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    Saic B 1002

    Uploaded by

    Hussain Nasser Al- Nowiesser
    1) The document is a checklist for inspecting fireproofing concrete application at Saudi Aramco. It lists 19 acceptance criteria for inspecting concrete thickness, strength, chamfering, testing, clearances around vessels and supports, and fireproofing of structural members. 2) Key requirements include a minimum concrete thickness of 50mm, 28 day compressive strength of 28MPa, chamfering of pipe supports and beams, testing a minimum of 3 concrete cylinders, and maintaining clearances of 30mm around vessels and between sliding surfaces and fireproofing. 3) Structural members such as columns, beams, and supports must be fully fireproofed up to hazardous zones, vessel contact lines, and

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    Download as PDF, TXT or read online from Scribd

    Saic B 1002

    Uploaded by

    Hussain Nasser Al- Nowiesser
    329 views2 pages
    1) The document is a checklist for inspecting fireproofing concrete application at Saudi Aramco. It lists 19 acceptance criteria for inspecting concrete thickness, strength, chamfering, testing, clearances around vessels and supports, and fireproofing of structural members. 2) Key requirements include a minimum concrete thickness of 50mm, 28 day compressive strength of 28MPa, chamfering of pipe supports and beams, testing a minimum of 3 concrete cylinders, and maintaining clearances of 30mm around vessels and between sliding surfaces and fireproofing. 3) Structural members such as columns, beams, and supports must be fully fireproofed up to hazardous zones, vessel contact lines, and

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    SAIC-B-1002

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    1) The document is a checklist for inspecting fireproofing concrete application at Saudi Aramco. It lists 19 acceptance criteria for inspecting concrete thickness, strength, chamfering, testing, clearances around vessels and supports, and fireproofing of structural members. 2) Key requirements include a minimum concrete thickness of 50mm, 28 day compressive strength of 28MPa, chamfering of pipe supports and beams, testing a minimum of 3 concrete cylinders, and maintaining clearances of 30mm around vessels and between sliding surfaces and fireproofing. 3) Structural members such as columns, beams, and supports must be fully fireproofed up to hazardous zones, vessel contact lines, and

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    329 views2 pages

    Saic B 1002

    Uploaded by

    Hussain Nasser Al- Nowiesser
    1) The document is a checklist for inspecting fireproofing concrete application at Saudi Aramco. It lists 19 acceptance criteria for inspecting concrete thickness, strength, chamfering, testing, clearances around vessels and supports, and fireproofing of structural members. 2) Key requirements include a minimum concrete thickness of 50mm, 28 day compressive strength of 28MPa, chamfering of pipe supports and beams, testing a minimum of 3 concrete cylinders, and maintaining clearances of 30mm around vessels and between sliding surfaces and fireproofing. 3) Structural members such as columns, beams, and supports must be fully fireproofed up to hazardous zones, vessel contact lines, and

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    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)

    SAIC NUMBER DATE APPROVED QR NUMBER


    SAUDI ARAMCO INSPECTION CHECKLIST
    Fireproofing Concrete Application Inspection SAIC-B-1002 18-May-05 CIVIL-
    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

    LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

    SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
    SAUDI ARAMCO USE ONLY
    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

    SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    Concrete fireproofing shall be either cast-in-place, precast or gunite with


    A1 AC-036915
    a minimum thickness of 50mm (2").

    The fireproofing concrete shall be a dense (structural) concrete with 28


    day design compressive strength shall be 28 MPa (4000 psi) . SAES-Q-
    001, Sec. 4.17.a.
    SAESB-006
    A2 Note: Ordinary dense concrete is the preferred fireproofing of structures
    Sec. 8.1
    and supports because of its proven economy, durability, and
    effectiveness in hydrocarbon fires. All reinforced concrete including
    concrete with minimum reinforcement for temperature and shrinkage
    control are defined as structural concrete.

    All fireproofing concrete shall be chamfered as follows:

    Pipe Supports: 50 mm
    A3 AD-036711
    Beams: 5 mm
    Columns (except pipes): 25 mm
    Angles: 25 mm

    The minimum required number of concrete test cylinders shall be 1 for 3 AD-036711 &
    A4
    days of age, 1 for 7 days of age and 2 for 28 days of age. AC-036915

    Vessels greater in volume than 2.5m 3 (15 barrels) of flammable liquid


    SAES-B-006
    A5 shall be fire proofed over their supports or skirt from grade elevation. to
    Sec. 5.3.1
    within 30mm of the vessel itself.

