DS 300 H 100 160kVA Manual Industrial Three Phase UPS Tescom

DS 300H Series
User Manual
Uninterruptible Power Supply System
3 phase In / 3 phase Out

100-160 kVA
DSP CONTROLLED UPS
Βόλου 7, 183 46 Μοσχάτο +30 210 9590080

Volou 7, 18 346, Moschato, Greece info@tescom-ups.gr www.tescom-ups.gr
USER MANUAL DS 300H Series � 3/3 � 100-160 kVA � UPS CONTROLLED UPS
CONTENTS
I. GENERAL DESCRIPTION ...................................................................................... 3
1.1 Introduction ....................................................................................................... 3

1.2 Design Concept................................................................................................. 5
1.2.1 Description of Blocks................................................................................ 6
1.2.2 Operating conditions of ups…………………………………………………..6
1.3 Front view of UPS Connection Panel ................................................................ 7
1.4 Technical Specifications .................................................................................... 8
II. UPS INSTALLATION .............................................................................................. 9
2.1. Introduction ....................................................................................................... 9

2.2. Unpacking ......................................................................................................... 9
2.3. Equipment Positioning....................................................................................... 9
2.4. Connecting the UPS Power Cables ................................................................... 10
2.5. Safety Earth ...................................................................................................... 10
2.6. Cable Connection Procedure ............................................................................ 10
2.6.1. UPS Power Cable Connection Terminals ................................................. 11
2.7. Battery Installation............................................................................................. 12
III. FRONT PANEL ....................................................................................................... 14
3.1. Introduction ....................................................................................................... 14

3.2. Front Panel Menu Descriptions ......................................................................... 14
3.2.1 MEASUREMENTS menu ........................................................................... 17
3.2.2 ALARM LOGS menu .................................................................................. 20
3.2.3 INFORMATION menu ................................................................................ 20
3.2.4 OPTIONS menu ......................................................................................... 21
3.2.5 COMMAND menu ...................................................................................... 24
3.2.6 TIME menu ................................................................................................. 24
3.2.7 SERVICE menu.......................................................................................... 25
3.2.8 ADJUST menu ........................................................................................... 25
3.2.9 User Pasword ............................................................................................. 26
3.3. Alarms and warning messages ......................................................................... 26
3.4. Status Codes .................................................................................................... 29
3.5. Alarm messages and quick troubleshooting ...................................................... 35
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IV. OPERATING INSTRUCTIONS ................................................................................40
4.1 Introduction ..........................................................................................................40

4.2 Operating ups in online mode ..............................................................................40
4.2.1 Starting ups from a completely shut down position......................................40
4.2.2 Shutting down the ups ................................................................................40
4.2.3 Switching the UPS from a normal
operation to maintenance bypass condition ..............................................41
4.2.4 Switching the UPS from a maintenance
bypass condition to normal operation ........................................................41
4.3 UPS Behavior During mains outage ..................................................................42
V. MAINTENANCE .......................................................................................................43
5.1 Scheduled maintenance ....................................................................................43

5.2 Daily checks ......................................................................................................43
5.3 Weekly checks...................................................................................................43
5.4 Annual Maintenance ..........................................................................................44
5.5 Storage conditions and transportation of ups .....................................................44
VI. FAULTS AND TROUBLESHOOTING ....................................................................45
6.1. General Procedure for fault checking and troubleshooting .................................45

6.2. Before calling service .........................................................................................45
VII. UPS REMOTE MANITORING AND CONTROL.....................................................46
7.1. Using Serial Port ................................................................................................46

7.2. Serial Communication port connection cable .....................................................46
7.3. Modem connection ............................................................................................47
7.3.1 Hardware configuration ...............................................................................47
7.3.2 Functioning Principle ...................................................................................47
7.3.3 Modem Programming Procedure ................................................................47
7.3.3.1 Smart modem (SM) programming ...................................................47
7.3.4 Modem – UPS Connection Cable ................................................................48
7.4. Dry contact (ınterface) connections ...................................................................48
7.5. Remote monitoring panel connection of UPS.....................................................48
VIII. EFFICIENT USAGE OF UPS IN TERMS OF ENERGY CONSUMPTION ..............49
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SAFETY
IMPORTANT NOTICES
1. Read instructions carefully before installing and starting the UPS.
2. All warnings in the manual should be adhered to.
3. All operating instructions should be followed.
4. The unit should be supplied by a grounded outlet. Do not operate the unit without a ground source.
5. Power cables of the UPS should be routed carefully so that they are not to be walked on.
6. Please save this manual.
7. Please save or recycle the packaging materials.
WARNING!
• Do not insert any object into ventilation holes or other openings.

• To reduce the risk of fire or electric shock, install in temperature and humidity controlled
indoor area free of conductive contaminants.
• To reduce the risk of fire, replace fuses with the same type and rating when necessary.
CAUTION!
• Only qualified personnel should install or service UPS/batteries.
• Risk of electric shock, do not remove cover. No user serviceable parts inside, refer
servicing to qualified service personnel.
• The output may be energized even when the unit is not connected to a mains supply.
• Risk of electric shock! Hazardous live parts inside. This unit is energized from the
battery supply even when the input AC power is disconnected.
• To reduce the risk of electric shock, disconnect the UPS from the mains supply before
installing a computer interface signal cable. Reconnect the power cables only after signaling
interconnections have been made.
CAUTION !
Units are designed to operate on the concrete floor.
ABOUT THE BATTERIES
CAUTION: RISK OF ELECTRIC SHOCK!

The battery circuit is not isolated from the mains voltage. Hazardous voltages
may occur between the battery terminals and the ground!
• A battery can present a risk of electric shock or burn from high short circuit currents. The
following precautions should be taken when working on batteries :
* Remove watches, rings or other metal objects.
* Use tools with insulated handles.
• The batteries in this UPS are recyclable. Batteries must be disposed of according to local
environmental laws. The batteries contain lead and pose a hazard to the environment and human
health if not disposed of properly.
• Do not dispose of batteries in a fire. The batteries may explode. Do not open or mutilate the
batteries. They contain an electrolyte which is toxic and harmful to the skin and eyes. If electrolyte
comes into contact with the skin the affected area should be washed immediately.
• The internal energy source (the battery) cannot be de-energized by the user.
• When changing batteries, install the same number and same type of batteries.
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I. GENERAL DESCRIPTION
1.1 Introduction
TESCOM DS300H Series Uninterruptible Power Supplies are double-conversion; three

level on-line UPSʼs manufactured with the latest IGBT and PWM technology, to produce an
uninterruptible, fully DSP (Digital Signal Processor) controlled pure sine wave output to
critical loads.
TESCOM DS300H Series units are 3-phase in/3-phase out devices, and they are
installed between a three phase critical load, and a 3-phase+N mains supply
The advantages of using DS300H UPS:
• Power blackout protection:
If the mains power fails, the UPS continues to supply the critical load using the
energy stored in its batteries, keeping the load immune from power disturbances.
• Increased power quality:
The UPS has its own internal voltage and frequency regulating software, which
ensures that, its output to the critical load is maintained within close tolerances, independent
of voltage and frequency variations on the mains power lines.
• Fully digital control by three DSP controller for each UPS:
The UPS is controlled by 3 independent DSP chips which are communicating each
other continuously. Rectifier, Inverter and User Interface modules have separate DSPʼs to
achieve the highest performance. Each DSP module has many parameters to control and
monitor the system to have the best electrical power output and to help diagnostic.
• Increased noise rejection:
By rectifying the input AC power to DC power and then converting it back to AC

(Double-Conversion) any electrical noise present on the input mains supply line is effectively
isolated from the UPS output. Therefore the critical load is supplied with only clean and
uninterrupted AC power.
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Basic Features:
• PWM and IGBT technology

• Three level teknology
• Pure sinusoidal output wave form and true on-line topology
• High input power factor (IGBT rectifier), Input current limiting
• Low input current THD (IGBT rectifier)
• Low output voltage THD
• High AC/AC and DC/AC efficiency (up to 94%)
• 3 separate DSP (Digital Signal Processor) control
• Cold-start feature
• Static By-Pass feature: Provides uninterruptable transfer to bypass source in case of
overload or UPS fault.
• Bypass leakage current sense system
• Maintenance bypass switch and warning system, by-pass short circuit protection
• Separate bypass input facility (split bypass), generator operation sense input
• LCD alphanumeric display panel providing battery, load, voltage, power and status
information in detail to user
• Improved diagnostics and correct fault infor mation
• Up to 192 event memory record system (7000 alarms or warnings total)
• Real time clock and calendar system
• Overload operation 10 minutes at 100% - 125% load, 1 minute at 125% - 150% load
• Output overload, over-current and short circuit protection, output current limiting
• Reliable operation at even 100% unbalanced load condition
• Non-linear load supply feature (CF 3:1)
• Double polarity battery (with common terminal)
• Automatic and manual battery test and battery temperature compensation features
• 3 separate maintenance clock counters
• Battery charge with current limiting
• Automatic and manual boost charge feature
• Battery deep discharge protection
• Temperature protection with 3 separate sensors
• Interactive communication
• Diagnostic and settings with PC ability
• 2 separate RS232 communication ports (standard)
• Multi UPS monitoring on same communication line by RS485 (optional)
• 4 dry contact alarm relay outputs as standard (8 optional relay outputs)
• Improved remote monitoring panel system (optional)
• RS232 port multiplexer (optional)
• Direct network connection with optional SNMP support
• MODBUS Adapter (optional)
• AT command set definitions for dump modems
• Communication via Windows based T-MON software and remote monitoring and control of
UPS via modem
• Optional softwares compatible for most computer platforms
• Ability for labeling of UPSs by users
• Emergency power-off support
• Conformity to international and local standards
• AC input and output filters
• Optional graphic front panel
• CE compliance
• Input, bypass and load phase order protection
• Optional leakage current alarm system
• Input and output isolation transformers (optional)
• Enhanced accessory options
• 100.000 hours MTBF
• 2 years system warranty
• 10 years spare parts warranty
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1.2 Design Concept
S3
Maintenance
Bypass Switch
S2 SB
(F4-F5-F6)
Static
Bypass
3 PHASE
3 PHASE -
̃-
AC Output
MAINS I/P S1 K1 K2 S4
(F1-F2-F3)
Rectifier /
Charger
̃
Inverter
(F7-F8-F9)
S5
(F10-F11-F12)
Battery
(Dual Polarity)
S1 (F1-F2-F3) : Rectifier Input Switch / Fuse
S2 (F4-F5-F6) : Bypass Input Switch / Fuse
S3 : Maintenance Bypass Switch
S4 (F7-F8-F9) : Output Switch / Fuse
S5 (F10-F11-F12) : Battery Switch / Fuse
K1 : Rectifier Input Contactor
K2 : Inverter Output Contactor
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1.2.1 DESCRIPTION OF BLOCKS
RECTIFIER: In DS300H Series UPSs, a DSP controlled IGBT rectifier with PWM technique is used to
increase input power factor (PFC) and to decrease input current harmonics (THDI).
The IGBT rectifier accepts 3-phase AC input and produces a dual polarity DC voltage for both supplying
the inverter and charging the batteries.
BATTERIES: Batteries are used as reserve DC power supply for the Inverter in case of mains failure. In
DS300H Series, batteries are connected in series with a center-tap output to obtain a dual polarity DC
supply.
Batteries are discharged by the inverter during mains failure. The discharged batteries are re-charged by
the IGBT Rectifier on a constant voltage / current limiting basis, if AC mains power is available.
INVERTER: It is manufactured by using the latest IGBT and DSP (Digital Signal Processing) technologies,
and Pulse Width Modulation (PWM) technique. The Inverter converts the DC BUS voltage supplied by the
IGBT Rectifier and / or the batteries into a well regulated, fully digital controlled 3-phase AC voltage with
fixed voltage and frequency.
The output of the inverter is used to supply the critical loads connected to the UPS output.
STATIC TRANSFER SWITCH (STATIC BYPASS): This is an electronically controlled transfer switch,
which enables the critical load to be connected either to inverter output or to by-pass power source. During
normal operation, the load is supplied by the inverter output, but in case of an overload or a UPS failure it is
automatically transferred to the bypass source without any interruption.
MAINTENANCE BYPASS SWITCH (MBS): This is a manually controlled mechanical switch, which is used
to supply the critical load, using the bypass source, when the UPS is shut down for maintenance or
troubleshooting purposes.
The load is unprotected against mains supply disturbances and black-outs when it is connected to either
static or maintenance bypass supply.
1.2.2. OPERATING CONDITIONS OF UPS
UPS may be in one of the following operating conditions:
A. Normal Operation (If Mains supply is available):

