In This Section…

T&B® Electricians’ Supplies

Wire Connectors .............................................................G-2–G-4
Wire Installation and Wire Pulling Products .....................G-5–G-6
Electrician’s Hand Tools ..........................................................G-7
Grounding Accessories for Metal Boxes,
Hardware and Rough-In Products ...........................................G-8
Hardware and Rough-In Products .................................G-9–G-15
Wire Testing Equipment ........................................................G-16

Carlon ® Wire Management Products

Caddies and Carts ................................................................G-17
Dispensers............................................................................G-18
Wire Safe® Wireway and Wiring Trough .......................G-19–G-25

,
EZCODE ® Label Printer
EZL500 Thermal Label Printer.....................................G-26–G-28

Wire Management Products,

G-1
 Wire Connectors

Introducing T&B Marrette® Wire Connectors

• Marrette® connectors are the ONLY wire connector to offer
a non-winged, variable-volume live-action spring in the
connector. The spring expands to receive the conductors,
rather than crushing them together as typical non-winged
competitors do
• They can handle a broader range of wire connection
combinations

In 1914, William Marr invented the world’s first pressure-type wire

• They’re coated with 100% pure copper, which reduces
connector. Since then, Marrette® connectors have become synonymous
the corrosion common to tin- and zinc-coated products
with “best quality wire connectors.” Easy to install and comfortable in the • Marrette® connectors’ “finger-friendly” design offers
hand, they are indispensable to electricians. And now they’re available a truer grip for less hand fatigue during repeated use
as key components of Thomas & Betts’ Electricians’ Supplies product line.
This is very good news for your fingers. • They are the ONLY red non-winged connector that
How good are they? is UL Listed for a pair of #8 AWG wires
The first thing you’ll notice about T&B Marrette® wire connectors is that they
come in a variety of types and styles, making it easy for you to identify wire
• The high-grade polypropylene outer shell prevents
size at a glance. “blooming” or “blossoming” of the connector sidewall.
The outer shell maintains a constant moisture level,
Feature for feature, here’s what makes Marrette® connectors significantly reducing the likelihood of the connector becoming dry,
better than other connectors. brittle and subsequently cracked due to extreme heat
or cold

Marrette® XTP® Marrette® Green™ 1410

(Non-Winged)

WIRE
CAT. NO. RANGE* COLOR MIN. MAX.
329 22-16 Gray 1#22 + 1#20 2#16
330 22-14 Blue 3#20 3#16
331 18-14 Orange 2#18 3#14 • Accommodates 14 to 10 AWG ground wires
333 18-10 Yellow 1#14 + 2#18 1#10 + 2#14
335 18-8 Red 2#16 + 2#18 3#10
• Fulfills the need to ground wires with a UL Listed connector
*AWG Solid or Stranded • Accepts multiple ground conductors
• Swept-back wing design affords installer good leverage
CAT. NO. DESCRIPTION STD. CTN. to make ground connections
329-P XTP-Gray 100 pc/box 1000 • Swept-back wing creates less box fill
329-BP XTP-Gray 1,000 pc/bulk box 1000
329-BK XTP-Gray 10,000 pc/bulk box 10,000
330-P XTP-Blue 100 pc/box 1000 WIRE STD.
330-BP XTP-Blue 1,000 pc/bulk box 1000 CAT. NO. DESCRIPTION RANGE MIN. MAX. CTN.
330-BK XTP-Blue 10,000 pc/bulk box 10,000 Carton Packed
331-P XTP-Orange 100 pc/bulk box 1000 1410-P Marrette Green #14-10 1#14 3#10 1000
331-M XTP-Orange 1,000 pc/masterpak® 5000 1410-KP Marrette Green Keg Pack #14-10 1#14 3#10 2500
331-KP XTP-Orange 500 pc/bag 10,000
333-P XTP-Yellow 100 pc/box 1000
333-M XTP-Yellow 1,000 pc/masterpak® 3000
333-KP XTP-Yellow 500 pc/bag 5000
335-P XTP-Red 100 pc/box 1000
335-M XTP-Red 500 pc/masterpak® 2000
335-KP XTP-Red 250 pc/bag 5000

G-2
 Wire Connectors

T&B Set Screw Wire Connectors

Threaded brass inserts provide vibration-resistant connections that are • Threaded brass inserts for
easily removed for disconnection, visual inspection or rewiring. Thomas vibration-resistant connections
& Betts set screw wire connectors feature flexible, color-coded nylon • Easily removed
insulating shells, which are compact for tight applications.
• Color-coded nylon insulating shells
The nylon insulating shells resist heat, cold and impact with
a temperature rating of 105°C (221°F) max. Rated: 600V • UL Listed and CSA Certified

WIRE DIMENSIONS (IN.) STD.

CAT. NO. DESCRIPTION RANGE* MIN. MAX. A B C D CTN.

Carton Packed
10-305 (SS-0) Orange 18-12 2 #18 1 #12 w/ 3 #18 15
⁄16 7
⁄16 ⁄64
23
⁄8
3
100
10-307 (SS-2) Red 18-10 6 #18 2 #10 w/ 1 #12 13⁄32 39
⁄64 ⁄64
33
⁄64
35
100
Bulk Packed
10-315 (SS-0) Orange 18-12 2 #18 1 #12 w/ 3 #18 15
⁄16 7
⁄16 ⁄64
23
⁄8
3
1000
10-317 (SS-2) Red 18-10 6 #18 2 #10 w/ 1 #12 13⁄32 39
⁄64 ⁄64
33
⁄64
35
1000
* Solid only
UL File E-17010; CSA File LR-6541; 10-306 and 10-316 have been superceded by IBP.

Marrette® Set Screw Vibration-Proof/Visible Connection C

The Marrette® Set Screw is a two-piece, pressure-type connector featuring • CSA (LR6591), UL (424H) — approved
a solid brass insert with a screw-on insulating cap. It’s the perfect choice for circuits up to 600V and lighting
when changing a motor, adding a circuit, conducting instrument testing fixtures and signs up to 1,000V A
or simply lashing-up temporary wiring. • Convenient packaging — sized right
External Cap and jobsite ready!
• Made of rugged, phenolic material and 150°C-rated
D
• Insulator cap locks securely in place to safeguard against
B
accidental loosening in high-vibration applications
Brass Insert Marrette Set Screws
• Choice of slot or Robertson set screw. When tightening
into the insert, provides a solid pressure-type connection WIRE STD. STD.
on all approved wire combinations CAT. NO. DESCRIPTION RANGE CTN. PKG.

• No need to “re-strip” wires when rewiring. Simply 1SHP Marr Set Screw Small Robertson #18-12 100 1000
loosen set screw to remove non-twisted wires 2SHP Marr Set Screw Large Robertson #18-10 100 1000
1C-CDN Marr Set Screw Small Slot-Head #18-12 3/Card 10 Cards
2C-CDN Marr Set Screw Large Slot-Head #18-10 3/Card 10 Cards

C
Crimp Sleeve Wire Connectors
• Zinc plated, chromate-treated steel A
• Two sizes accommodate #18-8 AWG copper
• UL Listed and CSA Certified D
B E-17010 LR-6541

WIRE DIMENSIONS (IN.) STD.

CAT. NO. DESCRIPTION RANGE* MIN. MAX. A B C D CTN.

Carton Packed
10-500 (Hi-410) 18-10* 1 #14 w/ 1 #18 2 #10 w/ 1 #12 ⁄8
3
⁄64
19 1
⁄4 ⁄64
13
50
10-501 (Hi-411) 18-8 3 #12 4 #10 ⁄64
39
⁄64
23
⁄16
5
⁄64
17
50
Bulk Packed
10-510 (Hi-410) 18-10* 1 #14 w/ 1 #18 2 #10 w/ 1 #12 ⁄8
3
⁄64
19 1
⁄4 ⁄64
13
1000
10-511 (Hi-411) 18-8 3 #12 4 #10 ⁄64
39
⁄64
23
⁄16
5
⁄64
17
1000
* Stranded only
Installation tool 18-500

G-3
 Wire Connectors

C
Porcelain Wire Connectors — High Temperature
• For high-temperature applications over 105°C
A
• Three sizes accommodate #18-14 AWG stranded copper
• 300V Rated
• UL Listed and CSA Certified D
B
• UL Standard 486C

WIRE DIMENSIONS (IN.) STD.

CAT. NO. DESCRIPTION RANGE* MIN. MAX. A B C D CTN.

Carton Packed
10-401 (Hi-1) 18-14 2 #18 1 #18 w/ 2 #16 11
⁄16 13
⁄32 3
⁄16 1
⁄4 100
10-405 (Hi-5) 18-14 2 #18 2 #16 w/ 2 #18 3
⁄4 31
⁄64 13
⁄64 5
⁄16 100
10-407 (Hi-7) 18-14 2 #18 4 #16 27
⁄32 17
⁄32 7
⁄32 13
⁄32 100
Multi-Carton Packed
10-411 (Hi-1) 18-14 2 #18 1 #18 w/ 2 #16 11
⁄16 13
⁄32 3
⁄16 1
⁄4 1,000
10-415 (Hi-5) 18-14 2 #18 2 #16 w/ 2 #18 3
⁄4 31
⁄64 13
⁄64 5
⁄16 1,000
10-417 (Hi-7) 18-14 2 #18 4 #16 27
⁄32 17
⁄32 7
⁄32 13
⁄32 1,000
Bulk Packed
10-421 (Hi-1) 18-14 2 #18 1 #18 w/ 2 #16 11
⁄16 13
⁄32 3
⁄16 1
⁄4 10,000
10-425 (Hi-5) 18-14 2 #18 2 #16 w/ 2 #18 3
⁄4 31
⁄64 13
⁄64 5
⁄16 5,000
10-427 (Hi-7) 18-14 2 #18 4 #16 27
⁄32 17
⁄32 7
⁄32 13
⁄32 5,000
* Stranded only
UL File E-17010; CSA File LR-6541.

Marrette® Black™ High-Temperature Wire Connectors

The Marrette® Black™ connector’s high-temperature rating makes
it the best solution for high-wattage lighting fixtures and signs.

