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Starting System: Section

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ENGINE

STR
A

STR
SECTION
STARTING SYSTEM C

E
CONTENTS
PRECAUTION ............................................... 3 M/T WITHOUT CLUTCH INTERLOCK CANCEL F
SYSTEM .....................................................................14
PRECAUTIONS ................................................... 3 M/T WITHOUT CLUTCH INTERLOCK CANCEL
Precaution for Supplemental Restraint System SYSTEM : System Diagram ....................................15 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- M/T WITHOUT CLUTCH INTERLOCK CANCEL
SIONER" ................................................................... 3 SYSTEM : System Description ................................15
Precaution for Power Generation Variable Voltage M/T WITHOUT CLUTCH INTERLOCK CANCEL
H
Control System .......................................................... 3 SYSTEM : Component Parts Location ....................15
Precaution for Work .................................................. 3 M/T WITHOUT CLUTCH INTERLOCK CANCEL
SYSTEM : Component Description .........................16
PREPARATION ............................................ 5 I
DTC/CIRCUIT DIAGNOSIS ......................... 17
PREPARATION ................................................... 5
Special Service Tool ................................................. 5 B TERMINAL CIRCUIT ..................................... 17
Commercial Service Tool .......................................... 5 J
Description ...............................................................17
Diagnosis Procedure ...............................................17
BASIC INSPECTION .................................... 6
S CONNECTOR CIRCUIT ................................. 19 K
DIAGNOSIS AND REPAIR WORKFLOW .......... 6 Description ...............................................................19
Work Flow (With GR8-1200 NI) ................................ 6 Diagnosis Procedure ...............................................19
Work Flow (Without GR8-1200 NI) ......................... 10
WIRING DIAGRAM ...................................... 20 L
SYSTEM DESCRIPTION ............................. 12
STARTING SYSTEM ......................................... 20
STARTING SYSTEM ..........................................12 Wiring Diagram - VQ40DE With Clutch Interlock M
Cancel System ........................................................20
A/T ............................................................................. 12
A/T : System Diagram ............................................. 12 Wiring Diagram - VQ40DE Without Clutch Inter-
lock Cancel System .................................................26
A/T : System Description ......................................... 12 N
A/T : Component Parts Location ............................. 12 Wiring Diagram - QR25DE ......................................30
A/T : Component Description .................................. 13 SYMPTOM DIAGNOSIS .............................. 34
M/T WITH CLUTCH INTERLOCK CANCEL SYS- O
STARTING SYSTEM ......................................... 34
TEM ............................................................................ 13
Symptom Table .......................................................34
M/T WITH CLUTCH INTERLOCK CANCEL SYS-
TEM : System Diagram ........................................... 13 REMOVAL AND INSTALLATION ............... 35 P
M/T WITH CLUTCH INTERLOCK CANCEL SYS-
TEM : System Description ....................................... 13 STARTER MOTOR ........................................... 35
M/T WITH CLUTCH INTERLOCK CANCEL SYS- Removal and Installation (QR25DE) .......................35
TEM : Component Parts Location ........................... 14 Removal and Installation (VQ40DE) ........................36
M/T WITH CLUTCH INTERLOCK CANCEL SYS-
TEM : Component Description ................................ 14

Revision: May 2014 STR-1 2014 Frontier


SERVICE DATA AND SPECIFICATIONS STARTER MOTOR ............................................ 37
(SDS) ........................................................... 37 Starter ..................................................................... 37

Revision: May 2014 STR-2 2014 Frontier


PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT STR
PRE-TENSIONER" INFOID:0000000010138396

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS H
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a I
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the J
battery and wait at least three minutes before performing any service.
Precaution for Power Generation Variable Voltage Control System INFOID:0000000009482278

K
CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
L
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge may occur. Do not connect an electrical component
or ground wire directly to the battery terminal. M
Precaution for Work INFOID:0000000009482279

• When removing or disassembling each component, be careful not to damage or deform it. If a component N
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it. O
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque. P
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:

Revision: May 2014 STR-3 2014 Frontier


PRECAUTIONS
< PRECAUTION >
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.

Revision: May 2014 STR-4 2014 Frontier


PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000009482280
STR
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
— Tests batteries, starting and charging
( — ) Model GR8-1200 NI systems and charges batteries. D
Multitasking battery and electrical diag- For operating instructions, refer to diag-
nostic station nostic station instruction manual.