All fuses and power switches are closed (except the Maintenance Bypass Switch), and the load is supplied
by the Inverter Output. During normal operation, the Rectifier supplies DC power to the Inverter and
charges the Batteries at the same time.
B. Battery Operation :
The Batteries are connected to the Rectifier output. In case of a mains failure (mains power outage or AC
input voltage out of tolerance), the Rectifier stops operating and the DC voltage necessary for the inverter
operation is supplied by the batteries. Therefore the AC voltage output supplying the critical load is not
interrupted, until the batteries are fully discharged. At the end of the discharging time the inverter is turned
off and it start again automatically, together with the rectifier, when the mains power is restored, and the
UPS returns o normal operation. For UPS with a split bypass source, at the end of discharging time, static
transfer switch transfers the load to the split bypass source without interruption if the split bypass source is
available and in acceptable tolerances about voltage and frequency, as still the rectifier input is not
available.
The Rectifier is also turned off and inverter operates on batteries during automatic or manual battery test
procedure.
C. By-Pass Operation :
If the Inverter output is overloaded or in case of a problem in the UPS, the static switch transfers the load to
the bypass supply without any interruption, provided that the bypass supply is available and within the
tolerated limits regarding voltage and frequency. At the end of the overloading period, if the fault condition
is restored, static switch transfers the critical load again to the inverter output. Note that, during operation
from the bypass supply, the critical load may be effected by any possible disturbances or power failure in
the bypass supply.
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1.3 Front view of UPS Connection Panel
Batt. circuit Generator Temperature Relay Relay Relay

breaker input Emergency sensor 2 3 4
output stop
and input
Relay Output contacts COM1 - RS232
Communation Socket
(DB9 female)
COM2 - RS232
Communation Socket
(DB9 female)
S7
On/off SNMP
switch (Optional)
S4
(AC output, F7-F8-F9)
S1
(AC input, F1-F2-F3)
S3
(Maintenance by-pass)
S2
(By-Pass, F4-F5-F6)
Figure 1.3 a 100-120-160 kVA Switches, Fuses and Interface Connections
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1.4 Technical Specifications

H MODELS / P.F = 0,9 DS330H DS340H DS360H DS380H DS3100H DS3120H DS3160H DS3200H DS3250H DS3300H DS3400H
TESCOM CODE MODEL UPS.0647 UPS.0276 UPS.0649 UPS.0650 DS3100H
UPS.0651 UPS.0652 DS3120HUPS.0653 UPS.0654 DS3160H
UPS.0655 UPS.0656 UPS.0321
HB MODELS / Output
P.F = 1 (KVA) DS330HB DS340HB DS360HB DS380HB 100 kVA DS3120HB DS3160HB
DS3100HB 120 kVADS3200HB DS3250HB 160 kVA DS3300HB DS3400HB
TESCOM CODEOutput (KW) UPS.0641 UPS.0555 UPS.0556 UPS.0557 90 kW UPS.0559 UPS.0560
UPS.0558 108 kW UPS.0561 UPS.0671 144 kW UPS.0616 UPS.0642
Power (kVA) Output Power Factor 30 40 60 80 100 120 0,9
160 200 250 300 400
INPUT
INPUT
Voltage 380/400 VAC 3P + N + G ± 20% (at 100% load) / - 40% (at 70% load)
Frequency Number of Phases 50Hz / 60Hz , 3 Phase + Neutral
± 5%
Input Voltage
Power factor (at 100% load) 220/380,
≥ 0.99 230/400 or 240/415 Vac
THDI (*) Input Voltage Tolerance +20% ≤ 3%, -25% (+15% at 240/415Vac)
By-pass voltageInput Power Factor (PF) 0,98 -
380/400 VAC 3 Phase + N, ± 10% 0,99 (at full load)
Input
Voltage distortion THDI ≤ 10% <= 5% (at full load)
Protections Input Frequency Fuses, Voltage & Frequency tolerance, Input power50 limit,Hz.
Phase±5%
sequence indicator
OUTPUT By-pass Voltage 220/380, 230/400 or 240/415 Vac 3 Phase + Neutral
Power (kW) H By-pass
Models P.F =Frequency
0,9 27 36 54 72 90 108 50 Hz. 144 ±2% 180 225 270 360
Power (kW) HBRFI Level
Models P.F = 1 30 40 60 80 100 120 EN62040-2
160 200 250 300 400
Power factor H MODELS = 0.9 / HB MODELS =1
OUTPUT
Voltage 380/400 VAC 3P + N, ± 1% (415 VAC optional )
Frequency Number of Phases 50Hz / 60Hz 3 Phase + Neutral
Output Voltage
Frequency tolerance Line synchronized: ± 2%220/380,
(adjustable) 230/400
/ Free running:or± 240/415
0,1% Vac
Efficiency Output Voltage Tolerance up to 95% ±1%
Crest factor Output Frequency 3:1 50 Hz.
Output Frequency Tolerance (Synchronous)
Overload capacity 100% - 125% load: 10 min, 125% - 150% load: 1 min,±2% - > 150% load: by pass
Output Frequency Tolerance (Battery)
Other protections ±0,2% load, Current limiting
Advanced short circuit, Voltage tolerance, DC balance, Regenerative
Voltage THD Efficiency (100% Load) ≤ 3% (at 100% linear load) up to 94%
BATTERY Load Crest Factor 3:1
Type Output Voltage THD (linear load) VRLA AGM / GEL / NiCd <3%
Overload
Number of batteries 125%
2x30 (±30)Load 10min. , 150% Load 1min.
: 60 pieces
Charge voltage 2x405 VDC
BATTERY
End of discharge voltage 2x300 VDC
Battery cabinetTotal Number Internal 60 blocks 12V (2x30 serial 60External batteries, external)
0
Float Charge
Battery ambient temperature Voltage (25 C) 25ºC ± 405V DC
Protections End of Discharge Voltage ± 300Vcompensation
3 level alarms, Battery fuses, Charging current limit, Temperature DC (optional)
Battery Test
Automatic testing Automatic
Standard every 72 hours (adjustable)and Manual
GENERAL Boost Charge Available
Standards COMMUNICATION INTERFACES EN62040-1, EN62040-2, EN62040-3
User interface 4 lines LCD panel, Mimic LEDs, 5 vector buttons, Buzzer, Optional TFT panel
RS232 Com Port 2 each standard (COM1 and COM2)
Indicators P-N voltage, P-P voltage, Current, Power, Crest Factor, Frequency, PF, Service Time
External Temperature Measurement Input Available (standard)
Advanced Self diagnostics, 3 maintenance time indicators, Calibration over RS232,operating hour meter
RS485 Comm. Port Optional
Communication 2xRS232 serial ports, 4 standard and 8 optional DRY contact alarm relays
Remote Monitoring Panel Optional
Inputs EPO input, Interactive battery panel input, Genset input
SNMP Adapter Optional
Genset kit Standard (programmable)
Modbus Adapter Optional
Software Standard T-Mon UPS Management Software (3 clients + 1 server management)
Alarm Relay Contacts 4 each dry contacts (function programmable) 8 optional
Alarm logging Standard: with time & date 512 events
Digital Inputs 2 each optional
Protections Power module over-temperature, Over-current, Temperature high alarm
Emergency Power-Off Input Available (standard)
Temperature ranges 0ºC - 40ºC
Protection degreeENVIRONMENT IP20
Relative humidity 90% max. (non-condensing) 0
Operating Temperature 0 – 40 C
Altitude < 1000m above sea level
Operating Humidity <= %90 (non-condensing)
Acoustic noise
Acoustic Noise < 57 dBA < 62 dBA < 65 dBA
< 68 dB < 68 dBA
Net weight (kg) 100 173 197 209 220 232 265 470 525 635 680
Dimensions (WxDxH) (mm) 515 x 855 x 1450
Dimensions (mm) HxWxD 1040x400x815 1440x515x855 1900x880x775 1900x1250x775
Device Type and Protection Class Class 1 – IP20
OPTIONS
Weight (app. kgs) 216 230 258
Transformer Galvanic isolation transformer at the input & output (internal)
Software T-Mon Admin Multi UPS monitoring 10-50-100-200 clients, T-Mon Server 50-100-200 clients
Adaptors SNMP, RS485, Remote monitoring panel, MODBUS (RS485 or TCP/IP), USB Alarm Logger, TCP/IP, GSM/GPRS Modem, Comport multiplexer
Parallel operation up to 8 units
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II. UPS INSTALLATION
2.1 Introduction
WARNING!!!
• Do not apply electrical power to the UPS equipment before the arrival of authorized service
personnel.
• The UPS equipment should be installed only by qualified service personnel.
• The connection of the batteries and the maintenance should be done by qualified service
personnel.
• Do not make any short- circuit to the battery poles. Because of high voltage and high short-
circuit current, there is risk of electrical shock or burn.
• Eye protection should be worn to prevent injury from accidental electrical arcs. Remove rings,
watches and all metal objects. Only use tools with insulated handles. Wear rubber gloves.
This chapter contains location installation information of the UPS and the batteries. All the
establishments have their own specialties and needs. So in this part, the installation procedure is
not being explained step by step. Instead, general procedure and the applications are explained
for the technical personnel.
2.2 Unpacking
The UPS is packed and enclosed in a structural cardboard carton to protect it from damage.
1) Inspect for damage that may have occurred during the shipment If any damage is noted, call
the shipper immediately and retain the shipping carton and the UPS.
2) Carefully open the carton and take the UPS out.
3) Retain the carton and packing material for future use.
Unit package contents:
1) A user manual and Guarantee certificate.
2) Battery cabinet and/or shelf (Optional)
3) Battery connection cables.
2.3 Equipment Positioning

ATTENTION: Units are designed to operate on the concrete floor.
1. The equipmentʼs installation place must be an easy serving place.
2. Install the UPS in a protected area with adequate air flow and free of excessive dust.
3. You must therefore allow for a minimum gap of 250 mm behind the unit to allow adequate air
flow
4. Select a suitable place (temperature between 0°C and 40°C) and the relative humidity (%90
max)
5. It is recommended to place the equipment in an air-conditioned the room (24°C)
6. Temperature is a major factor in determining the battery life and capacity. Keep batteries away
from main heat sources or main air inlets etc.
7. In case of an operating the UPS in a dusty place, clean the air with a suitable air filtration
system.
8. Keep out of your equipment from explosive and flammable items.
9. Avoid direct sunlight, rain, and high humidity.
WARNING!!! Check the capacity of the forklift if it is available for lifting.

