Brake Control System: Section
Brake Control System: Section
Brake Control System: Section
B
SECTION
BRAKE CONTROL SYSTEM C
E
CONTENTS
VDC/TCS/ABS POWER SYSTEM TERMINAL LOOSENESS BRC
AND BATTERY INSPECTION ............................. 23
PRECAUTIONS .......................................................... 3 ABS WARNING LAMP, SLIP INDICATOR LAMP
Precautions for Supplemental Restraint System AND VDC OFF INDICATOR LAMP INSPECTION... 23 G
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- Warning Lamp and Indicator Timing ....................... 24
SIONER” .................................................................. 3 Control Unit Input/Output Signal Standard ............. 24
Precautions for Brake System .................................. 3 REFERENCE VALUE FROM CONSULT-II ......... 24
Precautions When Using CONSULT-II ..................... 3 H
CONSULT-II Function (ABS) .................................. 28
CHECK POINTS FOR USING CONSULT-II ......... 3 CONSULT-II BASIC OPERATION PROCEDURE
Precautions for Brake Control .................................. 4 ... 28
Precautions for CAN System ................................... 4 SELF-DIAGNOSIS .............................................. 29 I
Wiring Diagrams and Trouble Diagnosis .................. 5 DATA MONITOR ................................................. 32
PREPARATION ........................................................... 6 ACTIVE TEST ..................................................... 35
Special Service Tool ................................................. 6 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC J
Commercial Service Tools ........................................ 6 ITEMS ........................................................................ 38
SYSTEM DESCRIPTION ............................................ 7 Wheel Sensor System Inspection ........................... 38
System Components ................................................ 7 Engine System Inspection ...................................... 39
ABS Function ........................................................... 8 K
ABS/TCS/VDC Control Unit Inspection .................. 40
EBD Function ........................................................... 8 Steering Angle Sensor System ............................... 40
TCS Function ........................................................... 8 Yaw Rate/Side/Decel G Sensor System Inspection... 41
VDC Function ........................................................... 8 Solenoid and VDC Change-Over Valve System L
Fail-Safe Function .................................................... 8 Inspection ............................................................... 43
ABS/EBD SYSTEM ............................................... 9 Actuator Motor, Motor Relay, and Circuit Inspection... 44
VDC/TCS SYSTEM ............................................... 9 Stop Lamp Switch System Inspection .................... 45 M
ACTIVE BOOSTER ............................................... 9 ABS/TCS/VDC Control Unit Power and Ground
Hydraulic Circuit Diagram ........................................ 9 Systems Inspection ................................................ 46
CAN COMMUNICATION .......................................... 10 Brake Fluid Level Sensor System Inspection ......... 47
System Description ................................................ 10 Active Booster System Inspection .......................... 48
TROUBLE DIAGNOSIS .............................................11 Delta Stroke Sensor System Inspection ................. 49
How to Perform Trouble Diagnoses for Quick and Pressure Sensor System Inspection ...................... 51
Accurate Repair ......................................................11 Steering Angle Sensor Safe Mode Inspection ........ 53
INTRODUCTION ..................................................11 CAN Communication System Inspection ................ 54
WORK FLOW ...................................................... 12 Inspection For Self-diagnosis Result "ST ANGLE
CLARIFY CONCERN .......................................... 13 SEN SIGNAL" ......................................................... 54
EXAMPLE OF DIAGNOSIS SHEET ................... 13 Inspection For Self-diagnosis Result "DECEL G
Component Parts and Harness Connector Location... 14 SEN SET" ............................................................... 54
Schematic .............................................................. 15 VDC OFF Indicator lamp Does Not Illuminate ........ 55
Wiring Diagram — VDC — ..................................... 16 Component Inspection ............................................ 55
Basic Inspection ..................................................... 23 VDC OFF SWITCH ............................................. 55
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION ................................. 23
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BRC
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System EFS003DM
CAUTION:
● Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid. H
● Never reuse drained brake fluid.
● Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately. I
● To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
J
system.
● Use flare nut wrench when removing and installing brake
tube.
K
● If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
● Turn the ignition switch OFF and remove the connector of L
the ABS actuator and electric unit (control unit) or the bat-
tery terminal before performing the work.
● Always torque brake lines when installing. M
● Burnish the brake contact surfaces after refinishing or SBR686C
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to BR-24, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-29, "BRAKE BUR-
NISHING PROCEDURE" (rear disc brake).
WARNING:
● Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions When Using CONSULT-II EFS003DN
When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
● If YES, GO TO 2.
● If NO, GO TO 4.
3. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection.
4. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica-
tion. Therefor, erase the self-diagnosis results.
