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Rev: A

Project No. By: Sheet


Subject: Ck'd 1 of 3
Calc No. Date

Pipe Outside Diameter D 168.3 mm


Pipe Wall Thickness tp 7.11 mm
Pipe Mill Tolerance mt 12.5 %
Pipe Corrosion Allowance ca 3 mm
Reinforcing Pad thickness trp 0.00 mm
Trunnion Outside Diameter dt 114.3 mm
Trunnion Wall Thickness tt 6.02 mm
Moment Arm length L 300 mm
Longitudinal Force W1L 1684 N
Circumfrential Force W2c 1684 N
Axial Force on Trunnion A 5614 N
Design Pressure P 7.0 Bar G
Design Temperature 200 °C
Hot Allowable Stress Sh 138.00 N/mm²
Cold Allowable Stress Sc 138.00 N/mm²
Header Pipe Wall Thickness - Corrosion - Mill Tol th 3.22 mm
Repad Wall Thickness - Mill Tol tr 0.00 mm
Trunnion Wall Thickness - Mill Tol tw 5.27 mm
Wall Thickness + Pad Thk - Corrosion - Mill Tol t 3.22 mm

The trunnion PASSES the criteria

Failure is due to N/A

Note: The pipe thickness used for calculation is the nominal minus mechanical allowances
Rev: A
Project No. 0 By: 0 Sheet
Subject: 0 Ck'd 0 2 of 3
Calc No. 0 Date 12/30/1899

Header Pipe Loadings and stresses ( Using Kellogg's method )

W
Axial linear Load (W) f a= fa = 15.63 N/mm
2 π ( dt / 2)
W 1LL
Longitudinal linear Load f L= fL = 49.24 N/mm
( π / 4 ) dt 2
W2c L
Circumferential linear Load f c= fc = 49.24 N/mm
( π / 4 ) dt 2

Max. circumferential load f1 = 1.5 (fa+fc) f1 = 97.31 N/mm

Max. Longitudinal Load f2 = fL + 1.5fa f2 = 72.69 N/mm

Longitudinal Pressure stress


PD Lps= 9.14 N/mm²
4t

Hoop stress PD Hs= 18.29 N/mm²


2t

1. 17 f 2 √ ( D / 2 ) SL =
Longitudinal Bending Stress S L= 134.94 N/mm²
t 1 .5
134.94 < 1.5 Sh = 207.00 thus PASS

Circumferential Bending stress


1 . 17 f 1 √ ( D / 2) Sc = 180.64 N/mm²
Sc=
t 1. 5
180.64 < 1.5 Sh = 207.00 thus PASS

Combined Longitudinal Bending Stress

Slc=Lps+SL SLc = 144.08 N/mm²

SLc = 144.08 < 1.5 Sh = 207.00 thus PASS

Combined Circumferential Bending Stress

Slc=Hs+Sc Scc = 198.93 N/mm²

Scc = 198.93 < 1.5 Sh = 207.00 thus PASS


Rev: A
Project No. 0 By: 0 Sheet
Subject: 0 Ck'd 0 3 of 3
Calc No. 0 Date 12/30/1899

Trunnion stresses

Trunnion Section Modulus


4 4
π dt −( d−(2 tw))
Zt=
32 ( dt ) Zt = 47,025.0 mm4

Trunnion bending stress

f s= W √ +W fs = 2,382 N
1 L2 2 c2

f s ×L
S b= Sbs = 15.19 < Sh = 138.00 thus PASS
Zt
Trunnion axial stress

Area of trunnion Ta= 1804.307 mm²

Sat= A Sat= 3.11 N/mm²


Ta
Sat= 3.11 < Sh = 138.00 thus PASS

Combined stress in Trunnion

Sct= Sbs+Sat Sct= 18.30 N/mm²

Sct = 18.30 < Sh = 138.00 thus PASS

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