AWIIA1239ZZ

F
Commercial Service Tool INFOID:0000000009482281

Tool name Description


G

Power tool Loosening nuts, screws and bolts

PIIB1407E

Revision: May 2014 STR-5 2014 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow (With GR8-1200 NI) INFOID:0000000009482282

STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI


To test the starting system, use the following special service tool:
• GR8-1200 NI Multitasking battery and electrical diagnostic station
NOTE:
Refer to the diagnostic station Instruction Manual for proper starting system diagnosis procedures.

Revision: May 2014 STR-6 2014 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
OVERALL SEQUENCE
A

STR

AWBIA1200GB
P
DETAILED FLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and generator test segments must be
done as a set from start to finish.
1.DIAGNOSIS WITH MULTITASKING BATTERY AND ELECTRICAL DIAGNOSTIC STATION GR8-1200 NI

Revision: May 2014 STR-7 2014 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Perform the starting system test with Multitasking battery and electrical diagnostic station GR8-1200 NI. For
details and operating instructions, refer to diagnostic station Instruction Manual.
Test result
CRANKING NORMAL>>GO TO 2.
LOW VOLTAGE>>GO TO 5.
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
hours.) Perform battery test again. Refer to diagnostic station instruction manual.
REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform
battery test again. Refer to diagnostic station instruction manual. If second test result is
“REPLACE BATTERY”, then do so. Perform battery test again to confirm repair.
2.CRANKING CHECK
Check that the starter motor operates properly.
Does the engine crank normally?
YES >> GO TO 3.
NO >> GO TO 4.
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES >> Inspection End.
NO >> Perform further diagnosis of engine mechanical or engine control system. Refer to EM and EC
sections. Once resolved, perform battery test again.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO >> GO TO 7.
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specifications.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
Engine coolant temperature [°C (°F)] Voltage [V]
−30 to −20 (−22 to −4) 8.6
−19 to −10 (−2 to 14) 9.1
−9 to 0 (16 to 32) 9.5
More than 1 (More than 34) 9.9
Is the voltage less than the specified value?
YES >> GO TO 7.
NO >> GO TO 6.
6.STARTER OPERATION
Check the starter operation.
Does the starter motor turn smoothly?
YES >> Inspection End.
NO >> GO TO 7.
7.“B” TERMINAL CIRCUIT INSPECTION
Check “B” terminal circuit. Refer to STR-17, "Diagnosis Procedure".
Is “B” terminal circuit normal?
YES >> GO TO 8.
NO >> Repair as needed.
8.“S” CONNECTOR CIRCUIT INSPECTION
Check “S” connector circuit. Refer to STR-19, "Diagnosis Procedure".
Revision: May 2014 STR-8 2014 Frontier
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Is “S” connector circuit normal?
YES >> GO TO 9. A
NO >> Repair as needed.
9.ENGINE ROTATION STATUS
STR
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES >> Replace starter motor. C
NO >> Perform further diagnosis of engine mechanical or powertrain mechanism. Once resolved, per-
form battery test again using Multitasking battery and electrical diagnostic station GR8-1200 NI.
Refer to the diagnostic station Instruction Manual for proper testing procedures.
D

Revision: May 2014 STR-9 2014 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
Work Flow (Without GR8-1200 NI) INFOID:0000000009482283

OVERALL SEQUENCE

AWBIA1303GB

DETAILED FLOW
NOTE:
If any malfunction is found, immediately disconnect the battery cable from the negative terminal.
1.CHECK ENGINE START
Crank the engine and check that the engine starts.
Does the engine start?
YES >> GO TO 2.
NO >> GO TO 3.

Revision: May 2014 STR-10 2014 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
2.CHECK THAT THE STARTER MOTOR STOPS A
Check that the starter motor stops after starting the engine.
Does the starter motor stop?
YES >> Inspection End. STR
NO >> Replace starter motor. Refer to STR-35, "Removal and Installation (QR25DE)" or STR-36,
"Removal and Installation (VQ40DE)".
3.CHECK THAT THE ENGINE TURNS WHEN CRANKING C
Check that the engine turns when cranking.
Does engine turn when cranking?
D
YES >> GO TO 4.
NO >> GO TO 5.
4.CHECK THE ENGINE SPEED WHEN CRANKING E
Check that the engine speed is not low when cranking.
Does engine turn normally?
YES >> Check ignition/fuel system. F
NO >> Check charge condition, corrosion and connection condition of the battery.
5.CHECK STARTER MOTOR ACTIVATION
G
Check that the starter motor runs at cranking.
Does starter motor turn?
YES >> Replace starter motor. Refer to STR-35, "Removal and Installation (QR25DE)" or STR-36, H
"Removal and Installation (VQ40DE)".
NO >> GO TO 6.
6.CHECK POWER SUPPLY CIRCUIT I
Check the following conditions:
• Fuse and fusible link
• Charge condition, corrosion and connection of the battery. J
Are these inspection results normal?
YES >> GO TO 7.
NO >> Repair as needed. K
7.CHECK STARTING SYSTEM WIRING
Check the following:
L
• “B” terminal circuit. Refer to STR-17, "Diagnosis Procedure".
• “S” terminal circuit. Refer to STR-19, "Diagnosis Procedure".
Are the inspection results normal?
M
YES >> Replace starter motor. Refer to STR-35, "Removal and Installation (QR25DE)" or STR-36,
"Removal and Installation (VQ40DE)".
NO >> Repair as needed.
N

