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Starting System: Section

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ENGINE

STR
A

STR
SECTION
STARTING SYSTEM C

E
CONTENTS
PRECAUTION ............................................... 2 DTC/CIRCUIT DIAGNOSIS ......................... 12 F

PRECAUTIONS ................................................... 2 B TERMINAL CIRCUIT ..................................... 12


Precaution for Supplemental Restraint System Description ...............................................................12 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Diagnosis Procedure ...............................................12
SIONER" ................................................................... 2
Precaution for Power Generation Variable Voltage S CONNECTOR CIRCUIT ................................. 13
Description ...............................................................13 H
Control System .......................................................... 2
Diagnosis Procedure ...............................................13
PREPARATION ............................................ 3
WIRING DIAGRAM ...................................... 14 I
PREPARATION ................................................... 3
Special Service Tool ................................................. 3 STARTING SYSTEM ......................................... 14
Commercial Service Tool .......................................... 3 Wiring Diagram ........................................................14
J
BASIC INSPECTION .................................... 4 SYMPTOM DIAGNOSIS .............................. 18

DIAGNOSIS AND REPAIR WORKFLOW .......... 4 STARTING SYSTEM ......................................... 18


Symptom Table .......................................................18 K
Work Flow (With GR8-1200 NI) ................................ 4
Work Flow (Without GR8-1200 NI) ........................... 8
REMOVAL AND INSTALLATION ............... 19
SYSTEM DESCRIPTION ............................. 10 L
STARTER MOTOR ........................................... 19
STARTING SYSTEM ..........................................10 Removal and Installation .........................................19
System Diagram ...................................................... 10
System Description ................................................. 10
SERVICE DATA AND SPECIFICATIONS M
Component Parts Location ...................................... 10 (SDS) ............................................................ 21
Component Description .......................................... 11
STARTER MOTOR ........................................... 21 N
Starter ..................................................................

Revision: October 2012 STR-1 2013 Titan


PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000007949285

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Power Generation Variable Voltage Control System INFOID:0000000007949286

CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge may occur. Do not connect an electrical component
or ground wire directly to the battery terminal.

Revision: October 2012 STR-2 2013 Titan


PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000007949287
STR

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.) C
Tool name
— Tests batteries, starting and charging sys-
(—) Model GR8-1200 NI tems and charges batteries. D
Multitasking battery and electrical di- For operating instructions, refer to diagnostic
agnostic station station instruction manual.

AWIIA1239ZZ

F
Commercial Service Tool INFOID:0000000007949288

G
Tool name Description
Power tool Loosening nuts, screws and bolts

PIIB1407E

Revision: October 2012 STR-3 2013 Titan


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow (With GR8-1200 NI) INFOID:0000000008932368

STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI


To test the starting system, use the following special service tool:
• GR8-1200 NI Multitasking battery and electrical diagnostic station
NOTE:
Refer to the diagnostic station Instruction Manual for proper starting system diagnosis procedures.

Revision: October 2012 STR-4 2013 Titan


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
OVERALL SEQUENCE
A

STR

AWBIA1200GB
P
DETAILED FLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and generator test segments must be
done as a set from start to finish.
1.DIAGNOSIS WITH MULTITASKING BATTERY AND ELECTRICAL DIAGNOSTIC STATION GR8-1200 NI

