ACM 25-300KVA Modular UPS User Manual V1.5
ACM 25-300KVA Modular UPS User Manual V1.5
ACM 25-300KVA Modular UPS User Manual V1.5
User Manual
PAGE \* MERGEFORMATI
25-300kVA Modular UPS User Manual
Preface
Manual Usage
This manual introduces the main characteristics, performance, and working principle of
the new generation modular intelligent UPS, and provides users with information on
installation, use, operation, and maintenance.
Users
Note
Our company is providing a full range of technical support and service. Customers can
contact our local office or customer service center for help.
The manual will update irregularly, due to the product upgrading or other reasons.
Unless otherwise agreed, the manual is only used as guide for users and any statements
or information contained in this manual make no warranty expressed or implied.
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25-300KVA Modular UPS User Manual
Contents
Preface................................................................................................................................2
Manual Usage.....................................................................................................................2
Users...................................................................................................................................2
Note.....................................................................................................................................2
1 Safety Precautions...................................................................................................6
1.1 Safety Information Definition...................................................................................6
1.2 Warning Label..........................................................................................................6
1.3 Safety Instruction.....................................................................................................6
1.5 Debug & Operate.....................................................................................................7
1.6 Maintenance & Replacement..................................................................................7
1.7 Battery Safety..........................................................................................................8
1.8 Disposal...................................................................................................................9
1.9 Note.........................................................................................................................9
2 Overview..................................................................................................................10
2.1 Product Introduction..............................................................................................10
2.2 UPS System Description.......................................................................................10
2.3 Power Module Description.....................................................................................11
2.4 Operation Mode.....................................................................................................11
2.4.1 Normal Mode..............................................................................................11
2.4.2 Battery Mode..............................................................................................12
2.4.3 Bypass Mode.............................................................................................12
2.4.4 Maintenance Mode (Manual Bypass)........................................................13
2.4.5 ECO Mode.................................................................................................13
2.4.6 Auto-restart Mode......................................................................................14
2.4.7 Frequency Con-verter Mode......................................................................14
2.1 UPS Structure........................................................................................................14
3 Installation...............................................................................................................18
3.1 Location.................................................................................................................18
3.1.1 Installation Environment............................................................................18
3.1.2 Site Selection.............................................................................................18
3.1.3 Size and Weight.........................................................................................18
3.2 Unloading and Unpacking......................................................................................21
3.2.1 Moving and Unpacking of the Cabinet.......................................................21
3.3 Positioning.............................................................................................................23
3.3.1 Positioning Cabinet....................................................................................23
3.3.2 Rack Mounting...........................................................................................25
3.4 Battery....................................................................................................................27
3.5 Cable Entry............................................................................................................28
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3.6 Switch between Single Input and Double Input of Cabinet...................................29
3.7 Power Cables........................................................................................................30
3.7.1 Specifications.............................................................................................30
3.7.2 Specifications for Power Cables Terminal.................................................31
3.7.3 Circuit Breaker...........................................................................................31
3.7.4 Connecting Power Cables.........................................................................32
3.8 Control and Communication Cables......................................................................34
3.8.1 Dry Contact Interface.................................................................................35
3.8.2 Communication Interface...........................................................................41
5 Operations...............................................................................................................64
5.1 UPS Start-up..........................................................................................................64
5.1.1 Startup in Normal Mode.............................................................................64
5.1.2 Start from Battery.......................................................................................64
5.2 UPS Shut down.....................................................................................................66
5.3 Procedure for Switching between Operation Modes.............................................66
5.3.1 Switching the UPS from Normal Mode into Battery Mode.........................66
5.3.2 Switching the UPS from Normal Mode into Bypass Mode........................66
5.3.3 Switching the UPS into Normal Mode from Bypass Mode........................67
5.3.4 Switching the UPS into Maintenance Bypass Mode from Normal Mode...67
5.3.5 Switching the UPS into Normal Mode from Maintenance Bypass Mode...68
5.4 Battery Maintenance..............................................................................................68
5.5 EPO.......................................................................................................................69
5.6 Installation of Parallel Operation System...............................................................70
6 Maintenance............................................................................................................72
6.1 Precautions............................................................................................................72
6.2 Instruction for Maintaining Power Module.............................................................72
6.3 Instruction for Maintaining the Monitor & Bypass Unit...........................................73
6.4 Battery Maintenance..............................................................................................73
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7 Product Specifications..........................................................................................75
7.1 Applicable Standards.............................................................................................75
7.2 Environmental Characteristics...............................................................................75
7.3 Mechanical Characteristics....................................................................................76
7.4 Electrical Characteristics.......................................................................................76
7.4.1 Electrical Characteristics (Input Rectifier)..................................................76
7.4.2 Electrical Characteristics (Intermediate DC Link)......................................76
7.4.3 Electrical Characteristics (Inverter Output)................................................77
7.4.4 Electrical Characteristics (Bypass Mains Input)........................................78
7.5 Efficiency................................................................................................................78
7.6 Display and Interface.............................................................................................79
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1 Safety Precautions
This manual contains information concerning the installation and operation of modular
UPS. Please carefully read this manual prior to installation.
The modular UPS cannot be put into operation until it is commissioned by engineers
approved by the manufacturer (or its agent). Not doing so could result in personnel safety
risk, equipment malfunction and invalidation of warranty.
Danger: Serious human injury or even death may be caused, if this requirement is
ignored.
Warning: Human injury or equipment damage may be caused, if this is requirement is
ignored.
Attention: Equipment damage, loss of data or poor performance may be caused, if this
requirement is ignored.
Commissioning Engineer: The engineer who installs or operates the equipment should
be well trained in electricity and safety, and familiar with the operation, debug, and
maintenance of the equipment.
The warning label indicates the possibility of human injury or equipment damage, and
advised the proper step to avoid the danger. In this manual, there are three types of
warning labels as below.
Labels Description
Serious human injury or even death may be caused, if this
DANGER requirement is ignored.
Human injury or equipment damage may be caused, if this
WARNING requirement is ignored.
Equipment damage, loss of data or poor performance may be
CAUTION caused, if this requirement is ignored.
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Read all the warning labels carafully before operation, and
follow the instructions.
WARNING
When the system is running , do not touch the surface with
this label, to avoid any hurt of scald.
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This UPS full complies with “IEC62040-1-1-General and
safety requirements for use in operator access area UPS".
Dangerous voltages are present within the battery box.
However, the risk of contact with these high voltages is
minimized for non-service personnel. Since the component
with dangerous voltage can only be touched by opening the
protective cover with a tool, the possibility of touching high
voltage component is minimized. No risk exists to any
personnel when operating the equipment in the normal
manner, following the recommended operating procedures in
this manual.
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the battery. However, when the battery case is broken, the
acid will leak from the battery. Therefore, be sure to wear a
pair of protective glasses, rubber gloves and skirt when
operating the battery. Otherwise, you may become blind if
acid enters your eyes and your skin may be damaged by the
acid.