External Cap
• Made of rugged, phenolic material and 150°C-rated • Convenient packaging — sized
right and jobsite ready!
• Large, finely ribbed, “barrel-shaped” cap — makes
it easier to grip even when hands are greasy or damp
• Deep, wide throat ensures full insulation coverage
WIRE STD.
• Threaded entry helps guide large wire bundles right CAT. NO. DESCRIPTION RANGE MODEL CTN.
into the spring 30P Black #22-14 30 1,000
30BP Black #22-14 30 1,000
Inner Spring 30BK Black #22-14 30 10,000
• Internal round spring design multiplies the “twist-on” 31P Black #18-14 31 1,000
torque applied by the leverage and wedge action 31KP Black #18-14 31 5,000
to firmly crush wires into a solid joint 31BP Black #18-14 31 1,000
31BK Black #18-14 31 10,000
• Unique copper-coated spring helps resist corrosion 33P Black #18-12 33 1,000
33KP Black #18-12 33 5,000
• CSA (LR6591), UL (424H) 33BP Black #18-12 33 10,000
– Model Nos. 29 & 30 Black™ are approved for circuit 33BK Black #18-12 33 10,000
and fixture type connections up to 300V only 35P Black #18-10 35 1,000
35KP Black #18-10 35 2,500
– Model Nos. 31, 33, & 35 Black™ are approved for circuits 35BP Black #18-10 35 1,000
up to 600V, and lighting fixtures and signs up to 1,000V 35BK Black #18-10 35 5,000

G-4
 Wire Installation and Wire Pulling Products

Wire Pulling Lubricant — Semi-Synthetic Base

T&B offers a choice of wire and cable pulling lubricants. The popular
standard base, cold weather and advanced engineered polymer-base
lubricants are available. Each features superior stability, adherence
and cable compatibility as well as excellent lubricating properties.

• Preferred semi-synthetic base formulation

• Retains lubricating properties and will not separate up to 200°F
• Will not separate after freezing
• Superior adherence to cable
• Recommended for use on all commonly used wire and cable,
including high-voltage cable and all UL Listed conduits
• Dries to slick, waxy film
• Non-toxic, no silicones, non-staining, easy cleanup STD.
CAT. NO. DESCRIPTION CTN.
15-231 1 Gallon 4
Suitable for use with wire or cable insulated with rubber (R, RH, etc.), Neoprene, nylon and
Technical Information PVC plastics (T, TW, THW THHN, etc.), Hypalon*, high-density polyethylene and Cross Linked
1. pH:7.9 5. Freezing Point: +25°F (-4°C) Polyethlene (XLP). Not recommended for use on asbestos or low-density polyethylene
insulated cables. Compatible with semiconducting jackets present on high-voltage cable.
2. Coefficient of Friction 6. High-Temperature Stability: Meets the requirements of ICEA Standards:
(wet and dry residue) 200°F (93°C) ICEA #S-61-402/NEMA Pub. #WC5
sliding wet — 0.07 7. Non-toxic, non-staining, contains ICEA #S-66-524/NEMA Pub. #WC7
sliding dry — 0.08 no silicones UL File E-43782.
3. Color: yellow NOTE: Additional test data available *Hypalon is a registered trademark of E.I. DuPont.
4. Weight per Gallon: 8.26 lbs. upon request.
For 24-hour safety and MSDS requirements, call Chemtrec at 800-424-9300.

WireSlick™ Wire and Cable Pulling Lubricant*

WireSlick™ wire and cable pulling lubricant represents the latest in polymer Technical Information
technology. An economical formulation, WireSlick™ polymer-base lubricant 1. pH:8.2 6. High-Temperature Stability:
provides extremely good thermal stability and a lower freezing point (20°F) 200°F (93°C)
than clay-, soap- or wax-base formulations. 2. Coefficient of Friction
(wet and dry residue) 7. Non-toxic, non-staining, contains
WireSlick™ is recommended for use with wire or cable insulated with rubber sliding wet — 0.11 no silicones
(R, RH, etc.), Neoprene; nylon and PVC plastics (T, TW, THW, THHN, etc.); sliding dry — 0.17 NOTE: Additional test data available upon
Hypalon*; High-Density Polyethylene and Cross-Linked Polyethylene (XLP). request.
It is also compatible with high-voltage cable with semi-conducting jackets. 3. Color: orange
*Hypalon is a registered trademark
WireSlick™ has been tested and passes the requirements of ICEA Standards: 4. Weight per Gallon: 10 lbs. of E.I. DuPont.
ICEA #S-61-402/NEMA Pub. #WC5 5. Freezing Point: +20°F (-7°C)
ICEA #S-66-524/NEMA Pub. #WC7

• Polymer-base formulation
• Universally compatible with all types of wire and cable Wire and Cable Pulling Lubricant
• Widely used by power and telephone utilities STD.
CAT. NO. DESCRIPTION CTN.
• Economical lubricant 15-631 1 Gallon Pail 4
* For 24-hour safety and MSDS requirements, call Chemtrec at 800-424-9300.
UL File E-43782.

G-5
 Wire Installation and Wire Pulling Products

Conduit Benders
T&B Conduit Benders include manual benders and hickeys for easy and
accurate bending of 1⁄2" to 11⁄2" EMT and 1⁄4" to 1" rigid and IMC conduit.
From the unparalleled durability of our Ductile-Iron Benders to economical
Aluminum-Alloy Benders, T&B offers you a choice. High-strength, case-
hardened handles are also available for a bending system designed
to last a lifetime.

• Durable construction
• Embossed benchmark symbols and degree scales
“raised indeces”
• Flat-backed hook
• Offset bending guide included on each handle
• 40% stronger than malleable iron
• Traditional design with increased strength
• Guaranteed against breakage for life
Ductile-Iron Conduit Benders
• Extended foot pedal
FOR USE STD.
CAT. NO. DESCRIPTION BENDING HANDLE CTN.
18-710 Hickey* ⁄2" EMT
1
18-719 10
* Malleable Iron

G-6
 Electrician’s Hand Tools

7" Awl 8" Diagonal Pliers

• Comfortable cushion-grip handle that is small enough for working STD.

in obstructed areas CAT. NO. DESCRIPTION CTN.
• Constructed of hardened and tempered steel for strength and durability 18-DP8 8" Diagonal 5
• Convenient precision-ground tip can be resharpened

STD.
CAT. NO. DESCRIPTION CTN. Screw Starter
18-AWL 7" Awl 5

Cable Cutter STD.

CAT. NO. DESCRIPTION CTN.
18-265 Screw Starter 6" (Card Display) 10
18-266 Screw Starter 9" (Card Display) 10

Cable Rippers
• Designed to cut 4/0 aluminum and up to 2/0 soft copper
• Manufactured to meet or exceed U.S. government specifications • Slits outer jacket from Romex and other
non-metallic (NM) sheathed cable

STD. Model 18-223

CAT. NO. DESCRIPTION CTN.
• Made from cast aluminum; has replaceable blades
18-CC9 Cable Cutter 5
• For 2 or 3 wire #14, #12 or #10 with or without ground

WIRE STD.
CAT. NO. DESCRIPTION RANGE CTN.
Hex Key Sets
18-223 Cable Ripper for 2 or 3 Wires #14, #12 or #10 12
• Three sets cover .050 18-201 Replacement Blade for 18-223 — 1
through 5⁄32" hex size range
• Constructed of hardened or
tempered chromium nickel
alloy steel
Wire and Cable Cutting and Stripping Tool

STD.
CAT. NO. DESCRIPTION CTN.
18-275 .050 to 5⁄32", 8 Key Sizes 6
STD.
CAT. NO. DESCRIPTION CTN.
ERG1-WS Self-Adjusting, Cutting and Stripping Tool 1

G-7
 Grounding Accessories for Metal Boxes, Hardware
and Rough-In Products
Grounding Screws
• Color-coded green
• Size 10-32 x 3⁄8, fits tapped
screw hole in most boxes
• Cat. No. 11-104 taps its STD.
own threads CAT. NO. DESCRIPTION CTN.
11-101
11-101 Washer Head Screws 1,000
11-104 11-104 Hex/Phillips/Slotted Head Self-Tapping 1,000

Anchors — Metallic
Lead Expansion Anchors Hammer Drive Pins
• For heavy-duty anchoring in solid masonry • For fast fastening to metal, concrete
and cinder blocks without drilling
• One setting tool supplied in each standard
carton; no screws supplied • Pins are hardened to penetrate, yet tough
and ductile to hold without breaking
• Compact driving tool sets pins perfectly
SCREW HOLE DRILL STD.
CAT. NO. SIZE DEPTH (IN.) SIZE CTN.
53-308 1
⁄4-20 7
⁄8 1
⁄2 500 HEAD SHANK OVERALL STD.
53-312 3
⁄8-16 11⁄4 3
⁄4 250 CAT. NO. DIAMETER (IN.) DIAMETER (IN.) LENGTH (IN.) CTN.
53-314 1
⁄2-13 11⁄2 7
⁄8 250 53-551 1
⁄4 ⁄64
9 1
⁄2 1,000
53-552 1
⁄4 ⁄64
9 3
⁄4 1,000
53-553 1
⁄4 9
⁄64 1 1,000
53-554 1
⁄4 9
⁄64 11⁄4 1,000
Lead Anchor Kits 53-555 1
⁄4 9
⁄64 11⁄2 1,000
• Lead expansion anchors 53-556 1
⁄4 9
⁄64 2 1,000
and setting tool in 53-557 1
⁄4 5
⁄32 21⁄2 500
reusable plastic box 53-533 1
⁄4 Compact Tool 6
—

