Turner: 2 Semester

TURNER
NSQF LEVEL - 5
2nd Semester
ASSIGNMENT / TEST
SECTOR: Production & Manufacturing
DIRECTORATE GENERAL OF TRAINING

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
GOVERNMENT OF INDIA
NATIONAL INSTRUCTIONAL
MEDIA INSTITUTE, CHENNAI
Post Box No. 3142, CTI Campus, Guindy, Chennai - 600 032
Sector : Production & Manufacturing
Duration : 2 - Years
Trades : Turner 2nd Semester - Assignment/Test NSQF (Level - 5)
Copyright © 2018 National Instructional Media Institute, Chennai

First Edition : January 2019 Copies : 1,000
Rs. 85 /-
All rights reserved.
No part of this publication can be reproduced or transmitted in any form or by any means, electronic or mechanical, including
photocopy, recording or any information storage and retrieval system, without permission in writing from the National
Instructional Media Institute, Chennai.
Published by:
NATIONAL INSTRUCTIONAL MEDIA INSTITUTE
P. B. No.3142, CTI Campus, Guindy Industrial Estate,
Guindy, Chennai - 600 032.
Phone : 044 - 2250 0248, 2250 0657, 2250 2421
Fax : 91 - 44 - 2250 0791
email : nimi_bsnl@dataone.in
chennai-nimi@nic.in
Website: www.nimi.gov.in
ii
FOREWORD
The Government of India has set an ambitious target of imparting skills to 30 crores people, one out of every
four Indians, by 2020 to help them secure jobs as part of the National Skills Development Policy. Industrial
Training Institutes (ITIs) play a vital role in this process especially in terms of providing skilled manpower.
Keeping this in mind, and for providing the current industry relevant skill training to Trainees, ITI syllabus
has been recently updated with the help of Media Development Committee members of various stakeholder's
viz. Industries, Entrepreneurs, Academicians and representatives from ITIs.
National Instructional Media Institute (NIMI), Chennai has come up with instructional material to suit the
revised curriculum for Turner 2nd Semester Assignment/Test NSQF Level - 5 in Production &
Manufacturing sector under Semester Pattern required for ITIs and related institutions imparting skill
development. The NSQF Level 5 will help the trainees to get an international equivalency standard where
their skill proficiency and competency will be duly recognized across the globe and this will also increase
the scope of recognition of prior learning. NSQF level 5 trainees will also get the opportunities to promote
life long learning and skill development. I have no doubt that with NSQF level 5 the trainers and trainees of
ITIs, and all stakeholders will derive maximum benefits from these IMPs and that NIMI's effort will go a long
way in improving the quality of Vocational training in the country.
The Executive Director & Staff of NIMI and members of Media Development Committee deserve appreciation
for their contribution in bringing out this publication.
Jai Hind
RAJESH AGGARWAL
Director General / Addl. Secretary,
Ministry of Skill Development & Entrepreneurship,
Government of India.
New Delhi - 110 001
iii
PREFACE
The National Instructional Media Institute (NIMI) was established in 1986 at Chennai by then Directorate
General of Employment and Training (D.G.E & T), Ministry of Labour and Employment, (now under Directorate
General of Training, Ministry of Skill Development and Entrepreneurship) Government of India, with technical
assistance from the Govt. of the Federal Republic of Germany. The prime objective of this institute is to
develop and provide instructional materials for various trades as per the prescribed syllabi NSQF (Level 5)
under the Craftsman and Apprenticeship Training Schemes.
The instructional materials are created keeping in mind, the main objective of Vocational Training under
NCVT/NAC in India, which is to help an individual to master skills to do a job. The instructional materials are
generated in the form of Instructional Media Packages (IMPs). An IMP consists of Theory book, Practical
book, Test and Assignment book, Instructor Guide, Audio Visual Aid (Wall charts and Transparencies) and
other support materials.
The trade theory book provides related theoretical knowledge required to enable the trainee to do a job. The
test and assignments will enable the instructor to give assignments for the evaluation of the performance of
a trainee. The wall charts and transparencies are unique, as they not only help the instructor to effectively
present a topic but also help him to assess the trainee's understanding. The instructor guide enables the
instructor to plan his schedule of instruction, plan the raw material requirements, day to day lessons and
demonstrations.
IMPs also deals with the complex skills required to be developed for effective team work. Necessary care
has also been taken to include important skill areas of allied trades as prescribed in the syllabus.
The availability of a complete Instructional Media Package (IMP) in an institute helps both the trainer and
management to impart effective training.
The IMPs are the outcome of collective efforts of the staff members of NIMI and the members of the Media
Development Committees specially drawn from Public and Private sector industries, various training institutes
under the Directorate General of Training (DGT), Government and Private ITIs.
NIMI would like to take this opportunity to convey sincere thanks to the Directors of Employment & Training
of various State Governments, Training Departments of Industries both in the Public and Private sectors,
Officers of DGT and DGT field institutes, proof readers, individual media developers and coordinators, but for
whose active support NIMI would not have been able to bring out this materials.
R. P. DHINGRA
Chennai - 600 032 EXECUTIVE DIRECTOR
iv
ACKNOWLEDGEMENT
National Instructional Media Institute (NIMI) sincerely acknowledges with thanks for the co-operation and contribution
extended by the following Media Developers and their sponsoring organisation to bring out this IMP (Assignment/
Test) for the trade of 2nd Semester Turner NSQF Level - 5 under Production & Manufacturing Sector for
Craftsman Training Scheme.
MEDIA DEVELOPMENT COMMITTEE MEMBERS
Shri.T. Janakiraman - Assistant Director (Retd),

Govt RI center
(N) Chennai - 600 021.
Shri.R. Purushothaman - Assistant Director (Retd),

MSME Min.of Industry
Chennai.
Shri. R. Sekaran - Junior Training Officer

Govt ITI - DET Tamilnadu
NIMI CO-ORDINATOR'S
Shri. K.Srinivasa Rao - Joint Director

NIMI,Chennai-32.
Shri. N. Ashfaq Ahmed - Assitant Manager,

NIMI, Chennai-32.
NIMI records its appreciation of the Data Entry, CAD, DTP Operators for their excellent and devoted services in
the process of development of this Instructional Material.
NIMI also acknowledges with thanks, the invaluable efforts rendered by all other staff who have contributed for the
development of this Instructional Material.
NIMI is grateful to all others who have directly or indirectly helped in developing this IMP.
v
INTRODUCTION
ASSIGNMENT/TESTS
This contains Assignment/Test concerning to the trade theory topic of each exercises of the
2nd semester Turner NSQF Level-5 Trade under Production & Manufacturing Sector. It may be noted that
the assignments have direct relationship with the knowledge objectives given in the manual on Trade Practical
and also with the contents presented in the manual on Trade Theory. The results of the assignments/tests
indicate how far the objectives which are predetermined have been achieved by the learners.
TRADE PRACTICAL
The trade practical manual is intented to be used in workshop . It consists of a series of practical exercies to
be completed by the trainees during the Second Semester course of the Turner trade supplemented and
supported by instructions/ informations to assist in performing the exercises. These exercises are designed
to ensure that all the skills in the prescribed syllabus are covered.
The manual is divided into Five modules. The distribution of time for the practical in the Five modules are given
below.
Module 1 Taper Turning 100 Hrs

