

Level 4
press SET + key (SET Level)
3 seconds

※ : If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV.

10.3 Data Lock Function


LCK provides a parameter protection function to prevent the first line operator from touching or modifying important parameters.
Conversely, when the parameter cannot be modified, please make sure that the set value of LCK.

LEVEL
LCK Level_1 Level_2 Level_3 Level_4 Descriptions
USER Level PID Level INPUT Level SET Level
All parameters of Level 1, 2 & 3 are able to be modified
0000 ◎ ◎ ◎ X (Factory default setting)
1111 ◎ ◎ X ◎ All parameters of Level 1, 2 & 4 are able to be modified
0100 ◎ ◎ X X All parameters of Level 1, 2 are able to be modified
0110 ◎ ◎ X X Only parameters of Level 1 and LCK can be modified
0001 ◎ ◎ X X Only SV, LCK can be modified
0101 ◎ ◎ X X Only LCK can be modified
Once jumping to other levels, LCK will be automatically
Other ◎ ◎ ◎ X restored to 0000

◎: able to enter X: unable to enter

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10.4 Level 1 (User Level) All Parameters Display

Level 1

Press SET key

PV / SV

OUTL
Output percentage

AT
Auto tuning

AL1/SOAK/HBAC
AL1  Alarm1 set value
SOAK  Alarm1 soak time
HBAC HBA current setting value

AL2/SOAK/HBAC
AL2  Alarm2 set value
SOAK  Alarm2 soak time
HBAC HBA current setting value

AL3/SOAK
RATE/RAMP
AL3  Alarm3 set value
SOAK  Alarm3 soak time
RATE  Slave SV rate
RAMP  SV ramp operation

PV / SV

※ : If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV

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10.5 LEVEL_1 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
PV --- Process value USPL LSPL --- ---
SV --- Set value USPL LSPL --- ---
High limit setting of manipulated value main
output
OUTL when PID gain > OUTL use OUTL as 100.0 0.0 100.0 SET1.1
manipulated value
Auto-tuning execute selection
AT 0 : NO PID control YES NO NO SET1.2
1 : YES execute auto tuning
Alarm1 set value
*AL1 9999 -1999 1.0 SET1.3
(Please refer to Chapter 12)
ALD1=10
Alarm1 soak time
SOAK 99.59 0.00 0.10 or
Time format : hr.min ALD1=19
HBA current setting value
INP2=4
Upper : heater current display
HBAC 100.0 0.0 1.0 &
Down : current setting value
ALD1=9
unit : ampere(A)
Alarm2 set value
*AL2 9999 -1999 1.0 SET1.4
(Please refer to Chapter 12)
HBA current setting value
INP2=4
Upper : heater current display
HBAC 100.0 0.0 1.0 &
Down : current setting value
ALD2=9
unit : ampere(A)
ALD2=10
Alarm2 soak time
SOAK 99.59 0.00 0.10 or
Time format : hr.min ALD2=19
Alarm3 set value
*AL3 9999 -1999 1.0 SET2.1
(Please refer to Chapter 12)
Alarm3 soak time
SOAK 99.59 0.00 0.10 ALD3=10
Time format : hr.min
The rate of change during SV ramp
ALD3=9
operation
RAMP 99.99 -19.99 10.00 &
format : °C / minute
SET2.1
(Please refer to Chapter 11.7)
SET2.1
Slave SV rate
RATE 9999 0 9999 &
RATE SV = SV x (RATE/9999) SET0.2

* Automatically display corresponding parameters according to different setting conditions

EX1: When alarm1 is used as HBA function, original AL1 will become HBAC display

EX2: When alarm2 is used as SOAK_B function(ALDX= 19), original AL2 will become SOAK display

EX3: When alarm3 is used as RAMP function, original AL3 will become RAMP display

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10.6 Level 2 (PID Level) All Parameters Display

Level 2

Press SET key

CYT2

P1 HYS2
Main output Hysteresis for
proportional band sub output

I1 GAP1
Main output Control gap
integral time (for main output)

D1 GAP2
Main output Control gap
derivative time (for sub output)

AT.VL LCK
Auto tuning offset value Function or level lock

CYT1 P1
Main output
control cycle

HYS1
Hysteresis for
main output

P2
sub output
proportional band

I2
sub output integral time

D2
sub output
derivative time

CYT2
sub output control cycle

HYS2

※ If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV

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10.7 LEVEL_2 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
Main output proportional band
0.0 : ON/OFF control
P1 Other values : proportional band setting 200.0 0.0 3.0 ---
value
Main output integral time
I1 0 : disable integral function 3600 0 240 ---
Other values : integral time setting value
Main output derivative time
D1 0 : disable derivative function 900 0 60 ---
Other values : derivative time setting value
Auto tuning offset value
AT.VL 100.0 -100.0 0.0 ---
execute auto tuning in (SV-ATVL) point
Main output control cycle
0 : Linear signal
CYT1 1 : SSR drive 150 0 10 ---
2~150 : Relay
Hysteresis for main output
on/off control use(when P1 = 0.0 appear)
heating formula:
HYS1 PV ≥ (SV + HYS1)  OUT1=OFF 100.0 -100.0 1.0 P1 = 0.0
PV ≤ (SV - HYS1)  OUT1=ON
cooling formula:
PV ≥ (SV + HYS1)  OUT1=ON
PV ≤ (SV - HYS1)  OUT1=OFF
Sub output proportional band
0.0 : ON/OFF control
P2 Other values : proportional band setting 200.0 0.0 3.0 OUTY = 1
value
Sub output integral time
I2 0 : disable integral function 3600 0 240 OUTY = 1
Other values : integral time setting value
Sub output derivative time
D2 0 : disable derivative function 900 0 60 OUTY = 1
Other values : derivative time setting value
Sub output control cycle
0 : Linear signal
CYT2 1 : SSR drive 150 0 10 OUTY = 1
2~150 : Relay
Hysteresis for sub output
HYS2 100.0 -100.0 1.0 P2 = 0.0
on/off control use(when P2 = 0.0 appear)

GAP1 Control gap (for main output) 1000 -1000 0 OUTY = 1

GAP2 Control gap (for sub output) 1000 -1000 0 OUTY = 1


Function or level lock
LCK (Please refer to Chapter 10.3 Data Lock 1111 0000 0000 ---
Function)

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10.8 Level 3 (Input Level) All Parameters Display

Level 3

Press SET key

ALT1 CLO3 PVOS

INP1 ALD2 CHO3 UNIT


Retransmission
input type selection Alarm2 mode selection Input unit
span calibration

ANL1 ALT2 RHTC/RUCY PVFT


main input RHTC  Dehumidification temperature
Alarm2 time setting RUCY  Motor valve operating time PV digital filter
zero calibration

ANH1 ALD3 RHPO/WAIT PV2


main input RHPO  Dehumidification manipulated value WAIT remote function or
Alarm3 mode selection  Program execution standby temperature motor valve feedback value
span calibration

SETA OUD
DP ALT3
Alarm special function setting Control action selection
Decimal point position Alarm3 time setting

PSL OPAD
USPL HYSA
Protocol selection Super SV function enable
Input scale high Hysteresis setting

BITS HZ
LSPL CLO1
Main output Data format Power frequency
Input scale low
zero calibration

IDNO INP1
ANL2 CHO1
sub input Main output Controller station
zero calibration span calibration

BAUD
ANH2 CLO2
sub input sub output Baud rate
span calibration zero calibration

SVOS
ALD1 CHO2
sub output SV bias
Alarm1 mode selection
span calibration

PVOS
ALT1 CLO3
Retransmission PV bias
Alarm1 time setting
zero calibration

UNIT
ALD2 CHO3

※ If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV

10.9 LEVEL_3 Parameter


Range Hide/
Parameter Symbol Content Default
MAX MIN Display
Main input type selection
Change this parameter USPL&LSPL
INP1 will be reset AN4 K1 K1 ---
(please refer to Chapter 4 Input Type
Glossary)
Main input zero calibration (please refer to
ANL1 9999 -1999 0 SET2.2
chapter 15.4)
Main input span calibration (please refer to
ANH1 0x7FFF 0x0000 0x5FFF SET2.2
chapter 15.4) (hex display)
Decimal point position (only available in
linear signal input AN1~AN4)
0 : 0000
DP 1 : 000.0 0.000 0000 000.0 SET2.2
2 : 0.00
3 : 0.000

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10.9 LEVEL_3 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display