Toggle Bolts
• “Spring-Wing” type, zinc plated
STD. • Bolts are threaded full length
CAT. NO. DESCRIPTION CTN.
53-380 50 No. 1⁄4-20 Anchors 12
• Available with mushroom head
on seven most popular sizes
53-384 100 No. 10-24 Anchors 12
MUSHROOM DRILL STD.
CAT. NO. HEAD SIZE HOLE (IN.) CTN.
Hollow Wall Anchor
52-500 52-600 1
⁄8 (6-32) x 2 3
⁄8 250
• Permanent anchor for fastening to plaster, 52-502 52-602 1
⁄8 (6-32) x 3 3
⁄8 250
plywood, wallboard, glass, metal or marble 52-504 52-604 1
⁄8 (6-32) x 4 3
⁄8 250
52-520 3
⁄16 (10-24) x 2 9
⁄16 250
52-522 52-622 3
⁄16 (10-24) x 3 9
⁄16 250
52-524 52-624 3
⁄16 (10-24) x 4 9
⁄16 250
52-530 1
⁄4-20 x 2 3
⁄4 250
FOR WALL DRILL STD. 52-532 52-632 1
⁄4-20 x 3 3
⁄4 250
CAT. NO. SIZE LENGTH (IN.) THICKNESS (IN.) SIZE CTN. 52-534 52-634 1
⁄4-20 x 4 3
⁄4 250
53-841 1
⁄8-S 11⁄2 ⁄8– ⁄8
1 5 1
⁄4 1,000 52-536 1
⁄4-20 x 5 3
⁄4 250
53-842 ⁄8-L
1
115⁄16 5
⁄8–11⁄4 1
⁄4 1,000 52-538 1
⁄4-20 x 6 3
⁄4 250
53-861 3
⁄16-S 21⁄16 ⁄8– ⁄8
1 5 3
⁄8 500 52-548 3
⁄8-16 x 3 1 250
53-862 3
⁄16-L 23⁄4 5
⁄8–11⁄4 3
⁄8 500 52-550 3
⁄8-16 x 4 1 250
53-881 1
⁄4-S 21⁄4 ⁄8– ⁄8
1 5 15
⁄32 500 52-552 3
⁄8-16 x 5 1 250
53-882 1
⁄4-L 23⁄4 5
⁄8–11⁄4 15
⁄32 500 52-554 3
⁄8-16 x 6 1 250

G-8
 Hardware and Rough-In Products

Anchors — Non-Metallic
Red-Cap® Screw Anchors Economy Screw
• Superior holding power in solid masonry
Anchor Kits
or concrete block

FOR TAPPING SCREWS DRILL* STD.

CAT. NO. SIZE SIZE LENGTH (IN.) HOLE (IN.) CTN.
50-210 #8 x 7⁄8" 6, 7 or 8 1–11⁄4 3
⁄16 1,000
50-230 #12 x 1" 9, 10 or 12 1–11⁄4 1
⁄4 1,000
50-250 #16 x 13⁄8" 14 or 16, 1⁄4" Lag Screw 11⁄4–11⁄2 5
⁄16 500
Bulk STD.
CAT. NO. DESCRIPTION CTN.
50-219 #8 x 7⁄8" 6, 7 or 8 1–11⁄4 3
⁄16 10,000
50-239 #12 x 1" 9, 10 or 12 1–11⁄4 1
⁄4 10,000 51-404* (100) #12 x 1" Screw Anchor 12
50-259 #16 x 13⁄8" 14 or 16, 1⁄4" Lag Screw 11⁄4–11⁄2 5
⁄16 10,000 (100) 10 x 1" Slot/Phillips Head Screws
(1) 1⁄4" Carbide-Tip Drill Bit
* When impact hammer drill is used, downsize drill hole 1⁄32".
51-404HX (100) #12 x 1" Screw Anchor 12
NOTE: For maximum holding power, select screw length 1⁄4" longer than anchor. (100) 10 x 1" Hex-Slotted Screws
(1) 1⁄4" Carbide-Tip Drill Bit
Red-Cap® Anchor Kits * Now with Slot/Phillips screws.

• Red Cap anchors, screws and drill

®

bit in reusable plastic kit box Hi-Drive™ Nail Anchors

• For use in concrete, masonry, blocks, stone or plaster
• Dependable, low-cost, lightweight anchoring

STD. DRILL* STD.

CAT. NO. DESCRIPTION CTN. CAT. NO. SIZE (IN.) HOLE (IN.) CTN.
51-208 (100) #8 Anchors 12 50-811 3
⁄16 x 1 ⁄16
3
1,000
(100) 6 x 1" Panhead Screws 50-831 1
⁄4 x 1 1
⁄4 1,000
(1) 3⁄16" Carbide-Tip Drill Bit
* When impact hammer drill is used, downsize drill hole 1⁄32".
51-212* (100) #12 Anchors 12
(100) 10 x 1" Combination Slot/Phillips Head Screws
(1) 1⁄4" Carbide-Tip Drill Bit
51-212HX (100) #12 Anchors 12 Hi-Drive™ Nail Anchor Kit
(100) 10 x 1" Hex-Slotted Screws
(10) 1⁄4" Carbide-Tip Drill Bit STD.
CAT. NO. DESCRIPTION CTN.
51-216 (50) #16 Anchors 12
(50) 14 x 11⁄64" Panhead Screws 51-850 (100) 3⁄16" x 1" Anchors w/ Nails 12
(1) 5⁄16" Carbide-Tip Drill Bit (1) 3⁄16" Carbide-Tip Drill Bit
* Now with combination Slot/Phillips screws. 51-852 (100) 1⁄4" x 1" Anchors w/ Nails 12
(1) 1⁄4" Carbide-Tip Drill Bit
Anchors, nails and drill bit in reusable plastic kit box.
Economy Plastic Screw Anchor
• Superior holding power in solid masonry
or concrete block

FOR TAPPING SCREWS DRILL* STD.

CAT. NO. SIZE SIZE LENGTH (IN.) HOLE (IN.) CTN.
50-404 #12 x 1" 10 to 12 1 1
⁄4 1,000
* When impact hammer drill is used, downsize drill hole ⁄32".
1

G-9
 Hardware and Rough-In Products

Machine Bolts Self-Piercing Screws

• Steel, zinc plated • For fastening to sheet metal
• Accurate, uniform threads up to .040 (25 gauge)
• Round heads standard; flat heads • Eliminates pre-drilled holes
available in some sizes • 1⁄4" Hex Washer head, slotted;
fits 54-090 Magnetic Driver
CAT. NO. CAT. NO. STD.
ROUND HEAD FLAT HEAD SIZE CTN.
STD.
54-521 54-621 6-32 x 1⁄2" 1,000 CAT. NO. SIZE CTN.
54-522 54-622 6-32 x 3⁄4" 1,000
54-001 7 x 1⁄2" 1,000
54-523 54-623 6-32 x 1" 1,000
54-002 8 x 1⁄2" 1,000
54-524 54-624 6-32 x 11⁄4" 1,000
54-003 8 x 3⁄4" 1,000
54-525 54-625H 6-32 x 11⁄2" 1,000
54-004P 10 x 1⁄2" 1,000
54-526 54-626 6-32 x 2" 1,000
54-005P 10 x 3⁄4" 1,000
54-527 54-627 6-32 x 21⁄2" 1,000
54-006P 10 x 1" 1,000
54-541P 8-32 x 1⁄2" 1,000
54-007P 10 x 11⁄4" 1,000
54-542P 54-642 8-32 x 3⁄4" 1,000
54-008P 10 x 11⁄2" 1,000
54-543P 54-643 8-32 x 1" 1,000
54-009P 10 x 2" 1,000
54-544 8-32 x 11⁄4" 1,000
54-545P 54-645H 8-32 x 11⁄2" 1,000
54-546P 54-646 8-32 x 2" 1,000
54-547 8-32 x 21⁄2" 500 Self-Drilling Screws
54-548 8-32 x 3" 500
• Drill their own hole and form mating threads
54-551 10-24 x 1⁄2" 1,000
54-552 10-24 x 3⁄4" 1,000 • #8 screws fasten combined material thickness
54-553 10-24 x 1" 1,000 up to 3⁄32"
54-554 10-24 x 11⁄4" 1,000 • #10 screws fasten combined material thickness
54-555 10-24 x 11⁄2" 1,000 up to 1⁄4"
54-556 10-24 x 2" 500
• Hex Washer Head (no slot)
54-561 10-32 x 1⁄2" 1,000
54-562 10-32 x 3⁄4" 1,000 • 1⁄4" hex head fits 54-090 Magnetic Driver
54-563P 10-32 x 1" 1,000 • 5⁄16" hex head fits 54-091 Magnetic Driver
54-564 10-32 x 11⁄4" 1,000
54-565 10-32 x 11⁄2" 1,000
54-566 10-32 x 2" 500 HEAD POINT STD.
CAT. NO. SIZE SIZE (IN.) NO. CTN.
54-570P 1⁄4-20 x 3⁄8" 1,000
54-571P 1⁄4-20 x 1⁄2" 1,000 54-300P 8 x 1⁄2" 1
⁄4 2 1,000
54-572P 1⁄4-20 x 3⁄4" 500 54-301 8 x 3⁄4" 1
⁄4 2 1,000
54-573P 1⁄4-20 x 1" 500 54-302P 10 x 5⁄8" 5
⁄16 3 1,000
54-574 1⁄4-20 x 11⁄4" 500 54-303P 10 x 1" 5
⁄16 3 1,000
54-575 1⁄4-20 x 11⁄2" 1,000 54-304 12-14 x 3⁄4" 5
⁄16 3 1,000
54-576 1⁄4-20 x 2" 500
54-577 1⁄4-20 x 21⁄2" 250
54-578 1⁄4-20 x 3" 250 Magnetic Drivers
• For driving self-piercing and
Hexagon • For use with machine bolts
self-drilling hex head screws
Nuts • Finest quality steel, zinc plated
• Fits power screwdriver and
electric drill chucks
STD. • Strong permanent magnet
CAT. NO. SIZE CTN.
holds screw in position
55-004P 6-32 1,000
55-005P 8-32 1,000
55-006P 10-24 1,000
55-007P 10-32 1,000 STD.
55-008P 1
⁄4-20 1,000 CAT. NO. SIZE CTN.
55-010 5
⁄16-18 1,000 54-091 ⁄16" x 15⁄8" Hex-Head Magnetic Driver
5
12
55-012 3
⁄8-16 1,000 54-090 1
⁄4" x 15⁄8" Hex-Head Magnetic Driver 12

G-10
 Hardware and Rough-In Products

Slotted Tapping Screws Tapping Screws — Pan Head Square Drive

• For fastening to wood or sheet metal • Drive fastener locks onto the square drive bit
• Best screw for use with plastic screw anchors • Used in difficult-to-apply locations
• Large “pan-head” eliminates need for a washer • Used in mobile home and aluminum
in many applications building products
• Zinc-plated steel

