Ch02 Manual Work 1
Ch02 Manual Work 1
Chapters:
2. Manual Work and Worker-Machine
Part I Systems
3. Work Flow and Batch Processing
4. Manual Assembly Lines
5. Logistics Operations
6. Service Operations and Office Work
7. Projects and Project Management
2. Worker-machine system
Human worker operates powered equipment (e.g.
a machine tool)
Physical effort (less)
Machine power(more)
Nonrepetitive Task
Work cycle takes a long time
Work cycles are not similar
Required
time
where
Tek= time of work element k, where k is used to
identify the work elements (min)
ne = number of work elements into which a
cycle is divided.
Improved method
=(0.62-0.37)/0.62=%40
% increase in R=(Rimproved-Rcurrent)/Rcurrent
=(1.61-2.70)/1.61=%68
Determine:
(a) how long the route would take at normal
performance
(b) the man’s performance when he completes
the route in 30 min.
Machine breakdowns
Telephone calls
Fatigue (F)
Rest breaks are intended to deal with fatigue
Delays (D)
Work Systems and the Methods, Measurement, and Management of Work
by Mikell P. Groover, ISBN 0-13-140650-7.
Interruptions, equipment breakdowns
©2007 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Standard Time
Defined as the normal time but with an allowance added
into account for losses due to personal time, fatigue, and
delays
Tstd = Tn (1 + Apfd)
where
Tstd = standard time,
Tn = normal time,
Apfd = PFD allowance factor
Examples:
Changing a tool
Exchanging parts when containers become full
Determine
(a) the standard time
(b) the number of work units produced during
an 8-hr shift if the worker's pace is consistent
with standard performance.
Work Systems and the Methods, Measurement, and Management of Work
by Mikell P. Groover, ISBN 0-13-140650-7.
©2007 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Example 2.3: Solution
Solution:
8.0 hour =(actual time worked) (1+0.15)
Determine:
(a) number of standard hours produced
(b) worker efficiency
Solution:
(a) Hstd=150(4 min)=600 min= 10.0 hr
(Hstd = Q Tstd)
(b) Ew = 10hr / 8 hr =125 %
(Ew = Hstd / Hsh)
Work Systems and the Methods, Measurement, and Management of Work
by Mikell P. Groover, ISBN 0-13-140650-7.
©2007 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Example 2.6: Standard hours and worker
efficiency
Determine:
(a) number of pieces produced,
(b) number of standard hours accomplished,
(c) the worker’s efficiency
Solution:
(a) Tc= 2.78 (prev. example), Q=7.42(60)/2.78=160
units
(b) Hstd=160(4 min)=640 min= 10.67 hr
(c) Ew = 10.67hr / 8 hr =133.3 %