Turner 1st SEM at Final

TURNER
NSQF LEVEL - 5
1st Semester
ASSIGNMENT / TEST
SECTOR: Production & Manufacturing
DIRECTORATE GENERAL OF TRAINING

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
GOVERNMENT OF INDIA
NATIONAL INSTRUCTIONAL
MEDIA INSTITUTE, CHENNAI
Post Box No. 3142, CTI Campus, Guindy, Chennai - 600 032
© NIMI, Not to be republished

Sector : Production & Manufacturing
Duration : 1 - Year
Trades : Turner 1st Semester - Assignment/Test NSQF (Level - 5)
Copyright © 2018 National Instructional Media Institute, Chennai

First Edition : January 2019 Copies : 1,000
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ii
FOREWORD
The Government of India has set an ambitious target of imparting skills to 30 crores people, one out of every
four Indians, by 2020 to help them secure jobs as part of the National Skills Development Policy. Industrial
Training Institutes (ITIs) play a vital role in this process especially in terms of providing skilled manpower.
Keeping this in mind, and for providing the current industry relevant skill training to Trainees, ITI syllabus
has been recently updated with the help of Media Development Committee members of various stakeholder's
viz. Industries, Entrepreneurs, Academicians and representatives from ITIs.
National Instructional Media Institute (NIMI), Chennai has come up with instructional material to suit the
revised curriculum for Turner 1st Semester Assignment/Test NSQF Level - 5 in Production &
Manufacturing sector under Semester Pattern required for ITIs and related institutions imparting skill
development. The NSQF Level 5 will help the trainees to get an international equivalency standard where
their skill proficiency and competency will be duly recognized across the globe and this will also increase
the scope of recognition of prior learning. NSQF level 5 trainees will also get the opportunities to promote
life long learning and skill development. I have no doubt that with NSQF level 5 the trainers and trainees of
ITIs, and all stakeholders will derive maximum benefits from these IMPs and that NIMI's effort will go a long
way in improving the quality of Vocational training in the country.
The Executive Director & Staff of NIMI and members of Media Development Committee deserve appreciation
for their contribution in bringing out this publication.
Jai Hind
RAJESH AGGARWAL
Director General / Addl. Secretary,
Ministry of Skill Development & Entrepreneurship,
Government of India.
New Delhi - 110 001
iii
PREFACE
The National Instructional Media Institute (NIMI) was established in 1986 at Chennai by then Directorate
General of Employment and Training (D.G.E & T), Ministry of Labour and Employment, (now under Directorate
General of Training, Ministry of Skill Development and Entrepreneurship) Government of India, with technical
assistance from the Govt. of the Federal Republic of Germany. The prime objective of this institute is to
develop and provide instructional materials for various trades as per the prescribed syllabi NSQF (Level 5)
under the Craftsman and Apprenticeship Training Schemes.
The instructional materials are created keeping in mind, the main objective of Vocational Training under
NCVT/NAC in India, which is to help an individual to master skills to do a job. The instructional materials are
generated in the form of Instructional Media Packages (IMPs). An IMP consists of Theory book, Practical
book, Test and Assignment book, Instructor Guide, Audio Visual Aid (Wall charts and Transparencies) and
other support materials.
The trade theory book provides related theoretical knowledge required to enable the trainee to do a job. The
test and assignments will enable the instructor to give assignments for the evaluation of the performance of
a trainee. The wall charts and transparencies are unique, as they not only help the instructor to effectively
present a topic but also help him to assess the trainee's understanding. The instructor guide enables the
instructor to plan his schedule of instruction, plan the raw material requirements, day to day lessons and
demonstrations.
IMPs also deals with the complex skills required to be developed for effective team work. Necessary care
has also been taken to include important skill areas of allied trades as prescribed in the syllabus.
The availability of a complete Instructional Media Package (IMP) in an institute helps both the trainer and
management to impart effective training.
The IMPs are the outcome of collective efforts of the staff members of NIMI and the members of the Media
Development Committees specially drawn from Public and Private sector industries, various training institutes
under the Directorate General of Training (DGT), Government and Private ITIs.
NIMI would like to take this opportunity to convey sincere thanks to the Directors of Employment & Training
of various State Governments, Training Departments of Industries both in the Public and Private sectors,
Officers of DGT and DGT field institutes, proof readers, individual media developers and coordinators, but for
whose active support NIMI would not have been able to bring out this materials.
R. P. DHINGRA
Chennai - 600 032 EXECUTIVE DIRECTOR
iv
ACKNOWLEDGEMENT
National Instructional Media Institute (NIMI) sincerely acknowledges with thanks for the co-operation and contribution
extended by the following Media Developers and their sponsoring organisation to bring out this IMP (Assignment/
Test) for the trade of 1st Semester Turner NSQF Level - 5 under Production & Manufacturing Sector for
Craftsman Training Scheme.
MEDIA DEVELOPMENT COMMITTEE MEMBERS
Shri.T. Janakiraman - Assistant Director (Retd),

Govt RI center
(N) Chennai - 600 021.
Shri.R. Purushothaman - Assistant Director (Retd),

MSME Min.of Industry
Chennai.
Shri. R. Sekaran - Junior Training Officer

Govt ITI - DET Tamilnadu
NIMI CO-ORDINATOR'S
Shri. K.Srinivasa Rao - Joint Director

NIMI,Chennai-32.
Shri. N. Ashfaq Ahmed - Assitant Manager,

NIMI, Chennai-32.
NIMI records its appreciation of the Data Entry, CAD, DTP Operators for their excellent and devoted services in
the process of development of this Instructional Material.
NIMI also acknowledges with thanks, the invaluable efforts rendered by all other staff who have contributed for the
development of this Instructional Material.
NIMI is grateful to all others who have directly or indirectly helped in developing this IMP.
v
INTRODUCTION
ASSIGNMENT/TESTS
This contains Assignment/Test concerning to the trade theory topic of each exercises of the
1st semester Turner NSQF Level-5 Trade under Production & Manufacturing Sector. It may be noted that the
assignments have direct relationship with the knowledge objectives given in the manual on Trade Practical and
also with the contents presented in the manual on Trade Theory. The results of the assignments/tests indicate
how far the objectives which are predetermined have been achieved by the learners.
TRADE PRACTICAL
The trade practical manual is intented to be used in workshop . It consists of a series of practical exercies to
be completed by the trainees during the First Semester course of the Turner trade supplemented and supported
by instructions/ informations to assist in performing the exercises. These exercises are designed to ensure that
all the skills in the prescribed syllabus are covered.
The manual is divided into three modules. The distribution of time for the practical in the three modules are given
below.
Module 1 Occupational safety 25 Hrs

Module 2 Basic fitting 150 Hrs
Module 3 Turning 375 Hrs
Total 550 Hrs
The skill training in the computer lab is planned through a series of practical exercises centred around some
practical project. However, there are few instance where the individual exercise does not form a part of project.
While developing the practical manual a sincere effort was made to prepare each exercise which will be easy
to understand and carry out even by below average traninee. However the development team accept that there
if a scope for further improvement. NIMI, looks forward to the suggestions from the experienced training faculty
for improving the manual.
TRADE THEORY
The manual of trade theory consists of theoretical information for the First Semester course of the Turner
Trade. The contents are sequenced according to the practical exercise contained in the manual on Trade
practical. Attempt has been made to relate the theoretical aspects with the skill covered in each exercise to
the extent possible. This co-relation is maintained to help the trainees to develop the perceptional capabilities
for performing the skills.
The Trade Theory has to be taught and learnt along with the corresponding exercise contained in the manual
on trade practical. The indicating about the corresponding practical exercise are given in every sheet of this
manual.
It will be preferable to teach/learn the trade theory connected to each exercise atleast one class before
performing the related skills in the shop floor. The trade theory is to be treated as an integrated part of each
exercise.
The material is not the purpose of self learning and should be considered as supplementary to class room
instruction.
vi
CONTENTS
Module No. Module Title Test for Exercises Page
1 Occupational safety 1.1.01 to 1.1.10 01 - 09
2 Basic fitting 1.2.11 to 1.2.21 10 - 31
3 Turning 1.3.22 to 1.3.48 31 - 77
4 Response sheet 78 - 92
vii
viii
Production & Manufacturing
Turner - Occupational safety Assignment for Exercise 1.1.01
Choose the correct answer
1 Whose business is safety? 7 What is the purpose of “information signal”?

A nobody’s business A shows it must not be done
B everybody’s business B shows what must be done
C somebody’s business C warns of hazard or danger
D the organization business D gives information of safety provision
2 When the safety is to be followed? 8 What is the meaning of the sign shown in fig below?
A it is taught
B it is felt actions causes accidents
C an accident is caused and analyzed
D it is observed when some one meeting with an
accident
3 What is the method of avoiding accident?

A Stop
A By wearing safety equipment
B Giveway
B Doing things in one’s own way
C Guarded
C Doing things with a highly skilled working practice
D Unguarded
D By observing safety precautions related to a job,
machine and working place 9 What is the meaning of the sign shown in fig below?
4 Which one comes under the machine safety?
A Don’t walk under suspended load
B Don’t wear a ring, watch or chain
C Stop the machine before changing the speed
D Don’t try to stop a running machine with hands
5 What is the meaning of warning sign?

A Shows it must be done A Stop
B Shows it must not be done
B Giveway
C Warns of hazard or danger
C Guarded
D Gives information of safety precautions
D Unguarded
6 What is the actual meaning of mandatory sign?
10 What is the meaning of the sign shown in fig below?
A Shows it must be done
A Stop
B Shows it must not be done
B Giveway
C Warns of hazard or danger
C Guarded
D Gives information of safety sign
D Unguarded

11 What is the meaning of police signal shown in fig?
A Beckoning on vehicles from front

B To stop vehicle coming from front
C Warning signal for closing all traffic
D To stop vehicle approaching from behind
A Beckoning on vehicles from front
12 What is the meaning of the police signal shown in fig? B To stop vehicle coming from front
C Warning signal for closing all traffic
D To stop vehicle approaching from behind
15 What is the meaning of “amber” colour amongst the

three colours used in traffic light signals?
A Go
B Stop
C Stop at the stop line
D Do not pass through
A Beckoning on vehicles from front 16 What is the expansion of DET?

B To stop vehicle coming from front A Direction of Education and Training
C Warning signal for closing all traffic B Direction of Entrepreneurship Training
D To stop vehicle approaching from behind C Direction of Employment and Teaching
D Directorate of Employment and Training
A Beckoning on vehicles from front 17 What is the expansion of ITI?
B To stop vehicle coming from front A Industrial Training Institute
C Warning signal for closing all traffic B Industrial Teaching Institute
D To stop vehicle approaching from behind C Industrial Technical Institute
D Institute of Trainings Industrial
2 Production & Manufacturing : Turner- Assignment for Exercise 1.1.01

1 What is the combination of fire? 6 Which type of fire extinguisher is used to put off the
A Fuel, heat and gas class ‘A’ type fire?
B Heat, light and energy A Foam type
C Oxygen, heat and fuel B Dry powder
D Wood, carbon-di-oxide and heat C Jet of water

D Carbon-di-oxide
2 What is the classification of fire caused by wood, paper
and cloth? 7 Which type of fire extinguisher is used to put off class
A Class ‘A’ fire ‘C’ type of fire
B Class ‘B’ fire A Foam type
C Class ‘C’ fire B Dry powder
D Class ‘D’ fire C Jet of water

D Carbon-di-oxide
3 What is the classification of fire caused by flammable,
liquid, liquefiable solids? 8 Which comes under the Personal safety?
A Class ‘A’ fire A Wear safety shoes
B Class ‘B’ fire B Use the correct tool for job
C Class ‘C’ fire C Don’t walk under suspended loads
D Class ‘D’ fire D Move with care in the work shop, do not run
4 What is the classification of fire caused by the gas 9 Which comes under the general safety?
and liquefied gas?
A Cut the hair short
A Class ‘A’ fire
B Class ‘B’ fire B Wear safety shoes and boots
C Class ‘C’ fire C Don’t wash your hands with the coolant fluid
D Class ‘D’ fire D Keep the floor and gang ways clean and clear
5 What is the classification of fire caused involving

metals?
A Class ‘A’ fire
B Class ‘B’ fire
C Class ‘C’ fire
D Class ‘D’ fire

1 What stands for CPR in the first aid? 4 How do you state when a person lie totally senseless
and not responding, to calls and external stimulation?
A Care Prevent Rescue
A Coma
B Cardio Pulse Reassurance
B Drowsiness
C Circulation Promote Recovery
C Cardiac arrest
D Cardio Pulmonary Resuscitation
D Consciousness
2 What is the first aid treatment for the first and second
degree burns? 5 What is the emergency number for ambulance service
in India?
A Apply cream
A 100
B Bind bandage
B 101
C Flush with cool water
C 106
D Cover with a damp cloth
D 108
3 What is the first aid treatment for the third degree
burns? 6 What procedure is to be followed to stop bleeding of a
injured person?
A Apply cream
A Tie bandage
B Bind bandage
B Apply ointment
C Flush with cool water
C Apply bind over the wound
D Cover with a damp cloth
D Apply pressure over the wound

