Body, Lock & Security System: Section
Body, Lock & Security System: Section
Body, Lock & Security System: Section
I BODY
E
CONTENTS
PRECAUTIONS .......................................................... 4 REMOVAL ........................................................... 15 F
Precautions for Supplemental Restraint System INSTALLATION ................................................... 16
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- Hood Lock Control Inspection ................................ 17
SIONER” .................................................................. 4 RADIATOR CORE SUPPORT .................................. 18 G
Precautions for procedures with out cowl top cover..... 4 Removal and Installation ........................................ 18
Precautions for Work ................................................ 4 REMOVAL ........................................................... 18
Wiring Diagrams and Trouble Diagnosis .................. 4 INSTALLATION ................................................... 19
H
PREPARATION ........................................................... 5 FRONT FENDER ...................................................... 20
Commercial Service Tools ........................................ 5 Removal and Installation ........................................ 20
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6 REMOVAL ........................................................... 20
Work Flow ................................................................ 6 INSTALLATION ................................................... 20 BL
CUSTOMER INTERVIEW ..................................... 6 POWER DOOR LOCK SYSTEM .............................. 21
DUPLICATE THE NOISE AND TEST DRIVE ....... 7 Component Parts and Harness Connector Location... 21
CHECK RELATED SERVICE BULLETINS ........... 7 KING CAB ........................................................... 21 J
LOCATE THE NOISE AND IDENTIFY THE DOUBLE CAB ..................................................... 22
ROOT CAUSE ...................................................... 7 System Description ................................................. 23
REPAIR THE CAUSE ........................................... 7 OUTLINE ............................................................. 24
K
CONFIRM THE REPAIR ....................................... 8 CAN Communication System Description .............. 25
Generic Squeak and Rattle Troubleshooting ........... 8 CAN Communication Unit ....................................... 25
INSTRUMENT PANEL .......................................... 8 Schematic ............................................................... 26
CENTER CONSOLE ............................................. 8 Wiring Diagram —D/LOCK— ................................. 27 L
DOORS ................................................................. 8 Terminals and Reference Value for BCM ............... 34
TRUNK .................................................................. 9 CONSULT-II Function (BCM) ................................. 35
SUNROOF/HEADLINING ..................................... 9 CONSULT-IIBASICOPERATIONPROCEDURE M
SEATS ................................................................... 9 ... 35
UNDERHOOD ....................................................... 9 CONSULT-II APPLICATION ITEMS .................... 36
Diagnostic Worksheet ............................................ 10 Work Flow ............................................................... 37
HOOD ....................................................................... 12 Trouble Diagnoses Chart by Symptom ................... 37
Fitting Adjustment .................................................. 12 Check Power Supply and Ground Circuit ............... 37
LONGITUDINAL AND LATERAL CLEARANCE Check Door Switch ................................................. 39
ADJUSTMENT .................................................... 13 CHECK DOOR SWITCH (DOUBLE CAB) .......... 39
FRONT END HEIGHT ADJUSTMENT ............... 13 CHECK DOOR SWITCH (KING CAB) ................ 41
SURFACE HEIGHT ADJUSTMENT ................... 13 Check Key Switch ................................................... 43
Removal and Installation of Hood Assembly .......... 14 Check Door Key Cylinder Switch (LHD Model Only)... 45
REMOVAL ........................................................... 14 Check Front Door Lock Actuator (Driver Side) ....... 48
INSTALLATION ................................................... 14 Check Front Door Lock Actuator (Passenger Side)... 49
Removal and Installation of Hood Hinge ................ 15 Check Front Door Lock Actuator Switch ................. 50
REMOVAL ........................................................... 15 Check Rear Door Lock Actuator LH (Double Cab
INSTALLATION ................................................... 15 Model) ..................................................................... 50
Removal and Installation of Hood Lock Control ..... 15 Check Rear Door Lock Actuator RH (Double Cab
BL-1
Model) ..................................................................... 51 Trouble Diagnosis Chart by Symptom .................. 105
Check RH and LH Rear Door Lock Actuator Switch... 51 Check Keyfob Battery and Function ..................... 106
Check Door Lock/Unlock Switch ............................ 52 Check ACC Switch ................................................ 107
Check Door Lock/Unlock Switch Indicator .............. 53 Check Door Switch ............................................... 108
POWER DOOR LOCK — SUPER LOCK — ............ 55 CHECK DOOR SWITCH (DOUBLE CAB) ......... 108
ComponentParts and Harness Connector Location... 55 CHECK DOOR SWITCH (KING CAB) ............... 110
KING CAB ........................................................... 55 Check Key Switch ................................................. 113
DOUBLE CAB ..................................................... 56 Check Hazard Function ........................................ 114
System Description ................................................. 57 Check Map Lamp and Ignition Keyhole Illumination
OUTLINE ............................................................. 58 Function ................................................................ 114
OPERATION ........................................................ 58 ID Code Entry Procedure ...................................... 115
CAN Communication System Description .............. 59 KEYFOB ID SET UP .......................................... 115
CAN Communication Unit ....................................... 59 CONSULT-II INSPECTION PROCEDURE ........ 115
Schematic ............................................................... 60 Remote Controller Battery Replacement .............. 116
Wiring Diagram —D/LOCK— ................................. 61 DOOR ...................................................................... 117
Terminals and Reference Value for BCM ................ 69 Fitting Adjustment (King Cab) ............................... 117
CONSULT-II Function (BCM) .................................. 70 FRONT DOOR ................................................... 118
CONSULT-IIBASICOPERATIONPROCEDURE REAR DOOR ..................................................... 118
... 70 STRIKER ADJUSTMENT .................................. 118
CONSULT-II APPLICATION ITEMS .................... 71 Fitting Adjustment (Double Cab) ........................... 119
Work Flow ............................................................... 72 FRONT DOOR ................................................... 120
Trouble Diagnoses Chart by Symptom ................... 72 REAR DOOR ..................................................... 120
Check Power Supply and Ground Circuit ............... 73 STRIKER ADJUSTMENT .................................. 120
Check Door Switch ................................................. 74 Removal and Installation of Front Door ................ 120
CHECK DOOR SWITCH (DOUBLE CAB) .......... 74 REMOVAL .......................................................... 120
CHECK DOOR SWITCH (KING CAB) ................ 76 INSTALLATION .................................................. 121
Check Key Switch ................................................... 78 Removal and Installation of Rear Door (King Cab).121
Check Front Door Lock Actuator (Driver Side) ....... 80 REMOVAL .......................................................... 121
Check Front Door Lock Actuator (Passenger Side)... 81 INSTALLATION .................................................. 122
Check Front Door Lock Actuator Switch ................. 81 RemovalandInstallationofRearDoor(DoubleCab)
Check Rear Door Lock Actuator LH (Double Cab .123
Models) ................................................................... 82 REMOVAL .......................................................... 123
Check Rear Door Lock Actuator RH (Double Cab INSTALLATION .................................................. 123
Models) ................................................................... 82 Removal and Installation of Door Weather-strip
Check RH and LH Rear Door Lock Actuator Switch (King Cab) ............................................................. 124
(Double Cab Models) .............................................. 83 REMOVAL .......................................................... 124
Check Super Lock Actuator (Driver Side) ............... 83 INSTALLATION .................................................. 124
Check Super Lock Actuator (Passenger Side) ....... 84 Removal and Installation of Door Weather-strip
Check Super Lock Actuator (Rear LH) ................... 84 (Double Cab) ......................................................... 125
Check Super Lock Actuator (Rear RH) .................. 85 REMOVAL .......................................................... 125
Check Door Lock/Unlock Switch ............................ 86 INSTALLATION .................................................. 125
Check Door Lock/Unlock Switch Indicator .............. 87 FRONT DOOR LOCK .............................................. 126
MULTI-REMOTE CONTROL SYSTEM ..................... 89 Removal and Installation ....................................... 126
ComponentParts and Harness Connector Location... 89 REMOVAL .......................................................... 126
KING CAB ........................................................... 89 INSTALLATION .................................................. 129
DOUBLE CAB ..................................................... 90 REAR DOOR LOCK ................................................ 130
System Description ................................................. 91 Removal and Installation of Rear Door Lock (King
INPUTS ............................................................... 91 Cab) ...................................................................... 130
OPERATING PROCEDURE ................................ 91 REMOVAL .......................................................... 130
CAN Communication System Description .............. 92 INSTALLATION .................................................. 131
Wiring Diagram — MULTI — For LHD Models ....... 93 RemovalandInstallationofRearDoorLock(Double
Wiring Diagram — MULTI — For RHD Models ...... 97 Cab) ...................................................................... 132
Terminals and Reference Value for BCM .............. 101 REMOVAL .......................................................... 132
CONSULT-II Function (BCM) ................................ 102 INSTALLATION .................................................. 134
CONSULT-II Inspection Procedure ....................... 102 TAIL GATE ............................................................... 135
“MULTI REMOTE ENT” ..................................... 102 Component Parts Location ................................... 135
CONSULT-II Application Items ............................. 103 FUEL FILLER LID OPENER ................................... 136
“MULTI REMOTE ENT” ..................................... 103 Removal and Installation of Fuel Filler Lid ............ 136
Trouble Diagnosis Procedure ............................... 104 REMOVAL .......................................................... 136
BL-2
INSTALLATION ................................................. 136 Component Parts and Harness Connector Location. 170
Removal and Installation of Fuel Lid Lock Striker. 137 System Description ............................................... 171 A
REMOVAL ......................................................... 137 System Composition ............................................. 172
INSTALLATION ................................................. 137 ECM Re-communicating Function ........................ 172
THEFT WARNING SYSTEM .................................. 138 Wiring Diagram — NATS — ................................. 173 B
Component Parts and Harness Connector Location. 138 Terminals and Reference Value for BCM ............. 174
KING CAB ......................................................... 138 CONSULT-II Function ........................................... 174
DOUBLE CAB ................................................... 139 CONSULT-II INSPECTION PROCEDURE ........ 174
System Description .............................................. 140 CONSULT-II DIAGNOSTIC TEST MODE FUNC- C
DESCRIPTION .................................................. 140 TION .................................................................. 175
POWER SUPPLY AND GROUND CIRCUIT .... 141 HOW TO READ SELF-DIAGNOSTIC RESULTS. 176
INITIAL CONDITION TO ACTIVATE THE SYS- NATS SELF-DIAGNOSTIC RESULTS ITEM D
TEM ................................................................... 141 CHART .............................................................. 176
THEFT WARNING SYSTEM ALARM OPERA- Trouble Diagnosis Procedure ............................... 177
TION .................................................................. 141 WORK FLOW .................................................... 177 E
THEFT WARNING SYSTEM DEACTIVATION . 141 Trouble Diagnoses ............................................... 178
CAN Communication System Description ............ 141 SYMPTOM MATRIX CHART 1 .......................... 178
Schematic ............................................................ 142 SYMPTOM MATRIX CHART 2 .......................... 178
Wiring Diagram — VEHSEC — for LHD Models . 143 Diagnostic Procedure 1 ........................................ 179 F
Wiring Diagram — VEHSEC — for RHD Models . 149 Diagnostic Procedure 2 ........................................ 181
Terminals and Reference Value for BCM ............. 155 Diagnostic Procedure 3 ........................................ 181
Terminals and Reference Value for IPDM E/R ..... 156 Diagnostic Procedure 4 ........................................ 184 G
CONSULT-II Function (BCM) ............................... 156 Diagnostic Procedure 5 ........................................ 185
CONSULT-II INSPECTION PROCEDURE ....... 156 Diagnostic Procedure 6 ........................................ 187
CONSULT-II APPLICATION ITEM .................... 157 Removal and Installation of NATS Antenna Amp . 188 H
Trouble Diagnosis ................................................ 159 REMOVAL ......................................................... 188
WORK FLOW .................................................... 159 INSTALLATION ................................................. 188
Preliminary Check ................................................ 160 CAB AND REAR BODY ......................................... 189
BL
Symptom Chart .................................................... 161 Body Mounting (King Cab) ................................... 189
Diagnostic Procedure 1 ........................................ 162 Body Mounting (Double Cab) ............................... 190
CHECK DOOR SWITCH (DOUBLE CAB) ........ 162 BODY REPAIR ........................................................ 191
CHECK DOOR SWITCH (KING CAB) .............. 164 Body Alignment .................................................... 191 J
CHECK HOOD SWITCH ................................... 166 DESCRIPTION .................................................. 191
Diagnostic Procedure 2 ........................................ 168 ENGINE COMPARTMENT ................................ 192
Diagnostic Procedure 3 ........................................ 169 UNDERBODY ................................................... 194 K
Diagnostic Procedure 4 ........................................ 169 PASSENGER COMPARTMENT ....................... 196
NATS(NISSAN ANTI-THEFT SYSTEM) ................. 170 REAR BODY ..................................................... 201
L
BL-3
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EIS00DHW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for procedures with out cowl top cover EIS00DHY
PIIB3706J
● After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation.
● Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
Wiring Diagrams and Trouble Diagnosis EIS00DI0
BL-4
PREPARATION
PREPARATION PFP:00002
A
Commercial Service Tools EIS00DI1
SIIA0995E D
BL
BL-5
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-10, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
● The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
● If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
● After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
● Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
● Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
● Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
● Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
● Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
● Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
● Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
● Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
● Weather conditions, especially humidity and temperature, may have a great effect on noise level.
BL-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
BL-7
SQUEAK AND RATTLE TROUBLE DIAGNOSES
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair squeaks
and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle Troubleshooting EIS00DI3
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.
BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner. A
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment B
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
C
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING D
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder E
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape. F
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
G
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder H
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
BL
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
J
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment. K
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall L
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment M
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
BL-9
SQUEAK AND RATTLE TROUBLE DIAGNOSES
PIIB0723E
BL-10
SQUEAK AND RATTLE TROUBLE DIAGNOSES
BL
SBT844
BL-11
HOOD
HOOD PFP:F5100
MIIB0906E
BL-12
HOOD
● Adjust evenness between hood and each part to the following specification.
BL-13
HOOD
MIIB0627E
REMOVAL
1. Disconnect washer hose at the connecting point.
2. Support the hood striker with a proper material to prevent it from
falling.
WARNING:
Body injury may occur if no supporting rod is holding the
hood open when removing the food stay.
MIIB0555E
3. Remove the hinge nuts from the hood to remove the hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
● Before installing hood hinge, apply anticorrosive agent onto the mounting surface of the vehicle
body.
● After installing, perform hood fitting adjustment. Refer to BL-12, "Fitting Adjustment" .
● After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
BL-14
HOOD
REMOVAL A
1. Remove the hood assembly. Refer to BL-14, "Removal and
Installation of Hood Assembly" .
2. Remove the front fender. Refer to BL-20, "Removal and Installa- B
tion" .
3. Remove the hood hinge mounting bolts and remove the hood
hinge. C
D
MIIB0753E
INSTALLATION
E
Install in the reverse order of removal.
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
F
Removal and Installation of Hood Lock Control EIS00B4K
BL
MIIB0628E
REMOVAL
1. Remove the front grill. Refer to EI-19, "FRONT GRILLE" .
2. Remove the air cleaner and air duct. Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
BL-15
HOOD
MIIB0629E
4. Disconnect the hood lock cable from the hood lock, and clip it from the radiator core support upper and
hood ledge.
5. Remove the hood lock opener mounting bolts, and remove the
hood lock opener.
6. Separate the grommet from the lower dash panel. Pull the hood
lock cable out through the passenger compartment.
CAUTION:
While pulling, be careful not to damage (peeling) the out-
side of the hood lock cable.
MIIB0657E
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine
room.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Make sure the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
PIIB2909J
4. Install the cable securely to the lock in order of (1) and (2).
5. After installing, check the hood lock adjustment and hood
opener operation.
6. After installing, perform hood fitting adjustment. Refer to BL-12,
"Fitting Adjustment" .
MIIB0638E
BL-16
HOOD
A
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is properly engaged with the secondary striker with hood's
own weight. B
2. Make sure that the hood lock primary latch is securely engaged with the hood striker with hood's own
weight by dropping it from approx. 200 mm (7.87 in) height.
C
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or more.
3. When pulling hood opener lever gently, make sure that front end
of the hood rises by approximately 20 mm (0.79 in) and that D
hood striker and hood lock primary latch are disengaged. Also
make sure that hood opener returns to the original position.
4. Install as static closing face of hood is 392 N·m (35 Kg-m, 253.0 E
ft-lb) ~ 441 N·m (45 Kg-m, 325.3 ft-lb).
MIIB0639E
G
5. Confirm hood lock is properly lubricated. If necessary, apply
grease at the point shown in the figure.
H
BL
J
MIIB0640E
BL-17
RADIATOR CORE SUPPORT
MIIB0979E
1. Radiator core support assembly 2. Air intake duct (Air guide) RH 3. Air intake duct (Air guide) LH
4. Horn (Low) 5. Headlamp lower bracket RH 6. Headlamp lower bracket LH
7. Headlamp side bracket RH 8. Headlamp side bracket LH
REMOVAL
1. Remove the hood assembly. Refer to BL-14, "Removal and Installation of Hood Assembly" .
2. Remove the front grille. Refer to EI-19, "FRONT GRILLE" .
3. Remove the front bumper, bumper reinforcement and bumper bracket. Refer to EI-15, "FRONT BUMPER"
.
4. Remove the headlamp assembly (LH/RH). Refer to LT-30, "Removal and Installation" .
5. Remove the air intake duct (Air guide). Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
6. Remove the charge air cooler. (for YD25 engine models only) Refer to EM-18, "CHARGE AIR COOLER" .
7. Remove the power steering oil cooler. Refer to PS-30, "HYDRAULIC LINE" .
8. Remove the A/T fluid cooler and A/T fluid cooler tube mounting nuts. Refer to AT-244, "A/T FLUID
COOLER" .
9. Remove the hood lock assembly, and then remove the hood lock cable. Refer to BL-15, "Removal and
Installation of Hood Lock Control" .
10. Remove the horn harness connector.
11. Disconnect the ambient sensor connector and remove the ambient sensor. Refer to ATC-117, "Removal
and Installation" .
12. Remove the mounting harness clip on radiator core support assembly, the harness is separate.
13. Remove the upper radiator bracket. Refer to CO-11, "RADIATOR" .
BL-18
RADIATOR CORE SUPPORT
14. Remove the radiator core support mounting bolts and remove the radiator core support assembly.
A
15. After removing the radiator core support assembly, the following parts are separate.
● Horn (Low).
INSTALLATION C
Install in the reverse order of removal.
CAUTION:
After installing, check the hood adjustment and hood opener operation. Refer to BL-12, "Fitting D
Adjustment" and BL-17, "Hood Lock Control Inspection" .
BL
BL-19
FRONT FENDER
MIIB0557E
REMOVAL
1. Remove the front bumper. Refer to EI-15, "FRONT BUMPER" .
2. Remove the headlamp. Refer to LT-30, "Removal and Installation" .
3. Remove the front fender protector. Refer to EI-22, "Removal and Installation of Front Fender Protector" .
4. Remove the front side turn signal lamp. Refer to LT-111, "Removal and Installation of Front Turn Signal
Lamp" .
5. Remove the front fender mounting bolt and remove the front fender.
CAUTION:
While removing use a shop cloth to protect body from damaging.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
● After installing, apply touch-up paint (the body color) onto the head of the front fender mounting
bolts.
● After installing, check front fender adjustment. Refer to BL-117, "Fitting Adjustment (King Cab)"
and BL-12, "Fitting Adjustment" and BL-119, "Fitting Adjustment (Double Cab)" .
BL-20
POWER DOOR LOCK SYSTEM
KING CAB
B
BL
M
MIIB1028E
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel
LH removed)
4. Front door lock actuator (Driver side) 5. Rear door switch NO.2 (LH) D72 6. Front door switch (Driver side) D74
D10
7. Rear door switch NO.1 (LH) D71 8. Door lock/unlock switch M52 9. Key switch M35
BL-21
POWER DOOR LOCK SYSTEM
DOUBLE CAB
MIIB1027E
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel
LH removed)
4. Front door lock actuator (Driver side) 5. Front door switch (Driver side) B19 6. Rear door lock actuator (LH) D65
D10
7. Rear door switch (LH) B23 8. Door lock/unlock switch M52 9. Key switch M35
BL-22
POWER DOOR LOCK SYSTEM
A
Power is supplied at all times
● through 50A fusible link (letter G , located in the fuse and fusible link box)
● to BCM terminal 57 B
● through 10A fuse [No. 21, located in the fuse block (J/B)]
● to BCM terminal 41
● through 10A fuse [No. 22, located in the fuse block (J/B)] C
● to key switch terminal 2.
When key switch is ON, power is supplied
● through key switch terminal 1 D
● to BCM terminal 5.
When ignition switch is in ON or START position
E
● through 10A fuse [No. 1, located in the fuse block (J/B)]
● to BCM terminal 3.
Ground is supplied F
● to BCM terminal 55
● through body grounds M21, M80 and M83.
Door switch operation G
When front door switch (driver side) is ON (door is OPEN), ground is supplied
● to BCM terminal 15
● through front door switch (driver side) terminal 2 H
● through front door switch (driver side) case ground.
When front door switch (passenger side) is ON (door is OPEN), ground is supplied
BL
● to BCM terminal 14
● through front door switch (passenger side) terminal 2
● through front door switch (passenger side) case ground. J
When rear door switch LH is ON (door is OPEN), ground is supplied (Double cab model)
● to BCM terminal 16
● through rear door switch LH terminal 2 K
● through rear door switch LH case ground.
When rear door switch RH is ON (door is OPEN), ground is supplied (Double cab model)
● to BCM terminal 12 L
● through rear door switch RH terminal 2
● through rear door switch RH case ground.
M
Key cylinder switch operation (Without multi-remote control system)
When key cylinder is turned to lock position, ground is supplied
● through BCM terminal 34
● to key cylinder switch (driver and passenger side) terminals 4
● through key cylinder switch (driver and passenger side) terminals 5
● through body ground M21, M80 and M83
then all doors are locked.
When key cylinder is turned to unlock position, ground is supplied
● through BCM terminal 32
● to key cylinder switch (driver and passenger side) terminal 6
● through key cylinder switch (driver and passenger side) terminal 5
● through body ground M21, M80 and M83
then all doors are unlocked.
Power door lock operation with door lock/unlock switch
When doors are lock by door lock/unlock switch, ground is supplied
BL-23
POWER DOOR LOCK SYSTEM
● to BCM terminal 34
● through door lock /unlock switch terminals 1 and 3
● through body grounds M21, M80 and M83.
then all doors are locked.
When door lock/unlock switch is locked, ground is supplied
● through BCM terminal 56
● through all door actuators terminal 3
● through all door lock actuators terminal 2
● through back door lock actuator terminals 1 and 3
● to BCM terminals 54 and 60.
then all doors actuators are locked
Power door unlock operation with door lock/unlock switch
When doors are unlock by door lock/unlock switch, ground is supplied
● to BCM terminal 32
● through door lock/unlock switch terminals 2 and 3
● through body grounds M21, M80 and M83.
then all doors are locked.