    A clearance of 30 mm shall be maintained between the vessel surface SAES-B-006


    A6
    and the fireproofing material on support legs, skirts, and saddles. Sec. 5.3.3.b

    A clearance of 30 mm shall be provided between a sliding surface and SAES-B-006


    A7
    the fireproofing material on a sliding support. Sec. 5.3.3.c

    An internally insulated vessel operating at a fluid temperature above


    260°C shall not have the top 300 mm of the skirt fireproofed.
    SAES-B-006
    A8
    Sec. 5.3.3.d
    Commentary Note:This will avoid cracking of the fireproofing due to
    expansion and contraction of the vessel.

    Vessel support legs shall be fireproofed from grade up to a level SAES-B-006


    A9
    30 mm below the contact line/surface between the legs and vessel. Sec. 5.3.3.e

    The saddle supports for single horizontal vessels shall be fireproofed up


    to the vessel midpoint; i.e., up to the 3 o'clock and 9 o'clock positions. If SAES-B-006
    A10
    the saddle supports do not extend to the vessel midpoint, fireproof the Sec. 5.3.3.f
    entire saddle support.

    The skirt supporting a tower or vertical vessel shall be fireproofed on the


    inside (to within 30mm of the vessel) and outside surfaces. Fireproofing SAES-B-006
    A11
    of the inside of a vessel skirt is not required if the vessel skirt is provided Sec. 5.3.3.g
    with only one access opening and no more than one pipe penetration.

    Page 1 of 2
    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)
    SAIC NUMBER DATE APPROVED QR NUMBER

    Application/Placement, Sampling and Testing Inspection SAIC-B-1002 18-May-05 CIVIL-


    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    The bolts for the support of shell-and-tube heat exchangers and the area SAES-B-006
    A12
    within 30mm of the bolts, shall not be fireproofed. Sec. 5.3.4

    Wire mesh shall be provided in all fireproofing concrete. The wire mesh
    A13 shall be either 4" x 4" - 10 GA. X 10 GA (SAMSS 12-743-625) or 2" x 2" - AD-036711
    14GA x 14 GA (SAMSS 12-743-620).

    20 mm diameter x 125 mm spacers (and connectors) tack welded at 600


    A14 AD-036711
    mm centers (SAMSS 12-720-570) shall be provided

    Vertical columns supporting piping shall be fireproofed up to of horizontal


    SAES-B-006
    A15 member(s) above the fire hazardous zone regardless of height, including
    Sec. 5.5.1
    any attached pipe supports other than spring or rods.

    Horizontal beams in contact with a process heater floor or shell shall not
    SAES-B-006
    A16 be fire-proofed; All beams below the process heater and not in contact
    Sec. 5.4.2
    with it shall be fireproofed.

    Horizontal members shall be fireproofed their full length when the


    SAES-B-006
    A17 columns supporting them are fireproofed up to the point of support or
    Sec. 5.5.4
    beyond it above the horizontal members.

    Cantilevers, bracing, and dummy supports shall be fireproofed when any SAES-B-006
    A18
    attached members are fireproofed. Sec. 5.5.5

    In fire hazard zones, a fireproofed catch beam or pillar shall be provided


    SAES-B-006
    A19 for hydrocarbon or toxic material piping which is suspended from rods or
    Sec. 5.5.6
    supported by a spring.

    REMARKS:

    REFERENCE DOCUMENTS:
    1- SAES-B-006 -- Fireproofing for Plants, 30 June 2003
    2- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 29 October 2002
    3- AD-036711 -- Concrete Fireproofing for Structural Members, 09 May 1995
    4- AC-036915 -- Details: Fireproofing Specifications for Columns and Vessel Skirts, 07 Feb 1999

    Contractor / Third-Party Saudi Aramco


    Construction Representative* PMT Representative
    Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Inspector PID Representative


    Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Supervisor Proponent and Others


    Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
    Name, Organization,
    Name, Sign and Date:
    Initials and Date:

    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

    Page 2 of 2

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