STD. STD.
CAT. NO. SIZE CTN. CAT. NO. SIZE CTN.
54-121 6 x 1⁄2" 1,000 54-841 8 x 1⁄2" 500
54-122P 6 x 3⁄4" 1,000 54-842 8 x 3⁄4" 100
54-123P 6 x 1" 1,000 54-843P 8 x 1" 500
54-124P 6 x 11⁄4" 1,000 54-844 8 x 11⁄4" 500
54-141 8 x 1⁄2" 1,000 54-845 8 x 11⁄2" —
54-142P 8 x 3⁄4" 1,000 54-851P 10 x 1⁄2" 500
54-143P 8 x 1" 1,000 54-852P 10 x 3⁄4" 500
54-144 8 x 11⁄4" 1,000 54-853P 10 x 1" 500
54-145P 8 x 11⁄2" 1,000 54-854P 10 x 11⁄4" —
54-155P 10 x 11⁄2" 1,000 54-855P 10 x 11⁄2" 500
54-156 10 x 2" 1,000 54-856 10 x 2" 500
54-161 12 x 1⁄2" 1,000 54-861 12 x 1⁄2" 500
54-162P 12 x 3⁄4" 1,000 54-862P 12 x 3⁄4" 500
54-163P 12 x 1" 500 54-863 12 x 1" 500
54-164 12 x 11⁄4" 500 54-864 12 x 11⁄4" 500
54-165P 12 x 11⁄2" 500 54-866 10 x 2" —
54-166 12 x 2" 500

Slotted Tapping Screws

• Indented hex washer slotted-type head
• One 1⁄4" hex driver accommodates all sizes
• Sharp tapered point

STD.
CAT. NO. SIZE CTN.
54-100Z 7 x 1⁄2" 500
54-141ZP 8 x 1⁄2" 500
54-142ZP 8 x 3⁄4" 500
54-143Z 8 x 1" —
54-151ZP 10 x 1⁄2" 500
54-152ZP 10 x 3⁄4" 500
54-153Z 10 x 1" 500

G-11
 Hardware and Rough-In Products

Drywall Screws Wall Plate Screws

• Oval head screws 3⁄8" long; 6-32 thread
• For use in up to 12 gauge steel
• Brown- and ivory-colored nylon screws eliminate static shocks
• Phillips bugle head black-coated steel designed
to penetrate drywall and drilling hole in metal • Steel screws have variety of head finishes to match specified decor
studs up to 12 gauge thick
• Screws are packaged in clear, reclosable plastic tube
• 55-660 Kit contains one tube of each screw in a reusable
100 Pack — Framing Style plastic kit box

DIAMETER STD. STD. STD.

CAT. NO. THREAD LENGTH (IN.) CTN. CAT. NO. SIZE CTN. PKG.
54-00SD 6 1 100 55-660 K-60 Kit (600 Screws) — —
54-01SD 6 11⁄4 100 Individual Tubes
54-02SD 6 15⁄8 100
55-611 Ivory Nylon Screws — 100
54-03SD 6 17⁄8 100
55-612 Ivory (Painted) Screws — —
54-04SD 8 25⁄8 100
55-613 Bright Nickel Screws — 100
54-05SD 8 3 100
55-614 Brass-Plated Screws — 100
55-615 Brown Nylon Screws 100 100
55-616 Bronze-Plated Screws — 100
1,000 Pack — Framing Style
DIAMETER STD. Fender Washers
CAT. NO. THREAD LENGTH (IN.) CTN.
• Steel, zinc plated
54-10SD 6 1 1,000
54-11SD 6 11⁄4 1,000 • Round, perfectly centered holes, uniform thickness
54-12SD 6 15⁄8 1,000 • Smooth rounded edges are kind to fingers
54-13SD 6 17⁄8 1,000
54-14SD 8 25⁄8 1,000
BOLT I.D. O.D. THICK STD.
54-15SD 8 3 1,000 CAT. NO. SIZE (IN.) (IN.) (IN.) (IN.) CTN.
55-201 1
⁄8 3
⁄16 5
⁄8 .062 1,000
55-202 1
⁄8 5
⁄32 ⁄16
9
.047 1,000
100 Pack — Self Drilling and Piercing 55-203 3
⁄16 13
⁄64 15
⁄32 .047 1,000
55-204 3
⁄16 7
⁄32 1 .062 1,000
DIAMETER STD. 55-206 1
⁄4 9
⁄32 5
⁄8 .047 1,000
CAT. NO. THREAD LENGTH (IN.) CTN. 55-207 1
⁄4 5
⁄16 7
⁄8 .047 1,000
54-00DW 6 1 100 55-208P 1
⁄4 9
⁄32 1 .047 1,000
54-01DW 6 11⁄4 100 55-210P 5
⁄16 11
⁄32 11⁄4 .062 500
54-02DW 6 15⁄8 100 55-211P 3
⁄8 13
⁄32 11⁄4 .074 500
54-03DW 6 2 100 55-212P 1
⁄4 9
⁄32 11⁄2 .062 500
54-04DW 6 21⁄4 100 55-213 1
⁄2 17
⁄32 2 .062 500
54-05DW 8 21⁄2 100 55-214 3
⁄8 13
⁄32 11⁄2 .062 500
54-06DW 8 3 100 55-218P 1
⁄4 9
⁄32 11⁄4 .062 500

Lock Washers
1,000 Pack — Self Drilling and Piercing • Split, spring type with high resiliency
DIAMETER STD. • Steel, zinc plated
CAT. NO. THREAD LENGTH (IN.) CTN.
54-10DW 6 1 1,000 STD.
54-11DW 6 11⁄4 1,000 CAT. NO. SIZE (IN.) CTN.
54-12DW 6 15⁄8 1,000 55-230P (10) 3⁄16 1,000
54-13DW 6 2 1,000 55-234P 1
⁄4 1,000
54-14DW 6 21⁄4 1,000 55-235P 5
⁄16 1,000
54-15DW 8 21⁄2 1,000 55-236P 3
⁄8 1,000
54-16DW 8 3 1,000 55-238 1
⁄2 1,000

G-12
 Hardware and Rough-In Products

Snap-In Blanks Conduit Seals (Pennies)

• Steel • Steel
• Zinc plated • Used to keep plaster out of conduit
during construction
• Used for replacing knockouts in outlet boxes
STD.
STD. CAT. NO. SIZE (IN.) CTN.
CAT. NO. SIZE (IN.) DIAMETER (IN.) CTN.
815 ⁄2
1
1,000
BL-111 1
⁄2 15⁄64 1,000 816 ⁄4
3
500
BL-112 3
⁄4 11⁄4 1,000 817 1 250
BL-113 1 11⁄2 1,000 818 11⁄4 250
BL-114 11⁄4 113⁄16 500 819 11⁄2 100
BL-115 11⁄2 27⁄32 500 820 2 100
BL-116 2 211⁄16 250 821 21⁄2 100
822 3 50
824-TB 4 100
Plastic Clamps — Nylon 823 31⁄2 25
• Nylon
• Screw hole size .203 for #10 screw Plastic Clamps —
• Temperature range -40°F to 176°F
Polypropylene 13
⁄64"
W
Radius
• Polypropylene
• Cost effective
• Hole size .203
for #10 screw E T
.219"
DIMENSIONS (IN.) STD. • Temperature range
CAT. NO. DESCRIPTION D W T E CTN. -40°F to 221°F D
12-102 (NPC-2) 1
⁄8 3
⁄8 3
⁄64 21
⁄64 1,000
12-103 (NPC-3) 3
⁄16 3
⁄8 3
⁄64 3
⁄8 1,000
12-104 (NPC-4) 1
⁄4 3
⁄8 3
⁄64 13
⁄32 1,000 DIMENSIONS (IN.) STD.
12-105 (NPC-5) CAT. NO. DESCRIPTION D W T E CTN.
5
⁄16 3
⁄8 3
⁄64 29
⁄64 1,000
12-106 (NPC-6) 3
⁄8 3
⁄8 3
⁄64 15
⁄32 1,000 12-502 (PPC-2) 1
⁄8 1
⁄2 1
⁄16 23
⁄64 1,000
12-107 (NPC-7) 7
⁄16 3
⁄8 3
⁄64 33
⁄64 1,000 12-503 (PPC-3) 3
⁄16 1
⁄2 1
⁄16 27
⁄64 1,000
12-108 (NPC-8) 1
⁄2 3
⁄8 3
⁄64 35
⁄64 1,000 12-504 (PPC-4) 1
⁄4 1
⁄2 1
⁄16 29
⁄64 1,000
12-109 (NPC-9) 9
⁄16 1
⁄2 1
⁄16 5
⁄8 1,000 12-505 (PPC-5) 5
⁄16 1
⁄2 1
⁄16 1
⁄2 1,000
12-110 (NPC-10) 5
⁄8 1
⁄2 1
⁄16 21
⁄32 1,000 12-506 (PPC-6) 3
⁄8 1
⁄2 1
⁄16 17
⁄32 1,000
12-111 (NPC-11) 11
⁄16 1
⁄2 1
⁄16 47
⁄64 1,000 12-507 (PPC-7) 7
⁄16 1
⁄2 1
⁄16 9
⁄16 1,000
12-112 (NPC-12) 3
⁄4 1
⁄2 1
⁄16 25
⁄32 500 12-508 (PPC-8) 1
⁄2 1
⁄2 1
⁄16 19
⁄32 1,000
12-114 (NPC-14) 7
⁄8 1
⁄2 1
⁄16 27
⁄32 — 12-509 (PPC-9) 9
⁄16 1
⁄2 1
⁄16 5
⁄8 1,000
12-116 (NPC-16) 1 1
⁄2 1
⁄16 29
⁄32 — 12-510 (PPC-10) 5
⁄8 1
⁄2 1
⁄16 21
⁄32 1,000
12-118 (NPC-18) 11⁄8 1
⁄2 1
⁄16 31
⁄32 50 12-511 (PPC-11) 11
⁄16 1
⁄2 1
⁄16 3
⁄4 1,000
Bulk Cartons 12-512 (PPC-12) 3
⁄4 1
⁄2 1
⁄16 25
⁄32 500
12-516 (PPC-16) 1 1
⁄2 1
⁄16 29
⁄32 —
12-202 (NPC-2) 1
⁄8 3
⁄8 3
⁄64 21
⁄64 1,000
12-203 (NPC-3) 3
⁄16 3
⁄8 3
⁄64 3
⁄8 1,000 Bulk Cartons
12-204 (NPC-4) 1
⁄4 3
⁄8 3
⁄64 13
⁄32 1,000 12-602 (PPC-2) 1
⁄8 1
⁄2 1
⁄16 23
⁄64 1,000
12-205 (NPC-5) 5
⁄16 3
⁄8 3
⁄64 29
⁄64 1,000 12-603 (PPC-3) 3
⁄16 1
⁄2 1
⁄16 27
⁄64 1,000
12-206 (NPC-6) 3
⁄8 3
⁄8 3
⁄64 15
⁄32 1,000 12-604 (PPC-4) 1
⁄4 1
⁄2 1
⁄16 29
⁄64 1,000
12-207 (NPC-7) 7
⁄16 3
⁄8 3
⁄64 33
⁄64 1,000 12-605 (PPC-5) 5
⁄16 1
⁄2 1
⁄16 1
⁄2 1,000
12-208 (NPC-8) 1
⁄2 3
⁄8 3
⁄64 35
⁄64 1,000 12-606 (PPC-6) 3
⁄8 1
⁄2 1
⁄16 17
⁄32 1,000
12-209 (NPC-9) 9
⁄16 1
⁄2 1
⁄16 3
⁄8 1,000 12-607 (PPC-7) 7
⁄16 1
⁄2 1
⁄16 9
⁄16 1,000
12-210 (NPC-10) 5
⁄8 1
⁄2 1
⁄16 21
⁄32 1,000 12-608 (PPC-8) 1
⁄2 1
⁄2 1
⁄16 19
⁄32 1,000
12-211 (NPC-11) 11
⁄16 1
⁄2 1
⁄16 47
⁄64 — 12-609 (PPC-9) 9
⁄16 1
⁄2 1
⁄16 5
⁄8 1,000
12-212 (NPC-12) 3
⁄4 1
⁄2 1
⁄16 25
⁄32 1,000 12-610 (PPC-10) 5
⁄8 1
⁄2 1
⁄16 21
⁄32 1,000
12-214 (NPC-14) 7
⁄8 1
⁄2 1
⁄16 27
⁄32 500 12-611 (PPC-11) 11
⁄16 1
⁄2 1
⁄16 3
⁄4 1,000
12-216 (NPC-16) 1 1
⁄2 1
⁄16 29
⁄32 500 12-612 (PPC-12) 3
⁄4 1
⁄2 1
⁄16 25
⁄32 1,000
12-218 (NPC-18) 11⁄8 1
⁄2 1
⁄16 31
⁄32 — 12-616 (PPC-16) 1 1
⁄2 1
⁄16 29
⁄32 500

