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Flow Controller

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FLOW CONTROLLER OUTPUT SPECIFICATION: KEY OPERATION MECHANICAL INSTALLATION GUIDELINES

MFC-1O48P-04
Relay Output 1. Prepare the panel cutout with proper dimensions as shown
FUNCTION PRESS KEY above.
Relay 1 nos.
OPERATOR MODE 2. Fit the unit into the panel with the help of clamp given.
Relay Type 1 C/O (NO-C-NC)
3. The equipment in its installed state must not come in close
Rating 5A, 230V AC +
(For Relay Run mode
proximity to any heating source, caustic vapors, oils steam,
Transmitter supply To enter in parameter setting or other unwanted process byproducts.
mode selection )
Supply Voltage 24 V DC,30 mA 4. Use the specified size of crimp terminal (M3.5 screws) to
(For selected Relay wire the terminal block. Tightening the screws on the
AUXILIARY SUPPLY: Run mode setting) terminal block using the tightening torque of the range of
Supply voltage 100 to 270V AC, 50-60Hz 1.2 N.m.
To Show No. Of Batch BATCH

Power consumption 5. Do not connect anything to unused terminals.


Approx 5 VA @ 230V AC MAX To View Grand Total TOTAL
(VA RATING)
ENVIRONMENT CONDITION: To Reset Batch Number BATCH + ENT
RESET
MAINTENANCE
ENT
To Reset Grand Total TOTAL + RESET 1. The equipment should be cleaned regularly to avoid
Operating Temp. 0°C to 55°C
blockage of ventilating parts.
PARAMETER SETTING
PARAMETER SETTING MODE
MODE
UP to 95% RH To set parameter value and 2. Clean the equipment with a clean soft cloth. Do not use
Relative Humidity
(non-condensing) move to next step isopropyl alcohol or any other cleaning agent.
IP-65 (Front side) As per IS/IEC It will select the digit to modify, 3. Fusible resistor must not be replaced by operator.
TECHNICAL SPECIFICATION Protection Level
60529 : 2001 when value is edited
To change parameter value ! SAFETY PRECAUTION
INPUT SPECIFICATION:
MECHANICAL INSTALLATION ENT
NPN Proximity Set parameter to be save & exit RESET All safety related codifications, symbols and instructions
that appear in this operating manual or on the equipment
Input Types PNP Proximity Panel Cutout must be strictly followed to ensure the safety of the operating
Outline Dimension (mm)
Input Pulse: 5V DC,12V DC,24V DC Dimension (mm) personnel as well as the instrument.

MFC 1048P
INSTALLATION GUIDELINES If all the equipment is not handled in a manner specified
Decimal Point Selectable: by the manufacturer, it might impair the protection provided
100.0
Resolution 9999999.9/999999.99/99999.999/ TOTAL FLOW
by the equipment.
500.0 92
1. This equipment, being built-in-type, normally becomes a
99999999. (For Total Flow)
9999./999.9/99.99/9.999(For Flow rate)
96 FLOW RATE
part of main control panel and in such case the terminals
do not remain accessible to the end user after installation Read complete instructions prior to installation
and operation of the unit.
BATCH
SET ENT

and internal wiring.


RST

0 to 99999999 For Total Flow


TOTAL

Range Limits 92
0 to 9999 For Flow Rate 96 52 2. Do not allow pieces of metal, wire clippings, or fine metallic WARNING : Risk of electric shock.
3 fillings from installation to enter the product or else it may
lead to a safety hazard that may in turn endanger life or
DISPLAY AND KEYS: cause electrical shock to the operator. WARNING GUIDELINES
TERMINAL CONNECTION 3. Circuit breaker or mains switch must be installed between
Upper: 8 digit, 7 seg, 0.4” Red
power source and supply terminal to facilitate power ‘ON’ or WARNING : Risk of electric shock.
(For Total Flow)
Display 20 19 18 17 16 15 14 13 12 11 ‘OFF’ function. However this mains switch or circuit breaker
Lower: 4 digit, 7 seg, 0.4” Green
+ - +12V I/P1 I/P2 GND must be installed at convenient place normally accessible to 1. To prevent the risk of electric shock, power supply to the
(For Flow rate) 24V DC RESET equipment must be kept OFF while doing the wiring
Transmitter NPN PROXI:- Short Pins 15 & 16 the operator.
Keys SET, SHIFT, BATCH, TOTAL, INC, ENT/RST Supply Proxi Connection to 15,14 & 13 arrangement. Do not touch the terminals while power is
PNP PROXI:- Short Pins 14 & 13 4. Use and store the instrument within the specified ambient being supplied.
Made in India
Proxi Connection to 16,15 & 14 temperature and humidity ranges as mentioned in this
100 ~
MICRO SWITCH:- Short Pins 16 & 15
manual. 2. To reduce electro magnetic interference, use wire with
DIMENSION: 270V AC
M/S Connection 14 & 13
adequate rating and twists of the same of equal size shall
50/60 Hz
5VA
RELAY www.multispanindia.com be made with shortest connection.
Size 96 (H) x 96 (W) x 52 (D) mm NO C NC MODBUS 3. Cable used for connection to power source, must have a
L N D - D+
Panel Cutout 92 (H) x 92 (W) mm cross section of 1mm or greater. These wires should have
1 4 52 6 7 8 39 10
insulations capacity made of at least 1.5kV.
PROXY COLERS CODE
INDICATION:
NPN Proxi Connection Pulse Connection 4. A better anti-noise effect can be expected by using
8 digit Totalizer & 4 digit Flow Rate
NPN Proxi:- Short Pins 15 & 16 15 (+) 14 (-) standard power supply cable for the instrument.
15 14 13 5V DC , 12 V DC , 24V DC