Revision: May 2014 STR-11 2014 Frontier


STARTING SYSTEM
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
STARTING SYSTEM
A/T
A/T : System Diagram INFOID:0000000009482284

AWBIA0433GB

A/T : System Description INFOID:0000000009482285

The starter motor plunger closes and provides a closed circuit between the battery and the starter motor. The
starter motor is grounded to the cylinder block. With power and ground supplied, the starter motor operates.
A/T : Component Parts Location INFOID:0000000009482286

AWBIA1153ZZ

1. A/T assembly F9 (with built in TCM 2. IPDM E/R E119, E120, E122, E124 3. BCM M18 (view with lower instrument
F502) panel LH removed)

Revision: May 2014 STR-12 2014 Frontier


STARTING SYSTEM
< SYSTEM DESCRIPTION >
A/T : Component Description INFOID:0000000009482287

Component part Description


TCM supplies power to the starter relay inside the IPDM E/R when STR
TCM
the selector lever is shifted to the P or N position.
BCM sends a starter request signal to the CPU of the IPDM E/R
BCM
over the CAN communication lines. C
CPU inside IPDM E/R operates the starter relay at the request of
IPDM E/R
the BCM over the CAN communication lines.
The starter motor plunger closes and the motor is supplied with D
Starter motor battery power, which in turn cranks the engine, when the “S” ter-
minal is supplied with electric power.

M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM E

M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : System Diagram INFOID:0000000009482288

N
AWBIA0432GB

M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : System Description O


INFOID:0000000009482289

The clutch interlock cancel (clutch start) switch allows for starting the engine without depressing the clutch
pedal by bypassing the clutch interlock switch. The clutch interlock cancel system is canceled once the ignition P
switch is turned OFF. Once the clutch interlock cancel system is activated, the starter motor plunger closes
and provides a closed circuit between the battery and the starter motor. The starter motor is grounded to the
cylinder block. With power and ground supplied, the starter motor operates.

Revision: May 2014 STR-13 2014 Frontier


STARTING SYSTEM
< SYSTEM DESCRIPTION >
M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : Component Parts Location
INFOID:0000000009482290

AWBIA1154ZZ

1. Clutch interlock cancel switch M163 2. Clutch interlock cancel relay 1 E171 3. Clutch interlock cancel relay 2 E166
4. IPDM E/R E119, E120, E122, E124 5. BCM M18 (view with lower instrument 6. Clutch interlock switch E163
panel LH removed)
7. Clutch pedal

M/T WITH CLUTCH INTERLOCK CANCEL SYSTEM : Component Description


INFOID:0000000009482291

Component part Description


Clutch interlock switch supplies power to the coil side of the starter
Clutch interlock switch
relay when the clutch pedal is depressed to crank the engine.
Clutch interlock cancel switch bypasses the clutch interlock switch
Clutch interlock cancel switch and supplies power to the coil side of the starter relay to crank the
engine without the clutch pedal being depressed.
BCM sends a starter request signal to the CPU of the IPDM E/R
BCM
over the CAN communication lines.
CPU inside IPDM E/R operates the starter relay at the request of
IPDM E/R
the BCM over the CAN communication lines.
The starter motor plunger closes and the motor is supplied with
Starter motor battery power, which in turn cranks the engine, when the “S” ter-
minal is supplied with electric power.

