PP3 C878e3
PP3 C878e3
DIGITAL MINILAB
FRONTIER
350/370
Third Edition
PP3-C878E3
INTRODUCTION
This Servicing Manual outlines the maintenance and servicing procedures for the system software Version 7.0 or
earlier of the Fujifilm Digital Minilab FRONTIER 350/370 SP1500/SP2000 and LP1500SC/LP2000SC.
This manual is a professional publication provided for qualified service personnel or persons fully trained in
equipment service procedures. All other personnel and operators are restricted from servicing the SP1500/
SP2000 and LP1500SC/LP2000SC. When maintenance service is needed, be sure to contact qualified service
personnel.
! CAUTION
The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing
with servicing procedures.
• Wear gloves when handling the optical system parts to keep the parts free from fingerprints.
• When mounting machine parts, take care not to sandwich any of the wires.
• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are
connected to the connectors, harness ends or parts bearing the corresponding symbols.
• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the
catch first; to connect, make sure the catch engages (locks).
1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM).
2.1 Input Unit (Scanner and Image Processor SP1500/SP2000) ...................................................... 2-2
2.2 Output Unit (Laser Printer/Paper Processor LP1500SC/LP2000SC) .......................................... 2-3
2.3 Processing Solution Preparation .................................................................................................. 2-4
2.3.1 Handling Precautions ......................................................................................................... 2-4
2.3.2 Solution Preparation Tools and Procedure ......................................................................... 2-4
2.3.3 Required Chemicals (CP-48S) When Replacing Solutions ............................................... 2-4
2.3.4 Preparing Processing Solutions (CP-48S) for LP1500SC .................................................. 2-5
2.3.5 Preparing Processing Solutions (CP-48S) for LP2000SC .................................................. 2-6
2.4 Adjustment Jig .............................................................................................................................. 2-7
2.5 Required Adjustments after Parts Replacement .......................................................................... 2-9
2.5.1 Operation Section ............................................................................................................... 2-9
2.5.2 Light Source Section ......................................................................................................... 2-9
2.5.3 Scanner Section ................................................................................................................ 2-10
2.5.4 Scanner Electrical Section .................................................................................................. 2-10
2.5.5 Paper Supply Section ......................................................................................................... 2-10
2.5.6 Exposure Section ............................................................................................................... 2-11
2.5.7 Distribution Section ............................................................................................................. 2-11
2.5.8 Printer Control Section ....................................................................................................... 2-11
2.5.9 Processing Solution Replenishment System ...................................................................... 2-11
2.5.10 Print Exit Section/Sorter .................................................................................................... 2-12
4
CONTENTS
5
CONTENTS
6
CONTENTS
7
CONTENTS
8
CONTENTS
9
CONTENTS
10
CONTENTS
11
CONTENTS
12
CONTENTS
13
CONTENTS
14
CONTENTS
15
CONTENTS
16
CONTENTS
17
CONTENTS
20
CONTENTS
21
1. SAFETY
1
1.1 Laser Radiation Safety .................................................................................... 1-2
1.1.1 Laser Radiation Safety ...................................................................................... 1-2
1.1.2 Laser Warning Label ......................................................................................... 1-2
1-1
1.1 Laser Radiation Safety
! WARNING • Use of controls or adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure.
• The exposure section front cover and upper side door of this device are provided with safety interlocks, which work
to stop laser radiation being emitted when the covers are opened. Do not press the safety interlocks, when they
are opened. Otherwise, laser emissions may occur, resulting in serious hazards.
Protective Housing Label and its position required by the Section J of Chapter 1 of 21 CFR, issued by the U.S.FDA are shown in the
subsections 1.2.3 and 1.4.1.
REFERENCE
FDA (Food and Drug Administration) is the U.S. government agency which retains authority over major high energy-radiating product safety.
1-2
1.2 Safety Indication
On the machine, each location shown below is provided with a caution label concerning safety. In the case of operation or maintenance of
the machine, take good care when doing work so that burns or other personal injury may be avoided. 1
1.2.1
1.2.1 Caution Label Locations on Scanner/Image Processor
1-3
1.2 Safety Indication
1
1.2.1
1-4
1.2 Safety Indication
1-5
1.2 Safety Indication
1
1.2.2
1-6
1.2 Safety Indication
CAUTION
Visible laser radiation when open
DO NOT STARE INTO BEAM
1-7
1.3 Processing Chemical (CP-48S) Handling Precautions
Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the
1 respective chemicals.
! CAUTION
● Always wear protective gloves and safety goggles when handling chemicals with the above
indications. This is recommended even for chemicals without these indications. For greater
protection, the use of a protective mask and apron is also recommended.
● Wash hands thoroughly after handling processing chemicals or solutions.
Special note should be taken regarding the following properties of the CP-48S chemicals.
! CAUTION ● The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up Chemical
These components contain P-phenylenediamine and may thus cause skin and eye irritation if
improperly handled. They may be injurious to the health if swallowed.
● The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up
Chemical
These components cause oxidation in metals. They may produce harmful ammonia gas if mixed with
a chlorine-based bleach (hypochlorite) or an alkaline (P1-R or N1-RA).
● The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up
Chemical
These components may produce harmful ammonia gas if mixed with a chlorine-based bleach
(hypochlorite) or an alkaline (P1-R or N1-RA). They may also produce harmful sulfur trioxide gas
when mixed with an acid.
● FSC100 (Fuji Super Conditioner)
This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed
with an acid. It could be injurious to the health if swallowed.
1-8
1.4 Certification and Identification Labels
1-9
1.4 Certification and Identification Labels
1-10
2. MAIN SPECIFICATION AND SERVICE INFORMATION
2.1 Input Unit (Scanner and Image Processor SP1500/SP2000) .............. 2-2 2
2.2 Output Unit (Laser Printer/Paper Processor LP1500SC/LP2000SC) ...... 2-3
2-1
2.1 Input Unit (Scanner and Image Processor SP1500/SP2000)
Item Specifications
Type Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit).
Lens system Auto variable aperture system lens, Conjugate length variable system
Light source 400W halogen lamp with light amount adjustment system, Line-type mirror box
Optimal color reproduction processing, hyper-tone processing, soft focus, facial expression
Image processing enhancement, monotone finishing, RP-tone correction processing, and others.
Veriety print (optional): red-eye correction processing and Mounted print
SP1500 135: Approx.1300 Prints/hr (3R), Advanced Photo System (IX240): 36 rolls/hr
Processing/transportation capacity
SP2000 135: Approx.1550 Prints/hr (3R), Advanced Photo System (IX240): 44 rolls/hr
2-2
2.2 Output Unit (Laser Printer/Paper Processor LP1500SC/LP2000SC)
Item Specifications
Type Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit).
Paper width 8.9, 10.2, 11.7, 12.7, 15.2, 16.5, 20.3, 21.0, 25.4cm
Two 40-character lines in Backside print of information from Advanced Photo System cartridge film;
Back printing
One 40-character line for 135 and other film sizes
Time and date of photograph in black characters in lower-right corner on prints from Advanced Photo
Front printing
System (IX240) cartridge film.
Color index print and normal prints can be printed from Advanced Photo System/135 (negative, positive,
Index print
black and white) film in one pass.
LP1500SC 1221mm/min.
Processing speed
LP2000SC 1652mm/min.
Sorter SU1100Y; sorting capacity: 11 orders of C/H/P-mixed format prints (optiional 25 sorter also available)
Power requirements AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire, 16A approx.6KVA.
2-3
2.3 Processing Solution Preparation
• Always wear protective gloves and safety * Special note should be taken regarding the following properties of
goggles when handling chemicals with the above the CP-48S chemicals.
indications. This is recommended even for
chemicals without these indications. For greater ! CAUTION • The P1-R chemical of the Replenisher Cartridge
protection, the use of a protective mask and PC and Component A of the P1 Start-up
apron is also recommended. Chemical
• Wash hands thoroughly after handling processing These components contain P-phenylenediamine
chemicals or solutions. and may thus cause skin and eye irritation if
improperly handled. They may be injurious to the
health if swallowed.
• The P2-RA Chemical of the Replenisher
Cartridge PC and Component A of the P2 Start-
up Chemical
These components cause oxidation in metals.
• Any spilled chemicals should be wiped up They may produce harmful ammonia gas if mixed
immediately. with a chlorine-based bleach (hypochlorite) or an
• Use caution when mixing chemicals as certain alkaline (P1-R or N1-RA).
mixtures may produce toxic gases. • The P2-RB Chemical of the Replenisher
• If you get any chemical on your skin or in your Cartridge PC and Component B of the P2 Start-
eyes, immediately flush the affected part with a up Chemical
great amount of water. These components may produce harmful
• If you swallow any chemical or get any in your ammonia gas if mixed with a chlorine-based
eyes, seek medical attention immediately and bleach (hypochlorite) or an alkaline (P1-R or N1-
show the physician the information printed on the RA). They may also produce harmful sulfur
box or label of the chemical(s) involved. trioxide gas if mixed with an acid.
• In some countries, chemicals carrying a poison • FSC100 (Fuji Super Conditioner)
label are required by law to be stored under lock This component contains dichloroisocyanurate
and key. You are responsible for ascertaining and and may thus produce harmful chlorine gas if
complying with the regulations concerning the mixed with an acid. It could be injurious to the
handling of poisonous substances that apply in health if swallowed.
your country.
2.3.2 Solution Preparation Tools and Procedure 2.3.3 Required Chemicals (CP-48S) When
Replacing Solutions
Tools Preparation Procedure Q’ty
Name Code Packing Units Components
LP1500SC LP2000SC
• Measuring Cup (5L) 1. Drain the processing tank (properly
dispose of the drained solution). Color Developer A×3 A×4
P1 To make 4.2 L A+B
2. Remove the processing rack. Startup Chemicals B×3 B×4
3. Clean the processing tank and rack with Bleach-fix Startup A×3 A×4
running water (preferably warm water) P2 To make 4.2 L A+B
Chemicals B×3 B×4
and a sponge or soft cloth. Do not use
any abrasive material such as a scrub Super Rinse
To make
brush. Replenisher FSC100 Tablets 1
5 L×100
4. Install the processing rack into the tank. (Fuji Super Conditioner)
EZ1129 5. Prepare the solution in accordance with P1-R
Replenisher 2 Cartridge
• level Gauge the “5.3 Preparing Processing Solutions PC P2-RA 1
Cartridge (PC × 2)
(CP-48S)”. P2-RB
6. Thoroughly clean the solution prepara-
tion tools with water. Ensure that they are NOTE: Paper area processed by a replenisher cartridge :
PS1,2,3,4
free of processing solution incrustations 111 sq.m (Approximately 10,000 sheets of 3R-size)
so as to avoid problems with the ensuing
P1, P2
solution preparation.
IMPORTANT
EZ1072 Use the dedicated measuring cup for P1
solution preparation. If the measuring cup
• Fuji Rinse Saving System has contained other solutions, thoroughly
FRSS10 clean it before P1 solution preparation.
2-4
2.3 Processing Solution Preparation
* Prepare the processing solutions by following the numerical order shown. If these steps are not followed, abnormality of solutions may
result.
2
P1 Solution Preparation (Tank Capacity: 12.7 liters) 2.3.4
1. Water 3 liters (15 to 40 ˚C) 2. Water 2 liters and three 3. Water 2 liters and three 4. Water (approximately 2.7 liters)
bottles of P1A bottles of P1B up to P1 line on gauge.
P1A
P1B
A
B
P1
P1
Circulation Filter
A B
P1 P1
P1 Line on
Gauge
Water 2 liters Water 2 liters
Water
Water 3 liters Water+(P1A X 3) Water+(P1B X 3) (Approximately
Sub Tank 2.7 liters)
P2B
A
B
P2
P2
Circulation Filter A
P2 B
P2
P2 Line on
Gauge
Water 2 liters Water 2 liters
Water
Water 3 liters Water+(P2A X 3) Water+(P2B X 3) (Approximately
Sub Tank 1.3 liters)
2-5
2.3 Processing Solution Preparation
* Prepare the processing solutions by following the numerical order shown. If these steps are not followed, abnormality of solutions may
2 result.
P1B
P1A
P1A
P1B
A
B
P1
P1
Circulation Filter
A B
P1 P1
P1 Line on
Gauge
Water 2 liters Water 2 liters
Water
Water 6 liters Water+(P1A X 4) Water+(P1B X 4) (Approximately
Sub Tank 2.6 liters)
P2B
P2A
P2B
A
B
P2
P2
Circulation Filter
A B
P2 P2
P2 Line on
Gauge
Water 1 liters Water 1 liters
Water
Water 6 liters Water+(P2A X 4) Water+(P2B X 4) (Approximately
Sub Tank 2.7 liters)
2-6
2.4 Adjustment Jig
2.4 Adjustment Jig
1 NC135Y/NC135SG
Nip Roller Adjustment Tools
347C896569A Upper guide (pressure cover)
adjustment
11.2.39
2
EZ2046
2 Carrier Extension Cable 111A8993590 Connect between the carrier and the 9.5.5
EZ1810
3 Focusing Chart Jig 96A21423A00 Optical axis adjustment (Menu 43H) 9.4.8
EZ1811
4 Reference Mirror Box 96A21424A00 Use to create reference data for dust 9.4.5
check on the “CCD Data Display (Menu
43E)” screen.
EZ1812
10.4mm
12.4mm
11mm
EZ1813
2-7
2.4 Adjustment Jig
2 6 Back Printer Head Clearance Adjusting Jig 340A8894950 Back printer head clearance adjustment 15.4.1
EZ1814
EZ1815
2-8
2.5 Required Adjustments afterAdjustments
2.5 Required Parts Replacement
after Parts Replacement
Adjustment
No. Replacement Parts Ref.
Item Menu Ref. 2
1 Monitor 11.1.1 (1) Monitor Color Adjustment 11.1.8/
2.5.1
11.1.9
2.5.2
(2) Monitor Adjustment 426 Applied
2 NC135Y Auto Film Carrier (1) Carrier Focus Position Adjustment 43C 9.4.3
(2) Carrier Inclination Display 43D 9.4.4
(3) Film Carrier ID Setup/Delete 44P 9.5.11
3 Film Leading End Sensor (D401)/LED (D400) 11.2.20/ NC135Y Sensor Calibration 44A 9.5.1
11.2.2
4 Scan Timing Sensor (D402)/Check Tape Sensor LED 11.2.3
(D410)
5 Check Tape Sensor (D411) 11.2.23
6 Perforation Sensor (D405) 11.2.18
7 Perforation Sensor LED (D404) 11.2.8
8 Scan Timing Sensor (D403) 11.2.24
9 CYB20 Circuit Board 11.2.19 Film Carrier ID Setup/Delete (Download) 44P 9.5.11
10 NC240Y Carrier (1) Carrier Focus Position Adjustment 43C 9.4.3
(2) Carrier Inclination Display 43D 9.4.4
(3) Film Carrier ID Setup/Delete 44P 9.5.11
11 MTP Sensor 1 (D454)/TAP Sensor (D455) 11.3.13 NC240Y Sensor Calibration 44B 9.5.2
12 MTP Sensor 1 LED (D447)/TAP Sensor LED (D448) 11.3.2
13 MTP Sensor 2 (D453) 11.3.25
14 MTP Sensor 2 LED (D457) 11.3.7
15 CYC20 Circuit Board 11.3.16 Film Carrier ID Setup/Delete (Download) 44P 9.5.11
Adjustment
No. Replacement Parts Ref.
Item Menu Ref.
1 135 Mirror Box (1) Lamp Position Adjustment 432 Applied
(2) 135 Light Source Aperture Table 433 Applied
2 120 Mirror Box (1) Lamp Position Adjustment 432 Applied
(2) 120 Light Source Aperture Table 434 MFC10Y
3 Scanner Lamp/Reflector (1) Lamp Position Adjustment 432 Applied
(2) 135 Light Source Aperture Table 433 Applied
(3) 120 Light Source Aperture Table 434 MFC10Y
(4) Scanner Correction/Print Condition 13/16 Basic
Upkeep
4 Lamp Socket 12.1.2
5 First IR Filter (Replacement/Cleaning) 12.1.3
6 Safety Thermostat (ST201) 12.1.4
7 Balance Filter (Replacement/Cleaning) 12.2.2/ (1) 135 Light Source Aperture Table 433 Applied
12.2.5 (2) 120 Light Source Aperture Table 434 MFC10Y
8 Heat-absorbing Filter/Second IR Filter 12.2.6 (3) Scanner Correction/Print Condition 13/16 Basic
(Replacement/Cleaning) Upkeep
9 Light Source Aperture Home Position Sensor (D201)/ 12.2.7
Standby Sensor (D203)
10 Light Source Aperture Belt 12.2.9
2-9
2.5 Required Adjustments after Parts Replacement
Adjustment
No. Replacement Parts Ref.
2 Item Menu Ref.
1 ND Filter (Replacement/Cleaning) 6.3.2 (1) ND Filter Density Measurement 43N 9.4.11
2.5.3
(2) ND Filter Dust Check 43B 9.4.2
2.5.4
2 Conjugate Length Variable Belt 13.1.4 (1) Optical Magnification Calibration 43J 9.4.9
2.5.5
(2) Focus Calibration 43K 9.4.10
(3) Carrier Focus Position Adjustment 43C 9.4.3
3 Conjugate Length Variable Motor (M101) 13.1.5
4 Ball Screw 13.1.8
5 Conjugate Length Variable Upper Position (D103)/ 13.1.11
Home Position (D102)/Lower Position (D104)
Sensors
6 CCD Unit 13.1.6 (1) CCD Data Display (Dark Correction) 43E 9.4.5
(2) Optical Axis Adjustment 43H 9.4.8
(3) Optical Magnification Calibration 43J 9.4.9
(4) Focus Calibration 43K 9.4.10
(5) Carrier Focus Position Adjustment 43C 9.4.3
(6) ND Filter Density Measurement 43N 9.4.11
(7) ND Filter Dust Check 43B 9.4.2
(8) CCD Data Display (Reference Data 43E 9.4.5
Creation)
(9) Spectral Calibration 43P 9.4.12
7 Lens Temperature Sensor (D106) 13.2.1 (1) Optical Magnification Calibration 43J 9.4.9
(2) Focus Calibration 43K 9.4.10
(3) Carrier Focus Position Adjustment 43C 9.4.3
8 Lens Home Position Sensor (D105) 13.2.3
9 Lens Motor (M102) 13.2.4
10 Lens Unit 13.2.5 (1) Lens Registration 43G 9.4.7
(2) CCD Data Display (Dark Correction) 43E 9.4.5
(3) Optical Axis Adjustment 43H 9.4.8
(4) Optical Magnification Calibration 43J 9.4.9
(5) Focus Calibration 43K 9.4.10
(6) Carrier Focus Position Adjustment 43C 9.4.3
11 Film Cooling Air Nozzle 13.2.6 Nozzle Position Adjustment 13.2.6
Adjustment
No. Replacement Parts Ref.
Item Menu Ref.
1 DC24V Power Supply 14.1.9 DC24V Voltage Adjustment (+24V±0.3V) 14.1.10
2 Lamp Power Supply 14.1.11 Lamp Voltage Adjustment (+29V±0.3V) 14.1.12
3 Main Control Unit 14.2.10 (1) Input Voltage Change Switch (230V 14.2.10
Side)
(2) System Software Installation 8.3
Adjustment
No. Replacement Parts Ref.
Item Menu Ref.
1 Cutter Unit 15.1.11 (1) Cutter Angle Adjustment 15.1.15
(2) Paper Magazine Angle Adjustment 15.1.16
(3) Cutter Position Adjustment 15.5.4
2 Back Printer Head/JNE20 Circuit Board 15.4.2 Back Printer Head Clearance Adjustment 15.4.1
2-10
2.5 Required Adjustments after Parts Replacement
Adjustment
No. Replacement Parts Ref.
Item Menu Ref. 2
1 Operating Panel 16.1.8 Brightness Adjustment 16.1.8
2.5.6
2 Laser Unit 16.2.4 (1) Main Scanning Position Adjustment/ 45H 9.6.9
2.5.7
Laser Beam Sync. Rough Adjustment
2.5.8
(2) Laser Beam Sync. Fine Adjustment 45J 9.6.10
2.5.9
Print
(3) G, B Laser (SHG) Optimal 454 Applied
Temperature Setup
(4) Print Condition Upkeep 16 Basic
3 Sub-scanning Belt 16.3.1 Belt Alignment Adjustment 16.3.1
4 Paper Width Guide Drive Belt 16.3.13 Paper Width Guide Adjustment 16.3.25
5 Exposure Section Drive Steel Belt 16.3.20 Steel Belt Adjustment 16.3.20
Adjustment
No. Replacement Parts Ref.
Item Menu Ref.
1 Up/Down Drive Belt/Timing Belt 17.1.11 Timing Adjustment 17.1.11
2 Distribution Unit 17.1.16 Printer Mechanical Fine Adjustment 45M 17.1.16
3 Front Up/Down Section 17.2.5 Front Up/Down Section Height 17.2.6
Adjustment
4 Feed Belt 17.2.7/ Upper Feed Belt Height Adjustment 17.2.7
17.2.8
Adjustment
No. Replacement Parts Ref.
Item Menu Ref.
1 CTL20 Circuit Board 18.1.17 (1) JP2: Shorted 2-3 Pin 18.1.17
(2) JP4: Shorted 1-2 Pin
(3) JP5: Shorted 1-2 Pin
(4) JP8: Shorted 2-3 Pin
(5) JP20: Shorted 2-3 Pin
(6) JP21: Shorted 1-2 Pin
(7) System Software Update 8.2
Adjustment
No. Replacement Parts Ref.
Item Menu Ref.
1 PS-R Replenisher Filter 21.2.2 (1) PS-R Pump Output Measurement/ 461 Applied
Setting
(2) Auto Cleaning Output Measurement/ 462 Applied
Setting
2 PS-R Replenisher Pump (PU744) 21.2.3 PS-R Pump Output Measurement/Setting 461 Applied
3 PS-R Replenisher Pump Valve 21.2.4
4 Auto Washing Pump (PU740) 21.3.1 Auto Cleaning Output Measurement/ 462 Applied
Setting
5 P1 to PS4 Front Side Rack Auto Washing Valves 21.3.2
(S720/S722/S724/S726)
6 P1 to PS4 Rear Side Rack Auto Washing Valves 21.3.2
(S721/S723/S725/S727)
2-11
2.5 Required Adjustments after Parts Replacement
Adjustment
No. Replacement Parts Ref.
2 Item Menu Ref.
1 Feeding Path Switching Solenoid (S770) 23.1.3 Feed Path Switching Guide Adjustment 23.1.3
2.5.10
2 Tray Stop Position Sensor (D774) 23.5.4 Sorter Tray Stop Position Adjustment 23.5.5
2-12
3. MENU TABLE
3-1
3.1 Menu
3.1 Menu Table Table
3-2
3.1 Menu Table
3-3
3.1 Menu Table
3-4
3.1 Menu Table
3-5
3.2 Printer/Processor
3.1 Menu Table Operation Panel Menu Table
Classification User
Laboratory SE
No. Main Menu No. Sub Menu Description
Manager
1 LANGUAGE 11 SET LANG. Language change
12 ORG. LANG NO. Required data version
3 13 ADD LANG NO. Loaded data version
2 CHECK 21 PROC TEMP Processor temperature indication
22 FMB CAPACITY FMB20 circuit board capacity
3 SELECT FUNC. 31 PROC DRIVE Processor drive
32 POWER OFF Power supply OFF
4 PRINT COND. 41 CALIBRATION Condition upkeep printing
42 MEASURE DENS Density measurement
43 CTRL STRIPS Control strip processing
5 SPEC. PRINT 51 BACK PRINT Back printing test
52 FEED PAPER Paper feeding
53 PAT. PRINT Pattern printing
6 SYSTEM 61 PROC. TYPE Processor type selection
62 PROC. METHOD Processing method selection
63 SORTER TYPE Sorter type selection
64 WASTE TANK Waste tank type selection
65 NIGHT ALARM Night Alarm ON - OFF
7 INSTALLATION 71 FREQ. SETTING Frequency setting
72 PSR AIR EXTRA. PSR line air bleeding
73 MIX REPLENISH. Replenisher preparation
74 PUMP AIR EXTRA. Replenishment line air bleeding
3-6
3.3 Operation 3.3
Panel Menu
Operation Flow
Panel Menu Flow
ENTER
STAND BY $✻ 0 [MENU] 1 [LANGUAGE]
0 [MENU] 2 [CHECK]
INITIALIZE $✻
0 [MENU] 3 [SELECT FUNC.]
0 [MENU] 6 [SYSTEM]
0 [MENU] 7 [INSTALLATION]
3-7
3.3 Operation Panel Menu Flow
ENTER ENTER
ENTER
11 <SET LANG.>
[Japanese] ?
ENTER
1 [LANGUAGE] 12 <ORG. LANG No.>
ENTER
1 [LANGUAGE] 13 <ADD. LANG No.>
3-8
3.3 Operation Panel Menu Flow
ENTER
0 [MENU] 2 [CHECK] 21 <PROC TEMP.>
3
2 CHECK 1 PROC TEMP. ? P1 38.5 $
3.3.3
21 <PROC TEMP.>
P2 38.0 $
21 <PROC TEMP.>
PS1, 2 38.0 $
21 <PROC TEMP.>
PS3, 4 38.0 $
21 <PROC TEMP.>
DRY 31.6 $
ENTER
2 [CHECK] 22 <FMB CAPACITY>
3-9
3.3 Operation Panel Menu Flow
3 ENTER ENTER
0 [MENU] 3 [SELECT FUNC.] 31 <PROC DRIVE>
3.3.4
3 SELECT FUNC. 1 PROC DRIVE ? START ?
ENTER
3 [SELECT FUNC.] 32 <POWER OFF>
ENTER
#M0003
POWER OFF
ENTER
#M0003
3-10
3.3 Operation Panel Menu Flow
0 [MENU]
4 PRINT COND.
3
3.3.5
ENTER
4 [PRINT COND.] 41 <CALIBRATION>
START ?
41 <CALIBRATION>
ENTER
MAG. [LOWER]
41 <CALIBRATION>
PRINTING ✻
ENTER
41 <CALIBRATION>
COMPLETED ?
ENTER ENTER
4 [PRINT COND.] 42 <MEASURE DENS> 42 <MEASURE DENS>
ENTER
42 <MEASURE DENS>
LUT UPDATE OK ?
ENTER
ENTER
4 [PRINT COND.] 43 <CTRL STRIPS> # Set Holder
ENTER
# Set Holder
ENTER
# Drive [NO] ?
ENTER
4 <DENSITOMETER>
[AD200]
ENTER
3-11
3.3 Operation Panel Menu Flow
5 [SPEC. PRINT]
(See 52 [FEED PAPER].)
2 FEED PAPER ?
5 [SPEC. PRINT]
(See 53 [PATTERN PRINT].)
3 PAT. PRINT ?
3-12
3.3 Operation Panel Menu Flow
51 [BACK PRINT]
ENTER
5 [SPEC. PRINT] 51 [BACK PRINT] 3
1 BACK PRINT ? MAG. [UPPER]
3.3.6
51 [BACK PRINT]
MAG. [LOWER]
51 <BACK PRINT>
LENGTH [82.5]
51 <BACK PRINT>
START ?
51 <BACK PRINT>
ENTER
LENGTH [89.0]
51 <BACK PRINT>
PRINTING ✻
51 <BACK PRINT>
LENGTH [127.0]
ENTER
51 <BACK PRINT>
COMPLETED ?
51 <BACK PRINT>
LENGTH [254.0]
51 <BACK PRINT>
LENGTH [381.0]
3-13
3.3 Operation Panel Menu Flow
52 [FEED PAPER]
ENTER
52 [FEED PAPER]
MAG. [LOWER]
52 <FEED PAPER>
LENGTH [82.5]
52 <FEED PAPER>
START ?
52 <FEED PAPER>
ENTER
LENGTH [89.0]
52 <FEED PAPER>
PRINTING ✻
52 <FEED PAPER>
LENGTH [127.0]
ENTER
52 <FEED PAPER>
COMPLETED ?
52 <FEED PAPER>
LENGTH [254.0]
52 <FEED PAPER>
LENGTH [381.0]
3-14
3.3 Operation Panel Menu Flow
53 [PATTERN PRINT]
5 [SPEC. PRINT]
ENTER
53 <PAT. PRINT> 3
3 PAT. PRINT ? MAG. [UPPER]
3.3.6
53 <PAT. PRINT>
MAG. [LOWER]
53 <PAT. PRINT>
LENGTH [82.5]
53 <PAT. PRINT>
53 <PAT. PRINT>
LENTGH [89.0]
53 <PAT. PRINT>
ENTER
LENGTH [127.0]
53 <PAT. PRINT>
LENGTH [254.0]
ENTER
53 <PAT. PRINT>
COMPLETED ?
53 <PAT. PRINT>
LENGTH [381.0]
3-15
3.3 Operation Panel Menu Flow
3
0 [MENU] 6 [SYSTEM]
3.3.7 (See 61 [PROC.TYPE].)
6 SYSTEM 1 PROC. TYPE ?
6 [SYSTEM]
(See 62 [PROC. METHOD].)
2 PROC. METHOD ?
6 [SYSTEM]
(See 63 [SORTER TYPE].)
3 SORTER TYPE ?
6 [SYSTEM]
(See 64 [WASTE TANK].)
4 WASTE TANK ?
6 [SYSTEM]
(See 65 [NIGHT ALARM].)
5 NIGHT ALARM ?
61 [PROC. TYPE]
ENTER
61 <PROC. TYPE>
[NO PROC.] ?
ENTER ENTER
6 [SYSTEM] 61 <PROC. TYPE>
ENTER
61 <PROC. TYPE>
[LP2000] ?
3-16
3.3 Operation Panel Menu Flow
62 [PROC. METHOD]
ENTER
62 <PROC.>
[FACTORY TEST] ?
3
3.3.7
ENTER ENTER
6 [SYSTEM] 62 <PROC.>
2 PROC.METHOD ? [CP-48S/RI] ?
ENTER
62 <PROC.>
[CP-48S/RO] ?
ENTER
62 <PROC.>
[CP-47L/RI] ?
ENTER
62 <PROC.>
[CP-47L/RO] ?
ENTER
62 <PROC.>
[CP-43FA/RI] ?
ENTER
62 <PROC.>
[CP-43FA/RO] ?
ENTER
62 <PROC.>
[CP-40FA/RI] ?
ENTER
62 <PROC.>
[CP-40SP] ?
3-17
3.3 Operation Panel Menu Flow
63 [SORTER TYPE]
ENTER
63 <SORTER TYPE>
[NONE] ?
3
3.3.7
ENTER ENTER
6 [SYSTEM] 63 <SORTER TYPE>
ENTER
63 <SORTER TYPE>
[SU2500Y] ?
64 [WASTE TANK]
ENTER ENTER
6 [SYSTEM] 64 <WASTE TANK>
ENTER
64 <WASTE TANK>
65 [NIGHT ALARM]
ENTER ENTER
6 [SYSTEM] 65 <NIGHT ALARM>
ENTER
65 <NIGHT ALARM>
[ON] ?
3-18
3.3 Operation Panel Menu Flow
0 [MENU]
7 INSTALLATION
3
3.3.8
ENTER
7 [INSTALLATION] 71 <FREQ. SETTING>
ENTER
71 <FREQ. SETTING>
[60Hz] ?
ENTER ENTER
7 [INSTALLATION] 72 <PSR AIR EXTRA.> 72 <PSR AIR EXTRA.>
ENTER
ENTER
7 [INSTALLATION] 73 <MIX REPLENISH.> 73 <MIX REPLENISH.>
ENTER
ENTER
7 [INSTALLATION] 74 <PUMP AIR EXTRA.> 74 <PUMP AIR EXTRA.>
3-19
4. OUTLINE
4-1
4.6 Processor Section (LP1500SC/LP2000SC) .............................................. 4-46
4.6.1 Processing Section Configuration ..................................................................... 4-46
4.6.2 Piping Diagram for Solution Circulation System ............................................... 4-47
4.6.3 Replenishment/Auto-washing Piping System ................................................... 4-49
4 4.6.4 Replenisher Cartridge Opening Mechanism ..................................................... 4-50
4.6.5 Dryer Section Configuration .............................................................................. 4-51
4.6.6 Print Feeding Section/Sorter Configurations .................................................... 4-52
4.6.7 Processor Electrical Equipment Section Configuration .................................... 4-53
4.6.8 Input Power Supply Section Parts and Circuit Functions ................................. 4-54
4.6.9 Circuit Board Main Functions ............................................................................ 4-55
4.6.10 Processor Electrical Equipment Block Diagram ............................................... 4-55
4.6.11 CTP20 Circuit Board ......................................................................................... 4-56
4.6.12 PAC20 Circuit Board ......................................................................................... 4-58
4-2
4.1 Scanner (SP1500/SP2000)
ND Filter
CCD Unit (D101)
Conjugate Length Variable Motor (M101) 4
4.1.1
Lens Unit
Balance Filter
Motor (M202)
Air Filter
Light Source
Filter Unit
EZ1171
4-3
4.1 Scanner (SP1500/SP2000)
4
4.1.2
Lens Unit
Mirror Box
Balance Filter
(For Reversal)
(For Negative)
Second IR Filter
Heat-absorbing Filter
First IR Filter
Reflector
Scanning Lamp
EZ606
4-4
4.1 Scanner (SP1500/SP2000)
Top View
Winding
Section
Film Mask
Film Mask Home Position Scan Timing Sensor
Drive Motor (M403)
Sensor (D409) Variable Film Mask LED (D402)
EZ1028A
4-5
4.1 Scanner (SP1500/SP2000)
Bottom View
Check Tape Sensor (D411) Perforation Sensor (D405)
4
4.1.3
CYB20
Circuit Board
Indicator Lamp
(L400)
Scan Timing Sensor (D402) Nip Home Position Sensor Film Feed Motor Driver
(D407) Circuit Board
Soft Nip Drive Motor
(M401)
EZ1028B
4-6
4.1 Scanner (SP1500/SP2000)
Top View
MTP Sensor 1
LED (D447)
Write Head
(MWH01)
Circuit Board
Release Knob
C
Cartridge Sensor
C P (D456)
Read Head Circuit Board TAP Sensor LED (D448) Lower Dust
Removal Roller
Film Winding Unit
P-side Write Magnetic P-side Read Magnetic Head (D450)
Head (D452)
Upper Dust
Removal Roller
EZ1027A
4-7
4.1 Scanner (SP1500/SP2000)
Bottom View
MTP Sensor 1 (D454)
4
4.1.4
Film Feed
Motor Driver
Circuit Board
TAP Sensor
(D455)
Feed Stop
Sensor (D444)
EZ1027B
4-8
4.1 Scanner (SP1500/SP2000)
S402
4
S401
4.1.5
Fine-scanning
(Medium speed)
S400
Fine-scanning
(Low speed)
S401
S400
EZ1210
4-9
4.1 Scanner (SP1500/SP2000)
4 Monitor
DC24V Power Supply
Transformer
4.1.6 PWR20 Circuit Board
Image Processing Circuit
Board Box Noise Filter (NF1)
Relays (K1, K2)
Circuit
DC Power Supply Unit Breaker (NFB1)
Electrical Equipment
Section Exhaust Fan
(F306/F307)
Lamp Power
Supply
Input Terminal
Block
START Switch
EZ913
4-10
4.1 Scanner (SP1500/SP2000)
4
4.1.7
EZ912
CCD20 Scanner section imaging circuit board (CCD and CCD output amplifier).
CDS20 Scanner section CCD signal AD conversion and correction circuit board.
4-11
4
4.1.8
4.1.8
4-12
CCD20 R/B/G_Video
Film Carrier
Compressor
GIF20
RS422 Serial
Electrical Equipment Block Diagram
VDEN
Light Source I/O
EXTVD
Lamp
DC_PWR
START Switch
AC200V_PWR I/O
AC200V_PWR
AC200V_input Main Control Unit START Switch
OR AC200V_PWR
Power Control Section SCSI
UPS Inlet 100BaseTX
4.1 Scanner (SP1500/SP2000)
1. Pre-scanning
FMB20
SCSI
2. Fine-scanning
FMB20
SCSI
3. Index Printing
FMB20
SCSI
4-13
4.1 Scanner (SP1500/SP2000)
4. Calibration Printing (421 Paper Condition Setup) 5. Test Pattern Printing (453)
FMB20
FMB20
4 Coaxial Coaxial
Coaxial
Cable
Coaxial
Cable
Cable Cable
4.1.9
FMC20 AOM Driver Laser Unit
FMC20 AOM Driver Laser Unit
CTL20
CTL20
6. DI Writing
FMB20
SCSI
7. DI Print
FMB20
SCSI
4-14
4.1 Scanner (SP1500/SP2000)
Power Supply System Supply Connector Circuit Protector Protected Circuit Check Points
+5V: TP34
CN1 CP6 Whole digital circuit
DGND: TP21
+5V Digital circuit +5V: 2 pin
GND: 1 pin CP7 (NOTE) Circuit board output, sensors, etc.
+5V2: TP23 4
DGND: TP18
4.1.10
Power circuit CN16
+24V1: TP15
+24V1 (Without +24V: 5 pin CP5 Lens motor (M102)
PGND: TP13
interlock) GND: 2 pin
+24V3: TP11
CP3 Conjugate length variable motor (M101)
Power circuit CN16 PGND: TP10
+24V3 (Without +24V: 4 pin
CN17
interlock) GND: 1 pin Light source section cooling fans, and
CP4 +24V: 2 pin
etc.
GND: 1 pin
NOTE: The CP7 is connected in series after the CP6. Therefore, the power supply to the CP7 is opened if the CP6 trips.
Indicator LED
Condition
LED System
During power On to downloading After completion of downloading
NOTE 1: Indicates that the CPU has been started up and condition is able to download. If the LED does not light, malfunction of power
supply, reset switch or CPU is considered as the cause.
NOTE 2: Indicates that the CPU is operating. Blinking will stop during the motor is operating. If the LED does not blink when the motor is not
operating, the CPU is hung-up condition.
4-15
4.1 Scanner (SP1500/SP2000)
4
4.1.10
EZ1715
4-16
4.1 Scanner (SP1500/SP2000)
EZ1716
4-17
4.1 Scanner (SP1500/SP2000)
EZ1717
4-18
4.1 Scanner (SP1500/SP2000)
4
4.1.13
EZ1722
4-19
4.1 Scanner (SP1500/SP2000)
4
4.1.14
EZ1718
4-20
4.1 Scanner (SP1500/SP2000)
4
4.1.15
EZ1719
4-21
4.1 Scanner (SP1500/SP2000)
4
4.1.16
EZ1720
4-22
4.1 Scanner (SP1500/SP2000)
4
4.1.17
EZ1721
4-23
4.1 Scanner (SP1500/SP2000)
EZ1724
4-24
4.1 Scanner (SP1500/SP2000)
EZ1725
4-25
4.2 Printer Section (LP1500SC/LP2000SC)
Back Printer
Upper Paper
Supply Motor (M501)
Upper Magazine
Table
Upper Cutter
Lower Paper
Magazine
Upper Cutter Motor (M500)
Lower Cutter
4-26
4.2 Printer Section (LP1500SC/LP2000SC)
: One-way Gear
EZ1040
4-27
4.3 Exposure Section (LP1500SC/LP2000SC)
Paper Width Guide Motor (M563) Nip Motor Cooling Fan (F565)
Sub-scanning Belt
EZ190
4-28
4.3 Exposure Section (LP1500SC/LP2000SC)
Laser beams pass through the polygon scanner mirror, lens and mirror, and reach the paper. The polygonal scanner mirror rotates at a
constant speed, and always turn the reflecting light in the main scanning direction. The sub-scanning motor (M561) feeds the paper at the
speed of 80mm/s (equivalent to 600dpi).
Lenses
Paper Sheet
Mirrors
EZ1170
G-SHG
B-SHG
Red laser (Semiconductor laser): Laser diode is used as light source. Blue/green lasers are generated based on the infrared laser.
SHG (Second Harmonic Generator): Blue/green lasers are generated based on the infrared laser.
AOM (Acousto-Optic Modulator): Each laser has one AOM. The laser's output level is changed in accordance with the digitalized color
level of the image.