When door lock/unlock switch is unlocked, ground is supplied
● through BCM terminals 54 and 60
● through all door lock actuators terminal 2
● through all door lock actuators terminal 3
● then all door actuators are unlock
● to BCM terminal 56.
Door lock/unlock switch indicator operation
When door lock/unlock switch is locked, all doors are locked, door lock/unlock switch indicator is on, and
ground is supplied
● to BCM terminal 17
● through door lock/unlock switch terminals 5 and 3
● through body grounds M21, M80 and M83.
OUTLINE
Function Available by Operating the Door Lock/Unlock Switch
● Operating the door lock/unlock switch to “LOCK” will lock all doors.
● Operating the door lock/unlock switch to “UNLOCK” will unlock all doors.
NOTE:
Unlock via the interior door handles and door lock/unlock switch is always possible.
Door Lock Warning Function
Under following conditions lock actuators will not respond and buzzer warning will beeps while pressing door
lock/unlock switch in LOCK direction.
● Ignition switch is turned OFF
● Mechanical key is out of ignition key cylinder
● Door is opened (except driver side door)
Key Reminder Function
Under following conditions lock actuators will lock the door once, but then immediately unlock all doors and
buzzer warning will beeps while pressing door lock/unlock switch in LOCK direction.
● Ignition switch is turned OFF
● Mechanical key is inserted in ignition key cylinder
● Driver side door is opened
Door Lock/Unlock Switch Indicator
The Door lock/unlock switch indicates door lock status. The indicator will illuminates when a lock operation is
accomplish, during this state, if any door is open, the indicator will turn OFF.
BL-24
POWER DOOR LOCK SYSTEM
D
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2 E
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication Unit EIS00D7U
F
BL
BL-25
POWER DOOR LOCK SYSTEM
Schematic EIS00D7V
MIWA0452E
BL-26
POWER DOOR LOCK SYSTEM
BL
MIWA0188E
BL-27
POWER DOOR LOCK SYSTEM
MIWA0454E
BL-28
POWER DOOR LOCK SYSTEM
BL
MIWA0524E
BL-29
POWER DOOR LOCK SYSTEM
MIWA0525E
BL-30
POWER DOOR LOCK SYSTEM
BL
MIWA0455E
BL-31
POWER DOOR LOCK SYSTEM
MIWA0456E
BL-32
POWER DOOR LOCK SYSTEM
BL
MIWA0457E
BL-33
POWER DOOR LOCK SYSTEM
BL-34
POWER DOOR LOCK SYSTEM
A
CONSULT-II and display each diagnostic item using the diagnostic test modes shown following.
Inspection item, self-diagnosis
BCM diagnosis part Content
mode
B
WORK SUPPORT Changes the setting for each function.
DOOR LOCK DATA MONITOR Displays the input data of BCM in real time.
ACTIVE TEST Give a drive signals to load to check the operation. C
BBIA0538E H
L
BCIA0029E
BCIA0030E
BL-35
POWER DOOR LOCK SYSTEM
PIIA9922E
BCIA0031E
Data Monitor
Monitor item Content
IGN ON SW Indicates [ON/OFF] condition of ignition switch in ON position.
KEY ON SW Indicates [ON/OFF] condition of key switch.
CDL LOCK SW Indicates [ON/OFF] condition of lock signal from door lock/unlock switch.
CDL UNLOCK SW Indicates [ON/OFF] condition of unlock signal from door lock/unlock switch.
DOOR SW-DR Indicates [ON/OFF] condition of front door switch driver side.
DOOR SW-AS Indicates [ON/OFF] condition of front door switch passenger side.
DOOR SW-RR Indicates [ON/OFF] condition of rear door switch RH.
DOOR SW-RL Indicates [ON/OFF] condition of rear door switch LH.
BACK DOOR SW Indicates [ON/OFF] condition of back door switch.
KEY CYL LK-SW Indicates [ON/OFF] condition of lock signal from key cylinder.
KEY CYL UN-SW Indicates [ON/OFF] condition of unlock signal from key cylinder.
I-KEY LOCK Indicates [ON/OFF] condition of lock signal from Intelligent Key.
I-KEY UNLOCK Indicates [ON/OFF] condition of unlock signal from Intelligent Key.
Active Test
Test item in “DOOR LOCK” Content
This test is able to check all door lock actuators lock operation.
ALL LOCK
These actuators lock when “ALL LOCK” on CONSULT-II screen is touched.
This test is able to check all door lock actuators unlock operation.
ALL UNLOCK
These actuators unlock when “ALL UNLOCK” on CONSULT-II screen is touched.
BL-36
POWER DOOR LOCK SYSTEM
Power door lock does not operate with key cylinder 1. Check door key cylinder switch. BL-45 M
switch (Without multi-remote control system) 2. Replace BCM BCS-17
1. FUSE INSPECTION
Check the following.
● 50A fusible link (letter G , located in the fuse and fusible link box)
● 10A fuse [No. 1, located in the fuse block (J/B)]
● 10A fuse [No.21, located in the fuse block (J/B)]
NOTE:
Refer to BL-21, "Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse, refer to PG-
4, "POWER SUPPLY ROUTING CIRCUIT" .
BL-37
POWER DOOR LOCK SYSTEM
OK or NG
MIIB0823E
OK >> GO TO 3.
NG >> Repair or replace BCM power supply circuit.
MIIB0824E
BL-38
POWER DOOR LOCK SYSTEM
PIIA6469E F
Without CONSULT-II
Check voltage between each door switch connector and ground. G
K
OK or NG
OK >> Door switch circuit is OK.
NG >> GO TO 2.
L
2. CHECK DOOR SWITCH
1. Turn ignition switch OFF. M
2. Disconnect door switch connector.
3. Check continuity between door switch terminal 2 and ground part of door switch.
Terminal Door switch condition Continuity
Pushed No
2 Ground part of door switch
Released Yes
OK or NG
OK >> GO TO 3.
NG >> Replace door switch.
BL-39
POWER DOOR LOCK SYSTEM
B19
Driver side 2 15
(B114)
Rear LH B23 2 16 CLOSE
Continuity
to
Passenger B114 should exist.
2 14 OPEN MIIB0781E
side (B19)
Rear RH B116 2 12
(): RHD models
3. Check continuity between door switch connector B19, B23, B114, B116 terminal 2 and ground.
Terminals Door
Item Connector Continuity
(+) (–) condition
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE Continuity
Ground to should not
Passenger B114 OPEN exist.
2
side (B19)
Rear RH B116 2
(): RHD models
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE
Battery
Ground to
Passenger B114 voltage
2 OPEN
side (B19)
MIIB0694E
Rear RH B116 2
(): RHD models
OK or NG
OK >> Check harness condition or door switch installation condition.
NG >> Replace BCM.
BL-40
POWER DOOR LOCK SYSTEM
WIIA0560E F
Without CONSULT-II
Check voltage between door switch connector D74 (Front LH), D94 (Front RH) terminal 2, D72 (Rear upper
LH), D92 (Rear upper RH), D71 (Rear lower LH), D91 (Rear lower RH) terminals 1, 2 and ground. G
BL-41
POWER DOOR LOCK SYSTEM
OK or NG
OK >> GO TO 4.
NG >> Replace door switch.
MIIB1064E
BL-42
POWER DOOR LOCK SYSTEM
L
PIIA6470E
Without CONSULT-II M
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check voltage between BCM connector and ground.
Terminal Voltage [V]
Connector Condition
(+) (–) (Approx.)
BL-43
POWER DOOR LOCK SYSTEM
BCM.
fuse.
NG >> Replace key cylinder assembly.
BL-44
POWER DOOR LOCK SYSTEM
Neutral or Lock 5 D
4
Unlock 0
Ground
Neutral or Unlock 5
6 E
Lock 0
OK or NG
OK >> Door key cylinder switch circuit is OK. F
NG >> GO TO 2.
MIIB1013E
BL
2. CHECK DOOR KEY CYLINDER UNLOCK CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector and key cylinder switch connector. J
3. Check continuity between BCM connector M42 terminal 32 and
door key cylinder switch connector D10, D39 terminal 6.
K
Driver side
32 - 6 : Continuity should exist.
Passenger side L
32 - 6 : Continuity should exist.
4. Check continuity between BCM connector M42 terminal 32 and
ground. M
MIIB1014E
BL-45
POWER DOOR LOCK SYSTEM
MIIB1015E
MIIB0995E
BL-46
POWER DOOR LOCK SYSTEM
OK or NG
E
OK >> Check condition of harness and connector.
NG >> Replace door key cylinder switch.
MIIB0996E
H
BL
BL-47
POWER DOOR LOCK SYSTEM
OK or NG
OK >> GO TO 2.
NG >> Replace BCM. MIIB0842E
MIIB1047E
BL-48
POWER DOOR LOCK SYSTEM
MIIB1021E
M
BL-49
POWER DOOR LOCK SYSTEM
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace front door lock actuators.
MIIB1049E
BL-50
POWER DOOR LOCK SYSTEM
MIIB1048E
BL-51
POWER DOOR LOCK SYSTEM
SIIA1566E
Without CONSULT- II
1. Turn ignition switch OFF.
2. Operate door lock/unlock switch, check voltage between BCM connector and ground.
Terminals Voltage (V)
Connector Condition
(+) (-) (Approx.)
Lock 0
1
Neutral / Unlock 5
M52 Ground
Unlock 0
2
Neutral / Lock 5
OK or NG
OK >> Door lock/unlock switch is OK.
MIIB0850E
NG >> GO TO 2.
BL-52
POWER DOOR LOCK SYSTEM
OK or NG
OK >> GO TO 4.
C
NG >> Replace harness.
D
MIIB0854E
MIIB0855E
BL-53
POWER DOOR LOCK SYSTEM
MIIB0858E
BL-54
POWER DOOR LOCK — SUPER LOCK —
KING CAB
B
BL
M
MIIB1028E
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel LH
removed)
4. Front door lock actuator (Driver side) 5. Rear door switch NO.2 (LH) D72 6. Front door switch (Driver side) D74
D10
7. Rear door switch NO.1 (LH) D71 8. Door lock/unlock switch M52 9. Key switch M35
BL-55
POWER DOOR LOCK — SUPER LOCK —
DOUBLE CAB
MIIB1027E
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel LH removed)
4. Front door lock actuator 5. Front door switch (Driver side) 6. Rear door lock actuator (LH) D65
(Driver side) D10 B19
7. Rear door switch (LH) B23 8. Door lock/unlock switch M52 9. Key switch M35
BL-56
POWER DOOR LOCK — SUPER LOCK —
A
Power is supplied at all times
● through 50A fusible link (letter G , located in the fuse and fusible link box)
● to BCM terminal 57 B
● through 10A fuse [No. 21, located in the fuse block (J/B)]
● to BCM terminal 41
● through 10A fuse [No. 22, located in the fuse block (J/B)] C
● to key switch terminal 2.
When key switch is ON, power is supplied
● through key switch terminal 1 D
● to BCM terminal 5.
When ignition switch is in ON or START position
E
● through 10A fuse [No. 1, located in the fuse block (J/B)]
● to BCM terminal 3.
Ground is supplied F
● to BCM terminal 55
● through body grounds M21, M80 and M83.
Door switch operation G
When front door switch (driver side) is ON (door is OPEN), ground is supplied
● to BCM terminal 15
● through front door switch (driver side) terminal 2 H
● through front door switch (driver side) case ground.
When front door switch (passenger side) is ON (door is OPEN), ground is supplied
BL
● to BCM terminal 14
● through front door switch (passenger side) terminal 2
● through front door switch (passenger side) case ground. J
When rear door switch LH is ON (door is OPEN), ground is supplied (Double cab models)
● to BCM terminal 16
● through rear door switch LH terminal 2 K
● through rear door switch LH case ground.