At the end of battery life, the battery may have internal short
circuit, drain of electrolytic and erosion of positive/negative
plates. If this condition continues, the battery may have
temperature out of control, swell or leak. Be sure to replace
the battery before these phenomena happen.
If a battery leaks electrolyte, or is otherwise physically
damaged, it must be replaced, stored in a container resistant
to sulfuric acid and disposed of in accordance with local
regulations.
If electrolyte comes into contact with the skin, the affected
area should be washed immediately with water.
1.8 Disposal
1.9 Note
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2 Overview
2.1 Product Introduction
Intelligent modular UPS series products using on-line double conversion design, based
on the DSP full digital control, provide stable, uninterrupted power supply, can eliminate
the mains surge, instantaneous high voltage, instantaneous low voltage, wire noise and
frequency offset "power pollution", to provide customerSs with high efficiency, high power
density of power supply guarantee.
Intelligent modular UPS is mainly composed of conversion main circuit, bypass static
switch, external battery pack, etc., and 4 modules and 6 modules cabinet including
manual bypass switch. The UPS system is shown in Figure 2-1.
The conversion main circuit is parallel connected by multiple UPS power modules, mainly
including the AC-DC-AC structure composed of the rectifier (REC) inverter (INV). The
bypass static switch is composed of reverse parallel SCR, and the mains can supply
power directly to the load through the bypass static switch. Manual bypass switch is a
isolation switch. When repairing the UPS, manual bypass switch can be used to ensure
uninterrupted load power supply. The external battery pack supplies power to the load
through the inverter when the mains power is cut off.
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2.3 Power Module Description
The power module structure is shown as Figure 2-2.The power module contains a
rectifier, an inverter, and one DC charger.
The modular UPS is an on-line, double-conversion UPS that permits operation in the
following modes:
Normal mode
Battery mode
Bypass mode
Maintenance mode(manual bypass)
ECO mode
Auto-restart Mode
Frequency Converter mode
The UPS turns the AC input into DC voltage (AC / DC) through the rectifier, and the DC
voltage boost to the BUS voltage. When the system is connected to the external battery,
part of the charger charges the battery (DC / DC), and the other part changes the inverter
to the DC output (DC / AC) to provide high quality AC power for the load. The working
principle of the normal mode is shown in Figure 2-3.
Upon failure of the AC mains input power, the inverters of power modules will obtain
power from the batteries, and supply AC power to the critical AC load. There is no
interruption to the critical load. After restoration of the AC mains input power, UPS will
transfer automatically to normal mode. Battery schematic diagram as shown below
Figure 2-4.
After the system is powered on, when the inverter is not turned on or the inverter is
artificially turned off, the load is powered by the bypass. In the normal mode, if the UPS
monitoring unit detects the power module over temperature, overload or other shutdown
failure of the inverter, the system will automatically switch to the bypass. In this condition,
the mains directly supplies power to the load through the bypass static switch. In the
bypass mode, the load power supply quality is not protected by UPS, and it is susceptible
to power failure, voltage waveform or abnormal frequency conditions. Bypass mode
schematic diagram is shown in Figure 2-5.
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2.4.4 Maintenance Mode (Manual Bypass)
When repairing the UPS system and battery or repairing the equipment failure, manually
close the manual bypass switch, and the load is directly supplied by the mains power
through the manual bypass to realize the emergency power supply to the load. Manual
bypass mode schematic diagram is shown in Figure 2-6.
DANGER
During Maintenance mode, dangerous voltages are present on the terminal of
input, output and neutral, even with all the modules and the LCD turned off.
To improve system efficiency, UPS system works in Bypass Mode at normal time, and the
inverter is standby, when the utility from the bypass fails, the UPS will transfer to Battery
Mode and the inverter powers the load. ECO mode schematic diagram is show Figure 2-
7.
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Note
There is a short interruption time (less than 10ms) when transferring from ECO
mode to battery mode, it must be sure that the interruption has no effect on loads.
UPS provides automatic power-on function, that is, the mains power outage time is too
long, the battery discharge to the EOD voltage causes the inverter to shut down. If the
mains power recovery, UPS will automatically start UPS. The mode and the delay time
are programmed by the commissioning engineer.
By setting the UPS to "Frequency Converter Mode" , the UPS could present a stable
output of fixed frequency (50 or 60HZ), and the bypass static switch is not available.The
input frequency range ranged from 40 Hz to 70 Hz. In this mode, the static bypass is
invalid and the battery is optional, as to determine whether to choose the battery
according to whether to operate in battery mode.
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2.5.2 UPS System Outlook
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(c) The front view of 10-slot cabinet
Figure 2-8 System Front view
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The UPS back outlooks are shown as figure 2-9.
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3 Installation
3.1 Location
As each site has itself requirements, the installation instructions in this section are as a
guide for the general procedures and practices that should be observed by the installing
engineer.
The UPS is intended for indoor installation and uses forced convection cooling by internal
fans. Please make sure there is enough space for the UPS ventilation and cooling.
Keep the UPS far away from water, heat and inflammable and explosive corrosive
material. Avoid installing the UPS in the environment with direct sunlight, dust, volatile
gases, corrosive material and high salinity.
Avoid installing the UPS in the environment with conductive dirt.
The operating environment temperature for batteries is 20 ℃-25 ℃. Operating above
25℃ will reduce the battery life, and operation below 20 ℃ will reduce the battery
capacity.
The battery will generate a little amount of hydrogen and oxygen at the end of charging;
ensure the fresh air volume of the battery installation environment must meet EN50272-
2001 requirements.
When external batteries are used, the battery circuit breakers (or fuses) must be
mounted as close as possible to the batteries, and the connecting cables should be as
short as possible.
Ensure the ground or installation platform can bear the weight of the UPS cabinet,
batteries and battery racks.
No vibration and less than 5 degree inclination horizontally.
The equipment should be stored in a room so as to protect it against excessive humidity
and heat sources.
The battery needs to be stored in dry and cool place with good ventilation. The most
suitable storage temperature is 20℃ to 25℃.
Ensure there is enough space for the placement of the UPS. The room reserved for the
UPS cabinet is shown in Figure 3-1.
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25-300KVA Modular UPS User Manual
The 4 slot and 6 slot UPS come optional with a bottom entry cable assembly, with a
depth of 916mm.The UPS depth of 816mm does not include the bottom entry cable
assembly.
DANGER
Ensure the following space margin: at least 0.8m before the front door of the
cabinet, so as to easily maintain the power module with the front door fully open; at least
0.5m at behind the cabinet for ventilation and cooling; at least 0.5mm distance from the
top of the cabinet. The space reserved for the cabinet is shown in Figure 3-2.