4-29
4.4 Distribution Section (LP1500SC/LP2000SC)
Distribution Motor
(M571)
Distribution Section
Feed Motor (M570)
EZ191
4-30
4.4 Distribution Section (LP1500SC/LP2000SC)
Gear Box
4
4.4.2
Pulley Shaft
EZ1172
4-31
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
FMC20 Frame memory control circuit board (performs the tone-processing on inputted image data, and output to a correct position)
4-32
4.5.3
Motor/Fan/
Solenoid
PDC20 CTL20 To Processor CTP20
Printer Electrical Equipment Block Diagram
Circuit Board
RS422
SSR Operator
Panel
JEM20 JEM20
Air Pump (PU570) Densitometer
(AC100V)
Back Printing
Scanner FMA20
(IEEE1394) FMC20
Image (Memory Controller/
LUT/DA)
Communication
FMB20 (Standard)
FMB20 (Addition)
FMB20 (Addition)
4-33
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
4
4.5.3
4
4.5.4
4.5.4
4-34
Feeding Feeding Feeding Distribution Operator Laser
Speed Adjust Back PRT Densitometer Processor Power SW
Path System Guide I/F System Section Panel Unit FMC20 I/F
CLOCK Gen. Peripheral LSI I/F I/F I/F I/F I/F
I/F I/F I/F I/F I/F I/F
(28MHz Dividing) System
CONT.FLEX
RESET Gen. 3 pcs 2 pcs EXP_TRG
MB3771 Each Device
Debug I/F Debug I/F
Battery Back up PPI TIOCA[2:0]
Discreet Circuit SVP1 SVP2 EXP_CLK
SVP x 2
PLL_CLK(7MHz)
MTU
DMAC SCI
M561_CLK(10KHz~26KHz)
CLOCK(28MHz) FLX_CLK
SCLK
4
D+5V CTL20 4.5.5
FMA20 D+5
D+3.3V FMC20
DTA
D±5V
AOM20
A±12V
B System
LDD20
A+6V
P+5V
PDC20
B System
D+24V2
D+12V
A+24V
+24V1
+24V0
A System
CTP20
+24V3
D+5
PAC20
+24V4 Each load
Processor
Interlock
4-35
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
+5V: TP1
DGND: TP2 to
4 TP6 or TP10
Indicator LED
Jumper Pin
JP21 Digital +5V LED indication 1-2 pin short: “Lighting” setting
4-36
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
4
4.5.6
EZ1731
4-37
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
Indication LED
Condition
LED System
Lighting Lighting OFF
Jumper Pin
JP2 Power +5V and +24V 1-2 pin short: LED “Light” setting
Circuit Protector
F4 +24V S570 and S571 solenoid valves, M572 motor, F620 to F622 fans
F5 +24V F585 to F590 fans, and first line back printer head
F10 +24V F591 to F593 fans, and second line back printer head
NOTE: If the circuit protector senses over current, it opens and white button on it pops out. Turn the power supply OFF, determine and
correct the cause, then push in the button to reset the circuit protector.
4-38
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
Posister
If the posister senses over current for the M500 and M520 DC motor drivers, the internal resistance increases to open the current flow. If
current reduces to normal level, the posister recovers automatically.
4
4.5.7
EZ1726
4-39
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
D+5V: TP9
+5V Digital circuit - DGND: TP11, TP12,
TP17 or TP18
D3.3V: TP10
4 +3.3V Digital circuit - DGND: TP11, TP12,
TP17 or TP18
4.5.8
A3.3V: TP13
+3.3V Analog circuit -
AGND: TP14
A+12V: TP15
+12V Analog circuit CP1 1394PHY chip power supply
AGND: TP14
Indication LED
LED3 For 12V power supply flag Lights during +12V power supply.
EZ1727
4-40
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
+3.3V: TP1
+3.3V Digital circuit
GND: TP2, TP3, TP5, TP26 or TP27
4
4.5.9
EZ1728
4-41
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
+3.3V: TP28
+3.3V Digital circuit
GND: TP3, TP4, TP6, TP8 or TP10
A+12V: TP37
+12V Analog circuit
AGND: TP34
Indication LED
LED3 Frame memory (FM) input operation flag Lights during memory input operation.
EZ1729
4-42
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
Test Pins
TP405 GPC G-ch Peltier current Approx. ±2.9V (Max.) 1A/V Voltage on the basis of GPREF
TP406 GPREF G-ch Peltier drive circuit reference voltage 1/2 × (A + 6V) -
TP505 BPC B-ch Peltier current Approx. ±2.9V (Max.) 1A/V Voltage on the basis of BPREF
TP506 BPREF B-ch Peltier drive circuit reference voltage 1/2 × (A + 6V) -
4-43
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
4 TP613 GTDA G-ch temperature setting A/D output voltage 0.0V to approx. 10.0V -
4.5.11 TP614 BTDA B-ch temperature setting A/D output voltage 0.0V to approx. 10.0V -
TP615 RLDA R-ch LD/PD current setting D/A output voltage 0.0V to approx. 10.0V -
TP616 GLDA G-ch LD/PD current setting D/A output voltage 0.0V to approx. 10.0V -
TP617 BLDA B-ch LD/PD current setting D/A output voltage 0.0V to approx. 10.0V -
CP801 P+6VG G-ch Peltier protection G-ch Peltier element for temperature control LDD8
CP802 P+6VB B-ch Peltier protection B-ch Peltier element for temperature control LDD11
CP803 A+12VTHA Analog +12V system protection Exposure/Feed section temperature sensors and LDD7, LDD10, LDD12
G/B-ch laser light sources
CP804 A–12VTHA Analog –12V system protection Exposure/Feed section temperature sensors and LDD5, LDD7, LDD10,
G/B-ch laser light sources LDD12
CP805 A+5VTHA Analog +5V system protection\ Exposure/Feed section temperature sensors and LDD4, LDD5, LDD6,
R/G/B-ch laser light sources LDD9, LDD12
4-44
4.5 Printer Electrical Equipment Section (LP1500SC/LP2000SC)
4
4.5.11
EZ1730
4-45
4.6 Processor Section (LP1500SC/LP2000SC)
Processor Drive
Motor (M700)
PS1 PS2 PS3 PS4
Processing Rack
P1 P2
Chan Tensioner
EZ1468
4-46
4.6 Processor Section (LP1500SC/LP2000SC)
LP1500SC
Processing Tanks
4
Overflow Hoses
Processing Solution Temperature 4.6.2
Sensors (TS700 to TS703)
P1
Processing Solution Level P2
Sensors (FS700 to FS705) PS1
PS2
Subtanks
Waste Solution
Level Sensor
Circulation Pumps
(FS749)
(PU710 to PU715)
Overflow
Waste Solution Tank
P1
P2
PS1
PS2
PS3
Drain Valves PS4
EZ241
4-47
4.6 Processor Section (LP1500SC/LP2000SC)
LP2000SC
Processing Tanks
Overflow Hoses
PS1 to PS4 Processing
Solution Temperature sensors
4 (TS700 to TS703)
4.6.2 P1 to PS4 Processing P1
Solution Level Sensors P2
(FS700 to FS705) PS1
PS2
PS3
Circulation Filters PS4
Sub-tanks
P1 to PS4 Processing
Solution Heaters
(H710 to H713)
Waste Solution
P1 to PS4 Circulation Pumps Level Sensor
(PU710 to PU715) (FS749)
P1
P2
PS1 Waste Solution Hose
PS2
PS3
PS4
Drain Valves
EZ1465
4-48
4.6 Processor Section (LP1500SC/LP2000SC)
4
4.6.3
Replenisher Cartridge
P1-R Stirring
One-way Valve
P1-R to PS-R
Upper Level
Sensors
Replenisher Pumps (FS740 to FS743)
(PU741 to PU744)
P1-R to PS-R
Lower Level
Replenisher Filters Sensors
(FS745 to FS748)
Drain Valves
EZ327
4-49
4.6 Processor Section (LP1500SC/LP2000SC)
4.6.4
Cartridge Setting Sensor
(D741)
Cartridge Box
Upper Sensor (D742)
Cartridge Box
Lower Sensor (D743)
P1-R
P2-RA
Replenisher Cartridge
P2-RB
EZ1173
4-50
4.6 Processor Section (LP1500SC/LP2000SC)
Drying Rack
4
4.6.5
Dryer Belt
EZ1038
4-51
4.6 Processor Section (LP1500SC/LP2000SC)
Large-size Tray
Sorter Chain
Sorter SU1100Y
EZ1039
4-52
4.6 Processor Section (LP1500SC/LP2000SC)
Noize Filters
(NF1 tp NF3)
Terminal Block
(TB2)
Circui Breaker
(NFB1)
Circuit Protectors
(CB1 tp CB4)
EZ1036
4-53
4.6 Processor Section (LP1500SC/LP2000SC)
Leakage Breaker NFB3 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply
4
NFB4 Dryer Heater B-1/B-2, AC100V System Load
4.6.8
NF1 Processing Solution Heaters (H710, H711), Dryer Heater A-1
Noise Filter NF2 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power
Supply
4-54
4.6 Processor Section (LP1500SC/LP2000SC)
CTP20 Processor Main Control Circuit Board, DC Load (motor, solenoid, fan) Drive Circuit Board
PAC20 Processor AC Load (heater, motor) and DC Load (dryer section drive motor, processor drive motor)
Drive Circuit Board
4
4.6.9
4.6.10 Processor Electrical Equipment Block Diagram
4.6.10
Processor Section
Solution Heaters
From Printer CTL20 CTP20 PAC20
Circuit Board Pumps
Fans
Temperature Sensor
Solution Level Sensors
Position Sensors
Electrical Equipment
Sorter Sensors
Section
Breaker SW Dryer Heater
Transformer
AC200 V
Power Supply DC3.3/5/6/±12/24V
4-55
4.6 Processor Section (LP1500SC/LP2000SC)
Indication LED
D2(RE) Processing tank solution levels and CPU program Lights when all solutions are existing and program is operating.
DIP Switch
1: ON
SW1 LP1500SC/LP2000SC
2: OFF
Jumper Pin
4-56
4.6 Processor Section (LP1500SC/LP2000SC)
D+5V(CTP5-1) P+24V(CTP5-3)
F12 F10
CP1(2A) D+5V power supply for PAC20 circuit board CP4(3.15A) TA8428K Sorter drive motors
(CTP21 and CTP22) (M771/M820/M821)(CTP11)
4
SSR power supply for dryer heater (CTP23) Path switching solenoid (S770)(CTP12)
4.6.11
CP2(2A) Power supply for sorter sensors CP5(3.15A) Rack rear side washing valves
(D744/D745/D820/D821/D822/D824)(CTP14) (S721/S723/S725/S727)(CTP8)
Power supply for dryer exit unit sensors Rack front side washing valves
(D771/D772/D773)(CTP15) (S720/S722/S724/S726)/
Auto washing pump (PU740)(CTP9)
Power supply for cartridge setting section sensors
(D741/D742/D743)(CTP17) Cartridge washing valves/P1-R stirring valve
(S740/S741/S742/S743)(CTP10)
Power supply for RC50D flow meter
(RO830)(CTP18) CP6(3.15A) Processor control section cooling fan (F792)(CTP6)
EZ1733
4-57
4.6 Processor Section (LP1500SC/LP2000SC)
Circuit Protector
4-58
4.6 Processor Section (LP1500SC/LP2000SC)
4
4.6.12
EZ1734
4-59
5. OPERATION SEQUENCES
5-1
5.4.14 P2-RA/P2-RB Replenishment Control .............................................................. 5-66
5.4.15 Auto Opening Control ....................................................................................... 5-69
5.4.16 Replenisher Level Adjustment .......................................................................... 5-71
5.4.17 Cleaning/Dilution ............................................................................................... 5-72
5.4.18 Replenisher Cartridge Cap Cleaning Control ................................................... 5-74
5.4.19 Power Supply Restore Control ......................................................................... 5-75
5
5.4.20 Error Display Control ........................................................................................ 5-76
5.4.21 Error Restore Control ........................................................................................ 5-77
5.4.22 Pump Output Measurement .............................................................................. 5-77
5.4.23 Auto Replenishment Control(at installation) ..................................................... 5-78
5.4.24 Intermittent Process .......................................................................................... 5-79
5.4.25 Waste Solution Process .................................................................................... 5-80
5.4.26 Dryer Section Heat-up Control .......................................................................... 5-80
5.4.27 Dryer Section Temperature Adjustment ............................................................ 5-81
5.4.28 Dryer Section Pre-heat Control ......................................................................... 5-81
5.4.29 Dryer Section Pre-heat Drive Temperature Adjustment .................................... 5-82
5.4.30 Dryer Section Cool-down Control ..................................................................... 5-82
5-2
5.1 Auto Film
5.1 AutoCarrier
Film Carrier
Is carrier installed? No
(Check on SP-1500)
Yes
5
No 5.1.1
NC240Y? To NC135Y or manual
operation sequence
Yes
To next page
5-3
5.1 Auto Film Carrier
5.1.1
Timer 2 ON for 100ms
L440 error LED blinks red. L440 error LED blinks red.
Door motor M441 rotates Yes L440 error LED blinks red
CCW 500pps 21-pulse drive
Wait 200ms.
To next page
5-4
5.1 Auto Film Carrier
To cartridge processing
(See subsection 5.1.2)
L440 error LED blinks red.
5-5
5.1 Auto Film Carrier
Cartridge processing
To loading end
detection
Is cartridge detected? No
D456
5 Yes
5.1.2
Wait 200ms.
Set timer A.
Is chucking OK? No
D443 1st time 2nd time
Yes Spool motor M442 rotates
L440 error LED blinks red.
CW 2964pps 130 pulse (28.5°)
Wait 200ms.
Wait 200ms.
To next page
5-6
5.1 Auto Film Carrier
Timer 7: ON 200mm.
To next page
5-7
5.1 Auto Film Carrier
Pre-scanning
Set “n=1”.
5 Timer 8: ON 8mm
5.1.2
5-8
5.1 Auto Film Carrier
No
Is frame data detected?
* TAP=Turn-around Perforation
Yes Is TAP detected? No
D455
No
Is “n” last frame? Yes 5
Yes Feed motor M440 is turned OFF after specified pulse driving. 5.1.2
Feed motor M440 is turned OFF just after stopped.
Specified pulse driving feed motor
M440 is turned OFF just after stopped.
Is TAP detected? No
D455
Yes
Set “n=n+1”
Speed pattern
Speed pattern is received from q20mm/s w14mm/s e10mm/s r6mm/s
SP-1500 t4.5mm/s y4mm/s u3mm/s i2mm/s
Yes
Is speed pattern q received? Clutch S440 is turned ON.
No
Yes
Is speed pattern w received? Clutch S440 is turned ON.
No
5-9
5.1 Auto Film Carrier
Yes
Is speed pattern e received? Clutch S440 is turned ON.
No
5.1.2
Yes
Is speed pattern r received? Clutch S440 is turned ON.
No
Yes
Is speed pattern t received? Clutch S441 is turned ON.
No
Yes
Is speed pattern y received? Clutch S441 is turned ON.
No
Yes
Is speed pattern u received? Clutch S441 is turned ON.
No
No
Is speed pattern i received?
Yes
5-10
5.1 Auto Film Carrier
Wait 200ms.
No
Is “n+1”th frame’s ATP detected? End of Roll Perf.
D454
Yes No
A Is timer 10 time-up?
A
5-11
5.1 Auto Film Carrier
No
Is timer 12 time-up?
Yes
To next page
5-12
5.1 Auto Film Carrier
5-13
5.1 Auto Film Carrier
Strip
Processing
Strip Processing
To loading end
detection
No
3 times for time-up?
Yes
Yes
5-14
5.1 Auto Film Carrier
Pre-scanning
Set “n=1”
Timer 8: ON 8mm
5-15
5.1 Auto Film Carrier
No
5 Is “n+1”th frame’s ATP detected?
D454
5.1.3 Yes No
Is timer 9 time-up?
No *TAP=Turnaround Perforation
Is frame data detected?
Is TAP detected? No
D455
Yes
Set “n=n+1”
To next page
5-16
5.1 Auto Film Carrier
Fine scanning
No
Is START key pressed?
Yes
Speed pattern
Speed pattern is received from
q20mm/s w14mm/s e10mm/s r6mm/s
SP-1500
t4.5mm/s y4mm/s u3mm/s i2mm/s
5
5.1.3
No
Is speed pattern i received?
Yes
Wait 200ms.
To next page
5-17
5.1 Auto Film Carrier
5.1.3 Yes No
A Is timer 10 time-up? A
Timer 11: ON 30mm Yes
No
Is timer 12 time-up?
Yes
To next page
5-18
5.1 Auto Film Carrier
No
Is film fed out?
D455
5
Yes No 5.1.3
Is timer 13 time-up?
Feed motor M440 is turned
Yes
OFF after specified pulse driving.
S440, S441: OFF
Feed motor M440 is turned
OFF just after stopped.
5-19
5.1 Auto Film Carrier
No
Is carrier installed?
Yes
5
5.1.4 No To NC240Y or manual
NC135Y?
operation sequence
Yes
Is there a film? No
L400: Error LED blinks red.
D401
Yes
Is there a film? No
L400: Error LED blinks red.
D403
Yes
Is there a film? No
L400: Error LED blinks red.
D405
Yes
Is there a film? No
L400: Error LED blinks red.
D411
Yes
To next page
5-20
5.1 Auto Film Carrier
5
Is LHP home position “ON” detected? No 5.1.4
D409
Yes
To scanning
5-21
5.1 Auto Film Carrier
START
Pre-scanning
Is there film? No
D401
Yes
5
L440 blinks green.
5.1.5
To next page
5-22
5.1 Auto Film Carrier
Fine scanning
5
5.1.5
Soft nip motor M401 rotates
CW 480pps 36 pulse (90°)
Speed pattern
Screen size is received from q32.5mm/s t7.00mm/s
SP-1500 w24.7mm/s y5.50mm/s
e15.0mm/s u2.50mm/s
r10.0mm/s
No
No
No
5-23
5.1 Auto Film Carrier
No
Is speed pattern u received?
Yes
Wait.
To next page
5-24
5.1 Auto Film Carrier
*1
5 perforations are detected within No
28.5mm. D405 5
Yes 5.1.5
L400: Error LED blinks red.
*2
Is leading end detected within No
60mm? D403
Yes
L400: Error LED blinks red.
*2 M400: ON
M401 is turned OFF just 60mm=212766 pulses
after stopped. M401: ON
60mm=44118 pulses
LHP switch
Yes
Is “n”th frame “P” size?
Yes
Is “n+1”th frame “H” size?
Wait 36mm. No
5-25
5.1 Auto Film Carrier
From Previous page From Previous page From Previous page From Previous page
No
Is “n+1”th frame “P” size?
5.1.5
Wait 36mm.
To next page
5-26
5.1 Auto Film Carrier
M400: ON
80mm=283688 pulses
Is trailing end detected within No
M401: ON
80mm=58824 pulses 80mm? D403
At 80mm after the trailing Yes
end detection by D405 L400: Error LED blinks red
Is there film? No
D401
Yes
END
5-27
5.1 Auto Film Carrier
Film loading
Pre-scanning
6 12 18 24 frames
5-28
5.2 Paper Feed
5.2 Paper Feed
5.2.1 Initialization
NOTE: Before starting the initialization, make sure that all covers are firmly closed and the powers are not cut by the interlock switches.
1. Sensor initialization
Turns OFF the following sensors except upper/lower splice sensors (D506, D526)
• Exposure section entrance paper sensor (D561)
• Pre-exposure paper sensor (D562)
• Processor entrance 1 sensor (D571)
• Processor entrance 2 sensor (D572)
• Processor entrance 3 sensor (D573)
3. Cutter initialization
Moves the upper cutter, then lower cutter to their close positions.
START
No
Is cutter driven 600ms?
Yes
Yes
Error occurred?
No
Error message
End process
END
5-29
5.2 Paper Feed
START
5.2.1
Moves to the home position.
M563
Time-out No
Stops move.
Is pulse drive completed?
Yes
Malfunction
END
5-30
5.2 Paper Feed
5. Nip initialization
START
5
Yes Is home position detected?
D547 5.2.1
No
No
Stops move. Does nip turns 1.5 times?
Yes
No
Moves specified pulses. Does M545 move 50 pulses?
Yes
END
5-31
5.2 Paper Feed
w Soft nip
It detects the home position, then moves to the nip start (1st nip: ON, 2nd nip: OFF) position.
START
5.2.1 No
Yes
Yes
No
Moves specified pulses. Does M566 move 50 pulses?
Yes
END
5-32
5.2 Paper Feed
q Vertical initialization
It detects the vertical home (lower limit) position, then moves to the waiting position.
START
5
5.2.1
No Is home position detected?
D575
Yes
Waits 500ms.
Moves 1 pulse.
M572
Moves 80 pulses.
Error message
(waiting position)
END
5-33
5.2 Paper Feed
w Horizontal initialization
It detects the horizontal home position, then moves to the waiting position.
START
5.2.1 Yes
Waits 500ms.
No
Moves specified pulses. Has motor driven time-out pulses ?
Yes
END
5-34
5.2 Paper Feed
START
Stops move. No
Has motor driven time-out pulses ?
M560
Yes
Moves 1 pulse.
M560
No
Moves specified pulses. Has motor driven time-out pulses ?
Yes
END
8. Auto loading
Draws the paper from magazine and sets its leading end to the cutter position.
5-35
5.2 Paper Feed
1. Set the cutter to the open (home) position. 2. Set the cutter to the close position.
The cutter blades move to the open (home) position. The cutter blades move to the close position.
START START
5
Yes Is “open” position detected? Yes Is “close” position detected?
5.2.3 D507/D527 D508/D528
No No
No No
Is cutter driven 600ms? Is cutter driven 600ms?
Yes Yes
Yes Yes
Error occurred? Error occurred?
No No
END END
5-36
5.2 Paper Feed
3. Cut
The cutter blades are moved to “open”, “close” and “open” position in that order with the cutter motor drive, and the paper is cut.
START
No
Is cutter driven 600ms?
Yes
Malfunction
Yes
Error occurred?
No
Error message
End process
END
5-37
5.2 Paper Feed
Sets the exposure section paper guide to the paper width to be used.
START
END
5-38
5.2 Paper Feed
The auto loading draws the paper from magazine and sets its leading end to the cutter position. It has two steps: drawing and pre-cutting.
The paper leading end is fed to the cutter (drawing), then is cut and fed until it reaches the processor entrance (pre-cutting).
Splice detection
(D506/D526)
5
(25)
Cutter (8) 5.2.5
End detection
37 (D505/D525)
45
69 62 17
5-39
5.2 Paper Feed
q Drawing
START
No
No
Is back printer set? Back printer set error
Yes
5-40
5.2 Paper Feed
From previous page From previous page From previous page From previous page
Yes
END
w Pre-cutting
START
No
Is feeding completed?
Yes
Cut
END
5-41
5.2 Paper Feed
Rewinds the unexposed paper from the cutter position into the magazine.
START
No
5 Is magazine set? No magazine error
Yes
5.2.6
END
5-42
5.2 Paper Feed
Draws the paper to the cutter position and cuts its end.
START
5
No
> 225mm?
Drawn paper length =
5.2.7
Yes
Sets the stop positions for M501, Sets the stop positions for M501
M540 and M541 motors, and M540 motors, and starts drive.
and starts drive.
No
Does motor stop?
Yes
Cut
END
5-43
5.2 Paper Feed
START
END
* In case of the papers with more than 273mm of feed length, the back printing is started
within a time after the paper loading is complete.
5-44
5.2 Paper Feed
The paper is fed to the exposure section, reducing the feed speed from 100mm/sec to 78.8mm/sec.
START
Nip release
M545
No
Nip released?
Yes
Nip ON
M545
END
5-45
5.2 Paper Feed
START
Waits 190ms.
2nd nip ON
Waits 310ms.
Waits 80ms.
1st nip ON
2nd nip OFF
END
5-46
5.2 Paper Feed
5.2.11 Distribution
START
5
No Is paper’s leading end detected?
D562 5.2.11
Yes
END
START
5-47
5.2 Paper Feed
Yes
Waits specified period of time.
No Feeding.
M570
Yes Starts going up to suction section
Yes waiting position. M571
No
Going-up is complete?
Yes
No Feeding.
M570
Yes
END
5-48
5.2 Paper Feed
• Line
The following 5 distribution line types are used differently depending on the sheet’s width and length.
q Single line
Sheet is not distributed.
Condition: L > 254mm or W > 152mm
t 3-line distribution
Condition: 82.5mm < < <
= L = 254mm and W = 89mm
Distribution Position
• Distribution position: 3-line front, 2-line front, center, 2-line rear and 3-line rear.
Relation between distribution lines and positions is as follows:
Center
2nd row front 2nd row rear
Feed direction
• Single line The sheets are placed on the center line position.
• 2-line special The sheets are distributed on the 3rd row front
and 3rd row rear positions alternately.
5-49
5.2 Paper Feed
5.2.12 Splice
If the splice sensors (D506/D526) detect the splice hole, the paper is cut at 193mm from the leading end of the hole and is outputted onto the
large-size tray.
Splice
Splice Hole
5
5.2.12
5.2.13
Cut Position
193mm
If the paper end sensors (D505/D525) detect the paper end, the trailing paper length is detected by the splice sensors(D506/D526) and
paper end sensors (D505/D525), and the system performs as follows:
Splice Sensors
(D506/D526)
5-50
5.3 Exposure Section
5.3 Exposure Section
START
Polygon initialization
Shutter initialization
Start warming-up?
→ Warming-up start
Warming-up
control
AOM temperature G-SHG temperature
warming-up warming-up R-LD warming-up B-SHG warming-up
R-LD exposure
initialization
SOS check
LD exposure
control
G-SHG exposure
initialization
B-SHG exposure
initialization
END
5-51
5.3 Exposure Section
START START
5
5.3.2 Read total exposure time B-SHG exposure
5.3.3
END
5-52
5.3 Exposure Section
START
Yes
Sensor status error?
No
5
Initializing SHG?
No
5.3.4
Yes
SHG initialization check
No at feed start
Within specified current?
Yes
Yes
Exposing R-LD?
No
R-LD exposure
No
Normally completed?
Yes
No
Normally completed?
Yes
Yes
Exposing?
No
Exposure OK
5-53
5.3 Exposure Section
START
No
Waiting exposure completion?
Yes
Timer Start-up
5 Set size/position info.
5.3.5
5.3.6
Set counter sub-scanning Same as Exposure
start position. Preparation
No
Count up? Exposure OK
Yes
Normally completed.
START
Exposure OK
END
5-54
5.4 Processor
5.4 Processor
Heat-up Start
Yes 5
Heater OFF? To “No warm-up operation”
5.4.1
To error processing
No
No
No
No
Error occurred?
Yes
To error processing
5-55
5.4 Processor
Normal warm-up
5 Current temperature is No
within controlled range?
5.4.2
Yes
Error processing
No Temperature adjustment of all processing
tank solutions completed?
Yes
END
5-56
5.4 Processor
The pre-heat operation is designed to keep each solution temperature above a prescribed level when it might otherwise fall below freezing
point. The pre-heat operation time can be set twice in units of less than two hours between 23:00 and 4:00.
Heat-up
>
Current temperature = Yes
Set heater OFF.
Control temperature
No
END
The temperature control of the processing tanks is stopped when the power or heater is turned OFF.
START
END
5-57
5.4 Processor
START
No No
Are heater cooling fans ON? Are heater cooling fans OFF?
Yes Yes
END
START
No
Is there heater stop operation?
Yes
END
5-58
5.4 Processor
START
END
Turn ON the drive motor(M700) to operate the circulation pump during the specified time, so that dust cannot collect on the processing rack
rollers.
START
Circulation pump ON
Yes
Specified period of time passed?
No
No
Is there power ON operation?
Yes
END
5-59
5.4 Processor
Supply the PS-R replenisher solution to perform the auto cleaning of the processing racks at the post-operational check.
START
Drive processor.
(Rotate 70s CW)
5
5.4.9
Drive processor CW(10s).
Stop processor.
Stop processor.
Wait 1s.
Wait 1s.
Stop processor.
Stop processor.
Wait 1s.
Wait 1s.
No
2 sets completed?
END
5-60
5.4 Processor
START
Wait 10s.
5
Cleaning pump(PU740) ON.
5.4.10
Wait 1s.
No 4 sets completed?
Yes
END
5-61
5.4 Processor
START
5 No
Replenisher operation OK
in replenisher mode? No
Yes
END
START
Yes
Status flag “error”? Replenishment section error END
No
To Replenishment sequence
To Power Supply Restore sequence
END
5-62
5.4 Processor
START
5
Start P2-RB replenishment
sequence 5.4.13
To next page
5-63
5.4 Processor
Yes
To next page
5-64
5.4 Processor
To previous page
P2-RA replenishment No
sequence completed?
Yes
P2-RB replenishment No
sequence completed? 5
Yes
5.4.13
To Opening sequence
NOTE: In case of “Total P1-R output amount value[B]”=0", set “Stirring valve(P1-R)” output amount to default.
B 999.0ml
Replenisher upper level sensor(P1-R)
C 3756.0ml
5-65
5.4 Processor
START
P2-RA/P2-RB replenishment
operation flag “OK”
5
Resume P2-RA/P2-RB output
5.4.14 amount calculation.
No
“P2-RA/P2-RB replenisher
Does total P2-RA output Yes pump or cartridge cleaning
amount value exceed 777.0ml? valve abnormal.”
No
To next page
5-66
5.4 Processor
No
No P1-R/P2-R synchronization
control flag “Requested”.
Yes
Replenisher pump(P2-RA/P2-RB)
1-operation unit replenishment
To next page
5-67
5.4 Processor
NOTE: In case of “Total P2-RA/P2-RB output amount value[B]”=0", set “Cartridge cleaning valve(P2-RA/P2-RB)” output amount to default.
B 388.5ml
Replenisher upper level sensor(P2-RA/P2-RB)
C 1461.0ml
5-68
5.4 Processor
START
No
Replenisher cartridge loaded? “Load the cartridge.”
Yes
5
Replenisher cartridge box No
“Close replenisher cartridge box.” 5.4.15
closed?
Yes
No
Yes
To next page
5-69
5.4 Processor
Yes
5.4.15
No
Go to “START” of
“Auto Opening Control”.
5-70
5.4 Processor
Priority q Operation q
P1-R empty Operate until P2-RA/RB
Stop replenish. lower limit detected.
Priority e Operation w 5
Operate until P2-RB
Priority w P1-R empty
lower limit detected. 5.4.16
P2-RA empty To opening
All replenishers exist. Priority r cartridge
Continue with P1-R, P2-RB.
Priority e
Operate until P2-RA
Priority e P1-R empty
lower limit detected.
P2-RB empty
Continue with P1-R, P2-RA. Priority r
5-71
5.4 Processor
5.4.17 Cleaning/Dilution
START
5
Subtraction count for replenisher
5.4.17 Wait 1s. cartridge cleaning valve (P2-RB)
open time(fixed).
Wait pressure risen.
Yes
No
Remaining time=0? Replenisher cartridge cleaning
valve (P2-RB) “close”
Yes
Yes
No
Remaining time=0? Replenisher cartridge cleaning
valve (P1-R) “close”
Yes
To next page
5-72
5.4 Processor
Yes
Yes
END
5-73
5.4 Processor
START
q
Yes
Time-out 13s passed?
Rotate replenisher cartridge
opening drive motor CW. No
5 Cartridge setting
Yes to q No lower sensor interrupted?
5.4.18 Time-out 13s passed?
Yes
No
Yes
Time-out 13s passed?
Replenisher cartridge cleaning
valve (P1-R) “open”(0.5s) No
Cartridge setting
No upper sensor interrupted?
Replenisher cartridge cleaning
valve (P2-RA) “open”(0.5s) Yes “Driving motor for opening
replenisher cartridge abNormal.”
To Replenishment sequence
END
5-74
5.4 Processor
START
Yes
Status flag=“Replenish”? To Replenishment sequence
No
5
Yes
Status flag=“Opening”? To Opening sequence 5.4.19
No
Yes
Status flag=“Cleaning/Dilution”? To Cleaning/Dilution sequence
No
Yes
Status flag=“Cap cleaning”? Status flag=“Replenish” To Replenishment sequence
No
Status flag=“Error”
END
5-75
5.4 Processor
START
Status flag=“Error”
5
5.4.20 P1-R/P2-RA/P2-RB/PS-R replenishment
status flag=“Not operated”
Yes
Time-out 13s passed?
No
END
5-76
5.4 Processor
START
No
Status flag=“Error”?
Yes
5
Does replenisher level lower sensor Yes
(P1-R) (P2-RA) (P2-RB) Status flag=“Open” To Opening sequence 5.4.21
detect “empty”? 5.4.22
No
START
END
5-77
5.4 Processor
START
5
Rack cleaning valve
5.4.23 Drive PS-R replenisher pump 60s.
rear side (PS3,4) ON 10s.
5-78
5.4 Processor
Prevent the performance deterioration of the processing solution when the paper processing amount does not reach the setting value.
Minimum paper processing amount of the previous day Minimum paper processing amount of the last 7 days
LP1500SC 6.8m 2
2
47.6m2 5
LP2000SC 9.6m 67.2m2
5.4.24
START
No Is processing amount
less than setting value?
Yes
No
PS-R exists?
Yes
END
5-79
5.4 Processor
START
END
START
Yes
No
Dryer heater OFF.
No END
Error processing
5-80
5.4 Processor
5.4.27 Dryer Section Temperature Adjustment 5.4.28 Dryer Section Pre-heat Control
START START
No
Error processing
END
5-81
5.4 Processor
START
END
START
END
5-82
5.5 Densitometer
5.5 Densitometer
5
Error ERROR LED lights.
Initialization
(Density measurement head start point detection error) 5.5.1
(White board density measurement error (amplifier offset maladjusted,
or lamp burnt out))
5-83
5.5 Densitometer
5.5.1
Magazine ID measurement
(Patch ID0 to ID5)
Data sending
Normal completion
5-84
5.5 Densitometer
A B
Reference Point
5
C 5.5.1
Paper
(in the case of 3.5 in. width)
White
5-85
5.5 Densitometer
Reference Point
A B
5
5.5.1
White
1. A – B ±2mm
2. C = 76.2 + 2mm, –1.5mm
3. D = 121.9 ± 1.5mm
4. E = 82.5 ± 1.5mm
5-86
5.5 Densitometer
5
ERROR LED lights.
Error
(Density measurement head start point detection error) 5.5.2
Initialization
(White board density measurement error (amplifier offset maladjusted,
or lamp burnt out))
Density measurement
Density measurement head is
moved to the measurement point.
Density measurement
5-87
5.5 Densitometer
5 Ending processing
Error ERROR LED lights.
(Paper sensor detects paper feed error more than ±3mm.)
5.5.2
Data sending
Normal completion
Wait for [START]
5-88
5.5 Densitometer
Calibration Cart
8mm ± 2mm
5
5.5.2
5-89
6. MAINTENANCE AND INSPECTIONS
6-1
6.1 Maintenance
6.3 Maintenance and Inspection Schedule
Procedures
SP1500 Power Supply Section Air Filter Clean Clean Clean Clean
SP2000 Film Cooling Air Compressor Filter Clean Clean
Light Source Optical Filter Clean Clean
Auto Washing Nozzle Rubber Joints Replace
6 Paper Magazine Inside/Rollers Clean (At paper end) (See subsection 6.3.6.)
G and B Laser (SHG) Optimal Temperature Setup Execute (At W-2532 message)
Reflector Replace
Control Strip Process/Check
Printer Section Air Filter Clean Clean Clean Clean
Printer Power Supply Section Air Filter Clean Clean Clean Clean
Processing Solution Heater Cooling Fan Filter Clean Clean Clean Clean
Dryer Air Filter Clean Clean Clean Clean
Crossover Racks Wash Wash Wash Wash
Auto-cleaning Nozzles Clean Clean Clean Clean
6-2
6.2 Regular Maintenance and Inspection
6.3 Maintenance Table
and Inspection Procedures
LP1500SC Processing Solution Heater Cooling Fans Clean Clean Clean Subsection 6.3.17
LP2000SC Replenisher Filters Inspect Inspect Inspect Subsection 21.2.2
Sub-scanning Belt Replace Subsection 16.3.1
Dryer Belt Replace Subsection 22.1.5
Replenisher Pump Valves/PS-R Pump Bellows Replace Subsection 6.3.18
Processor Drive Chain/Sprockets Grease Grease Grease Subsection 6.3.19
Processing Rack Helical Gears Grease Grease Grease Subsection 6.3.20
Dryer Entrance Rack Drive Gears Grease Grease Grease Subsection 6.3.21
Dryer Drive Gears Grease Grease Grease Subsection 6.3.22
Dryer Exit Unit Rollers/Guides Clean Clean Clean Subsection 6.3.23
Large Size Print Exit Unit Belts/Rollers Clean Clean Clean Subsection 6.3.24
Print Exit Unit Belts Clean Clean Clean Subsection 6.3.25
Solution Hoses/Clamps Inspect Inspect Inspect Inspect Subsection 6.3.26
PS Tank Solution Replace Replace Replace Subsection 6.3.27
Back Printer Head Replace Subsection 15.4.2
Floppy Disk Drive Inspect Inspect Inspect Inspect Subsection 6.3.29
CD-ROM Drive Inspect Inspect Inspect Inspect Subsection 6.3.30
Printing Functions Inspect Inspect Inspect Inspect Subsection 6.3.31
Processing Rack Entrance Side Lower Turn Rollers Replace Subsection 6.3.32
6-3
6.3 Maintenance
6.3 Maintenance and Inspection and Inspection Procedures
Procedures
6.3.1 Replenisher Cartridge Washing Nozzle 3. Blow off any dirt or dust adhering to the lens upper surface
Cleaning using the blower brash.
Washing Nozzles
Toothbrush
6
6.3.1 Blower Brush
6.3.2 EZ2015
EZ758
2. Move the zoom lens to its top position by turning the ring Lens Cover
gear.
EZ2016
Ring Gear
5. Blow off any dirt or dust adhering to the lens cover upper
surface using the blower brash.
6. Wipe any dirt or dust off the lower surface of the lens cover
using a lens cleaning cloth.
Zoom Lens
EZ2014
6-4
6.3 Maintenance and Inspection Procedures
7. Remove the screw and then the ND filter. 9. Wipe any dirt or dust off the CCD slit section class using a
lens cleaning cloth.
ND Filter
Screw Lens Cleaning Cloth
6
EZ2093 6.3.3
CCD Slit Section Glass
8. Wipe any dirt or dust off the upper and lower surface of the
ND filter using a lens cleaning cloth. EZ2096
ND Filter Blow any dirt or dust off the CCD slit section glass using the
blower brush.
EZ2095
EZ2000
6-5
6.3 Maintenance and Inspection Procedures
2. Wipe dirt and dust off the ball using a cloth moistened with 2) Move the conjugate length variable unit to the bottom
water. position by turning the pulley using the flat blade
screwdriver.
3. Remove any dirt or dust adhering to the ball installation
section using tweezers.
Pulley
Rollers
Ball
6
6.3.4
EZ549
Cotton Swab 4) Remove slack of the cables by pushing them into the
rear side of the scanner frame and secure the clamps
EZ2001
using the screws.
5. Reinstall the ball and cover. Clamp (3) Screws (3)
6-6
6.3 Maintenance and Inspection Procedures
6.3.5 Auto Film Carrier Inspection 6.3.7 Paper Magazine Table Slider Lubrication
1. Make sure that the carrier maintenance operations are 1. Withdraw the upper magazine table.
executed correctly by the customer.
2. Apply recommended grease to the slider balls as shown.
2. Clean the sensors on the carrier and check them for scratch
or crack. Recommended Grease: Minilab Grease (P/N: 891G02003)
Blower Brush
6
6.3.5
3.6.6
6.3.7
Slider Balls 6.3.8
EZ2028
Plug-in Connector
EZ2013 3. Follow steps 1 and 2 above for the lower magazine table.
Always clean the paper magazine and its rollers at the time of 1. On the menu “453 Test Pattern Printing”, make grid pattern
paper end. prints with 254mm length for all paper width sizes to be
used.
1. Open the paper magazine and then vacuum dust off the
light-shielding cloth and inside of the magazine. 2. Check the edges of the prints. If they are rough, replace the
cutter with a new one (see subsection 15.1.11).
CD1143
2. Wipe dirt off the surfaces of the rubber rollers using a cloth
moistened with water.
5. Move the cursor to the “Set value (feed length)” and enter
“254.0mm”.
7. Move the cursor to the “Fine adjustment value” and enter the
adjustment value.
CD1142 9. Choose the [OK] button and press the [Start/Enter] key.
6-7
6.3 Maintenance and Inspection Procedures
6.3.9 Paper Feed Section Roller Cleaning 5. Wipe dirt off the feed rollers using a cloth moistened with
water.
1. Perform the post-operational checks to shut down the Rollers
system and turn OFF the built-in circuit breaker and the main
power supply.
6
6.3.9
6-8
6.3 Maintenance and Inspection Procedures
6.3.10 Paper Feed Section Idler Gear 6.3.12 Distribution Section Suction Cup
Lubrication Inspection
• exposure section cooling fan bracket 2. Replace the suction cups every year or if they are
(see subsection 16.1.6). deteriorated or cracked.
