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H-E Parts Brochure Service

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INNOVATION.

NOT DUPLICATION.™

SERVICE
Liner Development & Optimisation (ChamberVision™)
Liner Change-Outs

Mobile & Fixed Plant Shutdowns, Breakdowns & Upgrades

H-E Parts International Crushing Solutions (H-E Parts),


service teams comprise of workshop, fabrication,
manufacturing, engineering, off-site repairs (OSR) and
on-site service (OSS) functions, specializes in minerals
processing and handling applications and is dedicated
to increased safety, efficiency and risk prevention in the
mining, quarrying and materials handling industries. Improved Hopper & Plant Design

H-E Parts added value is achieved by providing fit-for


-purpose design, innovation through engineering and
quality through service performance. We have been Installation of Customized Wear Solutions
reducing the risks associated with the installation,
maintenance and servicing of mining, quarrying and
processing equipment since our inception, and this can be
demonstrated though our range of certified crusher safety
lifting devices, designed and patented by our in-house
engineering department.
Fabrication & Manufacturing

Wear Management (ChuteVision™)

Engineered Products

Crusher, Feeder & Screen Repair

Chute Refurbishment

Installation & Commissioning

3D Scanning
ON-SITE SERVICE
H-E Parts can offer fixed and mobile minerals processing plant
asset management for the entire scope of on-site maintenance
support work; from assembly to installation, to commissioning,
diagnostics, shutdowns, breakdowns and plant upgrades.
Planning, support, drafting and applications engineering are
also conducted in-house which allows H-E Parts to provide a
full-service support package for the entire asset lifecycle.
H-E Parts can provide project management, experienced
engineers, planners, supervisors, service specialists/technicians
and tradespeople for turn-key installations, maintenance
shutdowns or failures, and provide preventative maintenance
proposals and major refurbishment work globally.
All site personnel are inducted to client and site requirements ON-SITE MAINTENANCE
and arrive at site with specialized tooling and logistical support. ASSET LIFECYCLE
All H-E Parts service technicians are experienced, qualified and
can competently work alongside the client’s labor force or
conduct all work independently to suit the requirement.
Specialist services include:
„„Fixed and mobile plant installation and commissioning.
„„Fixed and mobile plant preventative and corrective
maintenance.
„„Fixed and mobile plant shutdowns, breakdowns and
upgrades.
„„Crusher, feeder and screen repairs.
„„Manganese mantle and liner change-outs.
„„Chute and skip refurbishment.
„„Supply and install customized wear solutions.
OFF-SITE REPAIRS
WORKSHOP - STRIP, ASSESS, REFURBISH
AND REPAIR
H-E Parts off-site service division is able to offer a tailored repair
and maintenance service, and in conjunction with in-house
engineering; provide clients with best practice service that
provides added value by extending service intervals, improved
plant performance and productivity, whilst reducing downtime
and associated capital costs.
Maintenance regimes can be tailored to suit the individual client
requirement or conform to industry standard specifications.
This enables H-E Parts to provide the client with failure
OFF-SITE analysis reports, preventative maintenance recommendations,
MAINTENANCE ASSET continuous improvement proposals and ongoing product and
LIFECYCLE maintenance wear management strategies.
H-E Parts facilities located globally, operate fully equipped
workshops for the specialist repair and remanufacture of
minerals processing equipment and components, including all
fixed and mobile plant up to the largest gyratory, jaw and cone
crushers within the toughest deadlines.
MANUFACTURING
DESIGN, FABRICATION & ASSEMBLY
H-E Parts manufacturing facilities are strategically
located in major mining regions. In conjunction
with in-house engineering; H-E Parts is capable of
providing quality medium-to-heavy fabrication and
erection, machining and fitting and welding services.
To complement H-E Parts product and service
offerings, the company has manufactured, tested
and commissioned a large range of standard, and
tailored fabricated steel structures and ore handling
equipment including;
„„Ore bins/hoppers.

„„Trailer mounted crushers (VSI).


„„Apron feeders.
„„Impact tables.
„„Conveyors.
„„Chutes.
„„Transport frames.
„„Tailored crusher and chute wear components.
ENGINEERING SOLUTIONS
H-E Parts can provide tailored, specialized in-house engineering, drafting and project
management services to the mining, quarrying and materials processing industries
globally. With vast project experience, H-E Parts is positioned to provide engineering
solutions to service all types of fixed or mobile minerals processing plants, minerals
handling and associated equipment. With this extensive experience throughout
the mining and quarrying industries, H-E Parts offers customers the opportunity to
benefit from this knowledge globally through transfer of best practices between
the regions. H-E Parts dedicated engineering and drafting team play a pivotal role
in providing value to the client, as expertise extends from industry professionals, to
mechanical engineers, to QA/QC specialists.

WEAR MANAGEMENT SOLUTIONS


H-E Parts wear management solutions were created in response to inefficient,
unproductive minerals processing practices. Because H-E Parts is not limited to
a single wear material type, our certified engineers are able to evaluate individual
applications and select the best combination of materials for a given area and perform
financial modelling to ensure that the most cost-effective solution is obtained.
H-E Parts offers an impressive range of wear products that include; a full range of
LinerSafe™ manganese crusher liners, ProTech™ weld overlay and Q&T wear plate,
bars, blocks and steel, rubber and polyurethane grinding mill liners and ProTech™
ceramic wear blocks. This allows H-E Parts to recommend and supply the most
beneficial solution for any given client problem that will extend mean time to repair,
improve reliability, reduce cost and increase efficiency.
Through a combination of in-service monitoring and post-removal analysis, H-E
Parts has developed tools and processes to map wear patterns to ensure that liner
performance can be continuously improved over time and altered when conditions
change. This can be of great benefit to clients when these tools are combined with
the extensive range of wear products currently offered by H-E Parts.