Module 2 Eccentric Turning 50 Hrs
Module 3 Thread Cutting 175 Hrs
Module 4 Other forms of threads 150 Hrs
Module 5 Special jobs & Maintenance 50 Hrs
Total 525 Hrs
The skill training in the computer lab is planned through a series of practical exercises centred around some
practical project. However, there are few instance where the individual exercise does not form a part of project.
While developing the practical manual a sincere effort was made to prepare each exercise which will be easy
to understand and carry out even by below average traninee. However the development team accept that there
if a scope for further improvement. NIMI, looks forward to the suggestions from the experienced training faculty
for improving the manual.
TRADE THEORY
The manual of trade theory consists of theorectical information for the Second Semester course of the Turner
Trade. The contents are sequenced accoring to the practical exercise contained in the manual on Trade
practical. Attempt has been made to relate the theortical aspects with the skill covered in each exercise to the
extent possible. This co-relation is maintained to help the trainees to develop the perceptional capabilities for
performing the skills.
The Trade Theory has to be taught and learnt along with the corresponding exercise contained in the manual
on trade practical. The indicating about the corresponding practical exercise are given in every sheet of this
manual.
It will be preferable to teach/learn the trade theory connected to each exercise atleast one class before
performing the related skills in the shop floor. The trade theory is to be treated as an integrated part of each
exercise.
The material is not the purpose of self learning and should be considered as supplementary to class room
instruction.
vi
CONTENTS
Module No. Module Title Test for Exercises Page
1 Taper Turning 2.1.49 - 2.1.55 1 - 15
2 Eccentric Turning 2.2.56 - 2.2.60 15 - 21
3 Thread Cutting 2.3.61 - 2.3.71 21 - 32
4 Other forms of threads 2.4.72 - 2.4.82 32 - 35
5 Special jobs & Maintenance 2.5.83 - 2.5.87 35 - 44
6 Response Sheet 45 - 52
vii
viii
Production & Manufacturing Assignment for Exercise 2.1.49
Turner - Taper Turning
Choose the correct answer
1 The gradual increase or decrease in the diameter 7 Taper angle is expressed in British system....
along the work is known as
A Taper D−d
A θ =
2l
B Knurling
C Eccentric turning TPF
B θ =
D Thread 24
2 Which one provides self-alignment in assembled TPI

parts? C θ =
24
A Taper
ratio
B Rivet
D θ =
2
C Split pin
D Screw and nut 8 Which formula is used to find degree conversion
between the length and diameter difference ?
3 Tapers can be expressed by
A Small dia big dia D−d
A
2l
B small dia, length
C Small dia, big dia, length TPF
B
D Big dia, length 24
4 The conicity of taper is indicated by the letter ... ratio

C
A L 2
B T TPI
C C D
24
D K
9 Self holding taper have limitations to maximum angle
5 The tapers expressed in ratio of 1:20 The designate of ½°
Taper length of 20 unit means ... A 1
A diameter difference B 3°
B major diameter C 5°
C Minor diameter D 10°
D degree of taper 10 Which Taper is most commonly used in Industry?
6 Which one of the forumula is used for finding degree A Morse Taper
of taper ?
B Pin Taper
2d C Jerno Taper
A θ=
2L D Brown and sharp taper
2d 11 Which Taper is provided in Internal lathe spindle
B θ=
d−d nose?
d − 2l A Jerno taper
C θ= B Morse Taper
d
C Brown and sharp taper
d−2 l
d θ= D Pin taper
d
1
12 Which Taper is provided in External lathe spindle 19 What is the size of Brown and Sharp taper expressed
nose ? in taper per foot ?
A Jerno taper A 1/2”
B Morse taper B 3/8 “
C Brown and sharp taper C 5/16 “
D Pin taper D 5/8 “
13 The morse taper is denoted by letter MT they are 20 Which one of the taper differ in Brown and sharp
available from ... taper?
A MT - 1 to MT - 7 A BS - 5
B MT - 0 to MT - 5 B BS - 7
C MT - 0 to MT - 7 C BS - 10
D MT - 0 to MT - 6 D BS - 12
14 From which number range of morse taper is 21 The standard taper denoted by letter BS The
commonly used in taper shank twist drill ? expansion of BS is
A MT - 0 to MT - 7 A British Space
B MT -1 to MT - 5 B British Standard
C MT - 1 to MT - 4 C Bureau Standard
D MT - 0 to MT - 4 D Brown and Sharp
15 The included angle of Morse taper is 22 Jarno tapers are available from the range of ....
A 1° A 0 to 4
B 11/2 ° B 1 to 7
c 3° C 1 to 18
D 1 to 20
D 31/2°
23 Jarno tapers tapers are expressed by taper per foot
16 What is the size of the Morse taper expressed in
the amount of taper is ....
taper per foot ?
A 0.5 “
A 1/2 “
B 0.5161”
B 3/8 “
C 0.6 “
C 5/16 “
D 0.8 “
D 5/8 “
24 Which one of the formula is used to calculate big
17 The Brown and sharp taper have a taper of .... diameter in Jarno taper ?
A 31/2° TPF Number
B 3° TPF A =
8
C 2° TPF
Number
B =
D 11/2 ° TPF 10
18 The Brown and sharp self holding tapers are available Number
from .... C =
6
A B S - 0 to BS - 18
Number
B B S - 1 to BS -18 D =
2
C B S - 1 to BS - 7
D B S - 0 to BS - 7
2 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.49

25 Which one of the formula is used ‘ to find small 31 Which one of the taper ratio is applied in Metric
diameter dimension in Jarno taper? Standard pin taper?
Number A 1: 20
A = B 1: 30
8
C 1: 48
Number
B = D 1: 50
10
32 Which one of the taper ratio is applied in British
Number Standard pin taper ?
C =
6 A 1:20
Number B 1:30
D =
2 C 1:48
D 1:50
26 Which one of the taper is used in die sinking
machine ? 33 What is the ratio of taper in a key way ?
A Morse taper A 1:20
B Brown and sharp taper B 1:100
C Jarno taper C 1:50
D Metric taper D 1:48
27 By which unit the Metric taper are expressed? 34 Which method is suitable for making small taper ?
A degree A Form tool method
B number B Compound slide method
C ratio C tail stock method
D taper parameter D Taper turning attachement method
28 What is the included angle of Metric taper ? 35 In Which method the carriage should be locked while
A 1° 29’ 29” turning taper?
B 1° 30’ A Compound slide method
C 2° 51’ 51” B Form tool method
D 3° C Tail stock method

D Attachment method
29 Which dimension is represented in Metric taper?
A small diameter 36 Which method is not suitable for making taper thread?
B big diameter A form tool method
C length of taper B Tail stock method
D small, dia, big dia and length C Compound slide method

D attachment method
30 Which one of the Metric taper is equal to the size of
7/24” ?
A No.30
B No. 80
C No. 100
D No. 120
Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.49 3

37 Which formula is used to find the angle of taper by 41 Name the taper turning method shown in figure?
swivelling compound slide method?
α D−d
A tan =
2 2l
α D+d
B tan =
2 2l
α D − 2l
C tan =
2 d
α d − 2l
D tan =
2 D A form tool method
B compound slide method
38 Which one is not produced using compound slide
method ? C off-set method
A Plain boring D attachement method
B taper turning external 42 Name the taper turing method shown in figure?
C taper turning internal
D taper thread cutting
39 Which one of the principle is followed in tail stock

offset method?
A The job held parallel to the axis and tool moves at
an angle
B the job held at an angle and the tool moves parallel
to the axis
C the job held parallel to axis and tool move parallel
to the work
D the job held at an angle and tool move parallel
to angle of work.
A form tool method
40 Which formula is used to find the angle of taper in off-
set method ? B compound slide method
C offset method
(D − d) − L
A = D attachement method
2l
43 Which is referred to the ratio between the opposite
(D − d) + L side to the adjacentside of a right angled triangle?
B =
2l A sine value
(D − d) − L B cos value
C = C tan value
2l
D cot value
(D + d) ÷ L
D = 44 Find the taper angle of a job using given data D= 8
2l mm d = 22 mm; L = 40 mm.
A 5° 45’
B 5° 40’
C 5° 30’
D 5° 28’

45 Determine the angle of “swivel base if the ratio of 46 The difference of different diameter in 5/8” TPF the
taper is 1:5 ? half angle of taper will be.
A 5° 30’ A 1° 18’
B 5° 45’ B 1° 22’
C 5° 48’ C 1° 26’
D 5° 50’ D 1° 30’

1 Bevel protractor is a
7 Which part has the parallel groove in vernier bevel
A direct reading leniar measuring instrument protractor ?
B indirect reading leniar measuring instrument A Stock
C direct reading angular measuring instrument B disc
D indirect reading angular measuring instrument C dial
2 The Bevel protractor has graduation from D blade
A 0° to 90° 8 Name the part marked as ‘X’ shown in figure.