Snap-lock Type 6
Idler Gears Gear Shaft
6.3.10
6.3.11
6.3.12
6.3.13
EZ828
Snap-lock Type
Idler Gears
6.3.13 Distribution Section Slide Shaft
Lubrication
1. Open the distribution section and wipe grease off the slide
EZ2081
shafts.
3. Reinstall the removed parts in the reverse order of removal.
2. Apply recommended grease to the slide shafts.
Air Filter
EZ766
6-9
6.3 Maintenance and Inspection Procedures
6 <LP1500SC>
6.3.14
6.3.15
EZ242 EZ236
6. Follow steps 3 through 5 for the P2 solution level sensor. Black Hard Roller (φ20)
6. If the black soft rollers on the PS1 to PS4 racks are slimy,
wipe clean them with a cloth moistened with warm water.
6-10
6.3 Maintenance and Inspection Procedures
8. Re-install the processing and crossover racks. NOTE: Install the fans so that their arrows point the inside.
Fan Guard
2. Wipe clean the dryer rack and belt with a cloth moistened
with warm water.
Dryer Belt
Screws (8) 6
EZ252
6.3.16
5. Re-install the processor front cover.
6.3.17
6.3.18
3.Re-install the dryer rack. 2. Remove the two screws, open the two clamps and withdraw
the replenisher pump bracket.
2. Remove the eight screws and the four fans and guards.
EZ2100
Screws (2)
3. Wipe clean the fans with a cloth moistened with warm water.
Fan
6-11
6.3 Maintenance and Inspection Procedures
2) Shut off the inlet and outlet hoses of the PS-R <Valve Replacement>
replenisher pump using the pinch cocks.
1) Shut off the inlet and outlet hoses of the P1-R
3) Remove the two screws and then the joint from the PS-R replenisher pump using the pinch cocks.
replenisher pump.
2) Loosen the two joint nuts.
6
6.3.18
Joint Pinch Cocks (2)
Screws (2)
EZ2008
4) Remove the bellows by turning it 90 degrees. Joint Nuts (2) Inlet Hose
EZ285
NOTE: Be careful not to miss the O-ring between the
joint and the pump.
3) Remove the valves from the pump.
Bellows
Color Label
Valve
O-ring
Color Label
Valve
EZ286
Joint
EZ2009 4) Install new valves and two joint nuts.
5) Install a new bellows to the pump. NOTE: • Apply water between the valve body and the
diaphragm before installing the valves.
NOTE: Make sure the O-ring is installed on the joint.
Water
6) Reinstall the joint to the pump using the two screws.
Diaphragm
EZ2290
6-12
6.3 Maintenance and Inspection Procedures
• Use new valves identified by the same color 6.3.20 Processing Rack Helical Gear
labels as the label on the pump body. Lubrication
Pump Color Label
1. Wipe grease off the helical gears of each rack.
P1-R No label
P2-RA/P2-RB Yellow 2. Apply recommended grease to the helical gears.
NOTE: Measure PS-R pump output in menu 461 3. Reinstall the crossover racks.
“Replenisher Pump Output Measurement” after
starting up the system.
No.3 No.5
EZ686 2. Wipe grease off the gears on the dryer entrance rack.
2. Wipe grease off the drive chain and sprockets.
3. Apply recommended grease to the gears.
3. Apply recommended grease enough to the drive chain.
Recommended Grease: Minilab Grease (P/N: 891G02003)
Recommended Grease: Minilab Grease (P/N: 891G02003)
EZ235
EZ2021
6-13
6.3 Maintenance and Inspection Procedures
6.3.22 Dryer Section Drive Gear Lubrication 5. Apply recommended grease to the gears.
1. Remove the dryer section front cover Recommended Grease: Minilab Grease (P/N: 891G02003)
(see subsection 22.1.1).
6 Screws (3)
6.3.22
6.3.23
EZ2023
Dryer Section Front Cover
EZ789
6. Push in the dryer exit unit.
2. Withdraw the dryer exit unit. 7. Reinstall the dryer section top and front covers.
EZ1147
3. Loosen the three screws, remove the other three screws and
then the dryer section top cover.
Screws (3)(Remove)
Dryer Section Top Cover
EZ1147
Screws (3)(Loosen)
EZ799
6-14
6.3 Maintenance and Inspection Procedures
3. Wipe dirt or dust off the rollers and guides of the dryer exit 6.3.25 Print Exit Unit Belt Cleaning
unit using a cloth moistened with water.
1. Remove the dryer section front cover (see subsection
22.1.1) and withdraw the dryer exit unit.
2. Loosen the three screws, remove the other three screws and
then the dryer section top cover.
Screws (3)(Remove)
Dryer Section Top Cover
EZ2024 6
6.3.24
6.3.25
6.3.26
Screws (3)(Loosen)
EZ799
3. Wipe dirt or dust off the print exit unit belts using a cloth
moistened with water.
EZ2025
2. Withdraw the dryer exit unit and remove the large size print
tray.
3. Turn the rollers and wipe dirt or dust off the rollers and belts EZ2026
using a cloth moistened with water.
4. Reinstall the dryer section top and front covers.
6-15
6.3 Maintenance and Inspection Procedures
6.3.27 PS Tank Solution Replacement 8. Remove the PS4 circulation filter and insert the level gauge
into the hole as shown.
1. Remove the processor front cover (see subsection 20.2.1).
Level Gauge
2. Remove the processor cover, No.3 to No.6 crossover racks.
3. Connect a hose to the PS1 drain valve and drain the PS1
solution into the waste solution recovery tank.
6
EZ2085
6.3.27
9. Pour water (30 to 40 °C) up to the “PS” line on the level
gauge.
Level Gauge
EZ2086
EZ2083
10. Reinstall the PS4 circulation filter.
5. Close the PS1 drain valve after all solution has been
drained. 11. Repeat step 7 through 10 for PS3, PS2 and PS1 in this
order.
6. Repeat steps 3 through 5 to drain the PS2 to PS4 solutions.
12. Reinstall the following parts.
7. Lift the PS4 processing rack slightly and put a tablet of
FSC100 into the PS4 tank. • Processor front cover
• Sub-tank cover
PS4 Rack
• No.3 to No.6 crossover racks
• Processor cover
6-16
6.3 Maintenance and Inspection Procedures
6.3.28 Film Cooling Air Filter Replacement 6.3.29 Floppy Disk Drive Inspection
1. Turn OFF the built-in circuit breaker and the main power 1. Perform the post-operational checks to shut down the
supply. system.
2. Remove the air filter section cover. 2. Insert a formatted floppy disk into the floppy disk drive.
6
6.3.28
6.3.29
Air Filter Section Cover
EZ928
Formatted Floppy Disk
3. Remove the wing bolt and the air filter case.
EZ2036
Air Filter
• The message “Non-System disk or disk error. Replace and
strike any key when ready.” appears.
EZ930
Floppy Disk
EZ2037
6-17
6.3 Maintenance and Inspection Procedures
• scanner correction.
2. Set the paper magazine for the largest size print available by
the lab.
6 EZ2038
CD-ROM Tray
5. Move the cursor to “Feed length” and enter the feed length
for the largest size print.
EZ2039
7. Check that the color drift for the C, M and Y lines using a
magnifying lens (×20 to ×40).
If the color drift exceeds 1/3 of the color line, perform the
following maintenance operations.
6-18
6.3 Maintenance and Inspection Procedures
6.3.32 Processing Rack Entrance Side Lower 5. Shift the drive shaft bearing(s) from the rib(s) of the rack by
Turn Roller Replacement turning the sprocket clockwise.
Bearing (s)
Removal
6
EZ2296 6.3.32
Drive Shaft
EZ2293
Rear Guide
Gear
EZ2297
4. Remove the screw securing the gear then the D-washer and
poly-slider.
Screw
D-washer
Poly-slider
Bearing
EZ2298
Poly-slider
D-washer
Screw
EZ2295
6-19
6.3 Maintenance and Inspection Procedures
9. Remove the two gears by releasing the locking tabs. 13. Remove the 13 rubber rollers from the roller shaft.
C-ring
Bearings/Coil Spring
EZ2300
EZ2301
6-20
7. MESSAGES
7-1
7.1 Error Indication Rule
7.2 Messages
Symbol Error
E Trouble (Error requires action of the service representative.)
W Mismatching of condition (Error can be corrected by the
operator.)
I Information
X Software trouble
The first two digits indicate the location or operation of the error occurred.
Icon Error
Errors with code “E” (Take measures after turning OFF the
power supply.)
Errors with code “E” , “W” or “X” (Error can be recovered.)
7-2
7.2 Messages
7.2 Messages
7-3
7.2 Messages
7-4
7.2 Messages
7-5
7.2 Messages
7-6
7.2 Messages
7-7
7.2 Messages
7-8
7.2 Messages
7-9
7.2 Messages
7-10
7.2 Messages
7-11
7.2 Messages
E-1232 Balance filter control sensor (home) Balance filter home position sensor(D202)
abnormality detected. does not work when driven toward home
Call technical representative. position for 2000 pulse.
(Cause)
1. Balance filter home position 1.
sensor(D202) malfunction (See subsection 7.3.4)
2. Balance filter motor(M202) malfunction 2.
3. Balance filter mechanism failure 3. Check if balance filter is smoothly
driven, if not, replace balance filter
bracket. (See subsection 12.2.2)
4. Harness malfunction 4.
5. CTB20, PWR20 circuit board 5.
(See subsection 7.3.4)
malfunction
6. Main power source failure 6.
E-1233 Error occurred in slider control sensor Home position sensor(D485) does not
(home position). Call technical work when slide table of MFC10Y is
representative. driven.
(Cause)
1. Plug-in connector’s connection error
2. Connector’s connection error or
harness disconnection in carrier.
3. Slide table home position sensor(D485)
failure (See subsection 7.3.2)
4. Slide table drive motor(M480), motor
drive circuit board malfunction
5. CYA20 circuit board malfunction
6. CTB20 circuit board malfunction
E-1234 Film nip control sensor (home) Nip home position sensor(D407) is not
abnormality detected. turned ON when driven for 3144pulse
Call technical representative. when initializing NC135Y soft nip drive
motor(M401).
(Cause)
1. Plug-in connector’s connection error 1.
2. Connector’s connection error harness 2.
(See subsection 7.3.2)
disconnection in carrier.
3. Nip home position sensor(D407) failure 3.
4. Rupture or loosened of drive belt 4. Replace belt, or adjust tension.
5. Soft nip drive motor malfunction due to 5. Apply grease to soft nip cam.
the load
6. Soft nip motor(M401) failure 6.
(See subsection 7.3.2)
7. CYA20 circuit board malfunction 7.
8. CTB20 circuit board malfunction 8. (See subsection 7.3.4)
9. Tripped CP604 on DC power supply 9.Repair short circuit and depress white
button on CP604.
10.Tripped CP103 on PWR20 circuit 10.Repair short circuit and depress white
board button on CP103.
7-12
7.2 Messages
7-13
7.2 Messages
7-14
7.2 Messages
7-15
7.2 Messages
7-16
7.2 Messages
7-17
7.2 Messages
7-18
7.2 Messages
7-19
7.2 Messages
7-20
7.2 Messages
7-21
7.2 Messages
7-22
7.2 Messages
7-23
7.2 Messages
7-24
7.2 Messages
W-1488 Template width and print width Template width does not match with paper Replace paper magazine.
mismatched. in magazine.
Press [OK] and replace magazine.
Press [Output] to output forcibly. 7
W-1489 Scanner correction not performed Scanner correction or diffusion plate
because the mask for MFC is installed. cleaning cannot be performed because
Remove the mask and press [OK]. the mask for MFC10Y is installed.
(Causes of error message)
1. The mask for MFC10Y is installed. 1. Remove the mask.
2. Faulty film mask sensors (D480 to 2. Replace the sensor.
D484).
3. Short-circuited harness in the carrier. 3. Repair or replace the harness.
4. Faulty CYA20 circuit board. 4. Replace the CYA20 circuit board.
I-1490 Prepare for the diffusion plate cleaning. Clean the diffusion plate before the
Press [Clean] to move the slider to the scanner correction of MFC10Y.
cleaning position —
Press [Skip] to perform the scanner
correction.
I-1491 Clean the diffusion plate. Film slider on MFC10Y has reached the
—
Upon completion of cleaning, press [End]. diffusion plate cleaning position.
W-1492 Carrier not installed. Carrier is not installed.
Install carrier and press [OK]. (Causes of error message)
1. Carrier is not installed. 1. Install the carrier.
2. Faulty carrier I/O or electric system. 2. (See subsection 5.3.2)
I-1493 Setting up the correction table. Correction table setup is in progress
—
Wait for a moment. because the current table is different.
W-1494 An error occurred in calling the exposure An error occurred in calling the exposure Because the exposure condition retrieve
condition retrieve. condition retrieve. cannot be performed, determine the
Return to the state just after the pre-scan. exposure condition referring to the back
print.
W-1495 Auto is currently selected. Paper types (emulsion types or surface Replace magazine so that upper and
Match the paper types of the upper and types) different between upper and lower lower paper types are same.
lower magazines. magazines regardless of selecting “Auto”
Press [Output] to output forcibly. for “Switch magazine”.
E-1498 Error table item ( ) cannot be Item(s) required for error table not written.
omitted. (Cause)
1. System software failure 1. Restart system, and if problem persists,
reinstall system software.
2. Main control unit failure 2. Replace main control unit.
E-1499 Error table items ( ) are Item(s) required for error table not written.
incorrect. (Cause)
1. System software failure 1. Restart system, and if problem persists,
reinstall system software.
2. Main control unit failure 2. Replace main control unit.
I-1501 Selected function cannot be used. This message appears when selecting an
—
unsupported function.
I-1502 Insert FD. This message prompts you to insert FD
—
during the data backup.
W-1503 FD not inserted. This message appears when FD is not
inserted during the data backup.
(Cause)
1. Floppy disk not set. 1. Insert floppy disk into drive.
2. Floppy disk drive malfunction 2. Replace main control unit.
7-25
7.2 Messages
7-26
7.2 Messages
7-27
7.2 Messages
7-28
7.2 Messages
7-29
7.2 Messages
7-30
7.2 Messages
E-1802 Process is cancelled because an error An error is detected during the setup of Take action to deal with the previous error
occurred during the setup of the scanner the scanner correction table. message, and then perform the setup
correction table. again.
Consult your technical representative.
7-31
7.2 Messages
7-32
7.2 Messages
7-33
7.2 Messages
7-34
7.2 Messages
7-35
7.2 Messages
7-36
7.2 Messages
7-37
7.2 Messages
7-38
7.2 Messages
7-39
7.2 Messages
7 (Cause)
1. Fork position sensor(D564) malfunction
2. Pre-scanning feed motor(M560)
malfunction
(See subsection 7.3.10)
3. Fork position mechanism malfunction
4. PDC20 circuit board malfunction
5. CTL20 circuit board malfunction
E-2419 Distribution UP/DOWN initialization failed. Distribution up/down home not detected
Call technical representative. (Sensor did not function even if pulses
were driven).
(Cause)
1. Lowering home position sensor(D575)
malfunction
2. Distribution up/down motor(M572)
malfunction
(See subsection 7.3.11)
3. Up/down drive and timing belt slippage
4. Up/down drive and timing belt wearing
5. PDC20 circuit board malfunction
6. CTL20 circuit board malfunction
E-2420 Distribution initialization failed. Distribution section home not detected
Call technical representative. (Sensor did not function even if pulses
were driven).
(Cause)
1. Distribution home position
sensor(D574) malfunction
2. Distribution motor(M571) malfunction
3. Motor off by interference of hose and
(See subsection 7.3.12)
other parts.
4. Spring off between paddles
5. Suction base and slide axis malfunction
6. PDC20 circuit board malfunction
7. CTL20 circuit board malfunction
W-2421 Paper end processing of upper magazine Paper end sensor detects paper end.
completed. Replace upper magazine. If (Cause)
not replaced, press [Print Stop] to cancel 1. Paper end 1. Load paper. If paper remains, perform 2
print instruction. to 4.
2. Connection error or disconnection 2. Repair harness or replace it.
between paper end sensor(D505) and
CTL17 on CTL20 circuit board
3. Upper paper end sensor(D505) 3. Replace sensor(D505).
malfunction
4. CTL20 circuit board malfunction 4. Replace CTL20 circuit board.
W-2422 Paper end processing of lower magazine Paper end sensor detects paper end.
completed. Replace lower magazine. If not (Cause)
replaced, press [Print Stop] to cancel print 1. Paper end 1. Load paper. If paper remains, perform 2
instruction. to 4.
2. Connection error or disconnection 2. Repair harness or replace it.
between lower paper end sensor(D525)
and CTL17 on CTL20 circuit board
3. Upper paper end sensor(D525) 3. Replace sensor(D525).
malfunction
4. CTL20 circuit board malfunction 4. Replace CTL20 circuit board.
7-40
7.2 Messages
7-41
7.2 Messages
7-42
7.2 Messages
7-43
7.2 Messages
circuit board
2. Scanner section cooling fan(F585/F586) 2. Scanner section cooling fan(F585/
malfunction F586) replacement
3. Tripped F5 on PDC20 circuit board 3. Repair short circuit and depress white
button on circuit protector.
4. PDC20 circuit board malfunction 4. Replace PDC20 circuit board.
5. CTL20 circuit board malfunction 5. Replace CTL20 circuit board.
W-2507 Condition setup for present paper not Density measurement is not performed at
performed. the magazine’s setup.
Perform condition setup for paper. (Cause)
1. Condition setup not performed. 1. Perform paper condition setup.
2. ID chip replaced. 2. Change magazine registration.
3. Connection error or disconnection 3. Repair harness or replace it.
between magazine ID sensor(D500 to
D504/D520 to D524) and CTL16 on
CTL20 circuit board
4. Magazine ID sensor(D500 to D504/ 4. Magazine ID sensor(D500 to D504/
D520 to D524) malfunction D520 to D524) replacement
5. CTL20 circuit board malfunction 5. Replace CTL20 circuit board.
E-2508 Communication error occurred in Connection error between LDD20 circuit
printer.(between main circuit board and board and CTL20 circuit board
LDD20 circuit board on laser unit) (Cause)
Call technical representative. 1. Connection error or disconnection 1. Connect harness correctly, or repair it.
between LDD2, LDD3 on LDD20 circuit
board and CTL8, CTL9 on CTL20 circuit
board
2. Connection error or disconnection 2. Connect harness correctly, or repair it.
between LDD1 on LDD20 circuit board
and PAW5 on DC power unit
3. LDD20 circuit board malfunction 3. Replace LDD20 circuit board.
4. CTL20 circuit board malfunction 4. Replace CTL20 circuit board.
5. DC power unit malfunction 5. Replace DC power unit.
E-2509 Abnormal R laser(R-LD) information. Abnormal data read from EEPROM in
Call technical representative. laser unit at start-up.
(Cause)
1. Abnormal data on “R Laser(R-LD) 1. On menu 45D, enter data written in
Data(45D)” parameter sheet stuck inside the
magazine door.
2. Connection error or disconnection 2. Connect harness correctly, or repair it.
between laser unit and LDD4 on LDD20
circuit board
3. CP805 on LDD20 circuit board trip 3. Repair short-circuit of harness between
LDD12 and ambient temperature
sensor(THA20 circuit board), or replace
ambient temperature sensor.
Repair short-circuit of harness between
LDD4, LDD5, LDD6, and LDD9, or
replace laser unit.
4. LDD20 circuit board malfunction 4. Replace LDD20 circuit board.
5. Laser unit malfunction 5. Replace laser unit.
7-44
7.2 Messages
7-45
7.2 Messages
7-46
7.2 Messages
7-47
7.2 Messages
7-48
7.2 Messages
7-49
7.2 Messages
7-50
7.2 Messages
7-51
7.2 Messages
7-52
7.2 Messages
7-53
7.2 Messages
7-54
7.2 Messages
7-55
7.2 Messages
7-56
7.2 Messages
7-57
7.2 Messages
7-58
7.2 Messages
7-59
7.2 Messages
7-60
7.2 Messages
7-61
7.3 Trouble
7.3 Trouble Shooting Shooting
Opened
Light source section cover opened?
Closed
Close
Normal
Replace harness.
Solved
Replace interlock switch (D301).
Solved?
Normal
Replace harness.
Solved
Replace PWR20 circuit board.
Solved?
7-62
7.3 Trouble Shooting
END
(See 7.3.4 CTB20 Circuit Board)
Check if there are connection error, Solved
breakage or dust collection in carrier side,
and repair it, if necessary.
Not solved END
7
7.3.2
Normal
Use “I/O Check (44E to 44G)”
to check sensor.
Malfunction
Malfunction
Check sensor harness.
Normal
Repair or replace harness.
Replace sensor.
Normal
Check operation of motor or solenoid.
Normal
Repair or replace harness.
Normal
Replace motor or solenoid.
Malfunction
7-63
7.3 Trouble Shooting
E-1130 E-1131
EZ1164 EZ1165A
7-64
7.3 Trouble Shooting
Come-off or
Sensor abnormal. Use “I/O Check (43A)” to check sensor abnormal sound
and motor. Motor driven?
Not solved
Restart system. END
7-65
7.3 Trouble Shooting
+24V
Normal
Repair or replace harness.
Normal
Repair or replace harness.
Solved
Replace PWR20 circuit board.
Solved?
Not solved
END
7-66
7.3 Trouble Shooting
Incorrect
No.1 crossover rack is correctly installed?
Correct
Install correctly.
YES
Has CP2 on PAC20 circuit board tripped?
NO
Repair short circuit and
depress white button on CP2.
Exposure section entrance paper sensor (D561),
pre-exposure paper sensor (D652),
distribution feed motor (M570) and Abnormal
processor entrance rear/middle/
front sensor (D571/D572/D573) normal
Is there connection error or disconnection
on “I/O Check (45A)”?
in the following harnesses?
Normal 1) between D571/D572/D573 and CTL11 YES
on CTL20 circuit board
2) between M570 and PDC3 on PDC20
circuit board
NO
Normal YES
M571 come off?
NO
Change values in “Dist sect” on
“Printer Mechanism Fine Adjustment (45M)”.
Solved?
Not solved Solved
END
7-67
7.3 Trouble Shooting
Normal
Is there connection error or
disconnection in the following harnesses?
YES
1) between M572 and PDC2 on PDC20
circuit board
2) between D575 and CTL10 on CTL20
circuit board
NO
Deteriorated.
Sucker deteriorated?
Normal
Replace sucker
7-68
7.3 Trouble Shooting
Stopped
END
7-69
7.3 Trouble Shooting
Not operated
YES
Paper piece adhered to cutter blade?
7 NO
Replace cutter.
7-70
7.3 Trouble Shooting
Replace sensor.
Upper: D507/D508 Solved
Lower: D527/D528
Solved?
Not solved
END
Not solved
END
7-71
7.3 Trouble Shooting
YES END
NO
Repair short circuit and
depress white button on F6.
Check if there is connection error or
disconnection of the following harnesses. Malfunction
Harness between upper side section nip
release motor (M545) and PDC6 on
PDC20 circuit board
Normal
Not solved
END
END
Replace PDC20 circuit board.
7-72
7.3 Trouble Shooting
YES END
NO
Repair short circuit and
depress white button on F3.
Normal
Not solved
END
END
Replace PDC20 circuit board.
7-73
7.3 Trouble Shooting
YES
END
NO
Repair short circuit and
depress white button on F1.
Not solved
END
END
Replace PDC20 circuit board.
7-74
7.3 Trouble Shooting
YES
END
NO
Repair short circuit and
depress white button on F6.
Not solved
END
END
Replace PDC20 circuit board.
7-75
7.3 Trouble Shooting
Stopped
Up/down drive and timing belt damaged.
(Replace ➝ subsection 17.1.10)
7
7.3.11
NO
Repair short circuit and
depress white button on F4.
Not solved
END
END
Replace PDC20 circuit board.
7-76
7.3 Trouble Shooting
NO
Repair short circuit and
depress white button on F3.
Not solved
END
END
Replace PDC20 circuit board.
7-77
7.3 Trouble Shooting
7-78
7.3 Trouble Shooting
Abnormal
Remove dryer rack, and check parts.
Normal
Repair dryer rack or replace it.
YES
Has CP12 on PAC20 circuit board tripped?
NO
Repair short circuit and
depress white button on CP12.
7-79
7.3 Trouble Shooting
7.3.14
Open door by removing screws in replenisher Figure1
cartridge box upper side and pressing lock.
(See Figure1)
Opened
Replenishment cartridge opened?
Not opened
EZ1653
YES
Connection error or disconnection of harness Abnormal
between replenisher cartridge box lower sensor
(D743) and CTP17 on CTP20 circuit board?
Normal
Connection error or disconnection of harness Abnormal
Connect harness correctly,
between replenisher cartridge box upper sensor
repair or replace it.
(D742) and CTP17 on CTP20 circuit board?
Normal
7-80
7.3 Trouble Shooting
YES
Has CP13 on PAC20 circuit board tripped?
NO
7-81
7.3 Trouble Shooting
Cool
Touch heater surface.
<Heater>
Warm
NO
To “Temperature sensor”,
“Processing solution circulation”,
7 “Safety thermostat”, “Heater cooling fan” Connection error or disconnection of harness
between heater and PAC20 circuit board?
P1: H710 to PAC12 Abnormal
7.3.15
P2: H711 to PAC12
PS1/2: H712 to PAC14
PS3/4: H713 to PAC14
Normal
7-82
7.3 Trouble Shooting
<Temperature sensor>
YES
Has CP1 or CP6 on CTP20 circuit board tripped?
NO
7-83
7.3 Trouble Shooting
YES
YES
Has CP3 or CP4 on PAC20 circuit board tripped?
NO
YES
Pipes or nozzles clogged?
NO
Correct clogging.
To “Safety thermostat”,
“Heater cooling fan”
7-84
7.3 Trouble Shooting
<Safety thermostat>
NO
Return to below 42°C?
YES
Connection error or disconnection of
harness between safety thermostat and
PAC20 circuit board? Abnormal
P1:
P2:
D710 to PAC4
D711 to PAC4
7
PS1/2: D712 to PAC4
7.3.15
PS3/4: D713 to PAC4
Normal
Normal
Connection error or disconnection of
harness between heater cooling fan and
CTP20 circuit board? Abnormal
P1: F710 to CTP7
P2: F711 to CTP7
PS1/2: F712 to CTP7
PS3/4: F713 to CTP7
Normal
Solved
Replace fan.
Solved?
7-85
7.3 Trouble Shooting
Removed
Cover around dryer section removed?
Not removed
Install correctly.
<Dryer heater>
7-86
7.3 Trouble Shooting
Risen
Connection error or disconnection of Abnormal
harness between dryer section temperature sensor
(TS760) and CTP4 on CTP20 circuit board?
Normal
To “Safety heater thermostat”,
“Dryer fan” Connect harness correctly,
repair or replace it.
YES
Not solved
END
7-87
7.3 Trouble Shooting
<Dryer fan>
Normal
Connection error or disconnection of Abnormal
harness between dryer fan (F760)
and PAC16 on PAC20 circuit board?
Normal
7.3.16
Not solved END
7-88
7.3 Trouble Shooting
Normal
7
To “7.3.18 Replenishment Pump Diagnostics”
7.3.17
7-89
7.3 Trouble Shooting
NO
“Evaporation Correction Rate Setting (465)”
performed correctly?
YES
Set correctly.
YES
Set correctly.
Normal
7.3.18
Hose clogged or folded in YES
replenishment system?
NO
To “7.3.19 Rack Auto Cleaning Systen Diagnostics”
Correct hose clogging or folded.
YES
Has CP5 on PAC20 circuit board tripped?
NO
7-90
7.3 Trouble Shooting
Abnormal END
7-91
7.3 Trouble Shooting
Not heard
NO
Normal
YES
Has CP5 on CTP20 circuit board tripped?
NO
7-92
7.3 Trouble Shooting
Normal
Connection error or disconnection of
harness between level sensor and
CTP16 on CTP20 circuit board?
P1-R upper level sensor: FS740
P1-R lower level sensor: FS745 Abnormal
P2-RA upper level sensor: FS741
P2-RA lower level sensor: FS746
P2-RB upper level sensor: FS742
P2-RB lower level sensor: FS747
PS-R upper level sensor: FS743
PS-R lower level sensor: FS748 7
Normal
To “7.3.18 Replenishment Pump Diagnostics” 7.3.21
Connect harness correctly, 7.3.22
repair or replace it.
Perform “PROC.INST.MODE” -
“INSTALLATION” - “MIX REPLENISH”.
7-93
7.3 Trouble Shooting
YES
Opening parts damaged or abnormal?
NO
Replace parts.
To “7.3.22 Return Action after
Replenishment System Error”
7 Any object remained in opening YES
nozzle hopper section?
7.3.23
NO
Remove object.
NO
Correct clogging.
7-94
7.3 Trouble Shooting
Abnormal
Dryer exit unit correctly installed?
Normal
Install correctly.
Normal
Connection error or disconnection of Abnormal
harness between dryer section drive motor
(M770) and PAC3 on PAC20 circuit board?
Normal
To “Paper pathway switching
solenoid diagnostics” Connect harness correctly,
repair or replace it.
7-95
7.3 Trouble Shooting
Normal
Connection error or disconnection of harness Abnormal
between paper pathway switching solenoid
(S770) and CTP12 on CTP20 circuit board?
Normal
To “Dryer exit unit mechanical
diagnostic” Connect harness correctly,
repair or replace it.
Solved?
7.3.24
Not solved
END
Normal
Replace parts.
Normal
Replace parts.
END
7-96
8. SOFTWARE INSTALLATION
8.6 Procedure following the Replacement of the Main Control Unit .......... 8-15
8
8-1
8.1 Simple Upgrade
In the “Simple Upgrade”, you can upgrade the FRONTIER390 • The “Procedure Selection 1[C-001]” screen appears.
System software(A1) and Variety Print Software(B1) by following
the simple guidance messages in the screen.
7. Click [Yes].
GD1621
5. Click [OK].
8-2
8.1 Simple Upgrade
8. System Disk (A1) Version 7.0: Click [Next >]. 11. Click [OK].
• The updating process starts. • If the Variety Print Service (B1) software is used, the “[L-
003] Simple Upgrade” for Variety Print Service screen
• Copying starts. appears.
8-3
8.2 Update
In the “Update”, the FRONTIER 390 System Software(A1) is • The Procedure Selection 1 [C-001]” screen appears.
upgraded and the printer’s parameter data is reinstalled.
IMPORTANT:
It is not necessary to delete template data. But if more than
50MB of free space is not available in the hard disk, delete
the template data.
GD1621
8. Click [Yes].
5. Click [OK].
8-4
8.2 Update
• System Disk (A1) Version 7.0: The “Paper Lut Selection 11. Select “Install from CD (scanner/printer software update)”,
[C-012]” screen appears. and click [Next>].
9. System Disk (A1) Version 7.0: Click [Next >]. NOTE: If downloading only the printer software, select
8
“Install from hard disk (only printer software)”.
• The message “Capturing the version information of the
printer” appears. • The “Confirmation[C-040]” dialog box appears.
• Copying starts.
8-5
8.2 Update
• The “Inherited Data Transport Medium Selection[C-050]” • If the Variety Print Service (B1) software is not used, the
screen appears. “Setup” dialog box appears.
8-6
8.3 Reinstallation
The reinstallation procedure is performed after the main control 5. In the “Run” screen, click “Browse”, and in the “Browse”
unit is replaced. screen, select the CD-ROM drive into which you inserted the
system disk, then click [Open].
NOTE: • Make sure the “Scanner’s Backup FD” and “Printer’s
Backup FD” are updated.
• Make sure that the printer’s (LP2500P) breaker is
turned ON and the power switch is turned to STANDBY.
8
6. In the “Browse” screen, double-click “EZ171” folder, then
double-click “EZSetup”.
GD1621
8-7
8.3 Reinstallation
• The “Procedure Selection(A-001)” screen appears. • The control software is downloaded to the LP2500P.
8
9. Select “Re-installation” and click [Next].
• Upon completion of the reinstallation, the “FD
Confirmation” dialog box appears.
8-8
8.3 Reinstallation
15. Insert the “Scanner Backup” FD into the FD drive, and click 21. Click [OK].
[OK].
22. Select “Shut Down” from the “Start” menu.
8
• The “Shut Down Windows” dialog box appears.
17. Remove the “Scanner Backup” FD from the FD drive and
insert the “Printer Backup FD.
20. Remove the installer CD from the CD-ROM drive, and click
[OK].
8-9
8.4 New Installation
The new installation procedure is performed before the 4. In the “Run” screen, click “Browse”, and in the “Browse”
adjustment of the scanner at the factory. In the field, this screen, select the CD-ROM drive into which you inserted the
installation is performed only when the scanner’s backup FD is system disk, then click [Open].
not found when replacing the main control unit.
8
5. In the “Browse” screen, double-click “EZ171” folder, then
double-click “EZSetup”.
GD1621
8-10
8.4 New Installation
7. Click [OK]. 10. Remove the installer CD from the CD-ROM drive.
8
8. Select “New Installation” and click [Next].
8-11
8.4 New Installation
14. Select “Restart the computer?” and click [Yes]. 19. Perform the post-operational checks, then shut down the
system and restart it.
• The system is restarted and only “3 Post-operational
Check” and “4 Setup and Maintenance” are displayed in • The system is restarted.
the selection box in the Main Menu.
8-12
8.5 Reversion
This procedure reverts the system software to the previous 6. Select “SE maintenance” and click [Next >].
version.
• The “Procedure Selection 2[C-002]” screen appears.
NOTE: Prepare the Printer’s Backup FD, then perform the “Data
Backup(417)” to overwrite the FD with the backup data. 7. Select “Reversion to previous version”, and click [Next>].
8
GD1621
8. In the “Starting Version Back [C-100]” dialog box, click [Yes].
3. Perform the post-operational checks.
5. Click [OK].
9. Make sure that:
NOTE: If [Cancel] is clicked, the FRONTIER 390 System
(A1) installation is skipped, and the “Variety Print
1) The cables of the scanner and printer are firmly
Service (B1)” installation screen appears.
connected.
• The Procedure Selection 1 [C-001]” screen appears.
2) The power cables of the scanner and printer are not
broken.
• Reversion starts.
8-13
8.5 Reversion
12. Insert the Printer Backup FD into the floppy disk drive.
15. Remove the Printer Backup FD from the floppy disk drive.
8-14
8.6 Procedure following the Replacement of the Main Control Unit
2) Scanner Backup FD
3) Printer Backup FD
4) Installer CD
8-15
9. MAINTENANCE MENU
9-1
9.6 Printer Adjustment/Maintenance (45) .......................................................... 9-25
9.6.1 Test Pattern Printing (453) ................................................................................ 9-25
9.6.2 Printer I/O Check (45A) .................................................................................... 9-26
9.6.3 Printer Function Select (45B) ............................................................................ 9-26
9.6.4 Laser Exposure Check (45C) ........................................................................... 9-27
9.6.5 R Laser(R-LD) Data (45D) ................................................................................ 9-27
9.6.6 G Laser(G-SHG) Data (45E) ............................................................................ 9-27
9.6.7 B Laser(B-SHG) Data (45F) ............................................................................. 9-28
9.6.8 Scanning Position/Scanning Home Position Parameter Setup (45G) .............. 9-28
9.6.9 Main Scanning Position Adjustment/Laser Beam Sync. Rough Adjustment (45H) ... 9-28
9.6.10 Laser Beam Sync. Fine Adjustment Print (45J) ................................................ 9-29
9.6.11 Laser History Display (45K) .............................................................................. 9-30
9.6.12 Paper Condition Setup Table(LUT) Copy (45L) ................................................ 9-31
9 9.6.13 Printer Mechanism Fine Adjustment (45M) ....................................................... 9-31
9.6.14 Back Printer Test (45N) ..................................................................................... 9-32
9.6.15 Printer Operation Data Display (45P) ............................................................... 9-33
9.6.16 Clearing Selected Printer Operation Data (45Q) .............................................. 9-33
9.6.17 Clearing All Operation Data (45R) .................................................................... 9-33
9.6.18 Data Saving (45T) ............................................................................................. 9-34
9.6.19 Data Download (45U) ....................................................................................... 9-34
9-2
9.1 Operational Procedure
9.1.1 User Identification 3. Select the desired item from the item list and press its [+]
button.
NOTE: For mouse operations, see the instruction manual “Basic
Operations”. • The sub-item list appears
4. Move the cursor to the desired item and press the [START]
button.
9
2. Select “SE2” for the user name and enter “7777” for the 9.1.1
password, and press the [OK] button. • Each screen appears.
NOTE: • “SE1” user name is prepared for the user who 5. Perform the operation by following the instructions on the
manages printing quality. The password is “6666”. screen.
• “SE2” user name is prepared for the service
engineer. 6. Upon completion of the setup and maintenance operations,
press the [OK] button to perform processing or [Cancel] to
quit the screen.
9-3
9.2 System Operation Setup and Check (41)
9.2.1 Clear Error Log (41E) 1. Set the delivery date, startup date, lab ID and type for the
scanner.
[Selection]
2. Select “ON” for “Printer” and set the delivery date and startup
Select “4 Setup and Maintenance”-“41 System Operation date for the printer.
Setup and Check”-“41E Clear Error Log”.
3. Choose the [Option] button.
[Procedure]
1. Select the item to be cleared and press the [Clear] button. 6. Choose the [OK] button.
[Selection]
9-4
9.2 System Operation Setup and Check (41)
9.2.3 Shipping Information Reference (41G) 9.2.4 DI Manager Administrative Setting (41I)
9
9.2.3
9.2.4
“Delete Waiting Time”: Sets up the time until the order
processed on the DI controller is deleted.
“Order Identifier”: Enter “a” for 1st SP-1500 and “b” for 2nd
2. Press the [OK] button. one when two machines are connected to one DI controller.
In this case, the “Device Name” for the 2nd SP-1500 should
• Operation returns to the “Setup and Maintenance” screen. be changed.
<Example>
Printer
SP1500PD SP1500PD-b
(F-COLOR/PD)
9-5
9.3 Print Condition Setup and Check (42)
9.3.1 Image Correction Setup (42C) 1. Select the carrier, mask and film types.
This menu is used to enable image correction condition setting 2. Select the print size.
by selecting “Yes” for each item.
3. Select “Rate”
[Selection]
NOTE: Enter “100” % normally. If “98” % or less is entered,
Select “4 Setup and Maintenance”-“42 Print Condition Setup black border on the print may result.
and Check”-“42C Image Correction Setup”.
4. Choose the [OK] button.
[Procedure]
• Operation returns to the “Setup and Maintenance” screen.
Set the image correction type for each input device and input
type.
9.3.3 Paper Condition Setup (42J)
[Selection]
[Procedure]
9
Set the paper condition setup type.
9.3.1
9.3.2
9.3.3
9-6
9.4 Scanner Adjustment/Maintenance (43)
Select “4 Setup and Maintenance”-“43 Scanner Adjustment/ • The messages appear depending on whether the dust is
Maintenance”-“43A I/O Check”. found or not.
[Procedure]
[Selection]
[Procedure]
9-7
9.4 Scanner Adjustment/Maintenance (43)
2. Choose the [Run] button. 8. Insert the negative cartridge into the carrier.
3. Insert a piece negative with four to six frames into the carrier.
9
9.4.3
9-8
9.4 Scanner Adjustment/Maintenance (43)
9.4.4 Carrier Inclination Display (43D) • The auto focus is started and the focus pulse positions in
the fornt and rear sides of the carrier are displayed.
[Selection]
[Procedure]
Use this mode to confirm the CCD settings when there is a CCD- Select “4 Setup and Maintenance”-“43 Scanner Adjustment/
related imegularity or when lines appear in prints due to dust or Maintenance”-“43E CCD Data Display”.
dirt on the CCD.
[Procedure]
9-9
9.4 Scanner Adjustment/Maintenance (43)
1. Click [ ]. 3. To check the S/N inspection result, click [S/N value disp.].
2) Replace the mirror box with the standard mirror box (P/N
96A21424A00).
Mirror Box
9-10
9.4 Scanner Adjustment/Maintenance (43)
[Selection]
[Procedure]
5) Click [OK].
[Procedure]
Adjust the optical axis of the image by moving the film carrier
base.
9-11
9.4 Scanner Adjustment/Maintenance (43)
1. Install the dedicated chart jig to the carrier base. 6. Click [1.3].
7. Click [AF].
2. Loosen the four hexagonal socket head bolts securing the • Operation returns to the “Setup and Maintenance” screen.
carrier base.
[Procedure]
4. Adjust the carrier base position so that the three sets of three
lines appear on the right and left on the screen as shown.