5. Diagnose CAN communication system. Refer to BRC-10, "CAN COMMUNICATION" .
Precautions for Brake Control EFS003DO
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
● When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnosis. Besides electrical system inspection, check booster operation, brake fluid level, and fluid leaks.
● If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
● If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
● If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
● If the following components are replaced with non-genuine components or modified, the VDC OFF indica-
tor lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine
(muffler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
● Driving with broken or excessively worn suspension components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
● When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
● When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP
indicator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the
engine.
● Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side G sensor to indicate a problem. This is not a problem if normal operation can be resumed after
restarting the engine.
Precautions for CAN System EFS003DP
PKIA0306E
D
● Do not make a bypass connection to repaired area. (If the circuit
is bypassed, characteristics of twisted wire will be lost.)
E
BRC
G
PKIA0307E
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
(J-45741) Checking operation of ABS active wheel sen-
ABS active wheel sensor tester sors
WFIA0101E
S-NT360
BRC
WFIA0222E
● The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
obstacles.
● If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
● The electrical system can be diagnosed using CONSULT-II.
● During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
● Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
EBD Function EFS003DV
● Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure
which results in reduced rear wheel slippage.
● If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
ative, and the ABS warning lamp and BRAKE warning lamp are turned on.
● The electrical system can be diagnosed using CONSULT-II.
● During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
● Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
TCS Function EFS003DW
● Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs
from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure
control and engine fuel cut are activated while the throttle value is restricted to reduce the engine torque
and decrease the amount of wheel spin. In addition, the throttle opening is controlled to achieve the opti-
mum engine torque.
● Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum trac-
tion has the highest priority during TCS operation.
● TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden trans-
mission shifts or when the vehicle is driven on a road with a varying surface friction coefficient.
● The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC Function EFS003DX
● In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor and pressure sensors, and the vehicle's driving status (amount of under
steering/over steering) is determined using inputs from the yaw rate sensor/side G sensor, wheel speed
sensors, etc. and this information is used to improve vehicle stability by controlling the braking and engine
torque application to the wheels.
● The SLIP indicator lamp flashes to inform the driver of VDC operation.
● During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may
be heard. This is normal.
● The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or on a steep slope. In this case, restart the engine on a normal road and if the ABS
warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Fail-Safe Function EFS003DZ
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system.
WFIA0187E
INTRODUCTION
The ABS/TCS/VDC system has an electronic control unit to control B
major functions. The control unit accepts input signals from sensors
and controls actuator operation. It is also important to check for con-
ventional problems such as air leaks in the booster or lines, lack of
brake fluid, or other problems with the brake system. C
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electrical connections or faulty wiring. In this case, D
careful checking of suspicious circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the problem, so a road
test should be performed.
SEF233G
E
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an ABS/TCS/VDC complaint. The
customer is a very good source of information on such problems, BRC
especially intermittent ones. Through the talks with the customer,
find out what symptoms are present and under what conditions they
occur.
Start your diagnosis by looking for “conventional” problems first. This G
is one of the best ways to troubleshoot brake problems on an ABS/
TCS/VDC equipped vehicle. Also check related Service Bulletins for
information. H
SEF234G
WFIA0191E
SBR339B
D
BRC
WFIA0097E
WFIA0288E
BRC
WFWA0053E
WFWA0101E
BRC
WFWA0055E
WFWA0255E
BRC
LFWA0054E
WFWA0098E
BRC
WFWA0079E
WFWA0080E
1st gear 1
2nd gear 2
GEAR A/T gear position 3rd gear 3 —
4th gear 4
5th gear 5
Vehicle stopped 0 [km/h (MPH)]
FR RH SENSOR
FR LH SENSOR Almost in accor- BRC-38, "Wheel Sensor
Wheel speed dance with speed-
RR RH SENSOR Vehicle running (Note 1) System Inspection"
RR LH SENSOR ometer display
(within ±10%)
Accelerator pedal not
Open/close condition depressed (ignition switch is 0% BRC-54, "CAN Commu-
ACCEL POS SIG of throttle valve (linked ON) nication System Inspec-
with accelerator pedal). Depress accelerator pedal tion"
0 to 100%
(ignition switch is ON)
With engine stopped 0 rpm
Almost in accor- BRC-39, "Engine System
ENGINE SPEED With engine running
Engine running dance with Inspection"
tachometer display
BRC
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
ABS diagnostic mode Description
Supports inspection and adjustments. Commands are transmitted to the ABS actuator and electric
WORK SUPPORT unit (control unit) for setting the status suitable for required operation, input/output signals are
received from the ABS actuator and electric unit (control unit) and received data is displayed.