B 0° to 180°
C 90° to 180°
D 0° to 360°
3 What is the accuracy of Bevel protractor ?

A 5’
B 30’
C 45’
D 1°
A Disc
4 Which part of the instrument shall contact the surface B Dial
of the job during measuring angles by abevel
protractor ? C Vernier scale
A disc D main scale
B dial 9 The graduation on the disc is known as ....

C stock A Vernier scale
D blade. B main scale
5 Which part is graduated in abevel protractor ? C dial
A disc D stock
B dial
10 The bevel protector is an angular measuring
C stock Instrument and the maximum graduation marked is...
D blade A 0 to 180°
6 Which part can be rotated to 360° in a bevel B 0 to 240°
protractor ?
C 0 to 360°
A stock
D 0 to 120°
B disk
C dial
D blade 5
Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.49
11 What is the value of reading shown in fig ? 13 How will you read the measurement in a bevel
protector?
A Main scale and vernier scale in clock wise direction
B Main scale in clock wise direction and vernier in
anticlock wire direction
C Main scale in anticlock wise and verinier scale in
anti clock wise direction
D Main scale and vernier scale are in same
direction from zero
A 41°,46’
B 40°. 40’ 14 What is the accuracy of a Bevel protector ?
C 41° . 32’ A ± 1°
D 41° .10’ B ± 5’
C ± 5°
12 What is the least count of a vernier bevel protector?
D ± 0.5°
A 5°
B 1°
C 5”
D 5’

1 While measuring angle with a vernier Bevel protractor
make sure the protractor is ......
A Perpendicular to the surface being measured
B Parallel to the surface being measured
C Harizontal to the surface being measured
D Angular to the surface being measured
2 Which type of angle measurementcan be taken with

vernier bevel protractor shown ?
A Measuring outside taper angle
B Measuring inside taper angle
C Measuring right angle of job
D Measuring obtuse angle of job
3 Which type of angle is measured with the vernier 4 Which type of angle is measured with the vernier
bevel protractor shown in fig ? Bevel protractor shown in figure ?
A External taper angle
A External taper angle
B Internal taper angle
B Internal taper angle
C Right angle of job
C Right angle of workpiece
D acute angle of job
D Obtuse angle of workpiece

7 Calculate the value of ‘H’ from the given data
θ = 3° 11”
y = 61.5 mm
5 Calculate the included angle of the tapered r = (radius of roller ) 6 mm
component shown in the fig
A 36.10161 mm
A 3° 11’
B 36.2346 mm
B 6° 11’
C 36. 3160 mm
C 6° 22’
D 36.3262 mm
D 3° 22’
8 What is the formula to find the large diameter of a
6 How to determine the small end diameter of a given taper at any desired height (H) ?
taper shown in figure ?
A H = x - 2 (S + r)
A Small dia ‘d’ is = y + 2 (S+r)
B H = x + 2 (S - r)
B Small dia ‘d’ is = y - 2 (s - r )
C H = x - 2 (S - r)
C small dia ‘d’ is = y + 2 (S - r)
D H = x + 2 (S+ r)
D small dia ‘d’ is = y - 2 (S + r)

9 Find out the diameter of the taper at a height ‘H’ from
the small end with the given data.
Q = 3° 11’
X = 69.3 mm
H = 70 mm
r = (radius of the roller) 6mm
A 42.5160 mm
B 43.5612 mm
C 44.6160 mm
D 44.6070 mm


1 The use of a sine bar is based on the .... 3 Determine the height of slip gauges for an angle of
25° using a sine bar of 200 mm long ?
A Trignometric function
B Pythogores theorem
C sliding Principle
D Wringing
2 What is the angle of the work piece, if the slip gauge

built height is 17.36 mm and the sine bar used, is
100 mm long ?
A 10°
B 12°
A 84.52
C 15°
B 85.00
D 13°
C 83.72
D 83.50

4 Name the operation shown in Fig 5 How is the length of a sine bar expressed ?
A distance between the roller of sinebar
B distance between the end to end of the sinebar
C distance beween the outer surface of the roller in
sinebar
D distance between the centre of the rollers of
sinebar
6 Which material is used in a sine bar ?

A Nickel steel
B Tool steel
C High corbon steel
D Stabilised chromium steel
A Marking off
B checking of parallelism
C Measuring angle surface
D measuring taper surface


1 What is the name of joining slip gauges together 4 Where is grade I slip gauges used ?
while building up to sizes ?
A Workshop
A Loading
B Calibration
B glazzing
C Inspection
C Wringing
D Reference purpose
D Dressing
5 The important point to be remembered while using
2 How many grades of slip gauges are available as slip gauges is....
per BIS recommendation ?
A Use minimum number of blocks
A 6
B start with small and finish with large size
B 4
C clean with petrolium jelly before use
C 2
D use maximum number of blocks
D 8
6 Which material is used to clean the gauges before
3 Which material is used to make protector slips in the using slip gauges?
slip gauges?
A petrolium jelly
A Tungsten carbide
B Kerosene
B High speed steel
C carbon tetra chloride
C Chromium steel
D petrol.
D High carbon steel

7 What type of measurement can be made using the 9 Which set of slip gauges are generally
instrument shown in figure ? recommended ?
A Set no : 87 and 112
B Set no : 32 and 47
C Set no : 78 and 103
D Set no 45 and 86
10 Which grade of slip gauge is used for calibration

purpose ?
A Grade 0
A Angular measurement B Grade I
B Linear measurement C Grade II
C Form measurement D Grade 00
D Profile measurement
8 What is the purpose of using protector slips in slip

gauge set ?
A Provides accuracy
B Provides easy calculation
C Assist in easy building up
D Prevent damage to exposed face

1 What is the melting point of Tin ? 4 What is the purpose flux are used in braze welding ?
A 659° C A To remove impurities from the weld
B 419° C B To save the filler rod consumption
C 327° C C To reduce the cost of weld
D 232° C D To reduce the time taken
2 What is the melting point of Tungsten ? 5 What are the advantages of brazing ?
A 1510° C A The joint will not stand electrolytic action
B 2500° C B The joint color does not match with that of
C 1593° C basemetal
D 3410° C C Dissimilar metals can be readily joined

D The joint is not suitable for thicker section
3 The most common braze welding rod used for ferrous
metal is.... 6 Braze welding is a welding proces in which base metal
A Tin & zinc is heated to ....
B Lead & tin A above the melting point
C Lead, Tin , Zinc B Below the melting point
D Copper & zinc alloys C fusion point

D critical temperature

7 What is the name of brazing using flame adjustment? 9 How is the brazed tools cooled ?
A Furnace brazing A Slowly
B Induction brazing B Suddenly
C Torch brazing C Quenching
D Flame brazing D Oil dipping
8 In brazing sliver alloys melting point lies between.... 10 Name the welding process that require base metal
and filler metal are brougt to melting stage to effect
A 620° to 850°C
the joining ?
B 450° to 600° C
A Braze welding
C 500° to 600° C
B Soldering
D 300° to 450° C
C Fusion welding
D Pressure welding

1 Name the part ‘X’ marked as of soldering iron. 4 Hatchet type soldering iron shank is fitted to the head
at an angle of ...
A 55°
B 60°
C 65°
D 70°
5 Name the type of operation carried out in the fig ....
A Head
B Shank
C Edge
D Handle
2 Why soldering iron Head is made of forged copper ?