5. If the data is out of range (NG = more than 20), move the
base together with the jig so that “Axis deflection” and
“Image rotation” fall within the range (OK), while making sure Jig with Chart
the three sets of three lines appear on the screen.
EZ1460
9-12
9.4 Scanner Adjustment/Maintenance (43)
[Selection]
[Procedure]
9
9.4.10
9.4.11
9-13
9.4 Scanner Adjustment/Maintenance (43)
9.4.12 Spectral Calibration (43P) 5. Install the 135M mask and insert the chart No. 10010023 into
the mask.
[Selection]
6. Choose the [OK] button.
Select “4 Setup and Maintenance” - “43 Scanner Adjustment/
Maintenance” - “43P Spectral Calibration”. • The scanner reads the image of the chart.
[Procedure]
9
NOTE: If the image on the screen is abnormal, choose the
9.4.12 [Read again] button to read the image again.
9-14
9.4 Scanner Adjustment/Maintenance (43)
15. Remove the floppy disk from the main control unit.
9-15
9.5 Carrier Adjustment/Maintenance (44)
9.5.1 NC135Y Sensor Calibration (44A) 9.5.2 NC240Y Sensor Calibration (44B)
[Selection] [Selection]
Select “4 Setup and Maintenance”-“44 Carrier Adjustment/ Select “4 Setup and Maintenance”-“44 Carrier Adjustment/
Maintenance”-“44A NC135Y Sensor Calibration”. Maintenance”-“44B NC240Y Sensor Calibration”.
[Procedure] [Procedure]
Perform the calibration of the optical sensor. Perform the calibration of the optical sensor.
1. Check that no film is installed in the carrier. 1. Check that no film is installed in the carrier.
9
9.5.1
9.5.2
9-16
9.5 Carrier Adjustment/Maintenance (44)
9.5.3 Installation Information Display (44C) 9.5.4 Installation Information Setup (44D)
[Selection] [Selection]
Select “4 Setup and Maintenance”-“44 Carrier Adjustment/ Select “4 Setup and Maintenance”-“44 Carrier Adjustment/
Maintenance”-“44C Installation Information Display”. Maintenance”-“44D Installation Information Setup”.
[Procedure] [Procedure]
Check the serial No. and hard revision No. Set the serial No. and hard revision No.
1. Install the NC135Y film carrier. 1. Install the NC135Y film carrier.
9
9.5.3
9.5.4
• Operation returns to the “Setup and Maintenance” screen. 4. Choose the [OK] button.
4. Install the NC240Y film carrier. • The values are registered into the carrier.
5. Open the “Installation Information Display” menu. 5. Install the NC240Y film carrier.
• Operation returns to the “Setup and Maintenance” screen. • Operation returns to the “Setup and Maintenance” screen.
9-17
9.5 Carrier Adjustment/Maintenance (44)
[Procedure]
9
9.5.5
9.5.6
9-18
9.5 Carrier Adjustment/Maintenance (44)
[Selection] [Procedure]
9
9.5.7
9.5.8
4. Click [Start].
4. Click [OK].
9-19
9.5 Carrier Adjustment/Maintenance (44)
[Procedure]
6. Click [OK].
9.5.9
9. Click [OK].
4. Click [Start].
9-20
9.5 Carrier Adjustment/Maintenance (44)
[Procedure]
6. Click [OK].
4. Insert the floppy disk into the disk drive of the main control
unit.
9-21
9.5 Carrier Adjustment/Maintenance (44)
6. Click [OK].
• Writing starts.
[Selection]
3) Click [OK].
9-22
9.5 Carrier Adjustment/Maintenance (44)
1. Install the film carrier. 9.5.12 NC135Y Machine Data Setup (44Q)
• The carrier ID and type are displayed in the “Installed [Selection]
carrier” box.
Select “4 Setup and Maintenance”-“44 Carrier Adjustment/
• If the carrier data is already saved, the carrier ID and type Maintenance”-“44Q NC135Y Machine Data Setup”.
are displayed in the “Backup completion carrier” box.
[Procedure]
• If the data for two or more same type carriers are saved,
all carrier ID and types are listed in the “Backup Set the machine data of the NC135Y film carrier.
completion carrier” box.
1. Install the NC135Y film carrier.
2. Backup:
2. Open the “NC135Y Machine Data Setup” screen.
1) Choose the [Backup] button.
3. Download:
4. Delete:
3. Check the values.
1) Select the carrier ID and type to be deleted from the
“Backup completion carrier” box. NOTE: The values should not be changed except when
there is a special instruction from FUJI FILM.
2) Choose the [Delete] button.
4. Choose the [OK] button.
• The data are deleted from the hard disk.
• Operation returns to the “Setup and Maintenance” screen.
5. Press the [Close] button.
9-23
9.5 Carrier Adjustment/Maintenance (44)
9.5.13 NC240Y Machine Data Setup (44R) 9.5.14 MFC10Y Machine Data Setup (44S)
[Selection] [Selection]
Select “4 Setup and Maintenance”-“44 Carrier Adjustment/ Select “4 Setup and Maintenance”-“44 Carrier Adjustment/
Maintenance”-“44R NC240Y Machine Data Setup”. Maintenance”-“44S MFC10Y Machine Data Setup”
[Procedure] [Procedure]
Set the machine data of the NC240Y film carrier. This procedure displays the machine data of the MFC10Y.
2. Open the “NC240Y Machine Data Setup” screen. 2. Open the “MFC10Y Machine Data Setup” screen.
9
9.5.13
9.5.14
9-24
9.6 Printer Adjustment/Maintenance (45)
[Selection]
[Procedure]
9
9.6.1
Grid
Border-less contact
2. Move the cursor to the “Feed length” and enter “254” (mm).
9-25
9.6 Printer Adjustment/Maintenance (45)
NOTE: Perform the test pattern print for all the magazines to
be used.
5. Use the magnifying lens (X25) to check that the vertical line
for the color drift is within 1/8 pixel width, and the horizontal
line within 1/4 pixel width.
REFERENCE:
1 pixel width = 0.08mm
9 Select “4 Setup and Maintenance”-“45 Printer Adjustment/ • Operation returns to the “Setup and Maintenance” screen.
Maintenance”-“45A Printer I/O Check”.
9.6.2
9.6.3 [Procedure]
9.6.3 Printer Function Select (45B)
Check the operation of the motors and solenoids, and status
of the sensors. [Selection]
[Procedure]
3. Select “No” for “Leading end positioning fork” when the fork
is eliminated for modification.
NOTE: The distribution section moves to the following • Operation returns to the “Setup and Maintenance” screen.
position by choosing the button.
[Waiting] : Waiting position
[Rise] : Distribution position
[Decent] : Adsorption position
9-26
9.6 Printer Adjustment/Maintenance (45)
Perform the RGB test exposure and check the operation. • Operation returns to the “Setup and Maintenance” screen.
[Selection]
[Procedure]
[Selection] Reference:
Deterioration detecting current: Current value (Actuary
Select “4 Setup and Maintenance”-“45 Printer Adjustment/ measured value at factory + 40mA) memorized in ROM at
Maintenance”-“45D R Laser(R-LD) Data”. the factory. If LD current measurement value (displayed on
menu 45C screen) exceeds this value, the error message
[Procedure] E-2510 will be displayed.
Display the R laser(R-LD) data on the EEPROM. 1. Press the [OK] button.
9-27
9.6 Printer Adjustment/Maintenance (45)
9
9.6.7
9.6.8
9.6.9
Reference:
Deterioration detecting current: Current value (Actuary
measured value at factory + 40mA) memorized in ROM at
the factory. If LD current measurement value (displayed on
menu 45C screen) exceeds this value, the error message 1. Press the [Print] button.
E-2511 will be displayed.
[Selection]
[Procedure]
9-28
9.6 Printer Adjustment/Maintenance (45)
• After about 5 minutes, the print is outputted to the large 12. Press the [Enter] button of the “Coordinate with least amount
size tray. of color drift”.
[Procedure]
Accuracy: ±0.5mm
1. Move the cursor to the “Order of drifted colors for main
3. Move the cursor to the “A: Left measured value” and enter scanning” and enter the measured X value measured in
“A” value. “Main Scanning Position Adjustment/Laser Beam Sync.
Rough Adjustment (Menu 45H)”.
4. Move the cursor to the “B: Right measured value” and enter
“B” value. 2. Move the cursor to the “Order of drifted colors for sub-
scanning” and enter the measured Y value measured in
5. Press the [Enter] button. “Main Scanning Position Adjustment/Laser Beam Sync.
Rough Adjustment (Menu 45H)”.
6. Move the cursor to the “C: Top measured value” and enter
“C” value. 3. Choose the [Print] button.
8. Find the best X coordinate which has the most little color
skew on the output print for the vertical lines using the
magnifier (x20-40), and enter the coordinate value and the
drifted color(CMY) order from left.
9. Find the best Y coordinate which has the most little color
skew on the output print for the horizontal lines using the
magnifier (x20-40), and enter the coordinate value and
drifted color(CMY) order from top.
10. Move the cursor to the “X(Width)” and enter the measured X
value
11. Move the cursor to the “Y(Width)” and enter the measured Y
value.
9-29
9.6 Printer Adjustment/Maintenance (45)
• The print is outputted to the large-size tray. 9.6.11 Laser History Display (45K)
[Selection]
[Procedure]
9
9.6.11
4. Find the best XY coordinate which has the most little color
This abnormal kinked line is recorded when the system is shut
skew on the output print for the horizontal lines using the downed forcibly at printer (laser) initialization while starting up
magnifier (x20-40), and enter its number. the system.
5. Move the cursor to the “Best main scanning position” and 1. Press the [Switch display] to switch between the graph and
enter its number. numeric displays.
9-30
9.6 Printer Adjustment/Maintenance (45)
2-line Front
3-line Front 3-line Rear 3-line Rear
9
9.6.12
9.6.13
Approximately
4cm
EZ1830
9-31
9.6 Printer Adjustment/Maintenance (45)
4) When the sheets are output to the large-size print tray, 9.6.14 Back Printer Test (45N)
measure the position of the sucker cups. The outer
circumference of the sucker cups must be positioned at [Selection]
a distance of more than 1.2 mm from the leading and
trailing ends of the paper. Select “4 Setup and Maintence”-“45 Printer Adjustment/
Maintenance”-“45N Back Printer Test”.
Feed [Procedure]
Direction
Perform the test print of the back printer.
m
1.2m.
min
m
1.2m.
min
EZ1831
6) Remove the inserted paper to turn off the interlock • The test print is outputted to the large-size tray.
switch, and close the distribution section door.
9-32
9.6 Printer Adjustment/Maintenance (45)
9.6.15 Printer Operation Data Display (45P) 9.6.17 Clearing All Operation Data (45R)
[Selection] [Selection]
Select “4 Setup and Maintenance” - “45 Printer Adjustment/ Select “4 Setup and Maintence”-“45 Printer Adjustment/
Maintenance” - “45P Printer Operation Data Display”. Maintenance”-“45R Clearing All Operation Data”.
[Procedure] [Procedure]
Check printer operation data. Clear all operation data of the printer and processor.
9
9.6.15
9.6.16
9.6.17
1. Press the [OK] button. NOTE: All sorting times and all numbers of prints are not
cleared.
• Operation returns to the “Setup and Maintenance” screen.
1. Choose the [OK] button.
[Procedure]
9-33
9.6 Printer Adjustment/Maintenance (45)
[Selection] [Selection]
Select “4 Setup and Maintence”-“45 Printer Adjustment/ Select “4 Setup and Maintence”-“45 Printer Adjustment/
Maintenance”-“45T Data Saving”. Maintenance”-“45U Data Download”.
[Procedure] [Procedure]
Store the printer data into the harddisk of the main control Load the printer data into the printer.
unit.
9
9.6.18
9.6.19
9-34
9.7 Processor Adjustment/Maintenence (46)
9.7.1 Processor I/O Check (46A) 1. Press any buttons of the operation commands.
Select “4 Setup and Maintence”-“46 Processor Adjustment/ 2. Press the [OK] button.
Maintenence”-“46A Processor I/O Check”.
• Operation returns to the “Setup and Maintenance” screen.
[Procedure]
Check the operation of the motors and solenoids, and status 9.7.2 Processor Operating Condition Setup
of the sensors. (46B)
[Selection]
[Procedure]
9
9.7.1
9.7.2
7. Click [OK].
9-35
9.7 Processor Adjustment/Maintenence (46)
9.7.3 Processor Operation Data Display (46C) 1. Select the item to be cleared.
Select “4 Setup and Maintenance” - “46 Processor • The data of the selected item is cleared.
Adjustment/Maintenance” - “46C Processor Operation Data
Display”. 3. Choose the [Cancel] button.
[Selection]
[Procedure]
9.7.3
9.7.4
9.7.5
[Selection]
9-36
9.8 Optional Adjustment (47)
[Selection]
[Procedure]
Select the COM port for the PU800BA and the bar-code
reader.
9
9.8.1
1. Select the COM port for the PU800BA from among “COM1”
through “COM6”.
2. Select the COM port for the bar-code reader from among
“COM1” through “COM6”.
3. Click [OK].
4. Click [OK].
9-37
9.9 Special Operations (48)
9.9.1 Paint (48A) 1. Press the [X] button on the upper side of the screen.
Select “4 Setup and Maintence”-“48 Special Operations”- • Operation returns to the “Setup and Maintenance” screen.
“48A Paint”.
[Procedure]
9
9.9.1
9.9.2
9.9.3
NOTE: For operations of the “Paint”, see the Windows NT(R)
manual.
[Selection]
[Procedure]
9-38
10. I/O CHECK
10
10-1
10.1 I/ODiagram
10.1 I/O Parts Parts Diagram
10.1.1 Scanner(SP1500/SP2000)
10
10.1.1
Micro Switch
Motor
Temperature Sensor
Safety Thermostat
Photo-interrupter
Fan
Lamp
EZ1194
10-2
10.1 I/O Parts Diagram
■ Scanner Section
D101 CCD20 10
D102 Conjugate Length Variable Home Position Sensor Photo Interrupter
10.1.1
D103 Conjugate Length Variable Upper Position Sensor Photo Interrupter
D104 Conjugate Length Variable Lower Position Sensor Photo Interrupter
D105 Lens Home Position Sensor Photo Interrupter
D106 Lens Temperature Sensor IC
D107 Shutter Home Position Sensor Photo Interrupter
D351 Cooling Air Volume Sensor
F301 CCD Cooling Fan
M101 Conjugate Length Variable Motor Pulse Motor
M102 Lens Drive Motor Pulse Motor
M103 Shutter Motor Pulse Motor
10-3
10.1 I/O Parts Diagram
10
10.1.2
Micro Switch
Light Source Switch
Motor
Solenoid
Photo-interrupter
Display LED
EZ1195
10-4
10.1 I/O Parts Diagram
Micro Switch
Light Source Switch
Motor 10
Solenoid 10.1.3
Photo-interrupter
Display LED
EZ1196
10-5
10.1 I/O Parts Diagram
10
10.1.4
Micro Switch
Light Source Switch
Motor
Solenoid
Temperature Sensor
Photo-interrupter
Fan EZ1197
10-6
10.1 I/O Parts Diagram
■ Exposure Section
10-7
10.1 I/O Parts Diagram
■ Distribution Section
10-8
10.1 I/O Parts Diagram
10
10.1.5
T T T T
Micro Switch
Motor
Solenoid
Temperature Sensor
Safety Thermostat
Heater
Solution Lebel Sensor
Pump
Switch
Photo-interrupter
Fan
EZ1198
10-9
10.1 I/O Parts Diagram
■ Processor Section
10-10
10.1 I/O Parts Diagram
■ Dryer Section
10-11
10.1 I/O Parts Diagram
■ Sorter SU1100Y
10
10.1.5
10-12
11. OPERATION SECTION
11-1
11.2.37 Reduction Belt Replacement ........................................................................ 11-19
11.2.38 Plug-in Connector Replacement ................................................................... 11-19
11.2.39 Upper Guide (Pressure Cover)/Nip Roller Adjustment ................................. 11-19
A. Confirmation ............................................................................................ 11-19
B. Upper Guide (Pressure Cover) Adjustment ............................................. 11-19
C. Nip Roller Adjustment .............................................................................. 11-21
11.2.40 Carrier Pitch Correction ................................................................................ 11-22
11-2
Parts Location
Operation Keyboard 11
Full Keyboard
EZ916
11-3
11.1 Monitor and Keyboard
Monitor Table
Power Cable
EZ917
11.1.1
11.1.2 Keyboard Bracket Collars (2) Cables
11.1.3 EZ921
EZ919
Screws (3)
3. Remove the twelve screws and the
table left cover.
Monitor Cable Clamp (7)
Screws (12)
EZ1186
Re-installation
11-4
11.1 Monitor and Keyboard
7. Remove the keyboard by removing 11.1.5 Mouse Replacement 4. Open the clamp and remove the
the four screws. screw securing the clamp.
Removal
Screws (4)
1. Disconnect the mouse cable from the
connector.
Screw/Clamp
Mouse
Clamp
Keyboard
EZ924
EZ1234
Installation
5. Remove the screw securing the
Cable grounding wire.
Install the keyboard in the reverse order of
removal. EZ926
6. Remove the two screws and the plug-
Installation in connector.
11.1.4 Full Keyboard Install the mouse in the reverse order of Screw/Grounding Wire
Replacement removal.
Removal
11
11.1.6 Plug-in Connector for
1. Open the cable clamp.
Film Carrier 11.1.4
2. Disconnect the cable from the Replacement 11.1.5
connector. 11.1.6
Removal
1. Remove:
Plug-in Connector Screws (2)
• Table right cover (see subsection
EZ1235
13.1.10).
Installation
• Scanner rear cover (see subsection
14.1.1).
Cable Install the plug-in connector in the revers
order of removal.
2. Disconnect the CN1 connector from
the CTB20 circuit board.
Full Keyboard
3. Disconnect the CCN01 connector.
EZ925
CCN01 Connector
Installation
CN1
CTB20 Circuit Board
EZ1231
11-5
11.1 Monitor and Keyboard
11.1.7 Film Carrier Ball Catch 4. Disconnect the mirror box sensor 8. Remove the two screws and then the
Replacement connectors. ball catch.
Sensors
Removal Ball Catch
Screws (3)
Connectors
Carrier Base
Hexagonal Socket Head Bolts (4)
EZ1989
Collars (2)
Pin
Special Screw
EZ1992
11-6
11.1 Monitor and Keyboard
1. Press the [MENU] switch on the 1. Adjust the monitor color as shown
bottom of the monitor. table below.
Bright
Cont
11-7
11.2 Auto Film Carrier NC135Y
2. Disconnect the connector from the 1. Remove the upper cover (see
sensor LED. subsection 11.2.1).
“•” Marks
on Gear
Screws (2)
EZ440
Installation
11 Screw Scan Timing/Check Tape “ ” Marks
Install the cover in the reverse order of Sensor LED (D402/D410) on Racks
11.2.1 removal. EZ442
11.2.2 EZ1596
11.2.3 Installation
4. If the marks are not aligned, replace
11.2.4 11.2.2 Film Leading End
Install the sensor LED in the reverse order the variable film mask (see subsection
11.2.5 Sensor LED (D400) of removal. 11.2.6).
11.2.6 Replacement After installation, perform the menu 44A
“NC135Y Sensor Calibration”.
Removal
11.2.6 Variable Film Mask
1. Remove the upper cover (see Removal/Re-installation
subsection 11.2.1).
11.2.4 Film Mask Home
Position Sensor (D409) Removal
2. Disconnect the connector from the Replacement
sensor LED. 1. Remove the upper cover (see
Removal subsection 11.2.1).
3. Remove the sensor LED by removing
the screw. 1. Remove the upper cover (see 2. Disconnect the two connectors (D409
subsection 11.2.1). and M403).
Connector
2. Disconnect the connector from the 3. Remove the variable film mask by
sensor. removing the two screws.
Connector Screw
11-8
11.2 Auto Film Carrier NC135Y
1. Remove the variable film mask (see Removal Leaf Springs (2)
Screws (2)
subsection 11.2.6).
1. Remove the variable film mask (see
2. Remove the motor by removing the subsection 11.2.6).
two screws.
2. Remove the two belts.
Film Mask Drive Motor (M403)
Installation 11
Screw Belts (2) Install the film retainer in the reverse order 11.2.7
of removal. 11.2.8
EZ448
EZ1295 11.2.9
3. Unscrew the eight screws and remove 11.2.10
Installation 11.2.11 Dust Removal Roller
the two rollers. 11.2.11
Replacement
Install the motor in the reverse order of Rollers (2)
removal.
Removal
11-9
11.2 Auto Film Carrier NC135Y
Removal
EZ452
EZ457
Rollers (2)
Screw
EZ454 EZ1329
11-10
11.2 Auto Film Carrier NC135Y
11.2.15 Film Mask Diffusion 11.2.16 Bottom Cover 11.2.17 Nip Home Position
Plate Replacement Removal/Re- Sensor (D407)
installation Replacement
Removal
Removal Removal
1. Open the pressure cover.
1. Place the auto film carrier NC135Y up 1. Remove the bottom cover (see
2. Remove the film mask. side down. subsection 11.2.16).
2. Remove the three white screws and 2. Disconnect the connector from the
the bottom cover. sensor.
White Screws (3) Bottom Cover 3. Remove the sensor by removing the
screw.
Film Mask
EZ1297
Removal
Installation
1. Remove the bottom cover (see
Installation is essentially in the reverse Slot subsection 11.2.16).
order of removal.
2. Disconnect the connector from the
sensor.
EZ461
3. Remove the sensor by removing the
screw.
Connector Screw
11-11
11.2 Auto Film Carrier NC135Y
Installation
EZ468
Install the sensor in the reverse order of
removal. Installation
After installation, perform the menu 44A
“NC135Y Sensor Calibration” (see Install the roller in the reverse order of
subsection 9.5.1). removal.
11-12
11.2 Auto Film Carrier NC135Y
11.2.23 Check Tape Sensor Installation 11.2.26 Soft Nip Drive Motor
(D411) Replacement (M401) Replacement
Install the sensor in the reverse order of
removal.
Removal After installation, perform the menu 44A
Removal
“NC135Y Sensor Calibration”.
1. Remove the bottom cover (see 1. Remove the bottom cover (see
subsection 11.2.16). subsection 11.2.16).
2. Disconnect the connector from the 11.2.25 Soft Nip Drive Belt 2. Disconnect the motor connector.
sensor. Replacement
3. Remove the two screws and the
3. Remove the sensor by removing the motor bracket.
Removal
screw.
1. Remove the bottom cover (see Motor Bracket Connector
Check Tape Sensor (D411)
subsection 11.2.16).
Screws (2)
Connector Screw
EZ469
EZ474 11
4. Remove the motor from the bracket 11.2.23
Installation
by removing the two screws. 11.2.24
Install the sensor in the reverse order of 11.2.25
Motor (M401)
removal. 11.2.26
After installation, perform the menu 44A
“NC135Y Sensor Calibration” (see Belt Screws (2)(Loosen)
subsection 9.5.1).
EZ471
Installation
11.2.24 Scan Timing Sensor
(D403) Replacement Installation is essentially in the reverse
order of removal.
Removal NOTE: Loosen the two motor bracket
mounting screws. Adjust the belt Bracket Screws (2)
1. Remove the bottom cover (see
to the specified tension by moving
subsection 11.2.16). EZ475
the motor. Tighten the two screws.
2. Disconnect the connector from the
Specified belt tension:10–20g/mm
sensor.
Screw Connector
11-13
11.2 Auto Film Carrier NC135Y
1. Remove the soft nip drive belt (see 11.2.28 Soft Nip Cam Drive
subsection 11.2.25). Belt Replacement 4. Press the tensioner pulley with the
specified force using the tension
2. Disconnect the connector (D407) gauge and tighten the screw.
Removal
3. Cut the cord tie, unscrew the four Specified Force: 200 to 240g/mm
1. Remove the soft nip drive section (see
screws and remove the soft nip drive subsection 11.2.27).
section. Tensioner Pulley Screw
2. Loosen the screw securing the
Soft Nip Drive Section tension pulley and remove the belt.
11 Belt
Screw
11.2.27
11.2.28
11.2.29
Tension Gauge
EZ480
Screws (4) Cord Tie Connector (D407)
EZ476 5. Align the notch in the sensing plate
Tension Pulley
with the notches in the frames and
Re-installation make sure the notches in the pulleys
EZ479 align with the notches in the frame.
Re-installation is essentially in the reverse
order of removal. Installation
NOTE: Align the inlet side arms with the Installation is essentially in the reverse
11.2.29 Film Feed Roller/Drive
roller of the upper guide, then the order of removal. Belt Replacement
outlet side arms with the roller as Perform the phase adjustment below.
shown. Removal
Roller <Phase Adjustment>
1. Remove:
1. Align the notch in the sensing plate
with the notches in the frames. • CYB20 circuit board
(see subsection 11.2.19).
2. Align the notches in the pulleys with • soft nip drive section
the notches in the frame as shown. (see subsection 11.2.27).
11-14
11.2 Auto Film Carrier NC135Y
Screws (3)
Screw
Installation Connector
Installation
11-15
11.2 Auto Film Carrier NC135Y
Belt Tensioner
Guide Rail
EZ491 Belt Tensioner Arm Screw
Guide Rail
EZ1016
EZ489
11-16
11.2 Auto Film Carrier NC135Y
Pulley Shaft 1
Cord Tie
Stop Tab
Front
Tensioner (4) Tensioners (3)
EZ996
Spring With Tensioner Arm
Paint Mark Securing Screws (4) • Tighten the two screws while
pressing the bearing holders
EZ993
Screws (2)
Pulley Shaft 1
11-17
11.2 Auto Film Carrier NC135Y
tensioner arms. • Tighten the two screws while loosening side and secure them by
4. Move the three tensioner arms to the pressing the bearing holders the screws.
loosening side and secure them by against the winding section and
the screws. the locating shoulders. 5. Remove the two tensioners by
5. Remove the three tensioners by removing the two screws.
removing the three screws. Screws (2)
Screws (2) Tensioner
Screws (3)
Tensioner Arms (2)
Clutch
Stop Tab
Tensioner Groove Tensioner Arm
Tensioners (3)
Arms (3) Tensioner Arm Securing Screws (2)
Securing Screws (3) EZ1002
EZ1340
EZ1338
Installation
11-18
11.2 Auto Film Carrier NC135Y
Reduction Belts
Bearing
Holders (2) Connectors (3)
Pulley Shaft 3
EZ1030 EZ455
Bearing Holder
Clutch
Screws (2)
Plug-in Connector
Bearing Holder
EZ1334
Screw
Groove Stop Tab
EZ1329
11.2.39 Upper Guide (Pressure
EZ1033 Cover)/Nip Roller
3. Disconnect the three connectors Adjustment
(M403, CYB1-1 and CYB1-2).
11.2.37 Reduction Belt A. Confirmation
Replacement
Move the nip rollers to nip position by
Removal
1. Remove:
Pressure Cover
EZ2056
Screws (2) Variable Film Mask
EZ1294 10. Pull the pressure cover to the right
3. Click the [Both] button for “M401 Slow side fully by holding the boss for cover
nip motor”. 7. Remove the two screws and then the while pressing it against the tool.
drive section cover.
• The nip rollers move in the nip Upper Guide Adjustment Tool
position. Drive Section Cover
Boss for Cover
4. Remove the carrier. Screws (2)
11 B. Upper Guide (Pressure Cover)
Adjustment
11.2.39
1. Open the pressure cover.
4. Make sure the two rubber belts are 8. Close the pressure cover and loosen Pressure Cover
installed correctly. the two hinge screws (red painted)
EZ2121
one turn.
Upper Cover
11. Depress the cover lock bracket once
while pressing the pressure cover
against the tool.
Screws (2)
EZ440
11-20
11.2 Auto Film Carrier NC135Y
EZ2122
Upper Guide Adjustment Tool Lock Release Lever
12. While pressing the pressure cover EZ2061
against the tool, tighten the pressure EZ2059
cover hinge screws by following the C. Nip Roller Adjustment
steps below. 14. Open the pressure cover while
holding it by hand and remove the 1. Loosen the eight screws securing the
1) Tighten the rear screw 3/4 turns. tool. nip roller guides one turn.
2) Tighten the front screw 3/4 turns. NOTE: If the pressure cover is Screws (8) (Loosen 1 turn)
opened suddenly, the hinge
3) Tighten the rear screw securely. may shift and readjustment
will be required.
4) Tighten the front screw securely. 11
Upper Guide Adjustment Tool
Upper Guide Adjustment Tool 11.2.39
Pressure Cover
Guides (4)
EZ2047
11-21
11.2 Auto Film Carrier NC135Y
Tab
Tab
Roller Shaft
EZ2123 Roller Shaft
Front Guide
EZ2127
3. Insert the two fixing jigs into the EZ2125
square holes in the reference jigs with 8. Insert the two fixing jigs into the holes
their round surfaces toward the roller 5. Tighten the rear guide screws by in the reference jigs with their round
shaft (optical axis) side and depress following the steps below. surfaces toward the roller shaft
them lightly. (optical axis) side and depress them
1) Depress the rear guide and lightly.
NOTE: Make sure there is no play in tighten the left screw 3/4 turns.
the jigs. NOTE: Make sure there is no play in
2) While depressing the rear guide, the jigs.
tighten the right screw 3/4 turns.
11-22
11.2 Auto Film Carrier NC135Y
• Bordered
• Paper normally used
• Normal size
<Example>
EZ2130
4. If the center drifted value exceeds
range of 0 to 2 graduations to the left,
11. Remove the fixing and reference jigs. calculate correction value with the
formula below.
12. Connect the D409 and M403
connectors and reinstall the variable Center drifted value × 10 = Correction
film mask using the two screws. value
13. Open the pressure cover and reinstall To move the image to the right-hand:
the upper cover using the two screws. reduce correction value.
To move the image to the lift-hand:
14. Reinstall the drive section cover with add correction value.
the two screws.
<Example>
1.5 × 10 = 15
11-23
11.3 Auto Film Carrier NC240Y
EZ521
Leaf Spring
11.3.1 Re-installation Holes (2)
Screws (4)
11.3.2 Spring Retaining Plates
Re-installation is essentially in the reverse
11.3.3
order of removal. EZ519
11.3.4 Locating
Pins (2)
3. Remove the six white coil springs, six
rollers, three roller shafts and six poly-
11.3.2 MTP Sensor 1 LED sliders.
(D447)/TAP Sensor LED
(D448) Replacement
White Coil
Removal Springs (6)
Installation
Spacer
EZ518
11-24
11.3 Auto Film Carrier NC240Y
11.3.5 Write Head (MWH01) 3. Disconnect the FPC (Flat Printed 11.3.8 Upper Dust Removal
Circuit Board Circuit) from the circuit board by Roller Replacement
following q to e in the figure below.
Replacement
4. Disconnect the connector from the
Removal
Removal circuit board.
1. Remove the upper cover (see
1. Remove the upper cover (see subsection 11.3.1).
5. Remove the two screws and the
subsection 11.3.1). circuit board.
2. Remove the sensor by removing the
2. Disconnect the FPC (Flat Printed two screws.
P Read Head Circuit Board
Circuit) from the circuit board by
following q to e in the figure below. Screws (2) Screws (2)
FPC
Installation
3. Loosen the two screws and remove
the dust removal roller and two coil
11
springs.
Install the circuit board in the reverse 11.3.5
order of removal. Dust Removal Roller 11.3.6
Screws (2) 11.3.7
11.3.8
P Write Head Circuit Connector
Board (MWH01) 11.3.7 MTP Sensor 2 LED
(D457) Replacement
EZ523
Installation Removal
Install the circuit board in the reverse 1. Remove the upper cover (see
order of removal. subsection 11.3.1).
Installation
EZ524
“NC240Y Sensor Calibration”. EZ530
11-25
11.3 Auto Film Carrier NC240Y
11.3.9 Dummy Head 11.3.10 Magnetic Head 5. Remove the two E-rings and the
Replacement Replacement magnetic head
Removal Removal
1. Remove the upper dust removal roller 1. Remove the upper cover (see
(see subsection 11.3.8). subsection 11.3.1).
2. Remove the two E-rings and move the 2. Remove the circuit board cover by
pressure cover hook link. removing the two screws.
Installation
3. Remove the dummy head by 3. Disconnect the four FPC (Flat Printed 1. Close the pressure cover.
removing the screw. Circuit) from each circuit board.
2. Remove the stop by removing the
11 Screw Dummy Head Write Head Circuit Boards screw.
11.3.9 Stop
11.3.10
EZ1272
FPC (4)
Installation Read Head Circuit Boards
Screw
EZ531
EZ1374
Install the dummy head in the reverse
order of removal. 4. Remove the two screws securing the
3. Tighten the two screws while pressing
magnetic head.
the magnetic heads to the inside as
shown.
Screws (2)
Screws (2)
EZ532
11-26
11.3 Auto Film Carrier NC240Y
11.3.11 Winding Upper Nip 11.3.12 Bottom Cover 11.3.14 IPI Sensor (D445)
Roller Replacement Removal/ Replacement
Re-installation
Removal
Removal Removal
1. Remove the upper cover (see
subsection 11.3.1). 1. Place the auto film carrier NC240Y up 1. Remove the bottom cover (see
side down. subsection 11.3.12).
2. Remove the circuit board by removing
the screw. 2. Remove the two screw and the 2. Disconnect the connector from the
bottom cover. sensor.
Screws Circuit Board
Bottom Cover 3. Remove the sensor by removing the
two screws.
IPI Sensor (D445)
Roller Shaft
Rollers (2)
EZ1275
11-27
11.3 Auto Film Carrier NC240Y
11.3.16 CYC20 Circuit Board 11.3.17 Pressure Cover Open/ 3. Remove the screw and the tensioner
Replacement Close Sensor (D446) section cover.
Replacement
Screw
Removal
Removal
1. Remove the bottom cover (see
subsection 11.3.12). 1. Remove the CYC20 circuit board (see
subsection 11.3.16).
2. Disconnect all connector from the
CYC20 circuit board. 2. Disconnect the connector from the
sensor.
3. Remove the circuit board by removing
the five screws. 3. Remove the sensor by removing the
screw.
Screws (5) Tensioner Section Cover
Connector
EZ1304
Screws (2)
Screws (2)
Perforation/TAP
Sensors
IPI Sensor
Screws (2)
EZ500
EZ498
11-28
11.3 Auto Film Carrier NC240Y
8. Remove the six screws and the roller 11.3.19 Lower Dust Removal 11.3.20 Film Feed Motor Driver
holders, three roller and belts. Roller/Dummy Head Circuit Board
Opposite Roller Replacement
Roller Holder Screws (6) Rollers (3)
Replacement
Removal
Removal
1. Remove the bottom cover (see
1. Remove the bottom cover (see subsection 11.3.12).
subsection 11.3.12).
2. Remove the guide rail by removing
2. Disconnect the three connectors the two white screws.
(CYC1, CYC4 and CYC5) from the
CYC20 circuit board. Guide Rail
White Screws (2)
3. Remove the harness guide by
removing the two screws.
Belts
EZ501 CYC20 Circuit Board
Installation
CYC1
Installation is essentially in the reverse CYC4
order of removal. CYC5
EZ506
Roller Holder
Screws (2) Driver Circuit Board
EZ502 EZ507
VR
White Screws (2)
Installation
11-29
11.3 Auto Film Carrier NC240Y
11.3.21 Film Mask Diffusion 11.3.22 Feed Stop Sensor 4. Disconnect the two connectors (D444
Plate Replacement (D444) Replacement and D453).
1. Open the pressure cover. 1. Remove the CYC20 circuit board (see
subsection 11.3.16).
2. Remove the film mask.
2. Remove the sensor by removing the
screw.
Connector
Screw
D453
EZ1306
11.3.21 Installation
11.3.22
11.3.23 Install the sensor in the reverse order of
removal.
Removal/Re-installation
Re-installation
Screws (2)
Removal Re-install the unit in the reverse order of
EZ1303
removal.
1. Remove:
Installation
• CYC20 circuit board
Installation is essentially in the reverse
(see subsection 11.3.16).
order of removal.
• drive section cover
(see subsection 11.3.35).
NOTE: Face the glossy surface of the
diffusion plate down.
2. Loosen the screw securing the
tensioner arm, move the arm to the
loosening side and re-tighten the
screw.
Tensioner
Screws (2)
11-30
11.3 Auto Film Carrier NC240Y
Poly-slider
Gears (2)
EZ517
Connector Screw
EZ515
Installation
Installation
Poly-slider Install the sensor in the reverse order of
Shaft removal.
Bearings (2)
Gear
EZ516
11-31
11.3 Auto Film Carrier NC240Y
11.3.28 Door Open/Close 11.3.30 Nest Section Unit 11.3.31 Cartridge Motor (M444)
Sensor (D441) Replacement Replacement
Replacement
NOTE: Replace the door open/close Removal
Removal motor (M441) together with the
nest section unit. 1. Remove the nest section unit (see
1. Remove the drive section cover (see subsection 11.3.30).
subsection 11.3.35). Removal
2. Remove the motor by removing the
2. Disconnect the connector from the 1. Remove: two screws.
sensor.
• nest section cover (see subsection Screws (2)
3. Remove the sensor by removing the 11.3.26).
screw. • drive section cover (see subsection
11.3.35).
Door Open/Close Sensor (D441)
2. Cut the cord tie and disconnect the
five connectors (M444, D456, CYC2A,
M441 and M442).
M442
Cord Tie
Cartridge Motor (M444)
D456 EZ541
Screws (2)
EZ538
Installation
11-32
11.3 Auto Film Carrier NC240Y
3. Remove the motor by removing the 11.3.34 Cartridge Holder 3. Turn the release knob to release
two screws. Locking Release cartridge holder.
Method Release Knob
Screws (2)
1. Remove:
Spool Motor (M442) 4. Insert the cartridge into the holder and
set the holder by turning the gear.
EZ544
Screws (3)
EZ545
EZ1267
Installation
EZ1155
Re-installation
11-33
11.3 Auto Film Carrier NC240Y
11.3.36 Film Feed Motor (M440) 6. Remove the motor by removing the 3. Loosen the four screws securing the
Replacement two screws. belt tensioner arms.
Film Feed Motor (M440) 4. Move the four tensioner arms to the
Removal loosening side and secure them with
Screws (2)
the screws.
1. Remove:
5. Remove the four belt tensioners by
• bottom cover (see subsection
removing the four screws.
11.3.12).
• drive section cover (see subsection Tensioner Rear Tensioner
11.3.35). Arms (4)
Screws (4) Rear
2. Cut the cord tie and disconnect the Tensioner (1)
connector (M440).
Installation
Replacement
6. Remove the cover bracket by
EZ989
removing the screw.
11 Removal
3. Loosen the screw securing the belt
7. Remove the two screws and the two
11.3.36 tensioner arm. 1. Remove:
bearing holders, collar, pulley shaft 1,
11.3.37 clutch plate, spacer and four bearings.
4. Move the tensioner arm to the • bottom cover
loosening side and secure it with the (see subsection 11.3.12). Bearing Holders (2)
screw. • drive section cover
(see subsection 11.3.35).
5. Remove the belt tensioner by
removing the screw. 2. Cut the cord tie and disconnect the
clutch connector (S442).
Tensioner Arm
Cord Tie Connector (S442)
Screws (2)
Pulley Shaft 1
EZ994
Pulley Shaft 1
Clutch Plate
Screws (3)
Spacer
Bearing
Holder Bearing
EZ995
11-34
11.3 Auto Film Carrier NC240Y
Installation 11.3.38 Pulley Shaft 2 6. Remove the two screws, pulley shaft
Replacement 2, bearing holder, three bearings,
Installation is essentially in the reverse spacer, crown pulley and collar.
order of removal.
Removal
Screws (2)
NOTE: • Align the groove in the clutch
1. Remove:
with the stop tab as shown.
• bottom cover (see subsection
Clutch
11.3.12).
• drive section cover (see subsection
Groove 11.3.35).
• The rear tensioner is higher than NOTE: • Align the groove in the clutch
the others. with the stop tab as shown.
• The spring of the motor side • Tighten the two screws while
tensioner has paint mark pressing the bearing holders
against the winding section and
the locating shoulders.
Screws (2)
EZ999 Clutch
Stop Tab
Groove
EZ1002
11-35
11.3 Auto Film Carrier NC240Y
11.3.39 Pulley Shaft 3 5. Loosen the two screws securing the Installation
Replacement tensioner arms.
Installation is essentially in the reverse
6. Move the two tensioner arms to the order of removal.
Removal loosening side and secure them by
the screws. NOTE: • Align the groove in the clutch
1. Remove:
with the stop tab as shown.
7. Remove the two tensioners by • Tighten the two screws while
• bottom cover
removing the two screws. pressing the bearing holders
(see subsection 11.3.12).
against the winding section and
• drive section cover
Screws (2) Tensioner (2) the locating shoulders.