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(b) The size diagram of the 6-slot cabinet (Unit:mm)
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Figure 3-2 Space reserved for the cabinet (Unit: mm)
It should be ensured that the ground or installation platform can withstand the weight of
UPS cabinets, batteries, and battery racks. The weight of batteries and battery racks is
calculated based on actual usage, and the weight of UPS is shown in Table 3-1
Table 3-1 Dimension and Weigh for the cabinet
Configuration Weight(Kg)
4-slot Cabinet 85
6-slot Cabinet 130
10-slot Cabinet 250
25KVA power module 20
30KVA power module 21
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Figure 3-3 Transport to the designated site
3) Open the top plate of the steel-edged wooden case with the awl and the hammer,
followed by side boards (see Figure 3-4).
5) Check the UPS, visually examine if there are any damages to UPS during
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transportation. If any damages, please contact the carrier. Check the UPS with the list of
the goods. If any items are not included in the list, please contact our company or the
local office.
6) Dismantle the bolts that connect the cabinet and wooden pallet after disassembly.
7) Move the cabinet to the installation position.
CAUTION
Be careful while removing to avoid scratching the equipment.
3.3 Positioning
The UPS cabinet has two way of supporting itself: One is to support itself temporarily by
the four wheels at the bottom,making it convenient to adjust the position of the cabinet;
The other is by anchor bolts to support the cabinet permanently after adjusting the
position of the cabinet. The supporting structure is shown in Figure 3-6.
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(b) 6-slot cabinet UPS (Bottom View, unit: mm)
CAUTION
Auxiliary equipment is needed when the mounting floor is not solid enough to support the
cabinet, which helps distribute the weight over a larger area. For instance, cover the floor
with iron plate or increase the supporting area of the anchor bolts.
The 4 module and 6 module cabinets support rack installation to meet the application of
micro module room.
The specific process of UPS rack installation is as follows:
1.Remove the cabinet casters.
2.Remove the cabinet side door, lower inlet wire frame and its accessories, as shown in
Figure 3-7.
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Figure 3-7 Installation schematic diagram
3.The 4-6 slot module cabinet is directly loaded into the server cabinet, placed on the
guide rail, and lock the screws of the bypass module and the manual bypass switch
panel, as shown in Figure 3-8.
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Figure 3-9 Installation schematic diagram
5.Complete installation.
3.4 Battery
Three terminals (positive, neutral, negative) are drawn from the battery group and
connected to UPS system. The neutral line is draw from the middle of the batteries in
series (See Figure 3-10)
DANGER
The battery terminal voltage is of more than 400Vdc, please follow the safety
instructions to avoid electric shock hazard.
Ensure the positive, negative, neutral electrode is correctly connected from the battery
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unit terminals to the breaker and from the breaker to the UPS system.
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3.5 Cable Entry
The product can support top and bottom entry. The cable entry is shown in Figure 3-11.
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3.6 Switch between Single Input and Double Input of Cabinet
When the UPS cabinet leaves the factory, it defaults to a double input configuration.
Change dual input to single input, just need to install the main input and the bypass input
short connecting copper bar(optional). As Figure 0-1 shows:
(a) 4-slot & 6-slot cabinet main input and bypass input short connecting copper bar
diagram
(b) 10-slot cabinet main input and bypass input short connecting copper bar diagram
Figure 0-1 Remove the main input and the bypass input short connecting copper bar
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3.7 Power Cables
3.7.1 Specifications
CableSection
PE PE 35 50 95 120 150 185
(mm²)
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Note
The recommended cable section for power cables are only for the situations
described below:
Ambient temperature: +30℃.
AC loss is less than 3%, DC loss is less than 1%, the length of the AC power
cables should be no longer than 50 meters and the length of the DC power
cables should be no longer than 30 meters.
Currents listed in the table are based on the 380V system (line to line voltage).
For 400V system, the current is 0.95 times and for the 415V system the current
is 0.92 times.
The size of neutral lines should be 1.5-1.7 times the value listed above when
the predominant load is non-linear.
The external circuit breakers (CB) for the system are recommended in Table 3-4.
Table 3-4 Recommended CB
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Installed
100k 120k 150k 180k 250k 300k
position
Main input
250A/3P 320A/3P 320A/3P 400A/3P 630A/3P 630A/3P
CB
Bypass input
160A/3P 250A/3P 250A/3P 320A/3P 400A/3P 630A/3P
CB
Output CB 160A/3P 250A/3P 250A/3P 320A/3P 400A/3P 630A/3P
Manual
160A/3P 250A/3P 250A/3P 320A/3P 400A/3P 630A/3P
Bypass CB
CAUTION
The CB with RCD (Residual Current Device) is not suggested for the system.
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(a) 4-slot cabinet connection terminals diagram
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4) Connect the AC input supply cables to the main input terminal and AC output supply
cables to the output terminal.
5) Connect the battery cables to the battery terminal.
6) Check to ensure there is no mistake and re-install all the protective covers.
CAUTION
The operations described in this section must be performed by authorized electricians or
qualified technical personnel. If you have any difficulty, please contact the manufacturer
or the agency.
WARNING
Tighten the connections terminals to enough torque moment, refer to Table 2-3 and
please ensure correct phase rotation.
Before connection , ensure the input switch and the power supply are off , attach
warnings label to warn not to operate by others
The grounding cable and neutral cable must be connected in accordance with local and
national codes.
The front panel of the bypass module provides dry contact interface and communication
interface (RS232, RS485, SNMP, Intelligent card interface and USB port), as is shown in
Figure 3-14.
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(b) Communication interface for 10-slot cabinet UPS
Figure 3-14 Communication interface diagram
The UPS can accept the external dry contact signal and send out the dry contact signal,
through the phoenix terminal ports. The cables connected to the dry contact terminals
must be separated from power cables. Moreover, these cables should be double
insulated with a typical 0.5 to 1.5mm² cross-section areas for a maximum connection
length between 25 and 50meters.
Dry contact always includes 5 sets of interfaces, and the default definitions of these
ports are shown in Table 3-5.
Table 3-5 Default Functions of the ports
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Port Name Function
Trigger EPO when short- circuited with
EPO-1 REMOTE_EPO_NO
EPO-2
EPO-2 +24V_DRY +24V
EPO-3 +24V_DRY +24V
Trigger EPO when disconnected with
EPO-4 REMOTE_EPO_NC
EPO-3
TEMP-1 ENV_TEMP Detection of environmental temperature
Common terminal for temperature
TEMP-2 TEMP_COM
detection
Common terminal for temperature
TEMP-3 TEMP_COM
detection
TEMP-4 TEMP_BAT Detection of battery temperature
Input dry contact, the function is settable.
Default: BCB Status & BCB Online
IP1-1 BCB_Status
available (when BCB Status is invalid, the
alarm make no battery)
IP1-2 GND_DRY Ground for +24V
IP2-3 BCB_Online Input dry contact, the function is settable.
IP2-4 GND_DRY Ground for +24V
Input dry contact, the function is settable.