M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM

Revision: May 2014 STR-14 2014 Frontier


STARTING SYSTEM
< SYSTEM DESCRIPTION >
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : System Diagram
INFOID:0000000009482292 A

STR

H
AWBIA0434GB

I
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : System Description
INFOID:0000000009482293

The starter motor plunger closes and provides a closed circuit between the battery and the starter motor. The J
starter motor is grounded to the cylinder block. With power and ground supplied, the starter motor operates.
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : Component Parts Loca-
K
tion INFOID:0000000009482294

AWBIA1155ZZ

O
1. Clutch pedal 2. Clutch interlock switch E169 3. IPDM E/R E119, E120, E122, E124
4. BCM M18 (view with lower instrument
panel LH removed)
P

Revision: May 2014 STR-15 2014 Frontier


STARTING SYSTEM
< SYSTEM DESCRIPTION >
M/T WITHOUT CLUTCH INTERLOCK CANCEL SYSTEM : Component Description
INFOID:0000000009482295

Component part Description


Clutch interlock switch supplies power to the coil side of the starter
Clutch interlock switch
relay when the clutch pedal is depressed to crank the engine.
BCM sends a starter request signal to the CPU of the IPDM E/R
BCM
over the CAN communication lines.
CPU inside IPDM E/R operates the starter relay at the request of
IPDM E/R
the BCM over the CAN communication lines.
The starter motor plunger closes and the motor is supplied with
Starter motor battery power, which in turn cranks the engine, when the “S” ter-
minal is supplied with electric power.

Revision: May 2014 STR-16 2014 Frontier


B TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
DTC/CIRCUIT DIAGNOSIS A
B TERMINAL CIRCUIT
Description INFOID:0000000009482296
STR
Terminal “B” is constantly supplied with battery power.
Diagnosis Procedure INFOID:0000000009482297 C

Regarding Wiring Diagram information, refer to STR-20, "Wiring Diagram - VQ40DE With Clutch Interlock D
Cancel System", STR-26, "Wiring Diagram - VQ40DE Without Clutch Interlock Cancel System" or STR-30,
"Wiring Diagram - QR25DE".
E
CAUTION:
Perform diagnosis under the condition that the engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released. F

1.CHECK “B” TERMINAL CIRCUIT


1. Turn ignition switch OFF. G
2. Check that starter motor B” terminal connection is clean and tight.
3. Check voltage between starter motor connector E210 and ground.
H
Terminals
Voltage
(+)
(-) (Approx.)
Starter motor “B” terminal Terminal I
E210 2 Ground Battery voltage
Is the inspection result normal?
J
YES >> GO TO 2.
NO >> Check harness between battery and starter motor for open circuit.
2.CHECK BATTERY CABLE CONNECTION STATUS (VOLTAGE DROP TEST) K
1. Shift selector lever to P (Park) or N (Neutral) position.
2. Check voltage between battery positive terminal and starter motor B terminal.
L
Terminals
(-) Voltage
Condition M
(+) (Approx.)
Starter motor
Terminal
“B“ terminal
Battery positive terminal E210 2 When the ignition switch is in START position Less than 0.5V
N
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check harness between the battery and starter motor for continuity. O
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
1. Shift selector lever to P (Pack) or N (Neutral) position.
2. Check voltage between starter motor case and battery negative terminal. P

Terminals Voltage
Condition
(+) (-) (Approx.)

When the ignition switch is in


Starter motor case Battery negative terminal Less than 0.2V
START position
Is the inspection result normal?
Revision: May 2014 STR-17 2014 Frontier
B TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
YES >> “B” terminal circuit is OK. Further inspection is necessary. Refer to STR-6, "Work Flow (With GR8-
1200 NI)" or STR-10, "Work Flow (Without GR8-1200 NI)".
NO >> Check the starter motor case to engine mounting for high resistance.

Revision: May 2014 STR-18 2014 Frontier


S CONNECTOR CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
S CONNECTOR CIRCUIT
A
Description INFOID:0000000009482298

The starter motor magnetic switch is supplied with power when the ignition switch is turned to the START posi- STR
tion while the selector lever is in the P (Park) or N (Neutral) position.
Diagnosis Procedure INFOID:0000000009482299

Regarding Wiring Diagram information, refer to STR-20, "Wiring Diagram - VQ40DE With Clutch Interlock
Cancel System", STR-26, "Wiring Diagram - VQ40DE Without Clutch Interlock Cancel System" or STR-30, D
"Wiring Diagram - QR25DE".

CAUTION: E
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released. F
1.CHECK “S” CONNECTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect starter motor connector. G
3. Shift selector lever to “P” (Park) or “N” (Neutral) position.
4. Check voltage between starter motor harness connector E211 (QR25DE) or E207 (VQ40DE) and ground.
H
(+) (-) Voltage
Condition
Connector Terminal (Approx.)