1 What is the immediate life saving procedure? 4 What ‘C’ stands for in the ‘ABC’ in first aid?
A First aid A Care
B Treatment B Comfort
C Intensive care C Circulation
D Medical treatment D Circumstance
5 What ‘ABC’ stands for in the first aid?
2 What ‘A’ stands for the ‘ABC’ in first aid?
A Aid, Break,Control
A Away
B Avoid,Bleading,Comfort
B Acute
C Airway,Breathing,Circulation
C Airway
D Accident,Bleading,Circulation
D Accident
6 What is the time period referred as golden hour in
3 What ‘B’ stands for in the ‘ABC’ in first aid?
treading a person in serious condition?
A Bed
A First 5 hours
B Bottle
B First 11/2 hours
C Breathing
C First 45 minutes
D Bothering
D First 30 minutes
4 Production & Manufacturing : Turner- Assignment for Exercise 1.1.03 and 1.1.04

1 What is the benefit of 5S? 6 What term is used to distinguish the needed item from
the unneeded items and to eliminate in 5S concept?
A Increase in wages
A SET
B Decrease in rejection
B SORT
C Increase in productivity
C SHINE
D Decrease in maintenance cost
D STANDARDIZE
2 What Seiri stands for in the 5S Japanese methodology?
7 What term is used to keep needed items in the correct
A SET
place to allow for easy and immediate retreival in 5S
B SORT concept?
C SHINE A SET
D STANDARDIZE B SORT
C SHINE
3 What Seiton stands for in 5S Japanese methodology
for work place organisation? D STANDARDIZE
A SET
8 What term is used to keep the work place neat and
B SORT clean in 5S concept?
C SHINE A SET
D STANDARDIZE B SORT
C SHINE
4 What Seisso stands for in 5S Japanese methodology
for work place organisation? D STANDARDIZE
A SET
9 How do you name the ability to interact communicate
B SORT positively and productively?
C SHINE A Soft skill
D STANDARDIZE B Hard skill
5 What Seiketsu stands for in 5S Japanese methodology C Technical skill

for work place organisation? D Productive skill
A SET
B SORT
C SHINE
D STANDARDIZE

1 Which comes under general safety?

A Wear a one piece over all
B Stop the machine before changing the speed
C Keep the floor and gang ways clean and clear
D The machine switched OFF immediately if
something goes wrong
2 What is the colour code of bins for plastics wastage?

A Red 5 Name the warning information sign shown in fig?
B Blue
C Green
D Yellow
3 Warning information sign shown below indicates...
A Fragile roof
B Zebra crossing
C Fork - lift truck
D Pedestrian prohibited
A Risk of fire 6 Name the purpose of safety signs shown in fig?

B Risk of explosion
C General warning of danger
D Smoking and flame prohibited
4 Name the purpose of warning sign shown in fig?

A Risk of fire
B Risk of explosion
C Do not extinguish with water A Laser beam
D General warning risk of danger B Over head load
C Risk of electricity
D General warning risk of danger

1 What is the meaning of the symbol shown in fig?
3 What action to be taken incase of an electric shock?

A Stop
A Immediately pulling by hand
B Guarded
B Immediately pushing by hand
C Give way
C Switch off the power, insulate yourself and pull away
D Unguarded the person
2 What is the meaning of the symbol shown in fig? D Switch off the power uninsulate yourself and pull
away the person
A Stop
B Guarded 4 The first step in rescuing the victim of electric shock
is...
C Give way
D Unguarded A pull the victim
B send to the doctor immediately
C give breathing to the victim through the mouth
D stand on insulating material and break the electric
contact by pushing or pulling

1 What is the category of sign with circular red border 2 What is the category of sign white symbol on blue
and cross with blade symbol on white back ground? back ground?
A Warning A Warning
B Mandatory B Mandatory
C Prohibition C Prohibition
D Information D Information
Production & Manufacturing : Turner- Assignment for Exercise 1.1.07 and 1.1.08 7

3 For which type of fire, foam extinguishers are more 6 Name the class of fire shown in fig?
suitable?
A Electrical fire
B Running liquid fire
C Involving metals fire
D Paper and wooden material fire
4 How many types of water-filled extinguishers are

available?
A One type
B Two types
C Four types A Class - A
D Three types B Class - B
5 Name the class of fire shown in fig? C Class - C
D Class - D
A Class - A
B Class - B
C Class - C
D Class - D

1 What is the colour code of bin for waste segregation? 2 What is the immediate step of life saving procedure?
A Red A First aid
B Blue B Treatment
C Green C Intensive care
D Yellow D Medical treatment

1 What is the meaning of mandatory sign shown in fig?

A Wash hand
B Wear ear protection
C Wear eye protection
D Wear head protection
3 Cutting players are insulated in electrical work because

it helps to....
A avoid rusting
B gripping purpose
C good appearance
D avoid electric shock
2 What is the meaning of mandatory sign shown in fig?
A Wear respirator
B Wear eye protection
C Wear head protection
D Use adjustable guard

Turner - Basic fitting Assignment for Exercise 1.2.11
1 Name the chisel shown in fig? 4 Chisel are made out of

A low carbon steel
B high speed steel
C high carbon steel
D medium carbon steel
5 Normally the length of chisel available from

A 25 to 50 mm
B 25 to 75 mm
C 100 to 200 mm
A Flat chisel D 150 to 250 mm
B Web chisel
6 What is the use of ball pein hammer?
C Cross cut chisel
A Riveting
D Diamond point chisel
B Cornering
2 Name the pein shown in fig? C Spreading
D Hammering
7 Name the portion of the hammer marked ‘X’ used for

fixing the handle?
A Ball pein
B Cross pein
C Sledge pein
D Straight pein A Pein
3 Name the parts of a hammer marked ‘X’ in fig? B Face

C Chuck
D Eye hole
8 Name of the spanner shown in fig?

A Single end
B Double end
C Box spanner
D Ring spanner
A Pein
B Face
C Cheek
D Eyehole
10

9 Which chisel is used for cutting key ways? 13 Name the part marked as ‘X’ in fig?
A Flat chisel
B Cross cut chisel

C Round nose chisel
10 What angle is represented by the symbol γ of the A Anvil

cutting chisel? B Barrel
A Rake angle C Frame
B Wedge angle D Insert anvil
C Cutting angle 14 Try square specified by....
D Clearance angle A width of blade
11 The cutting angle of chisel for chipping mild steel is... B width of stock
C length of blade
D length of stock
15 Name the instrument shown in fig?
A 45°
B 50°
C 55°
D 60°
12 A diamond point chisel is used to.... A Outside caliper

A enlarging holes B Odd leg caliper
B cutting key ways C Firm joint caliper
C cutting thin sheet metal D Spring joint caliper
D squaring materials at the corners
Production & Manufacturing : Turner- Assignment for Exercise 1.2.11 11

16 Name the caliper shown in fig?
20 What is the purpose of the part marked ‘X’ in fig?

A Inside caliper
A For gripping
B Jenny caliper
B Avoid slipping
C Outside caliper
C Reduce weight
D Firm joint caliper
D For appearance
17 Which type of hacksaw frame is shown in fig?
21 The size of the dividers are specified by....

A total length of leg
A Solid frame
B length of legs without points
B Tube frame
C distance between the pivot and the point
C Adjustable frame
D distance between the point when fully operated
D Adjustable blade frame
22 Scriber is made out of...
18 Punch are made out of... A brass
A low carbon steel
B cast iron
B high speed steel C mild steel
C high carbon steel D high carbon steel
23 Steel rules are available in length of...
19 Name the vice shown in fig? A 150 mm
A Pin vice B 250 mm
B Pipe vice C 350 mm
C Hand vice D 450 mm
D Bench vice

24 Vernier caliper specified by... 26 What is the name of part marked as ‘X’ shown in fig?
A width of size
B range and least count
C measured inside diameter
D measured out side diameter
25 What is the range of micrometer marked as ‘X’ shown

fig?
A Handle
B Hard jaw
C Fixed jaw
D Movable jaw
27 The bench vices are specified by the....

A width of jaw
B length of spindle
C length of fixed jaw
D moving distance of movable jaw
A 0 - 25 mm
B 25 - 50 mm
C 50 - 75 mm
D 75 - 100 mm

1 Name the punch used for marking light punch mark 3 Which one of the following chisels is to be used for
needed to locate the dividers... chipping as shown in fig?
A Dot punch A Flat chisel
B Centre punch B Web chisel
C Prick punch 30° C Cross cut chisel
D Prick punch 60° D Half round nose chisel
2 Name the punch used to mark witness mark

A Dot punch
B Centre punch
C Prick punch 30°
D Prick punch 60°

6 The weight of an hammer used for marking purpose
is...
A 100 gms
B 150 gms
C 200 gms
D 250 gms
7 Appearance of high carbon steel....

A silver gray
4 Flat chisel is used for.... B black sheen
A enlarging holes C rougher scale black
B cutting key ways D scale black with reddish
C cutting thin sheet metal 8 What is the colour of aluminium metal?

D squaring materials of the corners A Red
5 Where will you concentrate while chipping? B Yellow

A Hand holding C Dull white
B Head of chisel D Silver white
C Head of the hammer
D Cutting edge of the chisel

1 The steel rule is graduated in 10mm, 5mm, 1mm, 4 Short steel rule is a set of...
0.5mm the reading accuracy of the steel rule is...
A 3 small rules
A 0.1 mm
B 5 small rules
B 0.2 mm
C 7 small rules
C 0.5 mm
D 9 small rules
D 0.6 mm
5 How many microns are there in 1 millimeter length?
2 The base unit of length as per SI system
A 1 microns
A metre
B 10 microns
B millimeter
C 100 microns
C centimeter
D 1000 microns
D micrometer
6 1000 microns equal how to many millimeter?
3 Which steel rules are used to measure the depth of A 1 mm
key way and depth of smaller diameter?
B 0.1 mm
A Short steel rule
C 0.01 mm
B Narrow steel rule
D 0.001 mm
C Flexible steel rule
D Steel rule with tapered end

7 How many millimeter are there in 0.1”? 14 Which one of the following marking media takes lesser
time?
A 25.40 mm
A White wash
B 0.254 mm
C 2.540 mm B Prussian blue
D 0.0254 mm C Copper sulphate
8 The hacksaw blade fixed in the frame should have the... D Cellulose lacquer
A teeth pointing towards the handle 15 Which one of the following marking media is a
poisonous one?
B teeth pointing towards the wing nut
A White wash
C teeth pointing towards the right side
B Prussian blue
D teeth pointing towards the any diviction
C Copper sulphate
9 For cutting a thin tubing the most suitable pitch of the
hacksaw blade is.... D Cellulose lacquer
A 0.8 mm 16 Which one of the following marking media in which few
B 1.00 mm drops of nitric-acid is added?
A White wash
C 1.40 mm
D 1.80 mm B Prussian blue
10 For cutting brass tubing, copper, suitable pitch of the C Copper sulphate
hacksaw blade is.... D Cellulose lacquer
A 0.8 mm
17 Punch used for punching on marking lines is....
B 1.00 mm A dot punch
C 1.40 mm
B bell punch
D 1.80 mm
C prick punch
11 To cut high carbon steel, the most suitable pitch of D centre punch
hacksaw blade is...
A 0.8 mm 18 Specified adjustable hacksaw frame...
A 200 - 300 mm
B 1.00 mm
C 1.40 mm B 250 - 300 mm
D 1.80 mm C 250 - 350 mm