GENERAL SPECIFICATION: +12V I/P GND


Memory Non Volatile
PNP Proxi Connection
Front Panel Reset
Reset Option PNP Proxi:- Short Pins 13 & 14
Terminal Reset
16 15 14
+12V I/P GND
Page -1

OPERATING MODE FUNCTION

1) Set = 100 Litre 3) Set = 100 Litre 5) Set = 100 Litre


DELAY ON AND DELAY OFF FUNCTION
Time = 00.0 sec Time = 05.0 sec Time = 05.0 sec
In Delay ON mode Relay will turn ON at setpoint and
Ovct = Yes Ovct = Yes Ovct = No in Delay OFF mode Relay will turn ON till setpoint reach.
Mode = Delay on Mode = Delay on Tpr = Yes
Mode = Delay on
Litre Litre High Alarm
Litre
Set = 500 Flowrate
Hys = 5
100 Mode = H-AL
100
100 Flowrate

500 Set
495 Hys

Time
Time
Relay

Time ON ON
OFF
Relay

OFF
ON ON Time
Relay

OFF OFF
ON ON 5 Sec
OFF OFF
Relay on time
Reset
key 5 sec Relay OFF ON OFF ON
Relay on time

2) Set = 100 Litre 4) Set = 100 Litre Example Of Delay Off Mode Low Alarm
Time = 00.0 sec Time = 5.0 sec Set = 500 Flowrate
Ovct = No Ovct = No
6) Set = 100 Litre Hys = 5
Mode = Delay on tpr = No
Time = 05.0 sec Mode = L-AL
Mode = Delay on
Litre Ovct = No
Litre Tpr = Yes Flowrate
100 Mode = Delay Off
Litre
505 Hys
100 500 Set

100

Time Time

Time
Time
Relay

Relay ON OFF ON
Relay

ON ON
Relay

OFF OFF ON
On OFF
OFF ON OFF ON OFF

Reset 5 sec
key Relay on time
PARAMETER SETTING

Relay Run Mode Selection Case 1 : When Relay is set to Total Flow Case 2 : When Relay is set to Flow Rate Case 3 : When Relay is set to None

Press SET + key Press SET key Press SET key Press SET key

2 5 Password 25 2 5 Password 25 2 5 Password 25 Password 25


2 5
p a s s p a s s p a s s p a s s
Press SET key Press SET key Press SET key Press SET key

Relay Run Mode T O T L F L O W /Flow Rate/ None Set Total Flow 0 0 0 0 1 0 0 0 Set
Set Flow Rate 1 0 0 0 Pulse Per Litter 9 9 9 9.9
Selection R e L y change by key s e t s e t P P L
change by & key change by & key change by & key
Press SET key Press SET key Press SET key Press SET key

Password setting S E C O N D / None / First Set DP For 9 9 9 9 9 9 9 .9 /999999.99 Set DP For 9 .9 9 9 /99.99 / 999.9 Flow Rate Unit L P M / LPS/LPH/M3PH
For Parameter p a s s change by key TotalFlow d p - t / 99999.999 TotalFlow d p - r R A T E
change by key change by key change by key
Press SET key Press SET key Press SET key Press SET key
Password protection y e s / No Relay Time Set
Set Flow Rate 01 0 0
9 9.9 Flow Rate Unit f a s t / Medium/ Slow
For Reset Parameter R s t p t I m e change by H y S
& key change by & key p u L s change by key
Press SET key change by key Press SET key Press SET key
If Total Flow select
Relay operating Selection Of H - A L / L - AL Press ENT
RST key
N O / Yes d e L A Y-O N / Delay Off
Start/Stop manually Mode Alarm M O D E
S T R T m o d e change by key
by Shift/Up key change by key
change by key
Press SET key MODBUS PARAMETER
Press SET key