Revision: October 2012 STR-5 2013 Titan


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Perform the starting system test with Multitasking battery and electrical diagnostic station GR8-1200 NI. For
details and operating instructions, refer to diagnostic station Instruction Manual.
Test result
CRANKING NORMAL>>GO TO 2.
LOW VOLTAGE>>GO TO 5.
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
hours.) Perform battery test again. Refer to diagnostic station instruction manual.
REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform
battery test again. Refer to diagnostic station instruction manual. If second test result is
“REPLACE BATTERY”, then do so. Perform battery test again to confirm repair.
2.CRANKING CHECK
Check that the starter motor operates properly.
Does the engine crank normally?
YES >> GO TO 3.
NO >> GO TO 4.
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES >> Inspection End.
NO >> Perform further diagnosis of engine mechanical or engine control system. Refer to EM and EC
sections. Once resolved, perform battery test again.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO >> GO TO 7.
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specifications.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
Engine coolant temperature [°C (°F)] Voltage [V]
−30 to −20 (−22 to −4) 8.6
−19 to −10 (−2 to 14) 9.1
−9 to 0 (16 to 32) 9.5
More than 1 (More than 34) 9.9
Is the voltage less than the specified value?
YES >> GO TO 7.
NO >> GO TO 6.
6.STARTER OPERATION
Check the starter operation.
Does the starter motor turn smoothly?
YES >> Inspection End.
NO >> GO TO 7.
7.“B” TERMINAL CIRCUIT INSPECTION
Check “B” terminal circuit. Refer to STR-12, "Diagnosis Procedure".
Is “B” terminal circuit normal?
YES >> GO TO 8.
NO >> Repair as needed.
8.“S” CONNECTOR CIRCUIT INSPECTION
Check “S” connector circuit. Refer to STR-13, "Diagnosis Procedure".
Revision: October 2012 STR-6 2013 Titan
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Is “S” connector circuit normal?
YES >> GO TO 9. A
NO >> Repair as needed.
9.ENGINE ROTATION STATUS
STR
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES >> Replace starter motor. C
NO >> Perform further diagnosis of engine mechanical or powertrain mechanism. Once resolved, per-
form battery test again using Multitasking battery and electrical diagnostic station GR8-1200 NI.
Refer to the diagnostic station Instruction Manual for proper testing procedures.
D

Revision: October 2012 STR-7 2013 Titan


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Work Flow (Without GR8-1200 NI) INFOID:0000000008932369

OVERALL SEQUENCE

AWBIA1303GB

DETAILED FLOW
NOTE:
If any malfunction is found, immediately disconnect the battery cable from the negative terminal.
1.CHECK ENGINE START
Crank the engine and check that the engine starts.
Does the engine start?
YES >> GO TO 2.
NO >> GO TO 3.

Revision: October 2012 STR-8 2013 Titan


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
2.CHECK THAT THE STARTER MOTOR STOPS A
Check that the starter motor stops after starting the engine.
Does the starter motor stop?
YES >> Inspection End. STR
NO >> Replace starter motor. Refer to STR-19, "Removal and Installation".
3.CHECK THAT THE ENGINE TURNS WHEN CRANKING
C
Check that the engine turns when cranking.
Does engine turn when cranking?
YES >> GO TO 4. D
NO >> GO TO 5.
4.CHECK THE ENGINE SPEED WHEN CRANKING
Check that the engine speed is not low when cranking. E
Does engine turn normally?
YES >> Check ignition/fuel system.
NO >> Check charge condition, corrosion and connection condition of the battery. Refer to PG-4, "How to F
Handle Battery".
5.CHECK STARTER MOTOR ACTIVATION
G
Check that the starter motor runs at cranking.
Does starter motor turn?
YES >> Replace starter motor. Refer to STR-19, "Removal and Installation". H
NO >> GO TO 6.
6.CHECK POWER SUPPLY CIRCUIT
Check the following conditions: I
• Fuse and fusible link
• Charge condition, corrosion and connection of the battery.
Are these inspection results normal? J
YES >> GO TO 7.
NO >> Repair as needed.
7.CHECK STARTING SYSTEM WIRING K

Check the following:


• “B” terminal circuit. Refer to STR-12, "Diagnosis Procedure".
L
• “S” terminal circuit. Refer to STR-13, "Diagnosis Procedure".
Are the inspection results normal?
YES >> Replace starter motor. Refer to STR-19, "Removal and Installation".
M
NO >> Repair as needed.