LSPL Input scale low 9999 -1999 --- SET2.3

USPL Input scale high 9999 -1999 --- SET2.3

ANL2 Sub input zero calibration 9999 -1999 0 SET2.4

ANH2 Sub input span calibration (hex display) 0x7FFF 0x0000 0x5FFF SET2.4
Alarm1 mode selection
ALD1 19 0 11 SET3.1
(Please refer to Chapter 12.1 Alarm Mode)
Alarm1 time setting
0.00:Flicker
ALT1 99.59:Continued ON 99.59 0.00 99.59 SET3.2
0.01~99.58:delay time
Time format:min . sec
Alarm2 mode selection
ALD2 19 0 0 SET3.3
(Please refer to Chapter 12.1 Alarm Mode)
Alarm2 time setting
0.00:Flicker
ALT2 99.59:Continued ON 99.59 0.00 99.59 SET3.4
0.01~99.58:delay time
Time format:min . sec
Alarm3 mode selection
ALD3 18 0 0 SET4.1
(Please refer to Chapter 12.1 Alarm Mode)
Alarm3 time setting
0.00:Flicker
ALT3 99.59:Continued ON 99.59 0.00 99.59 SET4.2
0.01~99.58:delay time
Time format:min . sec

HYSA Hysteresis setting for alarm1~3 100.0 -100.0 1.0 SET4.3


Main output zero calibration
CLO1 only for linear signal 9999 0 0 SET4.4
(Please refer to Chapter 14.5)
Main output span calibration
CHO1 only for linear signal 9999 0 3600 SET4.4
(Please refer to Chapter 14.5)
Sub output zero calibration
CLO2 9999 0 0 SET5.1
only for linear signal
Sub output span calibration
CHO2 9999 0 3600 SET5.1
only for linear signal

CLO3 Retransmission zero calibration 9999 0 0 SET5.2

CHO3 Retransmission span calibration 9999 0 3600 SET5.2


Dehumidification temperature
If PV less than RHTC manipulated value =
*RHTC RHPO 200.0 0.0 0.5 SET5.3
(Please refer to Chapter 11.5)
Motor valve operating time
RUCY Time unit:second 150 5 5 SET5.3
(Please refer to Chapter 11.6)
Dehumidification manipulated value
0 : OFF disable dehumidification function
*RHPO Other values : 0.1~100.0 manipulated value 100.0 OFF OFF SET5.3
(Please refer to Chapter 11.5)
Program execution standby temperature
0 : when program executed reach SV do not
waiting for PV temperature
WAIT Other values : when PV= (target SV-WAIT), 100.0 0 0 SET5.3
program entering next segment
(Please refer to Chapter 13)
* Automatically display corresponding parameters according to different setting conditions
EX1: when OUTY= 3(motor valve drive) original RHTC will become RUCY display
EX2: when PROG= ON(program type) original RHPO will become WAIT display

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10.9 LEVEL_3 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
Alarm special function setting
SETA 1111 0000 0000 SET5.3
(Please refer to Chapter 12.2)
Protocol selection
0 : TAIE
PSL 1 : RTU RTU TAIE RTU SET5.4
(Please refer to communication manual)
Data format
0 : O_81
(parity bit=odd, stop bit=1)
1 : O_82
(parity bit=odd, stop bit=2)
2 : E_81
BITS (parity bit=even, stop bit=1) N_82 O_81 O_81 SET5.4
3 : E_82
(parity bit=even, stop bit=2)
4 : N_81
(parity bit=none, stop bit=1)
5 : N_82
(parity bit=none, stop bit=2)

IDNO Controller station 254 0 1 SET5.4


Baud rate
0 : 24(2400)
1 : 48(4800)
2 : 96(9600)
BAUD 3 : 192(19200) 1152 24 384 SET5.4
4 : 384(38400)
5 : 576(57600)
6 : 1152(115200) bps

SVOS SV bias 100.0 -100.0 0 SET6.1


PV bias
PVOS 100.0 -100.0 0 SET6.2
PV = PV + PVOS
Unit
Change this parameter USPL&LSPL
will be reset
UNIT 0 : °C 2 0 --- SET6.3
1 : °F
2 : U (Linear signal)
PV digital filter
The PV filter is used to eliminate noise
PVFT against the measured input 5.00 0.01 0.10 SET6.4
Unit : second

PV2 Use for motor valve feedback value --- --- --- SET7.1
Control action selection
OUD 0 : HEAT reverse action COOL HEAT HEAT SET7.2
1 : COOL direct action
Super SV function enable
OPAD 0 : OFF ON OFF ON SET7.3
1 : ON
Power frequency
HZ 0 : 50HZ 50HZ 60HZ 60HZ SET7.4
1 : 60HZ

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10.10 Level 4 (Setting Level) All Parameters Display

Level 4

Press SET key


SET0

SET1 INP2
Parameters
sub input type selection
Hide/Display

SET2 OUTY
Parameters Hardware drive
Hide/Display selection

SET3 PROG
Parameters Program function
Hide/Display enable

SET4 SET1
Parameters
Hide/Display

SET5
Parameters
Hide/Display

SET6
Parameters
Hide/Display

SET7
Parameters
Hide/Display

SET8
Parameters
Hide/Display

SET9
Parameters
Hide/Display

SET0
Parameters
Hide/Display

INP2

※ If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV

10.11 LEVEL_4 Parameter


Range Hide/
Parameter Symbol Content Default
MAX MIN Display

SET1 Parameters Hide/Display 1111 0000 --- ---

SET2 Parameters Hide/Display 1111 0000 --- ---

SET3 Parameters Hide/Display 1111 0000 --- ---

SET4 Parameters Hide/Display 1111 0000 --- ---

SET5 Parameters Hide/Display 1111 0000 --- ---

SET6 Parameters Hide/Display 1111 0000 --- ---

SET7 Parameters Hide/Display 1111 0000 --- ---

SET8 Parame ters Hide/Display 1111 0000 --- ---

SET9 Parameters Hide/Display 1111 0000 --- ---

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10.11 LEVEL_4 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display

SET0 Function enable/disable 1111 0000 --- ---


Sub input type selection
0 : none
1 : 10~50mV / 4~20mA / 1~5V / 2~10V
(remote SV use)
INP2 2 : 0~50mV / 0~20mA / 0~5V / 0~10V 4 0 0 ---
(remote SV use)
3 : valve feedback
4 : CT input
Hardware drive selection
0 : single output control
1 : dual output control
OUTY 2 : valve control with feedback 4 0 0 ---
3 : valve control without feedback selection
4 : single phase control
Program function enable
0 : OFF , SV source from keypad or
PROG communication ON OFF OFF ---
1 : ON , SV source from program

10.12 Parameters Hide/Display Table on Level 4

SET1 _4 _3 _2 _1
0 Hide OUTL
SET1_1
1 Display OUTL
0 Hide AT
SET1_2
1 Display AT
0 Hide AL1
SET1_3
1 Display AL1
0 Hide AL2
SET1_4
1 Display AL2

0 Hide AL3
SET2_1
1 Display AL3
0 Hide ANL1 ANH1 DP
SET2_2
1 Display ANL1 ANH1 DP
0 Hide LSPL USPL
SET2_3
1 Display LSPL USPL
0 Hide ANL2 ANH2
SET2_4
1 Display ANL2 ANH2

0 Hide ALD1
SET3_1
1 Display ALD1
0 Hide ALT1
SET3_2
1 Display ALT1
0 Hide ALD2
SET3_3
1 Display ALD2
0 Hide ALT2
SET3_4
1 Display ALT2

0 Hide ALD3
SET4_1
1 Display ALD3
0 Hide ALT3
SET4_2
1 Display ALT3
0 Hide HYSA
SET4_3
1 Display HYSA
0 Hide CLO1 CHO1
SET4_4
1 Display CLO1 CHO1

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0 Hide CLO2 CHO2
SET5_1
1 Display CLO2 CHO2
0 Hide CLO3 CHO3
SET5_2
1 Display CLO3 CHO3
0 Hide RUCY WAIT SETA
SET5_3
1 Display RUCY WAIT SETA
0 Hide PSL BITS IDNO BAUD
SET5_4
1 Display PSL BITS IDNO BAUD

0 Hide SVOS
SET6_1
1 Display SVOS
0 Hide PVOS
SET6_2
1 Display PVOS
0 Hide UNIT
SET6_3
1 Display UNIT
0 Hide PVFT
SET6_4
1 Display PVFT

0 Hide PV2
SET7_1
1 Display PV2
0 Hide OUD
SET7_2
1 Display OUD
0 Hide OPAD
SET7_3
1 Display OPAD
0 Hide HZ
SET7_4
1 Display HZ

0 Program not repeat


SET8_1
1 Program repeat
SET8_2 0 No power failure option
1 With power failure option
0 Program starts from 0
SET8_3
1 Program starts from PV
0 reserve
SET8_4
1 reserve

0 reserve
SET9_1
1 reserve
SET9_2 0 Program Timer Unit = “Hour : Minute”
1 Program Timer Unit = “Minute : Second”
0 Disable transmission SV
SET9_3
1 Enable transmission SV
0 Disable transmission PV
SET9_4
1 Enable transmission PV