IP3-5 GEN_CONNECTED
Default: Generator input
IP3-6 +24V_DRY +24V
Output dry contact(Normally Closed), the
OP1-1 BAT_LOW_ALARM_NC function is settable.
Default: Battery voltage low.
Output dry contact(Normally open), the
OP1-2 BAT_LOW_ALARM_NO function is settable.
Default: Battery voltage low.
OP1-3 BAT_LOW_ALARM_GND OP1-1 and OP1-2 Common
Output dry contact(Normally Closed), the
OP2-4 GENERAL_ALARM_NC function is settable.
Default: General alarm
Output dry contact(Normally open), the
OP2-5 GENERAL_ALARM_NO function is settable.
Default: General alarm
OP2-6 GENERAL_ALARM_GND OP2-4 and OP2-5 Common
Output dry contact(Normally Closed), the
function is settable.
OP3-1 UTILITY_FAIL_NC
Default: Utility abnormal
Output dry contact(Normally open), the
OP3-2 UTILITY_FAIL_NO function is settable.
Default: Utility abnormal
OP3-3 UTILITY_FAIL_GND OP3-1 and OP3-2 Common
Output dry contact, the function is settable.
OP4-4 BCB Drive Default:Battery BCB (In the EOD or EPO
available)
OP4-5 GND_DRY Ground for +24V
OP4-6 +24V_DRY +24V
Note
The dry contact ports can be programmed through our background monitor software.
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Remote EPO Input Port
EPO1-4 is the input port for remote EPO. It requires connecting NC (EPO-4) and +24V
(EPO-3) and disconnecting NO (EPO-1) and +24V (EPO-2) during normal operations,
and EPO is triggered when disconnecting NC (EPO-4) and +24V (EPO-3), or connecting
NO (EPO-1) and +24V (EPO-2). The port diagram is shown in Figure 3-11, and the port
description is shown in Table 3-6.
Note
EPO-1 and EPO-2 must be disconnected in normal operations.
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Figure 3-12 TEMP 1-4 for temperature detecting
Table 3-7 Description of TEMP 1-4
Port Name Function
TEMP-1 ENV_TEMP Detection of battery temperature
TEMP-2 TEMP_COM common terminal
TEMP-3 TEMP_COM common terminal
TEMP-4 TEMP_BAT Detection of environmental temperature
Note
A specified temperature sensor is required for temperature detection, and it’s optional,
please confirm with the manufacturer or the local agency before the order.
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OP4-4 and OP4-6 to BCB tripper, the port OP4-4 can provide a driver signal (+24VDC,
100mA) to trip the battery breaker when EPO is triggered or EOD (end of discharge)
happen. The UPS would detect the BCB status, when BCB is closed, it indicates
batteries are connected, when open, it alarms batteries not connected. The port diagram
is shown in Figure 3-14, and the description is shown in Table 3-9.
The default function of OP1 1-3 is the output dry contact interface for battery voltage low
alarm, when the battery voltage is lower than the setting value, an auxiliary dry contact
signal will be activated via the relay, before UPS alarms "Battery voltage low", OP1-1 and
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OP1-3 are connected by the relay, OP1-2 and OP1-3 are disconnected, when UPS
alarms "battery voltage low", OP1-1 and OP1-3 are disconnected by the relay, OP1-2 and
OP1-3 are connected.
The port diagram is shown in Figure 3-15, and the description is shown in Table 3-10.
The default function of OP2 is the general alarm output dry contact dry interface. When
one and more warnings are trigger, an auxiliary dry contact signal will be active via the
isolation of a relay. The port diagram is shown in Figure 3-16, and the description is
shown in Table 3-19.
The default function of OP3 is the output dry contact interface for utility failure warning,
when the utility fails, the system will send a utility failure warning information, and provide
an auxiliary dry contact signal via the isolation of a relay. The interface diagram is shown
in Figure 3-17, and the description is shown in Table 3-9.
RS232, RS485 and USB ports can provide series data which can be used for
commissioning and maintenance by authorized engineers or can be used for networking
or integrated monitoring system in the service room.
SNMP card: It is used on site for communication (Optional).
Intelligent card: It is used for extension dry contact interface (Optional).
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4 UPS Control LCD Panel
4.1 UPS LCD Panel
The LCD panel for cabinet is divided into three functional areas: LED indicator, control
and operation keys and LCD touch screen.
The structure of operator control and display panel for cabinet is shown in Figure 4-1.
1
3 3
2
There LED on the panel to indicate the operating status and fault. The description of
indicators is shown in Table 4-1.
Table 4-1 Status description of indicator
Indicator State Description
Green Normal operation
Status
indicator Red Fault alarm
Yellow Warning alarm
There are two different types of audible alarm during UPS operation, as shown in Table
4-2.
Table 4-2 Description of audible alarm
Alarm Description
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Two short alarm when system has general alarm (for example: AC fault),
with a long one
When system has serious faults (for example: fuse blown or
Continuous alarm
hardware failure)
Control and operation keys mainly include emergency power off (EPO). The function
description is shown in Table 4-3.
Table 4-3 Functions of control and operation keys
Function Key Description
EPO Long press,cut off the load power (shut down the rectifier,
inverter, static bypass and battery)
CAUTION
When bypass frequency is over track, there is interruption time(less than 10ms) for
transferring from bypass to inverter.
User can easily browse the information, operate the UPS, and set the parameters
through the LCD touch screen, which is friendly for users.
After the monitoring system starts self-test, the system enters the home page, following
the welcome window. The home page is shown in Figure 4-2.
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menu.
● Status Bar
The status bar contains the product, capacity, operational mode, and the number of the
power module and the time of the system.
● Warning Information
Display the warning information of the cabinet. The red indicates a serious alarm, while
orange indicates a general alarm.
● Information Display
Users can check the information of the cabinet in this area.
The bypass voltage, main input voltage, battery voltage, and output voltages are
presented in the form of gauge. The energy flow mimics the flow of the power.
● Main Menu
The main menu includes Cabinet, Module, Setting, Log, Control and Scope. Users can
operate and control the UPS, and browse all measured parameters through main menu.
The structure of the main menu tree is shown in Figure 4-3.
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Figure 4-3 Structure of menu diagram
The main menu includes Cabinet, Module, Setting, Log, Control and Scope, and it is
described in details below.
in the upper right corner of the homepage to enter the user login
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interface, as shown in Figure 4-4. Enter the authorized account and password to log in to
the system and perform corresponding permission operations.
Touch the icon (at the left of the screen), and the system enters the page of the
cabinet menu, as it is shown in Figure 4-5.
Menu information can be displayed on the next page through the flip icon in the
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bottom right corner.
Table 4-4 Description of each sub-menu of Cabinet
Touch the icon (At the left of the screen), and the system enters the page of the
Module menu, as is shown in Figure 4-6.
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Figure 4-6 Module menu
The power module mainly menu interface includes Input, Output, Load, INFO and S-
CODE etc sub-menu.