DO NOT LEAN OR LIFT THE BATTERY CABINET(S) AFTER THE BATTERIES
HAVE BEEN INSTALLED.
9 11
2.4 Connecting the UPS Power Cables
WARNING!!! A separate power line should be used to supply the UPS AC input. Never use the
same line to supply another electrical device. Do not use any additional cable to
increase the length of the UPSʼs input cable. It is advised to use an MCCB suitable
for the input current on the UPSʼs input line.
The connection of the electrical panel should be supplied by a grounded outlet. Otherwise,
the UPS and the load connected to the output will be left ungrounded. The
grounding system must be checked, and must be strengthen if required. Potential
difference between ground and neutral must be less than 3V AC.
Descriptions of the UPS input output cable connection terminals are shown in figure 2.2
Recommended input line cable and fuse ratings are given in the table below.
2
Recommended cable size (mm )
UPS power AC Input /AC Battery
(kVA) Bypass input / Output Cable Terminals
Line input External Battery
UPS output Terminals
U-V-W-N +&-
100 50 35 35 M8 bolt M8 bolt
120 50 50 50 M8 bolt M8 bolt
160 70 70 70 M8 bolt M8 bolt
NOTES: The neutral conductor should be sized for 1,5 times the output/bypass phase current. These
recommendations are for guideline purposes only and are superceded by local regulations
and codes of practice.
2.5 Safety Earth
The safety earth cable must be connected to the earth BUS BAR and bonded to each cabinet in
the system and also the earthing and neutral bonding arrangements must be in accordance with
the local laws.
ATTENTION!!! Failure to follow adequate earthing procedures can result in electric shock hazard to
personnel, or the risk of fire.
2.6 Cable connection procedure
WARNING!!! All connections of the UPS must be done by qualified service personnel
After positioning the UPS, the cables must be connected as described below:
1. Verify all switches and fuses in front of the UPS are at “0” position. (OFF)
2. Connect the 3 phase AC input coming from the mains distribution panel to the AC input terminals as
shown on the label. (Figure 2.2)
ATTENTION!!!: ENSURE CORRECT PHASE SEQUENCE.

If there is a phase sequence error, UPS doesnʼt transfer the load to INVERTER output. If
you canʼt see SYNC:OK in the INFORMATION MENU on LCD, then change the input phase sequence.
3. Connect the output of the UPS to the load distribution panel.
4. Connect the battery groups. Refer to battery installation section.
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WARNING :
- CHECK BOTH OF THE BATTERY GROUPS FOR CORRECT POLARITY AND VOLTAGE
- DO NOT TURN ON THE BATTERY SWITCH (F5) BEFORE STARTING THE UPS
5. Connect the copper earth bus, to the safety earth of the mains distribution panel.
NOTE : The earth and the neutral connections must be in accordance with the local rules.
WARNING: Note that the Input Neutral (N1) MUST also be connected to K10 terminal
2.6.1 UPS Power Cable Connection Terminals :
Figure 2.2 100-120-160 kVA POWER Cable Connection
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NOTES :
• As shown on the power cable connection diagram of the UPS, U1, V1 and W1 phase of the incoming 3
phase supply are used as the bypass inputs under normal conditions, if there is not a separate bypass
supply (split bypass). (U1, V1, W1 and U2, V2, W2 are the same in this case)
• If there is a separate 3- phase AC supply for bypass (Split Bypass):
a-) Remove the links between K4-K5, K6-K7, and K8-K9

b-) Connect the phases of the bypass source U2, V2 and W2 to the indicated terminals (K5,K7,K9)
c-) Connect the Neutral (N2) of the Bypass source to K11. (Neutral Busbar)
Note that the Neutral of the 3 phase input supply (N1) and the Neutral of the 3-phase bypass supply (N2)
must always be connected together to form the Neutral of the AC output.
2.7 Battery Installation

WARNING!!! Be careful while connecting batteries.
ATTENTION!!! Open the battery switch/fuse before making any connection on the batteries.
The batteries associated with the UPS equipment are usually contained in a purpose-built battery cabinet.
External batteries are used in DS300H Series 100,120 and 160 kVA UPSs, there is no space for internal
batteries in UPS cabinet.
Where battery racks are used, they should be sited and assembled in accordance with the battery
manufacturerʼs recommendations. In general, batteries require a well-ventilated, clean and dry environment
at reasonable temperatures to obtain efficient battery operation.
In general a minimum space of 10 mm must be left on all vertical sides of the battery block. A minimum
clearance of 20 mm should be allowed between the cell surface and any walls. All metal racks and cabinets
must be earthed.
1. Unpack each battery and check its terminal voltage with a suitable load. Any battery with terminal
voltage less than 10,5V must be charged before installation.
2. Please check the battery connecting hardware and documents. (cables, trays, connection diagrams)
3. Please locate suitable number of batteries on each rack, according to the battery installation and
connection diagram given with the unit.
4. Start locating the batteries from bottom to the top on the racks.
5. Be careful about the connection between the racks and polarities.
6. After interconnecting the batteries, connect “+”, “0” and “-“ leads of the batteries to the battery input
terminals on the UPS. Be careful to connect the batteries correctly and do not turn on (S5) before
checking all connections and before starting the UPS. In DS300H Series UPS, 60 blocks of batteries
are connected in series, in such a way that they form two strings of batteries with opposite polarity; with
a center tap connection to the NEUTRAL (N1-N2) internally.
NOTE THAT SEPARATE CABLES FROM EACH BATTERY GROUP SHOULD BE CONNECTED TO K2
TERMINALS TO FORM THE MIDPOINT CONNECTION.
WARNING!!! NEVER TURN ON S5 (BATTERY SWITCH) (OR CONNECT BATTERY FUSES F10, F12)
WITHOUT CENTER POINT CONNECTION TO K2.
12
K1 K2K2 K3
(+) 360V (0) (0 360V ( - )

)
+-
+- 30x12V
+-
+- Batteries
+-
+-
+- 30x12V
+-
+- Batteries
+-
Figure 2.3 External Battery Connections (60x12V)
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15
III. FRONT PANEL
3.1 Introduction
The front panel of UPS, consisting of a 4 lines alphanumeric display, 7 status lamps, plus 5 function keys,
allows the complete monitoring of the UPS status. The mimic flow diagram helps to comprehend the
operating status of the UPS. By using the function keys operator can moves on menus and change some
parameters.
Figure 3.1 Control panel oft he UPS
L1 : Maintenance bypass switch on indicator lamp

L2 : Load on bypass indicator lamp
L3 : Input voltage indicator lamp
L4 : Rectifier run pilot lamp
L5 : Battery operation indicator lamp
L6 : Load on UPS indicator lamp
L7 : Output switch on indicator lamp
There are 5 control buttons on the UPS Front panel ,ENTER button provides selection decleration,up and
down buttons provides to surf on menus, (+) and (-) buttons are used for adjustments or option selection.
3.2 Front Panel Menu Descriptions :

By using (↑), (↓) and ENTER buttons you can access the following menus. At the end of each menu there
is <ENTER> EXIT message will be showed, if you press enter you will exit to upper menu. All menus have
3 or 4 levels.
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Main menu (Level 1)
Menu Usage
1 STATUS → Enter Status menu
2 MEASUREMENTS → Enter Measurements menu
3 ALARM LOGS → Enter Alarm logs menu
4 INFORMATION → Enter Information menu
5 OPTIONS → Enter Options menu
6 COMMAND → Enter Command menu
7 TIME → Enter Time menu
8 SERVİCE → Enter Service menu
9 PASSWORD → Enter Password screen
10 ADJUST → Enter Adjust menu
Goto 1
Sub menus (Level 2)

Level 1 Level 2 Page Level 3
STATUS Status of the UPS
MEASUREMENTS INPUT Input measurements
BYPASS Bypass measurements
INVERTER Inverter measurements
OUTPUT Output measurements
DC DC measurements
GENERAL General measurements
ENTER - EXIT
ALARM LOGS UPS LOG RECORD Page1
ENTER CLEAR LOG Page1
ENTER - EXIT
INFORMATION RS232 Comm 1:-- 2:-- Page1
Maximum UPS power Page1
Nominal voltage and frequency Page1
Inverter firmware version Page2
PFC firmware version Page2
Panel firmware version Page2
UPS Model Page3
Communication protocol Page3
Chassis nr Page3
ENTER - EXIT
OPTIONS LCD OPTIONS LCD panel options
COMM.OPTIONS Communication options
ALARM OPTIONS Alarm options
BYPASS OPTIONS Bypass options
ENTER - EXIT
COMMAND By-pass transfer Page1
Boost charge start Page1
Short battery test start Page1
Relay check Page2
Dialup modem programming Page2
Alarm sound ON/OFF Page3
Warning sound interval Page3
ENTER - EXIT
TIME Current time Page1
Current date Page1
Set hour Page2
Set minute Page2
Set day Page3
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15
Level 1 Level 2 Page Level 3

Set month Page3
Set year Page3
Update time and date Page4
ENTER - EXIT
SERVİCE Operating hourmeter Page1
Maximum load Page1
ENTER Fault reset Page1
Fan maintenance hourmeter Page2
Batt.maintenance hourmeter Page2
General maintenance hourmeter Page2
Logout command Page3
ENTER - EXIT
PASSWORD Getting service code Page1
Type service password Page1
Type user password Page1
ENTER - EXIT
ADJUST
(in English) Group adjustments Automatic settings
Inverter factory options Options list
Rectifier factory options Options list
Panel adjustments Options list
AC input adjustments AC input settings
AC Bypass adjustments AC bypass settings
AC output adjustments AC output settings
DC adjustments DC settings
Power adjustments Power settings
ENTER - EXIT
16
3.2.1 MEASUREMENTS menu

All mesasured values of the UPS can be monitored from this menu.
Use up and down buttons to move on submenu
MEASUREMENTS / INPUT (Level 2)

All rectifier input measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS / INPUT Page 1 (Level 3)

P-N L1 L2 L3 Page header
Vinp: 221/222/223 V Phase to neutral measured AC input voltages
Iinp: 000/000/000 A Measured RMS AC input phase currents
…………………………….. Current alarm messages
Up previous page ,down next page

P-P L13 L21 L32 Page header
Vinp: 381/382/383 V Phase to phase measured AC input voltages
Finp: 49.6 Hz Measured rectifier input frequency

ENTER - EXIT ENTER exit to upper menu

Up previous page, down next page
MEASUREMENTS / BYPASS (Level 2)

All by-pass input measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS / BYPASS Page 1 (Level 3)

Vbyp: 221/222/223 V Phase to neutral measured AC bypass input voltages
OK OK -- Bypass voltage status
MEASUREMENTS / BYPASS Page 2(Level 3)

Vbyp: 381/382/383 V Phase to phase measured AC bypass input voltages
Fbyp: OK / 50.0 Hz Measured bypass input frequency
MEASUREMENTS / BYPASS Page 3(Level 3)


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17
MEASUREMENTS / INVERTER MENU (Level 2)

All inverter measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS / INVERTER Page 1 (Level 3)

Vinv: 221/222/223 V Phase to neutral measured AC Inverter output voltages
Finv: 50.0 Hz Measured Inverter output frequency
MEASUREMENTS / INVERTER Page 2 (Level 3)