E211 (QR25DE) I
1 Ground When the ignition switch is in START position Battery voltage
E207 (VQ40DE)
Is the inspection result normal?
J
YES >> “S” circuit is OK. Further inspection is necessary. Refer to STR-6, "Work Flow (With GR8-1200
NI)" or STR-10, "Work Flow (Without GR8-1200 NI)".
NO >> GO TO 2.
K
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect IPDM E/R connector.
2. Check continuity between starter motor harness connector E211 (QR25DE) or E207 (VQ40DE) and the L
IPDM E/R harness connector E120.

Starter motor harness connector IPDM E/R harness connector


Continuity M
Connector Terminal Connector Terminal
E211 (QR25DE)
1 E120 19 Yes
E207 (VQ40DE) N
Is the inspection result normal?
YES >> Further inspection is necessary. Refer to STR-6, "Work Flow (With GR8-1200 NI)" or STR-10,
"Work Flow (Without GR8-1200 NI)". O
NO >> Repair or replace the harness or connectors.

Revision: May 2014 STR-19 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >
WIRING DIAGRAM
STARTING SYSTEM
Wiring Diagram - VQ40DE With Clutch Interlock Cancel System INFOID:0000000009482300

ABBWA0975GB

Revision: May 2014 STR-20 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBWA1226GB

Revision: May 2014 STR-21 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

ABBIA2091GB

Revision: May 2014 STR-22 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA0871GB

Revision: May 2014 STR-23 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

ABBIA2092GB

Revision: May 2014 STR-24 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA1561GB

Revision: May 2014 STR-25 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >
Wiring Diagram - VQ40DE Without Clutch Interlock Cancel System INFOID:0000000009482301

ABBWA0976GB

Revision: May 2014 STR-26 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA0482GB

Revision: May 2014 STR-27 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

ABBIA1218GB

Revision: May 2014 STR-28 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA1562GB

Revision: May 2014 STR-29 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >
Wiring Diagram - QR25DE INFOID:0000000009482302

ABBWA0974GB

Revision: May 2014 STR-30 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA0474GB

Revision: May 2014 STR-31 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

ABBIA1212GB

Revision: May 2014 STR-32 2014 Frontier


STARTING SYSTEM
< WIRING DIAGRAM >

STR

ABBIA1560GB

Revision: May 2014 STR-33 2014 Frontier


STARTING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
STARTING SYSTEM
Symptom Table INFOID:0000000009482303

Symptom Reference
No normal cranking Refer to STR-6, "Work Flow (With GR8-1200 NI)" or STR-10,
Starter motor does not rotate "Work Flow (Without GR8-1200 NI)".

Revision: May 2014 STR-34 2014 Frontier


STARTER MOTOR
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
STARTER MOTOR
Removal and Installation (QR25DE) INFOID:0000000009482304
STR

K
AWBIA0994ZZ

1. Starter motor assembly 2. Transmission housing 3. Engine oil cooler


4. Terminal "1" (S) nut 5. Terminal "2" (B) nut L

REMOVAL
1. Disconnect the negative battery terminal. Refer to PG-83, "Removal and Installation". M
2. Remove the air cleaner cover and the air cleaner to intake manifold collector duct. Refer to EM-25,
"Exploded View".
3. Remove terminal "1" (S) and terminal "2" (B) nuts. N
4. Remove the two starter motor bolts, using power tools.
5. Remove the starter motor.
O
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Be sure to tighten terminal nuts carefully. P

Revision: May 2014 STR-35 2014 Frontier


STARTER MOTOR
< REMOVAL AND INSTALLATION >
Removal and Installation (VQ40DE) INFOID:0000000009482305

WKIA3792E

1. Terminal "2" (B) nut 2. Terminal "1" (S) connector 3. Transmission housing
4. Starter cover plate (rear) 5. Starter motor assembly 6. Starter cover

REMOVAL
1. Disconnect the negative battery terminal. Refer to PG-83, "Removal and Installation".
2. Remove starter cover bolts and starter cover.
3. Disconnect terminal "1" (S) connector and remove terminal "2"
(B) nut.
4. Remove the two starter motor bolts, using power tools.
5. Remove the starter motor.

WKIA3189E

INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Be sure to tighten terminal "2" nut carefully.

Revision: May 2014 STR-36 2014 Frontier


STARTER MOTOR
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
STARTER MOTOR
Starter INFOID:0000000009482306
STR

Application QR25DE VQ40DE


C
Mitsubishi Mitsubishi
Type* M000T88281 M001TA0072
Reduction gear type
D
System voltage 12V
Terminal voltage 11V
No-load Current Less than 90A Less than 120A E
Revolution More than 2,800 rpm More than 3,100 rpm
*: Always check with the Parts Department for the latest parts information.
F

Revision: May 2014 STR-37 2014 Frontier

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