(see subsection 11.3.35).
Tensioner Arms (2) Screws (2)
2. Disconnect the clutch connector
(S441).
Bearing
Holder (2)
Clutch
Bearing Holder
Bearing
Bearing Holder
Installation
11-36
11.3 Auto Film Carrier NC240Y
Removal
1. Remove:
• bottom cover
(see subsection 11.3.12).
• drive section cover
(see subsection 11.3.35).
11
11.3.41
Grounding Wire
Screw
Bracket
Screws (2)
Plug-in Connector
EZ1332
Installation
11-37
12. LIGHT SOURCE SECTION
12-1
Parts Location
Mirror Box
EZ914
12-2
12.1 Scanning Lamp Section
12.1.1 Scanning Lamp Unit 4. Hold the bottom of the lamp unit and 12.1.2 Lamp Socket
Removal/Re-installation remove the unit by pulling it slightly. Replacement
Lamp Unit
Removal IMPORTANT:
Wear clean gloves to prevent leaving
1. Release the latch and open the light fingerprints.
source section cover.
Removal
Re-installation
EZ872
EZ876
Connectors
Screws (2)
EZ873
Lamp Socket
EZ583
Installation
12-3
12.1 Scanning Lamp Section
12.1.3 First IR Filter After installation, perform the menu 433 3. Disconnect the connector from the
Replacement “135 Light Source Aperture Table”, switch.
scanner correction and upkeep printing.
IMPORTANT:
Wear clean gloves to prevent leaving
fingerprints. 12.1.4 Safety Thermostat
(ST201) Replacement
Removal
Removal
1. Remove the lamp unit (see subsection
12.1.1).
1. Remove the lamp unit (see subsection
12.1.1).
2. Remove the two screws and the first Connector (D301)
IR filter.
2. Disconnect the two wires and unscrew EZ881
the two screws and remove the safety
Screws (2)
First IR Filter thermostat. 4. Remove the switch bracket by
removing the two screws.
Safety Thermostat (ST201) Screws (2)
Switch Cover Screws (2)
EZ584
12 Installation
Wires
12.1.3 Installation is essentially in the reverse
EZ591 EZ882
order of removal.
12.1.4
12.1.5 Installation 5. Remove the spring, E-ring, shaft and
NOTE: • Face the coating surface of the the switch.
filter down.
Install the safety thermostat in the reverse
order of removal. E-ring
Filter
Removal
Switch
1. Open the light source section cover.
EZ585 Spring Shaft
EZ883
2. Remove the switch cover by removing
• While push the filter against the the two screws.
two locating pins, secure the Installation
filter with the two retaining plates
and tighten the two screws. Screws (2) Install the switch in the reverse order of
Switch Cover removal.
Locating Pins (2)
EZ880
Retaining
Plates (2) Screws (2) Filter
EZ586
12-4
12.1 Scanning Lamp Section
Removal Removal
1. Open the light source section cover. 1. Open the light source section cover.
2. Remove the light source section air 2. Disconnect the connector (F303).
filter.
Connector (F303)
EZ887
Connector (F302)
EZ884 3. Remove the fan bracket by removing
the four screws.
4. Remove the two screws, lift the
bracket slightly and remove it. Fan Bracket
12
12.1.6
12.1.7
Arrow
Fan (F303)
Outside
Fan (F302) Bracket (2)
Arrow
EZ886
EZ889
Installation
Installation
Installation is essentially in the reverse
order of removal. Installation is essentially in the reverse
order of removal.
NOTE: Install the fan so that its arrow
points the scanning lamp side. NOTE: Install the fan so that its arrow
points the outside.
12-5
12.2 Light Source Filter Section
12.2.1 Filter Unit Removal/Re- 3. Disconnect the two connectors (M202 12.2.4 Balance Filter Drive
installation and D202). Motor (M202)
Replacement
Connector (M202)
Removal
Connector (D202)
Removal
1. Disconnect the motor connector.
1. Remove the filter bracket (see
2. Remove the two screws securing the subsection 12.2.2).
filter unit.
2. Remove the harness from the two
3. Remove the filter unit by pulling it clamps.
toward the front.
3. Remove the motor and bracket by
Filter Unit removing the two screws.
EZ597
Re-installation
Sensor (D202)
EZ599
EZ596 Shaft Filter
Installation
EZ601
12-6
12.2 Light Source Filter Section
3. Remove the drive gear and two poly- 4. Remove the two screws and the filter 12.2.7 Light Source Aperture
sliders. holder and the heat-absorbing filter. Home Position/Standby
Drive Gear Sensor (D201/D203)
Filter Holder
Replacement
Screws (2)
Poly-sliders (2)
Removal
Sensor Bracket
Removal
3. Disconnect the connector from the
1. Remove the filter unit (see subsection sensor. 12
12.2.1).
4. Remove the sensor from the bracket
12.2.6
2. Remove the screw and the filter by removing the screw.
12.2.7
bracket.
Sensor (D201)
Screw
Heat-absorbing Coating
Filter Surface
EZ605
Connector
Screws (2)
Sensor (D203)
Filter Bracket EZ607
EZ593
Installation
3. Remove the screw and the retaining
plate and second IR filter. Install the sensor in the reverse order of
removal.
Second IR Filter
Screw
Retaining Plate
EZ603
12-7
12.2 Light Source Filter Section
12.2.8 Light Source Aperture <Belt Tension Adjustment> 3. Remove the two screws and the
Motor (M201) aperture plate guide.
1. Loosen the two motor mounting
Replacement screws. 4. Remove the four screws and the two
belt holders and leaf springs.
Removal 2. Adjust the belt tension by moving the
motor. Aperture Plate Guide
1. Remove the balance filter bracket Screws (2) Screws (4)
(see subsection 12.2.2). Specified Tension: 250 to 300g/3mm
2. Remove the bracket by removing the 3. Tighten the two motor mounting
two screws. screws.
Screws (2) Motor Belt
Screws (2)
6. Remove the belt.
Motor (M201)
EZ609
Installation
EZ608
Belt
EZ1665
12-8
12.2 Light Source Filter Section
Installation 5. Install the two leaf springs and belt 3. Disconnect the connector (D204 or
holders and tighten the four screws. D205).
1. Install the belt and adjust its tension
(see subsection 12.2.8). Screws (4) Belt Holders (2) 4. Remove the sensor and holder plate
by removing the two screws.
2. Install the aperture plate guide so that
its groove aligns with the aperture 120 Sensor Sensor
plates and tighten the two screws. (D205) Holder Plate
135 Sensor
Screws (2) (D204)
Aperture
Plate Guide
EZ616
Aperture Plates
12.2.10 135/120 Mirror Box
EZ1666
Sensor (D204/D205) Installation
Screws (4)
EZ1667
Screws (2)
Belt Holder
Mirror Box Guide
EZ615
Slider
Belt
EZ613
12-9
13. SCANNER SECTION
13-1
Parts Location
Conjugate Length
Variable Motor (M101)
CCD20 Unit
ND Filter
Lens Unit
Film Cooling
Air Nozzle
13
EZ915
13-2
13.1 Scanner Section
13.1.1 Scanner Section Top 13.1.3 Scanner Section Cover 13.1.4 Conjugate Length
Cover Removal/Re- Removal/Re-installation Variable Belt
installation Replacement
Removal
Removal Removal
1. Remove the film carrier.
1. Turn OFF the built-in circuit breaker 1. Remove the scanner section cover
and main power supply. 2. Remove the CCD cooling fan bracket (see subsection 13.1.3).
(see subsection 13.1.2).
2. Remove the screw securing the 2. Loose the two screws securing the
scanner section top cover, and the 3. Move the conjugate length variable belt tensioner.
cover. unit to the top position by turning the
pulley clockwise using the standard 3. Remove the belt from the pulleys.
Scanner Section (–) screwdriver.
Screw
Top Cover Belt
Pulley
Standard (–)
Screwdriver
1. Remove the scanner section top cover 2. Rotate the pulley several turns and
(see subsection 13.1.1). secure the belt tensioner by tightening
the two screws.
2. Disconnect the fan connector (F301). Scanner Section Cover
Rotate Pulley Several Turns.
EZ550
3. Remove the eight screws and the fan
bracket.
Re-installation
Fan Bracket
Re-install the cover in the reverse order of
removal.
13-3
13.1 Scanner Section
13.1.5 Conjugate Length 13.1.6 CCD Unit Removal/Re- 5. Remove the screw securing the
Variable Motor (M101) installation grounding wires (FG1 and FG2).
Replacement 6. Open the clamp and disconnect the
Removal three connectors (CCD, CN4 and
Removal CN5) from the CCD unit.
1. Remove the scanner section cover
1. Remove the conjugate length variable (see subsection 13.1.3). Clamp
belt (see subsection 13.1.4).
2. Remove the two screws securing the
2. Disconnect the motor connector. grounding wires.
3. Remove the motor by removing the 3. Cut the two cord ties securing the
two screws. noise suppressors.
Scanner with coaxial cables without
noise suppressor:
Remove the two screws and then the
cable clamp.
CCD
4. Open the clamp and disconnect the R, Screw/Grounding CN5
Wires (2) CN4
G and B cables from the CCD20 unit.
EZ561
Noise
Installation
Suppressors
(2)
Install the motor in the reverse order of
removal.
13 After installation, perform the following
Screws/
Grounding
adjustments. R Cable G Cable B Cable Wires (2) Screw/Grounding CCD
13.1.5 CN4
EZ560 Wire
13.1.6 • Menu 43J “Optical Magnification CN5
Calibration” (see subsection 9.4.9) EZ2092
<Coaxial cables without noise suppressor>
• Menu 43K “Focus Calibration” (see
subsection 9.4.10) 7. Remove the two dust-proof covers by
• Menu 43C “Carrier Focus Position Cable Clamp removing the four screws.
Adjustment” (see subsection 9.4.3) Clamp
Dust-proof Covers
B Cable
G Cable
R Cable Screws/
Screws (2) Grounding
Wires (2) Screws (2) Screws (2)
EZ2091 EZ1229
13-4
13.1 Scanner Section
8. Open the three clamps and 13.1.7 Shutter Home Position 5. Remove the four screws securing the
disconnect the two connectors (M103 Sensor (D107) ball screw shaft bracket.
and D107).
Replacement Ball Screw Shaft Bracket
Clamps (3)
Connector (M103) Connector (D107) Removal
9. Remove the three screws and the 6. Remove the bracket, bearing and
CCD unit. collar.
CCD Unit
Installation
Collar
Install the sensor in the reverse order of
Bearing 13
Screws (3) removal.
13-5
13.1 Scanner Section
NOTE: Make sure the R, G and B cables NOTE: Install the fan so that its arrow
Screws
are not stretched when the points down. (14)
scanner is moved up and down by
turning the belt by hand. Duct Screws (2)
Belt
Fan
Table Right
Cover
EZ572
Arrow Bracket
Re-installation
EZ571
R, G and B Cables
EZ1673 Re-install the cover in the reverse order of
removal.
After installation, perform the following 13.1.10 Table Right Cover
adjustments. (Scanner Section Rear
Cover) Removal/Re- 13.1.11 Conjugate Length
• Menu 43J “Optical Magnification
installation Variable Home Position
Calibration” (see subsection 9.4.9)
• Menu 43K “Focus Calibration” (see (D102)/Upper Position
subsection 9.4.10) Removal (D103)/Lower Position
• Menu 43C “Carrier Focus Position (D104) Sensor
13 Adjustment” (see subsection 9.4.3) 1. Remove the scanner section cover
Replacement
(see subsection 13.1.3).
13.1.9
2. Remove the mat from the table. Removal
13.1.10
13.1.9 CCD Cooling Fan (F301)
13.1.11
Replacement 3. Remove the two screws securing the 1. Remove the table right cover (scanner
grounding wires. section rear cover) (see subsection
Removal 13.1.10).
Sensor Bracket
3. Remove the duct and fan by removing
the two screws. D103 Screws (2)
Relay Connector
Duct
Screws/Grounding Wires (2)
Screws (2)
EZ1668
EZ570
Screws (3)
EZ2288
13-6
13.1 Scanner Section
4. Disconnect the connector from the <New Type> 13.1.13 Air Flow Sensor Filter
sensor. Replacement (SP2000:
Hose
5. Release the locking tab and remove
#2903036 and after)
Connector
the sensor from the bracket. Hose Joint
Removal
Sensor Connector
1. Remove the air flow sensor (see
subsection 13.1.12).
Screws (4)
Entrance
Joint Flange
Hose Joint Hose
EZ574
EZ2283
Installation
4. Remove the sensor by removing the
Install the sensor in the reverse order of two screws.
removal.
After installation, perform the following Air Flow Sensor (D531) Screws (2)
adjustments.
Hose EZ2286
Connector Hose Joint
4. Remove the small O-ring and filter.
Arrow
Small O-ring
EZ2284
Filter
Installation
EZ2287
13-7
13.1 Scanner Section
Installation
Removal
Shaft
Poly-slider
Shaft
Shutter
13
13.1.14
Installation
13-8
13.2 Lens Section
13.2.1 Lens Temperature Sensor 3. Remove the four screws securing the 13.2.3 Lens Home Position
(D106) Replacement bracket. Sensor (D105)
Bracket Replacement
Removal
Removal
1. Remove the scanner section cover
(see subsection 13.1.3). 1. Remove the variable aperture lens
bracket (see subsection 13.2.2).
2. Disconnect the connector from the
sensor. 2. Cut the three cord ties.
3. Remove the sensor by removing the 3. Remove the connector from the
two screws. bracket.
Sensor Plate
Connector
Cord Ties (3)
Lens Temperature Sensor (D106) EZ893
EZ556
4. Remove the sensor by removing the
Installation two screws.
Screws (2)
Install the sensor in the reverse order of
removal.
After installation, perform the following
adjustments.
13
13.2.1
• Menu 43J “Optical Magnification
Calibration” (see subsection 9.4.9) Cutout Bracket 13.2.2
• Menu 43K “Focus Calibration” (see EZ892 13.2.3
subsection 9.4.10)
• Menu 43C “Carrier Focus Position Re-installation
Adjustment” (see subsection 9.4.3)
Lens Home Position Sensor (D105)
Re-install the bracket in the reverse order
of removal. EZ894
D105 M102
EZ890
13-9
13.2 Lens Section
13.2.4 Lens Drive Motor (M102) Installation 4. Remove the three screws securing
Replacement the lens unit, lift the lens unit to clear it
Install the motor and gear in the reverse from the locating pins and remove it
order of removal. by turning 60 degrees
Removal After installation, perform the following counterclockwise.
adjustments.
1. Remove the variable aperture lens
NOTE: Do not loosen the other
bracket (see subsection 13.2.2).
• Menu 43J “Optical Magnification screws.
Calibration” (see subsection 9.4.9)
2. Cut the three cord ties.
• Menu 43K “Focus Calibration” (see Lens Unit
subsection 9.4.10)
3. Remove the connector from the 60°
• Menu 43C “Carrier Focus Position
bracket.
Adjustment” (see subsection 9.4.3)
Connector
Removal
EZ559
Motor (M102)
13-10
13.2 Lens Section
13.2.6 Film Cooling Air Nozzle 4 ) Tighten the two hex. socket head
Replacement bolts securely.
Installation
13-11
14. SCANNER ELECTRICAL SECTION
14-1
Parts Location
Input Terminal
Lamp Power Supply Block (J1)
Circuit Protectors
(CP11 to CP16)
Relay (K2)
Relay (K1)
Start Switch
14
EZ913
14-2
14.1 Power Supply Section
14.1.1 Main Control Unit 4. Remove the scanner rear cover by 4. Open the three clamps securing the
Section Cover and loosening the four screws and harness to the PWR20 circuit board.
removing the fifteen screws.
Scanner Rear Cover 5. Disconnect the three connectors.
Removal/Re-installation Screws (15)(Remove)
6. Remove the two screws and pull out
Removal the power supply unit.
! WARNING
Main Control Unit Section Cover Re-install the covers in the reverse order 7. Disconnect the four connectors
of removal. (PER1, PER5, PER8 and PER9).
Removal
Connectors
(2)
Screws (2) Cable Cover
EZ1190 Clamps (2)
Nut
EZ952
EZ955
Re-installation
14-3
14.1 Power Supply Section
14.1.3 Circuit Breaker (NFB1) 14.1.4 Noise Filter (NF1) 14.1.5 Transformer
Replacement Replacement Replacement
1. Remove the input power supply unit 1. Remove the input power supply unit 1. Remove the input power supply unit
(see subsection 14.1.2). (see subsection 14.1.2). (see subsection 14.1.2).
2. Remove the four screws and the 2. Remove the noise filter by removing 2. Disconnect the input connector.
circuit breaker. the two screws.
3. Disconnect the grounding wire by
Circuit Breaker
removing the screw.
Screws (2)
Noise Filter
Screws (4) EZ958
EZ956
14.1.3 Transformer
14.1.4
14.1.5
Installation Installation
Install the circuit breaker in the reverse Install the noise filter in the reverse order
of removal.
order of removal.
Screws (4)
EZ961
Installation
14-4
14.1 Power Supply Section
14.1.6 Circuit Protector (CP11 Installation 4. Disconnect all connectors from the
to CP16) Replacement relay.
Install the circuit board in the reverse
order of removal. 5. Remove the relay from the bracket by
Removal removing the two screws.
1. Remove the input power supply unit Screws (2) Relay
(see subsection 14.1.2). 14.1.8 Relay (K1/K2)/SSR1
Replacement
2. Disconnect the wires from the circuit
protector.
Removal
3. Release the locking tabs and remove
1. Remove the input power supply unit
the circuit protector from the bracket.
(see subsection 14.1.2).
Circuit Protector
2. Remove the PWR20 circuit board
Locking Tabs
bracket by removing the three screws.
Connectors (6)
EZ966
14-5
14.1 Power Supply Section
14.1.9 DC24V Power Supply 14.1.10 DC24V Voltage 14.1.11 Lamp Power Supply
Replacement Adjustment Replacement
LCN1
EZ940
Screws (4)
EZ969
Installation
Screws (3)(Remove)
EZ971
Install the DC24V power supply in the LCN10
reverse order of removal.
5. Re-install the scanner rear cover. EZ941
14-6
14.1 Power Supply Section
5. Remove the output terminal block 6. With menu “43A I/O Check”, turn ON 3. Disconnect the output wires (5V,
cover and disconnect the two wires the scanner lamp. GND5, 3.3V and GND3) by removing
(TB1-1 and TB1-2) by removing the the four terminal screws.
screws. 7. Turn the adjusting knob “OUT ADJ” on
the lamp power supply so that the
Cover GND5 3.3V
voltage at the lamp connector is 29V.
5V GND3
! WARNING
The following steps are performed
with the power ON.
Take care to avoid short-circuiting and
electrical shocks.
Connectors (7)
EZ950
TB1-2 TB1-1
Lamp Power Supply 4. Remove the four harness clamps by
releasing their locking tabs.
EZ942
Lamp Connector
14.1.13 DC Power Supply
Replacement
Removal
14-7
14.2 Electrical Equipment/Control Section
14.2.1 Electrical Equipment 3. Disconnect the fan connectors. 14.2.4 Image Processing
Section Exhaust Fan Circuit Board Box
Fan Connectors (2)
(F306/F307) Replacement Cooling Fan (F304/F305)
Replacement
Removal
Removal
1. Remove the scanner rear cover (see
subsection 14.1.1). 1. Remove the scanner rear cover (see
subsection 14.1.1).
2. Disconnect the fan connector and
remove it from the bracket. 2. Disconnect the fan connector and
remove it from the bracket.
3. Remove the fan guard and fan by
removing the two screws. 3. Remove the fan guard and fan by
EZ938
removing the two screws.
Fan (F306) Connectors
Fan (F304) Fan (F305)
Re-installation
14-8
14.2 Electrical Equipment/Control Section
7. Disconnect the interface cable and 10. Remove the holding plate and 14.2.6 Image Processing
cable to the main control unit. connector box from the GIS20 circuit Circuit Board Box
board by removing the six screws.
Interface Cable
Removal/Re-installation
Cable to Main Screws (6)
CDS2
B Control Unit Removal
R G
1. Remove:
• scanner rear cover (see subsection
14.1.1).
• table left cover (see subsection
11.1.2).
Circuit Board Box Cover 13. Remove the GMB20 (GMC20) circuit
board by removing the thirteen
screws.
Clamps (6)
EZ972
EZ946
14-9
14.2 Electrical Equipment/Control Section
9. Disconnect the interface cable and 13. Remove the circuit board box. 4. Remove the wing bolt and the air filter
cable to main control unit. case.
Circuit Board Box
CDS2 Cable to Main
R Cable Control Unit
G Cable F304
EZ977
Wing Bolt Air Filter Case
F305 EZ929
B Cable CDS4/CDS5
Screw/Clamps(4)
Re-installation
5. Disconnect the hose from the outlet
FG3/FG4
Re-install the circuit board box in the joint.
EZ974 reverse order of removal.
6. Disconnect the connector.
10. Remove the two screws securing the
circuit board box. Hose
14.2.7 Film Cooling Air
Compressor Unit
Removal/Re-installation Connector
Removal
EZ975
14.2.7 7. Remove the three screws securing the
11. Remove the keyboard cable from the bracket and remove the compressor
clamp. unit.
Screws (2)
Screws (10)
EZ979
Screws (3)
Compressor Bracket
EZ981
Re-installation
14-10
14.2 Electrical Equipment/Control Section
14.2.8 Film Cooling Air Tank 14.2.9 Film Cooling Air 5. Remove the bracket from the air
Replacement Compressor (PU351) / compressor by removing the four
screws.
Vibration Isolation
Removal Rubber Replacement Screws (4) Bracket
Hose
2. Disconnect the grounding wire by
removing the screw.
14-11
14.2 Electrical Equipment/Control Section
3. Loosen the two screws securing the Installation 14.2.12 Start Switch
main control unit holder. Lift the holder Replacement
and tighten the two screws. Install the unit in the reverse order of
removal.
Screws (2) Main Control Unit Holder Removal
NOTE: M/L Type: Make sure the input
1. Turn OFF the built-in circuit breaker
voltage change switch is in “230”.
and main power supply.
<M/L Type>
2. Remove the start switch bracket by
removing the two screws.
Input Voltage
Change Switch
GD1368
Screws (2)
Monitor Cable After installation, perform the following
operation. EZ1219
Removal
14 Power Cable Start Switch
SCSI Cable Cable 1. Remove the scanner rear cover (see
14.2.11 EZ1077 subsection 14.1.1).
14.2.12 <G/XL Type>
2. Disconnect the power cable from the
main control unit.
Start Switch Cable
3. Disconnect the power cable from the
noise filter.
Noise Filter
GD1371
Installation
14-12
15. PAPER SUPPLY SECTION
15-1
15.2.12 Feed Roller Replacement ............................................................................. 15-16
15.2.13 Back Printing Section Guide Plate Removal/Re-installation ......................... 15-17
15-2
Parts Location
Back Printer
Lower Paper
Upper Cutter Motor
Magazine 15
(M500)
Lower Cutter
EZ189
15-3
15.1 Paper Supply Section
Screws (4)
Parallel
Move to Processor Side.
Switch Cover EZ030
Screws (2)
EZ773
15.1.3 Magazine Setting Lever/
4. Remove the switch bracket by Gear Replacement
removing the two screws. Lever Cover
EZ028 Removal
3. Remove the magazine setting lever by 1. Remove the magazine setting lever
removing the two screws. assembly (see subsection 15.1.2).
Magazine Setting Lever
2. Remove the three screws, the setting
lever, shaft and miter gear.
15 Screws (3)
Miter Gear
15.1.1
15.1.2
Shaft
15.1.3
Screws (2)
Switch Bracket
EZ774
Screws (2)
5. Remove the spring, E-ring and shaft. EZ029
Switch
(D580)
Spring
EZ775
15-4
15.1 Paper Supply Section
3. Remove the two screws, the shaft 15.1.4 Magazine Table Sliding 5. Remove the gear holding plate by
bracket and bevel gear/spur gear. Gear Replacement removing the four screws.
Shaft
EZ038
EZ035
15-5
15.1 Paper Supply Section
3. Remove the two screws and the 3. Remove the sensor by removing the
magazine ID sensor cover. two screws.
Screws (2)
Press Lightly.
EZ1352
Removal EZ002
Installation
1. Turn the power switch to STANDBY, Re-installation
and the built-in circuit breaker and the Install the sensor in the reverse order of
main power supply OFF. Re-installation is essentially in the reverse removal.
order of removal.
2. Remove the paper magazine.
NOTE: Align the tabs on the cover with
15 3. Disconnect the connector (D505 or the slots in the wall.
15.1.8 Upper or Lower Paper
D525).
Supply Motor (M501 or
15.1.5 Screws (2) M521)/Belt Replacement
15.1.6 4. Release the locking tabs and remove
15.1.7 the sensor from the bracket. Removal
15.1.8
Connector 1. Remove the magazine ID sensor
cover (see subsection 15.1.6).
Slots (2)
Clamp
Sensor (D505/D525)
EZ001
Installation
Connector (M501/M521)
EZ009
15-6
15.1 Paper Supply Section
4. Remove the motor from the bracket Installation 15.1.9 Upper or Lower Cutter
by removing the three screws. Home Position Sensor
Installation is essentially in the reverse
order of removal.
(Close)(D508 or D528)
Motor (M501/M521)
Screws (3) Replacement
NOTE: • Install the pulleys a shown.
Removal
Belt
Spring
Belt Tensioner
EZ011
Screw
Pulley
Sensor (D508/D528)
EZ012
EZ016
Installation
15-7
15.1 Paper Supply Section
15.1.10 Upper or Lower Cutter 15.1.11 Cutter Unit 5. Remove the cutter paper guide by
Home Position Sensor Replacement removing the four screws.
(Open)(D507 or D527) 6. Remove the harness from the six
Replacement Removal clamps.
1. Remove the magazine ID sensor Screws (4) Clamps (6)
cover (see subsection 15.1.6). Harness
Removal
1. Turn the power switch to STANDBY, 2. Open the two clamps and disconnect
the two connectors (Upper: MG13 and
and the built-in circuit breaker and the
main power supply OFF. M500, Lower: MG23 and M520)
Screws (3)
Screws (3)
EZ006
Screw
15 EZ017 Installation
15.1.10
5. Release the locking tabs and remove Installation is essentially in the reverse
15.1.11 the sensor from the bracket. order of removal.
4. Remove:
15-8
15.1 Paper Supply Section
• Tighten the cutter mounting 15.1.13 Upper or Lower Paper 15.1.14 Cutter Top and Bottom
screws while pressing the cutter Splice Sensor (D506 or Dead Center
against the stop as shown.
D526) Replacement Adjustment
2. Remove the paper magazine and pull Cutter Shading Cover Screws (4)
out the magazine table.
EZ021
15.1.12 Upper or Lower Cutter
Motor (M500 or M520) 3. Connect the connector (MG13) to the
Replacement harness.
Removal
Screws (4)
1. Remove the cutter unit (see
EZ019
subsection 15.1.11).
4. Disconnect the connector from the
2. Disconnect the connector (M500 or
sensor.
M520).
5. Remove the sensor or sensor LED by
3. Remove the motor by removing the
removing the screw.
two screws.
Screws (2)
Connector
Sensor LED (D506L/D526L) Connector (MG13) 15
EZ022
Motor (M500/M520)
Screw 15.1.12
4. Turn ON the main power supply, built-
15.1.13
in circuit breaker and power switch.
15.1.14
5. Open the menu “45A Printer I/O
Check” screen.
NOTE: Move the motor to the gear so NOTE: Take care not to exchange the
that there is minimum backlash sensor and LED. The harness and
and tighten the two motor connector are different.
mounting screws.
Screws (2)
EZ023
15-9
15.1 Paper Supply Section
8. Turn the motor knob and position the 15.1.16 Paper Magazine Angle 15.1.18 Magazine Paper End
cutter to its B.D.C. (Bottom Dead Adjustment Sensor Shading Plate
Center).
9. Loosen the two screws and adjust the
Replacement
1. Release the latches and open the
bracket position so that the cutter
paper magazine. 1. Remove the three screws securing
close position sensor (D508 or D528)
is “Detect”. Tighten the two screws. the magazine bezel.
2. Hold the reference boss with the
Screws (2)
standard screwdriver and loosen the NOTE: Do not try to loosen the red
nut from the inside. marked screws securing the
bracket.
3. Adjust angle by turning the reference
boss and tighten the nut. Do not loosen.
Rotating the reference boss one turn
changes 0.5 mm.
Magazine Bezel
Motor Knob
Sensor Bracket
EZ024
Installation
Boss
EZ027 Installation is essentially in the reverse
order of removal.
Shading Plate
EZ1842
15-10
15.1 Paper Supply Section
4. Insert the latch release pin into the NOTE: If the shading plate extruding 3. Remove the paper exit cover.
hole in the magazine bezel. is less than 10.5mm, replace
the magazine assembly with a
5. Install the magazine bezel while new one.
aligning its hole with the shading
plate. More Than 10.5mm
Shading Plate
Magazine Bezel
EZ1845
EZ1843
Screws (6)
EZ1902
Magazine Bezel
2. Release the latches and open the
EZ1844 paper magazine gently while holding
the paper exit cover Stainless Guide Plate
8. Make sure the shading plate moves
Screws (4)
and returns smoothly by pushing and
releasing it.
EZ1906
15-11
15.1 Paper Supply Section
6. Remove the four nip springs. Installation 15.1.20 Paper Magazine Table
Ball Catch
NOTE: Mark the outer roller springs Installation is essentially in the reverse
because their tension is order of removal.
Replacement
weaker than the inner ones.
NOTE: • Install the rollers and guide so
Spring (Strong) that the hole marks on the 1. Withdraw the paper magazine table.
guides face the direction as
shown. 2. Remove the two screws and then the
Spring (Strong)
ball catch.
Spring (Weak)
Spring Arms
15 Bearings (4)
EZ2289
15.1.20
8. Remove the four outer E-rings, four
rollers and two guides. Spring (Weak)
Rollers (4)
Spring (Strong)
Spring Arms
EZ1912
EZ1913
15-12
15.2 Paper Feed Section
15-13
15.2 Paper Feed Section
15.2.5 Upper Side Door Sensor Installation 4. Remove the harness from the four
Interlock Switch (D583A/ clamps.
Install the switch in the reverse order of
D583B) Replacement removal. 5. Remove the three screws, then
remove the shading plate while
Removal removing the harness from the clamp
on the plate.
1. Remove the printer upper side cover 15.2.6 Shading Plate Removal/
(see subsection 15.2.3). Re-installation
2. Remove the two screws and the right Clamps (4) Clamp
air duct from the printer DC power
supply unit.
Screws (2)
Shading
Plate
Screws (3)
EZ1354
Connectors (2)
Re-installation
EZ066
Fulcrum
Spring Screw
Shaft Switch
EZ068 Feed Entrance Outer Guide Plate
EZ039
15-14
15.2 Paper Feed Section
3. Remove the two springs. 6. Loosen the two stop screws, remove 3. Remove the four screws and the side
the four screws securing the guide feed guide plate.
plate, then remove the entrance inner
guide plate.
Springs (2)
Side Feed Guide Plate Screws (4)
EZ040
EZ045
4. Loosen the fulcrum screw and remove
the entrance guide section door. Stop Screws (2) Re-installation
Connector (D541)
Gear E-ring
EZ042 Connector
Sensor (D541/D552)
EZ046
Installation
Connector (D552)
EZ044
15-15
15.2 Paper Feed Section
15.2.10 Ambient Temperature 15.2.11 Middle Side Door Turn, 15.2.12 Feed Roller
Sensor (THA20) Middle Side Door, Replacement
Replacement Lower Side Door Turn
or Lower Side Door Removal
Removal Section Feed Motor
1. Remove:
(M540, M541, M550 or
1. Remove the upper or lower feed guide
plate (see subsection 15.2.8).
M551) Replacement • upper or lower feed entrance guide
plate (see subsection 15.2.7).
2. Remove the sensor bracket by Removal • upper or lower feed guide plate
removing the two screws. (see subsection 15.2.8).
1. Remove the upper or lower feed guide • back printing section guide plate
Screws (2) plate (see subsection 15.2.8). (see subsection 15.2.13).
• speed adjustment section guide
2. Remove the shading plate bracket by plate (see subsection 15.3.4).
removing the three screws.
2. Remove the E-rings, collars/bearings
Screws (3) and the rollers.
Sensor Bracket
EZ047
Installation
EZ049 Collar
E-ring
Installation
EZ051
15-16
15.2 Paper Feed Section
Bearings (2)
EZ052
Re-installation
Bearing
E-rings (2)
EZ054
15
Installation
15.2.13
Install the rollers in the reverse order of removal.
<Roller Arrangement>
One-way Gears
One-way Gears
One-way Gears
One-way Gears
: One-way Gear
EZ1040
15-17
15.3 Speed Adjustment Section
15.3.1 Upper Side Door Installation 3. Remove the locknut from the rear
Section Nip Release side.
Install the motor in the reverse order of
Motor (M545) or Upper removal. 4. Loosen the arm fulcrum special screw
Side Door Section Feed and shift the arm.
Motor (M542)
Replacement NOTE: Take care not to lose the
15.3.2 Upper Side Door washer between the arm and
Section Nip Release the side plate.
Removal
Sensor (D547)
Replacement Locknut
1. Remove the shading plate (see
subsection 15.2.6).
Removal Arm
2. Disconnect the connectors (M545,
M542 and D547). 1. Remove the motor bracket (see
subsection 15.3.1).
3. Remove the harness from the three
clamps on the motor bracket. 2. Release the locking tabs and remove
the sensor from the bracket.
Connector (M542)
Sensor (D547)
Washer
Special Screw
EZ2209
Removal
Screws (2)
Connector
EZ057
15-18
15.3 Speed Adjustment Section
7. Remove the two E-rings, disassemble 4. Remove the four screws and the
the loop guide plate and remove the speed adjustment section guide plate.
roller.
NOTE: Use a screwdriver with a long
Ball Bearing shank.
Washers (4)
Loop Guide Plate E-rings (2) Screws (4)
Arm
Washers (2)
Removal
1. Remove:
Connector (D560)
Cord Tie
EZ065
15-19
15.4 Back Printing Section
15.4.1 Back Printer Head 7. Tighten the three screws, 15.4.2 Back Printer Head or
Clearance Adjustment Screws (3)
JNE20 Circuit Board
Replacement
1. Remove the speed adjustment section
guide plate (see subsection 15.3.4). Feeler Gauge Removal
2. Remove the ink ribbon cassettes. 1. Remove the back printing section
guide plate (see subsection 15.2.13).
3. Align the jig with the platen and screw
in its screw fully, and then loosen it 2. Remove the ink ribbon cassette.
one turn.
3. Remove the circuit board cover by
NOTE: The screw should be removing the two screws.
loosened one turn, or correct
clearance cannot be obtained. Cam Screws (2)
EZ1821
Platen
8. Loosen the two screws securing the
front head slightly.
cam.
1. Screw in fully. 4. Remove the front head by removing
Specified Clearance: 0.50 to 0.59mm the screw.
2. Loosen one turn.
EZ1819
12. Tighten the two screws. Front Head
15.4.1
15.4.2
Screw
Feeler Gauge
EZ073
EZ074
15-20
15.4 Back Printing Section
6. Remove the rear head by removing 10. Remove the JNE20 circuit board from 3. Remove the circuit board cover by
the screw. the bracket by removing the two removing the two screws.
Rear Head
screws.
Screws (2)
JNE20 Circuit Board
Screws (2)
Removal
Screw
JNE20 Circuit Board Bracket
Screw 1. Remove:
JNE20 Circuit Board Bracket
EZ081
EZ076 • back printing section guide plate
(see subsection 15.2.13). 5. Disconnect the connectors form the
8. Disconnect the connector (JNE1U and • upper feed guide plate (see sensor.
JNE1D) from the JNE20 circuit board. subsection 15.2.8).
6. Remove the sensor by removing the
JNE1U 2. Loosen the two screws and remove two screws. 15
the sensor cover.
Screws (2)
15.4.3
Screws (2)
JNE1D
EZ077
Sensor (D544)
Connectors (2)
9. Disconnect the print harness from the Sensor Cover EZ082
circuit board. EZ080
Installation
Print Harness (2)
Install the sensor in the reverse order of
removal.
EZ078
15-21
15.4 Back Printing Section
15.4.4 Back Printer Unit 5. Disconnect the two connectors (JNE1) Re-installation
Removal/Re-installation from the circuit board.
Re-installation is essentially in the reverse
6. Remove the harness clamp from the order of removal.
Removal back printer unit.
NOTE: Place the poly-sliders at the
1. Remove: Connectors (JNE1)
fulcrum, guide and fixing screws
under the unit as shown.
• ink ribbon cassette.
• exposure section front inner cover Poly-sliders (3)
(see subsection 16.1.4).
• printer control section cover
(see subsection 18.1.1).
• back printing section guide plate
(see subsection 15.2.13).
Guide Screw
Fixing Screw Plain Washer
EZ813
Screws (2) Circuit Board Cover
EZ808
3. Release the locking tab and remove
the gear.
4. Remove the JNE20 circuit board
bracket by removing the screw.
EZ814
Screw
EZ809
15-22
15.4 Back Printing Section
Locking Tab
EZ818
E-rings (2) Spring
Bearings (2)
10. Remove the four screws securing the
EZ815 gear bracket, then remove the drive
shaft.
6. Withdraw the shaft and remove the
gear and four bearings. Gear Bracket
Gears
Bearings (2)
Spacer Collar
Bearing
Spacer
E-ring
EZ820
Installation
EZ817
15-23
15.5 Border Adjustment
Make some 127 × 89.0 size border prints using the 127 width paper magazine in the upper and lower magazine compartments. If there is no
127 size, make 152 × 102.0 size border prints.
● Inclination
Is there difference between the back Yes (0.5mm or more) Cutter Position Adjustment
(see subsection 15.5.4.)
printing positions of the upper magazine Adjust back printing position so that
prints and the lower ones? the upper and lower prints are the same.
No (0.5mm or less)
15
15.5.1
No
Adjust right border width on
Is the right border is 5mm?
menu 424 “Print Size Setup”.
Yes
15-24
15.5 Border Adjustment
No Measure the paper feed length. No Adjust the paper feed length on
Is the trailing border 5mm? menu 452
Is it correct?
“Paper Feed Length Adjustment”.
Yes Yes
Go to subsection 15.5.2
Make some 254 × 381.0 size prints using the 254 width paper magazine. If there is no 254 size, make longitudinal prints using the widest 15
paper available.
15.5.2
● Inclination
15-25
15.5 Border Adjustment
Adjust the right and left borders on menu 424 "Print Size Setup".
NOTE: Do not try to adjust main scanning position for large
size prints. Adjustment may impair the borders of
small size prints.
15
15.5.3
Go to subsection 15.5.3.
15-26
15.5 Border Adjustment
15.5.4 Cutter Position ● Moving the Cutter to the Rear 4. Remove the spacer.
Adjustment
1. Measure and record distance C from 5. Measure distance C and make sure it
the front wall to the cutter as shown. is C recorded plus spacer.
● Adjustment Direction
Determination C + Spacer
EZ1477
EZ1473
A’ = (B – 34.7) / 2
B = Paper width Cutter Unit Stop Plate
<Example>
EZ1475 EZ1478
B = 89 mm
A’ = (88.7 – 34.7) / 2 = 27
3. Insert the spacer with thickness as 7. If cutter movement is more than the 15
difference between A’ and A between specified values, perform following
3. Calculate difference between A’ and
the cutter unit and the stop plate, push adjustment. 15.5.4
A.
the cutter unit against the front and
Tolerance: (A’ – 0.5) to A’
tighten the three screws. • If cutter movement is more than
(26.5 to 27.0 if B = 89)
0.5mm, adjust magazine table
Screws (3) stainless plate position (see
If A’ > A, move the cutter to the rear.
subsection 15.5.5).
<Example>
• If cutter movement is more than
B = 89 and A = 25.5,
1mm, adjust magazine ID sensor
27 > 25.5
position (see subsection 15.5.6).
If A’ < A, move the cutter to the front.
8. Make several bordered prints and
<Example>
make sure the result.
B = 89 and A = 28.0,
27 < 28.0
15-27
15.5 Border Adjustment
● Moving the Cutter to the Front 6. Loosen the three screws securing the 3. Loosen the four screws securing the
cutter unit and re-tighten them while stainless plate and move the plate to
1. Measure and record distance D from pressing the cutter unit against the the front or rear same distance as the
the front wall to the cutter unit as stop plate. cutter unit movement.
shown.
Stop Plate 4. Re-tighten the four screws.