Pulse Per Litter 9 9 9 9.9 Press SET + key


Over counting From Y E S / NO
setpoint O V C T P P L change by & key
change by key
Press SET key Password 50
Press key If OVCT(Over Counting) = NO 5 0
FOR GRAND TOTAL RESET SET
& TIME=00.0 p a s s
y e s / NO
Flow Rate Unit L P M / LPS/LPH/M3PH Press SET key
Time per Repeate
Press TOTAL
+ ENT
RST key t P R
R A T E
change by key
change by key
If Reset Password=YES Press SET key
Press SET key Pulse Per Litter 0 0 1
A D D R change by & key
2 5 Password 25 Flow Rate Unit f a s t / Medium/ Slow Press SET key
P A S Pulse Per Litter 9 9 9 9.9 p u L s
P P L change by key
change by & key
Press SET key Flow Rate Unit 9 6 0 0 ( 2400/4800/9600/
Press ENT
RST key Press ENT
key B A U D 19200/38400)
RST
change by key
Flow Rate Unit L P M / LPS/LPH/M3PH Press SET key
R A T E
change by key Flow Rate Unit N O N E ( None/even/odd)
Press SET key
p R T Y change by key
FOR NO. OF BATCH RESET Flow Rate Unit f a s t / Medium/ Slow
p u L s change by key Flow Rate Unit L O N G (Long/Float)
Press BATCH
+ ENT
RST key D A T A change by key
Press ENT
RST key

Press ENT
RST key

PARAMETER MESSAGE DESCRIPTION MODBUS Register Access


Register
Access Sr.No Parameter Data Type
Sr.No Parameter Data Type Type
pass Password Salve Address : 1 to 127 Type Address
Address
set Setpoint for total flow or flowrate Baudrate : 2400,4800,9600,19200,38400 bps Start Stop Selection
16 R/W Set Total Flow 30
dp-t Decimal point for total flow Parity : None,Even,Odd Selection Value
17 R/W Set Flow Rate Hysteresis 32 60
dp-r Decimal point for flowrate Datatype : Long, Float 31 R/W No 0
18 R/W Mode 34
TIME Relay time Read Function Register : 0x03,0x04 Yes 1
Selection Value
mOde Relay operating mode Write Function Register : 0x10 1
High Alarm
HYS Hysterisis Note :- Low Alarm 0
ppL Pulse per litre When Parameter 111111111 = Parameter not available
19 NA 36 Data type = Long, show value as per following
RATE Flow rates unit 20 NA 38
OVCT Over counting 21 Pulse Per Litter (PPL)
R/W 40 DP Show/
tpr Time per repeat Parameter Actual Value
Register 22 R/W Flow Rate Unit 42 DP Selected
puLs Pulse speed selection Sr.No Access Parameter Data Type Selection Value Value/1 0
Type Total Flow,
ReLY Relay working on Total flow Or Flow Rate Address LPS (Litter Per sec.) 0 Value/10 1
Flow Rate,
Rstp Password protection For Reset Parameter LPM (Litter Per Min.) 1 Grand Total Flow Value/100 2
1 R Total Flow Value 0
strT Start/Stop manually by Shift/Up key LPH (Litter Per Hr.) 2 Value/1000 3
2 R Total Flow DP 2 3
BATC Show number of batch M PH (Meter Per Hr.)
3
3
3 R Time Value/100 Fix DP, DP=2
Flow Rate 4
tOT Show grand total flow
OVER Flow rate over value
4 R Flow Rate DP 6
23 R/W Pulse Speed
Selection Value
44 Hysteresis Change as per Flow Rate DP
change -
5 R Grand Total Flow 8 Fix DP, DP=1
Yes Yes Slow 0 PPL Value/10
6 R Grand Total Flow DP 10
NO No Medium 1
7 R Relay 1 Status 12
DELAY-ON Relay works on delay on mode Fast 2
DeLay-Of Relay works on delay off mode Selection Value
ON 1 24 R/W Address 46
H-aL High alarm mode Baudrate
OFF 0 25 R/W 48
L-AL Low alarm mode
8 R Number Of Batch 14 Selection Value
LPS Liter per second
9 R/W DP selection for 16 2400 0
LPM Liter per minute
Total Flow Set 4800 1
LPH Liter per hour
Selection Value 9600 2
M3pH Meter Cube per hour 3
DP 0 0 19200
sLOW Slow speed
DP 1 1 38400 4
MEDIUM Medium speed
DP 2 2 Parity
fast fast speed
DP 2 3 Selection
None : No Password For Value 50
NONE 26 R/W
Parameter Setting 10 R/W Set Total Flow 18 None 0
11 R/W Total Flow Time 20 Even 1
FIRST First : Password High Priority 12 R/W Total Flow mode 22 Odd 2
For Parameter Setting
Selection Value Data Type
SECOND Second : Set Point After Password
Delay On 1 27 R/W Selection Value 52
For Parameter Setting
Delay Off 0 Long 0
PAS Grand Total Password
13 R/W Total Flow Over Count 24 Float 1
TOTLFLOW Relay works on Total flow
FLOWRATE Relay works on Flow Rate Selection Value Relay Working
NONE Yes 1
No Relay Working Selection Value 54
No 0 28 R/W
None 0
14 R/W Time Per Repeat 26 Total Flow 1
Selection Value Flow Rate 2
Yes 1 Password Priority
No 0 Selection Value
29 R/W 56
15 R/W DP selection for 28 None 0
Flow Rate First 1
Selection Value Second 2
DP 0 0
Reset Password
DP 1 1
Selection Value
DP 2 2 30 R/W 58
No 0
DP 2 3
Yes 1

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