D 150 - 250 mm
12 Different pitches of hacksaw blades are available for
cutting different materials. What pitch of blade should
19 Name the part marked as ‘X’ in fig?
be select for cutting 10mm mild steel?
A Pitch
A 0.80 mm
B Length of teeth
B 1.00 mm
C Teeth direction
C 1.40 mm
D Teeth distance
D 1.80 mm
13 Which one of the following media takes more time for

drying than the other marking media?
A White wash
B Prussian blue
C Copper sulphate
D Cellulose lacquer

1 The angle of inclination of a flat chisel will affect the

surface of the metal being chipped. The most suitable
chisel inclination angle for chipping copper is...
A 30°
B 45°
C 60°
D 80°
2 What will be the effect on job when using a chisel not

provided with convexity? 7 Which hammer is used for spreading the metal in one
direction?
A Poor finish at the cut surface
A Sledge hammer
B Digging on the sides of the job
B Ball pein hammer
C Chisel will slip away from the job
C Cross pein hammer
D Metal will not be removed from work surface
D Straight pein hammer
3 What would be the effect of chiseling a hard material
with lesser cutting angle? 8 What should be the cutting angle for chisel, for chipping
high carbon steel?
A The chisel will adher to the job
A 45°
B The risk of breakage will be large
B 50°
C The penetration of the chisel will be difficult
C 55°
D The power required to drive the chisel will be high
D 65°
4 The chisel will dig into the material when.... 9 What should be the cutting angle of a flat chisel for
A the rack angle is more chipping cast iron?
B the clearance angle is too low A 45°
C the angle of inclination is more B 50°
D the angle of inclination is too low C 55°

D 60°
5 During heavy hammering, chances of hammer head
flying off from the handle is possible. How this can be 10 The body of a flat chisel is usually made in the shape
prevented? of ______ section....
A Insert a wedge in the handle A square
B Hold the handle in both hands B octagonal
C Reduce the speed of hammering C hexagonal
D Hold the handle close to the hammer head D rectangular
6 What is the name of the operation using the hammer

shown in fig?
A Riveting
B Flattening
C Destructing
D Curved shape
16

11 What chisel should be used to cut the groove as shown
in fig?
A Flat chisel
B Cross cut chisel
C Round nose chisel

1 Filing is the operation of... A Tang

A Rubbing on the surface of the work B Heel
B Cutting the excess material from work C Ferrule
C Depositing the excess material on work D File length
D Removing the excess material from work
4 Name the file shown in fig?
2 Name the part of file marked as ‘X’ in fig?
A Flat file
B Hand file
C Rasp file
D Double cut file
A Tang
B Heel
C Ferrule
D File length
3 Name the part of file marked as ‘X’ in fig?
A Flat file
B Hand file
C Single cut file
D Double cut file

6 Name the file shown in fig? 10 Which file is used for heavy reduction of material?
A Rough file
B Bastard file
C Smooth file
D Dead smooth file
A Flat file 11 Which file is used to file hard metals?

B Hand file A Bastard file
C Single cut file B Smooth file
D Double cut file C Second cut file
7 Name the file shown in fig? D Dead smooth file
12 Which file is used to bring accuracy with high degree

finish?
A Bastard file
B Smooth file
C Second cut file
D Dead smooth file
A Hand file
13 Name the file used to give good finish on metal?
B Rasp cut file
A Bastard file
C Single cut file
B Smooth file
D Double cut file
C Second cut file
D Dead smooth file
14 Which one of the files are used to file soft metal?

A Flat file
B Rasp cut file
C Single cut file
D Double cut file
15 Which one of the file is used for filing wood, leather

and soft material?
A Rasp cut file
A Hand file B Single cut file
B Rasp cut file C Curved cut file
C Single cut file D Double cut file
D Double cut file
16 Which one of the file is used to file soft metals with
9 The file grade are determined by.... deeper cutting action?
A width of file A Rasp cut file
B length of file B Single cut file
C spacing of teeth C Curved cut file
D thickness of file D Double cut file

17 Which one of the file width is parallel through out the 22 Which one of the vice disengages quickly at any
length? desired place?
A Flat file A Pipe vice
B Hand file B Hand vice
C Rasp cut file C Bench vice
D Curved cut file D Quick releasing vice
18 Name the part ‘X’ shown in fig? 23 A pipe vice is used to hold....
A square section of metal tube
B hexagonal section of metal tube

C cylindrical section of metal tube
D rectangular section of metal tube
24 The jaws of the hand vice is operated by....

A bolt and nut
B cam lock lever

C spindle and box nut
A Handle D wing nut and the screw
B Spindle 25 The name of the vice shown in fig....

C Fixed jaw
D Movable jaw
19 The size of the vice is specified by...

A width of jaws
B height of the vice

C length of spindle
D distance from fixed and movable jaws
A pin vice
20 Vice clamps are made out of.....
B pipe vice
A Tin
C hand vice
B Brass
D quick releasing vice
C Copper
26 Name the vice shown in fig?
D Aluminium
A pin vice
21 Vice clamps are used to protect the.... B pipe vice
A Vice jaws C hand vice
B Vice spindle D quick releasing vice
C Work surface
D Hands from damaging

A pin vice
B pipe vice
C hand vice

A pin vice
B pipe vice
C hand vice


A Blade
B Stock
C Square
D Knife edge

2 Try square is used to check 9 Name the instrument shown in fig....
A welded surface
B radius of curved surface
C squareness of a surface
D inclination of inclined surface
3 Try square is used for marking at 90° to the edge of...

A blade
B stock
C burn slot
A firm joint caliper
D work piece
B spring joint caliper
4 Try square is used to set work piece of right angles
on... C standard joint caliper
A Stock D removable joint caliper
B Surfaces 10 Name the instrument shown in fig?

C Machines
D Work holding devices
5 Try square is a precision instrument which is made

out of....
A brass
B mild steel
C hardened steel
D low carbon steel
6 The try square has a blade with parallel surfaces, this

A from joint caliper
blade is fixed to the stock at....
A 30° B spring joint caliper
B 45° C standard joint caliper
C 60° D removable joint caliper
D 90° 11 Caliper comes under the categories of...
7 The accuracy of measurement by try square per 10 A direct linear measuring instruments
mm length is....
B indirect linear measuring instruments
A 0.001 mm
C direct angular measuring instruments
B 0.002 mm
D indirect angular measuring instruments
C 0.005 mm
12 Name the part of the vernier caliper marked as ‘X’ shown
D 0.008 mm
in fig?
8 If burr is present on the component, a burr slot is A Fixed jaw
provided on the stock of try square to avoid checking....
B Movable jaw
A Edges
C Vernier scale
B Flat ness
D Depth measuring anvil
C Square ness
D Straight ness

13 The accuracy of the caliper is...
A 0.1 mm
B 0.2 mm
C 0.5 mm
D 0.01 mm

1 The included angle of a ‘V’ block is... 6 Matched pair ‘V’ blocks are designated as 50/5 - 40 A
BIS 2949. The letter ‘A’ indicate....
A 45°
A Type
B 90°
B Grade
C 120°
C Dimension
D 150°
D Size of ‘V’ groove
2 In single level, double groove ‘V’ block two slots are
7 Matched pair ‘V’ blocks are designated on 50/5 - 40 B
provided on both sides for the purpose of....
2949. The letter ‘B’ indicates the material of...
A hold the work piece
A cast iron
B clamp the work piece
B high speed steel
C support the work piece
C high carbon steel
D use of clamps depending on the diameter of work
D high quality steel
3 Matched pair ‘V’ blocks are identify by.....
8 Matched pair ‘V’ blocks are designated are 50/5 - 40 A
A its groove BIS 2949. The letter ‘A’ indicates the material of....
B its dimension A cast iron
C locating a shaft B high speed steel
D number or letters C high carbon steel
4 The narrow slots at the apex of the ‘V’ grooves provided D high quality steel
in the ‘V’ block....
9 Name the part of a scribing block marked as ‘X’ in fig?
A to clamp rigidly while drilling
A Guide pin
B to provide cylindrical shafts easily
B Rocker arm
C to provide more support while drilling
C Clamping nut
D to provide clearance for drills while drilling
D Fine adjusting
5 Matched pair ‘V’ blocks are identified by....
A A
B B
C M
D N

11 Straight edges are used to check the....
A angle of a work piece
B radius of a work piece

C waviness of a work piece
D straightness of a work piece
12 Steel straight edges have an acute angle of....

A 15°
B 30°
C 45°
10 Name the instrument shown in fig? D 60°
A Caliper gauge
13 Straight edges are available in the size of.....
B Vernier height gauge
A 3 to 5 meters
C Fixed surface gauge
B 2 to 3 meters
D Universal surface gauge
C 3 to 4 meters
D 4 to 5 meters
14 Which gauge is used to determine the clearance

between straight edge and work?
A Slip gauge
B Pitch gauge
C Feeler gauge
D Radius gauge

1 Name the punch used to locate hole centre?

A Dot punch
B Centre punch
C Prick punch 30°
D Prick punch 60°
2 What is the name of the punch shown in fig?

A Dot punch
B Prick punch
C Centre punch
D Hollow punch

3 Angle of the centre punch is..... A Sensitive
A 30° B Pillar type
B 45° C Bench type
C 60° D Radial type
D 90°
7 Name the part indicated as ‘X’ in fig?
4 Centre punch is made out of....
A cast iron
B mild steel
C high speed steel
D high carbon steel
5 Name the part marked as ‘X’ in the fig?
A Pillar
B Spindle
A Base C Radial arm
B Table D Spindle head
C Column 8 Selected spindle speed marked as ‘X’ in fig

D Feed handle
6 What is the name of the drilling machine shown in fig?
A low speed
B high speed
C normal speed
D medium speed

1 While cutting material of thin section with a hacksaw 7 At the end of the cutting with a hacksaw the cutting
blade, it is observed that the teeth of hacksaw break pressure should be....
frequently, which is due to...
A less
A hand force is too heavy
B high
B cutting section is too thin
C normal
C coarse pitch blade is not used
D very high
D the hand force is acting only upon a few teeth
8 Setting of teeth in hacksaw blade is....
2 While sawing metal with hand hacksaw, generally the
A not required
blade breaks due to....
A generation of heat B required for providing teeth on the blade
B the teeth being worn out C required for increasing the strength of blade
C the twist given while sawing D required to avoid friction between the blade and work
piece
D the blade being tightened too much
9 The most suitable pitch of the hacksaw blade for cutting
3 A new hacksaw blade, after a few stroke it becomes thin section tubes is....
loose because of....
A 0.8 mm
A stretching of the blade
B 1.0 mm
B wrong pitch of the blade
C improper selection of saw sets C 1.4 mm
D using nut thread being worn out D 1.8 mm
4 While cutting small diameters pipes it is advisable to 10 The commonly used standard length of hacksaw blade
watch regularly and ensure that..... is....
A the work is not overheated A 100 mm
B the cut is along the curved line B 150 mm

C more saw teeths are in contact C 200 mm
D the proper balancing of hacksaw is maintained D 250 mm
5 Which one is not the cause for clogging of chip in blade 11 Hacksaw blades with fine - pitched teeth are more
in sawing operation? effective on..
A Thick wall job A soft metals
B Soft job material B non - metals
C Coarse pitch saw blade C thin section metal
D Wrong selection of saw set D broad section metal
6 Why does the breaking of teeth occur, usually during 12 Name the part marked as ‘X’ in fig?
the sawing of thin walled work pieces?
A Lip
A the hand force is too big
B Heel
B the cutting section is too short
C Head
C coarse blade must not be used
D Flute
D a hand force acts only upon few teeth
25

17 Which drill is used for wood material?
A Spade drill
B Straight flute drill

C Taper shank drill
D Straight shank drill
18 Lip clearance angle of twist drill for general purpose

should be....
A 3 to 5°
B 4 to 8°
C 8 to 12°
D 12 to 15°
19 The material of twist drill is generally....
13 Point angle of twist drill depends upon A H.S.S
A size of drill B Diamond
B cutting speed C Cast steel
C material to be drilled D Carbide steel
D type of drilling machine 20 The drilled hole is longer than the size of drill used the
reason is...
14 The point angle of twist drill for general purpose is....
A too much feed
A 60°
B helix angle not accurate
B 90°
C lip clearance not accurate
C 110°
D unequal length of the cutting edge
D 135°
21 The point angle of drill depend on...
15 The relief angle given behind the cutting lips is known
as.... A the size of drill
A rake angle B the rpm of the work
B helix angle C the type of machine
C chisel edge angle D the material of the work
D lip clearance angle
16 Straight flute drill is used for....