0 TTL Communication (Slave)


SET0_1
1 TTL Communication (Master)
SET0_2 0 Hide RATE
1 Display RATE
0 Disable Remote SV function
SET0_3
1 Enable Remote SV function
0 use output relay “b” contact when motor valve closed
SET0_4
1 use output relay “a” contact when motor valve closed

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10.13 Fast Parameter Access
FY controller provides a fast parameter access operation, easy for users to quickly access communication group, program group, motor
valve group related parameters
Enter fast parameter access operation: press down key for 3 seconds at any level
Leave fast parameter access operation: press down key for 3 seconds at fast parameter access operation

Any Level

Press key
3 seconds

BITS

RHTC/RUCY IDNO
RHTC  Dehumidification temperature
RUCY  Motor valve operating time Controller station

RHPO/WAIT BAUD
RHPO  Dehumidification manipulated value
WAIT  Program execution standby temperature Baud rate

CYT1 RHTC/RUCY
Main output control cycle

HYS1
Hysteresis for main output

PV2
remote function or motor valve
feedback value

CLO1
Main output zero calibration

CHO1
Main output span calibration

PSL
Protocol selection

BITS
Data format

IDNO

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11. Functional Descriptions

11.1 PV bias
Description
The FY series controller offers PV bias for input calibration, PV bias functions correct
the deviation of each sensor, as well as PV difference between controllers.

Function Diagram

PV bias

Temperature

200°
C

198°
C

Controller PV

Sensor PV
PVOS=+2°
C


C


C time

Parameter
Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display
PV bias
PVOS 100.0 -100.0 0 Level 3 SET6.2
PV = PV + PVOS

Examples
PV bias (PV.OS) adds bias to the Measured value(PV):
When two controllers measure the temperature of the same type of load, the measured values of the respective characteristics
of the sensors are displayed as
Controller A : 200°C Controller B : 195°C
As shown above, Controller B is compensated by PV offset (PV.OS) The PV.OS parameter value must be corrected by +5°C.
The display value will be changed to 200°C, Same as Controller A, but Controller B will show 5°C at 0°C.

Parameter setting
Level Parameter Set value Description
4 SET6.2 1 Display PVOS
3 PVOS 5 PV adds +5°C

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11.2 Retransmission
Description
The retransmission function of the FY series controller can provide digital values for parameters such as SV or PV etc.
Analog signals are transmitted to external devices according to the set range (EX: PLC AI module, inverter, etc.).
transmission output signal selectable: 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V

Function Diagram

PV
100.0
Sensor input
SV
200.0 Retransmission output
OUT1 OUT2 ATAL1 A L2 AL3M AN PRO

OUT1 %
0 20 40 60 80 100

SET A/M
Electric
furnace TAIE FY900

12.00
Sensor

mA

ammeter
Parameter
Range Hide/
Parameter Symbol Content Default Level
MAX M IN Display
0 : Retransmission SV disable
SET9.3 1 0 0 Level 4 ---
1 : Retransmission SV enable
0 : Retransmission PV disable
SET9.4 1 0 0 Level 4 ---
1 : Retransmission PV enable

CLO3 Retransmission zero calibration 9999 0 0 Level 3 SET5.2

CHO3 Retransmission span calibration 9999 0 3600 Level 3 SET5.2

Examples
Assume the input range (LSPL & USPL) = -50.0~600.0 retransmit PV
When the PV value is between -50.0 and 600.0, the retransmission signal is based on the PV value,
and the linear output analog signal is presented.
When the PV is less than -50.0, the retransmission signal remains at 4mA
When the PV value is greater than 600.0, the retransmission signal remains at 20mA

Parameter setting
Level Parameter Set value Description
3 SET9.4 1 Retransmission PV
Retransmission signal low point calibration value
3 CLO3 3133 (each controller calibrate value is different)
Retransmission signal high point calibration value
3 CHO3 3508
(each controller calibrate value is different)

mA

20
Measured
value(PV)

4
Scaling value
0
50.0(LSPL) 200.0(USPL)

Notes
1. To order TRS function, please confirm the type of retransmission output signal and retransmit signal range.
2. The user can select the source to be transmitted according to the parameter SET9.4 or SET9.3. The factory default is
to retransmit the PV.
3. Modify the parameter INP1/UNIT will reset the retransmission range.
4. CLO3 & CHO3 are the calibration parameters of the re-transmission signal. It has been calibrated before leaving the factory.
Do not change this parameter value.
5. The user only needs to set SET9.4 or SET9.3, the rest of the parameters will be set & calibrated at the factory.

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11.3 Remote SV
Description
Remote SV functions as an analog signal (4~20mA or 0~10V) generated by external devices (EX: PLC AO module, transmitter)
to the Remote SV terminal of the controller, to change the SV with a preset range.
Remote SV signal selection: 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V

Function Diagram

PV 50.0
SV 100.0
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

Sensor input OUT1 %


Remote SV input
0 20 40 60 80 100

SET A/M

TAIE FY900

Electric
Control
output 20.00 mA
furnace
PLC AO module / transmitter

+ -
SSR

Power

Parameter
Range Hide/
Parameter Symbol Content Default Level
MAX M IN Display
0 : Remote SV disable
SET0.3 1 0 0 Level 4 ---
1 : Remote SV enable
Sub input type selection
0 : none
1 : 10~50mV / 4~20mA / 1~5V /
2~10V (remote SV use)
INP2 2 : 0~50mV / 0~20mA / 0~5V / 4 0 0 Level 4 ---
0~10V (remote SV use)
3 : valve feedback
4 : CT input

ANL2 Sub input zero calibration 9999 -1999 0 Level 3 SET2.4


Sub input span calibration
ANH2 0x7FFF 0x0000 0x5FFF Level 3 SET2.4
(hex display)

Examples
Input signal is K1 and its range is -50.0~600.0. When an external analog signal is input to the Remote
SV terminal, the signal will be based on the range presents linear display of SV parameters

When the signal input value is less than 4mA, the PV position shows nnn2, indicating that the signal of Remote SV is lower than
the lower limit value
When the signal input value is greater than 20mA, the PV position shows uuu2, indicating that the signal of Remote SV is higher
than the upper limit value

sca le

600.0

SV

-50.0

mA
4 20
Parameter setting
Level Parameter Set value Description
4 SET0.3 1 Enable Remote SV function
4 INP2 1 Remote SV signal=4~20mA
Remote SV signal low point calibration value
3 ANL2 744 (each controller calibrate value is different)
Remote SV signal high point calibration value
3 ANH2 0x657C (each controller calibrate value is different)
Notes
1. To order Remote SV function, please confirm signal type and Remote SV input range first.
2. Modify the parameter INP1 & UNIT will reset the input range
3. The ANL2 and ANH2 are the calibration parameters of Remote SV. It has been calibrated before
leaving the factory. Please do not change this parameter.

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11.4 Heater Break Alarm
Description
The HBA (Heater-Break-Alarm) function measures the heater current and displays the measured current value on the
parameter HBAC upper area so that the heater status can be monitored at any time.
When it is detected that the heater is disconnected or the heater current is abnormally reduced, an alarm message may
be immediately output to notify the user.

Function Diagram

PV
KBA(
SV 10.0
Sensor input
OUT1 OUT2 ATAL1 AL2AL3 MANPRO

OUT1 %
HBA alarm 0 20 40 60 80100

SET A/M

TAIE FY900

Control output
CT
+ -
SSR
SC 80-T

Heater
se
AC power nsor

Electric furnace

Parameter
Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display
HBA current setting value
INP2=4
*HBAC Upper : heater current display 100.0 0.0 1.0 Level 1
Down : current setting value
&
ALD1=9
unit : ampere(A)
* when ALD1=9,original AL1 become HBAC display

HBA operating conditions


1. Heater current is less than the setting of HBAC
2. OUT1 output exceeds 90%
3. The conditions of 1 & 2 above are established and continue to exceed 20 seconds

Examples
Heating system with SSR as control element, set HBAC=1.0(down area)
1. The heater current display value HBAC = 0.0(upper area), when a heater disconnection occurs
 The heater current is less than the set value of HBAC=1.0. At this point, the operating condition 1 is satisfied.
2. The heater no longer heats when the heater disconnection occurs, and the gap between the PV and SV will become
larger and larger.
 The manipulated value of OUT1 is also getting larger and larger, and eventually exceeds 90%. At this point, action condition
2 is satisfied.
3. The AL1 alarm will be activated when both 1 & 2 conditions are met and continue for more than 20 seconds.