When rear door switch RH is ON (door is OPEN), ground is supplied (Double cab models)
● to BCM terminal 12 L
● through rear door switch RH terminal 2
● through rear door switch RH case ground.
M
Super lock set/release operation
When super lock is set, ground is supplied
● Through BCM terminals 59
● Through each super lock actuators terminals 1 and 2
● To BCM terminal 60
When super lock is released, ground is supplied
● Through BCM terminal 60
● Through each super lock actuators terminals 2 and 1
● To BCM terminals 59
Power door lock operation with door lock/unlock switch
When doors are lock by door lock/unlock switch, ground is supplied
● to BCM terminal 34
● through door lock /unlock switch terminals 1 and 3
● through body grounds M21, M80 and M83.
then all doors are locked.
BL-57
POWER DOOR LOCK — SUPER LOCK —
BL-58
POWER DOOR LOCK — SUPER LOCK —
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec- J
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. K
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication Unit EIS00DX2
L
Refer to LAN-23, "CAN COMMUNICATION" .
BL-59
POWER DOOR LOCK — SUPER LOCK —
Schematic EIS00DX3
MIWA0458E
BL-60
POWER DOOR LOCK — SUPER LOCK —
BL
MIWA0459E
BL-61
POWER DOOR LOCK — SUPER LOCK —
MIWA0460E
BL-62
POWER DOOR LOCK — SUPER LOCK —
BL
MIWA0526E
BL-63
POWER DOOR LOCK — SUPER LOCK —
MIWA0527E
BL-64
POWER DOOR LOCK — SUPER LOCK —
BL
MIWA0528E
BL-65
POWER DOOR LOCK — SUPER LOCK —
MIWA0462E
BL-66
POWER DOOR LOCK — SUPER LOCK —
BL
MIWA0463E
BL-67
POWER DOOR LOCK — SUPER LOCK —
MIWA0464E
BL-68
POWER DOOR LOCK — SUPER LOCK —
A
TERMI- WIRE VOLTAGE [V]
ITEM CONDITION
NAL COLOR (Approx.)
3 Y Ignition switch Ignition switch ON Battery voltage B
Key switch ON Battery voltage
5 R Key switch
Key switch OFF 0
C
12 L Rear door switch RH* ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
Front door switch
14 LG ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
(Passenger side)
D
Front door switch
15 SB ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
(Driver side)
16 P Rear door switch LH* ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
E
Lock operation
Door lock/unlock switch indi- Battery voltage
17 W All door closed (Illuminates)
cator
Other than above 0
F
21 P CAN-L — —
22 L CAN-H — —
Unlock 0 G
32 GR Door lock/unlock switch All door closed
Other than above 5
Lock 0
34 O Door lock/unlock switch All door closed H
Other than above 5
41 Y Power switch (Fuse) — Battery voltage
Passenger and rear door lock BL
54 G Door lock/unlock switch (Free → Lock) 0 → Battery voltage → 0
actuators*1 (unlock)
55 B Ground — 0
56 V All door lock actuators (lock) Door lock/unlock switch (Free → Lock) 0 → Battery voltage → 0 J
57 W Power source (Fusible link) — Battery voltage
Lock button of key fob or Intelligent Key is
59 R Super lock actuator (set) 0 → Battery voltage → 0 K
pressed
Driver door lock actuator
60 G Door lock/unlock switch (Free → Lock) 0 → Battery voltage → 0
(unlock)
L
*: Double cab models
BL-69
POWER DOOR LOCK — SUPER LOCK —
CONSULT-II and display each diagnostic item using the diagnostic test modes shown following.
Inspection item, self-diagnosis
BCM diagnosis part Content
mode
WORK SUPPORT Changes the setting for each function.
DOOR LOCK DATA MONITOR Displays the input data of BCM in real time.
ACTIVE TEST Give a drive signals to load to check the operation.
BBIA0538E
BCIA0029E
BCIA0030E
BL-70
POWER DOOR LOCK — SUPER LOCK —
PIIA9922E
D
7. Select diagnosis mode.
“WORK SUPPORT”, “DATA MONITOR” and “ACTIVE TEST”
are available.
E
G
BCIA0031E
Active Test
Test item in “DOOR LOCK” Content
This test is able to check all door lock actuators lock operation.
ALL LOCK
These actuators lock when “ALL LOCK” on CONSULT-II screen is touched.
This test is able to check all door lock actuators unlock operation.
ALL UNLOCK
These actuators unlock when “ALL UNLOCK” on CONSULT-II screen is touched.
BL-71
POWER DOOR LOCK — SUPER LOCK —
NOTE:
Always check the “Work Flow” before troubleshooting. Refer to BL-72, "Work Flow" .
Symptom Diagnosis/service procedure Reference page
1. Power supply and ground circuit check BL-73
SYMPTOM 1 2. Door lock/unlock switch check BL-86
Power door lock does not operate by using door lock/
unlock switch. 3. Door switch check BL-74
4. Front door lock actuator (driver side) check BL-80
SYMPTOM 2
All door lock actuators except driver side does not oper- 1.Front door lock actuator (passenger side) check BL-81
ate using door lock/unlock switch.
1.Front door lock actuator (driver side) check BL-80
SYMPTOM 3 2.Front door lock actuator (passenger side) check BL-81
Specific door lock actuator does not operate using door
lock/unlock switch. 3.Rear door lock actuator LH check* BL-82
4.Rear door lock actuator RH check* BL-82
BL-72
POWER DOOR LOCK — SUPER LOCK —
1. FUSE INSPECTION A
M42 3 0V 0V
Battery H
voltage
Ground
M43 41 Battery Battery Battery
M44 57 voltage voltage voltage BL
OK or NG
MIIB0823E
OK >> GO TO 3.
NG >> Repair or replace BCM power supply circuit. J
MIIB0824E
BL-73
POWER DOOR LOCK — SUPER LOCK —
PIIA6469E
Without CONSULT-II
Check voltage between each door switch connector and ground.
Terminals Door Voltage [V]
Item Connector
(+) (-) condition (Approx.)
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE Battery voltage
Ground ↓ ↓
B114 OPEN 0
Passenger side 2
(B19)
Rear RH B116 2 MIIB0773E
( ): RHD model
OK or NG
OK >> Door switch circuit is OK.
NG >> GO TO 2.
OK or NG
OK >> GO TO 3.
NG >> Replace door switch.
BL-74
POWER DOOR LOCK — SUPER LOCK —
B19
Driver side 2 15
(B114)
D
Rear LH B23 2 16 CLOSE
Continuity
to
Passenger B114 should exist.
2 14 OPEN MIIB0781E
side (B19) E
Rear RH B116 2 12
(): RHD models
3. Check continuity between door switch connector B19, B23, B114, B116 terminal 2 and ground. F
Terminals Door
Item Connector Continuity
(+) (–) condition
G
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE Continuity H
Ground to should not
Passenger B114 OPEN exist.
2
side (B19)
Rear RH B116 2 BL
(): RHD models
OK or NG
J
OK >> GO TO 4.
NG >> Repair or replace harness.
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE
Battery
Ground to
Passenger B114 voltage
2 OPEN
side (B19)
MIIB0694E
Rear RH B116 2
(): RHD models
OK or NG
OK >> Check harness condition or door switch installation condition.
NG >> Replace BCM.
BL-75
POWER DOOR LOCK — SUPER LOCK —
WIIA0560E
Without CONSULT-II
Check voltage between door switch connector D74 (Front LH), D94 (Front RH) terminal 2, D72 (Rear upper
LH), D92 (Rear upper RH), D71 (Rear lower LH), D91 (Rear lower RH) terminals 1, 2 and ground.
Terminals Voltage (V)
Item Connector Condition
(+) (-) (Approx.)
BL-76
POWER DOOR LOCK — SUPER LOCK —
BL-77
POWER DOOR LOCK — SUPER LOCK —
PIIA6470E
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check voltage between BCM connector and ground.
Terminal Voltage [V]
Connector Condition
(+) (–) (Approx.)
BL-78
POWER DOOR LOCK — SUPER LOCK —
OK or NG
OK >> GO TO 3. E
NG >> Repair or replace harness between key switch and MIIB0884E
BCM.
fuse. J
NG >> Replace key cylinder assembly.
BL-79
POWER DOOR LOCK — SUPER LOCK —
OK or NG
OK >> GO TO 2.
NG >> Replace BCM. MIIB0842E
MIIB1058E
BL-80
POWER DOOR LOCK — SUPER LOCK —
OK or NG J
OK >> Replace front door lock actuator (passenger side).
NG >> Repair or replace harness.
K
Check Front Door Lock Actuator Switch EIS00DXG
BL-81
POWER DOOR LOCK — SUPER LOCK —
BL-82
POWER DOOR LOCK — SUPER LOCK —
Check RH and LH Rear Door Lock Actuator Switch (Double Cab Models) EIS00DXJ
OK or NG E
OK >> Check condition of harness and connector.
NG >> Replace rear door lock actuators.
F
H
MIIB1061E
Locked K
M44 59 Ground 0 → Battery voltage → 0
(set)
OK or NG
OK >> GO TO 2. L
NG >> Replace BCM.
MIIB0877E
M
2. CHECK SUPER LOCK SET SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector and front door lock actuator (driver
side) connector.
3. Check continuity between BCM harness connector M44 terminal
59 and front door lock actuator (driver side) harness connector
D10 terminal 1.
59 – 1 : Continuity should exist.
4. Check continuity between BCM harness connector M44 terminal
59 and ground.
59 – Ground : Continuity should not exist. MIIB0802E
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
BL-83
POWER DOOR LOCK — SUPER LOCK —
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector.
BL-84
POWER DOOR LOCK — SUPER LOCK —
OK or NG H
OK >> GO TO 2.
NG >> Repair harness or connector.
BL
2. CHECK SUPER LOCK ACTUATOR
1. Reconnect BCM and rear door lock actuator RH connector.
2. Switch with a known-good rear door lock actuator RH, and check if it operates normally. J
OK or NG
OK >> Replace rear door lock actuator RH.
NG >> Check the condition of the harness and the connector. K
BL-85
POWER DOOR LOCK — SUPER LOCK —
SIIA1566E
Without CONSULT- II
1. Turn ignition switch OFF.
2. Operate door lock/unlock switch, check voltage between BCM connector and ground.
Terminals Voltage (V)
Connector Condition
(+) (-) (Approx.)
Lock 0
1
Neutral / Unlock 5
M52 Ground
Unlock 0
2
Neutral / Lock 5
OK or NG
OK >> Door lock/unlock switch is OK.
MIIB0850E
NG >> GO TO 2.
BL-86
POWER DOOR LOCK — SUPER LOCK —
OK or NG
OK >> GO TO 4.
C
NG >> Replace harness.
D
MIIB0854E
MIIB0855E
BL-87
POWER DOOR LOCK — SUPER LOCK —
MIIB0858E
BL-88
MULTI-REMOTE CONTROL SYSTEM
KING CAB
B
BL
M
MIIB1030E
1. Fuse block (J / B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel
LH removed)
4. Front door lock actuator 5. Rear door switch NO.2 (LH) D72 6. Front door switch (Driver side) D94
(Driver side) D74
7. Rear door switch NO.1 (LH) D71 8. Key switch M35
BL-89
MULTI-REMOTE CONTROL SYSTEM
DOUBLE CAB
MIIB1029E
1. Fuse block (J / B) fuse layout 2. Fuse and fusible link box 3. BCM M42, M43, M44
(View with instrument lower panel LH
removed)
4. Front door lock actuator 5. Front door switch (Driver side) B19 6. Rear door lock actuator (LH) D65
(Driver side) D10
7. Rear door switch (LH) B23 8. Key switch M35
BL-90
MULTI-REMOTE CONTROL SYSTEM
INPUTS A
Power is supplied at all times
● to BCM terminal 57
B
● through 50A fusible link (letter G , located in the fuse and fusible link box).