QUALITY
H-E Parts places priority on quality to ensure we meet or exceed clients’
expectations in design, products, services, and solutions globally.
Quality and compliance is an integral part of what we do at H-E Parts, and as such,
we regularly review and improve our policies and practices to reflect this.

ENGINEERED SITE-SPECIFIC LINER DESIGNS


H-E Parts liner development program goes above and beyond the normal industry
practice of simply trialing a given set of liners, and instead uses all available
information to provide a customized solution that will normally achieve targets on
the first run and provide added value for any given operation.
Once the initial designs have been validated, H-E Parts applies site-specific demand
management procedures to assist customers in determining the most cost-effective
liner management policy. A tailored approach allows H-E Parts to ensure that liner
management policies are compatible with other maintenance requirements,
whether that is isolated to a single crusher or the processing plant as a whole.
ENGINEERED PRODUCTS CRUSHER PERFORMANCE MODELLING
H-E Parts is adept at providing solutions, even if this means H-E Parts CrusherVision™ software is used in conjunction with
designing, manufacturing and supporting a product from their ChamberVision™ software to develop modified crushing
inception to fruition. H-E Parts prides itself on providing quality cavities to satisfy specific customer targets. Depending on
products that create value for our clients, and examples of these customer requirements, liner profiles can be changed to improve
can be seen in H-E Parts engineered and manufactured products wear life, reduce power draw or increase tonnage. H-E Parts
such as the; Auspactor™ Vertical Shaft Impact (VSI) crusher and also has expertise with and utilizes Aggflo; a plant simulation
the H-E Parts 1100HD Jaw Crusher. Both products were designed and flow analysis package used to optimize complete crushing
in-house for client and industry specific requirements and are circuits.
now available to the industry.
ChamberVision™ is H-E Parts proprietary wear modelling
Being able to provide innovative products allows H-E Parts to software and has been proven over many years to accurately
fulfil its motto of ‘Innovation. Not Duplication™’, and aids clients predict wear performance in cone and gyratory crushers. More
by offering continuous improvement opportunities for their recently, H-E Parts has extended this capability to jaw crusher
specific application. liners, providing a complete range of wear monitoring services.
ChamberVision™ allows H-E Parts to verify the expected
performance of liner designs within hours, whereas conventional
testing methods may take years to complete. By combining
the capabilities of ChamberVision™ and CrusherVision™, liner
performance can be predicted at all stages of the liner life,
minimizing risk and allowing for accurate benchmarking figures
to be set with a high degree of certainty,
“H-E PARTS DESIGNS COMPLETE
CRUSHING CIRCUITS UTILIZING
ITS EXISTING RANGE OF CAPITAL
EQUIPMENT”

ENGINEERING
LIFECYCLE

WEAR MANAGEMENT SERVICE DESIGN FEASIBILITY STUDIES


In line with our commitment to provide additional value to H-E Parts can design complete crushing circuits utilizing its
our customers, H-E Parts has launched ChuteVision™, which existing range of capital equipment and can also assist in
utilizes point cloud data captured from laser scanning devices. performing independent evaluations and feasibility studies for
ChuteVision™ is designed to give accurate forecasts of remaining third party plant designs. Capital cost and expenditure estimates
liner life as well as allowing individual liner or zone monitoring, are performed using established industry standard methods,
graphical reporting and performance analysis. ChuteVision™ with expected plant performance being evaluated in partnership
allows customers to plan liner change-outs more accurately, with Bear Rock Solutions. This approach combines the expertise
reducing wastage and minimizing costly stock levels. of one of the world’s most respected consultants with a
multidisciplinary team from H-E Parts, to ensure that financial,
design and practical considerations are all taken into account.
As a result of these studies, H-E Parts is often able to identify
opportunities for improvement at a very early stage, allowing
users to begin continuous improvement program before the
mine is even constructed. Issues such as maintenance scheduling
and liner optimization are often overlooked until the plant is
fully commissioned and production/utilization inefficiencies are
exposed. However, if these issues are addressed initially, ramp-
up times can be reduced, and new installations can become
profitable within a shorter timeframe.
INNOVATION.
NOT DUPLICATION.™

H-E PARTS, GLOBAL LOCATIONS,


FOR GLOBAL SOLUTIONS.

H-E Parts International replacement parts are compatible with the makes and/or models of the third-party equipment described. H-E Parts International is not
an authorized repair facility of these third parties and it does not have an affiliation with any manufacturers of these third-party products. All brands, original
equipment manufacturer (OEM) part numbers or references are owned by the respective OEM entities or their affiliates. These terms are used by H-E Parts
International for identification and cross reference purposes only and are not intended to indicate affiliation with, or approval by the OEM, of H-E Parts International
or its products. All parts are manufactured by, for and warranted by H-E Parts International and are not manufactured by, purchased from or warranted by the OEM.

HEPI27MAR18 www.h-eparts.com

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