G-13
 Hardware and Rough-In Products

Steel Cable Staples Perforated Hanger Strap

(3⁄4" Wide, 20 Gauge)
• Galvanized finish
• Easily bends or twists
to desired shape

SIZE H W STD.
CAT. NO. (IN.) DESCRIPTION (IN.) (IN.) CTN.
STD.
For NM Cable CAT. NO. DESCRIPTION CTN.
17-130TB 1
⁄2 2 Wire #12 or #14 7
⁄8 1
⁄2 5,000 16-263 50' Bulk 1
17-140TB 1
⁄2 Romex up to 7
⁄8 1
⁄2 5,000 16-264 100' Bulk 1
17-140B 1
⁄2 1
⁄2" Wide 7
⁄8 1
⁄2 10,000*
17-140XB 1
⁄2 7
⁄8 1
⁄2 17,000
17-132 9
⁄16 3 Wire #10 or #12 11⁄8 37
⁄64 5,000
17-142 9
⁄16 B X Romex; UF up 11⁄8 37
⁄64 5,000 Drive Straps
17-142B 9
⁄16 to 37⁄64" Wide 11⁄8 37
⁄64 8,000
17-123 3
⁄4 3 Wire #6 SEU 15⁄16 25
⁄32 1,000 EMT PIPE STD.
17-124TB 1 3 Wire #2 SEU 11⁄2 1 1,000 CAT. NO. SIZE (IN.) SIZE (IN.) CTN.

* Reusable Plastic Bucket. For EMT and Pipe (Zinc Plated)

16-941 3
⁄8–1⁄2 3
⁄8 1,000
16-942 3
⁄4 1
⁄2 1,000

Plastic Cable Staples

Service Entrance
Cable Straps

SIZE STD.
CAT. NO. (IN.) DESCRIPTION CTN.
17-214 1
⁄2 (bag) 2 Wire, #12-#14 Romex, 500 STD.
17-224 1
⁄2 (ctn.) UF and other NM Cable 5,000 CAT. NO. SE CABLE SIZE CTN.
17-234 1
⁄2 (ctn.) 5,000 ECS-6 3:6, 2:6, 1:8 100
17-215 3
⁄4 (bag) 3 Wire #10 or #12 Romex 500 ECS-2 3:2, 2:2, 1:4, 3:4 100
17-225 3
⁄4 (ctn.) UF up to 9⁄16 Wire 5,000 ECS-2/0 3:2/0, 3:1/0 50
17-235 3
⁄4 (ctn.) 5,000 ECS-4/0 3:4/0 50
CSA Certified.

Cable Protector Plate Extra Duty One-Hole

• Protects wires, cords and cables
Snap-Straps
from nail and screw penetration

STD.
STD. CAT. NO. THINWALL CONDUIT SIZE (IN.) CTN.
CAT. NO. DESCRIPTION CTN. 16-910 ⁄2
1
500
CP-1 Steel Clip 100 16-911 ⁄4
3
500

G-14
 Hardware and Rough-In Products

Silicone Lubricant for High-Voltage Wire Bristle Brush

Electrical Work • For removing oxides from
conductor surfaces
• Seals around junction boxes,
flashings, service mast entries, • Easy-grip handle with glove guard
service cable entries and to prevent rubber glove puncture
countless other applications • Long-life brushes can be rotated
• Easy to use, forms around and are replaceable
irregular surfaces and • Handle and guard coated with
configurations durable non-conductive plastic
• Highly resistant to cracking,
drying and shrinking
• Cuts and trims easily

STD.
STD. CAT. NO. TYPE CTN.
CAT. NO. SIZE CTN. WWB1 Complete Brush with Handle 6
SL-5 5 oz. 12 WRB1 Wire Element Only, Pair 30

Duct Seal CONTAX® Oxide-Inhibiting Compound

• Can be painted immediately • Seals electrical connections from oxygen and moisture
after application
• Non-water soluble, non-petroleum based polymer grease
• Gray color
• Non-toxic, will not irritate the skin
• No unpleasant odor
• Service temperature to 460°F; can be applied
• +20°F to 212°F workable temperature range in 0°F weather
• -40°F to 250°F service temperature range
• Contains no asbestos
STD.
CAT. NO. SIZE CTN.
STD. CTA 1
⁄2 oz. Package 400
CAT. NO. DESCRIPTION CTN. CTB 4 oz. Plastic Bottles 72
DX-1 1 Lb. Slug 50 CTB8 8 oz. Plastic Bottles 12
DX-5 (5) 1 Lb. Slugs 10 CTQ Quart Cans 6
DX-5S 5 Lb. Slug 10 CTG Gallon Cans 2
UL Classified R13335.
NOTE: Not classified as a “Fire Stop.” For moisture and air sealing only.

CTO™ Conduit Threading Oil

This oil is a premium petroleum-type cutting oil, chemically compounded to
provide an excellent lubricant and coolant for heavy-duty threading, cutting,
tapping and drilling.
• Volume: 16 oz. aerosol, • Chlorinated
1 quart, 1 gallon
• Ingredients: None
• Odor: Slight
• Flash Point: Above 400°F
• Viscosity: 425–450 SUS
@ 100°F

STD.
CAT. NO. DESCRIPTION CTN.
15-111 1 Quart 12
15-112 1 Gallon 4

G-15
 Wire Testing Equipment

19-660C Audible Voltage

Continuity Tester
T&B model 19-660C is designed for the everyday needs of the professional
electrician and is made in the USA.

This Solenoid-type tester model's features include:

• Three voltage indications: Solenoid vibration sensing,
electronic neon visual indication and audible buzzer
• Positive AC/DC voltage identification: 6 to 600 Volts 60/50 Hz
• Automatic testing for continuity through 300K ohms
• Electronic buzzer indication for AC/DC voltage and continuity
• Positive or negative DC pole identified by neon lamp
• Replaceable leads
• Retractable and locking, spring-loaded shrouds protecting
metal probes
• Durable metal probes capable of piercing insulation-covered
conductors
• Self-extinguishing, high-impact sealed case and prod assemblies
prevent dirt, dust and small objects from entering the tester
• Includes A76 batteries
• Case serves as prod holder for one-handed operation
Model 19-660C
STD.
CAT. NO. DESCRIPTION CTN.
19-660C Audible Voltage/Continuity Tester–Solenoid Type 10

Receptacle Tester High-Volt Testers

• Conveniently tests receptacles

for proper wiring, including
polarity and presence of safety • 90–250 Volts AC/DC
ground wire • Convenient pocket clip
• Easy-to-read indication legend on 19-079
• Pocket size
• UL Listed, CSA Certified
• Label gives interpretations
of all readings

19-079

STD. STD.
CAT. NO. DESCRIPTION CTN. CAT. NO. DESCRIPTION CTN.
19-060 Receptacle Tester for 120V Circuits 6 19-079 Tester & Screwdriver, 5" Overall Length 6
UL File E-80682.