Parameter setting
Level Parameter Set value Description
1 HBAC 1.0 HBA Action Current Set Value (Unit: A)
4 INP2 4 CT current input
3 ALD1 9 HBA Alarm
Current low-point calibration value
3 ANL2 -12 (each controller calibrate value is different)
Current High-point calibration value
3 ANH2 0x4527 (each controller calibrate value is different)

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Notes

1. ANL2 & ANH2 is the current signal calibration parameters. It has been calibrated before leaving the factory.
Do not change this parameter value.
2. The user only needs to set HBAC, the rest of the parameters will be set & calibrated at the factory.
3. CT has two specifications: SC 80-T & SC 100-T. Please check heater wire diameter and specify required CT.

CT Specifications
Item Specifications
Model number SC 80-T SC 100-T
Max. continuous current 80A 100A
Accuracy 3% 5%
Aperture 5.9mm 12.6mm
Dieiectric Withstanding Voltage(Hi-pot) 2500Vrms / 1 minute 4000Vrms / 1 minute
Vibration resistance 50 HZ, 98 m/s 2
Weight Approx. 12 g Approx. 30 g

Dimensions (UNIT:mm)
SC 80-T

SC 100-T

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11.5 Dehumidification Function
Description
The FY controller provides dehumidification function to protect the heater. When the power is turned on, the heater is
dehumidified with low power. When the dehumidification is completed, the normal power is output to the heater.

Function Diagram

PV < RHTC use RHPO as manipulated output value

scale(%)

100.0 COUT

15.0
RHPO

temperature
RHTC

Parameter
Range Hide/
Parameter Symbol Content Default Level
MAX M IN Display
Dehumidification temperature
If PV less than RHTC manipulated
*RHTC value = RHPO 200.0 0.0 0.5 Level 3 SET5.3
(Please refer to Chapter 11.5)
Dehumidification manipulated value
0 : OFF disable dehumidification
function
*RHPO Other values : 0.1~100.0 100.0 OFF OFF Level 3 SET5.3
manipulated value
(Please refer to Chapter 11.5)
* This parameter is multi-display, wnen OUTY≠3 display RHTC
* This parameter is multi-display, wnen PROG=OFF display RHPO

Example
After the controller is turned on, when the PV does not reach 50°C, output will be 20% of the operation time. When the time
exceeds 15 minutes or the PV is greater than 50°C, the controller will produce output of normal PID gain.

Parameter setting
Level Parameter Set value Description
4 SET5.3 1 Display parameter RHTC、RHPO
1 SV 100.0 Target temperature
Execute de-humidifying function when PV is
3 RHTC 50.0 lower than this temperature
20% operation output when executing
3 RHPO 20.0 de-humidifying function

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11.6 Motor Valve Control

Function Diagram
Motor valve

FY600/800/900
COM Controller
R

RC RC

CLOSE
CLOSE
7 6

OPEN
no
8 9
feedback
(NFMV) OPEN 10
COM

ball valve:Low pressure, general use


needle valve:High pressure, High precision use

FY600/800/900
Motor valve
Controller

CLOSE
14 CLOSE

COM
1KΩ 15 WIPER signal feedback

OPEN
16 OPEN

COM
R

RC RC
CLOSE
CLOSE
7 6
feedback
(FBMV) OPEN
8 9

OPEN 10
COM

ball valve:Low pressure, general use


needle valve:High pressure, High precision use

※ It is recommended to install spark killer at the relay junction to prolong the service life of the relay.
Spark killer connection

spark killer
Motor valve
COM FY600/800/900
Controller

CLOSE
CLOSE
7 6
AC spark killer

OPEN OPEN
8 9

10
COM

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Parameter Setting
Level Parameter Set value Description
3 Valve control, no feedback
4 OUTY
2 Valve control, feedback
4 INP2 2 Valve control, feedback
Motor valve operating time
4 *RUCY 5 (set the operating time according to the connected valve)
※Set runtime whether there is feedback or no feedback
no
Motor valve switching 1.5
4 CYT1 1.5 feedback
hysteresis adjustment
feedback 1.5 or more
0 : use output relay “b” contact when motor valve closed
4 SET0.4 0 or 1
1 : use output relay “a” contact when motor valve closed

* when OUTY=3, original RHTC become RUCY display

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11.7 RAMP & SOAK
Description
The FY general- purpose controller provides a single ramp and soak function, after booting completed, the SV starts to increase
according to the set value of RAMP. when the soak condition is met the SOAK function will be executed according to the set value
of SOAK, and driving the output and alarm to ON or OFF after the SOAK time is executed finish.

Parameter
Range Hide/
Parameter Symbol Content Default Level
MAX M IN Display
ALD1=10
SOAK Alarm1 soak time
99.59 0.00 0.10 Level 1 or
(AL1) Time format : hr.min ALD1=19
ALD2=10
SOAK Alarm2 soak time
99.59 0.00 0.10 Level 1 or
(AL2) Time format : hr.min ALD2=19
SOAK Alarm3 soak time
99.59 0.00 0.10 Level 1 ALD3=10
(AL3) Time format : hr.min
The rate of change during SV ramp
RAMP
operation 99.99 -19.99 99.99 Level 1 ALD3=9
(AL3)
format : °C / minute
※ when ALD1=10 or 19, original AL1 become SOAK display
when ALD2=10 or 19, original AL2 become SOAK display
when ALD3=10, original AL3 become SOAK display when
ALD3=9, original AL3 become RAMP display

Parameter Set value Description

Boot completed, the alarm1 is ON, when PV≥SV start the timer,
10
(SOAK_A ) alarm and control function are turned OFF in timed out.
(In this mode, the time format is fixed to “hour.minute”)
ALDX
Boot completed, the alarm is ON, when PV≥SV start the timer,
19 alarm is turned ON and the control function keep ON in timed
(SOAK_B ) out.
(In this mode, the time format is fixed to “hour.minute”)
X:1 / 2(SOAK function available in alarm1 or alarm2)

Example(1) Single RAMP+SOAK_A (ALD3=9 + ALD1=10)


Boot completed, the alarm1 is ON, SV rise 5.00°C per minute. when the PV reaches 100 °C, the temperature is kept
for 10 minutes. after 10 minutes alarm1 and control function are turned OFF

Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
4 SET2.1 1 Display AL3
4 SET4.1 1 Display ALD3
3 ALD1 10 AL1 as soak alarm
3 ALD3 9 Enable RAMP function
1 SOAK(AL1) 0.10 10 minute temperature maintain
1 RAMP(AL3) 5.00 5.00°C rise per minute

Temperature
Time up
Alarm=OFF

PV
100.0

SV rise 5°C /min

ramp start
alarm=ON

25.0

PV time chart time


RAMP SOAK
5
15 minutes 10 minutes
seconds
Action

ON
AL1 time chart time
OFF

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Example(2) Single RAMP+SOAK_B (ALD3=9 + ALD1=19)
Boot completed, the alarm1 is OFF, SV rise 5.00°C rise per minute. when the PV reaches 100 °C, the temperature is kept
for 10 minutes. after 10 minutes alarm is turned ON and the control function keep ON

Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
4 SET2.1 1 Display AL3
4 SET4.1 1 Display ALD3
3 ALD1 19 AL1 as soak alarm
3 ALD3 9 Enable RAMP function
1 SOAK(AL1) 0.10 10 minute temperature maintain
1 RAMP(AL3) 5.00 5.00°C rise per minute

Temperature
Time up
Alarm=ON

PV
100.0
PV follows SV up 5°C
per minute

ramp start
alarm=ON

25.0

PV time chart time


RAMP SOAK
5 15 minutes 10 minutes
seconds

Action

ON

time
AL1 time chart OFF

Example(3) use only SOAK_A (ALD1=10)


Boot completed, the alarm1 is ON, and the PV is directly controlled at 100 °C. when the PV reaches 100 °C, the temperature is kept
for 10 minutes. after 10 minutes alarm1 and control function are turned OFF

Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
3 ALD1 10 AL1 as soak alarm
1 SOAK(AL1) 00.10 10 minute temperature maintain

Temperature
Time up
Alarm=OFF

PV
100.0

Temperature rise
Alarm=ON
25.0

PV time chart time


SOAK
5 10 minutes
seconds

Action

ON

AL1 time chart OFF time

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Example(4) use only SOAK_B (ALD1=19)
Boot completed, the alarm1 is OFF, and the PV is directly controlled at 100 °C. when the PV reaches 100 °C, the temperature is kept
for 10 minutes. after 10 minutes alarm is turned ON and the control function keep ON

Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
3 ALD1 10 AL1 as soak alarm
1 SOAK(AL1) 00.10 10 minute temperature maintain

Temperature
Time up
Alarm=ON

PV
100.0

Temperature rise
Alarm=OFF
25.0

PV time chart time


SOAK
5
10 minutes
seconds

Action

ON

AL1 time chart OFF time

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12. Alarm Action
Description
The FY controller can support up to three sets of alarm functions. Each set of alarms has 19 mode.
Users can choose the most suitable alarm mode according to their needs for system protection or application.