Revision: October 2012 STR-9 2013 Titan


STARTING SYSTEM
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
STARTING SYSTEM
System Diagram INFOID:0000000007949290

ALBIA0416GB

System Description INFOID:0000000007949291

The starter motor plunger closes and provides a closed circuit between the battery and the starter motor. The
starter motor is grounded to the cylinder block. With power and ground supplied, the starter motor operates.
Component Parts Location INFOID:0000000007949292

AWBIA0127ZZ

1. A/T assembly 2. IPDM E/R E119, E120, E122, E124 3. BCM M18 (view with instrument panel
F9 (floor shift) lower LH panel removed)
F17 (column shift)

Revision: October 2012 STR-10 2013 Titan


STARTING SYSTEM
< SYSTEM DESCRIPTION >
Component Description INFOID:0000000007949293

Component part Description


TCM supplies power to the starter relay inside the IPDM E/R when STR
TCM
the selector lever is shifted to the P or N position.
BCM sends a starter request signal to the CPU of the IPDM E/R
BCM
over the CAN communication lines. C
CPU inside IPDM E/R operates the starter relay at the request of
IPDM E/R
the BCM over the CAN communication lines.
The starter motor plunger closes and the motor is supplied with D
Starter motor battery power, which in turn cranks the engine, when the “S” ter-
minal is supplied with electric power.

Revision: October 2012 STR-11 2013 Titan


B TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
DTC/CIRCUIT DIAGNOSIS
B TERMINAL CIRCUIT
Description INFOID:0000000007949294

Terminal "1" (B) is constantly supplied with battery power.


Diagnosis Procedure INFOID:0000000007949295

Regarding Wiring Diagram information, refer to STR-14, "Wiring Diagram".

CAUTION:
Before testing, perform the following procedure to ensure the engine cannot start.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is depleted.
1.CHECK TERMINAL 1 POWER SUPPLY VOLTAGE
1. Turn ignition switch OFF.
2. Make sure that starter motor connector F27 terminal 1 connection is clean and tight.
3. Check voltage between starter motor connector F27 terminal 1 and ground.

(+)
(-) Voltage
Connector Terminal
F27 1 Ground Battery voltage
Is there battery voltage present?
YES >> GO TO 2
NO >> Check harness between battery and starter motor for open circuit.
2.CHECK BATTERY CABLE (VOLTAGE DROP TEST)
1. Shift the transmission into park or neutral.
2. Check voltage between battery positive terminal and starter motor connector F27 terminal 1 while crank-
ing the engine.

(+) (-)
Condition Voltage
Connector Terminal
Battery (+) terminal
F27 1 While cranking the engine Less than 0.2V
Is the voltage drop less than 0.2V?
YES >> GO TO 3
NO >> Check harness between the battery and the starter motor for high resistance.
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
Check voltage between starter motor case and battery negative terminal while cranking the engine.

(+) (-) Condition Voltage


Starter motor case Battery (-) terminal While cranking the engine Less than 0.2V
Is the voltage drop less than 0.2V?
YES >> Terminal 1 circuit is OK. Further inspection is necessary. Refer to STR-4, "Work Flow (With GR8-
1200 NI)" or STR-8, "Work Flow (Without GR8-1200 NI)".
NO >> Check the starter motor case to engine mounting for high resistance.

Revision: October 2012 STR-12 2013 Titan


S CONNECTOR CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
S CONNECTOR CIRCUIT
A
Description INFOID:0000000007949296

Terminal "2" (S) is the power supply for the starter motor magnetic switch. Terminal 2 is supplied with power STR
when the ignition switch is turned to the START position while the selector lever is in the P or N position.
Diagnosis Procedure INFOID:0000000007949297

Regarding Wiring Diagram information, refer to STR-14, "Wiring Diagram".


D
CAUTION:
Before testing, perform the following procedure to ensure the engine cannot start.
1. Remove fuel pump fuse. E
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK STARTER MOTOR MAGNETIC SWITCH CIRCUIT
1. Turn ignition switch OFF. F
2. Disconnect starter motor connector F28.
3. Shift transmission into park or neutral.
4. Check voltage between starter motor harness connector F28 terminal 2 and ground with the ignition in G
START.