● Power module information
(1) Power module number, automatically displaying the power module code based on
different cabinet settings;
(2) Whether the power module is inserted and selected;
(3) The operating status of the power module is as follows:
(a) The green box indicates the current module being selected for viewing.
(b) The black box indicates that the power module has been connected to the
system and displays the current status.
(c) If no module is displayed in the corresponding box, it means that no module has
been detected in the slot.
(d) The status indicator lights on the right side of the module indicate the status of
the input, output, and battery, with green indicating normal and red indicating
abnormal.
● Version Information
Display the version information of rectifier and inverter for the selected module.
The sub-menus of Module are described below in details in Table 4-5.
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Sub-menu Contents Meaning
Name Hz Output frequency of selected module
PF Output power factor of selected module
kVA Sout: Apparent Power
Touch the icon (At the left of the screen), and the system enters the page of the
Setting, as is shown in Figure 4-7.
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setting, system function, network setting, general setting, communication setting, user
setting, battery setting, system setting, rating setting, system code setting, calibration
function and dry contact setting.
The setup subordinate sub-menu is shown in Table 4-6.
Table 4-6 Description of each sub-menu of Setting Menu
Sub-menu Contents Description
Change
Change password Change the user login password
PW
Float Charge
Setting the floating Voltage for battery cell (2V)
Voltage/Cell
Boost Charge
Setting the boost Voltage for battery cell (2V)
Voltage/Cell
Charge Current
Charge current (percentage of the rated current)
Percent Limit
Battery Set
Battery Temperature
Coefficient for battery temperature
Compensate
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Cabinet ID For parallel system, the ID starts from 0
Output Voltage
Adjustment Setting the Output Voltage
Calibration product
Calibration Calibration the UPS output voltage
parameters
Note
1. Improper parameter settings may affect product performance, please ensure that
operators receive appropriate training and authorization.
2. The C set for the battery is the ampere hour of the battery. If it is a 100AH battery,
then C=100A.
3. Setting up projects may vary depending on different user permissions. For example,
lithium battery settings, please contact the manufacturer.
WARNING
Ensure the number of the battery, set via the menu or the monitoring software, is
completely equal to the real installed number. Otherwise it may cause serious damage to
the batteries or the equipment.
Click on the icon on the left side of the LCD screen to enter the Log menu, where history
is recorded by time.
Display various events and alarm information that have occurred in the system in
sequence, and record the time of their set and clear. The recording menu is divided into
two menus: current alarm and historical alarm. The Home screen is shown in Figure 4-8
below.
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Figure 4-8 Log menu
The Table 4-7 below displays all the events and gives a brief explanation
Table 4-7 the list for events
Event Describe
The system is in a normal inverter power
Load On UPS
supply state
Load On Bypass The system is in a bypass power state
No Load The system has no output
Battery Boost The battery is in Boost charging state
Battery Float The battery is in Floating charging state
The system operates in a battery discharge
Battery Discharge
state
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Event Describe
Battery Connected Battery connect to the UPS
Battery Not Connected The battery is not connected
Maintenance CB Closed Maintenance breaker is turn on
Maintenance CB Open Maintenance breaker is turn off
EPO Emergency power off
EPO-Disappear Emergency power off release
Generator Input External generator access
Generator Input -Disappear Disconnect the external generator
Utility Abnormal The input mains power supply is abnormal
Utility Abnormal -Disappear Mains power returned to normal
Bypass Sequence Error The bypass phase sequence connect error
Bypass Sequence Error- The bypass phase sequence connect returns
Disappear to normal
Bypass Volt Abnormal The bypass voltage is abnormal
Bypass Volt Abnormal -
The bypass voltage returns to normal
Disappear
Bypass Module Fail The bypass fails
Bypass Module Fail -
The bypass returns to normal
Disappear
Bypass Overload The bypass output is overloaded
Bypass Overload-Disappear The bypass output returns to normal
The bypass overload status continues and the
Bypass Over Load Tout
overload times out.
Bypass Over Load Tout -
The bypass overload status -Disappear s
Disappear
Byp Freq Over Track The bypass frequency is out of tracking range
Byp Freq Over Track - The bypass frequency return to the tracking
Disappear range
More than 5 switching times between bypass
Exceed Tx Times Lmt
and inverter in the last hour
Exceed Tx Times Lmt -
-Disappear the number of switchovers
Disappear
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Event Describe
Output Short Circuit The system output is short-circuited
Output Short Circuit -
The system output short circuit -Disappear s
Disappear
The battery voltage reaches the battery
Battery EOD
shutdown point
The battery voltage returns above the battery
Battery EOD -Disappear
shutdown point
Battery Test The system enters battery self-test mode
Battery Test OK The system self-test battery is normal
The system self-detects a problem with the
Battery Test failed
battery
Battery Maintenance The system is in battery maintenance state
Battery Maintenance OK Battery maintenance status complete
The battery maintenance process did not
Battery Maintenance failed
complete properly
The battery self-test or battery maintenance
Stop Test
status stops
Fault Clear -Disappear s the failure
Log Clear Delete all history
N#Module inserted The N# module joins the system
N#Module Exit The N# module exits the system
N#Rectifier Fail The N# module rectifier has failed
N#Rectifier Fail -Disappear N# module rectifier fault dispear
N#Inverter Fail The N# module inverter has failed
N#Inverter Fail -Disappear N# module inverter fault -Disappear
N#Rectifier Over Temp N# The module rectifier is over-temperature
N#Rectifier Over Temp -
N# module rectifier over-temperature
Disappear
The N# module fan is faulty, not connected or
N#Fan Fail
stalled
N#Fan Fail -Disappear The N# fan returns to normal
N#Output Over load The N# module output is overloaded
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Event Describe
N#Output Over load -
N# module output overload dispear
Disappear
The N# module output is overloaded with a
N#Inverter Overload Tout
timeout
N#Inverter Overload Tout - The N# module output overloaded timeout
Disappear dispear
N#Inverter Over Temp The inverter of the N# module is overheated
N#Inverter Over Temp- The over temperature of the N# module
Disappear inverter -Disappear s
On UPS Inhibited The inverter prohibits power supply
On UPS Inhibited-Disappear The inverter forbidden -Disappear
Manual Transfer Byp Manually transfer the system to the bypass
Esc Manual Transfer Byp Manually transfer the system to the normal
Battery Volt Low The battery voltage low
Battery Volt Low-Disappear The battery voltage returns to normal
Battery Wiring Error The battery cables connect reverse
Battery Wiring Error- The battery cables connect normal
Disappear
N#Inverter Protect The N# module has inverter protection
The N# module has inverter protection-
N#Inverter Protect-Disappear
Disappear
Input Neutral Lost Input N line disconnect
Bypass Fan Fail The bypass module fan fault
Bypass Fan Fail-Disappear The bypass module fan fault-Disappear
N#Manual Shutdown The N# module shuts down manually
Manual Boost Charge Manually adjust to the boost charging
Manual Float Charge Manually adjust to the floating charge
UPS Locked UPS lock shutdown occurs
Parallel Cable Error The parallel cable connect fail
Parallel Cable Error- The parallel cable connect normal
Disappear
N#Battery or Charger Fail The N# module has battery or charger fail
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Event Describe
N#Battery or Charger Fail- The N# module has battery or charger fail-
Disappear Disappear
N+X Redundant Lost The cabinet lost N+X redundant function
N+X Redundant Lost- The cabinet recover N+X redundant function
Disappear
EOD System Inhibited
EOD System Inhibited-
Disappear
Signal Cable Fail The signal cables connect fail
Signal Cable Fail-Disappear The signal cables connect returns to normal
The battery ambient temperature over setting
Ambient Over Temp.