MEASUREMENTS / OUTPUT MENU (Level 2)

All UPS output measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS / OUTPUT Page 1 (Level 3)

Vout: 221/222/223 V Phase to neutral measured AC UPS output voltages
Iout: 00.0/00.0/00.0 A Measured AC RMS load currents

Vout: 381/382/383 V Phase to phase measured AC UPS output voltages
Fout: 50.0 Hz Measured UPS output frequency

Load 000/000/000 % Measured load percentage
KW 000.0/000.0/000.0 Measured output watt power
KVA 000.0/000.0/000.0 Measured output KVA power

PF: ---- ---- ---- Load power factor
C.F: 0.0 / 0.0 / 0.0 Load crest factor



18
MEASUREMENTS / DC MENU (Level 2)

All DC measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS / DC Page 1 (Level 3)

Vbat 405/-405 V Measured battery voltages
Ichrg 00.0/00.0 A Measured battery charge currents
Idisch 00.0/00.0 A Measured battery discharge currents

Batteries : 30 x 2 Batteries in one group
Par.Batts : 1 Parallel battery groups
Batt. A/H : 007 Ah Battery amper / hour rating

Backup time 0000 min Calculated remaining time



MEASUREMENTS / GENERAL MENU

Temperature measurements are located in this menu, use up and down buttons to move on submenu
MEASUREMENTS / GENERAL Page 1 (Level 3)

TH1: ---- C Measured external sensor temperature
TH2: 24.2 C Measured battery cabinet inside temperature
TH3: ---- C Measured internal sensor temperature
MEASUREMENTS / GENERAL Page 2 (Level 3)


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21
3.2.2 ALARM LOGS MENU

Use this menu to see the alarm log records
ALARM LOGS Page 1 (Level 2)

UPS LOG RECORD Page header
>001>081110 14:33:26 Event no ,date and time (left and right buttons move)
ENTER CLEAR LOG ENTER buton clears all log memory
Up upper line, down next line
ALARM LOGS Page 2 (Level 2)


3.2.3 INFORMATION MENU

Some usefull informations are located in this menu , use up and down buttons to move on submenu
INFORMATION MENU Page 1 (Level 2)

RS232 Comm: 1:-- 2-- RS232 activity indicator for com1 and com2
MAX Power: 60000 VA Maximum ups output power as VA
Nom:220/050 220/050 Nominal input, output voltage and frequency

Inv version: 00001 Inverter module firmware version
Pfc version:00001 PFC rectifier module firmware version
Lcd version:00001 Front panel modul firmware version

Model:CL360D Model name of the UPS
Protocol:TX301 Communication protocol version
Chassis nr: 123456 UPS chassis nr


3.2.4 OPTIONS MENU
Use up and down buttons to move cursor on submenu at the end of page you move to next page. Menu
has 3 level structure, if user password is enabled some parameters requires user password.
Level 3 LCD panel options group

Panel language selection Page1
Button click ON/OFF Page1
LCD backlight brigthness Page2
Backlight delay Page2
Backlight dim.delay Page2
ENTER - EXIT Page3
OPTIONS / LCD OPTIONS Page 1 (Level 3)

>LANGUAGE:ENGLISH Left and right change panel language (P3330)
CLICK: ON/OFF Left and right buton click sound ON/OFF

Up upper line, down next line ,(+) or (-) options ,ENTER select an option

>BACKLIGHT:XXXXXXXXX Left and right LCD backlight brightness adjust
BL DELAY:CLOSED Backlight delay
BL DIM:CLOSED Back light half option selection


Level 3 – Communication options

Remote control ON/OFF Page1
COM2 port function Page1
SNMP internal/external Page1
Relay 1 function selection Page2
Relay 5 function selection Page3 Optional
REPO input ON/OFF Page6
ENTER - EXIT Page7
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21
OPTIONS / COMMUNICATION OPTIONS Page 1 (Level 3)

REMOTE CNTRL: ON/OFF Left and right remote control ON/OFF
>COM2:SERVICE PORT Com 2 serial port function selection
SNMP : INTERNAL/EXTERNAL SNMP adaptor location

>RELAY1: Left and right buton relay function selection
RELAY 2: Left and right buton relay function selection
RELAY 3: Left and right buton relay function selection
Up upper line, down next line ,(+) or (-) options, ENTER select an option

> RELAY 4: Left and right buton relay function selection
RELAY 5: Left and right buton relay function selection (option)

> RELAY 7: Left and right buton relay function selection (option)

> RELAY 10: Left and right buton relay function selection (option)

REPO : ON / OFF Emergency stop input enabled or disabled



Level 3 Alarm options

Warning beep interval Page1
Warning log ON/OFF Page1
Status log ON/OFF Page1
ALF restart ON/OFF Page2
ENTER - EXIT Sayfa3
22
OPTIONS / ALARM OPTIONS Page 1 (Level 3)

>WARNING INTRVL:10 sc Warning beep interval adjustment in seconds
WARNING LOG:ON/OFF Left and right warning LOG record ON/OFF
STATUS LOG:ON/OFF Left and right status log record ON/OFF

>ALF RESTART: USER/AUTO During mains restore start USER/AUTO (R1174/2)



Level 3 - Bypass options

VAT transfer ON/OFF Page1
Gen set bypass ON/OFF Page1
Gen set synchron ON/OFF Page1
ENTER - EXIT Page2
OPTIONS / BYPASS OPTIONS Page 1 (Level 3)

VAT TRANSFER:ON/OFF Left and right VAT transfer system ON/OFF (R1174/3)
>GEN SET BYP:FORBID/FREE Left and right bypass to generator FORBID/FREE (R1174/5)
GEN SET SYNC:XTAL/SYNC Left and right generator synchron XTAL/SYNC (R1174/6)
Up upper line ,down next line ,(+) or (-) options ,ENTER select an option
OPTIONS / BYPASS OPTIONS Page 2 (Level 3)


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25
3.2.5 COMMAND MENU

This menu contains UPS commands be carefull while using commands.
Use up and down buttons to move cursor on submenu at the end of page you move to next page.
<ENTER> button applies the related command.
COMMAND MENU Page 1 (Level 2)

> ENTER <BYPASS> ENTER transfer the load to bypass
ENTER <BOOST> ENTER start boost charge mode
ENTER B.TEST > 405 ENTER start short battery test
Up upper line ,down next line ,(+) or (-) options ,ENTER apply command

> RELAY TEST:OFF Left and right test dry contact relays
ENTER : MODEM INIT ENTER initialize dialup modem


> ALARM SOUND: ON/OFF Left and right disable alarm buzzer
MIMIC LED TEST ENTER lamp test



3.2.6 TIME MENU

You can see Time and date information of the RTC clock in the UPS ,also you can set date and time from
this menu.
TIME MENU Page 1 (Level 2)
>TIME : 15:47:20 Time of UPS RTC
DATE: 31/12/2010 Date of UPS RTC


>SET HOURS : 15 Left and right set hours
SET MINS : 47 Left and right set minutes

Up upper line ,down next line ,(+) or (-) adjust

>SET DAY : 31 Left and right set day of month
SET MONTH : 12 Left and right set month
SET YEAR : 11 Left and right set year
Up upper line ,down next line ,(+) or (-) adjust
24

ENTER <UPDATE> ENTER apply new time and date settings

Up previous page ,down next page ,ENTER apply new time and date settings


3.2.7 SERVICE MENU

This menu contains some helpfull service information and some commands.
Use up and down buttons to move cursor on submenu at the end of page you move to next page.
SERVİCE MENU Page 1 (Level 2)

>HOURMETER:00075 Total operating hour of the UPS
MAXLOAD:015 020 025 % From power on recorded maximum power
ENTER<FAULT RESET> ENTER fault reset
Up upper line ,down next line

FAN MAINT: 01000 Remaining hours to FAN maintenance
BAT MAINT :01200 Remaining hours to battery maintenance
GEN.MAINT: 00500 Remaining hours to general maintenance
If maintenance counters are disabled CANCEL word is shown.

>LOGOUT: -- ENTER Exit from service login status

Up previous page ,down next page ,ENTER Logout from login status

ENTER - EXIT ENTER to EXIT from menu and return to upper level
…………………………….. current alarms appears sequentially
3.2.8 ADJUST MENU

This menu is prepared for service purposes there is no user adjustable parameter in this menu.
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3.2.9 USER PASSWORD

Some commands or some option selections are required user password, if menu position is required
password window comes to screen and UPS asks for user password. If you lost user password our service
personnel will recover your user password.
User password is 4 digits numbers, move cursor with left and right buttons, select digit and adjust the
number with up and down buttons. Do this for all digits and if password is typed completely press ENTER
button. If the password is correct A43 USER LOGIN message will be shown on the LCD panel of the UPS.
Password screen
-USER PASSWORD-
***************
* XXXX *
***************
Only authorized service personel has the useful password. Therefore it is hidden at above display.
3.3 Alarms and warning messages

The internal structure of the DS300H Series UPS is modular, these are:
-PFC Rectifier module
-Inverter module
-Front panel module
Module alarms and warnings are cathegorized according to modules at the front of the Alarm or warning
message module information is added:
-RXX Rectifier alarms and warnings
-AXX Inverter alarms and warnings
-LXX LCD front panel alarms and warnings
More then one alarm can be shown on the UPS front panel with time shared order. If 4 alarms are occurred
at the same time every 2 seconds 1 message will be showed, next 2 seconds 2.message will be showed
etc..
If A00 or R00 Alarm is shown on the LCD panel we understand that there is a system fault at the related
module. We saw the message in the A00 INV FAULT = XXXX or R00 PFC FAULT = XXXX format.
Numbers shown in X determines the status code which tells the problem to us. See status code table for
details of codes.
Rectifier module alarm codes

REC CODE = XXXX XXXX SYSTEM fault occured at the rectifer module
R00 REC FAULT = XXXX Fault Rectifier AC input voltage is high
CALL SERVICE !
R01 AC INPUT HIGH Alarm Rectifier AC input voltage is low
R02 LINE FAILURE Alarm Rectifier DC output voltage is high
R03 DC BUS HIGH Alarm The rectifier DC output voltage is high, rectifier stop
R05 FREQ TOLER Alarm Rectifier input frequcny out of tolerant
R06 OVERTEMPERATURE Alarm Rectifier heatsink temperature high
R07 BLACKOUT Alarm Short voltage blackout at rectifier AC input
R08 I/P OVERCURRENT Alarm Rectifier IGBT saturation alarm
R09 ROTATE PHASE Alarm Rectifier input phase sequency incorrect
R14 PFC MANUAL STOP Alarm Inverter module stopped rectifier
R15 DC LOW Alarm DC BUS voltage is lower then DC rectifier start voltage
R17 BATTERY TEST Warning Currently battery test is performing
R18 BOOST CHARGE Warning Currently rectifier is in boost charge mode
R19 AC HIGH Alarm AC Peak voltage is bigger then 20% of nominal range
R20 INPUT CB OPEN Warning Input CB is off
R21 PFC STOP Warning Currently Rectifier module stop
R22 POS CHG LIMIT Warning (+)Battery charge current limited
R23 NEG CHG LIMIT Warning (-)Battery charge current limited
R24 WAITING DC BUS Warning Rectifier is waiting DC BUS to raise for startup
R25 BATTERY FAILURE Warning Battery test failed
R26 BATT TEMP SENSOR Warning Battery temperature sensor is defected or not connected
R27 BATT TEMP HIGH Warning Battery ambient temperature is high
R29 PFC RESET Warning Rectifier module power on
R30 PLEASE WAIT Warning Rectifier waits as adjusted startup delay
R31 RECTIFIER START Warning Rectifier is in soft start stage
Panel module alarm codes