A brass
B cast iron
C mild steel
D high speed steel

1 Surface is made up of.. 7 Hand taps are used to.....

A cast iron A finish drilled holes
B cast steel B cut internal thread
C mild steel C cut external thread
D high carbon steel D chamfer the drilled holes
2 Surface are classified into.... 8 Name the part of the marked as ‘X’ in fig?
A 6 grades
B 4 grades
C 3 grades
D 2 grades
3 Which one of the surface plate is most appropriate than

the other grades?
A grade 1
A Heel
B grade 2
B Face
C grade 3
C Flute
D grade 4
D Cutting edge
4 Surface plates are specified by their....
9 Name the tap wrench shown in fig?
A sizes and grade
B size and material
C weight and grade
D material and grade
5 The purpose of three point suspension is....

A for easy to carry
A Tap wrench
B for reduce of weight
B Bar type tap wrench
C for easy to place on stand
D for steadiness and easy levelling C T - handle tap wrench
D Solid type tap wrench
6 Which one of the material is used to make surface
plate other than CI? 10 Tap wrenches are used to...
A Mica A cut thread
B Glass B align the taps
C Granite C align and drive taps
D Marbonite D cut internal threads
27

11 The end of the taps are chamfered for... 18 The degree of second tap or intermediate tap is...
A to break the chips A 4°
B assisting and aligning B 10°

C for giving strength to tap C 15°
D forming full formation of thread D 20°
12 Taps are re-sharpened by grinding.... 19 The degree of third tap / plug tap / bottoming tap is....
A flutes A 4°
B relief B 10°
C threads C 15°
D diameter D 20°
13 The tapping hole should be... 20 Dies are used to...

A equal to the tap size A drill a hole
B larger than the tap size B ream a hole

C smaller than the tap size C cut internal threads
D equal to the core diameter of tap D cut external threads
14 The bottoming tap is used to.... 21 Name the part of die stock marked as ‘X’ in fig?
A start the thread
B finish the thread

C reshaepen the thread
D forming thread in taper hole
15 How is the tap identified quickly? A Lock screw

A dots are marked on the shank
B centre screw
B rings are marked on the shank C crumb screw
C letter A,B,C marked simultanious D adjusting screw
D numbered in roman type simultanious
22 Name the die shown in fig?
16 In the intermediate tap shank have....
A ‘O’ line
B one line
C two line
D three line
A Die nut
17 The degree of first tap or taper tap is....
B Half die
A 4°
C Circular split die
B 10°
D Adjustable screw plate die
C 15°
D 20°

23 Name the part of adjustable screw plate die marked as 28 Tap drill size of 3/8” is....
‘X’ in fig?
A 6 mm
B 8 mm
C 14 mm
D 12.5 mm
29 For calculating tap drill size is...

A = major dia + 2 x depth
B = major dia - 2 x depth

C = minor dia + 2 x depth
D = minor dia - 2 x depth
30 For calculating pitch of screw in ISO metric...

A = 0.6403 x pitch
A Guide plate
B Leading side B = 0.6534 x pitch
C Centre screw C = 0.6134 x pitch

D Quick cut stock D = 0.6354 x pitch
24 Which one is the other name of the adjustable screw 31 Name the operation shown in fig?
plate die stock?
A Die nut
B Half die stock
C Quick cut die stock
D Circular split die stock
25 A circular split die has a slot to...

A form full formation of thread
B permit slight variation in size
C align the blank size of the work
D easily accommodate in the stock
26 The another name of circular split die is...

A Die nut
B Half die A Honing
C Button die B Tapping

D Adjustable screw plate die C Cutting internal thread
27 The drill size for M 16 is.... D Cutting external thread
A 10 mm
32 Threading dies are used to...
B 12 mm
A cut internal thread
C 14 mm
B cut external thread
D 16 mm
C lap the cylindrical surface
D form chamber on diameter

33 Name the die shown in fig? 34 Die nuts are used to...
A Die nut A cut taper thread
B Half die B cut internal thread

C Screw plate die C cut external thread
D Circular split die D reconditioning of thread

1 Name the tool in shown in fig? 3 Which method is not suitable for extracting the broken
tap from soft metal?
A Use of punch
B Use of nitric acid
C Use of arc welding
D Annealing and drilling tap
4 By which method the broken tap is extracted, using

flame heating?
A Use of punch
B Use of arc welding
C Use of spark erosion
D Annealing and drilling the tap
5 In which method the electrical discharge between

electrode and electro conductive work piece takes
place?
A Tap A arc welding
B Drill B spark erosion
C Reamer C annealing the tap
D Tap extractor D using nitric acid
2 Tap is broken - which of the statement about the cause 6 Which acid injected to extract the broken tap?
is incorrect? A Nitric acid
A Dia of hole is adequate B Ammonia acid
B Pitch of the tap is too great C Sulphuric acid
C The lubricant was not used D Hydrochloric acid
D The tap is not aligned with the hole

7 Which method is utilized to extract broken tap? 8 The screw extractor is used to...
A By drilling A re-tap a hole
B Screw extractor B enlarge the hole
C Tapered square head C from a new thread
D Annealing and drilling the tap D remove the broken stud

Turner - Turning Assignment for Exercise 1.3.22
3 Machine tool on which turning is carried out is known

as....
A Bed
A lathe
B Tail stock
B milling
C Cross slide
C slotting
D Head stock
D grinding
4 Name the part which is fitted on the left hand side of a
A Feed shaft lathe bed?
B Lead screw A Carriage
C Cross slide B Tail stock
D Compound slide C Head stock
D Coolant stock

5 Which one of the following part of a lathe accommodate
the driving mechanism?
A Bed
B Saddle
C Carriage
D Head stock

1 Which one of the machine tool produce cylindrical 5 How many types of classifications are made on
surface? machine tools?
A Centre lathe A 2 types
B Milling machine B 3 types
C Planning machine C 4 types
D Shapping machine D 5 types
2 Which one of the machine tool flat surface? 6 What is the name of operation involved, in removal of
metal using a cutting tool, to obtain the required shape
A Turret lathe of component?
B Centre lathe A Filing
C Milling machine B Dieing
D Drilling machine C Tapping
3 What is the name of machine tool used for removal of D Machining
chips using abrasive?
7 What is the basis of selecting a machine tool?
A Milling machine
A Handling of material
B Turning machine
B Cutting speed and feed
C Shaping machine
C Operational cost should be low
D Grinding machine
D Type of operation to be performed
4 Which one of the machine tool removal of chips using
cutting tool? 8 Which one of the criteria need not be considered to
design a machine?
A Centre lathe
A Should perform type of operation
B Lapping machine
B Should be handling of material type
C Honning machine
D Grinding machine C Should be safe and easy to operate
D Should regulate the cutting speed and feed

1 What is the special purpose of lathe out of the four 5 What do you understand by lathe specification swing
choice is given below? over carriage means?
A CNC lathe A Maximum length of work held between centres
B Wheel lathe B Maximum diameter of work rotates over the bed
C Centre lathe C Maximum diameter of work pass through the spindle
D Tool room lathe D Maximum diameter of work rotates over the carriage
2 Which amongst the four choice given is refered as 6 Lathe specification admit between centres means?
speed lathe?
A Maximum length of work held between centres
A ‘T’ lathe
B Maximum diameters of work rotates over the bed
B Tool room lathe
C Maximum diameter of work pass through the hole
C Belt drive lathe
D Maximum diameter of work rotates over the carriage
D Polishing lathe
7 When does a gap bed lathe used?
3 Name the specification of lathe marked as ‘X’ in fig?
A Give heavier strength to bed
B Give support to the head stock
C Accommodate larger diameter job
D Slide the carriage closer to head stock
8 What is the purpose of a special lathe?

A Production more in minimum time
B Complex shape work machined easily

C Accuracy and repeatability or achieved
A Height of centre over bed
D Production for a specific operation only
B Maximum swing over bed
9 How many persons are required to operate 5 to 6
C maximum swing over carriage
special purpose machines?
D Maximum distance between centres
A 1 person
4 Name the specification of the lathe marked as ‘X’ shown B 2 persons
in fig?
C 5 persons
D 6 persons
10 In special purpose lathe to perform work automatically...

A one tool employed to finish work
B form tool employed to finish work

C many tools are employed to finish work
D separate tool employed for each operation
A Height of centre over bed
B Maximum swing over bed
C maximum swing over carriage
D Maximum distance between centres
33

11 What is the purpose of a CNC machine? A Swing diameter
A Rejection rate less in production B Length of the bed
B Rejection rate more in production C Length between centre
C Low production rate with accuracy D Pitch of the lead screw
D High production rate, with greater accuracy
14 The capacity of a lathe is expressed as...
12 What is the expansion of CNC? A tool post size and travel
A Complex Number CONTROLLER B bed length and spindle speed
B Complex Number CALCULATOR C horse power and chuck diameter
C Customer Network CONTROLLER D swing and distance between centre
D Computerised Numerical Control
13 What is the specification of lathe marked as ‘X’ shown

in fig?

1 Name the part marked as ‘X’ in fig? 2 Name the part marked as ‘X’ in fig?
A Carrier A Body
B Catch plate B Spindle
C Dead centre C Operating nut
D Driving plate D Set over screw

3 Which part of the lathe support the lengthy work, hold 10 Name the part of the carriage marked as ‘X’ in fig?
cutting tool like drill, reamers etc.?
A Carriage
B Tool post
C Tail stock
D Head stock
4 Which one of the following is used for taper turning by

off set method?
A Tail stock
B Head stock
C Attachment
D Compound slide
5 Which is used to the limit traverse along the base and A Saddle
body of tailstock?
B Top slide
A Clamping unit
C Tool post
B Operating nut
D Cross slide
C Set over screw
11 In which axis the tool movement feed by the carriage
D Operating screw rod
shown in fig?
6 Which one prevents the tail stock spindle rotation?
A Spindle locking lever
B Tailstock clamping unit
C Tailstock set over screw
D Spindle milled key and keyway
7 Which help to offset the tailstock?

A Operating nut
B Clamping unit
C Set over screws
D Operating screw rod
8 Which one provides to accommodate the cutting tool

in tailstock spindle nose?
A Split pin
A Angular feed to the axis
B Cotter pin
B Parallel feed to the axis
C Morse taper
C Perpendicular feed to the axis
D Bolt and nut
D Parallel and angular feed to the axis
9 Which is used to help the carriage at any desired
position?
shown in fig?
A Lead screw
A Parallel feed to the axis
B Spindle lock lever
B Angular feed to the axis
C Carriage lock screw
C Perpendicular feed to the axis
D Carriage hand wheel
D Parallel and angular feed to the axis

A Apron
B Saddle
C Cross slide
D Compound slide
15 Name the part marked as ‘X’ in the figure?

shown in fig?
A Angular feed to the axis
B Parallel feed to the axis

C Perpendicular feed to the axis A Saddle
D Parallel and angular feed to the axis B Cross slide
C Swivel base
D Compound slide
16 Which type screwed rod fitted in the cross slide?

A Left hand ‘V’ thread
B Right hand ‘V’ thread

C Left hand square thread
D Right hand square thread
17 Which helps to give fine movement to the cross slide?

A Zib assembly
B Compound slide
C Graduation coller
D Left hand screwed rod
14 Name the lathe part shown in fig?
18 Which position can place the swivel base over the cross
slide?
A 0° to 60°
B 0° to 90°
C 0° to 180°
D 0° to 360°

1 Name the bed way shown in fig?

5 The inverted ‘V’ ways of bed helps the sliding units
to...
A mount the head stock
B withstand compressive load
C support and guide without play
D assemble the work holding device
6 Beds are classified according to the

A width of ways
A ‘V’ bed B length of ways
B Flat bed C shape of ways
C Gap bed D height of ways
D Combination bed
7 Name the type of bed shown in fig?
2 The lathe beds are made up of....
A pig iron
B cast iron
C mild iron
D cast steel
3 Free state of carbon on the cast iron has a property

of....
A hardness
B tempering A ‘V’ bed
C lubrication B Flat bed
D brittleness C Gap bed

D Combination bed
4 Which among the following parts of a lathe should have
high compressive strength? 8 Bed ways are fine finished by grinding to avoid....
A Bed A resist vibration
B Lead screw B wear resisting
C Main spindle
C self lubricating
D Gears in head stock
D more compressive load
37

1 Which one of the following part of a lathe accommodate

the driving mechanism?
A Bed
B Saddle
C Carriage
D Head stock
2 How many number of spindle speed can be obtained

in three stepped cone pulley mechanism?
A 3
B 6
C 9 7 Name the part of marked ‘X” in fig?
D 12
3 Function of the sight glass in head stock is....