Function Diagram

PV
100.0 Alarm 1

SV
200.0
OUT1 OUT2AT AL1 AL2 AL3MAN PRO

OUT1 %
0 20 40 60 80 100
Alarm 2

SET A/M

TAIE FY900

Alarm 3

Parameter setting
Range Hide/
Parameter Symbol Content Default Level
MAX M IN Display

AL1 Alarm1 set value 9999 -1999 1.0 Level 1 SET1.3

AL2 Alarm2 set value 9999 -1999 1.0 Level 1 SET1.4

AL3 Alarm3 set value 9999 -1999 1.0 Level 1 SET2.1


Alarm1 mode selection
ALD1 (Please refer to Chapter 12.1 Alarm 19 0 11 Level 3 SET3.1
Mode)
Alarm1 time setting
0:Flicker
ALT1 99.59:Continued ON 99.59 0.00 99.59 Level 3 SET3.2
0.01~99.58:delay time
Time format:min . sec
Alarm2 mode selection
ALD2 (Please refer to Chapter 12.1 Alarm 19 0 11 Level 3 SET3.3
Mode)
Alarm2 time setting
0:Flicker
ALT2 99.59:Continued ON 99.59 0.00 99.59 Level 3 SET3.4
0.01~99.58:delay time
Time format:min . sec
Alarm3 mode selection
ALD3 (Please refer to Chapter 12.1 Alarm 18 0 11 Level 3 SET4.1
Mode)
Alarm3 time setting
0:Flicker
ALT3 99.59:Continued ON 99.59 0.00 99.59 Level 3 SET4.2
0.01~99.58:delay time
Time format:min . sec

HYSA Hysteresis setting for alarm1~3 100.0 -100.0 1.0 Level 3 SET4.3
Alarm special function setting
SETA 1111 0000 0000 Level 3 SET5.3
(Please refer to Chapter 12.2)

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12.1 Alarm Mode
:SV : Alarm set value X:1 / 2 / 3 (There are up to 3 sets of alarms)
ALDX Alarm mode Description

0 No alarm function Not drive any alarm relays and the corresponding LED lamp.

HYSX ON
OFF
Deviation high SV ALX
1
(With hold action)
PV ≥ (SV+ALX) → Alarm ON
Formula
PV ≤ (SV+ALX-HYSA) → Alarm OFF

ON HYSX

OFF
Deviation low ALX SV
2
(With hold action) * ALX must to be set to a negative value
PV ≤ (SV+ALX) → Alarm ON
Formula
PV ≥ (SV+ALX+HYSA) → Alarm OFF

ON HYSX OFF HYSX ON

Deviation high/low ALX SV ALX


3
(With hold action)
PV ≥ (SV+ALX) → Alarm ON
PV ≤ (SV-ALX) → Alarm ON
Formula PV ≥ (SV-ALX+HYSA) → Alarm OFF
PV ≤ (SV+ALX-HYSA) → Alarm OFF

ON

OFF OFF
ALX SV ALX
Band
4
(With hold action) PV ≤ (SV+ALX) → Alarm ON
PV > (SV-ALX) → Alarm ON
Formula PV ≥ (SV+ALX) → Alarm OFF
PV < (SV-ALX) → Alarm OFF

HYSX ON

Process high OFF


5
(With hold action) ALX

PV ≥ ALX→ Alarm ON
Formula
PV ≤ (ALX-HYSA) → Alarm OFF

ON HYSX

Process low OFF


6
(With hold action) ALX

PV ≤ ALX→ Alarm ON
Formula
PV ≥ (ALX+HYSA) → Alarm OFF

When SEG=ALX alarm ON


7 Segment execute alarm * This mode only available in program type controller

8 System error The Alert action, when PV displays error message

Activated conditions:
1. Heater current is less the HBAC set value
2. OUT1 manipulated value exceed 90%
HBA
3. Conditions of 1 & 2 above are established and continue to
(Heater Break Alarm) exceed 20 seconds.
9 * Please refer to Chapter 11.4

* This mode only available in ALD1 or ALD2

Please refer to Chapter 11.7


Single RAMP
This mode only available in ALD3

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12.1 Alarm Mode
:SV : Alarm set value X:1 / 2 / 3 (There are up to 3 sets of alarms)
Descriptio
ALDX Alarm mode n
Boot completed, the alarm is ON, when PV≥SV start the timer,
alarm and control function are turned OFF in timed out.

If the RAMP function is used, even if the RAMP SV has not


reached the target SV, the timer will start counting as long as the
10 SOAK_A condition PV≥target SV is met.

* Please refer to Chapter 11.7


* This mode only available in ALD1 or ALD2
* In this mode, the time format is fixed to “hour.minute”

HYSX ON
OFF
11 Deviation high SV ALX

PV ≥ (SV+ALX) → Alarm ON
Formula
PV ≤ (SV+ALX-HYSA) → Alarm OFF

ON HYSX

OFF
ALX SV
12 Deviation low
* ALX must to be set to a negative value
PV ≤ (SV+ALX) → Alarm ON
Formula
PV ≥ (SV+ALX+HYSA ) → Alarm OFF

ON HYSX OFF HYSX ON

ALX SV ALX
13 Deviation high/low
PV ≥ (SV+ALX) → Alarm ON
PV ≤ (SV-ALX) → Alarm ON
Formula PV ≥ (SV-ALX+HYSA) → Alarm OFF
PV ≤ (SV+ALX-HYSA) → Alarm OFF

ON

OFF OFF
ALX SV ALX
14 Band
PV ≤ (SV+ALX) → Alarm ON
PV > (SV-ALX) → Alarm ON
Formula PV ≥ (SV+ALX) → Alarm OFF
PV < (SV-ALX) → Alarm OFF

HYSX ON

OFF
15 Process high ALX

PV ≥ ALX→ Alarm ON
Formula
PV ≤ (ALXH-HYSA) → Alarm OFF

ON HYSX

OFF
16 Process low ALX

PV ≤ ALX→ Alarm ON
Formula
PV ≥ (ALX+HYSA) → Alarm OFF

SETA.4=0 When program execution, alarm action


17 Program run SETA.4=1 When program end, alarm action
* This mode only available in program type controller

The Alert action, when system in normal condition


18 System normal
(no-error message)

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12.1 Alarm Mode
ALDX Alarm mode Description
Boot completed, the alarm is OFF, when PV≥SV start the timer,
alarm is turned ON and the control function keep ON in timed out.

If the RAMP function is used, even if the RAMP SV has not


reached the target SV, the timer will start counting as long as the
19 SOAK_B condition PV≥target SV is met.

* Please refer to Chapter 11.7


* This mode only available in ALD1 or ALD2
* In this mode, the time format is fixed to “hour.minute”

12.2 Alarm Special Setting

0:Alarm 1 relay reverse active disable (Normal Open)


SETA.1 1:Alarm 1 relay reverse active enable (Normal Close)

0:Alarm 2 relay reverse active disable (Normal Open)


SETA.2 1:Alarm 2 relay reverse active enable (Normal Close)

0:Alarm 3 relay reverse active disable (Normal Open)


SETA.3 1:Alarm 3 relay reverse active enable (Normal Close)

0:When ALDX=17,Program execution Alarm action


SETA.4 1:When ALDX=17,Program end Alarm action

12.3 Alarm Example


Example 1 : Deviation low, the difference between With alarm hold action and without alarm hold action, shown in the diagram below
With alarm hold action (ALDX=06) without alarm hold action (ALDX=16)

temperature temperature

PV PV

Event set value Event set value


Event Event
area area

time time

With hold action OFF ON ON OFF ON

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13. Programmable
Description
Programmable function is SV function that is variable to time, as user can set SV value to their needs according to time-
based variation curve, which is called program setting

1. There are at most 18 sets of pattern setting


2. Every set of pattern can at most have 8 segments
3. Every segment include 4 settings such as ramp, soak, step and continue
4. Pattern can be randomly linked up, as each pattern of program contains 144 segment, at most.