(+) H
(-) Condition Voltage
Connector Terminal
F28 2 Ground Ignition in START Battery voltage
I
Is battery voltage present?
YES >> Magnetic switch circuit is OK. Further inspection is necessary. Refer to STR-4, "Work Flow (With
GR8-1200 NI)" or STR-8, "Work Flow (Without GR8-1200 NI)".
NO >> GO TO 2 J

2.CHECK CONNECTOR
1. Turn ignition switch OFF. K
2. Check the IPDM E/R harness connector E120 and starter motor harness connector F28 for damage, bent
pins and loose connections.
Is the inspection result normal? L
YES >> GO TO 3
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (OPEN CIRCUIT) M
1. Disconnect IPDM E/R connector E120 and starter motor connector F28.
2. Check continuity between starter motor harness connector F28 terminal 2 and IPDM E/R harness connec-
tor E120 terminal 19. N

Connector Terminal Connector Terminal Continuity


F28 2 E120 19 Yes
O

3. Check continuity between starter motor harness connector F28 terminal 2 and ground.
P
Connector Terminal — Continuity
F28 2 Ground No
Are the continuity test results as specified?
YES >> Further inspection is necessary. Refer to STR-4, "Work Flow (With GR8-1200 NI)" or STR-8,
"Work Flow (Without GR8-1200 NI)".
NO >> Repair the harness.

Revision: October 2012 STR-13 2013 Titan


STARTING SYSTEM
< WIRING DIAGRAM >
WIRING DIAGRAM
STARTING SYSTEM
Wiring Diagram INFOID:0000000007949298

ABBWA0928GB

Revision: October 2012 STR-14 2013 Titan


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA1434GB

Revision: October 2012 STR-15 2013 Titan


STARTING SYSTEM
< WIRING DIAGRAM >

ABBIA1435GB

Revision: October 2012 STR-16 2013 Titan


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA1436GB

Revision: October 2012 STR-17 2013 Titan


STARTING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
STARTING SYSTEM
Symptom Table INFOID:0000000007949299

Symptom Reference
No normal cranking Refer to STR-4, "Work Flow (With GR8-1200 NI)" or STR-8, "Work
Starter motor does not rotate Flow (Without GR8-1200 NI)".

Revision: October 2012 STR-18 2013 Titan


STARTER MOTOR
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
STARTER MOTOR
Removal and Installation INFOID:0000000007949300
STR

AWBIA1149GB K

1. Starter motor assembly A. Terminal "1" (B) nut B. Terminal "1" (B) cable
C. Terminal "2" (S) connector Front L

REMOVAL
1. Remove the intake manifold. Refer to EM-27, "Removal and Installation". M
2. Remove the starter motor assembly harness terminal "1" (B) nut and terminal "1" (B) cable.
3. Disconnect terminal "2" (S) connector.
4. Remove terminal "2" (S) harness clips from brackets. N
5. Remove the two starter motor assembly bolts (A), using power
tools.
: Front O
6. Remove the starter motor assembly (1).

AWBIA0878GB

INSTALLATION
Installation is in the reverse order of removal.
Revision: October 2012 STR-19 2013 Titan
STARTER MOTOR
< REMOVAL AND INSTALLATION >
CAUTION:
Tighten terminal nut carefully.

Revision: October 2012 STR-20 2013 Titan


STARTER MOTOR
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
STARTER MOTOR
Starter INFOID:0000000007949301
STR

Application FFV models Non-FFV models


C
Manufacturer Mitsubishi
Model number M001T30571ZC* M001T30671ZC*
Type Reduction gear type D
System voltage 12V
Terminal voltage 11V
E
No-load Current Less than 120A
Revolution More than 3,220 rpm
*: Always check with the Parts Department for the latest parts information. F

Revision: October 2012 STR-21 2013 Titan

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