● to BCM terminal 41
● through 10A fuse [No. 21, located in the fuse block (J/B)].
C
When the key switch is ON (key is inserted in ignition key cylinder), power is supplied
● to BCM terminal 5
● through key switch terminals 2 and 1 D
● through 10A fuse [No. 22, located in the fuse block (J/B)].
When the ignition switch is ACC or ON, power is supplied
● to BCM terminal 4 E
● through 10A fuse [No. 4, located in the fuse block (J/B)].
When the ignition switch is ON or START, power is supplied
F
● to BCM terminal 3
● through 10A fuse [No. 1, located in the fuse block (J/B)].
When the front door switch (driver side) is ON (door is OPEN), ground is supplied
G
● to BCM terminal 15
● through front door switch (driver side) terminal 2
● to front door switch (driver side) case ground. H
When the front door switch (passenger side) is ON (door is OPEN), ground is supplied
● to BCM terminal 14
● through front door switch (passenger side) terminal 2 BL
● to front door switch (passenger side) case ground.
When the rear door switch LH is ON (door is OPEN), ground is supplied
J
● to BCM terminal 16
● through rear door switch LH terminal 2
● to rear door switch LH case ground. K
When the rear door switch RH is ON (door is OPEN), ground is supplied
● to BCM terminal 12
● through rear door switch RH terminal 2 L
● to rear door switch RH case ground.
The multi-remote control system controls operation of the
● power door lock M
● interior lamp and ignition keyhole illumination
● hazard reminder
● auto door lock operation
OPERATING PROCEDURE
Power Door Lock Operation
BCM receives a LOCK signal from keyfob. BCM locks all doors with input of LOCK signal from keyfob.
When an UNLOCK signal is sent from keyfob once, driver's door is unlocked.
Then, if an UNLOCK signal is sent from keyfob again within 5 seconds, all doors are unlocked.
Hazard Reminder
When the doors are locked or unlocked by keyfob, power is supplied to hazard warning lamp.
Hazard reminder does not operate if any door switches are ON (any doors are OPEN).
How to change hazard and horn reminder mode
Hazard and horn reminder can be changed using “WORK SUPPORT” mode in “MULTI ANSWER BACK SET”.
Refer to BL-102, "CONSULT-II Function (BCM)" .
BL-91
MULTI-REMOTE CONTROL SYSTEM
BL-92
MULTI-REMOTE CONTROL SYSTEM
BL
MIWA0214E
BL-93
MULTI-REMOTE CONTROL SYSTEM
MIWA0466E
BL-94
MULTI-REMOTE CONTROL SYSTEM
BL
MIWA0529E
BL-95
MULTI-REMOTE CONTROL SYSTEM
MIWA0530E
BL-96
MULTI-REMOTE CONTROL SYSTEM
BL
MIWA0537E
BL-97
MULTI-REMOTE CONTROL SYSTEM
MIWA0468E
BL-98
MULTI-REMOTE CONTROL SYSTEM
BL
MIWA0531E
BL-99
MULTI-REMOTE CONTROL SYSTEM
MIWA0532E
BL-100
MULTI-REMOTE CONTROL SYSTEM
A
Wire Voltage (V)
Terminal Item Condition
Color (Approx.)
3 Y Ignition switch ON or START Ignition switch ON or START Battery voltage B
4 V Ignition switch ACC or ON Ignition switch ACC or ON Battery voltage
ON (Key is inserted in key cylinder) Battery voltage
5 R Key switch C
OFF (Key is removed from key cylinder) 0
ON (door open) 0
12* L Rear door switch RH
OFF (door closed) Battery voltage D
Front door switch ON (door open) 0
14 LG
(Passenger side) OFF (door closed) Battery voltage
ON (door open) 0 E
Front door switch
15 SB
(Driver side) OFF (door closed) Battery voltage
ON (door open) 0
16* P Rear door switch LH F
OFF (door closed) Battery voltage
21 P CAN L — —
22 L CAN H — — G
41 Y Power source (Fuse) — Battery voltage
55 B Ground — 0
H
57 W Power source (Fusible link) — Battery voltage
*: Double cab models
BL
BL-101
MULTI-REMOTE CONTROL SYSTEM
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
BCM diagnostic
Diagnostic mode Description
test item
Supports inspections and adjustments. Commands are transmitted to the BCM
WORK SUPPORT for setting the status suitable for required operation, input/output signals are
MULTI REMOTE received from the BCM and received data is displayed.
ENT
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
BBIA0538E
BCIA0029E
5. Touch “BCM”.
If "BCM" is not indicated, refer to GI-50, "CONSULT-II Data Link
Connector (DLC) Circuit" .
BCIA0030E
BL-102
MULTI-REMOTE CONTROL SYSTEM
LIIA0194E
D
7. Select diagnosis mode.
“DATA MONITOR”, “ACTIVE TEST” and “WORK SUPPORT”
are available.
E
G
BCIA0031E
Active Test
Test Item Description
This test is able to check right and left hazard reminder operation. The right hazard lamp turns on
FLASHER when “RH” on CONSULT-II screen is touched and the left hazard lamp turns on when "LH" on CON-
SULT-II screen is touched.
This test is able to check door lock operation. The doors lock and unlock based on the item on CON-
DOOR LOCK
SULT-II screen is touched.
BL-103
MULTI-REMOTE CONTROL SYSTEM
Work Support
Test Item Description
REMO CONT ID CONFIR It can be checked whether keyfob ID code is registered or not in this mode.
Hazard lamp function mode can be changed in this mode. The function mode will be changed when
HAZARD LAMP SET
"CHANG SETT" on CONSULT-II screen is touched.
Hazard reminder mode can be changed in this mode. The hazard reminder mode will be changed
HAZARD LAMP SET
when “CHANGE SETT” on CONSULT-II screen is touched.
Auto locking function mode can be changed in this mode. The function mode will be changed when
AUTO LOCK SET
"CHANG SETT" on CONSULT-II screen is touched.
BL-104
MULTI-REMOTE CONTROL SYSTEM
A
NOTE:
● Always check the “Trouble Diagnosis Procedure” before troubleshooting. Refer to BL-104, "Trouble Diag-
nosis Procedure" .
● Always check keyfob battery before replacing keyfob. Refer to BL-116, "Remote Controller Battery B
Replacement" .
Reference
Symptom Diagnoses/service procedure C
page
1. Check keyfob battery and function. BL-106
2. Replace keyfob. Refer to ID Code Entry Procedure. D
All function of remote multi-remote control system NOTE: BL-115
do not operate. If the result of keyfob function with CONSULT-II is OK, keyfob is
not malfunctioning.
E
3. Replace BCM. BCS-17
1. Check keyfob battery and function. BL-106
2. Check key switch. BL-113 F
3. Check door switch. BL-108
4. Check ACC switch. BL-107
The new ID of keyfob cannot be registered. G
5. Replace keyfob. Refer to ID Code Entry Procedure.
NOTE: BL-115
If the result of keyfob function with CONSULT-II is OK, keyfob is
not malfunctioning. H
6. Replace BCM. BCS-17
1. Check keyfob battery and function. BL-106
BL
2. Replace keyfob. Refer to ID Code Entry Procedure.
Door lock or unlock does not function with keyfob. NOTE: BL-115
(Power door lock system is “OK”.) If the result of keyfob function check with CONSULT-II is OK,
keyfob is not malfunctioning. J
3. Replace BCM. BCS-17
1. Check hazard reminder mode.*
*: Hazard reminder mode can be changed. BL-102 K
Hazard reminder does not activate properly when
First check the hazard reminder setting.
pressing lock or unlock button of keyfob.
(Horn reminder is “OK”.) 2. Check hazard function. BL-114
L
3. Replace BCM. BCS-17
1. Check auto door lock operation mode.*
Auto door lock operation does not activate properly. *: Auto door lock operation mode can be changed. BL-102
(All other remote multi-remote control system func- First check the auto door lock operation setting. M
tion is OK.)
2. Replace BCM. BCS-17
1. Check map lamp and ignition keyhole illumination operation. BL-114
Map lamp and ignition keyhole illumination opera-
2. Check door switch. BL-108
tion does not activate properly.
3. Replace BCM. BCS-17
BL-105
MULTI-REMOTE CONTROL SYSTEM
SEL237W
OK or NG
OK >> GO TO 2.
NG >> Replace battery.
OK or NG
OK >> Keyfob is OK.
NG >> Replace keyfob.
BL-106
MULTI-REMOTE CONTROL SYSTEM
With CONSULT-II
Check ACC switch (“ACC ON SW”) in “DATA MONITOR” mode with CONSULT-II. B
E
PIIA3367E
Without CONSULT-II F
Check voltage between fuse block (J/B) connector and ground.
Terminal Ignition switch Voltage [V] G
Connector
(+) (–) position (Approx.)
BL
MIIB0772E
J
OK or NG
OK >> ACC switch is OK.
NG >> Check the following. K
● 10A fuse [No. 4, located in the fuse block (J/B)]
● Harness for open or short between BCM and fuse block (J/B)
L
BL-107
MULTI-REMOTE CONTROL SYSTEM
PIIA6469E
Without CONSULT-II
Check voltage between each door switch connector and ground.
Terminals Door Voltage [V]
Item Connector
(+) (-) condition (Approx.)
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE Battery voltage
Ground ↓ ↓
B114 OPEN 0
Passenger side 2
(B19)
Rear RH B116 2 MIIB0773E
( ): RHD model
OK or NG
OK >> Door switch circuit is OK.
NG >> GO TO 2.
OK or NG
OK >> GO TO 3.
NG >> Replace door switch.
BL-108
MULTI-REMOTE CONTROL SYSTEM
B19
Driver side 2 15
(B114)
D
Rear LH B23 2 16 CLOSE
Continuity
to
Passenger B114 should exist.
2 14 OPEN MIIB0781E
side (B19) E
Rear RH B116 2 12
(): RHD models
3. Check continuity between door switch connector B19, B23, B114, B116 terminal 2 and ground. F
Terminals Door
Item Connector Continuity
(+) (–) condition
G
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE Continuity H
Ground to should not
Passenger B114 OPEN exist.
2
side (B19)
Rear RH B116 2 BL
(): RHD models
OK or NG
J
OK >> GO TO 4.
NG >> Repair or replace harness.
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE
Battery
Ground to
Passenger B114 voltage
2 OPEN
side (B19)
MIIB0694E
Rear RH B116 2
(): RHD models
OK or NG
OK >> Check harness condition or door switch installation condition.
NG >> Replace BCM.
BL-109
MULTI-REMOTE CONTROL SYSTEM
WIIA0560E
Without CONSULT-II
Check voltage between door switch connector D74 (Front LH), D94 (Front RH) terminal 2, D72 (Rear upper
LH), D92 (Rear upper RH), D71 (Rear lower LH), D91 (Rear lower RH) terminals 1, 2 and ground.
Terminals Voltage (V)
Item Connector Condition
(+) (-) (Approx.)
BL-110
MULTI-REMOTE CONTROL SYSTEM
BL-111
MULTI-REMOTE CONTROL SYSTEM
BL-112
MULTI-REMOTE CONTROL SYSTEM
With CONSULT-II
Check ignition key switch “KEY ON SW” in “DATA MONITOR” mode B
with CONSULT-II.