Screws (3)
Stainless Plate
Cutter Unit
EZ1482
EZ1479
7. If cutter movement is more than the Screws (4)
2. Loosen the two screws securing the specified values, perform following EZ1484
stop plate and move the plate to the adjustment.
front side.
• If cutter movement is more than
Screws (2) 0.5mm, adjust magazine table
15.5.6 Magazine ID Sensor
stainless plate position (see Position Adjustment
subsection 15.5.5).
• If cutter movement is more than 1. Close the system and turn the power
1mm, adjust magazine ID sensor switch to STANDBY and the built-in
position (see subsection 15.5.6). circuit breaker and main power supply
to OFF.
8. Make several bordered prints and
make sure the result. 2. Remove the paper magazine.
Slide Plate
EZ1483
Stop Plate
EZ1481
15-28
15.5 Border Adjustment
4. Loosen the two screws securing the 2. Open the middle or lower side-door
ID sensor. according to the position to be
adjusted.
5. Move the sensor to the front or rear
same distance as the cutter unit 3. Loosen the two screws securing the
movement. Re-tighten the two screws. feed entrance guide plate and adjust
the guide plate position in response to
ID Sensor border inclination.
Advance Refard
NOTE: For lower magazine
compartment, use an open Feed
end wrench (5.5mm) to Derection
loosen the left guide plate
screw.
Advance Refard
Feed
Derection
15
Feed
Direction 15.5.7
EZ1791
EZ1790
15-29
16. EXPOSURE SECTION
16-1
Parts Location
Sub-scanning Motor
(M561)
Pre-exposure
Feed Motor
(M560)
Paper Width
Guide Motor
(M563)
Sub-scanning
Belt
16
EZ190
16-2
16.1 Printer Top Cover/Exposure Section Cooling Fans
16.1.1 Printer Top Cover 16.1.2 Printer Top Inner Cover 16.1.3 Exposure Section Front
Removal/Re-installation Removal/Re-installation Cover Removal/Re-
installation
Removal Removal
Removal
1. Turn the power switch to STANDBY, 1. Remove the printer top cover (see
and the built-in circuit breaker and the subsection 16.1.1). 1. Open the paper magazine section
main power supply OFF. door.
2. Disconnect the flat harness connector
2. Remove the densitometer. from the operating panel. 2. Remove the exposure section front
cover while pulling it.
Densitometer 3. Disconnect the fan connector.
Operating Panel
EZ755
3. Open the distribution section door. Flat Harness Connector Exposure Section Front Cover
EZ753
4. Remove the four screws and the
printer top cover. Fan Connector Re-installation
EZ716
Screws (4)
Re-install the cover in the reverse order of
4. Remove the ten screws securing the removal.
printer top inner cover and the cover
while pulling off the harness through
the hole in the cover. 16.1.4 Exposure Section Front
Printer Top Inner Cover Inner Cover Removal/
Screws (10) Re-installation
Removal
Screw
EZ1042
16-3
16.1 Printer Top Cover/Exposure Section Cooling Fans
4. Remove the exposure section front 4. Remove the spring, E-ring and Shaft 3. Disconnect the connectors (F585 and
inner cover by removing the four from the switch bracket. F586).
screws.
5. Disconnect the connectors from the
switches and remove the switches.
Screws (2)
(Remove)
EZ062
Switch Bracket
EZ771
Screws (6)
EZ063
16-4
16.1 Printer Top Cover/Exposure Section Cooling Fans
Removal
Installation
Removal
Screws (2)
EZ1336
16-5
16.2 Laser Unit
16.2.1 Air Duct Removal/Re- 3. Remove the fan connectors from the 16.2.4 Laser Unit Removal/Re-
installation bracket. installation
4. Remove the fan from the bracket by
Removal removing the two screws while
Removal
holding the fan.
1. Remove the printer top inner cover 1. Remove the air duct (see subsection
(see subsection 16.1.2). Connector Fan 16.2.1).
Screws (2)
2. Remove the air duct from the laser 2. Hold the fan and disconnect the three
unit by removing the four screws. fan connectors (F620, F621 and
F622).
Screws (4)
Air Duct
NOTE: Take care not to apply
excessive force to the
vibration isolation rubbers.
Excessive force may shorten
the rubber’s service life.
Re-install the air duct in the reverse roder 16.2.3 Air Filter Replacement
of removal.
Removal
16.2.2 Exposure Section Anti- 1. Remove the air duct (see subsection
dust Pressure Fan 1, 2 16.2.1). Connectors (4)
or 3 (F620, F621 or F622) EZ1250
2. Remove the three screws and the air
Replacement filter. 4. Remove the harness bracket by
removing the screw and move it to the
Removal NOTE: Take care not to apply side.
excessive force to the
1. Remove the air duct (see subsection vibration isolation rubbers. Harness Bracket
16 16.2.1). Excessive force may shorten
the rubber’s service life.
2. Hold the fan and disconnect the fan
16.2.1
connector. Screws (3)
16.2.2
16.2.3 NOTE: Take care not to apply
16.2.4 excessive force to the
vibration isolation rubbers.
Excessive force may shorten
the rubber’s service life.
Connector Fan
Screw
EZ085
Air Filter
EZ766
Installation
16-6
16.2 Laser Unit
5. Open the distribution unit. 9. Open the three clamps and 14. Grasp the handles on the laser unit
disconnect the eight connectors and remove the unit.
6. Remove the pump section cover by (LDD4 to LDD11) from the LDD20
removing the two screws. circuit board. NOTE: Do not grasp the fan bracket
when removing the unit.
NOTE: When disconnecting or
connecting the LDD20 circuit Laser Unit
board connectors, always
wear the grounding wrist
band.
Clamps (3)
B Cable
NOTE: • Make sure there is no foreign
G Cable R Cable
matter on the unit mounting
EZ1355 surfaces.
• Tighten the four unit mounting
8. Wear the grounding wrist band to the screws in the criss-cross pattern
left wrist and connect it’s the other in two to three steps.
end to the exposure section frame as
shown.
16
After installation, perform the following
adjustments. 16.2.4
Exposure Section Frame
• Menu 45H “Main Scanning Position
Adjustment/Laser Beam Synchronous
Short Connectors Rough Adjustment” (see subsection
EZ827
9.6.9).
• Menu 45J “Laser Beam Synchronous
11. Remove the harness from the clamps. Fine Adjustment Print” (see subsection
9.6.10).
• Menu 454 “G, B Laser (SHG) Optimal
12. Remove the grounding wrist band.
Temperature Setup” (see Instruction
13. Remove the four screws mounting the Manual “Condition Setup and
Maintenance”).
laser unit.
Wrist Band • Pre-operational check “Print Calibration
EZ724 Screws (4) Laser Unit Upkeep” (see Instruction Manual “Basic
Operating Instructions”).
EZ086
16-7
16.3 Exposure Section Feed Unit
16.3.1 Sub-scanning Belt NOTE: After installation, perform the belt 3) Loosen the screw securing the
Replacement alignment adjustment by following adjusting bracket.
the steps below.
4) Adjust by turning the adjusting
Removal <Belt Alignment Adjustment> screw.
1. Remove the exposure section front
1. Rotate the pulley 30 turns or more Clockwise:
inner cover (see subsection 16.1.4).
and make sure the belt is center the Belt moves to the outside.
pulley as shown. Counterclockwise:
2. Loosen the screw securing the belt
Belt moves to the inside.
tensioner and remove the belt. Pulley
Belt Screw
NOTE: Wear clean gloves when
handling the belt and pulleys.
Fingerprints to the belt and
pulleys may cause corrosion
of the belt.
Belt Belt
Pulley
EZ1380 Adjusting Screw
EZ1381
2. If the belt is not in the center of the
pulley, adjust by following the steps 5) Secure the bracket by tightening
below. the screw.
Tensioner Screw
EZ088 1) Remove the exposure section top 6) Rotate the pulley more than 30
inner cover (see subsection turns and make sure the belt is in
Installation 16.1.2). the center of the pulley. If
necessary, re-adjust belt position.
Installation is essentially in the reverse 2) Remove the four screws and the
order of removal. exposure feed section cover. 7) Re-install the exposure feed
section and exposure section top
NOTE: • Tighten the tensioner securing Exposure Feed Section Cover
inner covers.
screw after installing the belt
and rotating the pulleys several
turns.
• Take care not to bent or damage 16.3.2 Exposure Section
the belt. Bent or damaged belt Entrance Paper Sensor
16 may shorten its service life. (D561P) Replacement
16.3.1 Tensioner Belt
16.3.2 Removal
EZ089
Connector Spacer
EZ090
16-8
16.3 Exposure Section Feed Unit
Spacer
16.3.3 Pre-exposure Paper 16.3.5 Exposure Section
Sensor (D562P) Entrance or Pre-
Replacement Exposure Paper Sensor
LED (D561L or D562L)
Removal Replacement
1. Remove the laser unit (see subsection
Removal
16.2.4).
1. Remove the exposure section front
2. Disconnect the connector from the
inner cover (see subsection 16.1.4).
sensor, remove the screw and the
cover, sensor and spacer. 2. Remove the two screws and the
Screw Cover Sensor (D562P) exposure section lower cover. Sensor LED (D561L)
EZ094
Installation
EZ093 EZ095
Installation
Sensor (D560)
Connector
EZ070
16-9
16.3 Exposure Section Feed Unit
16.3.7 Ambient Temperature 4. Remove the fan and guard from the 3. Remove the exposure feed section
Sensor (THA1-2) bracket by removing the two screws. cover by removing the three screws.
Replacement Guard Exposure Feed Section Cover
Screws (2)
Removal
EZ1043
4. Disconnect the four connectors (SSC1
to SSC4).
Installation
SSC4 SSC2
Installation is essentially in the reverse SSC3
order of removal.
Connector
16.3.9 Exposure Section Feed
Circuit Board
Spacers (2) Unit Removal/Re-
EZ096
installation
SSC1
Installation Removal EZ098
Install the sensor in the reverse order of 1. Remove: 5. Remove the screw securing the
removal. grounding wire.
• exposure section front inner cover
(see subsection 16.1.4). 6. Remove the four screws mounting the
• laser unit (see subsection 16.2.4). exposure frame.
16.3.8. Exposure Section Nip
Motor Cooling Fan
16 (F565) Replacement
2. Remove the connector cover by
removing the three screws.
Screw/Grounding Wire
16.3.7
Connector Cover
16.3.8
Removal
16.3.9 1. Remove the laser unit (see subsection
16.2.4).
Screws (3)
EZ1347
Screws (2)
Fan Bracket
EZ097
16-10
16.3 Exposure Section Feed Unit
7. Remove the feed unit while taking 16.3.10 Paper Width Guide 3. Remove the paper width guide motor
care not to damage the drive roller Motor (M563) bracket by removing the two screws.
shafts and sub-scanning belt.
Replacement NOTE: Take care not to damage the
Exposure Section Feed Unit sub-scanning (steel) belt.
Removal
Motor (M563)
EZ101
NOTE: • Insert the two Phillips Re-install the bracket in the reverse order
screwdrivers with 6.3 mm or 6.0 of removal.
mm OD into the two locating
holes. Lift the frame slightly so
that the screwdrivers fall into the 16.3.12 Paper Width Guide
locating holes and tightens the Connector (M563) Screws (2) Home Position Sensor
four mounting screws.
• Do not use a screwdriver with
EZ102 (D563) Replacement
burrs on its shank.
Installation Removal
Screwdriver with
Mounting Install the motor in the reverse order of
6.3 mm OD 1. Remove the paper width guide motor
Screws (4) removal.
bracket (see subsection 16.3.11).
Installation
16-11
16.3 Exposure Section Feed Unit
16.3.13 Paper Width Guide 16.3.14 Leading End 16.3.15 Pre-exposure Feed
Drive Belt Replacement Positioning Fork Motor (M560)
Position Sensor (D564) Replacement
Removal Replacement
Removal
1. Remove the paper width guide motor Removal
bracket (see subsection 16.3.11). 1. Remove the exposure section feed
1. Remove the exposure section feed unit (see subsection 16.3.9).
2. Remove the two screws securing the unit (see subsection 16.3.9).
paper width guide to the belt. 2. Disconnect the connector (M560) .
2. Disconnect the connector (D564) from
the sensor. Connector (M560)
Screws (2)
EZ106
EZ116
3. Remove the E-ring, bearing and the
gear shaft from the motor bracket. Connector (D564) 3. Remove the motor by removing the
Remove the belt.
EZ109 two screws.
Belt
3. Remove the sensor bracket by Motor (M560)
Screws (2)
removing the screw.
Gear Shaft
16 Motor Bracket Bearing E-ring EZ117
EZ107
16.3.13 4. Remove the damper rubber from the
16.3.14 Installation motor by removing the two screws.
16.3.15
Bracket Screw
Installation is essentially in the reverse Screws (2)
Sensor (D564)
order of removal.
EZ110
NOTE: Tighten the two screws while
pressing the belt holding plates Installation
against the paper width guides as
shown. Installation is essentially in the reverse
order of removal.
Installation
16-12
16.3 Exposure Section Feed Unit
16.3.16 Sub-scanning Motor 16.3.17 Sub-scanning Motor 16.3.18 Exposure Section Nip
(M561) Driver Circuit (M561) Replacement Motor (M565)
Board Replacement Replacement
Removal
Removal Removal
1. Remove:
1. Remove the printer control section 1. Remove the exposure section feed
cover (see subsection 18.1.1). • exposure section feed unit (see unit (see subsection 16.3.9).
subsection 16.3.9).
2. Disconnect the two connectors (CN1 • sub-scanning belt (see subsection 2. Open the clamp and disconnect the
and CN2) from the circuit board. 16.3.1). connector (M565).
3. Remove the circuit board by removing 2. Disconnect the connector (M561). Clamp
the two screws.
Connector (CN1)
Connector (CN2)
Screws (2)
DIP Switch 3. Remove the motor by removing the 3. Loosen the screw securing the sub-
EZ083
two nuts. scanning belt tensioner. Loosen the
belt tensioner and re-tighten the
Installation Motor (M561) screw.
16-13
16.3 Exposure Section Feed Unit
Installation 3. Disconnect the connector (M561). • Align the two hex. socket head
set screws with the flat surfaces
Installation is essentially in the reverse on the pulley shaft.
order of removal. • Align the end surface of the
pulley boss with the shoulder of
NOTE: • Move the motor to the gear so the shaft as shown.
that there is minimum gear
backlash and tighten the two
screws.
Motor (M565)
Connector (M561)
EZ111
EZ1687
16-14
16.3 Exposure Section Feed Unit
4. Turn the tensioner clockwise and 3. Tighten the three screws in the order <If the belt is inside>
tighten the screw. as shown.
1) Loosen the three screws securing
5. Remove the steel belt from the 4. Screw in the hex socket head the belt tensioner and the hex.
pulleys. adjusting screw until it bottoms. socket head adjusting screw.
Steel Belt
Screws (3)
1. Loosen the screws securing the belt 2) Screw in the hex socket head
16.3.21 Exposure Section Cam
tensioner. adjusting screw. Replacement
Screw
3) Turn the exposure section drive Removal
pulley approximately 30 turns.
1. Remove the exposure section drive
4) Check the belt position. pulley bracket (see subsection
16.3.19).
5) If necessary, repeat steps 1)
through 4). 2. Remove the cam arm assemblies
16
from both sides by removing the
Steel Belt screws. 16.3.21
1.5 to
2mm
Belt Tensioner
EZ1677
EZ1678
EZ1047
16-15
16.3 Exposure Section Feed Unit
3. Release the locking tabs and remove 16.3.22 Exposure Roller/Guide 4. Remove the bracket by removing the
the idler gear. Replacement two screws.
Camshaft Fulcrum
Bearings (2) Screw
Screws (3)
EZ1682 Ball Bearings (4)
16.3.22 Installation
EZ1683
Special Screws (2)
EZ1045
16-16
16.3 Exposure Section Feed Unit
7. Loosen the two screws securing the • Temporarily install the bearing 16.3.24 Entrance Roller
rear bearing holding plate. holding plate, insert the 0.02mm Replacement
feeler gauge between the plate
8. Remove the five screws securing the and the bearing and tighten the
guide plate, and the plate. screws while pressing the plate
Removal
against the bearing. Remove the
Guide Plate Screws (5) 1. Remove:
feeler gauge and make sure the
bearing is moved smoothly.
• paper width guide motor bracket
(see subsection 16.3.11).
Bearing Holding Plate 0.02mm
• exposure section drive pulley
Feeler Gauge
bracket (see subsection 16.3.19).
• pre-exposure section feed motor
(see subsection 16.3.15).
Rear Bearing
Screws (2) (Loosen) Bearing
Holding Plate
EZ1048
Spring (Red)
Installation
Spring (No Color)
Installation is essentially in the reverse EZ1686
order of removal.
• The inlet and outlet springs are
NOTE: • Install the guide plate so that its different.
resin guide is up, then tighten
the two upper screws first. Inlet side springs: Springs (2)
No color (1800g) EZ1057
Screws (2) Outlet side springs:
Red (1500g) 3. Remove the connector bracket by
removing the screw.
EZ1058
Screws (4)
EZ1056
Screws (2)
Installation
Paper Pressure
Screwdriver Guide
Install the rollers in the reverse order of
EZ1685 removal.
16-17
16.3 Exposure Section Feed Unit
5. Remove the screw securing the 9. Remove the E-ring securing the gear, Installation
grounding wire. and the gear.
Installation is essentially in the reverse
6. Remove the screw securing the guide 10. Remove the two screws securing the order of removal.
plate and remove the nip roller guide guide plate.
plate. NOTE: Tighten the paper width guide
Gear mounting screws while pressing
Guide Plate Screw the guides and bases against the
Nip Roller Guide Plate side plates as shown.
E-ring
74.5mm
Bearings (2)
Rollers (2)
EZ1064
Guide Plate Screws (2)
EZ1379
EZ1061
16-18
16.3 Exposure Section Feed Unit
74.5mm
EZ1379
16-19
17. DISTRIBUTION SECTION
17-1
Parts Location
Up/Down Timing Belt Distribution Unit Distribution Up/Down Motor (M572) Distribution Sucker Air Pump
Solenoid Valves
A and B
(S570 and S571)
Distribution Motor
Pressure Belt (M571)
Distribution
Section Feed
Motor (M570)
17
Lower Feed Belt
Suction Cup
Paper Release Roller Tension Roller Upper Feed Belt Processor Entry Feed Belt
EZ191
17-2
17.1 Distribution Unit
17.1 Distribution Unit
17.1.1 Suction Cup 17.1.3 Paper Release Roller 4. Remove the two springs.
Replacement Replacement
Removal Removal
2. Remove the four suction cups. 2. Remove the screw and the roller.
Springs
EZ831
17-3
17.1 Distribution Unit
9. Withdraw the up/down guide pins and • Twist the hoses inside 180 17.1.6 Lowering Home Position
remove the suction unit. degrees and connect them to Sensor (D575)
the base. Secure them using the
cord ties.
Replacement
Suction Unit
Removal
Hoses
EZ1245
Up/Down Guide Pins
EZ834
Re-installation
17.1.5 Slider Lower Cover
Removal/Re-installation
Re-installation is essentially in the reverse Screw
order of removal. Removal
Sensor Bracket
NOTE: • Align the rails on the suction unit 1. Remove the suction unit (see
with the rollers on the cam subsection 17.1.4). EZ835
pulleys.
2. Remove the four screws, cut the cord 3. Disconnect the connector from the
tie and remove the slider lower cover. sensor.
Suction Unit
Sensor (D575)
Connector
Rail Roller
17 EZ850
EZ163
D-cut
EZ851
17-4
17.1 Distribution Unit
17.1.7 Distribution Motor 17.1.9 Solenoid Valve (S570 4. Open the distribution unit.
(M571) Replacement and S571) Replacement
5. Remove the slider lower cover (see
subsection 17.1.5).
Removal Removal
6. Remove the screw securing the
1. Remove the suction unit (see 1. Remove the slider cover by loosening
solenoid bracket.
subsection 17.1.4). the two screws and unscrewing the
two screws.
Screws (2)
2. Remove the motor connector from the
bracket. Screws (2)(Remove) Slider Cover
EZ1243
Removal
Connector (S570) Connector (S571) Screws (2) Hoses (2)
1. Remove the suction unit (see
subsection 17.1.4). EZ162 EZ840 17
2. Remove the sensor bracket by 3. Remove the screw securing the Installation 17.1.7
removing the screw. solenoid bracket.
17.1.8
Install the solenoid valve in the reverse
order of removal. 17.1.9
3. Release the locking tabs and remove
the sensor from the bracket.
Screws (2)
EZ1242
Bracket
Sensor (D574)
EZ839
Installation
17-5
17.1 Distribution Unit
17.1.10 Distribution Up/Down 5. Disengage the drive belt from the 17.1.11 Up/Down Drive Belt/
Motor (M572) pulleys and remove the motor bracket. Timing Belt
Replacement Drive Belt Motor Bracket
Replacement
Removal Removal
1. Remove the slide lower cover (see 1. Remove the distribution up/down
subsection 17.1.5). motor (see subsection 17.1.10).
2. Loosen the four screws securing the 2. Remove the front and rear belt
solenoid brackets. tensioners and springs by removing
the two screws for each.
Screws (2)
Screws (2)
EZ842
Bracket
Press Boss to Bracket.
EZ1243
Motor (M572)
EZ843
Installation
Motor Bracket Screws (2) 4. Remove the E-ring securing the rear
drive pulley. Remove the drive shaft,
drive belt and timing belt.
Connector (M572)
EZ841
E-ring
EZ1244
17-6
17.1 Distribution Unit
1. Install the timing belt. 1. Remove the four screws securing the
Tensioner Pulley
distribution section door.
2. Install the lowering home position
sensor (D575). 2. Open and remove the door.
Switch Cover
Switch Bracket
EZ769
Timing Belt
Drive Pulley
EZ847
17-7
17.1 Distribution Unit
4. Remove the spring, E-rings and shaft. 6. Hold the upper metal of the vibration 17.1.15 SSR Replacement
isolation rubber using the 11 mm open
5. Disconnect the connector from the end wrench and remove the four nuts, Removal
switch. lock and plain washers.
Vibration Isolation Rubbers (4) Install the SSR in the reverse roder of
2. Remove the pump section cover by
removal.
removing the two screws.
Removal
Connector (SEL02)
EZ1106
Screws (2)
Cord Ties (5) Wires
EZ759
17-8
17.1 Distribution Unit
Hoses
8. Disconnect the grounding wire from
the distribution unit by removing the
screw.
EZ1107
Screws (4)
Screws (8)
EZ1110
Installation
17
17.1.16
Bottom
EZ1599
17-9
17.2 Distribution
17.2 Distribution Feed Section Feed Section
17.2.1 Distribution Section 17.2.2 Processor Entrance 1, 2 7. Disconnect the harness connector
Feed Motor (M570) and 3 Sensor (D571P, and remove the sensor connector
from the bracket.
Replacement D572P and D573P)
Replacement 8. Remove the sensor from the bracket
Removal by removing the flat countersunk head
Removal screw.
1. Remove the exposure section front
inner cover (see subsection 16.1.4). Sensor Connector
1. Remove the exposure section front
inner cover (see subsection 16.1.4).
Sensor 3
2. Disconnect the connector (M570) and
(D573P)
remove the motor connector from the 2. Open the distribution unit.
bracket.
3. Lower the upper feed belt bracket.
3. Remove the motor bracket by
removing the two screws.
Installation
Sensor Bracket
Installation
Screws (2)
Connector (SEL2P)
EZ124
17-10
17.2 Distribution Feed Section
4. Remove the tension roller. 7. Disconnect the connector and remove 3. Disconnect the motor connector.
the sensor connector from the
bracket. 4. Remove the four screws and the
motor bracket.
8. Remove the sensor LED from the
bracket by removing the screw. Feed Motor Bracket
Screw
Tension Roller
EZ127
17-11
17.2 Distribution Feed Section
4. Remove the two screws securing the 5. Make sure the suction cups are higher 3) Make sure the holding belt is
front of the front up/down section. than the lower run of the holding belt lower than the suction cups. If not
as shown. so, decrease value in the “Top”
Screws (2) box one pulse and recheck. In this
Front Up/Down case the clearance may be less
Section Suction Cups than 11mm.
Removal
Re-installation
2) Insert the jig between the belts at Links
the front up/down section roller EZ1314
Re-install the front up/down section in the
through the opening in the
reverse order of removal.
distribution unit and change the 3. Release the locking tabs and remove
After re-installation, adjust front up/down
value in “Top” box in the screen so the gear.
section height (see subsection 17.2.6).
17 that the clearance between the
belts is 11mm. 4. Remove the two screws and the
17.2.6 bearing holder. Remove the upper
17.2.6 Front Up/Down Section Specified Height: 11mm feed belt pulley shaft.
17.2.7
Height Adjustment
Jig Bearing Holder Screws (2)
17-12
17.2 Distribution Feed Section
5. Remove the two screws securing the 2. Loosen the lock nut and adjust by 5. Remove the tension roller.
bracket. turning the adjusting bolt if necessary.
Tension Roller
Screws (2) EZ127A
EZ1319 Lock Nut
EZ1358 6. Remove the screw and the holding
6. Remove the holding belt and two plate.
upper feed belts. 3. Re-tighten the lock nut securely.
Removal
<Height Adjustment>
Adjusting Jig
EZ1357
EZ1317 EZ2035
17-13
17.2 Distribution Feed Section
9. Release the locking tabs and remove Installation 4. Release the locking tabs and remove
the two gears. the gear.
Installation is essentially in the reverse
order of removal. 5. Remove the two screws and the
bearing holder. Remove the lower
NOTE: Install the tension roller so that it feed belt pulley shaft.
rests on the lower run of the feed
belts as shown. Bearing Holder
Screws (2)
Tension Roller
Gears
EZ2010
Feed Belts
6. Disconnect the connector (SEL2P).
EZ2101
Bearing Removal
Bearing Holder Screws (2) 1. Remove the feed motor bracket (see
EZ2011 subsection 17.2.4).
11. Remove the pulley shaft and then the 2. Release the locking tabs and remove
feed belts. the gear.
Feed Belts
EZ2012
17-14
17.2 Distribution Feed Section
Re-installation 3. On the rear side, remove the E-ring, 9. Remove the E-ring securing the guide
thrust washer, gear and collar. roller shaft and the shaft.
Re-installation is essentially in the reverse
order of removal. 4. Remove the spring. E-ring
NOTE: Tighten the four unit mounting 5. Remove the two E-rings and thrust
screws while pressing the unit washers.
against the exposure side.
SEL2P
E-rings (2)
Exposure Gear
Spring
Side E-ring Guide Roller Shaft
Thrust Washer
EZ1311
Collar
Thrust Washer
Installation
Pulley Shafts
EZ856
EZ151
17-15
17.2 Distribution Feed Section
3. Remove the two screws and the 17.2.12 Processor Entry Unit 6. Remove the E-ring securing the gear.
gearbox cover. Gearbox Disassembly/
Gearbox Cover Re-assembly
Disassembly
Idler Shaft
Gear
Reduction
Screws (3)(Loosen) Gear Shaft
EZ858 E-ring
17 Bearing
Re-installation EZ865
17.2.12
Re-install the gearbox in the reverse order 4. Remove the E-ring securing the large
of removal. gear and the large gear.
E-ring
5. Remove the E-ring, bearing, E-ring E-ring Gear
Bearing
and small gear from the reduction
gear shaft. EZ864
E-ring
Small Gear
EZ866
Gear Shaft E-rings
EZ867
17-16
17.2 Distribution Feed Section
E-ring
Bearing
Gear
E-ring
Bearing
E-ring
Bearing
Gear Shaft
Gear
Bearing E-ring
EZ869
Re-assembly
17
17.2.12
17-17
18. PRINTER CONTROL SECTION
18
18-1
Parts Location
18.1 Printer Control Section
18
EZ1469
18-2
18.1 Printer Control Section
18.1 Printer Control Section
18.1.1 Printer Control Section 18.1.2 Power Switch 4. Remove the four screws, the fan
Cover Removal/Re- Replacement bracket, guards and fans.
installation Connector (F588)
Removal
Fan (F588) Connector (F587)
Removal
1. Remove:
1. Turn the power switch to STANDBY,
and the built-in circuit breaker and the • printer side cover
main power supply OFF. (see subsection 15.2.2).
• shading plate
2. Disconnect the densitometer cable. (see subsection 15.2.6).
3. Open the three clamps and remove 3. Close the bracket and tighten the five
Grounding Wire the harness from them. screws.
EZ1346
4. Re-install the printer control section
cover.
Re-installation
18-3
18.1 Printer Control Section
18.1.5 AOM Driver (AOM-R, 6. Disconnect the connector (AOM-R, 18.1.6 AOM Driver Cooling Fan
AOM-G and AOM-B) AOM-G or AOM-B) from the driver. (F591, F592 and F593)
Replacement 7. Disconnect the R, G, or B cable from
Replacement
the driver.
Removal Removal
AOM-R Driver AOM-B Driver
1. Remove: 1. Remove the printer top inner cover
AOM-G Driver (see subsection 16.1.2).
• printer control section cover
(see subsection 18.1.1). 2. Open the control circuit board bracket
• printer top inner cover (see subsection 18.1.4).
(see subsection 16.1.2).
3. Disconnect the three connectors
2. Open the control circuit board bracket (F591, F592 and F593).
(18.1.4).
4. Remove the fan bracket by removing
3. Open the distributor section. the two screws.
R Cable G Cable B Cable
4. Remove the two screws and the pump Connector Connector Connector Screws (2) Connector (F592)
section cover. (AOM-R) (AOM-G) (AOM-B)
EZ172
Screws (4)
R Cable
18 Installation
Installation
18-4
18.1 Printer Control Section
Installation
EZ1470
18.1.8 FMC20 Circuit Board Installation
Bracket Removal/Re- 3. Re-install the removed parts.
Install the circuit board in the reverse
installation order of removal.
Installation
FMB20 Circuit Board
Install the cover in the reverse order of
EZ183
removal.
18-5
18.1 Printer Control Section
18.1.12 FMC20 Circuit Board 18.1.13 DC Power Supply Unit 18.1.14 DC Power Supply Unit
Replacement Exhaust Fan (F595) Replacement
Replacement
Removal Removal
Removal
1. Remove: 1. Open the control circuit board bracket
1. Open the control circuit board bracket (see subsection 18.1.4).
• FMA20 circuit board (see (see subsection 18.1.4).
subsection 18.1.11). 2. Disconnect the fan connector, remove
• FMB20 circuit board (see 2. Disconnect the fan connector. the two screws and the left air duct.
subsection 18.1.10).
3. Loosen the two screws and remove Fan Connector Screws (2)
2. Disconnect all connectors from the the fan bracket.
FMC20 circuit board.
Fan Connector Screws (2)
3. Remove the seven screws, four
hexagonal spacers and then the
FMC20 circuit board.
IMPORTANT:
Hold the circuit board to prevent it from
shifting while removing it. The parts on the
circuit board may damage if they interfere
with the mount spacers.
18 IMPORTANT:
EZ1176
Installation
18-6
18.1 Printer Control Section
5. Remove the four screws and the DC 18.1.15 Printer Control Section Installation
power supply unit by shifting it to the Cooling Exhaust Fan
left side. Installation is essentially in the reverse
(F582, F583 and F584) order of removal.
Replacement
NOTE: Tighten the screws while pressing
Removal each louver to the left side as
shown.
1. Open the control circuit board bracket
(see subsection 18.1.4). Screws (6)
4. Remove the six screws and the three 2. Disconnect all connectors from the
louvers. circuit board.
5. Remove the connector from the 3. Remove the nine screws and the
bracket. circuit board by pulling it up in parallel
Screws (2) Right Air Duct to the bracket.
6. Remove the fan from the bracket.
EZ1179
Screws (9)
Installation
Louver (3)
Install the unit in the reverse order of
removal. Screws (6)
18
18.1.15
18.1.16
Installation
Fans (3) Connectors (3)
EZ186 Install the circuit board in the reverse
order of removal.
18-7
18.1 Printer Control Section
Removal
Screws (8)
Installation
18
18.1.17
EZ196
18-8
19. PROCESSOR SECTION
19
19-1
Parts Location
Processing Rack
P1 P2
Chain Tensioner
EZ1468
19
19-2
Parts Location
A E A A E A C E D C E D C E D C E D
B E B B E B F F F F
E E
A
C E D C E D
Black Soft Roller ( 30)
EZ236
A E A A E A A E A A E A A E A A E A
B E B B E B C E D C E D C E D C E D
E E F F F F
19
B E B B E B
A
E E
Black Soft Roller (ø30)
EZ1471
19-3
19.1 Crossover Racks/Processing Racks
19.1.1 Crossover Rack 5. Remove the two coil springs, four C- 19.1.2 Processing Rack Upper
Disassembly/Re- rings and bearings from the rear side Guide Disassembly/Re-
of the crossover rack.
assembly assembly
6. Remove the four rollers.
Disassembly Disassembly
Rollers (4)
1. Remove the crossover rack. 1. Remove the screw, washer, poly-
C-rings (4)
slider, two bearings, gear, pin,
2. Remove the silicon blade from the sprocket, pin, poly-slider and shaft in
No.1 crossover rack. this order.
Pin Sprocket Bearing
Silicon Blade
Poly-slider Pin
Gear
Bearing
Bearings (4)
Coil Springs (2) Shaft
EZ199
as shown.
• The joint tubes on the rear side 2. Remove the screw, the gear, poly-
nozzles are longer than those on slider and bearing.
the front side.
Screw Gear
No.1
Poly-slider
Bearing
Rear
Nozzles Exit
Auto Washing Nozzle Entry Side
Side
EZ197 No.2
C-rings (4)
Coil Springs (2)
EZ198
19-4
19.1 Crossover Racks/Processing Racks
3. Remove the two tapping screws and 6. Remove the four tapping screws and 3. Release the locking tabs and remove
the drive shaft bearing holder. the upper guide/handle from the rack. the three gears from the roller shafts.
Removal
Poly-slider Guides
5. Release the locking tabs and remove
EZ204
the gear from the rear side of the
roller shaft.
5. Slightly withdraw the shaft and
remove the gear drive pin. Remove
Gear
the shaft, two gears, poly-sliders and
bearings.
Poly-slider
Gears (2) Bearings (2)
Shaft
Locking Tabs 19
EZ213
EZ212 19.1.3
2. Release the locking tabs and remove
6. Push the roller shafts from the rear
the front and rear guides.
side and remove the φ30 roller from
the front side.
Guide (2)
Gear
Roller
EZ205
Locking Tabs
EZ209
EZ1662
19-5
19.1 Crossover Racks/Processing Racks
7. Remove the φ20 rollers through the PS1 to PS4: 19.1.4 Processing Rack Drive
φ30 roller hole. Remove the four C-rings from the rear Shaft Removal/Re-
side of the roller shafts.
Roller
installation
<PS1 to PS4>
Removal
C-rings (4)
1. Release the locking tab and remove
the guide from the rear side of the
rack.
EZ1663
19.1.4
Bearing
C-rings (2)
Poly-slider
EZ215 Screw Washer
EZ219
19-6
19.1 Crossover Racks/Processing Racks
4. P1 and P2: 3. Remove the screws, washers, poly- 19.1.6 Dryer Entrance Rack
Remove the two E-rings securing the sliders and the drive gears. Disassembly/Re-
middle bearings.
assembly
5. Shift the middle bearings and remove Drive Gears
the rack drive shaft from the lower Disassembly
end.
1. Remove the dryer entrance rack.
Screws/Washers/Poly-sliders
EZ222
Re-installation
removal.
3. Remove the six E-rings and the six
gears.
19.1.5 Processing Rack Middle 4. Remove the three coil springs and six
Guide Replacement bearings.
2. Remove the inlet and outlet side Installation is essentially in the reverse
guides by releasing their locking tabs. order of removal.
Guides
NOTE: Align the lower grooves in the
guide with the pins on the rack
and turn the guide to the inlet side
to install it.
Lower Grooves (2)
Bearings (6)
Guide
EZ239
Rollers (6)
EZ240
Re-assembly
19-7
19.1 Crossover Racks/Processing Racks
19.1.7 Dryer Entrance Rack 4. Disconnect the connector (D791). 3. Remove the screw and the switch
Cover Detecting bracket from the cover.
5. Remove the spring and E-ring and the
Interlock Switch (D791) switch from the bracket. Screw
Replacement
Switch Bracket
E-ring
Removal
1. Remove:
Screws (2)
19 Switch Cover
EZ1362
19.1.7
19.1.8
Switch Cover
EZ1363
19-8
19.2 Processor Drive System
19.2.1 Processor Rear Cover 3. Remove the harness from the clamp 19.2.3 Processor Drive Motor
Removal/Re-installation and disconnect the two connectors Bracket Removal/Re-
from the motor driver circuit board.
installation
Removal 4. Remove the two screws and the driver
circuit board bracket. Removal
1. Turn the power switch to STANDBY,
and the built-in circuit breaker and the Driver Circuit Board Bracket 1. Remove:
main power supply OFF. Clamp
• processor rear cover
2. Loosen the five screws and remove (see subsection 19.2.1).
the processor rear cover. • motor shield cover
(see subsection 19.2.2).
Processor Rear Cover
2. Disengage the drive chain from the
chain tensioner.
Drive Chain
Re-installation
Chain Tensioner
Re-install the cover in the reverse order of EZ227
removal.
3. Disconnect the connector (PWP).
Re-installation
19-9
19.2 Processor Drive System
19.2.4 Processor Drive Motor 19.2.5 Drive Chain 19.2.6 Processor Drive Gear
(M700) Replacement Replacement Replacement
Gear
Screws (2)
EZ231
Gear Bracket
Hex. Socket
3. Connect a new chain to the end of the EZ233
Head Set
Screws (2)
old chain by using the master link and
clip. Pull the old chain as a guide to 3. Remove the E-ring securing the gear
LOCK Flat Surfaces route the new chain. shaft.
EZ229
4. Withdraw the gear shaft and remove
3. Disconnect the motor connector from the gear, two collars and bearings.
the driver circuit board.
E-ring
4. Remove the motor from the bracket
by removing the four screws.
19-10
19.2 Processor Drive System
19.2.7 Processor Exhaust Fan 19.2.8 Dryer Entrance Rack 5. Remove the E-ring, bearing and rack
1 and 2 (F790 and F791) Drive Gear Replacement drive gear shaft from the bracket.
Replacement Bearing Rack Drive Gear Shaft
Removal
Removal
1. Remove:
1. Remove the processor rear cover
(see subsection 19.2.1). • dryer bottom plate
(see subsection 22.2.6).
2. Remove the fan harness from the two • processor drive motor bracket
clamps. (see subsection 19.2.3).
3. Disconnect the connectors (F790 and 2. Remove the two screws and the
F791). sprocket shaft.
Guards (2) Screws (2) 6. Remove the two E-rings, two gears
Fans (2)
and bearings from the bracket.
Gear E-ring
Clamps (2)
Screws (2)
Sprocket Shaft
EZ359
Gear
3. Remove the gear bracket by removing
the four screws.
EZ267
Installation
Spacer EZ360
Shaft EZ364
Harness Outlet
Installation
Arrow Mark
EZ268 Install the gears in the reverse order of
removal.
E-ring
EZ361
19-11
19.2 Processor Drive System
19.2.9 Sprocket Bracket 5. Remove the chain clip and master link 10. Remove the two screws and then
Assembly Replacement to disconnect the chain. remove the F792 fan/guard.
NOTE: Be careful not to fall the chain 11. Open the 11 harness clamps.
Removal into the inside of the machine.
12. Disconnect the CTP1 and CTP5
1. Remove: Master Link connectors from the CTP20 circuit
board.
• Upper and lower paper magazines
• Processor rear cover
13. Disconnect the PAC5 and PAC24
(see subsection 19.2.1).
connectors from the PAC20 circuit
• Processor control section cover
board.
(see subsection 24.1.1).
F792 Fan/Guard
2. Turn the drive chain by hand until the PAC24
chain master link appears at the Screws (2) Clamps (11)
printer side as shown.
Chain Clip
EZ2250
3. Loosen the chain tensioner and 14. Remove the six hex. socket heard
disengage the chain from the bolts from the printer side.
tensioner sprocket.