A provided to reduce weight
B observe the internal mechanism
C provided for maintenance purpose
D to indicate the function of lubrication
4 The head stock of a lathe is situated at the

A bottom of the lathe bed A Speed selector
B middle of the lathe bed B Speed change lever
C left hand end of the lathe bed C Feed direction lever
D right hand end of the lathe bed D Speed shifting lever
5 Back gear mechanism in provided in cone pulley head 8 Name the part marked as ‘X’ in fig?
stock to....
A reduce the speed of spindle
B reverse the speed of spindle
C increase the speed of spindle
D transmit the power from spindle gear to stud gear
6 Name the part of marked as ‘X’ in fig?
A Norton gear
B Feed driver gear
C Main spindle gear
D Quick change gear
A Flat belt
B Drive from motor
C Head stock cone pulley
D Counter shaft cone pulley
38

A Speed selector
B Speed change lever

C Feed direction lever
14 The tumbler gear has the ratio of....
D Speed shifting lever
A 1:1
10 For getting number of speed by sliding the gear B 1:2
arrangement is used...
C 2:1
A back gear
D 1:3
B shifting lever
15 Tumbler gear bracket can be shifted into....
C locking lever
A 360°
D tumbler gear
B two position
11 Which one is having sliding gears to provide wide range
of spindle speed? C four position
A Carriage D three position
B Tailstock 16 A tumbler gear unit consists of....

C Headstock A one gear
D Back gear B two gear
12 Tumbler gear bracket can be shifted into.... C four gear
A two position D three gear
B five position 17 Tumbler gear quadrant is used for...

C four position A increasing the speed of spindle
D three position B decreasing the speed of spindle
13 Tumbler gear mechanism of a lathe is shown in fig. C changing the direction of the spindle
Name the part marked as ‘X’ in fig? D changing the direction of rotation of the lead screw
A driven gear
B tumbler gear
A Driven gear
C spindle gear
B Spindle driver
D tumbler gear unit
C Tumbler gear - A
D Tumbler gear - B

19 When mounting tumbler gear bracket gearing trains
are...
A one
B two
C four
D three

1 Purpose of back gear mechanism provided in cone

pulley lathe to...
A reduce the spindle speed
B increase the spindle speed
C reduce the speed of lead screw
D increase the speed of lead screw
2 Which of the gear wheel is keyed with cone pulley

spindle?
A Bull gear
B Driver gear
C Driven gear
D Pinion gear 5 Name the part marked as ‘X’ in back gear mechanism?
3 The axis of back gear shaft engagement or

disengagement with the help of...
A plain shaft
B taper shaft
C spline shaft
D eccentric shaft
4 Name the gear mechanism shown in fig?

A Back gear mechanism
B Cone gear mechanism
C Apron gear mechanism A Bull gear
D Tumbler gear mechanism B Engaging pinion
C Back gear shaft
D Bach gear pinion

6 Name the part marked as ‘X’ in back gear mechanism? 7 Which one is helps the back gear brought to
engagement with the cone pulley systems?
A Bull gear pin
B Back gear shaft
C Back gear pinion
D Back gear engage lever
A Bull gear
B Engaging pinion
C Back gear shaft
D Bach gear pinion

1 The amount of hardness possessed by a material at 5 Cutting tool casted by adding alloying elements comes
normal temperature is called... under the category of....
A hardness A ferrous tool material
B toughness B artificial tool material
C red hardness C non - ferrous tool material
D cold hardness D non - metallic tool material
2 The ability of a tool material to retain its cold hardness 6 Ceramic and diamonds belong to the category of...
even at elevated temperature is.... A ferrous tool material
A hardness B artificial tool material
B toughness C non - ferrous tool material
C red hardness D non - metallic tool material
D cold hardness
7 Carbide cutting tools can not be made as a solid tool
3 The material that resist load is termed as... because of its....
A hardness A hardness
B toughness B toughness
C red hardness C brittleness
D cold hardness D cold hardness
4 High carbon tool steel is a category of....

A ferrous tool material
B artificial tool material
C non - ferrous tool material
D non - metallic tool material

1 Name the angle marked as ‘X’ in fig?
5 Name the angle, which prevents rubbing action between

the tool and the work.
A Rake angle
B Clearance angle
C End cutting edge angle
A Top rake angle D Side cutting edge angle
B Side rake angle 6 Slopes formed between the front of the cutting edge
C Side clearance angle and the top face of the angle point cutting tool is called
as....
D Front clearance angle
A Rake angle
2 Name the tool angle marked as ‘X’ in fig? B Clearance angle
D Side cutting edge angle
7 What type of rake angle is provided, while turning hard

metals using carbide tipped tool?
A Lip angle A Zero rake angle
B Nose angle B Side rake angle
C Rake angle C Positive rake angle
D Clearance angle D negative rake arm angle
3 Name the tool angle marked as ‘X’ in fig? 8 Which angle influence the cutting action and control
the chip flow?
A Rake angle
B Clearance angle
A Lip angle D Side cutting edge angle
B Rake angle 9 In the parting off tool which angle will help the tool to
C Wedge angle penetrate into the work without rubbing at the sides?
D Clearance angle A Top rake angle
B Side relief angle

4 Name the tool angle marked as ‘X’ in fig?
A Nose angle C Side clearance angle
B Rake angle D Front clearance angle
C Wedge angle
D Clearance angle
42

10 Which type of cutting tool is shown in fig? 12 Name the angle marked as ‘X’ in fig?
A Facing tool
B Side cutting tool A Rake angle

C Oblique cutting tool B Wedge angle
D Orthogonal cutting tool C Clearance angle
11 Name of the angle indicated as ‘X’ in the fig? D Side cutting angle
13 Accuracy of bevel protractor?

A 1°
B 2°
C 0.5°
A Side rake angle D 1.5°
B Side relief angle
14 Maximum reading measured by bevel protractor is....
C Side clearance angle A 0° - 90°
D Side cutting edge angle
B 0° - 180°
C 0° - 360°
D 90° - 180°

1 Most of the lathe cutting tools are... 3 Tools operated from head stock to tailstock are called
A form tools as....
B single point tools A Left hand tool
C maxi-point cutting tools B Right hand tool
D multi-point cutting tools C End cutting tool

D Side cutting tool
2 Tools operated from tailstock towards head stock are
called as.... 4 Tools that have more than one cutting edge is called
A Left hand tool as...
B Right hand tool A form tools
C End cutting tool B single point tools
D Side cutting tool C maxi-point cutting tools

D multi-point cutting tools

5 Name the tool shown in fig? 8 Name the tool shown in fig?
A Solid type tool

A Solid type tool
B Brazed type tool
B Brazed type tool
C Throw away type tools
D Inserted bits with holders
6 Name the tool shown in fig?
A End cutting tool
B Side cutting tool

A Solid type tool
B Brazed type tool C Form cutting tool
C Throw away type tools D Multi point cutting tool
D Inserted bits with holders 10 Type of tool specified shown in fig, which one is cranked
turning tool?
11 Select the recesing tool shown in fig...
A Solid type tool

B Brazed type tool

12 Select the corner boring tool shown in fig... 14 While setting a parting tool, it must be set such that
the...
A cutting point is exact to the centre
B cutting pint is slightly below the centre

C cutting point is slightly above the centre
D cutting point is slightly inclined to the work axis
15 The parting off operation must be carried out at a..

A high speed
A Offset knife tool
B variable speed
B Offset facing tool
C automatic feed
C Straight turning tool
D reduced spindle speed
D Cranked turning tool

1 The centre drill size is selected on the basis of the.. 4 As per Indian Standard, the centre drills are classified
A length of the job as....
B type of operation A Type A,B and C
C material of the job B Type A,B and D
D diameter of the job C Type A,B and E

D Type A,B and R
2 A workpiece is centre drilled in the lathe for the purpose
of.... 5 Name the centre drill shown in fig?
A turning between centre only
B facing to the centre of the work piece
C spotting a hole for drilling or turning between centre
D placing on a mandrel and for turning in between
centre
A Type A
3 The centre drill breaks as a result of...
B Type B
A dropping it on the floor
C Type C
B too light feed and too high speed
D Type D
C too heavy feed and too low speed
D allowing chips to form tangle around them

6 Name the centre drill shown in fig? 10 Type “B” centre drill is shown in fig. The countersink
angle marked as ‘X’ in fig is....
A Type A
B Type B
A 45°
C Type C
B 60°
D Type D
C 75°
7 Name the centre drill shown in fig? D 90°
11 Name of the parts marked as ‘X’ shown in fig?
A Type A
B Type D
A Body
C Type E
B Plain drill
D Type R
C Cutting edge
8 Centre drill is designated as centre drill A.16 x 4.0.
D Counter sink
What is meaning of 4.0?
12 Name of the operation in centre drilling indicator d2
A Shank diameter
shown in fig?
B Plain drilling diameter
C Length of the concial portion
D Length of plain drilling diameter
9 Which type a centre drill has an enlarged radius

machined along with the countersinking portion?
A Type A
B Type D A Chamfering
C Type E
B Counter sink
D Type R
C Centre drilling
D Plain drill hole

1 A drill chuck is used to hold....

A taper shank drill
B straight shank drill
C external threading tools
D cylindrical pin for polishing
2 Drill chuck used to hold drill upto...

A 6 mm
B 13 mm
C 15 mm
D 19 mm
5 The size of the letter drill “A” is...?

A 0.125
B 0.234
C 0.345
D 0.425
6 What is the range of number drills available?

A 1 to 25
B 1 to 40
C 1 to 60
D 1 to 80
7 The number and letter drills are available from...

A Tang
A less than ½”
B Body
B more than ½”
C Jaws
C less than
D Shank
D more than
8 Tool used to remove the drill chuck from the spindle...
A Tang
A drift is used
B Body
B chisel used
C Jaws
C wedge is used
D Shank
D screw driver used
47

9 Drill chuck arbor is provided with.... 10 Generally drill chuck arbor angle is....
A Jerno taper A 1°
B Morse taper B 2°
C Metric taper C 1½°
D Brown and sharp taper D 1°29’

1 What is ‘X’ shown in fig?
A Allowance
B Basic size
C Hole lower deviation
D Shaft upper deviation
2 Name the work holding accessories shown in fig?
4 Name the lathe accessories shown in fig?
A Face plate
B Drive plate
C Catch plate
D Chuck plate
3 Name the lathe accessories shown in fig?
A Steady rest
B Lathe carries
C Supporting device
D Travelling steady rest A Steady rest
B Lathe carries
C Supporting device
D Travelling steady rest

5 Which one among the following is used to drive the A Hold the work in fixture
work during turning between centres?
B Hold the work in 4 jaw chuck
A Face plate
C Hold the work in 3 jaw chuck
B Catch plate
D Hold the work in between centre
C Fixed steady
D Lathe carrier 10 Jaws can be reversible in...
A 3 jaw chuck
6 Which one among the following accessories is attached
to the carriage and used to support long shaft? B 4 jaw chuck
A Lathe carrier C self cenering chuck
B Driving plates D 3 jaw independent chuck
C Fixed steady rest
11 Cylindrical job can be held and the run out adjusted
D Travelling steady rest in....
7 Which one of the following lathe accessories fixed on A 3 jaw chuck

the bed? B 4 jaw chuck
A Lathe carrier C self cenering chuck
B Driving plates D 3 jaw independent chuck
C Fixed steady rest
12 Wide range of regular and irregular shapes can be held
D Travelling steady rest in....
8 Name the lathe accessories shown in fig? A 3 jaw chuck
B 4 jaw chuck
C self cenering chuck
D 3 jaw independent chuck
13 150mm - 3 jaw chuck means...