● When key is inserted in ignition key cylinder
C
KEY ON SW : ON
● When key is removed from ignition key cylinder
D
KEY ON SW : OFF
E
PIIA6470E
Without CONSULT-II
Check voltage between key switch connector and ground. F
BL
MIIB0779E
OK or NG J
OK >> Key switch circuit is OK.
NG >> GO TO 2.
K
2. CHECK KEY SWITCH
1. Turn ignition switch OFF.
L
2. Disconnect key switch connector.
3. Check continuity between key switch terminals 1 and 2.
Key switch condition Continuity M
Key switch is “ON”. (Key is inserted in IGN key cylinder.) Yes
Key switch is “OFF”. (Key is removed from IGN key cylinder.) No
OK or NG
OK >> Check the following.
● 10A fuse [No. 22, located in fuse block (J/B)]
BL-113
MULTI-REMOTE CONTROL SYSTEM
BL-114
MULTI-REMOTE CONTROL SYSTEM
KEYFOB ID SET UP A
NOTE:
Keyfob ID setup procedure is same as ignition key registration (NATS initialization) procedure.
When the registration of the ignition key (NATS initialization) is performed with a NATS program card, B
the registration of keyfob ID is done at the same time.
Regarding the procedures of NATS initialization and ignition key ID registration, refer to CONSULT-II
operation manual, NATS.
C
If additional key or key replacement is demanded, request all registed key fobs to be brought to the
dealer.
During the NATS initialization process, all registered key IDs will be deleted, thus, it is necessary to re-
register all keys. D
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
E
2. Insert NATS program card into CONSULT-II.
Program card : NATS (AEN04A-1)
3. Connect CONSULT-II and CONSULT-II CONVERTER to data F
link connector.
BBIA0538E
H
4. Turn ignition switch ON.
5. Touch “START”.
BL
K
PBR455D
6. Touch “OTHER”. L
PIIB0900E
BL-115
MULTI-REMOTE CONTROL SYSTEM
PIIA9327E
SEL150X
CAUTION:
After replacing the battery, be sure to check that door locking operates normally using the remote
controller.
BL-116
DOOR
DOOR PFP:80100
A
Fitting Adjustment (King Cab) EIS00B69
BL
MIIB0917E M
1. Front fender 2. Front door 3. Rear door
4. Body side outer 5. Front door hinge 6. Rear door hinge
7. Rear door hinge cover
BL-117
DOOR
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the front fender. Refer to BL-20, "Removal and Installation" .
2. Loosen the hinge mounting bolts. Raise or lower the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the rear door hinge cover mounting clips, and remove the rear door hinge cover.
2. Loosen the rear door hinge mounting bolts.
3. Open the door, and raise or lower the rear end of the door to adjust.
Portion Clearance
Front fender- Front door outer A - A (a) 3.5 - 5.5 mm (0.138 - 0.217 in)
Front door outer - Rear door outer B - B (c) 3.5 - 5.5 mm (0.138 - 0.217 in)
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts and
mounting bolts.
STRIKER ADJUSTMENT
Adjust the striker so that it becomes parallel with the lock insertion
direction.
: 16.7 N·m (1.7 kg-m, 12.4 ft-lb)
PIIB2804J
BL-118
DOOR
BL
L
MIIB0918E
BL-119
DOOR
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the front fender. Refer to BL-20, "Removal and Installation" .
2. Loosen the hinge mounting bolts. Raise or lower the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar upper finisher. Refer to EI-35, "CENTER PILLAR UPPER FINISHER" .
2. Loosen the lower hinge mounting bolts.
3. From inside the vehicle, loosen the upper hinge mounting nuts. Open the door, and raise or lower the rear
end of the door to adjust.
Portion Clearance
Front fender- Front door outer A - A (a) 3.5 - 5.5 mm (0.138 - 0.217 in)
Front door outer - Rear door outer B - B (c) 3.5 - 5.5 mm (0.138 - 0.217 in)
PIIB2804J
CAUTION:
● When removing and installing the front door assembly, support the door with a jack and cloth to
protect the door and body.
● When removing and installing front door assembly, be sure to carry out the fitting adjustment
Refer to BL-117, "Fitting Adjustment (King Cab)" and BL-119, "Fitting Adjustment (Double Cab)" .
● Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
● After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
● Operate with two workers, because of its heavy weight.
● After installing, check operation.
REMOVAL
1. Remove the front kicking plate and the dash side finisher. Refer to EI-33, "BODY SIDE TRIM" .
BL-120
DOOR
MIIB0655E
D
3. Grommet is pulled out, and the front door harness is pulled out.
4. Remove the mounting bolts of the check link on the vehicle.
: 14.7 N·m (1.5 kg-m, 11 ft-lb) E
LIIA1726E
H
5. Remove the door-side hinge mounting nuts, and the remove the
door assembly.
: 24.5 N·m (2.5 kg-m, 18 ft-lb) BL
K
LIIA1727E
INSTALLATION
Install in the reverse order of removal. L
Removal and Installation of Rear Door (King Cab) EIS00BQ2
CAUTION: M
● When removing and installing the rear door assembly, support the door with a jack and cloth to
protect the door and body.
● When removing and installing rear door assembly, be sure to carry out the fitting adjustment
REfer to BL-117, "Fitting Adjustment (King Cab)" .
● Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
● After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
● Operate with two workers, because of its heavy weight.
● After installing, check operation.
REMOVAL
1. Fully open the rear door.
2. Remove the rear door finisher. Refer to EI-32, "REAR DOOR - KING CAB" .
3. Remove the rear door screen. Refer to GW-38, "Removal and Installation" .
BL-121
DOOR
MIIB0923E
MIIB0924E
6. Remove the mounting bolts of the rear door check link of the
vehicle.
: 14.7 N·m (1.5 kg-m, 11 ft-lb)
MIIB0928E
7. Remove the rear door hinge mounting nuts, and remove the rear
door assembly.
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
MIIB0929E
INSTALLATION
Install in the reverse order of removal.
BL-122
DOOR
A
CAUTION:
● When removing and installing the rear door assembly, support the door with a jack and cloth to
protect the door and body.
● When removing and installing rear door assembly, be sure to carry out the fitting adjustment B
REfer to BL-119, "Fitting Adjustment (Double Cab)" .
● Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
C
● After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
● Operate with two workers, because of its heavy weight.
● After installing, check operation.
D
REMOVAL
1. Remove the center pillar lower finisher. Refer to EI-33, "BODY SIDE TRIM" .
2. Disconnect the rear door harness connector. E
MIIB0656E
H
3. Grommet is pulled out, and the rear door harness is pulled out.
4. Remove the mounting bolts of the check link on the vehicle. BL
: 14.7 N·m (1.5 kg-m, 11 ft-lb)
LIIA1726E L
5. Remove the door-side hinge mounting nuts, and the remove the
door assembly.
M
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
LIIA1727E
INSTALLATION
Install in the reverse order of removal.
BL-123
DOOR
MIIB0921E
REMOVAL
CAUTION:
After removal, do not pull strongly on the weather-strip.
Remove the weather-strip clips, and remove weather strip.
INSTALLATION
Install in the reverse order of removal.
BL-124
DOOR
BL
J
MIIB0646E
REMOVAL
CAUTION: L
After removal, do not pull strongly on the weather-strip.
Remove the weather-strip clips, and remove weather-strip.
INSTALLATION M
Install in the reverse order of removal.
BL-125
FRONT DOOR LOCK
MIIB0937E
REMOVAL
1. Remove the front door finisher. Refer to EI-30, "FRONT DOOR" .
2. Fully close the front door window.
3. Remove the front door sealing screen.
NOTE:
If sealing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
4. Remove the lower sash (rear). Refer to GW-35, "Removal and Installation" .
5. Remove the inside handle assembly.
6. Disconnect the inside handle knob cable from the back side of
the inside handle in order of (1) and (2).
CAUTION:
During removal and installation, work so as not to bend the
ends of the inside handle.
MIIB0636E
BL-126
FRONT DOOR LOCK
7. Remove the door side grommet, and remove the outside handle
bracket bolt from grommet hole. A
CAUTION:
Do not forcibly remove the TORX bolt.
: 6.1 N·m (0.63 kg-m, 54.0 in-lb) B
MIIB0630E
D
8. Reach to separate the key cylinder rod and outside handle rod connection (on the handle). If no door key
cylinder is found, go to 10.
9. Remove the door side grommet, and door key cylinder is
E
decomposed into (1) and (2).
MIIB0664E
H
10. While pulling the outside handle, remove the door key cylinder
assembly in order of (1) and (2).
BL
K
MIIB0631E
MIIB0632E
BL-127
FRONT DOOR LOCK
MIIB0559E
13. Remove the TORX bolts (T30), remove the door lock assembly.
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E
14. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
MIIB0634E
PIIB2878J
BL-128
FRONT DOOR LOCK
INSTALLATION
Note the following, and install in the reverse order of removal. A
CAUTION:
● Install each rod by rotating the rod holder until it engages with a tactile feel.
● When installing door lock assembly, be careful so that the B
outside handle cable bends as shown in the figure.
● Place the outside handle cable on the front of door lock
assembly before installing. C
E
MIIB0653E
BL
BL-129
REAR DOOR LOCK
MIIB0919E
1. Rear door striker (upper) 2. Rear door outside handle assembly 3. Rear door striker (lower)
4. Door lock cable (lower) 5. Rear door lock assembly (lower) 6. Striker shim
7. Rear door lock cover 8. Rear door lock assembly (upper) 9. Door lock cable (upper)
REMOVAL
1. Remove the rear door finisher. Refer to EI-32, "REAR DOOR - KING CAB" .
2. Remove the rear door sealing screen.
NOTE:
If sealing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
BL-130
REAR DOOR LOCK
MIIB0932E
D
4. Remove rear door outside handle mounting bolts, and remove the rear door outside handle assembly.
5. Disconnect the rear door lock switch harness connector (upper/
lower), and remove harness connector clips. E
MIIB0930E
H
6. Remove the clips of the rear door lock cover, and remove the rear door lock cover.
7. Remove the rear seat belt bracket mounting bolt (2).
8. Remove the rear door lock (upper) mounting bolts(1), and BL
remove the rear door lock assembly (upper).
MIIB0933E
L
9. Remove the rear door lock (lower) mounting bolts, and remove
the rear door lock assembly (lower).
MIIB0633E
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
● To install each rod, be sure to rotate the rod holder until a click is felt.
● Place the outside handle bracket cable on the rear of door lock assembly before installing.
BL-131
REAR DOOR LOCK
MIIB0934E
REMOVAL
1. Remove the rear door finisher. Refer to EI-31, "REAR DOOR - DOUBLE CAB" .
2. Fully close the rear door window.
3. Remove the rear door sealing screen.
NOTE:
If searing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
4. Remove the inside door handle.
5. Disconnect the door lock and inside door handle cables from the
inside door handle in order of (1) and (2).
CAUTION:
During removal and installation, work so as not to bend the
ends of the inside handle cable.
MIIB0636E
BL-132
REAR DOOR LOCK
7. Remove the door side grommet, and remove the outside handle
bracket bolt from grommet hole. A
CAUTION:
Do not forcibly remove the TORX bolt.
: 6.1 N·m (0.63 kg-m, 54.0 in-lb) B
MIIB0630E
D
8. While pulling the outside handle, remove outside handle
escutcheon in order of (1) and (2).
E
G
LIIA1971E
BL
MIIB0632E
K
10. Remove the front gasket and rear gasket.
MIIB0559E
11. Remove the TORX bolts (T30), remove the door lock assembly.
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E
BL-133
REAR DOOR LOCK
12. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
MIIB0634E
PIIB2878J
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
● To install each rod, be sure to rotate the rod holder until a click is felt.