A good thermal expansion
B easy fluidity A Welding
C good heat conductivity B Rivetting
D good flexibility C Soldering
3 What is the melting point of soft solders? D Brazing
A Below 350° C 6 Which one is not the function of flux ?
B Below 450° C A Prevents corrosion
C Below 650° C B Promotes wet surface
D Below 750° C C Localise the heat in molten pool
D Strengthen the joining surface

7 Which factor is important while selecting flux in 12 Which factor is not related with selection of nozzle in
soldering process ? gas welding.?
A Source of heat A Thickness of metal to be welded
B Materials to be joined B Mass of the metal to be welded
C Thickness of material C Kind of the metal to be welded
D Length of material D gas pressure of nozzle
8 Which flux is used for soldering copper sheets, brass 13 What is the melting point of high carrbon steel ?
sheets and tin plates ?
A 1371° C
A Hydro -chloric acid
B 1342° C
B Zinc chloride
C 1150° C
C Ammonium chloride
D 1426° C
D Resin
14 What is the melting point of wrought iron ?
9 What is the colour of acetylene hose pipes used in A 1449° C
gas welding ?
B 1510° C
A Black
C 1426° C
B Maroon
D 1593° C
C Red
15 Identify the type of gas flame shown in fig
D Blue
10 Which type of thread is used in oxygen cylinder

connection ?
A Left hand thread
B Right hand thread
C Double start thread
D Multi start thread
11 Identify the type of gas flame shown in fig

A Neutral flame
B oxidising flame
C Carburising flame
D oxy - LP gas flame
16 What is the charactristics of oxydising flame ?

A excessive acetylene gas
B carburising effect on steel
C excessive oxygen gas
A Oxidising flame D Both oxygan and acetylene equal state
B Carburising flame 17 What does the type S - C 8 denotes for filler rods
used in braze welding ?
C Neutral flame
A Brass filler rods
D Hydrogen gas flame
B Bronze filler rods
C Manganese bronze filler rods
D Medium nickel bronze filler rods

18 What is the melting point of aluminium metal ? 23 Name the welding accessory shown used in
Arc welding
A 327° C
B 659° C
C 419° C
D 960° C
19 What is the purpose of earth clamp used in arc

welding ?
A To hold the filler rod
B To carry high current
C To complete the circuit
D To hold the job firmly
20 Name the safety device used in welding operation A Earth clamp

B Electrode holder
C Welding hand screen
D Tong
24 Name the hammer used to remove slag from the

weldment
A Welding hand screen

B Welding helmet screen
C Chipping goggles
D Apron
21 A welding hand screen is used as a shield to protect A set hammer
the....?
B Ball pein hammer
A Face and eyes
C chipping hammer
B Body and head
D claw hammer
C Legs and body
25 What is the immediate step to be taken when flame
D Hands and finger
snaps out in the blow pipes ?
22 Name the type of edge preparation used for butt A shut both valves simultaneously
welding shown in fig
B Shut oxygen first then acetylene
C Shut acetycene first then oxygen and dip in water
D Shut both valves oxygen first and dip in water
A Square edge
B single vee
C Single J
D Single U

26 Identify the type of welding joint 30 Which gas is known as supporter of combustion ?
A Acetylene gas
B Hydrogen gas
C Oxygen
D Coal gas
31 What is the flame temperature of oxy - acetylene gas

flame ?
A Corner joint A 3000° to 3150° C
B T joint B 3100° C to 3300° C
C Edge joint C 2400° C to 2700° C
D Lap joint D 2700° C to 3100° C
27 Which one ‘ is the ‘ square edge’ preparation used in 32 What is the pressure to be maintained in the oxy -
butt welding ? acetylene low pressure plant ?
A 1 kg / Cm2
B 0.17 kg / Cm2
C 0.10 kg / Cm2
D 0.017 kg / Cm2
33 Which flux, is in the from of powder and evaporates

when heated ?
A Zinc chloride
B paste
C Resin
D Ammonium chloride
28 What is the name of welding joint shown in fig ?
34 Which welding process is suitable for joining metal
thickness of 2 mm to 25 mm in one pass ?
A Thermit welding
B Gas welding
C Submerged arc welding
D carbon arc welding
35 What is the acetylene pressure to be maintained in

A Lap joint
using high pressure plant in gas welding ?
B Corner joint
A 1 kg / cm2
C Edge joint
B 0.87 kg / cm2
D Butt joint
C 1.2 kg / cm2
29 What is the purpose of using oxy - hydrogen gas flame D 0.017 kg / cm2
in gas welding ?
A Under water gas cutting of steel
B Used for flame cleaning
C Control the burning of zinc
D Make hard and brittle weld

36 What is the name of welding joint shown ? A Butt joint
B T joint
C Lap joint
D Corner joint

Turner - Eccentric Turning
1 Name the part marked as ‘x’ in the height gauge 3 Vernier height gauge is used to measure size from
shown the lower plane with the help of ....?
A off set scriber
B straight scriber
C Dia gauge plunger type
D stylus gauge type
4 Name the part marked as ‘X’ is the Combination set

shown
A Base A Square head

B Main scale B centre head
C Auxillary scale C Protractor head
D Vernier scale D rule
2 What is the least count of Vernier height gauge ? 5 Name the part marked as ‘X’ in the combination set
A 0.02 mm shown ?
B 0.002 mm A Square head

C 0.05 mm B Continuation head
D 0.001 mm C Centre head
D Combination set

6 In a combination set the square head is used to
measure ....
A 45° & 90°
B 1° accuracy
C 5’ accuracy
D 5 ° accuracy
7 In a combination set the protractor can measure the

angle upto....
A 1° accuracy
B 5’ accuracy
C 5” accuracy
D 6” accuracy


1 What is the main advantage of using a template? 3 Name the type of operation carried out with template
shown in fig
A Avoid repetitive measuring and marking
B Increase the Quality
C Decrease the manufacturing cost
D Increase the efficiency of labour
2 Name the operation carried out with template shown
A Checking angles
B Checking contour of a radius corner
C Checking the contour of a rolled plate
D Checking contour of cylindrical work
4 Which information is not necessary in the use of a

template ?
A Contract number
B Drilling requirement
C cutting instruction
A Checking angles D Material of the plate
B Checking outer rodius 5 Name the part marked as ‘X’ in the combination set
shown ?
C Checking contour of rolled plate
A Rule
D Checking contour cylindrical work
B Centre head
C Square head
D Protractor head

7 What is the use of Square head, used in a
combination set. ?
A To set work piece on machine and measure the
depth of slot.
B To find out the centre of cylindrical job
C To set the work piece on horizontal plane
D To set the work piece to any angle
8 What is the purpose of spirit level, provided in the

protractor head ?
A To findout the uneven surface
B To provide angular accuracy
C To set the job in horizontal plane
D To allign the work surface with the protractor
head.
6 Which part of a combination set is used for locating

the centre of a cylindrical job ?
A Protractor head
B Square head
C Centre head
D Sprit level


1 Application of multistart thread can be found in... 3 Name the element of thread marked as ‘X’ in fig
A Fly press
B Railway wagon
C Bench vice
D Hand vice
2 If the direction of thread is clock wise the thread is ...