A gripping capacity
B width of the body

C diameter of the body
D length of the work that can be held
14 In 4 jaw chuck the back side of the jaw are thread

A Bent tail carrier
with..
B Safety tail carrier A ‘V’ thread
C Straight tail carrier B Acme thread
D Clamp type carrier
C Square thread
9 Bent tail carrier shown in fig. What is purpose of the D Buttress thread
carrier?
15 In 4 jaw chuck the screw shaft is made out of....
A mild steel
B grey cast iron

C high carbon steel

16 The combination chuck normally have.... 20 Name the chuck shown in fig?
A 2 jaws
B 3 jaws
C 4 jaws
D No jaws
17 Name the chuck shown in fig?
A Drawn in chuck
B Magnetic chuck
C Hydraulic chuck
D Dead length bar chuck
21 Which one of the following chuck automatically centre

the work and maintain accuracy?
A Drawn in chuck A Collect chuck
B Magnetic chuck B Hydraulic chuck
C Hydraulic chuck C Combination chuck
D Dead length bar chuck D Two jaw concentric chuck
18 The collect shown in fig used in... 22 Name the chuck used in mass production?
A Collect chuck
B Hydraulic chuck
C Combination chuck
D Two jaw concentric chuck
23 Which one of the following is used to hold cylindrical

rough casting for turning?
A draw in chuck A Collect chuck
B hydraulic chuck B Four jaw chuck
C magnetic chuck C Three jaw chuck
D dead length bar chuck D Magnetic chuck
19 Name the chuck shown in fig? 24 Dead centre as compared with the live centre bears or
resists....?
A No friction
B Less friction
C More friction
D Equal friction
25 The size of three jaw chuck is specified by....

A the size of each jaw
A Drawn in chuck B the thickness of each jaw
B Magnetic chuck C width of the body of the chuck
C Hydraulic chuck D the diameter of the body of the chuck
D Dead length bar chuck

26 Which type of holding device is shown in fig? 31 Which among the following materials is used for steady
rest pads?
A Lead
B Brass
C Mild steel
D Aluminium
32 A fixed steady has...

A one adjustable pad
B two adjustable pad

A Face plate
C four adjustable pad
B Four jaw chuck
D three adjustable pad
C Magnetic chuck
D Three jaw chuck 33 A face plate is used for turning....
A flat jobs
27 Name of the holding device is shown in fig?
B regular shaped job
C hexagonal shop job
D irregular shaped job
34 Name of the holding device is shown in fig?
A Collect chuck
B Four jaw chuck

C Magnetic chuck
D Three jaw chuck
A Collect chuck
28 Follower steady consists of...
B Two jaw chuck
A one pad
C Four jaw chuck
B two pads
D Three jaw chuck
C four pads
35 Different type of collect chuck shown in fig, select a
D three pads square collect chuck...
29 Follower steady is fixed on the....
A bed
B saddle
C tailstock
D headstock
30 Scroll and gear mechanism is employed in....

A Collect chuck
B Four jaw chuck

C Magnetic chuck
D Three jaw chuck

36 Name the part marked ‘X’ in fig? 38 Chucks are made out of...
A Key A steel
B Key way B big iron
C Key socket C cast steel
D Square thread screw D wrought iron
37 Name of the part marked ‘X’ in fig?
A Body
B Back plate
C Scrall plate
D Crown wheel

1 Name the part marked ‘X’ of Vernier caliper shown in

fig?
3 What is the reading shown in fig?

A 35.10
A Depth bar
B 35.20
B Fixed jaws
C 35.30
C Vernier slide
D 35.40
D Moveable jaws

A 15.00
B 15.10
C 15.80
D 15.90

4 What is the reading shown in fig? 9 Formula to determine least count by Vernier principle
(where MSD = Main Scale Division
VSD = Value Scale Division)?
A 1 MSD - 1 VSD
A 9.16
B 1 MSD – 2 VSD
B 9.32
C 9.64
D 9.80
C IMSD + 1 VSD
1MSD
D
2 VSD
10 Find out the reading shown in fig?

A 66.40
B 66.60
C 66.80
D 67.00
6 Calculate the least count of the Vernier caliper A 44.00
one main sale division = 1 mm B 44.20

one vernier scale division = 49/50 C 44.40
A 0.01 mm D 44.60
B 0.02 mm
11 Find out the reading shown in fig?
C 0.05 mm
D 0.10 mm
7 While measuring with Vernier caliper the moveable jaw

lifts and give incorrect reading to get correct reading...
A replace with good vernier caliper
A 53.40
B tight the strap provided at the end
B 53.50
C ground the fixed jaw to suit the play
C 53.60
D adjust the gib provided in the movable jaw
D 53.80
8 Determine the least count when one main scale division
is equal to 1 mm and one vernier division equal to 9/ 12 The minimum measurement that can be correctly read
10... with a vernier caliper is called....
A 1.00 mm A least count
B 0.10 mm B zero reading

C 0.01 mm C main scale reading
D 0.001 mm D actual reading - zero error

13 At the bottom of the beam face full length groove 15 The accuracy of digital vernier caliper is...
machined for...
A 0.5 mm
A support the movable jaw
B 0.01 mm
B taking measurement easily
C 0.02 mm
C permitting and slide in the groove
D 0.001 mm
D avoid clearance beam and movable jaw
14 Vernier caliper made out of....

A invar steel
B stainless steel
C high speed steel
D nickel chrome steel

1 The accuracy of the micrometer in mm is... 5 The instrument shown in fig. used to measure....
A 0.1 mm
B 0.01 mm
C 0.001 mm
D 0.001 mm
2 Micrometer frame is made out....

A forged steel
B titanium steel A slots and grooves
C vanadium steel B splines and gears
D chromium steel C internal dimensions
3 On which part of micrometer the datum line and D external dimensions
graduations are marked?
6 Working principle of an outside micrometer is...
A Anvil
A slide rule mechanism
B Barrel
B nut and screw are movable
C Frame
C fixed screw and movable nut
D Thimble
D fixed nut and movable screw
4 Which part of micrometer, is to ensure uniform pressure
between the measuring surfaces? 7 The micrometer spindle will have pitch of...
A Anvil A 0.25 mm
B Barrel B 0.50 mm
C Thimble C 0.75 mm
D Ratchet D 1.00 mm

8 The circumference of bevel edge of the thimble of a 13 A micrometer has a positive error of 0.02 mm if the
micrometer is marked with.... measured reading is 25.41 mm, what is the corrected
reading?
A 25 equally spaced division
A 25.39 mm
B 50 equally spaced division
B 25.37 mm
C 75 equally spaced division
C 25.43 mm
D 100 equally spaced division
D 25.45 mm
9 Reading of the micrometer mm 0- 25 mm shown is.....
14 The zero of the thimble advanced some division this
A 10.63 mm
type of error is....
B 13.13 mm A zero error
C 13.63 mm
B positive error
D 14.13 mm
C negative error
10 Reading of the micrometer if its (50 to 75 mm)... D no zero error
A 10.63
15 A micrometer has a negative error of 0.03 mm. What is
B 23.63 the correct reading when the micrometer measure 40.53
mm?
C 60.63
A 40.46 mm
D 63.63
B 40.50 mm
C 40.56 mm
D 40.59 mm
16 Zero error of a 50 - 75 mm out side micrometer can be

checked with...
A test piece
B feeler gauge
11 In a metric micrometer a complete revolution of thimble
advances... C dial test indicator
A 0.01 mm D vernier height gauge
B 0.25 mm 17 The accuracy of digital micrometer is...

C 0.50 mm A 0.1 mm
D 1.00 mm B 0.01 mm
12 Ratchet stop in the micrometer helps to.... C 0.001 mm

A lock the spindle D 0.001 mm
B adjust zero error

C hold the work piece
D control the pressure

1 The speed at which the cutting edge passes over the 5 Find out the rpm of the spindle for a 50 mm bar if cutting
material is called as... speed is 25m/minute?
A tool speed A 134
B work speed B 147
C cutting speed C 159
D machine speed D 174
2 In turning, the cutting speed is expressed in... 6 As the diameter is increases, when cutting speeds
A m/minute constant the rpm will be...
B m/second A increasing
C mm/minute B decreasing
D mm/second C no change
D there is no relations
3 Formula to find out cutting speed is...
Where V = Cutting speed 7 The distance the tool moves along the work for each
D = Diameter in millimeter revolution of the work is called...
N = Revolution per minute π = 3.14
A feed
π DN B depth of cut
A V=
1000 C cutting speed
D surface speed
πN 8 On lathe machine,
B V=
1000 A Depth of cut
B spindle feed
π D x 1000
C V= C chuck rotation
N
D surface speed
9 What is the formula by which the volume of metal

100 x N removal in one minute is calculated by...
D V=
πD
A cung speed x feed rate x depth of cut
4 Calculate the RPM to turn a 50.00 mm diameter mild
steel work piece using a HSS tool, the cutting speed
cuttingspeed
is 30m/minute? B
feed rate x depth of cut
A 125.00
B 143.00
C 191.00 cuttingspe ed x depth of cut
C
D 202.00 feed rate
feed rate
D
cuttingspeed x depth of cut
56

10 The formula to calculate time is.... 12 Which range of cutting speed is set for turning a mild
steel using HSS tool?
feed x rpm A 15 - 20 m/min
A
length of cut x number of cuts
B 35 - 50 m/min
C 50 - 80 m/min
length of cut x number of cuts D 70 - 100 m/min
B
feed x rpm
13 In difference in measurement between the machined
and the unmachined diameter is known as....
A feed
feed x rpm x length of cut
C
number of cuts B depth of cut
C machining time
D 2 x depth of cut
length of cut x cutting speed
D
number of cuts
11 A mild steel of 40 mm dia and 100 mm length has to

be turned to 30 mm in one cut for full length using HSS
tool with a feed rate 0.2 mm revolution. Determine the
turning time...
A 1.47 minutes
B 1.75 minutes
C 2.09 minutes
D 3.06 minutes

1 Which type of micrometer used to check the pitch

diameter of a screw rod?
A Tube micrometer
B Depth micrometer
C Digital micrometer
D Screw thread micrometer

A Tube micrometer
A Tube micrometer
B Depth micrometer
B Depth micrometer
C Flange micrometer
C Flange micrometer

7 Where the shown instrument used to measure?
A Ball micrometer
B Tube micrometer
C Depth micrometer
D Flange micrometer

A Pitch of thread
B Thickness of tube
C Depth of blind hole
D Chordal thickness of gear

A Tube micrometer
A Pitch micrometer B Inside micrometer
B Tube micrometer C Depth micrometer
C Pitch micrometer D Three point internal micrometer
D Digital micrometer
6 For what measurement the instrument shown in fig is

used?
A Pitch of thread
B Thickness of tube
C Depth of blind hole
D Chordal thickness of gear

11 Systematic errors may occur due to...
A friction
9 Name part marked as ‘X’ in fig? B viewing the reading

C measure tapered work piece
D impurities between measuring faces
12 Systematic error grouped into...

A micro and macro error
B known and unknown error

C gauge and instrument error
D observation and cosine error
13 Measuring errors which are due to the measuring

instrument are known as....
A random errors
A Frame
B contact errors
B Spindle
C systematic errors
C Thimble
D observation errors
D Extension anvil
14 When the theoretical form indicated on the drawing
10 Name of the marked as ‘X’ in fig? does not correspond with the work piece measured
A Anvil the error is known as...
A cosine error
B Handle
C Extension rod B random error
D Handle screw C micro geometrical error

D macro geometrical error
15 Surface roughness result in...

A systematic error
B temperature error
C micro geometrical error
D macro geometrical error

16 Observation not newed correctly error is known as... 17 The reference temperature for measurement is...
A cosine error A 10°C
B random error B 15°C

C parallelax error C 20°C
D temperature error D 25°C

1 Production of cylindrical holes on definite diameters 4 Name the drill angle marked ‘X’ in fig?
by using multipoint cutting tool are called as....
A drilling
B boring
C chamfering
D counter boring
2 Name the drill shown in fig?
A Helix angle
B Web angle
A Flat drill C Flute angle
B Straight drill D Point angle
C Deep hole drill
5 Standard the parallel shank twist drills are available in
D Chamfering drill sizes of...
3 Name the part of the drill marked as ‘X’ in fig? A 25 mm

B 20 mm
C 16 mm
D 13 mm
6 General purpose twist drill will have a helix angle of...