range
Ambient Over Temp.- The battery ambient temperature less setting
Disappear range
REC CAN Fail The monitor unit rectifier CAN signal abnormal
The monitor unit rectifier CAN signal returns to
REC CAN Fail-Disappear
normal
INV IO CAN Fail The monitor unit inverter CAN signal abnormal
The monitor unit inverter CAN signal returns to
INV IO CAN Fail-Disappear
normal
INV DATA CAN Fail The monitor unit inverter CAN data abnormal
INV DATA CAN Fail- The monitor unit inverter CAN data returns to
Disappear normal
The difference of two or more power modules’
N#Power Share Fail
output current in system is over limitation
N#Power Share Fail- Output current difference returns to normal
Disappear
The synchronization signal of each module is
Sync Pulse Fail
abnormal
The synchronization signal of each module
Sync Pulse Fail -Disappear
returns to normal
The N# module input voltage value is
N#Input Volt Detect Fail
abnormal
N#Input Volt Detect Fail - The N# module input voltage value returns to
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Event Describe
Disappear normal
The N# module battery voltage value is
N#Battery Volt Detect Fail
abnormal
N#Battery Volt Detect Fail - The N#module battery voltage was detected
Disappear to return to normal
The N# module output voltage value is
N#Output Volt Detect Fail
abnormal
N#Output Volt Detect Fail - The N# module input voltage value returns to
Disappear normal
The N# module bypass voltage value is
N#Bypass Volt Detect Fail
abnormal
N#Bypass Volt Detect Fail - The N# module bypass voltage value returns
Disappear to normal
N#INV Bridge Fail The N# module inverter is faulty
N#INV Bridge Fail - The N# module inverter faulty -Disappear s
Disappear
The N# module outlet temperature is not
N#Outlet Temp. Error
within the set range
N#Outlet Temp. Error- The N# module outlet temperature returns to
Disappear the normal range
There is a difference in the three-phase input
N#Input Curr Unbalance
current of the N# module
N#Input Curr Unbalance - The N# module input current returns to normal
Disappear
N#DC Bus Over Volt The N# module bus voltage is overvoltage
N#DC Bus Over Volt - The N# module bus voltage returns to normal
Disappear
N#REC Soft Start Fail The N# module rectifier could not be started
N#REC Soft Start Fail - The N# module rectifier returned to normal
Disappear
N#Relay Connect Fail The N# module inverter relay is open
N#Relay Connect Fail - The N# module relay is closed
Disappear
N#Relay Short Circuit The N# module inverter switch is short-
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Event Describe
circuited
N#Relay Short Circuit - The N# module inverter switch is short-
Disappear circuited returns to normal
The rectifier and inverter PWM
N#PWM Sync Fail
synchronization signals are abnormal
N#PWM Sync Fail - The rectifier and inverter PWM
Disappear synchronization signals return to normal
N#Intelligent Sleep The N# module system enters Smart Sleep
N#Intelligent Sleep - The N# module exit Smart Sleep
Disappear
Manual Transfer to INV Manually switch to inverter
N#Input current limit Tout The N# module input current limit time is up
N#Input current limit Tout - The N# module input current limit time -
Disappear Disappear s
The N# module air inlet temperature probe is
N#No Inlet Temp. Sensor
not connected or disconnected
N#No Inlet Temp. Sensor - The N# module inlet temperature probe
Disappear returns to normal
The N# module outlet temperature probe is
N#No Outlet Temp. Sensor
not connected or disconnected
N#No Outlet Temp. Sensor - The N# module outlet temperature probe
Disappear returned to normal
The N# module air inlet temperature is too
N#Inlet Over Temp.
high
N#Inlet Over Temp - The N# module air outlet temperature returned
Disappear to normal
The N# module clears the capacitor
N#Capacitor Time Reset
cumulative runtime record
The N# module clears the fan cumulative
N#Fan Time Reset
runtime record
Battery History Reset -Disappear s battery history data
Battery Over Temp. The battery is overheated
Battery Over Temp.- The battery overheat -Disappear s
Disappear
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Event Describe
Bypass Fan Expired Reached the bypass fan repair period
Bypass Fan Expired - Reaching Bypass fan maintenance period
Disappear alarm -Disappear
Capacitor Expired Reached the bypass fan repair period
Capacitor Expired - Reaching Bypass fan repair period -Disappear
Disappear s
Fan Expired Module fan maintenance cycle time is up
Reaching Module fan maintenance cycle -
Fan Expired -Disappear
Disappear s
N#INV IGBT Driver Block The N# module inverter driver signal block
N#INV IGBT Driver Block- The N# module inverter driver signal block
Disappear turns to normal
Dust Filter Expired Dust filter maintenance time is up
Dust Filter Expired- Dust filter maintenance time -Disappear s
Disappear
Battery Expired Battery maintenance period is up
Battery Expired -Disappear The battery maintenance period -Disappear s
BMS RS485 Error The BMS communication fail
BMS RS485 Error-Disappear The BMS communication fail returns to normal
CAN Error The monitor unit CAN signal fail
CAN Error-Disappear The monitor unit CAN signal returns to normal
Cell Undervoltage The single cell battery voltage low
The single cell battery voltage returns to
Cell Undervoltage-Disappear
normal
Cell Overvoltage The single cell battery voltage high
The single cell battery voltage returns to
Cell Overvoltage-Disappear
normal
Excessive voltage difference between single
Cell Volt Difference Fail
cell battery
Cell Volt Difference Fail- The single cell battery voltage returns to
Disappear normal
Batt Low Temperature The battery ambient temperature too low
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Event Describe
Batt Low Temperature- The battery ambient temperature returns to
Disappear normal
Battery Over Temp. The battery ambient temperature too high
Battery Over Temp.- The battery ambient temperature returns to
Disappear normal
The BMS system prohibits charging the
BMS Charge Inhibited
battery
BMS Charge Inhibited- The BMS system recover the charging
Disappear function
The BMS system prohibits discharging the
BMS Discharge Inhibited
battery
BMS Discharge Inhibited- The BMS system recover the discharging
Disappear function
Wave Trigger Wave Trigger
Bypass CAN Fail The monitor unit bypass CAN signal abnormal
The monitor unit bypass CAN signal returns to
Bypass CAN Fail-Disappear
normal
Bypass Power Fuse Fail The bypass power fuse disconnect
Bypass Power Fuse Fail- The bypass power fuse normal
Disappear
Firmware Error Software version error
Firmware Error-Disappear Software version update to normal version
System Setting Error System setting error
Bypass Over Temp. The bypass module over temperature
Bypass Over Temp.- The bypass module temperature returns to
Disappear normal
Module ID Duplicate At least two modules are set as same ID
Module ID Duplicate- The module setting correct ID returns to
Disappear normal
Electrolyte Leakage The battery electrolyte leakage alarm
Electrolyte Leakage- The battery electrolyte leakage alarm-
Disappear Disappear
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Note
Different colors of the words represent different level of events:
(a)Green, an event occurs or disappear;
(b)Yellow, warning occurs;
(c) Red, faults happen.