Program No.18

Up to 18 programs
SV

Program No.2

SV

time
第一段 0(起
Program No.1 點)

SV

Every set of pattern can at


most have 8 segments set time
第一段 0(起 Ramp(down)
點) Step

Soak

Ramp(up)
time
Segment 1 (starting point)
Operation started in Program SV mode

13.1 Parameter Setting


Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display

PTN Program pattern selection 1~18 18 1 1 Level 1 PROG=ON

SEG Current program segment display 8 1 1 Level 1 PROG=ON

Current segment remain time display


Upper area:display current
TIMR segment remain time 99.59 0.00 0.00 Level 1 PROG=ON
Down area:display current
segment executed time

SV_1 Segment 1 SV USPL LSPL 0.0 Level 1 PROG=ON

Segment 1 execute time setting,


this parameter determines the link
between a segment and a segment
or pattern and pattern
END(-1) : program end in this
segment
TM_1 0.00 : program step change in this 99.59 -1 0.00 Level 1 PROG=ON
segment
0.01~99.58 : program in this
segment execute time
99.59 : program continue execute
this segment no end

OUT1 Segment 1 output limit 100.0 0.0 100.0 Level 1 PROG=ON

SV_2 Segment 2 SV USPL LSPL 0.0 Level 1 PROG=ON

TM_2 Segment 2 execute time setting 99.59 -1 0.00 Level 1 PROG=ON

OUT2 Segment 2 output limit 100.0 0.0 100.0 Level 1 PROG=ON

SV_3 Segment 3 SV USPL LSPL 0.0 Level 1 PROG=ON

TM_3 Segment 3 execute time setting 99.59 -1 0.00 Level 1 PROG=ON

OUT3 Segment 3 output limit 100.0 0.0 100.0 Level 1 PROG=ON

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13.1 Parameter Setting
Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display

SV_4 Segment 4 SV USPL LSPL 0.0 Level 1 PROG=ON

TM_4 Segment 4 execute time setting 99.59 -1 0.00 Level 1 PROG=ON

OUT4 Segment 4 output limit 100.0 0.0 100.0 Level 1 PROG=ON

SV_5 Segment 5 SV USPL LSPL 0.0 Level 1 PROG=ON

TM_5 Segment 5 execute time setting 99.59 -1 0.00 Level 1 PROG=ON

OUT5 Segment 5 output limit 100.0 0.0 100.0 Level 1 PROG=ON

SV_6 Segment 6 SV USPL LSPL 0.0 Level 1 PROG=ON

TM_6 Segment 6 execute time setting 99.59 -1 0.00 Level 1 PROG=ON

OUT6 Segment 6 output limit 100.0 0.0 100.0 Level 1 PROG=ON

SV_7 Segment 7 SV USPL LSPL 0.0 Level 1 PROG=ON

TM_7 Segment 7 execute time setting 99.59 -1 0.00 Level 1 PROG=ON

OUT7 Segment 7 output limit 100.0 0.0 100.0 Level 1 PROG=ON

SV_8 Segment 8 SV USPL LSPL 0.0 Level 1 PROG=ON

TM_8 Segment 8 execute time setting 99.59 -1 0.00 Level 1 PROG=ON

OUT8 Segment 8 output limit 100.0 0.0 100.0 Level 1 PROG=ON

Program execution standby


temperature
0 : when program execute do not
WAIT wait for PV temperature 1000 0 0 Level 1 SET5.3
Other values : when PV= (target SV-
WAIT), program entering next
segment
Program execute repeat
SET8.1 0 : disable repeat function 1 0 0 Level 4 ---
1 : Program execute repeat
Program execute power fail
protection
SET8.2 0 : disable power fail protection 1 0 0 Level 4 ---
1 : enable power fail protection
Program execute start address
SET8.3 0 : execute from zero 1 0 0 Level 4 ---
1 : execute from current PV,cut time
Program time format
SET9.2 0 : hour.minute 1 0 0 Level 4 ---
1 : minute.second

13.2 Key Operation Description


Functions Keys Description
Eexecuting program, PRO_LED lamp ON, Upper area shows 3 times "RUN"
Run
messages.
Pause executing program, PRO_LED lights remains ON,at this moment upper area
Halt
will display current temperature value and “HALT” message alternately.

Jump to the next segment, and it can skip segment continuously.


Segment Jump +
Holding UP key and press SET key 1 time to skip 1 segment, press SET key 2 times
to skip 2 segments, so on and so forth.
Stop executing program, PRO_LED lamp OFF, Upper area shows 3 times "REST"
Reset +
messages.
Press the A / M key for 2 seconds to jump to the parameter OUTL, then press the
PV/SV monitor
A / M button for 2 seconds to jump to PV / SV monitor.

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13.3 Program Initial Setting

Program
Initial Setting

Program time format

Program execute
start address

Program execute with


repeat function ?

Program execute with


power fail function ?

Program execute with


wait function ?

1. Setting program time format


Parameter LED display Description Default Level
Program time format
SET9.2 0 : hour.minute 0 Level 4
1 : minute.second
This parameter determines the time format of timer during program execution
When SET9.2 =0 , TM_n=33.23, it indicates that the execution time of this segment is 33 hours and 23 minutes When
SET9.2 =1 , TM_n=33.23, it indicates that the execution time of this segment is 33 minutes and 23 seconds

2. Setting program execute start address


Parameter LED display Description Default Level
Program execute start address
SET8.3 0 : execute from zero 1 Level 4
1 : execute from current PV,cut time
When program starts, SV initial value will execute according to SET8.3 set value
(1) SET8.3 =0, PTN=1 PV=50.0 SV_1=100 TM_1=1.00(1 hour)
When program starts, SV will start to execute from 0.0, and SV shall reach SV_1 in one hour

(2) SET8.3 =0, PTN=1 PV=50.0 SV_1=100 TM_1=1.00(1 hour)


When program starts, SV will start to execute from PV temperature of 50.0, while controller will deduct the time
taken to go from 0.0 to 50.0, and SV shall reach SV_1 in half hour

3. Setting program execute with repeat function


Parameter LED display Description Default Level
Program execute repeat
SET8.1 0 : disable repeat function 0 Level 4
1 : Program execute repeat
When program completes the execution of the final segment, and “END” message is not shown, the program will be
executed again.

4. Setting program execute with power failure protection function


Parameter LED display Description Default Level
Program execute power fail protection
SET8.2 0 : disable power fail protection 0 Level 4
1 : enable power fail protection
power failure during program execution, if there is power failure protection function set,
controller will execute current segment program after booting finish
Assume power failure occurring in the segment_4, ramp temperature from 100°C to 200°C, and power failure
occurring at SV=125, the program will execute from 100°C (segment_4), after controller booting finish

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5. Setting program execute with wait function
Parameter LED display Description Default Level
Program execution standby temperature
0 : when program execute do not wait for PV
WAIT temperature 0.0 Level 3
Other values : when PV=(target SV-WAIT),
program entering next segment
When program executes, if WAIT=0.0, and SV reaches set temperature, whether PV reaches target
temperature or not, the controller will enter the next segment
When program executes, if WAIT value is not 0.0, and SV reaches set temperature, as PV has not reached
target temperature, controller will wait for PV temperature to reach SV-WAIT

(1) WAIT = 0.0 without wait function set


Assume the set temperature of current segment is 100.0°C, and as SV reaches the
set temperature of this segment, the controller will enter the next segment

(2) WAIT = 5.0 with wait function set


Assume the set temperature of current segment is 100.0°C, and as SV reaches
the set temperature of this segment, PV temperature needs to reach 100.0-5.0 (SV-WAIT)=95.0
then entering the next segment

13.4 Create Program


There are 18 sets PTN to choose and each PTN have 8 segments for setting

Program structure diagram

Level 1

.
PV / SV
PTN group setting
. Press SET Key

. MAX Pattern =18

1 2 3 18

1 1 1 1

MAX Segment =8
TIMR TIMR TIMR TIMR

SV-1 SV-1 SV-1 SV-1

TM- 1 TM- 1 TM- 1 TM- 1

OUT1 O U T1 O U T1 O U T1

SV-2 SV-2 SV-2 SV-2

TM- 2 TM- 2 TM- 2 TM- 2

OUT2 O U T2 O U T2 O U T2
. . . .
. . . .

. . . .
SV-8 SV-8 SV-8 SV-8

TM- 8 TM- 8 TM- 8 TM- 8

OUT8 O U T8 O U T8 O U T8

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Program edit flow-chat

START

Set PTN

Set
SV_n

Set
TM_n

Set
OUTn

YES Edit next


segment
?
NO

YES Edit next


pattern
?
NO

Return
PV/SV

END ※ n : 1~8

1. Choose program pattern number


Parameter LED display Description Default Level
PTN Program pattern selection 1~18 1 Level 1

2. Setting segment n target SV


Parameter LED display Description Default Level
SV_n Segment n SV (n =1~8) 0 Level 1

3. Setting segment n target TM


Parameter LED display Description Default Level
Segment 1 execute time setting, this parameter
determines the link between a segment and a
segment or pattern and pattern
END(-1) : program end in this segment
TM_n 0.00 : program step change in this segment 0 Level 1
0.01~99.58 : program in this segment execute
time
99.59 : program continue execute this segment
no end

TM setting explain:
In segment_5(SEG_5) setting TM =END  When the program finishes segment_4(SEG_4), program end and display “END”
message, can’t enter next segment.

In segment_5(SEG_5) setting TM =0.00  When the program finishes segment_4(SEG_4), enter next segment, SV
change suddenly.