● Place the outside handle bracket cable on the rear of door lock assembly before installing.
BL-134
TAIL GATE
BL
MIIB0927E M
1. Rear gate striker 2. Rear gate lock assembly 3. Steel washer
4. Plastic washer 5. Rear gate stay assembly 6. Rear gate inner cover
7. Rear gate lock connecting lod (RH) 8. Rear gate lock connecting lod (LH) 9. Lock lod protector
10. Rear gate assembly 11. Rear gate lock cylinder 12. Rear gate finisher assembly
13. Rear gate hinge assembly (RH/LH)
BL-135
FUEL FILLER LID OPENER
MIIB0980E
1. Fuel filler lid 2. Fuel filler lid bumper 3. Cylinder lock clip
4. Fuel filler lid key cylinder 5. Fuel filler lid lock striker 6. Fuel cap assembly
REMOVAL
1. Fully open fuel filler lid.
2. Remove the fuel filler lid mounting screws, and then remove the
fuel filler lid.
MIIB0650E
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the mounting screws.
BL-136
FUEL FILLER LID OPENER
REMOVAL A
1. Fully open the fuel filler lid.
2. Turn and pull to detach fuel lid lock striker in order of (1) and (2).
B
MIIB0981E
E
INSTALLATION
Install in the reverse order of removal.
F
BL
BL-137
THEFT WARNING SYSTEM
KING CAB
MIIB1033E
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. IPDM E/R fuse layout
4. IPDM E/R E17, E18 5. BCM M42, M43, M44 6. Door lock/unlock switch M52
(View with instrument lower panel
LH removed)
7. Rear door switch NO.2 (LH) D72 8. Front door switch (Driver side) 9. Rear door switch NO.1 (LH) D71
D74
BL-138
THEFT WARNING SYSTEM
MIIB1034E
DOUBLE CAB E
BL
MIIB1031E
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. IPDM E/R fuse layout
4. IPDM E/R E17, E18 5. BCM M42, M43, M44 6. Front door switch (Driver side)
(View with Instrument lower panel B19
LH removed)
7. Rear door switch (LH) B23 8. Door lock/unlock switch M52 9. Hood switch E51
BL-139
THEFT WARNING SYSTEM
MIIB1032E
DESCRIPTION
Operation Flow
MIIB0867E
BL-141
THEFT WARNING SYSTEM
Schematic EIS00DBZ
MIWA0469E
BL-142
THEFT WARNING SYSTEM
BL
MIWA0470E
BL-143
THEFT WARNING SYSTEM
MIWA0471E
BL-144
THEFT WARNING SYSTEM
BL
MIWA0533E
BL-145
THEFT WARNING SYSTEM
MIWA0534E
BL-146
THEFT WARNING SYSTEM
BL
MIWA0522E
BL-147
THEFT WARNING SYSTEM
MIWA0474E
BL-148
THEFT WARNING SYSTEM
BL
MIWA0475E
BL-149
THEFT WARNING SYSTEM
MIWA0476E
BL-150
THEFT WARNING SYSTEM
BL
MIWA0535E
BL-151
THEFT WARNING SYSTEM
MIWA0536E
BL-152
THEFT WARNING SYSTEM
BL
MIWA0523E
BL-153
THEFT WARNING SYSTEM
MIWA0479E
BL-154
THEFT WARNING SYSTEM
A
Wire Voltage (V)
Terminal Item Condition
Color (Approx.)
3 Y IGN ON Ignition switch ON or START Battery voltage B
4 V IGN ACC Ignition switch ACC or ON Battery voltage
ON (door open) 0
12* L Rear door switch RH C
OFF (door closed) Battery voltage
BL-155
THEFT WARNING SYSTEM
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
BCM diagnosis
Diagnostic mode Description
part
Supports inspections and adjustments. Commands are transmitted to the BCM
WORK SUPPORT for setting the status suitable for required operation, input/output signals are
received from the BCM and received data is displayed.
THEFT ALM
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
BBIA0538E
BCIA0029E
BL-156
THEFT WARNING SYSTEM
5. Touch “BCM”.
If “BCM” is not indicated, refer to GI-50, "CONSULT-II Data Link A
Connector (DLC) Circuit" .
BCIA0030E
D
6. Touch “THEFT ALM” on the “SELECT TEST ITEM” screen.
G
LIIA0034E
BL
BCIA0031E
K
CONSULT-II APPLICATION ITEM
Data Monitor
L
Monitored Item Description
IGN ON SW Indicates [ON/OFF] condition of ignition switch.
ACC ON SW Indicates [ON/OFF] condition of ignition switch in ACC position. M
KEY ON SW Indicates [ON/OFF] condition of key switch.
KEYLESS LOCK Indicates [ON/OFF] condition of lock signal from key fob.
KEYLESS UNLOCK Indicates [ON/OFF] condition of unlock signal from key fob.
KEYLESS TRUNK This is displayed even when it is not equipped.
TRUNK OPNR SW This is displayed even when it is not equipped.
TRUNK CYL SW This is displayed even when it is not equipped.
TRUNK OPN MNTR This is displayed even when it is not equipped.
HOOD SW Indicates [ON/OFF] condition of hood switch.
DOOR SW-DR Indicates [ON/OFF] condition of front door switch driver side.
DOOR SW-AS Indicates [ON/OFF] condition of front door switch passenger side.
DOOR SW-RR Indicates [ON/OFF] condition of rear door switch RH.
DOOR SW-RL Indicates [ON/OFF] condition of rear door switch LH.
BACK DOOR SW This is displayed even when it is not equipped.
BL-157
THEFT WARNING SYSTEM
Active Test
Test Item Description
This test is able to check security indicator lamp operation. The lamp will be turned on when “ON”
THEFT IND
on CONSULT-II screen is touched.
This test is able to check theft warning turn signal lamp operation. The turn signal lamp will be
FLASHER
activated on when “ON” on CONSULT-II screen is touched.
This test is able to check theft warning alarm operation. The horns will be activated for 0.5 sec-
VEHICLE SECURITY HORN
onds after “ON” on CONSULT-II screen is touched.
Work Support
Test Item Description
SECURITY ALARM SET This mode can confirm and change theft warning alarm ON-OFF setting.
The switch which triggered theft warning alarm is recorded. This mode is able to confirm and
THEFT ALM TRG erase the record of theft warning alarm. The trigger data can be erased by touching “CLEAR” on
CONSULT-II screen.
BL-158
THEFT WARNING SYSTEM
WORK FLOW A
BL
LIIA0123E
● “POWER DOOR LOCK SYSTEM” diagnosis refer to BL-21, "POWER DOOR LOCK SYSTEM" . K
● “MULTI-REMOTE CONTROL SYSTEM” diagnosis refer to BL-89, "MULTI-REMOTE CONTROL SYS-
TEM" .
L
BL-159
THEFT WARNING SYSTEM
The system operation is canceled by turning ignition switch to ACC at any step between START and ARMED
in the following flow chart.
PIIA8954E
After performing preliminary check, go to symptom chart. Refer to BL-161, "Symptom Chart" .
BL-160
THEFT WARNING SYSTEM
A
PROCEDURE
Diagnostic procedure Reference page
SYMPTOM
Vehicle secu-
Diagnostic Procedure 1 (Door, hood and trunk room lamp switch B
Door switch BL-162
check)
rity system
cannot be set Key fob Check remote keyless entry system function. BL-89
1 by ···· C
BCM If the above systems are “OK”, replace BCM. BCS-17
Diagnostic Procedure 2 (Security indicator lamp check) BL-168
Security indicator does not turn “ON”.
If the above systems are “OK”, replace BCM. BCS-17
D
*1 Vehicle Diagnostic Procedure 1 (Door, hood and trunk room lamp switch
BL-162
security sys- check)
2 tem does not Any door is opened.
alarm when If the above systems are “OK”, replace BCM. BCS-17 E
····
Diagnostic Procedure 3 (Vehicle security horn alarm check) BL-169
Vehicle secu- Horn alarm
rity alarm If the above systems are “OK”, replace BCM. BCS-17 F
3
does not acti- Diagnostic Procedure 4 (Turn signal lamp alarm check) BL-169
Turn signal lamp
vate.
alarm If the above systems are “OK”, replace BCM. BCS-17
G
Vehicle secu- Check remote keyless entry system function. BL-89
rity system
4 cannot be Key fob
canceled by If the above systems are “OK”, replace BCM. BCS-17 H
····
*1: Make sure the system is in the armed phase.
BL
BL-161
THEFT WARNING SYSTEM
PIIA6469E
Without CONSULT-II
Check voltage between each door switch connector and ground.
Terminals Door Voltage [V]
Item Connector
(+) (-) condition (Approx.)
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE Battery voltage
Ground ↓ ↓
B114 OPEN 0
Passenger side 2
(B19)
Rear RH B116 2 MIIB0773E
( ): RHD model
OK or NG
OK >> Door switch circuit is OK.
NG >> GO TO 2.
OK or NG
OK >> GO TO 3.
NG >> Replace door switch.
BL-162
THEFT WARNING SYSTEM
B19
Driver side 2 15
(B114)
D
Rear LH B23 2 16 CLOSE
Continuity
to
Passenger B114 should exist.
2 14 OPEN MIIB0781E
side (B19) E
Rear RH B116 2 12
(): RHD models
3. Check continuity between door switch connector B19, B23, B114, B116 terminal 2 and ground. F
Terminals Door
Item Connector Continuity
(+) (–) condition
G
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE Continuity H
Ground to should not
Passenger B114 OPEN exist.
2
side (B19)
Rear RH B116 2 BL
(): RHD models
OK or NG
J
OK >> GO TO 4.
NG >> Repair or replace harness.
B19
Driver side 2
(B114)
Rear LH B23 2 CLOSE
Battery
Ground to
Passenger B114 voltage
2 OPEN
side (B19)
MIIB0694E
Rear RH B116 2
(): RHD models
OK or NG
OK >> Check harness condition or door switch installation condition.
NG >> Replace BCM.
BL-163
THEFT WARNING SYSTEM
WIIA0560E
Without CONSULT-II
Check voltage between door switch connector D74 (Front LH), D94 (Front RH) terminal 2, D72 (Rear upper
LH), D92 (Rear upper RH), D71 (Rear lower LH), D91 (Rear lower RH) terminals 1, 2 and ground.
Terminals Voltage (V)
Item Connector Condition
(+) (-) (Approx.)
BL-164
THEFT WARNING SYSTEM
BL-165
THEFT WARNING SYSTEM
PIIA7006E
Without CONSULT-II
Check voltage between IPDM E/R connector and ground.
Terminals Door Voltage [V]
Item Connector
(+) (-) condition (Approx.)
OK or NG
OK >> Hood switch circuit is OK.
NG >> GO TO 2.
MIIB0868E
BL-166
THEFT WARNING SYSTEM
OK or NG
D
OK >> GO TO 3.
NG >> Replace hood switch.
E
PIIA2498E
MIIB0869E
J
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness. K
PIIA8127E
BL-167
THEFT WARNING SYSTEM
MIIB0868E
PIIA7005E
Without CONSULT-II
1. Turn ignition switch OFF.
2. Check voltage between combination meter (security indicator
lamp) connector M23 terminal 39 and ground.
Terminal Security indi-
Voltage (V)
Connector cator lamp
(+) (-) (Approx.)
condition
Illuminated 0
M23 39 Ground Not illumi- Battery volt-
nated age
OK or NG
MIIB0870E
OK >> Security indicator lamp is OK.
NG >> GO TO 2.