L01 TH1 TEMP HIGH Warning TH1 temperature is high
L02 TH2 TEMP HIGH Warning TH2 temperature is high
L03 TH1 TEMP LOW Warning TH1 temperature is low
L04 TH2 TEMP LOW Warning TH2 temperature is low
L05 FAN MAINT Warning FAN maintenance time
L06 BATTERY MAINT Warning Battery maintenance time
L07 OPT MAINTENANCE Warning Optional maintenance time
L08 TH1 SENSOR FAIL Warning TH1 temperature sensor failure
L09 TH2 SENSOR FAIL Warning TH2 temperature sensor failure
L10 ENTER FAULT RESET Warning UPS is waiting fault reset for startup
L11 BATT CB OPEN Warning External interactive battery switch is off
L12 GENERAL MAINT Warning General maintenance time
L13 PFC CAN COMM ERR Warning PFC module CAN communication timeout
L14 INV CAN COMM ERR Warning INV module CAN communication timeout
Inverter module alarm codes

INV CODE = 0XXX Current inverter modüle status code
A00 INV FAULT = XXXX Hata XXXX fault occured at the inverter module
CALL SERVICE !
A01 O/P OVERCURRENT Alarm IGBT saturation alarm on inverter module
A02 OVERTEMP SHUT Alarm Overtemperature at inverter power module
A03 BATT HIGH Alarm Inverter module measured battery voltage high
A04 OUTPUT V.LOW Alarm Inverter output voltage is low
A05 OUTPUT V.HIGH Alarm Inverter output voltage is high
A06 OVERLOAD SHUT Alarm Overload at UPS output
A07 SHORT CIRCUIT Alarm Short circuit at UPS output
A08 ON MAINTENANCE Alarm Maintenance by-pass switch on
A09 MANUAL BYPASS Alarm Load is transferred to by-pass from front panel
A10 BATTERY LOW SHUT Alarm Inverter measured battery voltage is low (shutdown level)
A11 REPO STOP Alarm External REPO input signal sensed
A12 DC BALANCE BAD Alarm Before inverter start fitler capacitors dont discharged
A13 PEAK CURRENT Alarm Very high current at the UPS output
A14 INV NOT START Alarm Inverter module start failed
A17 BYPASS FAILURE Warning By-pass input voltage failure
A18 BYPASS VOLT Warning By-pass input voltage out of tolerance
A19 BYP FREQ.TOLER Warning By-pass input frequency out og tolerance
A20 OVERLOAD Warning Currently the load exceeded 100% capacity
A21 OVERTEMP Warning Currently inverter power modul heatsink temperature is high
A22 OUTPUT OFF Warning There is no UPS output voltage
A23 ON BYPASS Warning Load is on bypass
A24 REVERSE CURRENT Warning Regenerative backfeed to UPS output
A25 INV RESET Warning Inverter module power on
A26 BATTERY LOW Warning Batteries are going to full discharge
A27 GENERATOR MODE Warning Generator set is running
A28 O/P PHASE LOSS Warning Anyone of the UPS output phases there is no voltage
A29 SYNCHRON BAD Warning Inverter is not synchron to by-pass input
A30 SHORT CIRCUIT Warning Short circuit occured at the UPS output currenty normal
A31 OUTPUT SWITCH Warning Output switch of the UPS is off
27 29
A32 SERVICE LOGIN Warning Service login active

A34 BYP ROTATE PHASE Warning By-pass phase sequency incorrect
A35 INV STOP Warning Inverter module interrupted
A36 INV DC DOWN Warning DC BUS voltage is less then 120 volts DC
A37 AC CURR LIMIT Warning Inverter output current limited
A38 FUSE FAILURE Warning Any fuse in UPS is blowned
A39 PSP FAILURE Alarm Inverter control board power supply out of tolerant
A40 INVERTER START Warning Inverter is in soft start stage wait for finish
A43 USER LOGIN Warning User logged in to UPS
A45 SERV.PASSWORD Fault For UPS startup service password required
If any alarm shown on the LCD panel without A00 and R00 message UPS will start automatically if the
conditions are normal. But if you see A00 or R00 code with any alarm together you must CALL SERVICE !
If the message is warning UPS continues to run there is no problem.
To support technical service status cods are used, each status code tells different event to us.
28
3.4 STATUS CODES
Inverter module status codes
INV L1-L2-L3 phase status codes

163 During soft start at the end of 4 seconds L1 output voltage is less then 30 volts AC
164 During soft start at the end of 4 seconds L1 output voltage is bigger then (output high/2) value
165 During inverter run the L1 phase AC output voltage is bigger then output high alarm level
166 During inverter run the L1 phase AC output voltage is less then output low alarm level
167 L1 phase by-pass SCR must be off but at there is AC voltage at the L1 output of the UPS
168 L1 phase overload shutdown
169 Overcurrent occured on L1 phase longer then allowed time
170 On L1 phase momentary short circuit conditions occured but now inverter is running
171 On L1 phase output short circuit occured output shutdown
172 Within time window 4 times L1 phase output is less then output low alarm level
173 Within time window 4 times L1 phase output is higher then output high alarm level
174 On L1 phase UPS output at last 100 milliseconds the alternance don't changed
175 On L1 bypass input phase at last 100 milliseconds the alternance don't changed
176 On L1 inverter output phase at last 100 milliseconds the alternance don't changed
177 L1 phase output current sensor open
29
31
INV L1-L2-L3 phase status codes

178 Inverter stopped but on inverter L1 phase output still DC voltage sensed
179 During inverter run at last 25 milliseconds the L1 phase output alternance is not changed
180 At the end of 4 times retry During soft start after 4 seconds still the L1 phase output voltage is
less then 30 volts AC
181 At the end of 4 times retry During soft start at the end of 4 seconds L1 output voltage is bigger
then (output high/2) value
182 During power on L1 phase bypass SCR must be off but at the L1 phase output there is AC
voltage
voltage
voltage
183 L1 phase by-pass SCR must be on but there is only positive alternance at the UPS output
184 L1 phase by-pass SCR must be on but there is only negative alternance at the UPS output
185 L1 phase by-pass SCR must be on but there is no output voltage at the UPS output
186 Output CB is energized but at the L1 phase output there is only positive alternance
187 Output CB is energized but at the L1 phase output there is only negative alternance
188 Output CB is energized but at the L1 phase output there is no AC voltage
189 During load on by-pass on the L1 output short circuit sensed
190 On L1 phase output reverse current sensed
191 During load on inverter ,on L1 phase by-pass line leakage current sensed
30
INV DC status codes

400 DC bus voltage high
401 Inverter controller board power supply 1 out of tolerant
402 Inverter controller board power supply 2 out of tolerant
404 Inverter stop because (+)DC bus voltage is low
405 Inverter stop because (-)DC bus voltage is low
406 Inverter within time window 4 times DC bus voltage is high
INV General status codes tablosu

500 Inverter received remote power off signal from RS232
501 Inverter received remote power off signal from CAN interface
502 Inverter sensed IGBT fault alarm 4 times within time window (30 minutes)
503 Inverter sensed Overtemperature alarm 4 times within time window (30 minutes)
504 Inverter sensed 3 phase AC O/P voltage low alarm 4 times within time window (30 minutes)
505 Inverter sensed 3 phase AC O/P voltage high alarm 4 times within time window (30 minutes)
506 Inverter Timeout error during eprom read or write
507 Inverter Memory checksum error
508 Inverter 3 output phases overloaded output shutdown
509 Inverter maintenance by-pass switch closed
510 Inverter IGBT fault error
511 Inverter overtemperature shutdown
512 Inverter 3 phase AC output voltage low
513 Inverter 3 phase AC output voltage high
514 Inverter output CB energized but still it looks like not energized
515 Inverter output CB not energized but stil it looks like energized
516 Inverter fault occured for restart password required
517 Inverter output CB energized but at the UPS output there is no 3 phase AC voltage
518 Inverter By-pass voltage is OK but at the UPS output there is no 3 phase AC voltage
INV Control activity status codes

612 INV Over RS232 interface battery quantity updated
613 INV Over CAN1 interface battery quantity updated
614 INV Over RS232 interface by-pass and output frequency updated
615 INV Over CAN1 interface by-pass and output frequency updated
616 INV Over RS232 interface By-pass and output voltage updated
617 INV Over CAN1 interface By-pass and output voltage updated
618 INV Over RS232 interface factory options updated
619 INV Over CAN1 interface factory options updated
620 INV Over RS232 interface user options updated
621 INV Over CAN1 interface user options updated
622 INV Over RS232 interface general test command received
623 INV Over CAN1 interface general test command received
624 INV Over RS232 interface transfer load to by-pass command received
625 INV Over CAN1 interface transfer load to by-pass command received
626 INV Over RS232 interface transfer load to UPS command received
627 INV Over CAN1 interface transfer load to UPS command received
628 INV Over RS232 interface Copy operating RAM to Factory settings zone command received
629 INV Over CAN1 interface Copy operating RAM to Factory settings zone command received
630 INV Over RS232 interface Copy factory settings to operating RAM command received
631 INV Over CAN1 interface Copy factory settings to operating RAM command received
632 INV Over RS232 interface Copy operating RAM to User settings zone command received
633 INV Over CAN1 interface Copy operating RAM to User settings zone command received
634 INV Over RS232 interface regenerative back feed activated
635 INV Over CAN1 interface regenerative back feed activated
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33
636 INV Over RS232 interface fault reset command received

637 INV Over CAN1 interface fault reset command received
638 INV Over RS232 interface short battery test command received
639 INV Over CAN1 interface short battery test command received
640 INV Over RS232 interface long battery test command received
641 INV Over CAN1 interface long battery test command received
642 INV Over RS232 interface battery test cancel command received
643 INV Over CAN1 interface battery test cancel command received
644 INV Over RS232 interface start boost charge command received
645 INV Over CAN1 interface start boost charge command received
646 INV Over RS232 interface stop boost charge command received
647 INV Over CAN1 interface stop boost charge command received
648 INV Over RS232 interface PFC short stop command received
649 INV Over CAN1 interface PFC short stop command received
650 INV Over RS232 interface generator mode start command received
651 INV Over CAN1 interface generator mode start command received
652 INV Over RS232 interface start sleep mode command received
653 INV Over CAN1 interface start sleep mode command received
654 INV Over RS232 interface exit sleep mode command received
655 INV Over CAN1 interface exit sleep mode command received
656 INV Over RS232 interface service login command received
657 INV Over CAN1 interface service login command received
658 INV Over RS232 interface logout command received
659 INV Over CAN1 interface logout command received
660 INV Over RS232 interface user login command received
661 INV Over CAN1 interface user login command received
662 INV over RS232 service level fault reset command received
663 INV over CAN1 service level fault reset command received
664 INV over RS232 delete fault profile memory command received
665 INV over CAN1 delete fault profile memory command received
666 INV over RS232 start regenerative mode command received
667 INV over CAN1 start regenerative mode command received
668 INV over RS232 user level fault reset command received
669 INV over CAN1 user level fault reset command received
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PFC rectifier status codes
PFC L1-L2-L3 phase status codes