G-16
 Caddies and Carts

Wire Caddy™ CAPACITY

STD. STD. WT. QTY. OF SPOOL
CAT. NO. DIMENSIONS (IN.) CTN. (LBS.) SPOOLS DIMENSIONS
WK7001 22.75L x 14W x 11H 4 25 8 7" diameter x 5" wide
4 7" diameter x 6"–10" wide

Shipping/Storage:
• Four units per master
• 64 pieces per pallet (16 masters)
• Dispense small quantities of spooled wire • More than four times more product than the competition

Wire Management Products

• Convenient hand-carrying design • Lower freight costs
• Constructed of steel tubing with premium powder-coat finish
• 3⁄8" hitch pin clip enables easy spool changes

Wire Handling Kart™ CAPACITY

STD. STD. WT. QTY. OF SPOOL
CAT. NO. DIMENSIONS (IN.) CTN. (LBS.) SPOOLS DIMENSIONS
WK7101 44.25L x 16W x 7.51H 2 47 12 7" diameter x 5" wide
6 7" diameter x 6"–10" wide

Shipping/Storage:
• Two units per master
• 36 pieces per pallet (18 masters)
• Lower freight costs
• Dispense quantities of spooled wire
• Constructed of steel tubing with premium powder-coat finish
• 3⁄8" hitch pin clip enables easy spool changes

Multi-Purpose Wire Kart™ CAPACITY

STD. STD. WT. QTY. OF SPOOL
CAT. NO. DIMENSIONS (IN.) CTN. (LBS.) SPOOLS DIMENSIONS
• Dispense large quantities WK7103 25L x 28W x 55H 1 58.6 6 2500' — up to 16" diameter
of spooled wire 15 500' — 7" diameter x 5" wide
• Heavy-duty construction with
premium powder-coat finish
• Five wire spool axles
Shipping/Storage:
• 3⁄8" hitch pin clip enables easy • 14 pieces per pallet
spool changes • Lower freight costs
• Built-in wire guide on handle
enables horizontal dispensing
• Large 8" heavy-duty wheels
with adjustable axle position
• Designed to pass through
a 28" opening

G-17
 Dispensers

Cable Dispenser CAPACITY

STD. STD. WT. SPOOL
CAT. NO. DIMENSIONS (IN.) CTN. (LBS.) DIMENSIONS
WK7203 15.5H x 19W 3 45.5 Inside — 5.50" min. inside coil dia.
Outside — 17" max. outside coil dia.
Wire Management Products

Max. Weight — 50 lbs.

Floor Mount Stud Mount Shipping/Storage:

• Three units per master
• Two mounting styles in one product vs. competitive offering
• 36 pieces per pallet (12 masters)
• Floor or stud mount
• Smoothly dispense coils of armored cable or NM-B
• Swivel eyelet prevents tangles while paying out
• Wide base for stability
• Easy assembly, no tools required

6-Reel Wire Dispenser CAPACITY

STD. STD. WT. QTY. OF SPOOL
CAT. NO. DIMENSIONS (IN.) CTN. (LBS.) SPOOLS DIMENSIONS
• Dispense large quantities
of spooled wire WK7201 44L x 29W x 33H 1 80 6 2,500' — up to 18" diameter
• Heavy-duty construction with
premium powder-coat finish
Shipping/Storage:
• Six angled spindles keep reels
in place without locking • 10 pieces per pallet
• Built-in wire guide • Lower freight costs
• Two fixed wheels, one locking
swivel wheel
• Designed to pass through
a 30" opening

10-Reel Wire Dispenser CAPACITY

STD. STD. WT. QTY. OF SPOOL
• All-steel construction CAT. NO. DIMENSIONS (IN.) CTN. (LBS.) SPOOLS DIMENSIONS

• Premium powder-coated finish WK7202 50L x 32W x 57.5H 1 190 10 2,500' — up to 18" diameter

• Easy loading, dispensing and

changing of spooled wire Shipping/Storage:
• Adjustable wire guide
• Each unit shipped in two cartons
• Two fixed and two swivel locking
casters for stability • Two pieces per pallet
• Angled spindles keep spools
in place during use
• 360° rotating reel frame
• Fits through a 36" door opening
• Heavy duty
• Easy assembly

G-18
 Wire Safe ® Wireway and Wiring Trough

No wires to pull, no hard-to-work-

with metal components.
Carlon® leads the way with the world’s broadest line of non-metallic
wiring management products designed for easier installation, greater
performance and lower installed cost. That includes our Carlon®
Wire Safe® wireway, wiring trough and fittings. It’s the perfect solution

Wire Management Products

for containing electrical, electronic and communication wire and cable.
That’s because it’s easy to install, provides durable protection and
eliminates the need to pull conductors, too. Just compare it point-
for-point against the competition and you’ll see why it’s the best
alternative for you.

Rugged Yet Lightweight.

UV stabilized, high-impact resistant PVC provides a strong, durable, non-corrosive,
non-conductive housing for wire and cable. At the same time, components are so
light and easy to handle that installation can be done by one person.

Easy to Cut and Assemble.

Wireway and trough can be cut easily and cleanly with either a hacksaw or fine tooth saw
to make field fabrication a snap. And it’s equally easy to couple components with either
Carlon® primer and PVC cement or non-metallic push rivets.

G-19
 Wire Safe ® Wireway and Wiring Trough

No Wires to Pull.
Once your wireway or trough is installed, just lay your wire and cable in, pop the cover on
and you’re done. It’s as easy as that, and that’s a lot easier than pulling wire or cable.
Wire Management Products

Easy to Rewire.
"Clip-on" cover design enables easy access for adding or removing wire and cable after
initial installation.

Application Flexibility.
Wireway and trough are suitable for a wide range of applications, from the most demanding
commercial and industrial uses, including food service companies and chemical plants,
to communication and computer facilities. Both wireway and trough can be used on walls,
ceilings or across supports.

A Complete Non-Metallic System.

Both wireway and trough are available in 2" x 2", 3" x 3", 4" x 4" and 6" x 6" dimensions.
Wireway comes cut in easy-to-use 10' lengths for larger jobs, and for tighter spaces, we
offer specific lengths of wiring trough to fit distances of 1' to 10'. Both can be used with
our non-metallic enclosures, conduit and fittings to create a total non-metallic wire and
cable management system far superior to metal counterparts.

Improved NEMA 12 Wireway End Caps.

Our new wireway end caps are now made with pre-installed adhesive-backed gaskets.
This new design makes them easier to use and also qualifies them for a NEMA 12 rating.

G-20
 Wire Safe ® Wireway and Wiring Trough

Wire Safe® Wireway

OUTSIDE NOMINAL STD.
DIMENSIONS LENGTH STD. WT. (LBS.)
CAT. NO. (IN.) (FT.) CTN. PER 10'
17011 2x2 10 1 4.7
17013 3x3 10 1 11.2
17015 4x4 10 1 11.2
17017 6x6 10 1 21.4

Wire Management Products

Wire Safe® Wiring Trough E151021

OUTSIDE NOMINAL STD.

CAT. NO. DIMENSIONS (IN.) STD. CTN. WT. (LBS.)

12" Trough
18111 2x2 1 0.6
18113 3x3 1 1.0
18115 4x4 1 1.4
18117 6x6 1 3.1
24" Trough
18211 2x2 1 1.1
18213 3x3 1 1.8
18215 4x4 1 2.6
18217 6x6 1 5.3
36" Trough
18311 2x2 1 1.5
18313 3x3 1 2.6
18315 4x4 1 3.7
18317 6x6 1 7.4
48" Trough
18411 2x2 1 2.0
18413 3x3 1 3.3
18415 4x4 1 4.8
18417 6x6 1 9.6
60" Trough
18511 2x2 1 2.5
18513 3x3 1 4.1
18515 4x4 1 5.9
18517 6x6 1 11.7
72" Trough
18611 2x2 1 2.9
18613 3x3 1 4.9
18615 4x4 1 7.1
18617 6x6 1 13.8
120" Trough
18011 2x2 1 4.8
18013 3x3 1 8.1
18015 4x4 1 11.6
18017 6x6 1 22.4
All wiring trough is made to order and is supplied with a pair of end caps.

G-21
 Wire Safe ® Wireway and Wiring Trough
Except where
noted by

Wire Safe® Fittings E151021

Flat Cross (Clip-On Cover) 90° Bend Internal Cover (Clip-On Cover)
Wire Management Products

SIZE STD. STD. WT. SIZE STD. STD. WT.

CAT. NO. (IN.) CTN. (LBS.) CAT. NO. (IN.) CTN. (LBS.)
* EGFCJ 2x2 1 0.5 * EGLIJ 2x2 1 0.3
* EGFCL 3x3 1 1.3 † EGLIL 3x3 1 0.7
† EGFCN 4x4 1 1.7 † EGLIN 4x4 1 1.1
† EGFCR 6x6 1 4.8 † EGLIR 6x6 1 3.0

90° Bend Flat Cover (Clip-On Cover) Tee Flat Cover (Clip-On Cover)
SIZE STD. STD. WT. SIZE STD. STD. WT.
CAT. NO. (IN.) CTN. (LBS.) CAT. NO. (IN.) CTN. (LBS.)
* EGLFJ 2x2 1 0.3 * EGTFJ 2x2 1 0.4
* EGLFL 3x3 1 0.6 * EGTFL 3x3 1 0.9
† EGLFN 4x4 1 1.1 † EGTFN 4x4 1 1.4
† EGLFR 6x6 1 3.3 † EGTFR 6x6 1 3.8

90° Bend External Cover (Clip-On Cover) Tee External Cover (Clip-On Cover)
SIZE STD. STD. WT. SIZE STD. STD. WT.
CAT. NO. (IN.) CTN. (LBS.) CAT. NO. (IN.) CTN. (LBS.)
* EGLEJ 2x2 1 0.3 † EGTEJ 2x2 1 0.4
† EGLEL 3x3 1 0.8 † EGTEL 3x3 1 0.9
† EGLEN 4x4 1 1.2 † EGTEN 4x4 1 1.4
† EGLER 6x6 1 3.3 † EGTER 6x6 1 3.8

Flange Internal Coupling

SIZE STD. STD. WT. SIZE STD. STD. WT.
CAT. NO. (IN.) CTN. (LBS.) CAT. NO. (IN.) CTN. (LBS.)
EGFJ 2x2 10 1.1 EGCIJ 2x2 1O 1.3
EGFL 3x3 10 1.4 EGCIL 3x3 1O 2.2
EGFN 4x4 10 2.2 EGCIN 4x4 1O 2.5
EGFR 6x6 10 3.0 — 6x6 N/A N/A

End Cap (UL NEMA 12 Rated) Push Rivets

SIZE STD. STD. WT. SIZE STD. STD. WT.
CAT. NO. (IN.) CTN. (LBS.) CAT. NO. (IN.) CTN. (LBS.)
* EGSEJ 2x2 10 Pair 0.6 EGPR N/A 200 0.4
* EGSEL 3x3 10 Pair 0.9
* EGSEN 4x4 10 Pair 1.6
†† EGSER 6x6 10 Pair 5.0

External Coupling Hangers

SIZE STD. STD. WT. SIZE STD. STD. WT.
CAT. NO. (IN.) CTN. (LBS.) CAT. NO. (IN.) CTN. (LBS.)
EGCEJ 2x2 10 1.3 EGSBJ 2x2 10 0.9
EGCEL 3x3 10 2.2 EGSBL 3x3 10 1.3
EGCEN 4x4 10 2.5 EGSBN 4x4 10 1.9
EGCER 6x6 10 7.8 EGSBR 6x6 10 2.8

* Molded fitting — couplings not needed † Fabricated fitting — order couplings separately †† No coupling is required for 6" fabricated end cap

G-22
 Wire Safe ® Wireway and Wiring Trough

Installation Instructions
Description. Applications.
Carlon® Wire Safe® Wireway and Wiring Troughs are manufactured from These systems are designed for use in commercial and industrial areas.
extruded PVC. The standard color is gray. The wireway consists of a base They may be used for the containment of electrical wiring/cables for power
channel that is formed to receive a “clip-on” cover. Wiring troughs include and lighting circuits and also communication and computer facilities. They are
a pair of ready-to-install end caps. suitable for mounting on the surface of walls or ceilings or suspended across
suitably positioned supports. Ambient temperatures should not exceed 122° F.
Cover Installation and Removal.
The cover can be installed by exerting hand pressure along its front face in Installation.
such a manner as to engage and clip projections on the side walls of the base 1. Mark the surface upon which the wireway is to be mounted.