Touch the icon (at the left of the screen), and the system enters the page of the
"Control",
The control menu include "Func Button" & "Test Command", as it is shown in Figure 4-
9& Figure 4-10.
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Figure 4-10 Control-Test Command menu
The "Control" menu includes "Func Button" and "Test Command". The contents are
described in details below.
Function Button
Fault Clear
Clear the battery history data by touching the icon , the history data includes the
times of discharge, days for running and hours of discharging.
Reset the time of dust filter using by touching the icon , it includes the days of
using and maintenance period.
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Test Command
Battery Test
By touching the icon , the system transfer to the battery mode to test the condition
of the battery. Ensure the bypass is working normally and the capacity of the battery is no
less than 25%.
Battery Maintenance
By touching the icon , the system transfer to the battery mode. This function is
used for maintaining the battery, which requires the normality of the bypass and minimum
capacity of 25% for the battery.
Battery Boost
Battery Float
Stop Test
By touching the icon , the system stops battery test or battery maintenance.
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4.2.7 Scope Menu
Click the icon at the bottom of the LCD screen, enter the waveform menu, which
mainly provides the output voltage, output current, bypass voltage and other waveforms,
convenient for users to observe intuitively. As shown in Figure 4-11 below, click the upper
menu option, and the display area will show the corresponding waveform, where the
yellow, green and blue will represent the corresponding ABC phase respectively.
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5 Operations
5.1 UPS Start-up
Note
When the system starts, the stored setting will be loaded.
Users can browse all events during the process of the starting up by checking the menu
Log.
The start from battery refers to the battery cold start. The steps of the start-up are as
follow:
1) Confirm the batteries are correctly connected, and at least one power module is
installed into the cabinet, and then close the external battery circuit breakers.
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2) Press the red battery start button for 3 seconds, as shown in Figure 5-1, when the
monitoring module starts working.
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Figure 5-2 Power module battery cold start button position
4) Turn on the external output breaker is to power supply the loads, and the system is
working in battery mode.
If want to shut down UPS completely, please first ensure the load is shut down correctly,
and then turn off the external battery breaker, the main input breaker (internal or
external), the bypass input breaker (internal or external, if have) one by one, the display
screen will be off completely.
Note: If UPS in maintenance bypass mode, please also turn off the maintenance bypass
breaker.
5.3.1 Switching the UPS from Normal Mode into Battery Mode
The UPS transfers to battery mode immediately after the utility (mains voltage) fails or
drops down below the predefined limit.
5.3.2 Switching the UPS from Normal Mode into Bypass Mode
Enter the menu "Control", touch the icon "transfer to bypass" and the system
should transfer to bypass mode.
WARNING
Ensure the bypass is working normally before transferring to bypass mode. Or it may
cause failure.
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5.3.3 Switching the UPS into Normal Mode from Bypass Mode
Enter the menu "Control", touch the icon "Ecs Manual Bypass" and the system
should transfer to Normal mode.
Note
Normally, the system will transfer to the normal mode automatically. This function is used
when the frequency of the bypass is over track and when the system needs to transfer to
Normal mode by manual.
5.3.4 Switching the UPS into Maintenance Bypass Mode from Normal Mode
These following procedures can transfer the load from the UPS inverter output to the
maintenance bypass supply.
1. Transfer the UPS into bypass mode following as per chapter 5.3.2.
2.The inverter indicator is off, the status indicator is off, and the buzzer is alarm. The load
is
switched to the static bypass, and the inverter is closed;
3. Turn off the battery breaker, turn on the manual bypass breaker, and the load is jointly
supplied by the manual bypass breaker and the static bypass;
4. At this time, the bypass module can be pulled out, and the system supplies the load
power through the manual bypass breaker.
Note
The UPS system only have a manual bypass breaker. In manual bypass mode (The
manual bypass supplies power to loads), dangerous voltages are present on
terminal and internal Copper bar.
The UPS need to use external circuit breakers (Includes external input breaker,
external bypass input breaker, external output breaker and external maintenance
bypass breaker).
WARNING
Before making this operation, please read messages on LCD display to ensure that
bypass supply is regular and the inverter is synchronous with it, so as not to risk a short
interruption in powering the load.
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DANGER
If you need to maintain the power module, wait for 5 minutes to let the DC bus capacitor
fully discharge before removing the cover.
5.3.5 Switching the UPS into Normal Mode from Maintenance Bypass Mode
These following procedures can transfer the load from the maintenance bypass mode to
the inverter output.
1. After power-on, wait for about 30S, the static bypass breaker is turned on, the bypass
indicator light becomes green, and the load is jointly supplied by static bypass and
manual bypass;
2. Turn off the manual bypass breaker, and the load is powered by the static bypass;
3. After 30 seconds, the rectifier is started. The indicator light is green, and the inverter is
started.
After one minute, switch to the inverter mode, and the system returns to the normal
mode.
If batteries are not in use for a long time, it is necessary to test the condition of the
battery. Two methods are provided:
1) Manual discharging test. Enter the "Control" menu, as is shown in Figure 5-3 and
touch the icon "Battery maintenance" , the system transfers into battery mode for
discharging. The system will stop discharging when batteries have 20% of capacity or in
low voltage. Users can stop the discharging by touching the "Stop Test" icon .
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Figure 5-3 Battery maintenance
2) Auto discharging. The system can be set to discharge automatically per a certain time.
The setting procedures are as follows.(this needs to be done by factory or connect the
background monitor software operation).
a) Enable "battery auto discharge". Enter the "Set" page of the setting menu, tick "Battery
Auto Discharge" and confirm.
b) Setting the period for "battery auto discharge". Enter the "Battery Set" page of the
setting, set the period time in the item "Auto Maintenance Discharge Period" and confirm.
WARNING
The load for the auto maintenance discharge should be 20%-100%,if not, the system will
not start the process automatically.