1101 PFC L1 phase AC input current LEM sensor error
1102 L1 phase AC input voltage sample is irregular or DC
1103 PFC AC rectifier input voltage is lower then R2187 on L1 phase input
1104 PFC AC rectifier input voltage is higher then R2186 on L1 phase input
1105 PFC L1 phase AC peak input voltage is bigger 20% from nominal range value
1106 PFC L1 phase AC input current limited
PFC DC status codes

1400 PFC +DC bus voltage is higher then R2131 adjustment
1401 PFC -DC bus voltage is higher the R2131 adjustment
1402 PFC DC LEM current sensor error
1403 PFC module +DC BUS voltage high alarm repeated 4 times within R2166 time window
1404 PFC module -DC BUS voltage high alarm repeated 4 times within R2166 time window
1405 PFC board isolated power supply voltage failure
1406 PFC rectifier power component DC leakage sensed
PFC General status codes

1500 PFC remote emergency power off command received from RS232 or CAN interface
1501 PFC IGBT saturation alarm
1502 PFC overcurrent alarm
1503 PFC input CB not energized but still it looks like energized
1504 PFC input CB energized but still it looks like not energized
1505 PFC eeprom timeout error
1506 PFC eeprom memory error
1507 PFC modul IGBT fault alarm repeated 4 times within R2165 time window
1508 PFC modul overtemperature alarm repeated 4 times within R2167 time window
1509 PFC 3 phase AC power failure on UPS input (2.5 seconds later after mains failure)
1510 PFC 3 phase AC rectifier input voltage is high (2.5 seconds later after mains failure)
1511 PFC AC power failure on L1-L2 phases(phase to phase)
1514 PFC AC input voltage high on L1-L2 phases(phase to phase)
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35
PFC Control activity status codes

1612 PFC Battery quantity updated over RS232 interface
1613 PFC Battery quantity updated over CAN interface
1614 PFC rectifier Input frequency range updated over RS232 interface
1615 PFC rectifier Input frequency range updated over CAN interface
1616 PFC factory settings updated over RS232 interface
1617 PFC factory settings updated over CAN interface
1618 PFC rectifier Input AC voltage range updated over RS232 interface
1619 PFC rectifier Input AC voltage range updated over CAN interface
1626 PFC over RS232 interface Test AC input signals command received
1627 PFC over CAN interface Test AC input signals command received
1628 PFC over RS232 interface copy operating RAM to Factory settings memory command received
1629 PFC over CAN1 interface copy operating RAM to Factory settings memory command received
1630 PFC over RS232 interface Copy factory settings to operating RAM command received
1631 PFC over CAN1 interface Copy factory settings to operating RAM command received
1632 PFC over RS232 interface Copy operating RAM to User settings memory command received
1633 PFC over CAN1 interface Copy operating RAM to User settings memory command received
1636 PFC over RS232 memory checksum lock command received
1637 PFC over CAN1 memory checksum lock command received
1638 PFC over RS232 interface start short battery test command received
1639 PFC over CAN1 interface start short battery test command received
1640 PFC over RS232 interface start long battery test command received
1641 PFC over CAN1 interface start long battery test command received
1642 PFC over RS232 interface cancel battery test command received
1643 PFC over CAN1 interface cancel battery test command received
1644 PFC over RS232 interface start boost charge mode command received
1645 PFC over CAN1 interface start boost charge mode command received
1646 PFC over RS232 interface stop boost charge command received
1647 PFC over CAN1 interface stop boost charge command received
1648 PFC over RS232 interface short stop command received
1649 PFC over CAN1 interface short stop command received
1650 PFC over RS232 interface start generator mode command received
1651 PFC over CAN1 interface start generator mode command received
1652 PFC over RS232 interface enter sleep mode comman received
1653 PFC over CAN1 interface enter sleep mode comman received
1654 PFC over RS232 interface exit from sleep mode command received
1655 PFC over CAN1 interface exit from sleep mode command received
1656 PFC over RS232 interface service login command received
1657 PFC over CAN1 interface service login command received
1658 PFC over RS232 interface logout command received
1659 PFC over CAN1 interface logout command received
1660 PFC over RS232 interface user login command received
1661 PFC over CAN1 interface user login command received
1662 PFC over RS232 interface service level fault reset command received
1663 PFC over CAN1 interface service level fault reset command received
1664 PFC over RS232 delete fault profile memory command received
1665 PFC over CAN1 delete fault profile memory command received
1666 PFC over RS232 interface backfeed regenerative energy to mains input command received
1667 PFC over CAN1 interface backfeed regenerative energy to mains input command received
1668 PFC over RS232 user level fault reset command received
1669 PFC over CAN1 interface user level fault reset command received
For detailed description of the status codes please refer to servic manual
34
3.5 Alarm messages and quick troubleshooting

Alarm codes and messages are showed at the 4.line of the LCD panel various messages tells different
events at some messages user can make some simple controls and they can decide that they must call
service or not.
NOTE : If R00 REC FAULT = XXXX or A00 INV FAULT = XXXX message is shown on the LCD
panel the other alarm or warning messages will not be shown.
R00 REC FAULT = XXXX

Call service
R01 AC INPUT HIGH

The input voltage of the UPS is very high check the AC input voltage if really high wait until the voltage is
normal.
R02 LINE FAILURE

The input voltage of the UPS is very low ,check the AC input voltage if the input voltage is low wait until the
AC input voltage is normal.
R03 DC BUS HIGH

Call service
R05 FREQ TOLER

The AC input voltage frequency of the UPS is out of tolerance wait until the input frequency is normal.
R06 OVERTEMPERATURE
Overtemperature at rectifier module call service.
R07 BLACKOUT
There is a short blackout at the AC input voltage of the UPS, this is temporary wait until the AC input voltage
is normal.
R08 I/P OVERCURRENT

Call service
R09 ROTATE PHASE

The phase sequency at the UPS input is reverse please refer to a technical personnel to provide correct
phase sequency
R14 PFC MANUAL STOP

This message shows that rectifier is stopped for any alarm reason check the other alarm shown together
with this alarm.
R15 DC LOW
DC BUS voltage or battery voltage is very low wait 10 minutes then call service
R17 BATTERY TEST

For 30 seconds UPS is performing battery test at the end of the test UPS decides batries are OKEY or not,
then UPS returns to normal operation automatically.
R18 BOOST CHARGE

For 10 hours boost charge mode is activated from UPS, at the end of 10 hours UPS returns to normal
charge mode
R19 AC HIGH
The AC input votage of the UPS is 20% higher then nominal input votage, wait until the AC input voltage is
normal.
35 37
R20 INPUT CB OPEN

The input of the UPS is isolated from mains power with contactor ,this message will be shown with another
alarm always. Check the other alarm code.
R21 PFC STOP

Rectifier is stopped itself wait it must start again, another alarm code shows the reason of the rectifier stop.
Wait for 1 minute if alarm continues call service.
R22 POS CHG LIMIT, R23 NEG CHG LIMIT

This message is normal if the battery charge current is rached to limit value during battery charge.
R24 WAITING DC BUS

The DC BUS voltage of the UPS is not enough to startup wait 2 minutes if message continues call service.
R25 BATTERY FAILURE

At the last battery test one or more defected batteries found, call service.
R26 BATT TEMP SENSOR

Battery temperature sensor mulfunction, call service.
R27 BATT TEMP HIGH

If batteries are located at the outside of the UPS cabinet check battery ambient temperature if hot use air
cooling system. 100,120 and 160 kVA DS-300 series UPSʼ donʼt have internal batteries.
L02 TH2 TEMP HIGH, L04 TH2 TEMP LOW

UPS TH2 cabinet inside temperature is out of tolerance check the followings:
-If UPS air inlets and outlets covred by dust clean
-If any material prevents air flow at UPS air inlets or outlets take the material
-If UPS ambient temperature is high then 45 C ,use air cooling system
L05 FAN MAINT

Maintenance due of the cooling fans of the UPS, call service.
L06 BATTERY MAINT

Maintenance due of the UPS batteries, call service.
L08 TH1 SENSOR FAIL, L09 TH2 SENSOR FAIL

TH1 or TH2 temperature measurement sensors are defected, call service.
L10 ENTER FAULT RESET

Call service
L11 BATT CB OPEN

The battery switch of the UPS is OFF, in this case UPS runs normally but if mains failure alarm occures the
output voltage of the UPS shutdown. Please turn ON the battery switch.
L12 GENERAL MAINT

Maintenance due of the general maintenance, call service.
L13 PFC CAN COMM ERR

Call service.
L14 INV CAN COMM ERR

Call service.
A00 INV FAULT = XXXX

Call service.
A01 O/P OVERCURRENT

Check the new load which are connected to UPS nowadays the total load power maybe exceeds maximum
power of the UPS. Otherwise call service.
A02 OVERTEMP SHUT

Inverter modüle heatsink temperature is out of tolerance check the followings:
-If UPS ambient temperature is high then 45 C, use air cooling system
A03 BATT HIGH

DC BUS voltage or battery voltage of the UPS is high, if inductive load is used this event sometimes
occures if alarm continues call service.
A04 OUTPUT V.LOW

The output voltage of the inverter is low call service
A05 OUTPUT V.HIGH

The output voltage of the inverter is high call service
A06 OVERLOAD SHUT

The total load which is connected to the UPS is exceeded 100% capacity of the UPS if message continues
call service they will check UPS, but probably you need higher power range UPS.
Note: Some load inrush curents causes overload event then current is normal.
A07 SHORT CIRCUIT

There is short circuit at the output of the UPS check installation and loads.
A08 ON MAINTENANCE
The maintenance by-pas switch of the UPS is ON <1>position, there is a lock on this switch which prevents
unauthorized personnel use.
A09 MANUAL BYPASS

Load is transferred to by-pass from UPS command menu, transfer the load to the inverter.
A10 BATTERY LOW SHUT

The DC BUS or battery voltage of the UPS is low. If the mains is OKEY call service.
If the there is nomains voltage wait until mains OKEY UPS will start automatically.
A11 REPO STOP

External repo button pressed, to restart turn off and on the UPS
A12 DC BALANCE BAD

Call service
A13 PEAK CURRENT

Very high curent measured at the UPS output, check loads
A14 INV NOT START

Call service
A17 BYPASS FAILURE, A18 BYPASS VOLT, A19 BYP FREQ.TOLER

The input of the UPS or by-pass input of the UPS voltage or frequency is out of tolerance ,wait until the
voltage is normal if message continues long time check input fuses ,switches etc. at the distrubution panel.
A20 OVERLOAD
UPS is currently running but the load percentage exceede 100% capacity of the UPS ,if this situation
continues inverter will stop after a delay.Check the loads at the UPS output.
37 39
A21 OVERTEMP
Inverter module heatsink temperature is highcheck the followings:
-If UPS ambient temperature is high then 45 C, use air cooling system
A22 OUTPUT OFF

During mains failure if the battery backup time is finished this message is normal ,there is no energy so the
UPS shutdown the output voltage.
If this message is permanent call service, otherwise wait until the message is deleted automatically from
LCD screen.
A23 ON BYPASS
From any reason UPS transferred the load to bypass, check the other alarm code which shown together
with this alarm it shows the by-pass reason.
If the UPS stays at this position for a long time call service.
A24 REVERSE CURRENT

Any load such as motorsa are connected to UPS output and the load in regenerative mode ,it is applying
reverse energy to the UPS output. Call service
A25 INV RESET

This is the power on indicator of the inverter modüle, during ower on for 10 seconds this message will be
shown at the end of 10 seconds the mesage will be cleared.
A26 BATTERY LOW