In segment_5(SEG_5) setting TM =10.00  When the program finishes segment_4(SEG_4), enter next segment
and executing TM_5 setting value.

In segment_5(SEG_5) setting TM =99.59  When the program finishes segment_4(SEG_4) , enter next segment and executing
continuously.

4. Setting segment n target OUTn


Parameter LED display Description Default Level
OUTn Segment n outp u t limit (n=1~8) 100.0 Level 1

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13.5 Program Execution Flow

The program can be up to 18 patterns. If you connect all the patterns, up to 144 segments.

PTN _1 PTN _2 link the PTN _18


link the next link the next next
patterns patterns patterns

SEG_1 SEG_1 SEG_1

SEG_2 SEG_2 SEG_2

SEG_3 SEG_3 SEG_3

SEG_4 SEG_4 SEG_4

SEG_5 SEG_5 SEG_5

SEG_6 SEG_6 SEG_6

SEG_7 SEG_7 SEG_7

SEG_8 SEG_8 SEG_8

13.6 Program Setting Example


In pattern_1 edit program ramp, soak, step and continue

Measured value(PV)

SEG_3
SEG_4
250ºC

SEG_2
200ºC
SEG_5

SEG_1
SEG_6 SEG_7
80ºC

ramp soak soak ramp soak


end
time time time time time
time

60 minutes 30 minutes 30 minutes 40 minutes 20 minutes

Initial setting
SET9.2 = 1 SET8.3 = 0 SET8.1 = 0 SET8.2 = 1 WAIT = 0.5

Program edit
Segment_1 Segment_2 Segment_3 Segment_4 Segment_5 Segment_6 Segment_7
PTN = 1 PTN = 1 PTN = 1 PTN = 1 PTN = 1 PTN = 1 PTN = 1
SV_1 = 200 SV_2 = 200 SV_3 = 250 SV_4 = 250 SV_5 = 80 SV_6 = 80 SV_7 = 0
TM_1 = 60.00 TM_2 = 30.00 TM_3 = 0.00 TM_4 = 30.00 TM_5 = 40.00 TM_6 = 45.00 TM_7 = END
OUT1 = 100.0 OUT2 = 100.0 OUT3 = 100.0 OUT4 = 100.0 OUT5 = 100.0 OUT6 = 100.0 OUT7 = 0.0

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14. Modification of Output Module

14.1 Relay Control (1a)


Side view Bottom view Software Setting

Coil

OJE-SS-124LMH
250VAC, 8A Parameter set as “CYT1 =10”

14.2 Relay Control (1c)


Side view Bottom view Software Setting

Coil

JQ1P-24V-F
COM Parameter set as “CYT1 =10”
250VAC
N.C.

N.O.

14.3 SSR Control


Top view Bottom view Software Setting
Volt module Volt module

Pb
Parameter set as “CYT1 =1”
P-VT

14.4 Linear Control


※ : When modifying mA current module, output signal needs to be calibrated, and for detailed calibration procedure,
please refer to Chap. 14.5 Output Calibration Procedure Diagram.
Top view Bottom view Software Setting
mA module mA module
K1712-mA

Parameter set as “CYT1 =0”


MITPBF

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14.5 Output Calibration Proccedure Diagram

Output1 Signal (4mA~20mA) calibration flowchart

Start

SET4_4=1 Display CLO1 and CHO1

CLO1=0
Default Value
CHO1=3600

Set controller
SV=LSPL low setpoint
output%=0%

Adjust CLO1 until meter=4mA

Set controller
SV=USPL high setpoint
output%=100%

Adjust CHO1 until meter=20mA

Set controller output%=0% and check meter=4mA


Set controller output%=100% and check meter=20mA

NO
OK?

YES

End

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14.6 Output Calibration Steps

1. Display CLO1 & CHO1:

Enter to Level 2
PV / SV monitor
show P1

PV press key 3 seconds PV press key switching to PV


display"LCK "
SV SV SV

Enter to Level 4 SET4 X is


LCK setting to 1111 show SET1 current value

PV press + key 3 seconds PV press key switching to PV


display"SET4 "
SV SV SV XXX
SET4_4= 1
open CLO1、CHO1
if SET4_4 setting finish
PV press + key 3 seconds , return to PV / SV monitor
SV XXX
※ : X is default value which does not need to be modified

2. Adjust CLO1 low-point calibration value :

SV = LSPL Enter to Level 3


Minimum output show INP1

PV press + key 3 seconds PV press key switching to PV


display"CLO1 "
SV SV SV

adjust CLO1 until


meter = 4mA
if CLO1 setting finish
PV
press + key 3 seconds , return to PV / SV monitor
SV

※ : CLO1 calibration value of each controller is different from the other

3. Adjust CHO1 high-point calibration value

SV = USPL Enter to Level 3


Maximum output show INP1

PV press + key 3 seconds PV press key switching to PV


display"CHO1 "
SV SV SV

adjust CHO1 until


meter = 20mA

PV if CHO1 setting finish


press + key 3 seconds , return to PV / SV monitor
SV

※ : CHO1 calibration value of each controller is different from the other

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15. Modification of Input Signal

15.1 Input modify to thermocouple


Jumper Position
Software Setting
Plug 2 pcs of Jumper in the middle slot as shown

Parameter set as “INP1=K1~L”

Thermocouple calibration flowchart

Start

SET 2_2 = 1 to display ANL1 & ANH1 & DP

ANL1 = 0
ANH1 = 5FFF
INP1 = K1 at Input level (level 3)
USPL = 600.0
LSPL = -50.0

Input K type signal -50.0°C Step A

Adjusts "ANL1" until PV = -50.0 Step B

Input K type signal 600.0°C Step C

Adjusts "ANH1" until PV = 600.0 Step D

Input -50.0 °C Check the PV = -50.0


Step E
Input 600.0 °C Check the PV = 600.0

NO
OK ?

YES

Repeat step A~E 3~4 times

NO
OK ?

YES

End

Set the range you want

Ex: Low = 0.0 , High = 200.0


Set LSPL = 0.0 , USPL = 200.0

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15.2 Input modify to RTD
Jumper Position
Software Setting
Plug 2 pcs of Jumper in the left slot as shown

Parameter set as“INP1=PT1~PT3”

RTD calibration flowchart

Start

SET 2_2 = 1 to display ANL1 & ANH1 & DP

ANL1 = 0
ANH1 = 5FFF
INP1 = PT1 at Input level (level 3)
USPL = 850.0
LSPL = -199.9

Input PT100 signal -199.9°C Step A

Adjusts "ANL1" until PV = -199.9 Step B

Input PT100 signal 850.0°C Step C

Adjusts "ANH1" until PV = 850.0 Step D

Input -199.9°C Check the PV = -199.9


Step E
Input 850.0°C Check the PV = 850.0

NO
OK ?

YES

Repeat step A~E 3~4 times

NO
OK ?

YES

End

Set the range you want

Ex: Low = 0.0 , High = 200.0


Set LSPL = 0.0 , USPL = 200.0

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15.3 Input modify to Linear (4~20mA)
Jumper Position
Software Setting
Plug 2 pcs of Jumper in the right slot as shown

Parameter set as “INP1=AN4”

Linear analog signal (4~20mA) calibration flowchart

Start

SET 2_2 = 1 to display ANL1 & ANH1 & DP

ANL1 = 0
ANH1 = 5FFF
DP = 0000 at Input level (level 3)
INP1 = AN4
USPL = 5000
LSPL = 0

Input analog signal 4mA Step A

Adjusts "ANL1" until PV = 0 Step B

Input analog signal 20mA Step C

Adjusts "ANH1" until PV = 5000 Step D

Input 4mA Check the PV = 0 Input


Step E
20mA Check the PV = 5000

NO
OK ?

YES

Repeat step A~E 3~4 times

NO
OK ?