Hex. Socket Head Bolts (6)
Chain
Idler Sprocket
EZ2251
19-12
19.2 Processor Drive System
Sprocket Bracket
Processor Printer
19
Screws (4) 19.2.9
EZ2256
19-13
20. PROCESSING SOLUTION CIRCULATION SYSTEM
20
20-1
Parts Location
LP1500SC
Overflow Hoses
Processing Tanks
Sub-tanks
P1 to PS4 Processing
Solution Heaters
(H710 to H713)
P1
Waste Solution Hose
20 Drain Valves P2
PS1
PS2
PS3
PS4
EZ241
20-2
Parts Location
LP2000SC
Processing Tanks
Overflow Hoses
PS1 to PS4 Processing
Solution Temperature sensors
(TS700 to TS703)
P1 to PS4 Processing P1
Solution Level Sensors P2
(FS700 to FS705) PS1
PS2
PS3
Circulation Filters PS4
Sub-tanks
P1 to PS4 Processing
Solution Heaters
(H710 to H713)
Waste Solution
P1 to PS4 Circulation Pumps Level Sensor
(PU710 to PU715) (FS749)
20
P1
P2
PS1 Waste Solution Hose
PS2
PS3
PS4
Drain Valves
EZ1465
20-3
20.1 Sub-tanks
Tapping Screw
Level Sensor (FS700 to FS705)
EZ242
EZ243
Tapping Screw
20 5. Re-install the level sensor and sub- Level Sensor (FS700 to FS705)
tank cover. EZ242 EZ246
20.1.1
20.1.2 Installation
Installation
20.1.3
Install the sensor in the reverse order of Install the sensor in the reverse order of
removal. removal.
20-4
20.2 Processing Solution Heater/Circulation Pump Section
20.2.1 Processor Front Cover 4. Remove the harness duct cover and 3. Install each hose clamp with its inside
Removal/Re-installation disconnect the safety thermostat edge towards the end of the
connector. connector as shown.
Removal Connector (D710 to D713)
Connector
1. Turn the power switch to STANDBY,
and built-in circuit breaker and the
main power supply OFF.
Screws (4)
EZ247
4. Check that the hose clamps are not
5. Check for continuity between the twisted when they are installed. Hold
connector terminals. each end of the clamp with a pair of
pliers and squeeze the ends together
NOTE: There is no continuity if the securely.
safety thermostat is turned
OFF.
Re-installation
EZ249
0681
20-5
20.2 Processing Solution Heater/Circulation Pump Section
3. Remove the two screws and the fan 20.2.5 Processing Solution 20.2.6 Processing Solution
and guard. Heater Safety Heater (H710 to H713)
Fan (F710) Fan (F712) Thermostat (D710 to Replacement
Guard Fan (F711) Fan (F713) D713) Replacement
Removal
Removal
1. Remove the heater cooling fan (see
1. Remove the heater cooling fan (see subsection 20.2.4).
subsection 20.2.4).
2. Drain the processing solution from the
2. Remove the safety thermostat cover. tank that its heater is replaced.
Cover
Screws (2)
Wires (2)
EZ254
Heater Side
Harness
Duct Cover
Installation
EZ255
Install the safety thermostat in the reverse
order of removal. 4. Remove the two screws securing the
Screws (2) heater.
EZ252
5. Remove the two screws and the
safety thermostat from the heater.
20
20.2.5
20.2.6
Safety
Thermostat
Screws (2) Heater (H710 to H713)
EZ256
20-6
20.2 Processing Solution Heater/Circulation Pump Section
Hoses (2)
20.2.7 Circulation Pump
(PU710 to PU715)
Replacement
PS2 (PU713)
Removal PS4 (PU715)
IMPORTANT: Installation
Drain the solution into a clean
container and return it into the tank Installation is essentially in the reverse
immediately after replacing the heater. order of removal.
3. Remove the harness duct cover and NOTE: Connect the hoses securely (see
disconnect the connector (PU710 to subsection 20.2.3).
PU715).
20
20.2.7
20-7
20.3 Waste Solution System
20.3.1 Waste Solution Hose 20.3.3 Waste Solution Tank 4. Remove the two screws from the sub-
Replacement Replacement tank side and the waste solution tank
bracket.
Removal Removal
Connector
EZ271
Installation
20-8
21. PROCESSING SOLUTION REPLENISHMENT SYSTEM
21-1
Parts Location
Replenishment Nozzles
(P1-R/P2-RA/P2-RB/PS-R) P1 to PS4 Rear Side Rack
Auto Washing Valves
(S721/S723/S725/S727)
Replenisher Cartridge
P1-R Stirring
One-way Valve
P1-R to PS-R
Upper Level
Sensors
Replenisher Pumps (FS740 to FS743)
(PU741 to PU744)
P1-R to PS-R
Lower Level
Sensors
Replenisher Filters (FS745 to FS748)
21
P2-RA Replenisher Tank
P1-R
P2-RA
P2-RB
P2-RB Replenisher Tank PS-R
Drain Valves
EZ327
21-2
21.1 Replenisher Cartridge Section
Hose Clamp
0681
E-ring
Switch Connector
5S074
Spring
EZ326
21
Installation 21.1.1
21.1.2
Install the switch in the reverse order of 21.1.3
removal. Hose Clamp
0680
21-3
21.1 Replenisher Cartridge Section
21.1.4 Replenisher Cartridge 21.1.5 Replenisher Cartridge 5. Loosen the lower three screws and
Setting Section Upper/ Section Removal/Re- remove the upper two screws, then
remove the replenisher cartridge
Lower Sensor (D742/ installation section.
D743) Replacement
Removal Screws (2) (Remove)
Replenisher Cartridge
Removal Section
1. Remove:
1. Remove:
• replenishing section cover
• replenishing section cover (see subsection 21.1.1).
(see subsection 21.1.1). • replenisher tank section cover
• replenisher tank section cover (see subsection 21.2.1).
(see subsection 21.2.1).
2. Remove the sensor bracket by
2. Remove the sensor bracket by removing the two screws.
removing the two screws.
Overflow Hose
Sensor Bracket Screws (2)
Sensor Bracket Screws (2) EZ290
EZ290
3. Disconnect the connectors (D741 and
3. Disconnect the connector from the M740).
sensor.
Sensor (D742)
Hose Clamp
EZ295
Re-installation
21-4
21.1 Replenisher Cartridge Section
1. Remove the replenisher cartridge 1. Remove the replenisher cartridge 1. Remove the replenisher cartridge
section (see subsection 21.1.5). section (see subsection 21.1.5). section (see subsection 21.1.5).
2. Remove the sensor bracket by 2. Remove the motor bracket by 2. Remove the two E-rings and the
removing the screw. removing the four screws. cartridge bracket.
Screw
EZ296
Cartridge Bracket
3. Disconnect the connector from the EZ298 EZ300
sensor.
3. Remove the motor by removing the 3. Remove the E-ring and the gear.
4. Release the locking tabs and remove two screws.
the sensor from the bracket. Gear E-ring
4. Loosen the hex. socket head set
Sensor (D741) screw and remove the gear from the
motor shaft.
EZ301
Installation
Connector Install the gear in the reverse order of
EZ297 removal.
Hex. Socket Head Motor (M740)
Set Screw
Installation
EZ299
21-5
21.1 Replenisher Cartridge Section
Screw
Red(3mm O.D. or less)
21
21.1.9
21-6
21.2 Processing Solution Replenishment System
21.2.1 Replenisher Tank Installation 4. Shut off the inlet and outlet hoses with
Section Cover Removal/ the two pinch cocks, loosen the clamp
Install the filter in the reverse order of and disconnect the hoses.
Re-installation removal.
Outlet Hose
Removal NOTE: Connect the hoses securely (see Pinch Cocks (2)
subsection 21.1.3).
1. Turn the power switch to STANDBY,
and the built-in circuit breaker and the
main power supply OFF.
21.2.3 Replenisher Pump
2. Open the dryer rack. (PU741 to PU744)
Replacement
3. Loosen the four screws and remove
the replenisher tank section cover.
Removal
Replenisher Tank Section Cover
1. Remove the replenishing section
cover (see subsection 21.1.1).
Clamp Inlet Hose
2. Remove the two screws securing the EZ283
Pump
Screws (4)
EZ788
Re-installation
Screws (2) Replenisher Pump Bracket
Re-install the cover in the reverse order of
EZ257
removal.
21-7
21.2 Processing Solution Replenishment System
21.2.4 Replenisher Pump Valve NOTE: • Apply water between the valve 3. Shut off the upper and lower hoses of
Replacement body and the diaphragm before the sensor case with the pinch cocks.
installing the valves.
4. Remove the two screws and the
Removal Water sensor.
1. Remove the replenishing section
Sensor
cover (see subsection 21.1.1).
Screws (2)
2. Remove the two screws and pull out Valve Body
the replenisher pump bracket.
Diaphragm
EZ2290
Label
21 Valve
21.2.4
21.2.5
21.2.6
EZ286
Sensor Connector Harness Duct Cover
Installation EZ312
EZ316
Installation is essentially in the reverse
order of removal.
21-8
21.2 Processing Solution Replenishment System
4. Loosen the two clamps and 21.2.7 PS-R Tank Replacement 5. Loosen the two screws and remove
disconnect the two hoses from the the cartridge washing valve bracket.
bottom of the tank. Removal
6. Loosen the clamp and disconnect the
1. Remove: inlet hose from the washing valve
bracket.
• replenishing section cover
(see subsection 21.1.1).
• replenisher tank section cover
(see subsection 21.2.1). Inlet Hose
Clamp
5. Loosen the two clamps, disconnect
EZ322
the overflow and inlet hoses and
remove the tank.
7. Remove the tank holding bracket by
removing the two screws.
Inlet Hose
Overflow Hose
8. Loosen the two clamps and
disconnect the two breather hoses
and level from the tank.
Connectors (S740 to S743)
EZ306 Tank Holding Bracket Screws (2)
Clamps (2)
Breather Hose
EZ318
Clamps (2)
21
21.2.7
Hoses (2)
EZ321
Installation
21-9
21.2 Processing Solution Replenishment System
21.2.8 P1-R Tank Replacement 5. Loosen the two screws and remove
the cartridge washing valve bracket.
Removal
6. Loosen the clamp and disconnect the
1. Remove: inlet hose from the washing valve
bracket.
• replenishing section cover
(see subsection 21.1.1).
• replenisher tank section cover
(see subsection 21.2.1).
Inlet Hose
Clamp
EZ322
Breather Hose
Hoses (5)
Clamps (5)
21
21.2.8
EZ324
Installation
21-10
21.3 Auto Washing and P1-R Stirring System
21.3.1 Auto Washing Pump 6. Remove the two screws and the auto 3. Remove the two screws and the auto
(PU740) Replacement washing pump. washing valve unit.
Screws (2)
3. Remove the harness duct cover and 21.3.2 P1 to PS4 Front Side
disconnect the pump connector Rack Auto Washing
(PU740). Valve (S720/S722/S724/
Connector (PU740) S726) Replacement
Removal
Clamp
EZ288
21-11
21.3 Auto Washing and P1-R Stirring System
Removal
Joint
1. Remove the replenisher tank section Nut
cover (see subsection 21.2.1).
Valve
2. Remove the harness duct cover and Valve
disconnect the four connectors (S740 Case
to S743).
EZ311
Harness Duct Cover
Installation
Harness Duct Cover
E Z308
Install the valve in the reverse order of
removal.
3. Loosen the two screws and remove
the auto washing valve bracket.
Screws (2) Auto Washing Valve 4. Loosen the five clamps and
Bracket disconnect the five hoses from the
EZ309
auto valve unit.
21.3.3
21.3.4
21.3.5
Clamps (5) Screws (2)
EZ307
Installation
21-12
22. DRYER SECTION
22
22-1
Parts Location
Dryer Rack
EZ1038
22
22-2
22.1 Dryer Rack Section
1. Remove:
Connector (TS760)
Removal/Re-installation
3. Remove the sensor by removing the
screw.
Removal
Sensor (TS760)
1. Turn the power switch to STANDBY,
and built-in circuit breaker and the
main power supply OFF.
Installation
22-3
22.1 Dryer Rack Section
22.1.5 Dryer Belt/Roller 5. Unhook the spring and remove the 9. Remove the E-ring (E6) and spacer.
Replacement lock lever shaft.
E-ring (E6)
E-ring (E5)
EZ1981
Plain Bearing
Plain Bearing
Upper Roller Shaft
Pin Pin
EZ1982
E-ring (E6)(2)
22
(Rear)
22.1.5
(Front)
Plain Washer
Lock Washer
Ring Collar Pan Head
Coil Spring
Screw
EZ1978
EZ1983
22-4
22.1 Dryer Rack Section
Installation • Make sure the rack side hooks 22.1.6 Dryer Section Front
of the auto tension springs face Cover Detecting
Installation is essentially in the reverse the same direction.
order of removal.
Interlock Switch (D781)
Rack Side Hooks
Replacement
NOTE: • Use the pan head screw, lock (Face Same Direction)
washer and plain washer to Removal
secure the rear of the middle
roller and the double sems 1. Remove the print exit section lower
Auto Tension
screw to the front. cover (see subsection 23.2.1).
Springs (2)
• Face the stepped edge surface
of the dryer belt to the inside. 2. Remove the switch bracket by
• Face the dot marks on the dryer removing the screw.
belt to the rear (gear side).
Screw
Dryer Belt
Stepped Edge
Surface EZ1986
Tension Roller
22
22.1.6
22-5
22.1 Dryer Rack Section
22.1.7 Dryer Rack Section Duct 3. Remove the E-ring, bearing and
Removal/Re-installation spring, then remove the nip roller.
Removal
Installation
Removal
22-6
22.2 Dryer Heater/Dryer Fan
22.2.1 Dryer Side Cover 22.2.2 Dryer Rear Cover 3. Remove the dryer heater bracket by
Removal/Re-installation Removal/Re-installation removing the four screws.
1. Remove the replenisher tank section 1. Turn the power switch to STANDBY,
cover (see subsection 21.2.1). and the built-in circuit breaker and the
main power supply OFF.
2. Open the dryer rack.
2. Loosen the six screws and remove
3. Remove the dryer side cover by the dryer rear cover.
loosening the three screws and
removing the one screw.
Dryer Rear
Screws (3) (Loosen) Cover
Screws (4)
EZ339
Screws (2)
Wires (2)
Screws (6)
EZ794
Re-installation
22
22.2.1
22.2.2
Connector (D760) 22.2.3
Connector (H760)
EZ338
22-7
22.2 Dryer Heater/Dryer Fan
Fan Bracket
Screws (2)
22 PS-R Tank Air Breather Hose
EZ358
22.2.4
22.2.5
22.2.6 Screws (4) Screw Grounding Wire
EZ355
22-8
22.2 Dryer Heater/Dryer Fan
Screws (5)
Dryer Section
Bottom Plate
EZ357
Re-installation
22
22.2.6
22-9
23. PRINT EXIT SECTION/SORTER
23-1
23.5.8 Full (Before Last 2 Order) (D775A)/Full (Complete)(D775B)
Sensor Replacement ............................................................................... 23-17
23.5.9 Tray Replacement ......................................................................................... 23-17
23.5.10 Sorter Chain Tension Adjustment ................................................................. 23-18
23
23-2
Parts Location
Print Exit Unit Dryer Section Drive Unit Dryer Exit Unit
Large Size
Print Exit Unit
Sorter SU1100Y
Large Size Tray
EZ1039
23
23-3
23.1 Dryer Exit Unit
23.1.1 Dryer Exit Unit Removal/ 3. Release the locking tabs and remove 4. Remove the solenoid by removing the
Re-installation the sensor from the bracket. two screws.
Joint
Coil Spring
EZ1181 EZ1183
23
Sensor Bracket
23.1.1 Screws (2)
23.1.2
EZ374
23.1.3
23-4
23.1 Dryer Exit Unit
4. Adjust the solenoid position so that 23.1.5 Entry Feed Belt Tension Installation
the height from the feed path Adjustment
switching guide to the upper guide is Installation is essentially in the sreverse
7mm ± 0.5mm and tighten the two order of removal.
1. Remove the dryer exit unit
screws.
(see subsection 23.1.1).
NOTE: Adjust belt tension after
Upper Guide installation (see subsection
2. Loosen the two screws securing the
23.1.7).
belt tensioner.
Belt Replacement
4. Secure the belt tensioner by
2. Loosen the two screws securing the
tightening the two screws.
belt tensionner. Removal
5. Re-install the dryer exit unit.
3. Remove the belt from the pulleys. 1. Remove the dryer exit unit
(see subsection 23.1.1).
2. Loosen the two screws securing the 23.1.8 Upper Guide Plate
belt tensioner. Removal/Re-installation
3. Remove the belt from the pulleys.
Removal
Belt Tensioner
1. Remove the dryer exit unit
Screws (2) (see subsection 23.1.1).
Installation
23
23.1.4
Installation is essentially in the reverse
order of removal. 23.1.5
Belt 23.1.6
NOTE: Adjust belt tension after 23.1.7
EZ372
installation (see subsection 23.1.8
23.1.5). Sensor Bracket
Screws (2)
EZ374
23-5
23.1 Dryer Exit Unit
3. Remove the two coil springs and the 23.1.9 Entry Roller 6. Remove the three E-rings, three
entry nip roller. Replacement bearings and screws securing the
roller shaft, then remove the four roller
4. Loosen the four screws securing the shafts.
slide rail bracket.
Removal
Roller Shafts (4)
Entry Nip Roller 1. Remove the entry feed belt
(see subsection 23.1.4).
Slide Rail Bracket
Plain Washer
Coil Spring Screw
Pulleys (2)
Yellow Paint Marks Roller Shaft
D-cut End
EZ381
EZ376
Installation
Re-installation
Installation is essentially in the reverse
Install the guide plate in the reverse order
order of removal.
of removal.
NOTE: • Face the yellow paint marks
(one-way clutches) on the rollers
E-rings (3) Gears (3)
toward the D-cut end of the roller
EZ378 shaft.
• After installation, wipe clean the
4. Remove the three E-rings and roller surfaces using a cloth
bearings. moistened with alcohol.
• Face the round dogs on the
5. Remove the screw securing the roller drive joint out as shown.
shaft.
23
23.1.9
Screw
EZ379 EZ1367
23-6
23.1 Dryer Exit Unit
23.1.10 Large Size Side Guide 3. Remove the five E-rings, then remove 6. Remove the E-ring, then remove the
Plate Removal/Re- the five pulleys and gear. six rollers and five spacers from the
roller shaft.
installation
Spacers (5)
Removal Rollers (6)
Removal
1. Remove:
Drive Joints
E-ring
23
23.1.10
23.1.11
23-7
23.1 Dryer Exit Unit
Removal
Bearings (2)
Coil Spring
E-rings (2)
Gears (2)
EZ387
Rollers (2)
E-rings (2)
Bearings (2)
Coil Springs
EZ388
Installation
23
23.1.12
23-8
23.2 Large Size Print Exit Unit
23.2.1 Print Exit Lower Cover 4. Remove the six screws, then remove 23.2.4 Large Size Exit Roller /
Removal/Re-installation the large size print exit cover. Belt Replacement
Large Size Print Exit Cover
Removal Removal
1. Turn the power switch to STANDBY, 1. Remove the large size print exit unit
and the built-in circuit breaker and the (see subsection 23.2.3).
main power supply OFF.
2. Loosen the three screws securing the
2. Remove the print exit lower cover by guide.
removing the four screws.
3. Remove the roller guide plate by
removing the two screws.
Screws (6)
EZ796
Re-installation
installation
Re-install the lower cover in the reverse 4. Remove the three E-rings and
order of removal. bearings.
Removal
2. Remove the large side print tray. Bearings (3) E-rings (3)
Re-installation
23-9
23.2 Large Size Print Exit Unit
6. Remove the three rollers and four 23.2.5 Large Size Exit Gear
blets. Replacement
Rollers (3)
Removal
E-rings (2)
7. Remove the E-ring, then remove the Idler Gears (2)
gear and pin from the rubber roller
shaft.
E-ring
Gear
Screw
Drive Gear
Pin
EZ395
EZ394 Installation
Level Surface
EZ1368
23-10
23.3 Dryer Section Drive Unit
23.3.1 Dryer Section Top Cover 23.3.2 Dryer Section Drive Unit 23.3.3 Dryer Section Drive
Removal/Re-installation Removal/Re-installation Motor (M770) /Gear
Replacement
Removal Removal
Removal
1. Turn the power switch to STANDBY, 1. Remove:
and the built-in circuit breaker and the 1. Remove the dryer section drive unit
main power supply OFF. • dryer section top cover (see subsection 23.3.2).
(see subsection 23.3.1).
2. Remove the dryer section front cover • dryer rear cover (see subsection 2. Open the two harness clamps.
(see subsection 22.1.1). 22.2.2).
3. Remove the motor bracket by
3. Loosen the three screws and remove 2. Pull out the dryer exit unit. removing the four screws.
the three screws, then remove the
dryer section top cover by lifting it up. 3. Open the harness clamp. Motor Bracket Screws (4)
Clamp
Screws (2)
Grounding Wire
EZ399
Screws (4)
EZ397 5. Remove the E-ring and the gear from
the bracket.
Re-installation
Bracket E-ring
Re-install the drive unit in the reverse
order of removal.
23
23.3.1
23.3.2
Gear 23.3.3
EZ1655
Installation
23-11
23.3 Dryer Section Drive Unit
Spacer
Spring
EZ400
Bevel Gear Shaft
3. Remove the four E-rings and gears.
EZ1656
Gear (6)
Idler Gear
EZ401
Gear Bracket
5. Remove the motor bracket (see Exit Unit Drive Gear Screws (2)
Side Plate
subsection 23.3.3). EZ1660
EZ1657
23
23.3.4
23.3.5
23-12
23.4 Print Exit Unit
23.4.1 Print Exit Unit Removal/ 4. Remove four E-rings and bearings, 8. Remove the E-ring and the belt drive
Re-installation then remove the two rollers and four gear.
belts.
Belt Drive Gear
Removal Bearings (4) Rollers (2)
1. Remove:
Re-installation
23-13
23.4 Print Exit Unit
Screws (2)
Screws (2)
EZ412
Roller/Groove
Drive Gear
EZ413
Screws (2)
Screws (2)
EZ414
23-14
23.5 Sorter SU1100Y
23.5.1 Sorter SU1100Y 23.5.2 Sorter Circuit Board 23.5.3 Sorter Drive Motor
Removal/Re-installation Section Cover Removal/ Section Cover Removal/
Re-installation Re-installation
Removal
Removal Removal
1. Turn the power switch to STANDBY,
and the built-in circuit breaker and the 1. Turn the power switch to STANDBY, 1. Turn the power switch to STANDBY,
main power supply OFF. and the built-in circuit breaker and the and the built-in circuit breaker and the
main power supply OFF. main power supply OFF.
2. Remove the dryer section front cover
(see subsection 22.1.1). 2. Remove the sorter circuit board 2. Remove the sorter drive motor section
section cover by removing the three cover by removing the three screws.
3. Disconnect the sorter cable from the screws.
dryer section. Sorter Drive Motor Section Cover
Sorter Circuit Board Section Cover
Sorter Cable
EZ802
Sorter SU1100Y
EZ803
Re-installation
23
23.5.1
23.5.2
23.5.3
23-15
23.5 Sorter SU1100Y
23.5.4 Tray Stop Position 23.5.5 Sorter Tray Stop 23.5.6 SWA20 Circuit Board
Sensor (D774) Position Adjustment (D776) Replacement
Replacement
1. Remove the sorter circuit board Removal
Removal section cover (see subsection 23.5.2).
1. Remove the sorter circuit board
1. Remove the sorter circuit board 2. Loosen the screw securing the plate section cover (see subsection 23.5.2).
section cover (see subsection 23.5.2). and adjust the top tray position so that
its tip is 50 mm from the lower edge of 2. Disconnect the four connectors from
2. Remove the sensor bracket by the cover as shown by turning the the circuit board.
removing the screw. plate.
3. Remove the circuit board by removing
NOTE: Turn the plate clockwise to the two screws.
lower the tray stop position.
Turn the plate SWA20 Circuit Board
counterclockwise to raise the
tray stop position.
Screw
To raise
Screws (2)
4. Release the locking tabs and remove
the sensor from the bracket. EZ432
Sensor (D774)
EZ430
Installation
23
23.5.4
23.5.5
23.5.6
23-16
23.5 Sorter SU1100Y
23.5.7 Sorter Drive Motor 23.5.8 Full (Before Last 2 4. Disconnect the connector from the
(M771) Replacement Order) (D775A)/Full sensor.
(Complete)(D775B) 5. Release the locking tabs and remove
Removal Sensor Replacement the sensor from the bracket.
1. Remove the sorter drive motor section Removal Sensor (D775A) Connector
cover (see subsection 23.5.3).
1. Turn the power switch to STANDBY,
2. Disconnect the connector (M771). and the built-in circuit breaker and the
main power supply OFF.
3. Remove the motor by removing the Locking Tabs
two screws. 2. Remove the sensor cover by
removing the two flat countersunk
Screws (2)
head screws.
Sensor (D775B)
EZ437
Installation
Hex. Socket
Head Set
Screws (2)
Motor (M771)
Tray
EZ438
Motor Bracket Bevel Gear
EZ434 Installation
Sensor Bracket
Installation EZ436 Install the tray in the reverse order of
removal.
Install the motor in the reverse order of
removal.
23
23.5.7
23.5.8
23.5.9
23-17
23.5 Sorter SU1100Y
1. Remove:
Bolt tip-to-adjusting
nut distance: 7 mm
Parallelism: 0 to 0.4 mm
Adjusting Nut
7 mm
Lock Nut
EZ439
23
23.5.10
23-18
24. PROCESSOR ELECTRICAL SECTION
24
24-1
Parts Location
Noise Filters
(NF1 to NF3)
Terminal Block
(TB2)
Processor Control Section
Cooling Fan (F792)
Circuit Breaker
(NFB1) CTP20 Circuit Board
Circuit Protectors
(CB1 to CB14)
EZ1036
24
24-2
24.1 Processor Control Section
Re-installation
Connector (CTP6)
24.1.2 PAC20 Circuit Board
EZ273
Replacement CTP20 Circuit Board
EZ275
Installation
Removal
Installation is essentially in the reverse Installation
1. Remove the processor control section order of removal.
cover (see subsection 24.1.1). Installation is essentially in the reverse
NOTE: Install the fan so that its arrow order of removal.
2. Disconnect all connectors from the mark points to the outside of the
PAC20 circuit board. processor. NOTE: Make sure the jumper plug JP2 is
Arrow in “BACK UP”.
3. Remove the PAC20 circuit board from
JP2
the ten circuit board spacers.
EZ274
EZ1369
24
24.1.1
24.1.2
24.1.3
PAC20 Circuit Board 24.1.4
EZ272
24-3
24.1 Processor Control Section
Transformer (T1)
Removal
Circuit Protector
(CB15) Screws (2)
EZ332
Installation
Locking
Install the transformer in the reverse order
Tabs of removal.
Installation
White Wire
T1-AC (N)
Install the circuit protector in the reverse
order of removal. Black Wire
T1-AC (L)
24.1.6 Transformer
Replacement
Removal
T1 T1-AC (L)
T1-AC (N)
T1-100
24 T1-0
EZ331
24.1.5
24.1.6
24-4
24.2 Processor Electrical Section
24.2.1 Processor Electrical 24.2.2 Circuit Breaker (NFB1) 24.2.3 Leakage Breaker (NFB2
Section Cover Removal/ Replacement to NFB4) Replacement
Re-installation
Removal Removal
Removal
1. Remove the replenisher tank section 1. Remove the processor electrical
1. Turn the power switch to STANDBY, cover (see subsection 21.2.1). section cover (see subsection 24.2.1).
and the built-in circuit breaker and the
main power supply OFF. 2. Remove the circuit breaker bracket by 2. Remove the black covers and
removing the six screws. disconnect all wires from the bleaker
! WARNING by removing the four screws.
The main power supply MUST be Screws (6)
switched OFF. 3. Remove the leakage breaker by
Even if the power switch is at removing the two screws.
STANDBY and the built-in circuit
Screws (4)
breaker is turned OFF, electricity will Leakage Breaker (NFB2)
still be supplied, so the power supply Wires
area can cause electric shocks and
short circuit.
Installation
Re-install the processor electrical section Installation 1. Remove the processor electrical
cover in the reverse order of removal. section cover (see subsection 24.2.1).
Install the circuit breaker in the reverse
order of removal. 2. Disconnect all wires from the relay.
24
Relay (K1) Relay (K2) 24.2.1
Relay (K3) 24.2.2
EZ420 24.2.3
24.2.4
24-5
24.2 Processor Electrical Section
4. Remove the relay bracket by removing 24.2.6 Electrical Box 5. Remove the six screws and open the
the two screws. Disassembly/Re- electrical box.
Disassembly
1. Remove:
• replenisher tank section cover (see
subsection 21.2.1).
• processor electrical section cover
(see subsection 24.2.1).
Installation
Screws (6)
Install the relay in the reverse order of EZ419
removal.
Re-assembly
SSR1 Screws (2) SSR3 3. Release the locking tabs and remove
the circuit protector.
Screw
Wires (2)
Grounding Wire
Screws Securing Box (4)
EZ418
Locking Tabs
Screws (4) SSR2
EZ423 Circuit Protector
EZ422
Installation
Installation
Install the SSR in the reverse order of
removal. Install the circuit protector in the reverse
order of removal.