The DC BUS or battery voltage of the UPS is low, still UPS is running but DC voltage is going down.
If this alarm occures during mains failure it means that there is no energy from batteries this is normal.
But if this alarm occures during mains OKEY call service.
A27 GENERATOR MODE

UPS is running in generator mode when generator set stops UPS returns to normal operating mode
automatically.
A28 O/P PHASE LOSS

Call service
A29 SYNCHRON BAD

This is only warning that showa the inverter and by-pass voltages are not synchron to each other ,there is
nothing to do wait until they matches.
A30 SHORT CIRCUIT

Shorter then 4 alternance (40 milliseconds) short circuit occured at theoutput of the UPS, now UPS
isrunning but you must check the installation and loads.
A31 OUTPUT SWITCH

The output switch of the UPS is OFF <0>position, turn on <1>position the output switch
A32 SERVICE LOGIN

Service ersonnel logged in to UPS this is only warning.
A34 BYP ROTATE PHASE

The phase sequency of the by-pass source is not match the UPS output phase sequency. Please check
the by-pass phase sequency if wrong change phases.
A35 INV STOP

The message shows that the inverter modüle stopped from any reason ,check the other alarm code which
is shown together with this mesage.
38
A36 INV DC DOWN

Call service
A37 AC CURR LIMIT

Alarm shows us the output current is very high (higher then 150%) the UPS limited the output current. This
status is temporary but if continues call service.
A38 FUSE FAILURE

Call service
A39 PSP FAILURE

Call service
A43 USER LOGIN

User logged in to UPS this is only warning
A45 SERV.PASSWORD
Call service , UPS start impossible
39
41
IV. OPERATING INSTRUCTIONS
4.1 INTRODUCTION
After all the electrical connections of UPS have been made and while all the circuit breakers and switchtes
of the device are turned OFF (at “0” position);
1. Check the polarities of battery connections:

K1 : + V (nominal voltage +360V, float charge voltage +405V)
K2-K2 : 0 V (common terminal for ʻʼ+ʼʼ and ʻʼ-ʻʼ battery groups)
K3 : - V (nominal voltage -360V, float charge voltage -405V)
2. Check 3-phase AC input and neutral connections (care should be taken for the phase order).
ATTENTION!!! TWO CABLES FOR EACH BATTERY GROUP SHOULD BE USED FOR EXTERNAL
BATTERY CONNECTION, AND THE COMMON POINT CONNECTION SHOULD BE MADE ON K2
TERMİNALS!
WARNING ! : UPS should never be operated without neutral connection.
3. Check the output load connections of UPS.
4.2 OPERATING UPS IN ONLINE MODE
4.2.1 Starting UPS from a completely shut down position:
1. Turn ON S1 (AC Input) switch (switch to ʻʼ1ʼʼ position)

2. Turn ON S2 (Bypass) switch (switch to ʻʼ1ʼʼ position)
3. Turn ON S4 (AC Output) switch (switch to ʻʼ1ʼʼ position)
ATTENTION!!! BYPASS VOLTAGE WILL BE CONNECTED TO THE OUTPUT TERMINALS OF

UPS WHEN THE ON/OFF SWITCH (S7) IS SWITCHED ON !
4. Turn on S7 (On/Off) switch (to ʻʼ1ʼʼ position). LCD panel activates, and ʻʼINV RESET” or “PFC RESETʼʼ
message appears on the display meaning that the rectifier starts to operate.
5. A few seconds later red bypass light (L2) on front panel turns off and gren inverter light (L6) turns on.
L6 light indicates that the UPS has started normal operation and generating uninterruptable power for
the critical load.
6. Turn on S5 switch (to “1” position) to connect the battery group to UPS.
7. UPS is ready and in normal operation now.
4.2.2 Shutting down the UPS
After closing all the critical loads supplied by the UPS output:
1. Turn off S4 (AC Output) switch (to ʻʼ0ʼʼ position).

2. Turn off S7 (On/Off) switch (to ʻʼ0ʼʼ position).
3. Turn off S5 (Battery) switch (to ʻʼ0ʼʼ position).
4. Turn off S2 (Bypass) switch (to ʻʼ0ʼʼ position).
5. Turn off S1 (AC Input) switch (to ʻʼ0ʼʼ position).
After performing the above procedure, UPS is completetely shut-down. In this case PFC rectifier and
inverter is not operating and the batteries are not being charged.
40
4.2.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition
1. Enter COMMANDS menu by using UP and DOWN buttons on front panel during normal operation.
Select ENTER<BYPASS> command by using again the UP and DOWN buttons and pres ENTER
button. The critical load is transferred to bypass supply in this case and it is shown at LCD display with
“A09 MANUAL BYPASS” message. Besides L6 (load on UPS) light on front panel will be off and L2
light (bypass) will be on.
2. Turn on S3 (Maintenance Bypass) switch (after unlocking and taking away the padlock on it) to ʻʼ1ʼʼ
position.
3. Turn off S7, S5, S1, S2 and S4 switches (to ʻʼ0ʼʼ position).
In this case, bypass voltage is connected directly to the output of UPS and the critical load is supplied via
maintenance bypass switch. No AC or DC supply is connected to the inside and the circuits of UPS.
4.2.4 Switching the UPS from a Maintenance Bypass Condition to Normal Operation
1. Turn on S1 (AC Input) switch (to ʻʼ1ʼʼ position).

2. Turn on S2 (Bypass) switch (to ʻʼ1ʼʼ position).
3. Turn on S4 (AC Output) switch (to ʻʼ1ʼʼ position).
4. Turn on S7 (On/Off) switch (to ʻʼ1ʼʼ position). LCD panel activates, and main menu will appear at the
display. Also “A08 ON MAINTENANCE” message shown and the inverter will not start yet.
5. Turn off S3 (Maintenance Bypass) switch (to ʻʼ0ʼʼ position). Inverter will start automatically following the
turning off of S3 switch.
6. Connect the batteries by turning on S5 (Battery) switch (to ʻʼ1” position).
Now UPS is ready for uninterruptable operation.
41 43
4.3 UPS Behavior During Mains Outage
When the mains voltage is not available " R02 LINE FAILURE " message appears on LCD display. Sound
warning on and off is heard at the same time. UPS continues to supply the critical loads by converting the
battery voltage to AC voltage and provides operation without data losses or any other fault. Battery
autonomy time may be prolonged by shutting down the unnecessary loads for that moment.
But do not turn on these loads again during battery operation.
After a short period of time when the line voltage is available again, UPS returns to normal operation
automatically and the alarm message on the display disappears.
Shut down the critical loads in a period of minimum possible autonomy time (depends on the Ah capacity,
charge status, age of the batteries, actual load percentage of UPS and the ambient temperature).
Otherwise critical loads will be out of power at the end of battery autonomy time.
“A26 BATTERY LOW” message appears first on front panel display during battery operation if battery
voltage drops below a defined level.
“A10 BATTERY LOW SHUT” message appears on front panel display when the battery voltage drops to
the end of discharge voltage and UPS shuts itself down. Critical loads will be out of electrical power.
If a reserved generator in the system and if itʼs available, that will start to supply the necessary electrical
power to UPS input and batteries start to be charged immediately. By means of using UPS together with a
immediately available generator system, battery discharge time decreases and so they will be charged
quickly after a mains outage.
42
V. MAINTENANCE
ATTENTION !!! There are no parts inside the UPS or battery group that needs service or maintenance
work that should be done by user. Therefore DO NOT OPEN THE COVER OF UPS. Never
touch on any terminal of battery group. There is risk of electric shock inside the UPS even
when it is completely turned off (because of energy storage components). Therefore
unauthorized openning of the UPS cabinet for repairment, maintenance etc. is not
recommended and forbidden. Otherwise serious injuries may happen.
5.1 Scheduled Maintenance
Some parts and components used inside UPS requires periodic maintenance by service personnel.
Besides, some power equipment inside the UPS need good air circulation for cooling functions. In this
case, the UPS should be cleaned against dust periodically. Cooling fans are mechanical and moving parts
and they should be checked periodically for this reason. Also the batteries should be checked periodically
that if they are in good condition or not.
DS300H Series UPS informs the user about these procedures when the maintenance time is up with its 3
independent hour counter as warnings:
FAN MAINTENANCE counter
BATTERY MAINTENANCE counter
GENERAL MAINTENANCE counter
This type of protective maintenance prevents small problems turning up to big failures.
DS300H Series UPS has been designed to require very low user maintenance work. User should
only make below maintenance procedure for long years of trouble-free operation.
5.2 Daily Checks
Observe the UPS daily and check the following:
Examine the operator control panel (front panel). Ensure that all LED indicators and parameter
measurements are normal and there is no warning or alarm messages on LCD display.
Examine that there is any sign of overheating the UPS or not.
Check the rotation of cooling fans visually.
Check if there is a remarkable change in the sound of UPS or not.
Check if air inlets of the cabinet cooling system are not congested with dust or any other foreign object.
Clean them with a vacuum cleaner if any present.
Take care not to leave any object on the UPS cabinet.
5.3 Weekly Checks
1. Examine the front panel and record the results.

2. Measure (from Measurements Menu) each of three phase voltages and record the values.
3. Measure (from Measurements Menu) UPS output current values and record the values.
4. Perform a Manual Battery Test (from Commands Menu) and check the status oft he batteries.
5. Cabinet covers may be cleaned with a soft damped (not wet) cloth.
43
45
Take notes if possible when you are examining the UPS. Compare the notes with previous ones and try to
determine if there is a change or not. If there is a difference between the previous notes and the new ones,
search for and record any new load added to UPS output between two records and the magnitude, place
and type of the new load, if possible. This information may help to technical authority who will search for
the cause of event in case of a failure.
If there is a remarkable difference between the records without any obvious reason, call technical service
immediately.
5.4 Annual Maintenance

Annual maintenance by authorized service should be done at least two times a year in order to provide
safe and efficient operation your UPS and battery group. UPS generates a warning message when the
maintenance time has expired.
5.5 Storage Conditions and Transportation of UPS
1- Check battery charge status by performing a manual battery test before living the UPS in a storage
place. If charge level is not high enough, leave the UPS for at least 12 hours to charge the batteries.
2- Disconnection oft he cables should be done by an authorized service personnel.
3- Batteries should be recharged once every 6 months during storage.
4- Store the UPS and the batteries in a cool and dry place.
0 0
Ideal storage temperature for UPS: 0 C to 40 C max.
0 0
Ideal storage temperature for batteries:10 C to 35 C max.
5- UPS should be fixed on its pallet for transporting. It should be carried by a forklift with ist pallet.
44
VI. FAULTS AND TROUBLESHOOTING
6.1 General Procedure For Fault Checking And Troubleshooting
UPS contains complicated electronic control circuits. In order to locate any fault occurring circuits, an
advanced knowledge about the circuitry and its operation principles must be known. The aim of this section
is to give the knowledge required at the first intervention.
There is no practical way to locate any possible fault. Most of the faults do not occur as a performance
decrement. Generally, the UPS operates normally or switches into by-pass mode. But in order to determine
any change in load or the system the parameters must be recorded regularly as mentioned previously.
Generally, the output voltage can deviate %2 from the predefined values. If values differ more than this
percentage then reasons must be investigated.
The following general structure must be systematically followed while trying to indicate the error:
Fault determination: First step is to record the messages, indicator panel LEDs, operating parameter
values and last status of switches. This must be done before
Fixing interventions: After recording all indications, check the meaning of the fault and alarm
messages using “The operator control indicator panel”. If anything related, follow the related procedure.
Reporting the fault: Service personal must clearly report the work done. Hence, if any other error
occurs there will be enough information to fix it.
6.2 Before Calling Service
Please check and note the following:
1- Did you read the user manual carefully and applied the procedures accordingly?
2- Are the switches and circuit breakers of UPS in their normal position?
3- Is there electric power at the UPS line connection distribution panel?
4- Did you turn the battery switch on (to “1“ position) when UPS started to operate in normal mode?
5- Which of the warning lights on front panel is (are) on?
6- Is there any change in the load level at the output of UPS?
7- Did any overload condition happen or not?
45
47
VII. UPS REMOTE MONITORING AND CONTROL