A left hand thread
B form thread
C right hand thread
D Helix thread
A Flank angle
B Root
C Crest
D Flank

4 What is the formula for helix angle 7 The surface connecting the crest and root is ...
A Flank
Lead
A B Root
Pitch diameter
C Crest
Lead D Thread angle
B
Major diameter
8 The horizontal distance from a point on one thread to
the corresponding point on the adjascent thread
Lead
C parallel to the axis is known as ...
Minor diameter
A Pitch
B Pitch diameter
D Lead X depth of thread
C Lead
5 What is the top surface joining the flanks of the D Depth of thread
same thread known as ?
9 When do we have two helix formation on work ?
A Crest
A Single start thread
B Root B Multi start thread
C Lead
C Helical thread
D Thread angle D Internal thread
6 Name the element of the thread marked as ‘X’ 10 Name the part marked as ‘X’ shown in fig
A Lead
B Helix
A lead angle
C Pitch
B crest
D Axis
C Root
D flank
11 Name the element marked as ‘X’ in the of thread 12 What is the advantage of a multi - start thread ?
shown.
A Faster transmission
B Slow transmission
C can take heavy load
D More strength
A Half clearance
B Minor diameter
C Pitch diameter
D External thread

1 What is the purpose of using safety clamp type in 3 Which type of lathe carrier is used to hold small
lathe carrier ? diameter job ?
A To hold square job A Straight tail carrier
B To hold threaded job B Bent tail carrier
C To hold taper job C Clamp type carrier
D To hold sphearical job D Safety clamp carrier
2 Name the type of lathe carrier shown in figure 4 What is the name of lathe accessory shown in fig ?
A Straight tail carrier

A Drive plate
B Safety clamp type carrier
B Catch plate
C Clamp type carrier
C Lathe carrier
D Bent tail carrier
D Steady rest

5 What is the purpose of packing piece used under the 7 What is the name of the lathe accessory shown
clamping screw of lathe carrier ? below ?
A To protect the finished surface of job
B To provide positive drive
C To provide to clamp the job
D To prevent injury to the operator
6 Identify the type of lathe carrier
A Lathe carrier
B Safety clamp
C Catch plate
D Driving plate.
8 Which lathe carrier engages into the ‘U’ slot of the

catchplate and drives the work piece ?
A Straight - tail
A Safety clamp carrier
B Bent tail
B Stright tailed carrier
C Clamp type
C Bent tail carrier
D Safety clamp type
D Clamp type carrier

1 In lathe having a lead screw of 4 mm pitch, if we have 4 Name the part marked ‘X’ in the fig shown
to cut 2 mm pitch, then the job should rotate at ...
A half the rotation of lead screw
B one complete rotation of lead screw
C 1.5 times the rotation of lead screw
D 2 complete rotation of lead screw
2 If we have to cut 8 mm pitch thread on the job the

tool should move 8 mm per revolution of the job. But
the lead screw should rotate....
A 2 times
B 1 time
C 4 times
D 3 times
3 What type of surface is produced by the transmitted
motion to the carriage by engaging the half nut with
the lead screw ? A Carriage
A Taper surface B Chuck
B Plain surface C Driver
C Threaded surface D Driven
D Stepped surface
5 Name the part marked as ‘X’ in Figure shown 6 Name the gear marked as ‘X’ in gearing between
spindle and lead screw
A Tumbler gear
B Lead screw A Stud gear
C Carriage B Spindle gear
D Idler gear C Idler gear

D Lead screw gear

Turner - Thread Cutting
1 Name the element of thread marked as “X” in the 3 What is the name of perpendicular distance between
figure shown root and crest of the thread. ?
A Depth
B Pitch
C root
D Crest
4 How is the sizes of screw are stated in screw thread
elements. ?
A by minor diameter
B by pitch diameter
C by major diameter
D by effective diameter
A Major diameter
B Pitch diameter 5 Which type of thread is used where high speed
reduction required ?
C Effective diameter
A Worm thread
D Minor diameter
B buttress thread
2 Name the angle of inclination of the thread to the C square thread
imaginary perpendicular line...
D Knuckle thread
A Clearance angle
B Included angle
C Helix angle
D Rake angle
6 What is the name of part marked as “x” on a screw 10 Why the crest of modified square thread is chamfered
thread ? at both ends to 45° ?
A To avoid the formation of burrs
B To prevent slipping of
C To provide easy fastening
D To provide strong grip
11 Which thread is used in a screw jack ?

A ACME thread
B BSP thread
C BSW thread
D Square thread
12 What is the role of a screw thread in the figure

A Crest shown ?
B Root
C flank
D Depth
7 Name the type of thread shown in the figure ?
A To make adjustment
B To transmit motion
C To fasten the components
D To apply pressure
13 What is the included angle of BSW thread ?

A American national thread
A 47°
B Saw tooth thread
B 55°
C Modified square thread
C 60°
D Buttress thread
D 29°
8 In which thread has one flank perpendicular to the
axis of thread and the other flank is at 45° ? 14 Which thread’s crest and root rounded off to a definite
radius ?
A ACME thread
A BA
B Square thread
B BSF
C Buttress thread
C BSW
D Worm thread
D BSP
9 Which thread is used in lathe lead screws ?
15 Which type of thread is used for pipe and pipe
A ACME thread
fitting ?
B BSW thread
A BSP
C Square thread
B BSW
D Worm thread
C BSF
D BA

16 What is the difference between BSW and BSF 19 How to identify the Unified thread ?
thread ?
A Both crest and root are radius shaped
A BSW thread will have more number of TPI than
B Both crest and root are flat in shape
BSF
C Both crest and root are in “V” shape
B BSW thread will have less number of TPI than BSF
D Both crest and root are perpendicular to each
C BSW thread used only in automobile industry
other
D BSW thread is stronger than BSF thread
20 What is the use of a B.A thread ?
17 What is the function of a screw thread in the figure
A Used in small screws of electrical parts
shown ?
B Used in automobile industries
C Used in railway couplings
D Used in lathe spindle screws
21 What is the included angle of B.A thread ?

A 45°
A To transmit motion
B To apply pressure B 47 1 °
2
C To make adjustment C 55°
D To transfer power D 29°
18 What is the function of a thread application shown 22 Why the BSP thread is cut externally with a small
in the figure ? taper for threaded length ?
A Prevent leak in the assembly
B Provide stronger grip on the assembly
C Provide easy assembly and disassembly
D Provide space for lubrication
A To make accurate measurement

B To apply pressure
C To make adjustment
D To transmit motion

1 Find the change gear requiring to cut 3 mm pitch on 3 Calculate the gears required to cut a 1.5 mm pitch
a job in a lathe having a lead screw of 6 mm pitch ina lathe having a lead screw of 5 mm pitch?
Driver 60 30
A = A
Driven 120 100
Driver 120 100

B = B
Driven 60 30
Driver 180 60
C = C
Driven 60 100
Driver 240 100

D = D
Driven 60 60
2 Calculate the change gear to cut 3 mm pitch in12

mm pitch ln lead screw lathe
40
A
120
120
B
40
20
C
60
40
D
60

1 What is the purpose of a hand chaser while forming 3 Which thread forming method is used on non -
thread ? metals?
A To produce the thread A Thread rolling
B To start the thread B Thread casting
C To remove the burr from the thread C Thread milling
D To finish the thread D Thread grinding
2 What is the purpose of machine chaser ? 4 What is the purpose of multiple rib grinding wheel
used in thread grinding method ?
A To produce the thread
A Used in mass production
B To finish the thread
B Used to make many thread at one time
C To start the thread
C Used to finish thread accurately
D To clean the thread
D Used to get better strength
24
5 Which method of thread cutting will provide both 8 Which thread forming method requires skilled setters?
internal and external thread and also right hand and
A Using tap and die method
left hand threads ?
B Using single point cutting tools on lathe
A Using tap and dies
C Using coventry die - head and collapsable tap
B Using single point cutting tool on lathe
D Thread milling method
C Using chasers
9 What is the purpose a tap ?
D Using thread milling
A To produce internal thread
6 Which method of thread cutting will not produce
B To produce external thread
chips?
C To produce multistart thread
A Thread rolling
D To produce taper thread
B Using single point cutting tool on lathe
C Thread milling method 10 What is the purpose of using a die ?
D Thread grinding method A To produce multi start thread
B To produce internal thread
7 What is the purpose of collapsable taps with floating
holders used in thread forming method ? C To produce external thread
A To produce internal thread D To produce taper thread
B To produce external thread
C To produce both internal and external thread
D To finish the thread accurately