Wire Management Products

channel. The cover can be removed by inserting a tool (i.e., a screwdriver 2. Measure, run and identify position of fittings.
shaft) into one end of the wireway enclosure and exerting pressure against
the underside of the cover, which is then “peeled off” from the base. 3. Remove cover from wireway, starting at one end, with a peeling
action (use of a screwdriver or similar lever is recommended).
Wireway Fittings. 4. Drill mounting holes through base at 36" centers maximum.
Fittings enable the wireway to be positioned around corners and enable Two rows of mounting holes should be drilled, adjacent to each
wall of the wireway, in order to evenly distribute the load.
tees and crosses to be created without detracting from the protective
characteristics. Interconnecting pieces can be assembled using couplings 5. The holes in the wireway should be drilled oversize to enable
and rivets or cement as necessary. expansion. Washers should be mounted under the head of the
mounting device, which should not be tightened to its full extent.
Molded fittings do not require couplings because they fit on the exterior of the
wireway. However, primer and solvent cement are needed. See cementing 6. Mount the wireway using screws or bolts.
instructions on page G-24. 7. Affix the wireway cover by aligning it to the wireway base and
Fabricated fittings do require internal or external couplings, and these must be then pressing it into its engaged position, starting at one end.
ordered separately. To install fittings, a 9⁄32" diameter hole should be drilled in 8. The cover should be made to overlap the base joint in order
the wireway to match the external coupling hole. A push rivet should be used to improve rigidity of the joint.
to connect the two pieces. To connect an internal coupling to the inside of a
fitting, use Carlon® Quick-Set Clear Cement.

Engineering Specifications
Code Approvals. Fittings.
Carlon’s® Wire Safe® Wireway and Wiring Trough are recognized by the current Internal and external elbow shall be a fitting cover that snaps onto the main
National Electrical Code®, Article 378, for non-metallic wireways. It is UL base. Flat elbows and flat tees shall be a fitting cover that snaps on to the
Listed for electrical wiring up to 600 volts. UL File Numbers: UL E151021. main base. End caps shall be gasketed and NEMA Type 12 rated.

Specification for Carlon® Wire Safe Wireway and Wiring Trough. Installation.
• The wireway and wiring troughs shall be Carlon® Wire Safe Wireway Install in accordance with the manufacturer’s instructions, NFPA 70 and
and Wiring Trough.
NECA standard. Install base, cover, fittings, accessories, etc., as necessary
• The Carlon® Wire Safe Wireway and Wiring Trough shall provide protection for a complete system.
for electrical, low voltage, data and communication wiring or cables.
• The Carlon® Wire Safe Wireway and Wiring Trough shall be listed and
installed per the NEC® Article 378 for non-metallic wireways.
• The Carlon® Wire Safe Wireway and Wiring Trough shall be manufactured
from gray precision extruded Polyvinyl Chloride (PVC) meeting UL 94 V-O
requirements and shall be suitable for field painting.
• The Carlon® Wire Safe Wireway and Wiring Trough shall include base,
cover, fittings, etc.
• The Carlon® Wire Safe Wireway and Wiring Trough shall provide all fittings
required to form a complete, integrated surface raceway system. End caps
shall be gasketed and shall have a NEMA Type 12 rating.
• The Carlon® Wire Safe Wireway and Wiring Trough shall provide raceway
with the following cross sectional areas:
1. 2 x 2 — 3.165 in.2 (20.4 cm2) 3. 4 x 4 — 13.694 in.2 (88 cm2)
2
2. 3 x 3 — 7.378 in. (47 cm ) 2
4. 6 x 6 — 31.871 in.2 (205 cm2)

G-23
 Wire Safe ® Wireway and Wiring Trough

Cementing Instructions
1. Make a square cut using a miter box or precisely marked line Clear Primer
on the wireway to provide a smooth connection.
Wire Management Products

2. Make certain surfaces to be bonded are free of dirt, dust, etc., STANDARD STD. STD.
by wiping them clean with a rag and by removing sawcut burrs CAT. NO. SIZE CTN. WT. (LBS.)
with a knife or rasp. VC9903 Pint Dauber Top 24 27.0 lbs.
3. With a dauber, place a coating of Carlon® Clear Primer on the wireway VC9902 Quart Dauber Top 12 25.0 lbs.
and its mating parts. Thoroughly coat the surfaces to be mated. Cement and primer not needed for end caps.
4. Allow the Carlon® Clear Primer a few seconds to soften the PVC
surface (the time may need to be adjusted depending upon All Weather Quick-Set Clear Cement
the temperature).
5. Apply a complete coating of Carlon® Quick-Set Clear Cement to STANDARD STD. STD.
matching ends that will be joined. CAT. NO. SIZE CTN. WT. (LBS.)
6. Hold the parts in position by exerting pressure on the surfaces VC9984 1/2 Pint Dauber Top 10 7.0 lbs.
with clamps. VC9983 Pint Dauber Top 24 30.0 lbs.
7. Allow 15 minutes or more before removing clamps. VC9982 Quart Dauber Top 12 29.0 lbs.
VC9981P Gallon Pour Top 6 54.0 lbs.
Expansion And Contraction
Wireway will expand or contract with variations in temperature. To compensate for this expansion and contraction, during installation leave a 0.25" gap at joint,
glue only one side of internal coupling or use external coupling with push rivets. All mounting holes should be drilled oversize and fasteners should not be
tightened fully to allow for expansion and contraction.

Materials
PVC Homopolymer (ASTM F1784) minimum cell class 12354B
Specific Gravity (ASTM D792) 1.46
Thermal Conductivity (ASTM C177) 1.3 Btu/hr./ft.2/°F/in.
Heat-Deflection Temperature
@264 psi (ASTM D648) 70° C
Tensile Strength (ASTM D638) 6000 psi
Flammability (UL 94) V-O

Physical Properties
SIZE CRUSH STRENGTH1 IMPACT STRENGTH2
(IN.) (LBS.) (FT.-LBS.)
2x2 650 40
3x3 500 30
4x4 500 40
6x6 600 50

1 — Load on 6" long sample just prior to wall buckling; fully recoverable.
2 — Five lb. weight with 11⁄4" dia. face at 73° F.

Dimensions
OUTSIDE OUTSIDE INSIDE INSIDE INSIDE WIREWAY COVER WT./FT.
NOMINAL SIZE (IN.) ACTUAL SIZE (IN.) HEIGHT (IN.) WIDTH (IN.) AREA (IN.2) THICKNESS (IN.) THICKNESS (IN.) (LB./FT.)
2x2 1.97 x 1.97 1.8 1.79 3.31 0.09 .08 0.6
3x3 2.96 x 2.96 2.8 2.76 7.94 0.10 .08 0.85
4x4 3.94 x 3.94 3.75 3.72 14.39 0.11 .08 1.48
6x6 5.91 x 5.91 5.67 5.67 13.48 0.12 .12 2.29
All information represents typical values and does not represent a minimum performance specification.

G-24
 Wire Safe ® Wireway and Wiring Trough

Wirefill Chart
AREA OF CONDUCTOR (SQ. IN.)
A B C D WIRE SAFE® WIREWAY SIZE AND MAXIMUM NUMBER OF CONDUCTORS ALLOWED
CONDUCTOR RFH-2, RH, TF, TFN, (AREAS SHOWN ARE 20% OF THE FULL INTERIOR CROSS SECTIONAL AREA OF THE WIREWAY)
SIZE RHH, ***RHW, THW, THHN, XHHW, 2X2 (0.6 IN.2) 3X3 (1.5 IN.2) 4X4 (2.7 IN.2) 6X6 (6.4 IN.2)
AWG-MCM ***SF-2 †TW THWN ††ZW A B C D A B C D A B C D A B C D
18 .0167 .0088 .0062 — 36 68 96 — 89 170 241 — 161 306 435 — 383 727 1032 —
6 .0196 .0109 .0079 — 31 55 76 — 76 137 189 — 137 247 341 — 326 587 810 —
14 .0230 .0135 .0087 — 26 44 69 — 65 111 172 — 117 200 310 — 278 474 735 —
14 *.0327 — — — 18 — — — 45 — — — 82 — — — 195 — — —
14 — †.0206 — .0131 — 29 — 46 — 72 — 114 — 131 — 206 — 310 — 488