BL-168
THEFT WARNING SYSTEM
OK or NG
OK >> Check the following. E
MIIB0871E
● 10A fuse [No. 19, located in fuse block (J/B)]
BL-169
NATS(NISSAN ANTI-THEFT SYSTEM)
MIIB1067E
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. IPDM fuse layout
4. BCM M42, M43, M44 5. NATS antenna amp M37 6. a: Security indicator lamp
(View with instrument lower b: Combination meter M23
panel LH removed)
7. ECM E20 (Engine room)
NOTE:
If customer reports a “No start” condition, request ALL KEYS to be brought to an NISSAN dealer in
case of a NATS malfunction.
BL-170
NATS(NISSAN ANTI-THEFT SYSTEM)
A
NATS (Nissan Anti-Theft System) has the following immobilizer functions:
● Since only NATS ignition keys, whose ID No. s have been registered into the ECM and IMMU of NATS,
allow the engine to run, a vehicle operation without a registered key in NATS is prevented by NATS.
That is to say, NATS will immobilize the engine if someone tries to start it without the registered key of B
NATS.
● This version of NATS has dongle unit to improve its anti-theft performance (RHD models). Dongle unit has
its own ID which is registered into NATS IMMU. So if dongle unit is replaced, initialization must be per- C
formed.
● When malfunction of dongle unit is detected:
The security indicator lamp illuminates for about 15 minutes after ignition switch is turned to ON. D
– When dongle unit has a malfunction and the indicator lamp is illuminated, engine cannot be started. How-
ever engine can be started only one time when security indicator lamp turns off in about 15 minutes after
ignition switch is turned to ON. E
● All of the originally supplied ignition key IDs have been NATS registered in NATS.
If the vehicle owner requests, a maximum of four key IDs can be registered into the NATS components.
● The security indicator blinks when the ignition switch is in “OFF” or “ACC” position. Therefore, NATS F
warns outsiders that the vehicle is equipped with the anti-theft system.
● When NATS detects malfunction, the security indicator lamp lights up as follows.
With dongle Without dongle G
Condition IGN ON and
Security indicator Security indicator
● NATS trouble diagnoses, system initialization and additional registration of other NATS ignition key IDs K
must be performed using CONSULT-II hardware and CONSULT-II NATS software.
Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to CONSULT-
II operation manual, NATS. L
● When servicing a malfunction of the NATS (indicated by lighting up of Security Indicator Lamp) or
registering another NATS ignition key ID no., it may be necessary to re-register original key identi-
fication. Therefore, be sure to receive ALL KEYS from vehicle owner. M
BL-171
NATS(NISSAN ANTI-THEFT SYSTEM)
SIIA1246E
Performing following procedure can automatically perform re-communication of ECM and BCM or Intelligent
Key unit, but only when the ECM has been replaced with a new one (*1).
*1: New one means a virgin ECM which has never been energized on-board.
(In this step, initialization procedure by CONSULT-II is not necessary)
NOTE:
● When registering new Key IDs or replacing the ECM other than brand new, refer to CONSULT-II
Operation Manual NATS.
● If multiple keys are attached to the key holder, separate them before work.
● Distinguish keys with unregistered key ID from those with registered ID.
1. Install ECM.
2. Using a registered key (*2), turn ignition switch to “ON”.
*2: To perform this step, use the key (except for card plate key) that has been used before performing
ECM replacement.
3. Maintain ignition switch in “ON” position for at least 5 seconds.
4. Turn ignition switch to “OFF”.
5. Start engine.
If engine can be started, procedure is completed.
If engine cannot be started, refer to CONSULT-II Operation Manual NATS and initialize control unit.
BL-172
NATS(NISSAN ANTI-THEFT SYSTEM)
BL
MIWA0480E
BL-173
NATS(NISSAN ANTI-THEFT SYSTEM)
BBIA0538E
PBR455D
6. Touch “OTHER”.
PIIB0900E
BL-174
NATS(NISSAN ANTI-THEFT SYSTEM)
PIIA9327E
D
8. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual
E
NATS.
G
SEL150X
BL-175
NATS(NISSAN ANTI-THEFT SYSTEM)
PIIA1124E
BL-176
NATS(NISSAN ANTI-THEFT SYSTEM)
WORK FLOW A
BL
MIIB0944E
BL-177
NATS(NISSAN ANTI-THEFT SYSTEM)
*1: When NATS detects trouble, the security indicator lights up while ignition key is in the “ON” position.
BL-178
NATS(NISSAN ANTI-THEFT SYSTEM)
A
Self-diagnostic results:
“CHAIN OF ECM-IMMU” displayed on CONSULT-II screen
First perform the “SELF-DIAG RESULTS” in “BCM” with CONSULT-II, then perform the trouble diagno-
sis of malfunction system indicated “SELF-DIAG RESULTS” of “BCM”. Refer to BCS-16, "CAN Com- B
munication Inspection Using CONSULT-II (Self-Diagnosis)" .
1. CONFIRM SELF-DIAGNOSTIC RESULTS
C
Confirm SELF-DIAGNOSTIC RESULTS “CHAIN OF ECM-IMMU”
displayed on CONSULT-II screen.
NOTE: D
In rare case, “CHAIN OF ECM-IMMU” might be stored during key
registration procedure, even if the system is not malfunctioning.
Is CONSULT-II screen displayed as shown in figure? E
Yes >> GO TO 2.
No >> GO TO BL-178, "SYMPTOM MATRIX CHART 1" .
F
PIIA1260E
MIIB0899E
BL-179
NATS(NISSAN ANTI-THEFT SYSTEM)
MIIB0824E
5. REPLACE BCM
1. Replace BCM
2. Perform initialization with CONSULT-II.
For initialization, refer to “CONSULT-II Operation Manual NATS”.
Does the engine start?
Yes >> BCM is malfunctioning.
● Replace BCM.
BL-180
NATS(NISSAN ANTI-THEFT SYSTEM)
A
Self-diagnostic results:
“DIFFERENCE OF KEY” displayed on CONSULT-II screen
1. CONFIRM SELF-DIAGNOSTIC RESULTS B
Confirm SELF-DIAGNOSTIC RESULTS “DIFFERENCE OF KEY”
displayed on CONSULT-II screen.
Is CONSULT-II screen displayed as shown in figure? C
Yes >> GO TO 2.
No >> GO TO BL-178, "SYMPTOM MATRIX CHART 1" .
D
E
PIIA1261E
Perform initialization with CONSULT-II. Re-register all NATS ignition key IDs.
For initialization and registration of NATS ignition key IDs, refer to “CONSULT-II Operation Manual NATS”.
G
NOTE:
If the initialization is not completed or malfunctions, CONSULT-II
shows message on the screen.
H
Can the system be initialized and can the engine be started with re-
registered NATS ignition key?
Yes >> Ignition key ID was unregistered.
No >> BCM is malfunctioning. BL
● Replace BCM.
PIIA1263E
BL-181
NATS(NISSAN ANTI-THEFT SYSTEM)
PIIB4650E
BL-182
NATS(NISSAN ANTI-THEFT SYSTEM)
J
PIIB4653E
BL-183
NATS(NISSAN ANTI-THEFT SYSTEM)
Self-diagnostic results:
“ID DISCORD, IMM-ECM” displayed on CONSULT-II screen
1. CONFIRM SELF-DIAGNOSTIC RESULTS
Confirm SELF-DIAGNOSTIC RESULTS “ID DISCORD, IMM-ECM” displayed on CONSULT-II screen.
NOTE:
“ID DISCORD IMM-ECM”:
Registered ID of BCM is in discord with that of ECM.
Is CONSULT-II screen displayed as shown in figure?
Yes >> GO TO 2.
No >> GO TO BL-178, "SYMPTOM MATRIX CHART 1" .
PIIA1262E
BL-184
NATS(NISSAN ANTI-THEFT SYSTEM)
A
“SECURITY INDICATOR LAMP DOES NOT LIGHT UP”
1. SECURITY INDICATOR LAMP ACTIVE TEST
B
With CONSULT-II
Check “THEFT IND” in “ACTIVE TEST” mode with CONSULT-II.
PIIA7005E
F
Without CONSULT-II
1. Turn ignition switch OFF.
2. Check voltage between combination meter (security indicator G
lamp) connector M23 terminal 39 and ground.
Terminal Security indi-
Voltage (V)
Connector cator lamp H
(+) (-) (Approx.)
condition
Illuminated 0
M23 39 Ground Not illumi- Battery volt- BL
nated age
OK or NG
OK >> Security indicator lamp is OK. MIIB0870E J
NG >> GO TO 2.
MIIB0903E
BL-185
NATS(NISSAN ANTI-THEFT SYSTEM)
BL-186
NATS(NISSAN ANTI-THEFT SYSTEM)
A
Self-diagnostic results:
“LOCK MODE” displayed on CONSULT-II screen
1. CONFIRM SELF-DIAGNOSTIC RESULTS B
Confirm SELF-DIAGNOSTIC RESULTS “LOCK MODE” is displayed
on CONSULT-II screen.
Is CONSULT-II screen displayed as shown in figure? C
Yes >> GO TO 2.
No >> GO TO BL-178, "SYMPTOM MATRIX CHART 1" .
D
E
PIIA1264E
M
SEL297W
BL-187
NATS(NISSAN ANTI-THEFT SYSTEM)
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Remove the cluster lid A. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect the NATS antenna amp connector, remove the
screw and antenna amp.
MIIB0713E
INSTALLATION
Install in the reverse order of removal.
NOTE:
● If NATS antenna amp. is not installed correctly, NATS system will not operate properly and SELF-
DIAG RESULTS on CONSULT-II screen will show “LOCK MODE” or “CHAIN OF IMMU-KEY”.
● Initialization is not necessary only when NATS antenna amp. is replaced with a new one.
BL-188
CAB AND REAR BODY
● When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting). B
● Unless otherwise noted, the bushings and insulators have paint marks that are to be installed facing out-
ward.
C
BL
MIIB0935E
1. Cab mounting insulator (1st) 2. Cab mounting insulator (2nd) 3. Cab mounting insulator (3rd)
BL-189
CAB AND REAR BODY
● When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).
● Unless otherwise noted, the bushings and insulators have paint marks that are to be installed facing out-
ward.
MIIB0936E
1. Cab mounting insulator (1st) 2. Cab mounting insulator (2nd) 3. Cab mounting insulator (3rd)
4. Cab mounting insulator (4th)
BL-190
BODY REPAIR
DESCRIPTION
● All dimensions indicated in the figures are actual. B
● When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge
itself to make sure there is no free play.
● When a measuring tape is used, check to be sure there is no elongation, twisting or bending. C
● Measurements should be taken at the center of the mounting holes.
● An asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value. D
● The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″
and ″Z″.
E
BL
LIIA1506E J
BL-191
BODY REPAIR
ENGINE COMPARTMENT
Measurement
LIIA1792E
BL-192
BODY REPAIR
Measurement Points
A
BL
LIIA1793E
BL-193
BODY REPAIR
UNDERBODY
Measurement
SIIA2508E
BL-194
BODY REPAIR
Measurement Points
A
BL
SIIA2509E
BL-195
BODY REPAIR
PASSENGER COMPARTMENT
Measurement
LIIA1798E
BL-196
BODY REPAIR
BL
LIIA1799E
BL-197
BODY REPAIR
Measurement Points
LIIA1800E
BL-198
BODY REPAIR
BL
LIIA1801E
BL-199
BODY REPAIR
LIIA1802E
BL-200
BODY REPAIR
REAR BODY
Measurement A
BL
LIIA1803E
BL-201
BODY REPAIR
Measurement Points
LIIA1804E
BL-202