1 Calculate the change gears required to cut an oil 2 Calculate the change gears necessary to cut a thread
groove having 8 turns in 11 inches on a lathe with a of 7/16” lead on a lathe with a lead screw of 4 threads
lead screw of 4 threads per inch. per inch.
60 110 70
A X A
30 40 40
30 110 40
B X B
60 40 70
110 40 28
C X C
30 60 16
40 60 7
D X D
110 30 16

3 Calculate the change gears required to cut a worm 5 Calculate the change gears required to cut a worm
of 0.95 inches lead on a lathe with a lead screw of 6 of 0.55 inches lead on a lathe, with a lead screw of 6
threads per inch. threads per inch.
95 120 55 120
A X A X
100 20 100 20
120 95 100 120

B X B X
50 100 55 20
95 120 120 20
C X C X
50 20 100 50
120 20 20 50
D X D X
95 50 100 100
4 Calculate the change gears to cut a worm of 0.35

inches lead on a lathe with a lead screw having 4
threads per inch. Lead to be cut x no. of threads/inch
of lead screw
70
A
50
50
B
70
35
C
100
100
D
35

1 How many number of position the engagement of 3 What is the thread chasing dial engagement position,
thread chasing dial to make odd number of threads? for fractional number of thread ?
A 8 A 8
B 4 B 4
C 2 C 2
D 1 D 1
2 Thread chasing dial engagement position for half

fractional number of threads is.....
A 8
B 4
C 2
D 3

4 Name the part marked as ‘X’ shown figure? 6 Name the part marked as ‘X’ shown fig ?
A Lead screw
B Worm gear
A Saddle
C Shaft
B Worm gear
D Graduated dial
C shaft
5 How many position can be engaged in the thread
D Graduated dial
chasing dial for cutting even number of threads ?
A 8 7 In lathe machine which accessory is used to chase
the thread cutting ?
B 5
A chasing dial
C 2
B half nut
D 1
C carriage wheel
D compound slide
Production & Manufacturing Assignment for Exercise 2.3.66 to 67

1 What does the symbol given below indicate in the 2 What does the symbol given below indicate in the
conventional representation of threads ? conventional representation of threads ?
A Multi start thread

A External thread
B Right hand thread
B Internal thread
C External thread
C Taper thread
D Internal thread
D Right hand thread

3 What is the pitch of 10 mm dia pipe thread with core 7 How many T.P.I are available in 3” bore dia of pipe ?
dia of male Imperial of 8.160 ?
A 8
A 1.50
B 10
B 1.25
C 12
C 1.75
D 11
D 0.40
8 What is the depth of a thread of an a 8” dia pipe ?
4 What is the core dia male Imperial of 12 mm OD pipe
A 0.0580”
thread ?
B 0.0640”
A 8.160
C 0.0455”
B 9.852
D 0.0230”
C 8.852
D 9.284 9 What is the angle marked as X in the (BSP) pipe
thread ?
5 What is the name of part marked as “X” in the pipe
thread (BSP) ?
A 55°
B 47°
C 29°
A Minor dia D 60°
B Pitch dia
10 What is the gauge of bore dia of 3/8” pipe ?
C Major dia
A 0.383”
D Outside dia
B 0.518”
6 What is the name of part marked as “X” in B.S.P C 0.656”
thread form ?
D 0.825”
A OD of pipe
B Depth of thread
C Length of the thread
D Lead of thread
28 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.3.66 & 67
1 What is the minor dia of the thread with the thread
designation of M 12 X 1.5 ?
A 8.839 mm
B 8.226 mm
C 8.161 mm
D 8.742 mm
2 Which factor is important for producing accurate

thread ?
A Minor dia and form of thread
B Major dia and form of thread
C pitch dia and form of thread
D Minor dia and pitch dia of thread
3 What is the checking procedure shown in the figure?
6 How to arrive at the minor diameter of a thread with

the method of using slip gauge and precision
rollers ?
A The sum of slip gauge pack + diameter of both
roller
A Checking major dia of thread
B The sum of slip gauge pack - diameter of both
B Checking minor dia of thread roller
C Checking pitch dia of thread C The sum of slip gauge pack + diameter of one
D Checking the depth of thread roller
D The sum of slip gauge x dia of roller
4 Name the instrument used to check minor dia of
thread shown in the figure
7 Name the part marked as “X” in the fig shown ?
A Vernier caliper
A Minor diameter
B taper parallel
B Measurement over prism
C special micro meter
C Prism height
D vernier micro meter
D Anvil
5 What is the name of operation shown in the figure ?
8 What is the Metric pitch in mm of a prism size “B” ?
A Measuring minor dia with slip gauge and precision
rollers A 1.0 - 1.25
B Measuring minor dia with taper parallel B 2.5 - 4.5
C Measuring minor dia with vernier caliper C 1.5 - 2.25
D Measuring minor dia with special micro meter D 5.0 - 6.0
29
9 Name the method to find out minor dia of thread
A Using taper parallels
B Using V piece prism
C Using slip gauge and precision roller
D Using special micro meter
10 How the sizes of the prisms are indicated while

finding out minor dia of thread ?
A XYZ
B ABC
C PQRS
D ABCD


1 The screw thread micrometer is used to measure
A Major diameter
B Minor diameter
C Effective diameter
D Profile of thread
2 Selection of wire anvil in micrometer is based on

A Pitch of thread
B Effective dia
C Major dia
D Profile of thread
3 What is the name of the method of checking the

thread with the instrument shown in fig ?
A Three wire anvil method

B Single flate anvil method
C Profiles anvil method
D Conical anvil method

1 Find the gear ratio for cutting metric thread on British 4 Find the gears required to cut 6 T.P.I on job in a lathe
lathe using 63 teeth as driver wheel having a lead screw of 6 mm pitch. Gears available
A 90/127 from 20 T to 120 T by 5 teeth range with a special
gear of 127 teeth.
B 127/90
C 5/127 127T X 20T
A
D 127/5 307 X 120
2 The gear ratio for cutting metric thread in metric 5 20

X
lathe ?
B 127 120
Driver Lead to be cut on job

A = 30 120
Driven Lead of lead screw C X
127 20
Driver Lead of lead screw

B = 127 120
Driven Lead to be cut on job D X
30 20
Driven Lead of lead screw 5 Problems involving cutting metric threads on British
C = lathe and vice versa Find the gears required to cut a
Driver Lead to be cut on job 3 mm pitch in a lathe having a lead screw of 6 T.P.I.
Gears available from 20 to 120 teeth by 5 teeth with
Driven Lead to be cut on job a special gear of 127 teeth.
D =
Driver Lead of lead screw
90
A
3 Find the gears required to cut 4.5 mm pitch in a lathe 127
having lead screw of 6 TPI gears avilable from 20 to
120 teeth by 5 teeth range with a conversion gear of 5
127 teeth. B
127
45 60
A X 30
127 20 C
127
50 20
B X 120
127 60 D
20
127 60
C X
50 20
127 20
D X
50 60
31
1 The life of a lathe tool is 8 hours when operating at a 3 What happens to the tool life, if the cutting speed
cutting speed of 40/m/mm. Given that Vtn = C, find increased ?
the highest cutting speed that will give a tool life of 16
hours The value of n is 0.125. ? A decreases
A C = 1.9372 , V = 36.68 B Increases
B C = 1.6021 , V = 30.68 C Normal
C C = 1.9732 , V = 1.234 D No effect
D C = 1.7329 , V = 3168
2 Duration of correct cutting to the anticipated surface

finish in grinding is termed as ....
A Tool life
B Cutting speed
C Cutting feed
D Metal cutting
Production & Manufacturing Assignment for Exercise 2.4.72 - 76