Wire Management Products

12 .0278 .0172 .0117 — 21 35 51 — 53 87 128 — 97 156 230 — 230 372 547 —
12 *.0384 — — — 16 — — — 39 — — — 70 — — — 166 — — —
12 — †.0252 — .0167 — 24 — 36 — 59 — 89 — 107 — 161 — 253 — 383
10 .0460 .0222 .0184 — 13 27 33 — 32 67 81 — 58 121 146 — 139 288 347 —
10 — .0311 — .0216 — 19 — 28 — 48 — 69 — 86 — 125 — 205 — 296
8 .0845 .0471 .0373 — 7 13 16 — 17 31 40 — 31 57 72 — 75 135 171 —
8 — †.0598 — .0456 — 10 — 13 — 25 — 32 — 45 — 59 — 107 — 140
6 .1238 .0819 .0519 .0625 4 7 11 10 12 18 28 24 21 32 52 43 51 78 123 102
4 .1605 .1087 .0845 .0845 4 6 7 7 9 13 17 17 16 24 31 31 39 58 75 75
3 .1817 .1263 .0995 .0995 3 5 6 6 8 11 15 15 14 21 27 27 35 50 64 64
2 .2067 .1473 .1182 .1182 3 4 5 5 7 10 12 12 13 18 22 22 30 43 54 54
1 .2715 .2027 .1590 .1590 2 3 4 4 5 7 9 9 9 13 16 16 23 31 40 40
1/0 .3107 .2367 .1893 .1893 2 2 3 3 4 6 7 7 8 11 14 14 20 27 33 33
2/0 .3578 .2781 .2265 .2265 1 2 2 2 4 5 6 6 7 9 11 11 17 23 28 28
3/0 .4151 .3288 .2715 .2715 1 1 2 2 3 4 5 5 6 8 9 9 15 19 23 23
4/0 .4840 .3904 .3278 .3278 1 1 1 1 3 4 4 4 5 6 8 8 13 16 19 19
250 .5917 .4877 .4026 .4026 1 1 1 1 2 3 3 3 4 5 6 6 10 13 15 15
300 .6837 .5581 .4669 .4669 — 1 1 1 2 2 3 3 3 4 5 5 9 11 13 13
350 .7620 .6291 .5307 .5307 — — 1 1 1 2 2 2 3 4 5 5 8 10 12 12
400 .8365 .6969 .5931 .5931 — — 1 1 1 2 2 2 3 3 4 4 7 9 10 10
500 .9834 .8316 .7163 .7163 — — — — 1 1 2 2 2 3 3 3 6 7 8 8
600 1.1940 1.0261 .8791 .9043 — — — — 1 1 1 1 2 2 3 3 5 6 7 7
700 1.3355 1.1575 1.0011 1.0297 — — — — 1 1 1 1 2 2 2 2 4 5 6 6
750 1.4082 1.2252 1.0623 1.0936 — — — — 1 1 1 1 1 2 2 2 4 5 6 5
800 1.4784 1.2908 1.1234 1.1499 — — — — 1 1 1 1 1 2 2 2 4 4 5 5
900 1.6173 1.4208 1.2449 1.2668 — — — — — 1 1 1 1 1 2 2 3 4 5 5
1000 1.7530 1.5482 1.3623 1.3893 — — — — — — 1 1 1 1 1 1 3 4 4 4
1250 2.2062 1.9532 — 1.7671 — — — — — — — — 1 1 — 1 2 3 — 3
1500 2.5475 2.2751 — 2.0612 — — — — — — — — 1 1 — 1 2 2 — 3
1750 2.8832 2.5930 — 2.3779 — — — — — — — — — 1 — 1 2 2 — 2
2000 3.2079 2.9013 — 2.6590 — — — — — — — — — — — 1 1 2 — 2
* Dimensions of RHH and RHW. NOTES:
*** Dimensions of RHH and RHW without outer covering are the same as THW No. 18 1) The ampacities of the conductors shall be reduced as shown in the table below.
through No. 10, solid as well as No. 8 and larger, stranded. 2) Refer to the National Electrical Code® for ambient temperature correction factors.
† Dimensions of THW in sizes No. 14 through No. 8. No. 6 THW and larger are same
dimension as TW.
†† No. 14 through No. 2.

COLUMN A — PERCENT OF VALUES IN COLUMN B** — PERCENT OF VALUES IN

TABLES AS ADJUSTED FOR AMBIENT TABLES AS ADJUSTED FOR AMBIENT
NUMBER OF CONDUCTORS TEMPERATURE IF NECESSARY NUMBER OF CONDUCTORS TEMPERATURE IF NECESSARY
4 through 6 80 4 through 6 80
7 through 9 70 7 through 9 70
10 through 24* 70 10 through 20 50
25 through 42* 60 21 through 30 45
43 and above* 50 31 through 40 40
— — 41 through 60 35
* These factors include the effects of a load diversity of 50 percent. ** No diversity.

G-25
 EZL500 Thermal Label Printer

The industry’s most sophisticated

label printer is also the easiest
to use. It’s so smart, it’s simple!
Label Printer

EZL500 Thermal Label Printer

• Large LCD screen makes viewing easy
• Powerful firmware is easy to use and update
• Ergonomic design makes it easy to carry
• Thermal transfer technology enables you to print
non-smearing labels
• Cut a label with just the touch of a button
• Large tape cassette maximizes the amount of tape media
• Wide output port makes it easy to collect your
printed labels
• Backlit display enables use in low-light environments
• Oversized keys and spacing make it easy to type labels
• Integral cassette sensor automatically adjusts the unit
to your tape’s width and media type, eliminating
reprogramming with each tape switch
• Can be outfitted with a long-life, rechargeable,
7.4V Li-ion battery

With the EZCODE® EZL500 thermal label printer, you can print the widest
variety of labels used on the most surface types — and, you can use it in
more work environments than any other thermal label printer on the market.
Best of all, it’s easier to use than any other thermal label printer. With the
EZL500 printer, you’ll be labeling cable jackets and other surfaces in no
time at all!

It’s easy to get a handle on things

The printer’s simple-to-use but powerful firmware makes operation
intuitive, so you won’t spend valuable time reading the instruction manual.
The ergonomically designed EZL500 printer fits comfortably in your hand.
Rubber molding enables a firm grip, and helps to protect the unit in case
of an accidental drop. The EZL500 printer features the largest backlit LCD
screen of all handheld thermal label printers. It enables you to easily see
information on display, and is especially useful in low-light conditions.

G-26
 EZL500 Thermal Label Printer

Just print, cut and stick Do more, do more longer

Using thermal transfer technology, the EZL500 unit prints labels that won’t The EZL500 printer runs on six standard AA batteries or an optional,
smear. Based on average usage, the print head can be expected to last up rechargeable 7.4V Li-ion battery. The Li-ion battery has a longer life than
to 10 years. Now that’s reliability! The automatic cutter function enables standard batteries, and lasts longer than most other rechargeable batteries.
you to cut a label with the touch of a button. And, unlike some competing In short, the EZL500 printer is ready to work on the lengthy jobs you have
models, the cutting blade can be easily changed. now, and the ones you’ll be doing years down the road.
Size matters
You’ll appreciate the EZL500 printer’s oversized, wide-spaced keys,
so you won’t hit multiple buttons by mistake. Use hard-coded function
keys for immediate access to frequently used functions. Soft-menu keys
are ideal for infrequent functions. Able to handle a variety of tapes ranging
in size from 1⁄4"–1" wide, the EZL500 printer enables you to use more
media than any other thermal label printer. The integral cassette sensor
automatically adjusts the unit to your tape’s width and media type —
so you don’t have to reprogram the printer with each cassette change!

Label Printer
When you’re working in tight spaces, the handy magnet strap
lets you stick the EZL500 printer to a vertical metallic surface,
freeing your hands until you need to use it again.

With the included PC connection software and

built-in mini USB port, you can print directly from
your computer and easily upgrade the software.

G-27
 EZL500 Thermal Label Printer

EZL500 Thermal EZL500 Thermal Label Printer Tapes

Label Printer
• Nylon — Excellent for wire and cable wrapping on curved, textured
and highly textured surfaces, these flexible labels feature EZ-Peel
split backs and industrial-strength adhesive
Label Printer

• Polyester — Perfect for general labeling on flat or textured surfaces,

these labels also come with EZ-Peel split backs and industrial-
strength adhesive
• Heat-Shrink — Made of flame-retardant polyolefin with 3:1 shrink
ratio for extra protection and wire and cable insulation, these labels
meet MIL-DTL-23053/5 Class 1 and 3 Standards
• Vinyl — Able to resist oil, dirt, grime and solvents on smooth, textured
or curved surfaces, this flexible label features an EZ-Peel split back
and industrial-strength adhesive; it’s excellent for indoor/outdoor use

CAT. NO. DESCRIPTION

EZL500 Handheld Thermal Label Printer
(includes EZL500 Thermal Label Printer, EZ-1030C-WN label
cassette, six AA batteries, quick-start guide and user’s manual)
EZL500-KIT Handheld Thermal Label Printer Kit with Accessories
(includes EZL500 Thermal Label Printer, EZ-1030C-MP and
EZ-1030C-WN label cassettes, PA-EZL500 power adapter,
MS-EZL500 magnet strap, PCS-EZL500 PC software and
USB cable, RB-EZL500 rechargeable battery, quick-start guide,
user’s manual and CC-EZL500 carrying case) EZ-1230C-WN EZ-3430C-WP

EZL500 Accessories

CAT. NO. MATERIAL COLOR WIDTH (IN.)

EZ-3830C-WN Nylon White 3
⁄8
EZ-1230C-WN Nylon White 1
⁄2
EZ-3430C-WN Nylon White 3
⁄4
EZ-1030C-WN Nylon White 1
PA-EZL500 MS-EZL500 EZ-3830C-YN Nylon Yellow 3
⁄8
EZ-1230C-YN Nylon Yellow 1
⁄2
EZ-3430C-YN Nylon Yellow 3
⁄4
EZ-1030C-YN Nylon Yellow 1
EZ-3830C-WP Polyester White 3
⁄8
EZ-1230C-WP Polyester White 1
⁄2
EZ-3430C-WP Polyester White 3
⁄4
EZ-1030C-WP Polyester White 1
CC-EZL500
EZ-3830C-MP Polyester Metallic 3
⁄8
PCS-EZL500 RB-EZL500 EZ-1230C-MP Polyester Metallic 1
⁄2
EZ-3430C-MP Polyester Metallic 3
⁄4
EZ-1030C-MP Polyester Metallic 1
EZ-1410C-WHS Heat-Shrink White 1
⁄4
CAT. NO. DESCRIPTION EZ-3810C-WHS Heat-Shrink White 3
⁄8
PA-EZL500 EZL500 Power Adapter EZ-1210C-WHS Heat-Shrink White 1
⁄2
MS-EZL500 Magnet Strap for EZL500 EZ-1410C-YHS Heat-Shrink Yellow 1
⁄4
PCS-EZL500 PC Software and USB Cable for EZL500 EZ-3810C-YHS Heat-Shrink Yellow 3
⁄8
CC-EZL500 Hard Carrying Case for EZL500 EZ-1210C-YHS Heat-Shrink Yellow 1
⁄2
RB-EZL500 EZL500 Rechargeable Battery EZ-1030C-SL Self-Laminating Vinyl White/Clear 1

G-28