A 15°
B 27 ½°
C 35 ½°
D 40 ½°
A Heel 7 Tool used to remove the drill from the socket....
B Land A a drift is used
C Flank B press is used
D Flutes C fixture is used

D wedge is used

8 The rate at which the drill advances into the material 15 Running the drill too fast may result in....
for each rotation of the drill is termed as...
A twisting the tang
A feed
B poor surface finish
B speed
C drilling an oval hole
C depth of out
D spoiling the cutting edge
D diameter of the hole
16 A drill with worn land will...
9 Which one of the following indicates the sign that the
A run out of centre
drill needs re-sharpening?
A Drilled hole is larger than the drill B drill hole over sized
C drill hole under sized
B Drilling is possible only at slower spindle speed
D drill an accurate hole
C Drilling is possible only at higher spindle speed
D Drilling needs high pressure to make drill to cut 17 The main purpose of the land of a twist drill is....
A to achieve better chip flow
10 The causes of drilled hole being larger than the drill
size is... B to achieve a concentric dia of drill
A uneven lip length C to allow and exact grinding of the drill
B more web thickness D to get a better surface finish of the hole
C incorrect point angle 18 For drilling brass and bronze the point angle is....
D lesser spindle speed
A 80°
11 The cause of insufficient clearance angle on drill.... B 118°
A poor surface finish C 130°
B cut only at high rpm D 140°
C drill rubs rather than cut 19 Chisel edge angle is...
D drilled size of hole is larger than the drill size A 55°
12 To drill hard material the point angle should be... B 59°
A 118° C 60°
B 180° D 70°
C less than 118° 20 Drill rake angle is angle of...
D more than 128° A web angle
13 If a drill has run out error, what will happen? B helix angle
A get too hot C point angle
B cut undersize D clearance angle
C distort the spindle
21 Cutting speed for drilling thermosetting plastic...
D cut an over sized hole A 20 - 30 m/min
14 Feeding a larger drill too fast into the work may result B 20 - 35 m/min
in...
C 35 - 45 m/min
A bending the drill
D 35 - 50 m/min
B breaking the drill
C increased production
D cutting oval shaped hole

22 Cutting speed for drilling aluminium... 28 Which boring tool can be used for heavy cut?
A 20 - 30 m/min A Step boring tool
B 25 - 40 m/min B Plain boring tool

C 35 - 50 m/min C Solid boring tool
D 70 - 100 m/min D Inserted boring tool
23 Cutting speed for brass... 29 Name the angle marked as ‘X’ in fig?
A 20 - 30 m/min
B 25 - 40 m/min
C 35 - 50 m/min
D 70 - 100 m/min
24 Feed is expressed in...
A tenth of a millimetre
B hundredths of a millimetre
C thousandths of a millimetre
D ten thousandths of a millimetre
25 When drilling too coarse feed may result... A Side rake angle
A damage the cutting edges
B Side clearance angle
B elliptical hole may produce
C Front clearance angle
C size of a hole will be small D Effective back rake angle
D high degree of accuracy of drilled hole 30 The internal corner finishing boring tool will have how
26 Which process is used for enlarging and truing an many inclination on face...
existing drilled or cored hole with a point tool? A one
A Boring
B two
B Drilling
C three
C Reaming D no inclination
D Punching 31 The internal corner boring finishing tool is bent at an
27 Name type of tool shown in fig? angle of....
A 10° to the shank
B 15° to the shank

C 20° to the shank
D 25° to the shank
32 The included cutting edge angle of a internal corner
finishing boring tool is...
A 30°
B 45°
C 60°
A End boring tool
D 70°
B Step boring tool
C Solid boring tool
D Plain boring tool

33 Square tool bits are inserted in broached holes at angle 34 Boring bars are made out of...
of....
A mild steel
A 30°,45° or 90°
B low carbon steel
B 30°,60° or 90°
C high speed steel
C 30°,45° or 120°
D high carbon steel
D 45°,60° or 120°

1 Countersinking is an operation of... 7 Counter boring is an operation of...

A enlarging the drilled hole A enlarging a drilled hole
B beveling the end of a drilled hole B beveling the end of a drilled hole
C step boring the end a drilled hole C step drilling end of the drilled hole
D step drilling end of the drilled hole D step boring the end of a drilled hole
2 Angle of countersink for riveting is.... 8 Counterbore tool have a pilot, which helps to...
A 75° A chamfering
B 80° B pilot drilling
C 90° C centre drilling
D 120° D guide the tool concentric
3 Angle of countersink for self tapping screw is.... 9 Seating a washer of a bolt head by opening a drilled
A 75° hole is known as....
B 80° A facing
C 90° B spot facing

D 120° C counterboring
4 Countersinking holes according to Indian Standard are... D countersinking
A Type I to V 10 Conterbore sizes are specified into....

B Type 1 to 5 A one type
C Type A to E B two type
D Type 0 to 4 C four type
5 Chamfering end of hole to 120° is meant for... D three type
A riveting 11 Type ‘K’ counterbores are used to assemble...
B deburring A cheese head screw
C threading
B Phillips head screw
D hide tapping screw
C countersink head screw
6 A countersink hole is designated as AF 10 - IS - 3406, D Hexogonal socket head cap screw
what does ‘F’ indicates?
A fine serious
B coarse series
C medium series
D very fine series

1 The Number drill and letter drills are available in.... 8 The commonly used core drill material....
A standard size A ceramic
B fractional size B carbide dipped
C steps of 1.5 mm C diamond tipped
D more than 22 mm D high speed steel
2 The letter ‘A’ drill size is... 9 The reamer is used for...
A 3.175 A removing burs
B 4.762
B drilling deep holes
C 5.556
C drilling a hole in thin sheets
D 5.944
D enlarging and finishing holes
3 The letter drill is specified....
10 Name the reamer shown in fig?
A A to F
B A to H
C A to Z
D A to P
A Rose reamer
4 The Number drill is specified
A 0 - 80 B Hand reamer
B 1 - 80 C Machine reamer
C 0 - 50 D Adjustable reamer
D 1 - 50 11 Roughing reamer cuts...
5 The number drill largest size A on entire length
A 5 B on the ends only
B 4 C ½ of the length only
C 3 D 1/3 of the length only
D 1
12 Machine reamer has a short bevel lead of....
6 The letter ‘Z’ drill size is A 15°
A 9.347 B 30°
B 9.804
C 45°
C 10.262
D 60°
D 10.490
13 The solid hand reamers are available in metric sizes
7 The number drill smallest size from....
A 10 A 1 to 12 mm
B 50 B 1 to 16 mm
C 60 C 1 to 20 mm
D 80 D 1 to 26 mm
64

14 The maximum amount of expansion of adjustable 16 Name the part of a reamer marked as ‘X’ in fig?
reamer is....
A 1% of the nominal size
B 2% of the nominal size

C 3% of the nominal size
D 4% of the nominal size
15 Name the reamer shown in fig?
A Body
B Shank
C Taper lead
D Overall length
17 A hole is the reamed with a 10 mm reamer drill size

should be...
A 9.80 mm
B 9.70 mm
C 9.75 mm
A Rose reamer D 9.00 mm
B Hand reamer
C Taper reamer
D Taper pin reamer

1 The function of the cutting fluids is to... 3 The two basic functions of cutting fluids are...
A lubricate the sliding surface A cleaning and lubrication
B cool the tool and workpiece B aiding better finish and lubrication
C reduce the friction between bearing C facilitating chip removal and lubrication
D reduce the heat generated in the spindle D cooling and flushing chips away from the cutting
tool
2 Which one of the following is the advantage of the cutting
fluids? 4 Three major types of cutting fluids are...
A Tool life is increased A water,oil and emulsion
B Build up edges are formed B semi-synthetic,emulsions and tramp oils
C Accuracy of the machine is maintained C emulsions,synthetic and straight mineral oil
D Accuracy of the component is maintained D lubricating oils,soluble oils and transparent emulsion

5 The most important quality of any cutting fluids are... 12 The general ratio of soluble oil and water used as
coolant is....
A viscosity
A 10:1
B specific heat
C emulsification B 1:10
D specific gravity C 1:20

D 20:1
6 Cast iron is normally turned by applying....
A no cutting fluid 13 Most common type of cutting fluid used in almost all
the machining operation is...
B water as a coolant
A water
C soluble oil as a coolant
B land oil
D straight cutting oil as a coolant
C soluble oil
7 By using coolants on workpieces we can choose...
D compressed air
A heavy depth of cut
B lower cutting speed
C higher cutting speed
D medium cutting speed
8 Which one of the following is used as a coolant for

machining aluminium and its alloys?
A Fatty oil
B Sulphurized oil
C Straight mineral oil
D Compounded or blended oil
14 Name the lubrication system shown in fig?
9 Which one of the following is used as a coolant for
A Wick feed
machining aluminium and its alloys?
A Fatty oil B Forced feed
B Chemical solution C Splash feed

C Straight mineral oil D Pressure feed
D Compounded or blended oil 15 Oil gun comes under categories of...
10 Name the cutting fluids generally used in automatic A nipple feed
lathes?
B forced feed
A Fatty oil
C splash feed
B Chemical solution
D gravity feed
D Compounded or blended oil 16 Name the lubricating system shown in fig?
A Splash feed
11 Which cutting fluids are used on heavy duty machines
with less cutting speed? B Gravity feed
A Fatty oil C Forced feed

B Chemical solution D Position feed
D Compounded or blended oil

19 The best example for splash lubricator is....
A grease gun
B ring lubricator
C pump lubricator
D wick feed lubricator
20 While drilling aluminium the coolant used should be...

A dry air
B kerosene
17 The best example for semi liquid lubricant is.... C soft water
A lard oil D machine oil
B grease
21 While machining cast iron the coolant used should
C graphite be....
D castor oil A dry air
18 Best example for gravity feed lubricator is.... B kerosene
A grease gun C soft water
B Ring lubricator D machine oil
C Tell - tale lubricator

D wick feed lubricator

1 The purpose of mandrel is to.... 4 The centres made in the mandrels are of....
A run at high speed A ‘A’ type
B hold the workpiece security B ‘B’ type
C give high degree of concentricity of external diameter C ‘C’ type
to internal diameter
D ‘R’ type
D turn a cylindrical surface to high degree of
concentricity with a previously bored or turned 5 Name the mandrel shown in fig?
operation
2 The standard solid mandrels are generally made of...

A tool steel
B cast steel
C gun metal
D mild steel
A Gang mandrel
3 The standard solid mandrels are ground with a taper
of.... B Standard mandrel
A 1:20 C Split bushing mandrel
B 1:200 D Adjustable strip mandrel
C 1:2000
D 1:2020

6 Name the mandrel shown in fig? A Gang mandrel
B Stepped mandrel
C Threaded mandrel
D Adjustable strip mandrel
9 Which type of mandrel is fitted directly on to the spindle

A Gang mandrel bore?
B Standard mandrel A Gang mandrel
C Threaded mandrel B Screw mandrel
D Split bush mandrel C Taper shank mandrel

D Threaded stud mandrel
7 On which mandrel a number of thin pieces are machined
at a time.... 10 Which mandrel is used for machining blind hole work
A Gang mandrel pieces?
B Standard mandrel A Gang mandrel
C Expansion mandrel B Standard mandrel
D Adjustable strip mandrel C Split bushing mandrel

D Threaded stud mandrel
8 Name the mandrel shown in fig?
11 In which mandrel, the job larger than the mandrel can
be held?
A Cone mandrel
B Screw mandrel
C Threaded mandrel
D Split bush mandrel

1 The number expressed in a particular unit in the 3 Name the term marked as ‘X’ in fig?
measurement of length is called....
A size
B shape
C source
D standard
2 Basic size is a....