24
24.2.5
24.2.6
24.2.7
24-6
24.2 Processor Electrical Section
Clamps (10)
EZ424
Wires 0 and 1
Relay (K1)
Relay (K2)
Relay (K3)
EZ425
NF1
Noise Filter
24
24.2.8
Nuts (5)
NF2 Screws (2)
NF3
EZ426
24-7
25. INDEX
25
25-1
Index
Index
0 [MENU] Item ........................................................... 3.3.1 Back Printing Section Guide Plate Removal/
1 [LANGUAGE] Item ................................................. 3.3.2 Re-installation .................................................... 15.2.13
2 [CHECK] Item ......................................................... 3.3.3 Balance Filter Bracket Removal/Re-installation ...... 12.2.2
3 [SELECT FUNC.] Item ........................................... 3.3.4 Balance Filter Drive Motor (M202) Replacement .... 12.2.4
4 [PRINT COND.] Item .............................................. 3.3.5 Balance Filter Home Position Sensor (D202)
5 [SPECIAL PRINT] Item .......................................... 3.3.6 Replacement ........................................................ 12.2.3
6 [SYSTEM] Item ...................................................... 3.3.7 Balance Filter/Drive Gear Replacement .................. 12.2.5
7 [INSTALLATION] Item ............................................ 3.3.8 Ball Screw Replacement ......................................... 13.1.8
15-inch Monitor Color Adjustment ........................... 11.1.8 Border Adjustment ...................................................... 15.5
17-inch Monitor Color Adjustment ........................... 11.1.9 Bottom Cover Removal/Re-installation (NC135Y) .... 11.2.16
135/120 Mirror Box Sensor (D204/D205) Bottom Cover Removal/Re-installation (NC240Y) .... 11.3.12
Replacement ...................................................... 12.2.10
Carrier Adjustment/Maintenance (44) .......................... 9.5
Adjustment Jig .............................................................. 2.4 Carrier Focus Position Adjustment (43C) .................. 9.4.3
Air Duct Removal/Re-installation ............................ 16.2.1 Carrier Inclination Display (43D) ............................... 9.4.4
Air Filter Replacement ............................................. 16.2.3 Carrier Pitch Correction......................................... 11.2.40
Air Flow Sensor Filter Replacement Cartridge Holder Locking Release Method ........... 11.3.34
(SP2000: #2903036 and after) ........................... 13.1.13 Cartridge Motor (M444) Replacement ................... 11.3.31
Ambient Temperature Sensor (THA1-2) Cartridge Sensor (D456) Replacement ................. 11.3.27
Replacement ........................................................ 16.3.7 Caution Label Locations on Printer/Paper
Ambient Temperature Sensor (THA20) Processor ............................................................... 1.2.2
Replacement ...................................................... 15.2.10 Caution Label Locations on Scanner/
Anti-static Brush Replacement ................................ 17.1.2 Image Processor .................................................... 1.2.1
AOM Driver (AOM-R, AOM-G and AOM-B) CCD Cooling Fan (F301) Replacement .................. 13.1.9
Replacement ........................................................ 18.1.5 CCD Cooling Fan Bracket Removal/
AOM Driver Cooling Fan (F591, F592 and F593) Re-installation ...................................................... 13.1.2
Replacement ........................................................ 18.1.6 CCD Data Display (43E) ........................................... 9.4.5
Auto Cleaning Control ............................................... 5.4.9 CCD Unit Removal/Re-installation .......................... 13.1.6
Auto Cleaning Output Measurement ....................... 5.4.10 CCD Unit Shatter/Gear Replacement ................... 13.1.14
Auto Film Carrier .......................................................... 5.1 CCD Unit(E-1130/E-1131) ......................................... 7.3.3
Auto Film Carrier Inspection ...................................... 6.3.5 CCD20 Circuit Board (CCD Unit) ............................ 4.1.11
Auto Film Carrier NC135Y ......................................... 11.2 CD-ROM Drive Inspection ....................................... 6.3.30
Auto Film Carrier NC135Y Configuration .................. 4.1.3 CDS20 Circuit Board ............................................... 4.1.12
Auto Film Carrier NC240Y ......................................... 11.3 Certification and Identification Label Locations on
Auto Film Carrier NC240Y Configuration .................. 4.1.4 Printer/Paper Processor ......................................... 1.4.2
Auto Film Carrier Speed Control Clutch Functions ... 4.1.5 Certification and Identification Label Locations on
Auto Intermittent Operation Control .......................... 5.4.8 Scanner/Image Processor ...................................... 1.4.1
Auto Loading ............................................................. 5.2.5 Certification and Identification Labels .......................... 1.4
Auto Opening Control .............................................. 5.4.15 Check Tape Sensor (D411) Replacement ............. 11.2.23
Auto Replenishment Control(at installation) ............ 5.4.23 Circuit Board Configurations and Functions ............. 4.1.7
Auto Rewinding ......................................................... 5.2.6 Circuit Board Main Functions
Auto Washing and P1-R Stirring System ................... 21.3 (Printer Electrical Equipment Section) ................... 4.5.2
Auto Washing Pump (PU740) Replacement ........... 21.3.1 Circuit Board Main Functions (Processor Section) ... 4.6.9
Circuit Breaker (NFB1) Replacement
B Laser(B-SHG) Data (45F) ...................................... 9.6.7 (Scanner Electrical Section) ................................. 14.1.3
Back Printer Head Clearance Adjustment ............... 15.4.1 Circuit Breaker (NFB1) Replacement
Back Printer Head or JNE20 Circuit Board (Processor Electrical Section) .............................. 24.2.2
Replacement ........................................................ 15.4.2 Circuit Protector (CB1 to CB14) Replacement ........ 24.2.7
Back Printer Ribbon Drive Gear Replacement ........ 15.4.5 Circuit Protector (CB15) Replacement .................... 24.1.5
Back Printer Sensor (D544) Replacement .............. 15.4.3 Circuit Protector (CP11 to CP16) Replacement ...... 14.1.6
Back Printer Test (45N) ........................................... 9.6.14 Circulation Pump (PU710 to PU715)
25 Back Printer Unit Removal/Re-installation .............. 15.4.4 Replacement ........................................................ 20.2.7
Back Printing ............................................................. 5.2.8 Cleaning/Dilution ..................................................... 5.4.17
Back Printing Section ................................................. 15.4 Clear Error Log (41E) ................................................ 9.2.1
Clearing All Operation Data (45R) ........................... 9.6.17
25-2
Index
Clearing Selected Operation Data (46D) .................. 9.7.4 Distribution Operation Abnormality .......................... 7.3.12
Clearing Selected Printer Operation Data (45Q) ..... 9.6.16 Distribution Section ................................................... 2.5.7
COM Port Setting (47A) ............................................ 9.8.1 DISTRIBUTION SECTION ............................................ 17
Command (48C) ........................................................ 9.9.3 Distribution Section (Outline) .................................... 4.4.1
Confirmation ................................................................... A. Distribution Section (LP1500SC/LP2000SC) ............... 4.4
Conjugate Length Variable Belt Replacement ........ 13.1.4 Distribution Section Door Removal/
Conjugate Length Variable Home Position (D102)/ Re-installation .................................................... 17.1.12
Upper Position (D103)/Lower Position (D104) Distribution Section Door Sensor Interlock Switch
Sensor Replacement .......................................... 13.1.11 (D584A and D584B) Replacement ..................... 17.1.13
Conjugate Length Variable Motor (M101) Distribution Section Feed Motor (M570)
Replacement ........................................................ 13.1.5 Replacement ........................................................ 17.2.1
Control Circuit Board Bracket Opening/Closing ...... 18.1.4 Distribution Section Slide Shaft Lubrication ............ 6.3.13
Cool-down Operation ................................................ 5.4.4 Distribution Section Suction Cup Inspection ........... 6.3.12
Cooling Air Flow Sensor (D351) Replacement ...... 13.1.12 Distribution Sucker Air Pump (PU570)/
Crossover Rack Disassembly/Re-assembly ........... 19.1.1 Vibration Isolation Rubber Replacement ............ 17.1.14
Crossover Racks/Processing Racks .......................... 19.1 Distribution Unit .......................................................... 17.1
CTB20 Circuit Board (Outline) ................................ 4.1.10 Distribution Unit Replacement ............................... 17.1.16
CTB20 Circuit Board (Trouble Shooting) .................. 7.3.4 Distribution Up/Down Motor (M572)
CTB20 Circuit Board Replacement ......................... 14.2.3 Replacement ...................................................... 17.1.10
CTL20 Circuit Board .................................................. 4.5.6 Distribution Up/Down Operation Abnormality .......... 7.3.11
CTL20 Circuit Board Block Diagram ......................... 4.5.4 Door Open/Close Sensor (D441) Replacement .... 11.3.28
CTL20 Circuit Board Replacement ....................... 18.1.17 Drive Chain Replacement ....................................... 19.2.5
CTP20 Circuit Board ............................................... 4.6.11 Drive Section Cover Removal/Re-installation
CTP20 Circuit Board Replacement ......................... 24.1.4 (NC135Y) ........................................................... 11.2.13
Cutter Abnormality ..................................................... 7.3.6 Drive Section Cover Removal/Re-installation
Cutter Angle Adjustment ....................................... 15.1.15 (NC240Y) ........................................................... 11.3.35
Cutter Inspection ....................................................... 6.3.8 Dryer Belt/Roller Replacement................................ 22.1.5
Cutter Position Adjustment ...................................... 15.5.4 Dryer Duct Wing Plate Removal/Re-installation ...... 22.1.9
Cutter Sequence ....................................................... 5.2.3 Dryer Entrance Rack Cover Detecting Interlock
Cutter Top and Bottom Dead Center Adjustment ... 15.1.14 Switch (D791) Replacement ................................ 19.1.7
Cutter Unit Replacement ....................................... 15.1.11 Dryer Entrance Rack Disassembly/Re-assembly ... 19.1.6
CYB20 Circuit Board (NC135Y) .............................. 4.1.18 Dryer Entrance Rack Drive Gear Lubrication .......... 6.3.21
CYB20 Circuit Board Replacement ....................... 11.2.19 Dryer Entrance Rack Drive Gear Replacement ...... 19.2.8
CYC20 Circuit Board (NC240Y) .............................. 4.1.19 Dryer Exit Unit ............................................................ 23.1
CYC20 Circuit Board Replacement ....................... 11.3.16 Dryer Exit Unit Diagnostics ..................................... 7.3.24
Dryer Exit Unit Removal/Re-installation .................. 23.1.1
Data Download (45U) .............................................. 9.6.19 Dryer Exit Unit Roller and Guide Cleaning .............. 6.3.23
Data Saving (45T) ................................................... 9.6.18 Dryer Fan (F760) Replacement .............................. 22.2.4
DC Power Supply Replacement ............................ 14.1.13 Dryer Fan Duct Removal/Re-installation ................. 22.2.5
DC Power Supply Unit Exhaust Fan (F595) Dryer Heater (H760)/Dryer Heater Safety
Replacement ...................................................... 18.1.13 Thermostat ........................................................... 22.2.3
DC Power Supply Unit Replacement .................... 18.1.14 Dryer Heater/Dryer Fan.............................................. 22.2
DC24V Power Supply Replacement ....................... 14.1.9 Dryer Rack Cleaning ............................................... 6.3.16
DC24V Voltage Adjustment ................................... 14.1.10 Dryer Rack Cover Removal/Re-installation ............. 22.1.2
Densitometer ................................................................ 5.5 Dryer Rack Exit Nip Roller Replacement ................ 22.1.8
Densitometer AD100 ................................................. 5.5.1 Dryer Rack Removal/Re-installation ....................... 22.1.4
Densitometer AD200 ................................................. 5.5.2 Dryer Rack Section .................................................... 22.1
DI Manager Administrative Setting (41I) ................... 9.2.4 Dryer Rack Section Duct Removal/Re-installation ... 22.1.7
Display LED (L400) Replacement ......................... 11.2.31 Dryer Rear Cover Removal/Re-installation ............. 22.2.2
Display LED (L440) Replacement ......................... 11.3.15 DRYER SECTION ......................................................... 22
Distribution .............................................................. 5.2.11 Dryer Section Bottom Plate Removal/
Distribution Feed Section ........................................... 17.2 Re-installation ...................................................... 22.2.6
25
Distribution Home Position Sensor (D574) Dryer Section Configuration ...................................... 4.6.5
Replacement ........................................................ 17.1.8 Dryer Section Cool-down Control ............................ 5.4.30
Distribution Motor (M571) Replacement ................. 17.1.7 Dryer Section Drive Gear Lubrication ..................... 6.3.22
25-3
Index
Dryer Section Drive Gear Replacement .................. 23.3.4 Exposure Section Configuration ............................... 4.3.1
Dryer Section Drive Motor (M770) / Exposure Section Cooling Fan (F585 and F586)
Gear Replacement ............................................... 23.3.3 Replacement ........................................................ 16.1.6
Dryer Section Drive Unit ............................................. 23.3 Exposure Section Drive Pulley Bracket Removal/
Dryer Section Drive Unit Removal/Re-installation ... 23.3.2 Re-installation .................................................... 16.3.19
Dryer Section Exit Front-line, Middle-line and Exposure Section Drive Steel Belt Replacement ... 16.3.20
Rear-line Paper Sensor (D771 to D773) Exposure Section Entrance or Pre-Exposure Paper
Replacement ........................................................ 23.1.2 Sensor LED (D561L or D562L) Replacement ...... 16.3.5
Dryer Section Front Cover Detecting Interlock Exposure Section Entrance Paper Sensor (D561P)
Switch (D781) Replacement ................................ 22.1.6 Replacement ........................................................ 16.3.2
Dryer Section Front Cover Removal/ Exposure Section Exhaust Fan (F596)
Re-installation ...................................................... 22.1.1 Replacement ........................................................ 16.1.7
Dryer Section Heat-up Control ................................ 5.4.26 Exposure Section Feed Unit ...................................... 16.3
Dryer Section Pre-heat Control ............................... 5.4.28 Exposure Section Feed Unit Paper Sensor (D560)
Dryer Section Pre-heat Drive Temperature Replacement ........................................................ 16.3.4
Adjustment ........................................................... 5.4.29 Exposure Section Feed Unit Removal/
Dryer Section Temperature Adjustment .................. 5.4.27 Re-installation ...................................................... 16.3.9
Dryer Section Temperature Sensor (TS760) Exposure Section Front Cover Detecting Interlock
Replacement ........................................................ 22.1.3 Switch (D585A and D585B) Replacement ........... 16.1.5
Dryer Section Top Cover Removal/Re-installation ... 23.3.1 Exposure Section Front Cover Removal/
Dryer Side Cover Removal/Re-installation .............. 22.2.1 Re-installation ...................................................... 16.1.3
Dryer Temperature Abnormality .............................. 7.3.16 Exposure Section Front Inner Cover Removal/
Dummy Head Replacement .................................... 11.3.9 Re-installation ...................................................... 16.1.4
Dust Removal Roller Replacement ....................... 11.2.11 Exposure Section Nip Motor (M565)
Replacement ...................................................... 16.3.18
Electrical Box Disassembly/Re-assembly ............... 24.2.6 Exposure Section Nip Motor Cooling Fan (F565)
Electrical Equipment Block Diagram ......................... 4.1.8 Replacement ........................................................ 16.3.8
Electrical Equipment Configurations ......................... 4.1.6 Exposure Section Nip Release Sensor (D566)
Electrical Equipment Section Configurations ............ 4.5.1 Replacement ........................................................ 16.3.6
Electrical Equipment Section Exhaust Fan
(F306/F307) Replacement ................................... 14.2.1 Feed Belt Replacement ........................................... 17.2.8
Electrical Equipment Section Exhaust Fan Bracket Feed Completion ....................................................... 5.3.6
Removal/Re-installation ....................................... 14.2.2 Feed Entrance Guide Plate Height Adjustment ...... 15.5.7
Electrical Equipment/Control Section ......................... 14.2 Feed Motor Bracket Removal/Re-installation .......... 17.2.4
End Process .............................................................. 5.3.2 Feed Roller Replacement ..................................... 15.2.12
Entrance Nip Roller Replacement ......................... 16.3.23 Feed Start ................................................................. 5.3.3
Entrance Roller Replacement ............................... 16.3.24 Feed Stop Sensor (D444) Replacement ............... 11.3.22
Entry Feed Belt Replacement ................................. 23.1.4 Feeding Path Switching Solenoid (S770)
Entry Feed Belt Tension Adjustment ....................... 23.1.5 Replacement ........................................................ 23.1.3
Entry Roller Replacement ....................................... 23.1.9 Film Carrier ............................................................... 7.3.2
Error Display Control ............................................... 5.4.20 Film Carrier Ball Catch Replacement ...................... 11.1.7
Error Indication Rule .................................................... 7.1 Film Carrier ID Setup/Delete (44P) ......................... 9.5.11
Error Restore Control .............................................. 5.4.21 Film Carrier NC135Y ............................................... 10.1.2
Explorer (48B) ........................................................... 9.9.2 Film Carrier NC240Y ............................................... 10.1.3
Exposure Completion/RLD Exposure Stop ............... 5.3.5 Film Cooling Air Compressor (PU351) /
Exposure Preparation ............................................... 5.3.4 Vibration Isolation Rubber Replacement .............. 14.2.9
Exposure Roller/Guide Replacement .................... 16.3.22 Film Cooling Air Compressor Unit Removal/
EXPOSURE SECTION ................................................. 16 Re-installation ...................................................... 14.2.7
Exposure Section (Operaton Sequences) ................... 5.3 Film Cooling Air Filter Replacement ........................ 6.3.28
Exposure Section (Required Adjustments after Parts Film Cooling Air Nozzle Replacement ..................... 13.2.6
Replacement) ......................................................... 2.5.6 Film Cooling Air Tank Replacement ........................ 14.2.8
25 Exposure Section (LP1500SC/LP2000SC) .................. 4.3 Film Entrance Roller Replacement ....................... 11.2.12
Exposure Section Anti-dust Pressure Fan 1, 2 or 3 Film Feed Motor (M400) Replacement ................. 11.2.33
(F620, F621 or F622) Replacement ..................... 16.2.2 Film Feed Motor (M440) Replacement ................. 11.3.36
Exposure Section Cam Replacement ................... 16.3.21
25-4
Index
Film Feed Motor Driver Circuit Board Heater Cooling Fan (F710 to F713) Replacement ... 20.2.4
Replacement ...................................................... 11.2.32 High-speed Roller Replacement ........................... 23.1.12
Film Feed Motor Driver Circuit Board Hose Connection ......................................... 20.2.3, 21.1.3
Replacement ...................................................... 11.3.20
Film Feed Roller/Belt Replacement ...................... 11.3.18 I/O CHECK .................................................................... 10
Film Feed Roller/Drive Belt Replacement ............. 11.2.29 I/O Check (43A) ........................................................ 9.4.1
Film Leading End Sensor (D401) Replacement ... 11.2.20 I/O Parts Diagram ...................................................... 10.1
Film Leading End Sensor LED (D400) Image Correction Setup (42C) .................................. 9.3.1
Replacement ........................................................ 11.2.2 Image Data Transfer ................................................. 4.1.9
Film Mask Diffusion Plate Replacement Image Processing Circuit Board Box Cooling Fan
(NC135Y) ........................................................... 11.2.15 (F304/F305) Replacement ................................... 14.2.4
Film Mask Diffusion Plate Replacement Image Processing Circuit Board Box Removal/
(NC240Y) ........................................................... 11.3.21 Re-installation ...................................................... 14.2.6
Film Mask Drive Motor (M403) Replacement .......... 11.2.7 Image Processing Circuit Board CDS20/GFM20/
Film Mask Home Position Sensor (D409) GIP20/GLO20/GIS20/GMB20 (GMC20)
Replacement ........................................................ 11.2.4 Replacement ........................................................ 14.2.5
Film Nip Roller Replacement .................................. 11.2.9 Initialization ............................................................... 5.2.1
Film Retainer Replacement (NC135Y) .................. 11.2.10 Input Check of Processing Solution Heater Safety
Film Retainer Replacement (NC240Y) .................... 11.3.4 Thermostat (D710 to D713) ................................. 20.2.2
Film Winding Unit Disassembly/Re-assembly ....... 11.3.24 Input Check of Processing Solution Level Sensor
Film Winding Unit Removal/Re-installation ........... 11.3.23 (FS700 to FS705) ................................................. 20.1.1
Filter Replacement .................................................. 12.2.6 Input Power Supply Section Parts and
Filter Unit Removal/Re-installation .......................... 12.2.1 Circuit Functions .................................................... 4.6.8
Fine Adjustment of the Print Mag.Setting (42D) ........ 9.3.2 Input Power Supply Unit Removal/Re-installation ... 14.1.2
First IR Filter Replacement ..................................... 12.1.3 Input Unit (Scanner and Image Processor SP1500/
Floppy Disk Drive Inspection ................................... 6.3.29 SP2000) .................................................................... 2.1
FMA20 Circuit Board Installation Information Display (44C) ....................... 9.5.3
(1394 Communication Circuit Board) ..................... 4.5.8 Installation Information Setup (41F) .......................... 9.2.2
FMA20 Circuit Board Replacement ....................... 18.1.11 Installation Information Setup (44D) .......................... 9.5.4
FMB20 Circuit Board (Memory Circuit Board) ........... 4.5.9 Intermittent Process ................................................ 5.4.24
FMB20 Circuit Board Extension .............................. 18.1.9 IPI Sensor (D445) Replacement ........................... 11.3.14
FMB20 Circuit Board Replacement ....................... 18.1.10
FMC20 Circuit Board Jamming in Distribution Section ................................ 7.3.5
(Memory Control Circuit Board) ........................... 4.5.10
FMC20 Circuit Board Bracket Removal/ Lamp Power Supply Replacement ........................ 14.1.11
Re-installation ...................................................... 18.1.8 Lamp Socket Replacement ..................................... 12.1.2
FMC20 Circuit Board Replacement ...................... 18.1.12 Lamp Voltage Adjustment ..................................... 14.1.12
Focus Calibration (43K) .......................................... 9.4.10 Large Size Exit Gear Replacement ......................... 23.2.5
Front Up/Down Section Height Adjustment ............. 17.2.6 Large Size Exit Roller /Belt Replacement ............... 23.2.4
Front Up/Down Section Removal/Re-installation .... 17.2.5 Large Size Print Border Adjustment Procedure ...... 15.5.2
Full (Before Last 2 Order) (D775A)/ Large Size Print Exit Cover Removal/
Full (Complete)(D775B) Sensor Replacement ..... 23.5.8 Re-installation ...................................................... 23.2.2
Full Keyboard Replacement .................................... 11.1.4 Large Size Print Exit Unit ........................................... 23.2
Large Size Print Exit Unit Belt and
G Laser(G-SHG) Data (45E) ..................................... 9.6.6 Roller Cleaning ..................................................... 6.3.24
GFM20 Circuit Board .............................................. 4.1.14 Large Size Print Exit Unit Removal/
GIP20 Circuit Board ................................................ 4.1.15 Re-installation ...................................................... 23.2.3
GIS20 Circuit Board ................................................ 4.1.17 Large Size Side Feed Belt Replacement ................ 23.1.6
GLO20 Circuit Board ............................................... 4.1.16 Large Size Side Feed Belt Tension Adjustment ...... 23.1.7
GMB20/GMC20 Circuit Board ................................. 4.1.13 Large Size Side Feed Roller Replacement ........... 23.1.11
Large Size Side Guide Plate Removal/
Handling Precautions ................................................ 2.3.1 Re-installation .................................................... 23.1.10
25
Heat-up Operation ..................................................... 5.4.1 Laser Beam Sync. Fine Adjustment Print (45J) ...... 9.6.10
Heater Cooling Fan ................................................... 5.4.5 Laser Caution Label Locations on Printer ................. 1.2.3
Heater Cooling Fan (F710 to F713) Cleaning ......... 6.3.17 Laser Exposure Check (45C) .................................... 9.6.4
25-5
Index
Laser History Display (45K) .................................... 9.6.11 Magazine Table Stainless Plate Position
Laser Radiation Safety ....................................... 1.1, 1.1.1 Adjustment ........................................................... 15.5.5
Laser Unit ................................................................... 16.2 Magnetic Head Replacement ................................ 11.3.10
Laser Unit Air Filter Replacement ........................... 6.3.11 Main Control Unit Replacement ............................ 14.2.10
Laser Unit Configuration ........................................... 4.3.2 Main Control Unit Section Cover and
Laser Unit Removal/Re-installation ......................... 16.2.4 Scanner Rear Cover Removal/Re-installation ..... 14.1.1
Laser Warning Label ................................................. 1.1.2 Main Scanning Position Adjustment/
LDD20 Circuit board ................................................ 4.5.11 Laser Beam Sync. Rough Adjustment (45H) ......... 9.6.9
LDD20 Circuit Board Replacement ......................... 18.1.7 MAIN SPECIFICATION AND SERVICE INFORMATION ..... 2
Leading End Positioning Fork Position Sensor Maintenance and Inspection Procedures ..................... 6.3
(D564) Replacement .......................................... 16.3.14 MAINTENANCE AND INSPECTIONS ............................ 6
Leakage Breaker (NFB2 to NFB4) Replacement .... 24.2.3 MAINTENANCE MENU .................................................. 9
Lens Drive Motor (M102) Replacement .................. 13.2.4 Maintenance Schedule ................................................ 6.1
Lens Home Position Sensor (D105) MENU TABLE ................................................................. 3
Replacement ........................................................ 13.2.3 Menu Table ................................................................... 3.1
Lens Registration (43G) ............................................ 9.4.7 Message Icon ............................................................ 7.1.2
Lens Section .............................................................. 13.2 Message Number ...................................................... 7.1.1
Lens Temperature Sensor (D106) Replacement ..... 13.2.1 MESSAGES .................................................................... 7
Lens Unit Replacement ........................................... 13.2.5 Messages ..................................................................... 7.2
Light Source Aperture Belt Replacement ................ 12.2.9 MFC10Y I/O Check (44G) ......................................... 9.5.7
Light Source Aperture Home Position/ MFC10Y Machine Data Setup (44S) ....................... 9.5.14
Standby Sensor (D201/D203) Replacement ........ 12.2.7 MFC10Y Working Information (44L) ....................... 9.5.10
Light Source Aperture Motor (M201) Middle or Lower Side Door Section Paper Sensor
Replacement ........................................................ 12.2.8 (D541 or D552) Replacement .............................. 15.2.9
Light Source Filter Section ......................................... 12.2 Middle Side Door Turn, Middle Side Door, Lower Side
LIGHT SOURCE SECTION .......................................... 12 Door Turn or Lower Side Door Section Feed Motor
Light Source Section (Required Adjustments after (M540, M541, M550 or M551) Replacement ..... 15.2.11
Parts Replacement) ............................................... 2.5.2 Monitor and Keyboard ................................................ 11.1
Light Source Section Cover Interlock Switch ............ 7.3.1 Monitor Replacement .............................................. 11.1.1
Light Source Section Detecting Interlock Switch Monitoring Processing Solution Level ....................... 5.4.6
(D301) Replacement ............................................ 12.1.5 Monitoring Start Timing ............................................. 5.1.6
Light Source Section Exhaust Fan (F303) Mouse Cleaning ........................................................ 6.3.3
Replacement ........................................................ 12.1.7 Mouse Replacement ............................................... 11.1.5
Light Source Section Suction Fan (F302) MTP Sensor 1 (D454)/TAP Sensor (D455)
Replacement ........................................................ 12.1.6 Replacement ...................................................... 11.3.13
Light Source/Scanner Section Configurations .......... 4.1.1 MTP Sensor 1 LED (D447)/TAP Sensor LED
Lower Dust Removal Roller Replacement ............ 11.2.22 (D448) Replacement ............................................ 11.3.2
Lower Dust Removal Roller/Dummy Head MTP Sensor 2 (D453) Replacement ..................... 11.3.25
Opposite Roller Replacement ............................ 11.3.19 MTP Sensor 2 LED (D457) Replacement ............... 11.3.7
Lower or Middle Side Door Sensor Interlock
Switch (D581A/D581B or D582A/D582B) NC135Y I/O Check (44E) .......................................... 9.5.5
Replacement ........................................................ 15.2.4 NC135Y Initialization ................................................. 5.1.4
Lowering Home Position Sensor (D575) NC135Y Machine Data Setup (44Q) ....................... 9.5.12
Replacement ........................................................ 17.1.6 NC135Y Scanning Operation .................................... 5.1.5
NC135Y Sensor Calibration (44A) ............................ 9.5.1
Magazine ID Sensor Position Adjustment ............... 15.5.6 NC135Y Working Information (44J) .......................... 9.5.8
Magazine Paper End Sensor Shading Plate NC240 Strip Film Processing .................................... 5.1.3
Replacement ...................................................... 15.1.18 NC240Y Cartridge Processing .................................. 5.1.2
Magazine Section Door Sensor Interlock Switch NC240Y I/O Check (44F) .......................................... 9.5.6
(D580) Replacement ............................................ 15.1.1 NC240Y Initialization ................................................. 5.1.1
Magazine Setting Lever Assembly Removal/ NC240Y Machine Data Setup (44R) ....................... 9.5.13
25 Re-installation ...................................................... 15.1.2 NC240Y Sensor Calibration (44B) ............................ 9.5.2
Magazine Setting Lever/Gear Replacement ........... 15.1.3 NC240Y Working Information (44K) .......................... 9.5.9
Magazine Table Sliding Gear Replacement ............ 15.1.4 ND Dust Check (43B) ................................................ 9.4.2
ND Filter Density Measurement (43N) .................... 9.4.11
25-6
Index
Nest Section Cover Removal/Re-installation ........ 11.3.26 Paper Feed Section Front Cover Removal/
Nest Section Unit Replacement ............................ 11.3.30 Re-installation ...................................................... 15.2.1
New Installation ............................................................ 8.4 Paper Feed Section Idler Gear Lubrication ............. 6.3.10
Nip Home Position Sensor (D407) Paper Feed Section Roller Cleaning ......................... 6.3.9
Replacement ...................................................... 11.2.17 Paper Jamming in Processor .................................. 7.3.13
Nip Roller Adjustment .................................................... C. Paper Magazine Angle Adjustment ....................... 15.1.16
Noise Filter (NF1 to NF3) Replacement .................. 24.2.8 Paper Magazine Cleaning ......................................... 6.3.6
Noise Filter (NF1) Replacement .............................. 14.1.4 Paper Magazine Nip Roller Replacement ............. 15.1.19
Noise Filter Replacement ...................................... 14.2.11 Paper Magazine Section Cooling Fan (F594)
Normal Operation Drive Control ................................ 5.4.7 Replacement ...................................................... 15.1.17
Normal Warm-up Operation ...................................... 5.4.2 Paper Magazine Table Ball Catch Replacement ... 15.1.20
Paper Magazine Table Slider Lubrication .................. 6.3.7
Operating Panel Replacement ................................ 16.1.8 Paper Release Roller Replacement ........................ 17.1.3
Operation Keyboard/KYA20 Circuit Board PAPER SUPPLY SECTION .......................................... 15
Replacement ........................................................ 11.1.3 Paper Supply Section ................................................ 15.1
Operation Panel Menu Flow ......................................... 3.3 Paper Supply Section (Required Adjustments after
OPERATION SECTION ................................................ 11 Parts Replacement) ............................................... 2.5.5
Operation Section Section (Required Adjustments after Paper Supply Section Configuration ......................... 4.2.1
Parts Replacement) ............................................... 2.5.1 Paper Supply Section Feed Roller Configuration ..... 4.2.2
OPERATION SEQUENCES ............................................ 5 Paper Width Guide Abnormality ................................ 7.3.9
Operational Procedure ................................................. 9.1 Paper Width Guide Adjustment ............................. 16.3.25
Optical and Filter Configurations ............................... 4.1.2 Paper Width Guide Drive Belt Replacement ......... 16.3.13
Optical Axis Adjustment (43H) ................................... 9.4.8 Paper Width Guide Home Position Sensor (D563)
Optical Magnification Calibration (43J) ..................... 9.4.9 Replacement ...................................................... 16.3.12
Optional Adjustment (47) .............................................. 9.8 Paper Width Guide Motor (M563) Replacement ... 16.3.10
Other Size Print Border Adjustment Procedure ...... 15.5.3 Paper Width Guide Motor Bracket Removal/
OUTLINE ......................................................................... 4 Re-installation .................................................... 16.3.11
Output Unit (Laser Printer/Paper Processor PDC20 Circuit Board ................................................. 4.5.7
LP1500SC/LP2000SC) ............................................. 2.2 PDC20 Circuit Board Replacement ....................... 18.1.16
Perforation Sensor (D405) Replacement .............. 11.2.18
P1 and P2 Solution Level Sensor Cleaning ............ 6.3.14 Perforation Sensor LED (D404) Replacement ........ 11.2.8
P1 to PS4 Front Side Rack Auto Washing Valve Piping Diagram for Solution Circulation System ....... 4.6.2
(S720/S722/S724/S726) Replacement ................ 21.3.2 Plug-in Connector for Film Carrier Replacement .... 11.1.6
P1 to PS4 Rear Side Rack Auto Washing Valve Plug-in Connector Replacement (NC135Y) .......... 11.2.38
(S721/S723/S725/S727) Replacement ................ 21.3.3 Plug-in Connector Replacement (NC240Y) .......... 11.3.41
P1-R Replenishment Control .................................. 5.4.13 Plug-in Connector Replacement (Dryer Section) .... 23.3.5
P1-R Stirring One-way Valve Replacement ............ 21.3.5 Positioning Fork Abnormality ................................... 7.3.10
P1-R Stirring Valve/Replenishment Cartridge Power Source System Diagram ................................ 4.5.5
Washing Valve Diagnostics .................................. 7.3.20 Power Supply Restore Control ................................ 5.4.19
P1-R Tank Replacement ......................................... 21.2.8 Power Supply Section ................................................ 14.1
P1-R, P2-RA and P2-RB Cartridge Washing Valve Power Switch Replacement .................................... 18.1.2
(S740 to S742)/P1-R Stirring Valve (S743) Pre-exposure Feed Motor (M560) Replacement ... 16.3.15
Replacement ........................................................ 21.3.4 Pre-exposure Paper Sensor (D562P)
P2-RA and P2-RB Tank Replacement .................... 21.2.6 Replacement ........................................................ 16.3.3
P2-RA/P2-RB Replenishment Control .................... 5.4.14 Pre-heat Operation.................................................... 5.4.3
PAC20 Circuit Board ............................................... 4.6.12 Preparing Processing Solutions (CP-48S)
PAC20 Circuit Board Replacement ......................... 24.1.2 for LP1500SC ......................................................... 2.3.4
Paint (48A) ................................................................ 9.9.1 Preparing Processing Solutions (CP-48S)
Paper Condition Setup (42J) ..................................... 9.3.3 for LP2000SC ......................................................... 2.3.5
Paper Condition Setup Table(LUT) Copy (45L) ...... 9.6.12 Pressure Cover Hook Replacement ...................... 11.2.30
Paper Drawing .......................................................... 5.2.7 Pressure Cover Open/Close Sensor (D406)
Paper End Process ................................................. 5.2.13 Replacement ...................................................... 11.2.21
25
Paper Feed .................................................................. 5.2 Pressure Cover Open/Close Sensor (D446)
Paper Feed Section ................................................... 15.2 Replacement ...................................................... 11.3.17
Pressure Cover Removal/Re-installation .............. 11.2.14
25-7
Index
Print Condition Setup and Check (42) ......................... 9.3 Processing Solution Heater Safety Thermostat
Print Exit Belt Tension Adjustment .......................... 23.4.3 (D710 to D713) Replacement .............................. 20.2.5
Print Exit Lower Cover Removal/Re-installation ..... 23.2.1 Processing Solution Heater/Circulation Pump Section
Print Exit Section/Sorter .......................................... 2.5.10 ................................................................................ 20.2
PRINT EXIT SECTION/SORTER .................................. 23 Processing Solution Level Sensor (FS700 to FS705)
Print Exit Unit ............................................................. 23.4 Replacement ........................................................ 20.1.2
Print Exit Unit Belt Cleaning .................................... 6.3.25 Processing Solution Preparation .................................. 2.3
Print Exit Unit Removal/Re-installation ................... 23.4.1 PROCESSING SOLUTION REPLENISHMENT
Print Exit Upper Belt/Roller Replacement ............... 23.4.2 SYSTEM .................................................................... 21
Print Feeding Section/Sorter Configurations ............. 4.6.6 Processing Solution Replenishment System ............. 21.2
Printer Adjustment/Maintenance (45) ........................... 9.6 Processing Solution Replenishment System
PRINTER CONTROL SECTION ................................... 18 (Required Adjustments after Parts Replacement) .... 2.5.9
Printer Control Section ............................................... 18.1 Processing Solution Tank Level Lowering ............... 7.3.17
Printer Control Section (Required Adjustments after Processing Solution Temperature Abnormality ....... 7.3.15
Parts Replacement) ............................................... 2.5.8 Processing Solution Temperature Sensor
Printer Control Section Cooling Exhaust Fan (TS700 to TS703) Replacement ........................... 20.1.3
(F582, F583 and F584) Replacement ................ 18.1.15 Processor ..................................................................... 5.4
Printer Control Section Cooling Suction Fan Processor Adjustment/Maintenence (46) ..................... 9.7
(F587 and F588) Replacement ............................ 18.1.3 Processor Control Section ......................................... 24.1
Printer Control Section Cover Removal/ Processor Control Section Cooling Fan (F792)
Re-installation ...................................................... 18.1.1 Replacement ........................................................ 24.1.3
Printer Electrical Equipment Block Diagram ............. 4.5.3 Processor Control Section Cover Removal/
Printer Electrical Equipment Section Re-installation ...................................................... 24.1.1
(LP1500SC/LP2000SC) ............................................ 4.5 Processor Cover Detecting Interlock Switch (D790)
Printer Function Select (45B) .................................... 9.6.3 Replacement ........................................................ 19.1.8
Printer I/O Check (45A) ............................................. 9.6.2 Processor Drive Chain and Sprocket Lubrication ... 6.3.19
Printer Mechanism Fine Adjustment (45M) ............. 9.6.13 Processor Drive Gear Replacement ....................... 19.2.6
Printer Operation Data Display (45P) ...................... 9.6.15 Processor Drive Motor (M700) Replacement .......... 19.2.4
Printer Section ......................................................... 10.1.4 Processor Drive Motor Bracket Removal/
Printer Section (LP1500SC/LP2000SC) ...................... 4.2 Re-installation ...................................................... 19.2.3
Printer Side Cover Removal/Re-installation ............ 15.2.2 Processor Drive Motor Driver Circuit Board
Printer Top Cover Removal/Re-installation ............. 16.1.1 Replacement ........................................................ 19.2.2
Printer Top Cover/Exposure Section Cooling Fans .... 16.1 Processor Drive System ............................................. 19.2
Printer Top Inner Cover Removal/Re-installation .... 16.1.2 Processor Electrical Equipment Block Diagram ...... 4.6.10
Printer Upper Side Cover Removal/ Processor Electrical Equipment Section
Re-installation ...................................................... 15.2.3 Configuration .......................................................... 4.6.7
Printer/Processor Operation Panel Menu Table ........... 3.2 PROCESSOR ELECTRICAL SECTION ....................... 24
Printing Function Inspection .................................... 6.3.31 Processor Electrical Section ...................................... 24.2
Procedure following the Replacement of the Processor Electrical Section Cover Removal/
Main Control Unit ...................................................... 8.6 Re-installation ...................................................... 24.2.1
Processing Chemical (CP-48S) Processor Entrance 1, 2 and 3 Sensor
Handling Precautions ................................................ 1.3 (D571P, D572P and D573P) Replacement .......... 17.2.2
Processing Rack Drive Shaft Removal/ Processor Entrance 1, 2 and 3 Sensor LED
Re-installation ...................................................... 19.1.4 (D571L, D572L and D573L) Replacement ........... 17.2.3
Processing Rack Entrance Side Lower Turn Roller Processor Entrance Unit ........................................... 4.4.2
Replacement ........................................................ 6.3.32 Processor Entry Feed Belt Replacement .............. 17.2.10
Processing Rack Helical Gear Lubrication .............. 6.3.20 Processor Entry Unit Gearbox Disassembly/
Processing Rack Middle Guide Replacement ......... 19.1.5 Re-assembly ...................................................... 17.2.12
Processing Rack Roller Replacement ..................... 19.1.3 Processor Entry Unit Gearbox Removal/
Processing Rack Upper Guide Disassembly/ Re-installation .................................................... 17.2.11
Re-assembly ........................................................ 19.1.2 Processor Entry Unit Removal/Re-installation ........ 17.2.9
25 Processing Section Configuration ............................. 4.6.1 Processor Exhaust Fan 1 and 2 (F790 and F791)
PROCESSING SOLUTION CIRCULATION SYSTEM .. 20 Replacement ........................................................ 19.2.7
Processing Solution Heater (H710 to H713) Processor Front Cover Removal/Re-installation ..... 20.2.1
Replacement ........................................................ 20.2.6 Processor I/O Check (46A) ....................................... 9.7.1
25-8
Index
Processor Operating Condition Setup (46B) ............. 9.7.2 Replenisher Upper/Lower Level Sensor (FS740 to
Processor Operation Data Display (46C) .................. 9.7.3 FS743/FS745 to FS748)Replacement ................. 21.2.5
Processor Operation Data Display 2 (46E) ............... 9.7.5 Replenishing Section Cover Removal/
Processor Rear Cover Removal/Re-installation ...... 19.2.1 Re-installation ...................................................... 21.1.1
Processor Roller Inspection .................................... 6.3.15 Replenishment Cartridge Box Malfunction .............. 7.3.14
PROCESSOR SECTION .............................................. 19 Replenishment Cartridge Opening Malfunction ...... 7.3.23
Processor Section (I/O Parts Diagram) ................... 10.1.5 Replenishment Initialization Control ........................ 5.4.12
Processor Section (LP1500SC/LP2000SC) ................. 4.6 Replenishment Level Sensor Diagnostics .............. 7.3.21
PS Tank Solution Replacement ............................... 6.3.27 Replenishment Pump Control ................................. 5.4.11
PS-R Tank Replacement ......................................... 21.2.7 Replenishment Pump Diagnostics .......................... 7.3.18
Pulley Shaft 1 Replacement .................................. 11.3.37 Replenishment/Auto-washing Piping System ........... 4.6.3
Pulley Shaft 2 Replacement .................................. 11.3.38 Required Adjustments after Parts Replacement .......... 2.5
Pulley Shaft 3 Replacement .................................. 11.3.39 Required Chemicals (CP-48S) When Replacing
Pump Output Measurement .................................... 5.4.22 Solutions ................................................................ 2.3.3
PWR20 Circuit Board Replacement ........................ 14.1.7 Return Action after Replenishment System Error ... 7.3.22
Reversion ..................................................................... 8.5
R Laser(R-LD) Data (45D) ........................................ 9.6.5
R, G and B Coaxial Cable Inspection ....................... 6.3.4 SAFETY .......................................................................... 1
Rack Auto Cleaning System Diagnostics ................ 7.3.19 Safety Indication ........................................................... 1.2
Read Head (MRH90) Circuit Board Replacement ... 11.3.6 Safety Thermostat (ST201) Replacement ............... 12.1.4
Reduction Belt Replacement (NC135Y) ................ 11.2.37 Scan Timing Sensor (D403) Replacement ............ 11.2.24
Reduction Belt Replacement (NC240Y) ................ 11.3.40 Scan Timing/Check Tape Sensor LED (D402/D410)
Reduction Pulley Shaft 1 Replacement ................ 11.2.34 Replacement ........................................................ 11.2.3
Reduction Pulley Shaft 2 Replacement ................ 11.2.35 Scanner (SP1500/SP2000) .............................. 4.1, 10.1.1
Reduction Pulley Shaft 3 Replacement ................ 11.2.36 Scanner Adjustment/Maintenance (43) ........................ 9.4
Regular Maintenance and Inspection Table ................. 6.2 SCANNER ELECTRICAL SECTION ............................ 14
Reinstallation ................................................................ 8.3 Scanner Electrical Section (Required Adjustments
Relay (K1, K2 and K3) Replacement ...................... 24.2.4 after Parts Replacement) ....................................... 2.5.4
Relay (K1/K2)/SSR1 Replacement ......................... 14.1.8 SCANNER SECTION .................................................... 13
Replenisher Box Door Lock Manual Releasing ...... 21.1.9 Scanner Section ......................................................... 13.1
Replenisher Cartridge Cap Cleaning Control .......... 5.4.18 Scanner Section (Required Adjustments after Parts
Replenisher Cartridge Opening Gear Replacement) ......................................................... 2.5.3
Replacement ........................................................ 21.1.8 Scanner Section Cover Removal/Re-installation .... 13.1.3
Replenisher Cartridge Opening Mechanism ............. 4.6.4 Scanner Section Nip Abnormality ............................. 7.3.8
Replenisher Cartridge Opening Motor (M740) Scanner Section Top Cover Removal/
Replacement ........................................................ 21.1.7 Re-installation ...................................................... 13.1.1
Replenisher Cartridge Section ................................... 21.1 Scanning Lamp Section ............................................. 12.1
Replenisher Cartridge Section Removal/ Scanning Lamp Unit Removal/Re-installation ......... 12.1.1
Re-installation ...................................................... 21.1.5 Scanning Position/Scanning Home Position
Replenisher Cartridge Setting Section Upper/Lower Parameter Setup (45G) .......................................... 9.6.8
Sensor (D742/D743) Replacement ...................... 21.1.4 Shading Plate Removal/Re-installation ................... 15.2.6
Replenisher Cartridge Setting Sensor (D741) Shipping Information Reference (41G) ..................... 9.2.3
Replacement ........................................................ 21.1.6 Shut-down Process ................................................... 5.2.2
Replenisher Cartridge Washing Nozzle Cleaning ..... 6.3.1 Shutter Home Position Sensor (D107)
Replenisher Door Detecting Interlock Switch Replacement ........................................................ 13.1.7
(D744) Replacement ............................................ 21.1.2 Simple Upgrade ........................................................... 8.1
Replenisher Filter Inspection/Replacement ............ 21.2.2 Slider Lower Cover Removal/Re-installation ........... 17.1.5
Replenisher Level Adjustment ................................ 5.4.16 Small Size Print Border Adjustment Procedure ...... 15.5.1
Replenisher Pump (PU741 to PU744) Soft Nip ................................................................... 5.2.10
Replacement ........................................................ 21.2.3 Soft Nip Cam Drive Belt Replacement .................. 11.2.28
Replenisher Pump Valve Replacement ................... 21.2.4 Soft Nip Drive Belt Replacement ........................... 11.2.25
Replenisher Pump Valves/PS-R Pump Bellows Soft Nip Drive Motor (M401) Replacement ........... 11.2.26
25
Replacement ........................................................ 6.3.18 Soft Nip Drive Section Removal/Re-installation .... 11.2.27
Replenisher Tank Section Cover Removal/ SOFTWARE INSTALLATION .......................................... 8
Re-installation ...................................................... 21.2.1
25-9
Index
Solenoid Valve (S570 and S571) Replacement ...... 17.1.9 Upper Guide (Pressure Cover)/
Solution Hose and Clamp Inspection ...................... 6.3.26 Nip Roller Adjustment ......................................... 11.2.39
Solution Preparation Tools and Procedure ................ 2.3.2 Upper Guide Plate Removal/Re-installation ............ 23.1.8
Sorter Chain Tension Adjustment .......................... 23.5.10 Upper Guide Roller Replacement ........................... 11.3.3
Sorter Circuit Board Section Cover Removal/ Upper or Lower Cutter Home Position Sensor
Re-installation ...................................................... 23.5.2 (Close)(D508 or D528) Replacement ................... 15.1.9
Sorter Drive Motor (M771) Replacement ................ 23.5.7 Upper or Lower Cutter Home Position Sensor
Sorter Drive Motor Section Cover Removal/ (Open)(D507 or D527) Replacement ................. 15.1.10
Re-installation ...................................................... 23.5.3 Upper or Lower Cutter Motor (M500 or M520)
Sorter SU1100Y ......................................................... 23.5 Replacement ...................................................... 15.1.12
Sorter SU1100Y Removal/Re-installation ............... 23.5.1 Upper or Lower Feed Entrance Guide Plate
Sorter Tray Stop Position Adjustment ..................... 23.5.5 Removal/Re-installation ....................................... 15.2.7
Special Operations (48) ............................................... 9.9 Upper or Lower Feed Guide Plate Removal/
Spectral Calibration (43P) ....................................... 9.4.12 Re-installation ...................................................... 15.2.8
Speed Adjustment ..................................................... 5.2.9 Upper or Lower Magazine ID Sensor
Speed Adjustment Section ......................................... 15.3 (D500 to D504 or D520 to D524) Replacement ... 15.1.7
Speed Adjustment Section Guide Plate Removal/ Upper or Lower Magazine ID Sensor Cover
Re-installation ...................................................... 15.3.4 Removal/Re-installation ....................................... 15.1.6
Speed Adjustment Section Nip Roller Upper or Lower Paper End Sensor (D505 or D525)
Replacement ........................................................ 15.3.3 Replacement ........................................................ 15.1.5
Splice ...................................................................... 5.2.12 Upper or Lower Paper Splice Sensor
Spool Motor (M442) Replacement ........................ 11.3.32 (D506 or D526) Replacement ............................ 15.1.13
Sprocket Bracket Assembly Replacement .............. 19.2.9 Upper or Lower Paper Supply Motor
SSR (SSR1 to SSR3) Replacement ....................... 24.2.5 (M501 or M521)/Belt Replacement ...................... 15.1.8
SSR Replacement ................................................. 17.1.15 Upper Side Door Section Nip Abnormality ................ 7.3.7
Start Switch Replacement ..................................... 14.2.12 Upper Side Door Section Nip Release Motor (M545)
Start-up Initialization .................................................. 5.3.1 or Upper Side Door Section Feed Motor (M542)
Sub-scanning Belt Replacement ............................. 16.3.1 Replacement ........................................................ 15.3.1
Sub-scanning Motor (M561) Driver Circuit Board Upper Side Door Section Nip Release Sensor
Replacement ...................................................... 16.3.16 (D547) Replacement ............................................ 15.3.2
Sub-scanning Motor (M561) Replacement ........... 16.3.17 Upper Side Door Sensor Interlock Switch
Sub-tanks ................................................................... 20.1 (D583A/D583B) Replacement .............................. 15.2.5
Suction Cup Replacement ...................................... 17.1.1 User Identification ..................................................... 9.1.1
Suction Unit Removal/Re-installation ...................... 17.1.4
SWA20 Circuit Board (D776) Replacement ............ 23.5.6 Variable Aperture Lens Bracket Removal/
System Operation Setup and Check (41) .................... 9.2 Re-installation ...................................................... 13.2.2
Variable Film Mask Removal/Re-installation ........... 11.2.6
Table Left Cover Removal/Re-installation ............... 11.1.2 Variable Film Mask Timing Inspection ..................... 11.2.5
Table Right Cover (Scanner Section Rear Cover) VEI/Chucking Sensor (D442/D443)
Removal/Re-installation ..................................... 13.1.10 Replacement ...................................................... 11.3.29
Test Pattern Printing (453) ........................................ 9.6.1
Torque Limiter Replacement ................................. 11.3.33 Waste Solution Hose Replacement ........................ 20.3.1
Transformer Replacement .......................... 14.1.5, 24.1.6 Waste Solution Level Sensor (FS749)
Tray Replacement ................................................... 23.5.9 Replacement ........................................................ 20.3.2
Tray Stop Position Sensor (D774) Replacement .... 23.5.4 Waste Solution Process .......................................... 5.4.25
Trouble Shooting .......................................................... 7.3 Waste Solution System .............................................. 20.3
Waste Solution Tank Replacement ......................... 20.3.3
Up/Down Drive Belt/Timing Belt Replacement ...... 17.1.11 Width Guide Position Setting .................................... 5.2.4
Update .......................................................................... 8.2 Winding Upper Nip Roller Replacement ............... 11.3.11
Upper Cover Removal/Re-installation (NC135Y) .... 11.2.1 Working Information (43F) ........................................ 9.4.6
Upper Cover Removal/Re-installation (NC240Y) .... 11.3.1 Write Head (MWH01) Circuit Board Replacement ... 11.3.5
25 Upper Dust Removal Roller Replacement .............. 11.3.8
Upper Feed Belt and Holding Belt Replacement .... 17.2.7 X-#### Actions .......................................................... 7.1.3
Upper Guide (Pressure Cover) Adjustment .................... B.
Zoom Lens and ND Filter Cleaning ........................... 6.3.2
25-10
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