Turner - Other forms of threads
1 What is name of angle between hypotenuse and the 4 What is the effect on a tool if the square tool bit ground
adjacent side of the thread ? to same helix angle of leading and following sides ?
A Helix angle A Tool rubbing on work surface
B Included angle B Tool will not cut
C Clearance angle C Tool will have digging effect
D Leading angle D Tool will cut efficienty
2 Which factor determine the angle of a square 5 Why major diameter of a nut is 0.5 mm greater than
threading tool? major diameter of screw in standard threads ?
A Pitch and diameter of thread A Provide easy fitment and removal
B Lead and diameter of thread B Provide lubrication path
C Depth and lead of thread C Provide clearance between outer and inner
surface of screw and nut
D Pitch and depth of thread
D Prevent damage to screw thread
3 What is the width of a square thread cutting tool ? 6 How is the Indian Standard square thread
A 0.005 mm wider then the thread groove identified ?
B 0.002 mm wider then the thread groove A IS 3694 - 1968
C 0.05 mm wider than the thread groove B IS 4694 - 1968
D 0.010 mm wider than the thread groove C IS 4694 - 1972
D IS 3494 - 1968
32
7 What is the formula to calculate helix angle of the 9 Identify the angle marked as “X” in the thread shown?
leading side of the square threading tool ?
A Lead of thread
Circumfere nce of minor diameter
B Lead of thread
Circumfere nce of major diameter
C Circumference of minor diameter

Lead of thread
D Circumference of major diameter

Lead of thread
8 What is the formula to calculate helix angle of the

following side of the square threading tool ?
Lead of thread
A
Circumference of minor dia A Clearance angle
B Following angle
B Circumference of minor dia
C Helix angle
Lead of thread
D Leading angle
C Circumference of major dia
10 What is the effect, if the thread dia is larger while
leadof thread using threading tool. ?
Lead of thread A Smaller helix angle
D
Circumference of major dia B Bigger helix angle
C Smaller leading angle
D Bigger following angle


1 Why ACME thread is prefered for many jobs ? 3 What is the flank angle marked as“X” in a buttress
thread ?
A Easy to align
A 5°
B Easy to locate
B 7°
C Easy to machine
C 9°
D Easy to manufacture
D 8°
2 What is the angle of metric ACME thread ?
4 What is the name of the thread shown in fig ?
A 29°
A Buttress thread
B 30°
B ACME thread
C 45°
C BSW thread
D 55°
D BA thread
Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.4.72 - 76 33

6 What is the good practice while providing thread
clearance in ACME thread cutting ?
A Turn the work piece dia 0.05 mm under size
B Turn the work piece dia 0.25 mm over size
C Turn the work piece dia 0.025 over size
D Turn the work piece dia 0.05 mm over size
7 Where Lowenherz thread is used ?

A fine screws of instruments
B Electrical components
C Automobile components
D Railway couplings
8 Why the load resisting flank side inclined from 1 to
5 degrees in the buttress thread ?
5 What is the special feature of buttress thread ? A Avoid cutter interference in milling the thread
A take heavy loads B take the heavy load
B used only in automobile parts C to transmit motion faster
C used in railway couplings D Provide backlash in the mechanism
D used for high pressure application in one
direction only

1 Name the part used in thread cutting sequence of 2 Which part of a CNC lathe, lead the tool to the job at
CNC lathe an angle ?
A split nut
B lead screw
C Compound slide
D Thread chasing dial
3 Which part of a CNC lathe engage the lead screw in

thread cutting sequence ?
A split nut
B compound slide
C Thread cashing dial
D quick change gear box
A split nut
B Compound slide 4 What is the function of lead screw in the thread cutting
sequence of CNC machine ?
C Thread chasing dial
A Move carriage to distance for each revolution of
D Quick change gear box
spindle
B Lead the tool to the job at an angle
C Engage the half nut to lead screw
D Set the ratio between head stock and lead screw
34 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.4.77-79

5 Which accessory get the required ratio between the 8 What is the name of the part used in thread cutting
head stock rotation and the lead screw rotation in operation of a CNC lathe ?
thread cutting of CNC ?
A Compound slide
B Lead screw of lathe
C Thread cashing dial
D Quick change gear box
6 What is the use of buttress thread ?

A Rail coupling, screw jack
B Vice spindle, milling machine
C Power press, carpentry vices
A Lead screw
D Electrical components
B Compound slide
7 Name the tool insert for external left hand thread C Thread cashing dial
A External left hand tool insert D Quick change gear box
B External right hand tool insert
C Internal left hand tool insert
D Internal right hand tool insert

Turner - Special jobs & Maintenance
1 Name the collet chuck shown
A Cutway view of collet

B Round collet
3 A hardened steel sleeve having slit cut parts along
C Square collet its length is called as ....
D Hexagon collet A Combination chuck
2 Name the part marked as ‘X’ in push out chuck B Collet chuck
A Main spindle C Push out chuck
B Sleeve D Concentric chuck
C Nose cup 4 Name the chuck shown ?

D Push out tubes A Combination chuck
B Two jaw concentric chuck
C Collet chuck
D Magnetic chuck

5 Catch plate is used in a lathe as ?
A work holding accessories
B Work travelling accessories
C work supporting accessories
D Work measuring accessories
6 Lathe chuck is used as ...
A Work holding accessoreis
B Work supporting accessories 10 Name the accessory shown ?
C Work measuring accessories
D work finishing accessories
7 Name the accessory shown ?
A Catch plate
B Drive plate
C Face plate
D Carrier

A Face plate
B Drive plate
C Three jaw chuck
D Four jaw chuck

A Three jaw churck
B Four jaw churck
C Drive plate
A Catch plate
D catch plate
B Drive plate
9 Name the accessoy shown ?
C Face plate
A Lathe spindle
D Back plate
B Lathe mandrel
C Lathe dead centre
D Lathe carrier
36 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.5.83 - 84
12 Name the lathe accessory shown
A Face plate
B catch plate
C driver plate
D chuck plate
13 The bent carrier is used in which holding accessory

A catch plate
B drive plate
C back plate
D face plate
14 The straight carrier is used with which holding

accessory?
A Back plate
B Face plate
C Catch plate
D Drive plate
15 Which accessory is used during turing work held in

between centre?
A Three jaw chuck
B Four jaw chuck
C collect chuck
D catch plate
16 Name the accessory shown in the fig A Travelling steady
A Fixed steady B Fixed steady
B Fixed roller steadies C Fixed steady roller
C travelling steady D Taper attachement
D Tail stock
19 Name the part marked as ‘X’ in figure ?
17 Name the part marked as ‘X’ in travelling steady ? A Steady hinge
A Lock nut B adjustable pad
B Frame C adjusting screw
C Bearing pad D frame stock
D adjust screw

22 Name the lathe centre shown
A Female centre
B Insert type centre
C Ball centre
D pipe centre
23 Which type of centre is used while machining the

entire length of the job in one setting ?
A Self driving live centre
B revolving centre
C Female centre
D Half centre
24 Name the lathe centre shown ?
20 Tail stock centre angle is

A 90°
B 45°
C 30°
D 60°
A Pipe centre
21 Name the part marked as ‘X’ in shown fig ?
B swivel ‘V’ centre
A Live centre
C Revoling centre
B Spindle
D Female
C Sleeve
D Head stock
38 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.5.83 - 84

25 To machine the outer surface of cylindrical work 28 Name the mandrel shown ?
accuratey in relation to a hole concentric that has been
previougly bored in the centre of work in such case
which device used ?
A catch pete
B Collect chuch
C carrier
D mandrel
26 Which centre is used while facing the job with out

disturbing the setting ?
A Expansion stud mandrel
A Female centre
B Standard solid mandrel
B Half centre
C Threaded stud mandrel
C Revolving centre
D Stepped mandrel
D Swivel ‘V’ centre
29 A job of loose bore centre held between, which type
27 Name the part of standard solid mandrel marked of mandrel is used ?
as ‘X’ ?
A Thread mandrel
B Split bush mandrel
C Soling handset mandrel
D Core mandrel
30 Name the mandrel shown ?
A Flat machine
B recessed centre hole
C Large end A Threaded mandrel
D Small end B Expansion mandrel