5.5 EPO
The EPO button located in the operator control and display panel (with cover to avoid the
misoperation, see Figure 5-4) is designed to switch off the UPS in emergency conditions
(e.g. fire, flood, etc.) To achieve this , just press the EPO button, and the system will turn
off the rectifier, the inverter and stop powering the load immediately (including the
inverter and the bypass), and the batteries stop charging or discharging.
If the input utility is present, the UPS control circuit will remain active; however, the output
will be turned off. To completely isolate the UPS, users need to switch off the external
mains input supply to the UPS. Users can restart the UPS by powering the UPS again.
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WARNING
When the EPO is triggered, the load is not powered by the UPS. Be careful to use the
EPO function.
For UPS system, normally 3 cabinets can be paralleled; and the parallel function is
optional, if users need the function, please confirm the configuration with the supplier in
advance. The parallel structure diagram as show below figure 5-5.
Parallel Port
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(a) 4-6 slot cabinet UPS parallel connect port position
The parallel cables need to be connected to a cycle, the connect way as show below
figure 5-7.
For the detailed process of integration, refer to the Parallel Operation Manual.
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6 Maintenance
This chapter introduces UPS maintenance, including the maintenance instructions of
power module and monitoring bypass module and the replacement method of dust filter.
6.1 Precautions
Only maintaining engineers can maintain the power module and monitoring bypass
module.
1) The power module should be disassembled from top to bottom, so as to prevent any
inclination from high gravity center of the cabinet.
2) To ensure the safety before maintaining power module and bypass module, use a
multi-meter to measure the voltage between operating parts and the earth to ensure the
voltage is lower than hazardous voltage, i.e. DC voltage is lower than 36Vdc, and AC
maximum voltage is lower than 30 Vac.
3) Bypass module is not recommended to hot swap; only when UPS is in Manual Bypass
Mode or UPS is completely powered off, the bypass module can be disassembled.
4) Wait 10 minutes before opening the cover of the power module or the bypass after
pulling out from the cabinet.
Confirm the UPS is operating in normal mode and the bypass is working normally before
pulling out the power module needed to be repaired.
1) Ensure the remaining power module will not be overloaded. If there is overload risk,
manually transfer the UPS system to bypass mode (refer to section 5.3.2).
2) Power off the module.
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6.3 Instruction for Maintaining the Monitor & Bypass Unit
Confirm the UPS is operating in normal mode and the bypass is working normally.
1) Use the LCD screen, switch the system into maintenance bypass mode, the load is
powered by maintenance bypass.
2) Turn on the maintenance bypass breaker.
3) Turn on the external maintenance bypass breaker.
4) One by one turn off the battery breaker, external main input breaker, external bypass
input breaker, external output breaker, the UPS power through the external maintenance
bypass supply.
5) After the LCD screen dark, pull out the monitor module and maintenance.
6) When completed the maintenance, insert the power module, and tighten the screws on
both sides.
7) One by one turn on the external output breaker, external bypass input breaker,
external main input breaker and battery breaker.
8) After 2minuntes, the "BYP" indicator goes on of the LCD, meaning the bypass power
supply normal.
9) Turn off the external maintenance bypass breaker.
10) Turn off the maintenance bypass breaker, the inverter automatically starts up, after
60 seconds, UPS transfer to normal mode.
For the Lead-Acid maintenance free battery, when maintaining the battery according to
requirements, battery life can be prolonged. The battery life is mainly determined by the
following factors:
1) Installation. The battery should be placed in dry and cool place with good ventilation.
Avoid direct sunlight and keep away from heat source. When installing, ensure the
correct connection to the batteries with same specification.
2) Temperature. The most suitable storage temperature is 20 ℃ to 25℃.
3) Charging/discharging current. The best charging current for the lead-acid battery is
0.1C. The maximum charging current for the battery can be 0.2C. The discharging
current should be 0.05C-3C.
4) Charging voltage. In most of the time, the battery is in standby state. When the utility is
normal, the system will charge the battery in boost mode (constant voltage with
maximum limited) to full and then transfers to the state of float charge.
5) Discharge depth. Avoiding deep discharge, which will greatly reduce the life time of the
battery. When the UPS runs in battery mode with light load or no load for a long time, it
will cause the battery to deep discharge.
6) Check periodically. Observe if any abnormality of the battery, measure if the voltage of
each battery is in balance. Discharge the battery periodically.
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WARNING
Daily inspection is very important!
Check and confirm the battery connection is tightened regularly, and make sure there is
no abnormal heat generated from the battery.
WARNING
If a battery has leakage or is damaged, it must be replaced, stored in a container
resistant to sulfuric acid and disposed of in accordance with local regulations.
The waste lead-acid battery is a kind of hazardous waste and is one of the major
contaminants controlled by government.
Therefore, its storage, transportation, use and disposal must comply with the national or
local regulations and laws about the disposal of hazardous waste and waste batteries or
other standards.
According to the national laws, the waste lead-acid battery should be recycled and
reused, and it is prohibited to dispose of the batteries in other ways except recycling.
Throwing away the waste lead-acid batteries at will or other improper disposal methods
will cause severe environment pollution, and the person who does this will bear the
corresponding legal responsibilities.
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7 Product Specifications
This chapter provides the specifications of the product, including environment
characteristics mechanical characteristics and electrical characteristics.
The UPS has been designed to conform to the following European and international
standards:
Table 7-1 Compliance with European and International Standards
Item Normative
General safety requirements for UPS used in operator access reference
IEC62040-1-1
areas
Electromagnetic compatibility (EMC) requirements for UPS IEC62040-2
Method of specifying the performance and test requirements of IEC62040-3
UPS
Note
The above mentioned product standards incorporate relevant compliance clauses with
generic IEC and EN standards for safety (IEC/EN/AS60950), electromagnetic emission
and immunity (IEC/EN61000 series) and construction (IEC/EN60146 series and 60950).
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7.3 Mechanical Characteristics
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acid cells
2.25V/cell(selectable from 2.2V/cell
Float charge V/cell(VRLA) ~2.35V/cell)
voltage Constant current and constant voltage charge
mode
2.3V/cell(selectable from :
Boost 2.30V/cell~2.45V/cell)
V/cell(VRLA)
charge voltage Constant current and constant voltage charge
mode
Temperature mV/℃/cl 3.0(selectable:0~-5.0)
compensation
1.65V/cell(selectable from:
1.60V/cell~1.750V/cell) @0.6C discharge
current
Final
1.75V/cell (selectable from:
discharging V/cell(VRLA)
1.65V/cell~1.8V/cell) @0.15C discharge
voltage
current
(EOD voltage changes linearly within the set
range according to discharge current)
Note
The default battery number is 40. When the actual battery in use is 32-44, ensure the
actual number and the set number is the same, otherwise, batteries may be damaged.
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7.4.4 Electrical Characteristics (Bypass Mains Input)
Rated AC 380/400/415
Vac
voltage (three-phase four-wire and sharing neutral with the bypass)
7.5 Efficiency
System Efficiency
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7.6 Display and Interface
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