A actual dimension
A Basic size
B designer dimension
B Zero devision
C standard dimension
C Minimum diameter
D deviation on dimension
D Maximum diameter

4 Actual size means.... 11 How many fundamental deviations are there in BIS
system?
A designed size
A 19
B minimum unit of size
B 21
C maximum unit of size
C 23
D measurement after it is manufactured
D 25
5 The maximum extreme permissible sizes within which
the operator is expected to make the component is 12 As per BIS system of limit fits for hole basis is
termed as... represented by....
A tolerance A numerals
B limit of sizes B roman letters
C upper deviation C small alphabet
D lower deviation D capital alphabet
6 The algebric difference between a size, to its 13 As per BIS system of limit fits for shaft basis is
corresponding basic size is called... represented by....
A deviation A numerals
B tolerance
B roman letters
C lower deviation
C small alphabet
D upper deviation
D capital alphabet
7 The algebric difference between the minimum limit of
size and its corresponding basic size is termed as... 14 How many grade of tolerances are there in Indian
Standard systems of limits and fits?
A deviation
A 16
B tolerance
B 18
C lower deviation
C 20
D upper deviation
D 22
8 The algebric difference between the maximum limit of
size, and its corresponding basic size is termed as... 15 The tolerance of a hole is the difference between the....
A deviation A maximum hole and minimum hole
B tolerance B maximum hole and minimum shaft
C lower deviation C minimum hole and the maximum shaft
D upper deviation D maximum hole and the maximum shaft
9 The algebric difference between the actual size and its 16 The standard range of sizes covered in the BIS system
corresponding basic size is termed as... of limits and fits are...
A deviation A 0 to 10 mm
B tolerance B 0 to 200 mm
C lower deviation C 0 to 300 mm
D actual deviation D 0 to 500 mm
10 The difference between the maximum limit of size and 17 The relationship that exist between two mating parts
the minimum limit of size, and is expressed only as of a hole and a shaft, before assembly is termed as...
number without sign...
A fit
A deviation
B limit
B tolerance
C deviation
C lower deviation
D clearance
D actual deviation

18 Three main classes of fits used in the BIS system are... 24 With reference the fig, shown, calculate the maximum
interference of the fit?
A tight fit, push fit and medium fit
B loose fit, sliding fit, shrinkage fit

C round fit, flat fit and expansion fit
D clearance, transition and interference
19 In an assembly obtained by the system of limits and

fits the...
A damaged parts cannot be replaced
B damaged assembly is required to be scrapped

C damaged parts have to be made with new tolerance A 0.015 mm
D damaged parts of the assembly may be easily B 0.025 mm
replaced without rejecting the assembly
C 0.035 mm
20 In which type of fit the tolerance zone of the hole will
D 0.045 mm
be above the tolerance zone of the shaft...
A push fit 25 With reference to the fig. shown calculate the maximum
clearance.
B transition fit
C clearance fit
D interference fit
21 In which type of fit, the tolerance zone of the hole will

be below the tolerance zone of the shaft...
A push fit
B transition fit
C clearance fit A 0.038 mm
D interference fit B 0.048 mm
22 In which type of fit, the tolerance zone of the hole and C 0.058 mm
shaft will overlap each other... D 0.068 mm
A push fit 26 In hole basis system, the fundamental deviation ‘H’ is
chosen, This ‘H’ is chosen because the lower deviation
B transition fit
is...
C clearance fit
A zero
D interference fit
B plus 20 microns
23 With reference the fig, shown, calculate the maximum
C minus 20 microns
interference of the fit?
D plus or minus 20 microns
27 The expansion of BIS is...
A bureau of Indian Standard
B blackberry internet service

C bureau of information system
D bureau of industry and security
A 0.005 mm
B 0.006 mm
C 0.007 mm
D 0.008 mm

28 Name the type of fit shown in fig? 30 Name the type of fit in shown fig?
A transition fit A minimum clearance

B interference fit B maximum clearance
C minimum clearance fit C minimum interference
D maximum clearance fit D maximum interference
29 Name the type of fit in shown fig? 31 Name the type of fit in shown fig?
A minimum clearance
A transition fit
B maximum clearance
B interference fit
C minimum interference
C minimum clearance fit
D maximum interference
D maximum clearance fit

1 There are different types of knurling pattern. Name the 2 There are different types of knurling pattern. Name the
knurling pattern shown in fig? knurling pattern shown in fig?
A Cross A Cross
B Straight B Straight
C Diamond C Diamond
D Standard D Standard

3 There are different types of knurling pattern. Name the 7 Knurling operation is done at the...
knurling pattern shown in fig?
A turning spindle speed

A Cross
B high spindle speed
B Straight
C 1/3 of the turning spindle speed
C Diamond
D ½ of the turning spindle speed
D Standard
8 Knurling is an operation of...
4 Grade of knurling is shown. Name the grade of knurling
marked ‘X’ in fig? A turning
B forming
C shearing
D pressing
9 The type of knurling tool used often knurling on the job

less than 12 mm diameter is...
A parallel type
A Fine
B universal type
B Coarse
C knuckle joint type
C Medium
D single knurl holder
D Standard
10 Which type of knurling shown in fig?
5 There are different types of knurling tool holders are
available. Name the tool holder shown in fig?
A Cross knurling
A Parallel knurling tool holder B Convex knurling
B Standard knurling tool holder C Concave knurling
C Revolving head knurling tool holder D Diamond knurling
D Knuckle joint type knurling tool holder
6 There are different types of knurling tool holder are

available. Name the tool holder shown in fig?
A Parallel knurling tool holder
B Standard knurling tool holder
C Revolving head knurling tool holder
D Knuckle joint type knurling tool holder
72

1 Which accessories is suitable to hold irregular job? A face plate

A face plate B work piece
B catch plate C clamp in bolt
C four jaw chuck D counter weight
D three jaw chuck
6 Purpose of face plate slots....
2 What is the name of the accessories shown in fig?
A holding the job

A face plate
B reduce the weight
B catch plate
C catching the spindle
C angle plate
D clamping bolt and nut
D driving plate
7 Name the part marked ‘X’ in fig?
3 A face plate made up of...
A cast iron
B mild steel
C carbon steel
D high carbon steel
4 Which work holding device is used to hold angle plate?

A face plate
B catch plate
C driving plate
D 4 jaw chuck
A Work
B Hinge
C Top portion
D Adjustable pads

8 Name of the part marked ‘X’ in fig? A Clamp type
B Bent tail carrier
C Straight tail carrier
D Safety clamp carrier
11 The included angle (conical point) of lathe “dead centre”

is...
A 30°
B 45°
C 60°
D 90°
12 Lathe “dead centres” are made out of...

A high speed steel
B low carbon steel

C high carbon steel
A Frame
B Bearing pad
13 The centre used for taper turning by offset method is....
C Locking screw
A half centre
D Adjusting screw
B ball centre
9 Which type of carrier is shown in fig?
C revolving centre
D swivel ‘V’ centre
14 Which centre is used to support the end of the job,

where no countersink hole is permitted?
A Female centre
B Revolving centre
C Swivel ‘V’ centre
A Parallel clamp D Self - driving centre
B Bent tail carrier 15 Name the centre shown in fig?
C Straight tail carrier
D Safety clamp carrier
10 Which type of carrier is shown in fig?
A Pipe centre
B Female centre
C Revolving centre
D Self - driving centre

16 The centre has grooves cut around the circumference 22 Name centre shown in fig?
of centre point for good gripping is used to support the
end of the soft job is....
A swivel centre
B female live centre

C self - driving centre
D inserted type centre A Ball centre
17 Which centre is used for facing job without disturbing B Female centre
the setting? C Revolving centre
A Half centre D Self - driving live centre
B Tipped centre
23 Name the centre shown in fig?
C Revolving centre
D Common type centre
18 Which one of the following is the frictionless centre?

A Ball centre
B Tripped centre
A Half centre
C Revolving centre
B Pipe centre
D Common type centre
C Female centre
19 Name the centre shown in fig? D Insert type centre
24 Which type of centre used is economical?

A Female centre
B Revolcing centre
C Self driving centre
A Pipe centre
D Insert type centre
B Female centre
25 Generally which taper provide lathe centres....
C Self - driving centre
A jerno taper
D Micro - set adjustable centre
B metric taper
20 A lathe half centre is used...
C morse taper
A to turn long work piece
D brown and sharp taper
B to support the work piece always
26 Transfer caliper mostly used for...
C because it is easy to lubricate the work piece
A dia measurement
D to face the work piece upto the end of the centre
hole B length measurement
21 Which among the following centre is suitable when work C groove measurement
piece held between centre is to be turned at high speed? D thread measurement
A Ball centre
B Half centre
C Pipe centre
D Revolving centres

A Log
B Pin joint
C Locking lever
D Secondary leg

1 Which tool post clamp the tool using racker arm? 4 Which type of tool post clamped by using cam lock?
A Single way tool post A Indexing tool post
B Indexing type tool post B Pillar type tool post
C Quick change tool post C Clamp type tool post
D Clamp change tool post D Quick change tool post
2 In pillar type tool way accommodate? 5 Dial test indicator used to check...
A one tool A radius surface
B two tool B the profile of thread
C four tool C angle of inclined surface
D three tool D the parallelism of shaft and concentricity
3 Which tool post frequently changed and simultaneous

operation?
A Single way tool post
B Indexing type tool post
C Quick change tool post
D Clamp change tool post

1 Lever type dial test indicator functions based on... 2 Plunger type dial test indicator functions is based on...
A bevel gear mechanism A bevel gear mechanism
B lever and scroll mechanism B lever and scroll mechanism
C rack and pinion mechanism C rack and pinion mechanism
D worm and worm wheel mechanism D worm and worm wheel mechanism
76 Production & Manufacturing : Turner- Assignment for Exercise 1.3.46,1.3.47 and 1.3.48

3 Principle of a dial test indicator...
A linear movement converted into rotary motion
B rotary motion converted into linear movement
C rotary motion converted into reciprocate movement
D reciprocation movement converted into rotary
motion
4 Which instrument is used to compare and determine
the variation in sizes?
A Micrometer
B Vernier caliper
C Dial test indicator
D Digital micrometer
8 Name the type of stand shown in fig?

A Metal tripoid stand
B General purpose holder
C Magnetic stand with flexible post
D Magnetic stand with universal clamp
A Digital micrometer
B Vernier bevel protector
C Lever type dial test indicator
D Plunger type dial test indicator
6 Name the type of instrument shown in fig?
A Digital micrometer
B Vernier bevel protector
C Lever type dial test indicator
D Plunger type dial test indicator
7 Name the type of stand shown in fig?

A Metal tripoid stand
B General purpose holder
C Magnetic stand with flexible post
D Magnetic stand with universal clamp

Instruction for answering in the Response Sheet
1 Read the question in the Assignment/Test, choose the correct answer and mark appropriate option in
the Response Sheet.
2 Use black ball point pen only.
3 There is one correct answer for each question.
4 Mark should be dark and completely fill the circle.
5 Rough work must not be done in the response sheet.
6 Make the marks only in the circle space provided.
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TURNER

SECTOR: Production & Manufacturing

DIRECTORATE GENERAL OF TRAINING

© NIMI, Not to be republished

Copyright © 2018 National Instructional Media Institute, Chennai

All rights reserved.

New Delhi - 110 001

MEDIA DEVELOPMENT COMMITTEE MEMBERS

Shri.T. Janakiraman - Assistant Director (Retd),

Shri.R. Purushothaman - Assistant Director (Retd),

Shri. R. Sekaran - Junior Training Officer

Shri. K.Srinivasa Rao - Joint Director

Shri. N. Ashfaq Ahmed - Assitant Manager,

Module 1 Occupational safety 25 Hrs

Module No. Module Title Test for Exercises Page

1 Occupational safety 1.1.01 to 1.1.10 01 - 09

2 Basic fitting 1.2.11 to 1.2.21 10 - 31

3 Turning 1.3.22 to 1.3.48 31 - 77

1 Whose business is safety? 7 What is the purpose of “information signal”?

3 What is the method of avoiding accident?

5 What is the meaning of warning sign?

© NIMI, Not to be republished

14 What is the meaning of police signal shown in fig?

A Beckoning on vehicles from front

15 What is the meaning of “amber” colour amongst the

A Beckoning on vehicles from front 16 What is the expansion of DET?

2 Production & Manufacturing : Turner- Assignment for Exercise 1.1.01

© NIMI, Not to be republished

B Heat, light and energy A Foam type

C Oxygen, heat and fuel B Dry powder

D Wood, carbon-di-oxide and heat C Jet of water

B Class ‘B’ fire A Foam type

C Class ‘C’ fire B Dry powder

D Class ‘D’ fire C Jet of water

5 What is the classification of fire caused involving

© NIMI, Not to be republished

Production & Manufacturing

© NIMI, Not to be republished

5 What Seiketsu stands for in 5S Japanese methodology C Technical skill

© NIMI, Not to be republished

1 Which comes under general safety?

2 What is the colour code of bins for plastics wastage?

3 Warning information sign shown below indicates...

A Risk of fire 6 Name the purpose of safety signs shown in fig?

4 Name the purpose of warning sign shown in fig?

© NIMI, Not to be republished

1 What is the meaning of the symbol shown in fig?

3 What action to be taken incase of an electric shock?

Production & Manufacturing

© NIMI, Not to be republished

4 How many types of water-filled extinguishers are

Production & Manufacturing

Choose the correct answer

© NIMI, Not to be republished

1 What is the meaning of mandatory sign shown in fig?

3 Cutting players are insulated in electrical work because

© NIMI, Not to be republished

1 Name the chisel shown in fig? 4 Chisel are made out of

5 Normally the length of chisel available from

7 Name the portion of the hammer marked ‘X’ used for