Following external connections are available for DS300H Series UPSs.
• Communication by serial port connection.
• Dry contact (interface board) connections.
• Remote monitoring panel.
Using one of above communication options is satisfactory for remote monitoring and control in most of the
systems. But in some systems may use 2 or 3 of above options at the same time. In this case accessories
group produced by Tescom may help to make appropriate solutions.
7.1 Using Serial Port

Two serial communication port is included on DS300H Series UPS cabinet (com1 and com2). Both of them
may be used for user communication. But in service status duty of com2 port is changed and set as service
port in Options Menu.
All data of UPS can be accessed by this communication way. All the voltage and current values measured
by UPS, alarms, warning and status messages can be monitored.
Because the communication system is designed in an interactive manner, UPS may get commands from
monitoring and control units. These commands are listed below:
• Switch to BYPASS
• Switch to INVERTER
• SOUND on/off
• Adjust UPS time and date
• Quick BATTERY TEST
• BATTERY TEST until battery low alarm
• CANCEL battery test
• Turn off UPS output voltage immediately (SHUTDOWN)
• Turn off UPS output voltage after delay (WAITING SHUTDOWN)
• Turn off UPS output voltage (SHUTDOWN) and turn on UPS output voltage (WAITING RESTART)
• CANCEL SHUTDOWN
• RENAME UPS
These commands are evaluated only if REMOTE CNTRL: ON option is selected in

OPTİONS/COMMUNICATION OPTIONS menu and if user password is sent from this (com2) port.
Otherwise UPS doesnʼt perform these commands and only information can be obtained from the ports.
Special softwares are required in order to use the serial communication ports. Some of the commands
above have special functions and they can only be activated and used by operating TMON program groups
on a PC that is serially connected to UPS.
TMON program group includes softwares developed by TESCOM.
Additionally, remote monitoring and control is provided in every kind of operating systems, by using
worldwide known and continuously devoloping software programs. These softwares can be supplied from
TESCOM.
7.2 Serial Communication Port Connection Cable

The maximum length for RS232 communication cable should be 25 meters. For remote panel and UPS
connection the same pin configuration is valid. Connection terminals of RS232 cable is shown below for
com1 and com2 ports:
UPS Side Panel Side

9 Tx 2 Rx
7 Gnd 5 Gnd
6 Rx 3 Tx
7.3 Modem Connection
A DS300H Series UPS can be controlled through a normal telephone line by means of a remote operator
connected through a PC with modem device, who performs a phone call to the UPS connected number. So
the operator can see all parameters and control the UPS (if permitted from OPTIONS MENU).
7.3.1 Hardware Configuration
All requirements for modem connection are as follows:

• PC with modem
• WINDOWS 98
• Available UPS control software (T-MON)
• NULL modem which is connected to UPS
UPS has its command set to set NULL modem to auto answer mode. In order to do this, press ENTER
button for 3 seconds in ENTER: MODEM INIT item in COMMAND MENU after the hardware is installed.
A short beep sound warning is heard after pressing the buton. RX and TX lights of the connected modem
activates. Modem is set after this to answer external calls by telephone line. To test this, call the telephone
number that the modem is connected with another phone and listen the modem sound.
NOTE : Not all the modems are compatible with the command set on UPS. In such a case modem
should be set by connecting a PC.
7.3.2 Functioning Principle
The remote operator, by means of a PC and a modem device and using the remote connection function of
the control software, calls the UPS through the number to which this is connected.
The NULL modem device, connected to the UPS, will answer the call and convert the data coming from
UPSʼs serial port on to the telephone line. This way all measurements and controls allowed by the RS232
serial port can be carried out.
7.3.3 Modem Programming Procedure
Smart modem (SM) is the one connected to PC, and NULL Modem (NM) is the one connected to the UPS.
Standard Hayes AT programming language is the suitable language for modems. In usual applications a
modem which uses AT command set should be selected.
7.3.3.1 Smart Modem (SM) Programming
The connected modem to PC (smart modem) will be programmed from UPS control software (T-Mon)
automatically.
B0 E1 F1 M1 Q0 V1 X3
BAUD = 2400 PARITY = N WORDLEN = 8
DIAL = TONE (TONE which can be programmed)
&A3 &B1 &C1 &D0 &H1 &I0 &K1 &M4

&N0 &R2 &S0 &T5 &Y1
47
49
7.3.4 Modem – UPS Connection Cable
Connection of Smart Modem device to UPS is made with standard modem cable and itʼs supplied as
standard accessory for smart modem. This cable is required if an external modem will be used, and not
necessary for internal modems.
Connection cable between NULL Modem and UPS should be installed as follows:
UPS MODEM
DB9 Female DB25 Male
6 3
7 7
9 2
7.4 Dry Contact (Interface) Connections
Some important events of the UPS can be monitored or controlled by these connections. These functions
are listed below:
Terminal
1-2 Interactive battery circuit breaker drive output or programmable alarm relay output
3-4 Interactive battery circuit breaker position sense input
5-6 Generator operation sense input
7-8 Remote Emergency Power Off button input (REPO)
9-10 External TH1 temperature sensor input
11-12 Function programmable relay contact output 2
Battery Relay Relay Relay

Generator Repo TH1
Circuit 2 3 4
input input Sensor
Breaker
ATTENTION: Maximum 42Vac or 60Vac voltage may be applied to the dry contacts of the
interface. Dry contact relay outputs are NO (Normally Open) type, ie. the relay is
not activated if alarm is not present and the contacts are open circuit.
7.5 Remote Monitoring Panel Connection of UPS
This panel is used to control and monitor UPS remotely up to 400 m. distance from it. Panel is located in
monitoring and control room. If the distance is not longer than 25 m. RS232, if longer RS485
communication protocol is used. RS485 requires additional adapter.
Remote monitoring panel communicates UPS in a serial way and transfers information to user. Remote
panel requires 220Vac 50Hz supply voltage and it is recommended to get this supply from UPS output.
48
VIII. EFFICIENT USAGE OF UPS IN TERMS OF ENERGY CONSUMPTION
Products should be used according to the conditions and procedures defined in the manual. When this is
made the most efficient usage of the product is guaranteed.
1. Energy efficiency means, decreasing consumed energy amount to the minimum level possible in
every step of living activities, without a decrease in quality or amount of produced work or product, and
keeping this principle permanent.
An efficiency value is said in operation of every energy consuming device. Roughly, efficiency can be
defined as the ratio of work or power -we obtain- at the output of a system, to that of -we give- at the input
of same system.
Keeping below recommendations during the selection and operation of an electric powered product,
provide more useful, economical and long-lasting usage in terms of energy efficiency. Therefore, user
profits economically, as well as supporting to create a cleaner environment and protecting our world
sources.
2. Every electric powered device is designed appropriate to a defined power level. Device capacity
should be selected according to its load requirement for an efficient operation.
3. Ensure to operate your device in convenient electrical conditions defined in technical specifications
table. It will work more efficiently in those conditions.
4. Check that operating environment is compatible to defined conditions.

5. Check if the place of installation is suitable as per the conditions mentioned in the relevant section of
the manual.
6. By means of the periodically maintenance work, faulty or unefficient components of the device may
be detected before the major failures. This results in more efficient operation and prevention of failures.
7. Usage of recyclable materials is one of a remarkable keys to more efficient energy consumption in
total. Users should dispose the expired recyclable materials (batteries, electronic components etc.)
according to local directions and laws.
49 51
AGKK12730 02/2018
53
Βόλου 7, 183 46 Μοσχάτο +30 210 9590080 www.tescom-ups.gr
Volou 7, 18 346, Moschato, Greece info@tescom-ups.gr

DS 300 H 100 160kVA Manual Industrial Three Phase UPS Tescom

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DS 300H Series

3 phase In / 3 phase Out

Βόλου 7, 183 46 Μοσχάτο +30 210 9590080

I. GENERAL DESCRIPTION ...................................................................................... 3

1.1 Introduction ....................................................................................................... 3

II. UPS INSTALLATION .............................................................................................. 9

2.1. Introduction ....................................................................................................... 9

III. FRONT PANEL ....................................................................................................... 14

3.1. Introduction ....................................................................................................... 14

IV. OPERATING INSTRUCTIONS ................................................................................40

4.1 Introduction ..........................................................................................................40

5.1 Scheduled maintenance ....................................................................................43

VI. FAULTS AND TROUBLESHOOTING ....................................................................45

6.1. General Procedure for fault checking and troubleshooting .................................45

VII. UPS REMOTE MANITORING AND CONTROL.....................................................46

7.1. Using Serial Port ................................................................................................46

VIII. EFFICIENT USAGE OF UPS IN TERMS OF ENERGY CONSUMPTION ..............49

• Do not insert any object into ventilation holes or other openings.

• Only qualified personnel should install or service UPS/batteries.

ABOUT THE BATTERIES

CAUTION: RISK OF ELECTRIC SHOCK!

TESCOM DS300H Series Uninterruptible Power Supplies are double-conversion; three

• Power blackout protection:

• Increased power quality:

• Fully digital control by three DSP controller for each UPS:

• Increased noise rejection:

By rectifying the input AC power to DC power and then converting it back to AC

• PWM and IGBT technology

1.2 Design Concept

S1 (F1-F2-F3) : Rectifier Input Switch / Fuse

S2 (F4-F5-F6) : Bypass Input Switch / Fuse

S3 : Maintenance Bypass Switch

S4 (F7-F8-F9) : Output Switch / Fuse

S5 (F10-F11-F12) : Battery Switch / Fuse

K1 : Rectifier Input Contactor

K2 : Inverter Output Contactor

1.2.1 DESCRIPTION OF BLOCKS

1.2.2. OPERATING CONDITIONS OF UPS

UPS may be in one of the following operating conditions:

A. Normal Operation (If Mains supply is available):

1.3 Front view of UPS Connection Panel

Batt. circuit Generator Temperature Relay Relay Relay

Figure 1.3 a 100-120-160 kVA Switches, Fuses and Interface Connections

1.4 Technical Specifications

II. UPS INSTALLATION

2.3 Equipment Positioning

WARNING!!! Check the capacity of the forklift if it is available for lifting.

2.4 Connecting the UPS Power Cables

2.6 Cable connection procedure

ATTENTION!!!: ENSURE CORRECT PHASE SEQUENCE.

2.6.1 UPS Power Cable Connection Terminals :

Figure 2.2 100-120-160 kVA POWER Cable Connection

• If there is a separate 3- phase AC supply for bypass (Split Bypass):

a-) Remove the links between K4-K5, K6-K7, and K8-K9

2.7 Battery Installation

5. Be careful about the connection between the racks and polarities.

(+) 360V (0) (0 360V ( - )

Figure 2.3 External Battery Connections (60x12V)

III. FRONT PANEL