C cone mandrel
D adjustable mandrel

1 What is the purpose of lubrication ? 2 The temperture at which the oil catches fire and
A Reduces friction continues to burn flame ?
B Increases friction A Flash point
C Increase the cost B Fire point
D Clean the corrosion C Pour point

D Oiliness

3 The temperature at which the lubricant is able to flow 8 Name the lubrication machine shown fig
when poured
A Fire point
B Pour point
C Flash point
D Viscosity
4 The temperature at which the vapour is given off from

the oil is known as
A Flash point A ‘T’ handle pressure gun
B Fire point B Hydraulic - type pressure gun
C Pour point C Lever type pressure gun
D oiliness D Manual show - down greaser
5 The fluidity, of an oil by which it can withstand high 9 Name the lubrication system shown ?
pressure or loses with out squeezings out from the
bearing surface
A vicosity
B Fire point
C Pour point
D Flash point
6 Classifiy the maintenance system symbol shown

A ‘T’ handle pressure gun
B Hydraulic - Type pressure gun
C Lever type pressure gun
D Manual screw down greaser
10 Name the lubrication system shown ?
A Daily
B Weekly
C monthly
D Frequently
7 Classify the maintance symbol for lubrication shown
A ‘T’ handle pressure gun

B Hydraulic - Type pressure gun
C Lever type pressure gun
A Daily 11 Name the lubrication system shown
B Weekly A ‘T’ handle pressure gun
C Monthy B Hydraulic - Type pressure gun
D Frequently C Lever type pressure gun


14 Name the system of lubrication shown in fig ?

A Splash lubrication
B Ring oiling
C Wick feed
D Manual screw down grear
B Ring oiling
C Wick feed
13 What is the name of part marked as ‘X’ in lubricator?
B Ring oiling
C Wick feed
D Manual screen down greaser
16 What is the system of lubrication in which oil enters

with the help of a wick ?
B Ring oiling
C Wick feed
17 What system of feed, wick feed lubrication is

working ?
A Oil tank A Gravity feed
B Pump B Force feed
C Handle C Pressure feed
D pipes to bearing D Splash feed

18 What is the function of lubricants ?
A prevent wear
B Improves efficiency
C Fire point
D Cools the parts


1 Name the test operation shown 2 Name the test operation shown
A True running of spindle

A Trueness of bed B True running of mandrel
B Trueness of spindle C True running of job
C Trueness of mandrel D Trueness of lathe bed
D Trueness of job

1 Which type of grinding wheel is used to grind hard 3 The organic bonds are made out of ?
materials?
A bakelite
A Alumunium oxide
B vitrified
B Silicon oxide
C silicate
C Course grain
D organic
D Oxy chloride
4 Abrasive particles in a grinding wheel are held
2 Which grinding wheel is suitable for grinding high together by a material called ?
tensile, tough materials?
A Abrasive
A Alumunium oxide
B Grade
B Silicon carbide
C Bond
C Course grain
D Structure
D Oxy chloride

5 For which type of work bonded wheel are used ? 12 Small particles of the materials being ground become
A Rough foundry work embedded in the space between the grains of the
wheel is known as ...
B Light work
A glazing
C Finishing work
B grooving
D Polishing work
C loading
6 Which is Letter used to Identify abrasive ? D out - of - round
A V 13 Which defect can be presented by selection of softer
B A grade of bond wheel ?
C P A Grooving
D BE B Glazing
C Loading
7 Grade of bond is indicated by letters of the alphabet
D out-of-round
A K
B A to D 14 The grinding wheel face shows a smooth glossy
appearance which is due to ....
C A&C
A Glazing
D A to Z
B Loading
8 Grain size is the actual size of abrasive grain, they C grooving
are indicated by number range....
D out of round
A 10 to 600
B 10 to 100 15 What will be formed on the surface of the wheel by
the wearing away of the wheel the pressure is if
C 10 to 300 applied in one position ?
D 0 to 10 A Grooving
9 In the specificaion of a grinding wheel in A 16 p 5 V B B Loading
E what does ‘P’ indicates ?
C Grazing
A grain size
D out of round
B grade of bond
C structure 16 The wheel by the pressure that is being applied in
one position will lead to .....
D abrasive
A Glazing
10 The letter ‘E’ is used to indicate What type of bond, is B Loading
indicated by the letter ‘E’ ?
C Grooving
A shellac
D out-of-round
B rubber
17 Name the defect in grinding wheel shown in the fig
C silicate
A Loading
D Resinoid
B glazing
11 Using wrong type of wheel for the material being C grooving
ground will result in ...
D out of round
A Loading
B glazing
C grooving
D out - of - round

18 When wear out of round, will be caused in grinding ?
A Uneven work
B Hand work
C High pressure
D Out of round
19 Name the defect shown in fig ?

A Loading
B glazed wheel
C grooving
D out of round

Instruction for answering in the Response Sheet
1 Read the question in the Assignment/Test, choose the correct answer and mark appropriate option in
the Response Sheet.
2 Use black ball point pen only.
3 There is one correct answer for each question.
4 Mark should be dark and completely fill the circle.
5 Rough work must not be done in the response sheet.
6 Make the marks only in the circle space provided.
45
46
47
48
49
50
51
52

Turner: 2 Semester

Uploaded by

Copyright:

Available Formats

Turner: 2 Semester

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Turner: 2 Semester

Uploaded by

Copyright:

Available Formats

TURNER

SECTOR: Production & Manufacturing

DIRECTORATE GENERAL OF TRAINING

Copyright © 2018 National Instructional Media Institute, Chennai

All rights reserved.

New Delhi - 110 001

MEDIA DEVELOPMENT COMMITTEE MEMBERS

Shri.T. Janakiraman - Assistant Director (Retd),

Shri.R. Purushothaman - Assistant Director (Retd),

Shri. R. Sekaran - Junior Training Officer

Shri. K.Srinivasa Rao - Joint Director

Shri. N. Ashfaq Ahmed - Assitant Manager,

Module 1 Taper Turning 100 Hrs

Total 525 Hrs

Module No. Module Title Test for Exercises Page

1 Taper Turning 2.1.49 - 2.1.55 1 - 15

2 Eccentric Turning 2.2.56 - 2.2.60 15 - 21

3 Thread Cutting 2.3.61 - 2.3.71 21 - 32

4 Other forms of threads 2.4.72 - 2.4.82 32 - 35

5 Special jobs & Maintenance 2.5.83 - 2.5.87 35 - 44

2 Which one provides self-alignment in assembled TPI

4 The conicity of taper is indicated by the letter ... ratio

2 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.49

B 1° 30’ A Compound slide method

C 2° 51’ 51” B Form tool method

D 3° C Tail stock method

B big diameter A form tool method

C length of taper B Tail stock method

D small, dia, big dia and length C Compound slide method

Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.49 3

A Plain boring D attachement method

39 Which one of the principle is followed in tail stock

4 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.49

Production & Manufacturing Assignment for Exercise 2.1.50

2 The Bevel protractor has graduation from D blade

A 0° to 90° 8 Name the part marked as ‘X’ shown in figure.

3 What is the accuracy of Bevel protractor ?

A disc D main scale

B dial 9 The graduation on the disc is known as ....

Production & Manufacturing Assignment for Exercise 2.1.51

2 Which type of angle measurementcan be taken with

6 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.50

Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.51 7

Production & Manufacturing Assignment for Exercise 2.1.52

Choose the correct answer

2 What is the angle of the work piece, if the slip gauge

8 Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.51

6 Which material is used in a sine bar ?

Production & Manufacturing Assignment for Exercise 2.1.53

Choose the correct answer

Production & Manufacturing Turner (NSQF Level - 5) Assignment Exercise 2.1.52 9

10 Which grade of slip gauge is used for calibration

A Angular measurement B Grade I

B Linear measurement C Grade II

C Form measurement D Grade 00

8 What is the purpose of using protector slips in slip

Production & Manufacturing Assignment for Exercise 2.1.54

D 3410° C C Dissimilar metals can be readily joined

B Lead & tin A above the melting point