YES

End

Set the range you want

Ex: Low = -10.0, High = 10.0


Set LSPL = -10.0, USPL = 10.0, DP : 000.0

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15.4 Steps For Linear Input Calibration
1. Display ANL1、ANH1、DP:

Enter to Level 2
PV/SV monitor show P1

PV PV PV
press key switching to
press key 3 seconds
display"LCK "
SV SV SV

Enter to Level 4 SET2 X is


LCK setting to 1111 show SET1 current value

PV press + key 3 seconds PV PV


press key switching to
display"SET2 " XX X
SV SV SV

SET2_2= 1
open ANL1、ANH1、DP
if SET2_2 setting finish
PV
press + key 3 seconds , return to PV/SV monitor

SV XX X
※ X is the default value which doest not require modification

2. input 4mA and djust ANL1 calibration values:

Enter to Level 3
PV/SV monitor
show INP1
PV
PV press + key 3 seconds press key switching to PV
display"ANL1 "
SV SV SV

Adjust ANL1 until


PV show 0

PV if ANL1 setting finish


press + key 3 seconds , return to PV/SV monitor
SV

※ ANL1 calibration value of each controller is different from the other

3. input 20mA and djust ANH1 calibration values:

Enter to Level 3
PV/SV monitor
show INP1
PV
PV press + key 3 seconds press key switching to PV
display"ANH1 "
SV SV SV

Adjust ANH1 until


PV show 5000

PV if ANH1 setting finish


press + 3 seconds , return to PV/SV monitor
SV

※ ANH1 calibration value of each controller is different from the other

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16. Zero / Phase Control

16.1 1ϕ Zero Cross Control (SCR module)


OUT1 : 1Φ SCR zero cross control
Parameter setting : OUTY= 0, CYT1= 1
Wiring Setup :

S R

Fast Fuse
Controller
K2
G2 SCR
Module G1

G1
K1
K1

G2

K2
U V

Load

Time Chart:

ON OFF

CYCLE TIME = 200ms

16.2 1ϕ Zero Cross Control (TRIAC module)


OUT1 : 1Φ SCR zero cross control
Parameter setting : OUTY= 0, CYT1= 1
Wiring Setup:

S R

Controller
Fast Fuse

T2 (G2)
G1
TRIAC
Module
K1

G (G1)
G2
T1
K2

U V

Load

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16.3 3ϕ Zero Cross Control (SCR module)
OUT1 : 3Φ SCR zero cross control
Parameter setting : OUTY= 0, CYT1= 1
Wiring Setup :

R S T

Fast Fuse Controller


RK1 TK1
RG1
SCR
Module
RG1 TG1 RK1

RG2 TG2 RG2


RK2 TK2
RK2

TG1
U V W
TK1

TG2

TK2

three phase three wire system

Time Chart:

OFF
ON

CYCLE TIME = 200ms

16.4 3ϕ Zero Cross Control (TRIAC module)


OUT1 : 3Φ SCR zero cross control
Parameter setting : OUTY= 0, CYT1= 1
Wiring Setup :

R S T

Controller

Fast Fuse RG1

RK1
T2 (RG2) T2 (TG2)

RG2

G (RG1) G (TG1)
RK2
T1 T1

TG1

U V W TK1

TG2

TK2

three phase three wire system

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16.5 1ϕ Phase Angle Control (SCR module)
OUT1 : 1Φ SCR phase angle control
Parameter setting : OUTY= 4, CYT1= 0 CLO1
= 80, CHO1 = 4300
Wiring Setup :

S R

Fast Fuse
Controller
K2
G2 SCR
Module G1
G1
K1
K1
G2

U V K2

負載

** Controller source phase must be same as load source phase

16.6 1ϕ Phase Angle Control (TRIAC module)


OUT1 : 1Φ SCR phase angle control
Parameter setting : OUTY= 4, CYT1= 0
CLO1 = 80, CHO1 = 4300
Wiring Setup :

S R

Controller
Fast Fuse

T2 (G2)
G1
TRIAC
Module
K1

G (G1)
G2
T1 (K1)
K2

U V

Load

** Controller source phase must be same as load source phase

½ W 100Ω 0.1μf / 630V

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17. Troubleshooting
This chapter describes error displays and procedures to follow when problems occur.
Symbol Text description Solution

INLE Input1 Error Check whether input loop is opened or wiring is incorrect.

UUU1 PV is above USPL Check whether the input value or input type is correct or not.

NNN1 PV is below LSPL Check whether the input value or input type is correct or not.
Ambient temperature over
CJOR Decrease ambient temperature
range(>50°C)
AUTF Auto-tunning failure Manually set the PID value

ADCF A/D convert failed send for repair.

RAMF EEPROM failed send for repair.

CJCE cold junction diode failure send for repair.

TRSF transmission hardware failure send for repair.


1. check the potentiometer feedback wiring
FBER valve potentiometer feedback error
2. send for repair.

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18. FY/FU Communication Register Address Table

Register Address Register Address


Parameter R/W Parameter R/W
Hex Dec Hex Dec
SV 0x00 0 R/W P2 0x40 64 R/W
OUTL 0x01 1 R/W I2 0x41 65 R/W
AT 0x02 2 R/W D2 0x42 66 R/W
AL1 CYT2 0x43 67 R/W
SOAK 0x03 3 R/W HYS2 0x44 68 R/W
HBAC GAP1 0x45 69 R/W
AL2 GAP2 0x46 70 R/W
SOAK 0x04 4 R/W LCK 0x47 71 R/W
HBAC INP1 0x48 72 R/W
AL3 ANL1 0x49 73 R/W
SOAK ANH1 0x4A 74 R/W
0x05 5 R/W
RAMP DP 0x4B 75 R/W
RATE LSPL 0x4C 76 R/W
PTN 0x06 6 R/W USPL 0x4D 77 R/W
SEG 0x07 7 R ANL2 0x4E 78 R/W
TIMR 0x08 8 R ANH2 0x4F 79 R/W
SV_1 0x09 9 R/W ALD1 0x50 80 R/W
TM_1 0x0A 10 R/W ALT1 0x51 81 R/W
OUT1 0x0B 11 R/W ALD2 0x52 82 R/W
SV_2 0x0C 12 R/W ALT2 0x53 83 R/W
TM_2 0x0D 13 R/W ALD3 0x54 84 R/W
OUT2 0x0E 14 R/W ALT3 0x55 85 R/W
SV_3 0x0F 15 R/W HYSA 0x56 86 R/W
TM_3 0x10 16 R/W CLO1 0x57 87 R/W
OUT3 0x11 17 R/W CHO1 0x58 88 R/W
SV_4 0x12 18 R/W CLO2 0x59 89 R/W
TM_4 0x13 19 R/W CHO2 0x5A 90 R/W
OUT4 0x14 20 R/W CLO3 0x5B 91 R/W
SV_5 0x15 21 R/W CHO3 0x5C 92 R/W
TM_5 0x16 22 R/W RHTC
0x5D 93 R/W
OUT5 0x17 23 R/W RUCY
SV_6 0x18 24 R/W RHPO
0x5E 94 R/W
TM_6 0x19 25 R/W WAIT
OUT6 0x1A 26 R/W SETA 0x5F 95 R/W
SV_7 0x1B 27 R/W PSL 0x60 96 R
TM_7 0x1C 28 R/W BITS 0x61 97 R
OUT7 0x1D 29 R/W IDNO 0x62 98 R
SV_8 0x1E 30 R/W BAUD 0x63 99 R
TM_8 0x1F 31 R/W SVOS 0x64 100 R/W
OUT8 0x20 32 R/W PVOS 0x65 101 R/W
SV_12 0x21 33 R/W UNIT 0x66 102 R/W
TM_12 0x22 34 R/W PVFT 0x67 103 R/W
OUT12 0x23 35 R/W PV2 0x68 104 R/W
SV_22 0x24 36 R/W OUD 0x69 105 R/W
TM_22 0x25 37 R/W OPAD 0x6A 106 R/W
OUT22 0x26 38 R/W HZ 0x6B 107 R/W
SV_32 0x27 39 R/W SET1 0x6C 108 R/W
TM_32 0x28 40 R/W SET2 0x6D 109 R/W
OUT32 0x29 41 R/W SET3 0x6E 110 R/W
SV_42 0x2A 42 R/W SET4 0x6F 111 R/W
TM_42 0x2B 43 R/W SET5 0x70 112 R/W
OUT42 0x2C 44 R/W SET6 0x71 113 R/W
SV_52 0x2D 45 R/W SET7 0x72 114 R/W
TM_52 0x2E 46 R/W SET8 0x73 115 R/W
OUT52 0x2F 47 R/W SET9 0x74 116 R/W
SV_62 0x30 48 R/W SET0 0x75 117 R/W
TM_62 0x31 49 R/W INP2 0x76 118 R/W
OUT62 0x32 50 R/W OUTY 0x77 119 R/W
SV_72 0x33 51 R/W OUT% 0x87 135 R
TM_72 0x34 52 R/W OBIT 0x88 136 R
OUT72 0x35 53 R/W CV 0x89 137 R
SV_82 0x36 54 R/W PV 0x8A 138 R
TM_82 0x37 55 R/W
OUT82 0x38 56 R/W
P1 0x39 57 R/W
I1 0x3A 58 R/W
D1 0x3B 59 R/W
AT.VL 0x3D 61 R/W
CYT1 0x3E 62 R/W
HYS1 0x3F 63 R/W

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19. Glossary of Characters Used In This Manual

LED Display
Characters 0 1 2 3 4 5 6 7 8 9
LED Display
Characters A B C D E F G H I J
LED Display
Characters K L M N O P Q R S T
LED Display
Characters U V W Y Z °C °F

台 灣 儀 控 股 份 有 限 公 司
TAIWAN INSTRUMENT & CONTROL CO., LTD

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