SELF-DIAG RESULTS Displays ABS actuator and electric unit (control unit) self-diagnosis results.
DATA MONITOR Displays ABS actuator and electric unit (control unit) input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
Conducted by CONSULT-II instead of a technician to determine whether each system is "OK" or
FUNCTION TEST
"NG".
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.
BBIA0369E
BCIA0029E
BCIA0030E
BCIA0031E
D
SELF-DIAGNOSIS
Description
If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as E
follows:
Operation Procedure
1. Turn ignition switch OFF. BRC
2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be G
detected in self-diagnosis depending on control unit which carries out CAN communication.
Note 1. If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power
supply voltage in addition to wheel sensor circuit check.
Note 2. If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for
CAN communication line first.
Note 3: "ACTUATOR RLY" on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator
motor relay or circuit.
DATA MONITOR
Operation Procedure
1. After turning OFF the ignition switch, connect CONSULT-II and the CONSULT-II CONVERTER to the data
link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
ACTIVE TEST
CAUTION:
● Do not perform active test while driving.
● Make sure to completely bleed air from the brake system.
LBR379
NOTE:
● If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
● “TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
● After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
BRC
INSPECTION PROCEDURE
1. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunction-
ing code.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace as necessary.
3. CHECK TIRES
Check for inflation pressure, wear and size of each tire.
Are tire pressure and size correct and is tire wear within specifications?
Yes >> GO TO 4.
No >> Adjust tire pressure or replace tire(s).
INSPECTION PROCEDURE
I
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
J
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2 K
ENGINE SIGNAL 3
ENGINE SIGNAL 4
L
ENGINE SIGNAL 6
Is the above displayed in the self-diagnosis display items?
Yes >> GO TO 2. M
No >> Inspection End.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
CONTROLLER FAILURE
VARIANT CODING
Is the above displayed in the self-diagnosis display items?
Yes >> Replace ABS actuator and electric unit (control unit). Refer to BRC-65, "Removal and Installation"
.
No >> Inspection End.
Steering Angle Sensor System EFS00499
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULT
Check self-diagnosis results.
Self-diagnosis results
ST ANGLE SEN CIRCUIT
ST ANG SEN COM CIR
Is above displayed in self-diagnosis item?
YES >> GO TO 2.
NO >> Inspection End.
2. CHECK CONNECTOR
1. Disconnect steering angle sensor connector M47 and ABS actuator and electric unit (control unit) connec-
tor E125 and check terminals for deformation, disconnection, looseness, or damage. Repair or replace as
necessary.
2. Reconnect connectors and repeat ABS actuator and electric unit (control unit) self-diagnosis.
Is "ST ANGLE SEN CIRCUIT" or "ST ANG SEN COM CIR" displayed?
YES >> GO TO 3.
NO >> Inspection End.
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. when VDC function is OFF may BRC
cause the yaw rate/side/decel G sensor system to indicate a problem. This is not a problem if normal
operation can be resumed after restarting the engine.
INSPECTION PROCEDURE G
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results. H
Self-diagnosis results
YAW RATE SENSOR
I
G-SENSOR
SIDE G-SEN CIRCUIT
J
CAUTION:
If vehicle is on turn table at entrance to parking garage, or on other moving surface, VDC OFF indica-
tor lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor system malfunc-
tion. However, in this case there is no malfunction in yaw rate sensor system. Take vehicle off of turn K
table or other moving surface, and start engine. Results will return to normal.
Is the above displayed in the self-diagnosis display items?
Yes >> GO TO 2. L
No >> Inspection End.
2. CONNECTOR INSPECTION M
Disconnect the ABS actuator and electric unit (control unit) connector E125 and yaw rate/side/decel G sensor
connector M108.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
A
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
B
Check self-diagnosis results.
Self-diagnosis results
FR LH IN ABS SOL C
FR LH OUT ABS SOL
RR RH IN ABS SOL
D
RR RH OUT ABS SOL
FR RH IN ABS SOL
FR RH OUT ABS SOL E
RR LH IN ABS SOL
RR LH OUT ABS SOL
BRC
CV 1
CV 2
SV 1 G
SV 2
Is the above displayed in the self-diagnosis display items?
H
Yes >> GO TO 2.
No >> Inspection End.
2. CONNECTOR INSPECTION I
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage. J
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary. K
WFIA0195E
INSPECTION PROCEDURE
1. CHECKING SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Self-diagnosis results
PUMP MOTOR
ACTUATOR RLY
2. CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
D
WFIA0209E
INSPECTION PROCEDURE
J
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
K
Self-diagnosis results
STOP LAMP SW
NG >> GO TO 4.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Self-diagnosis results
BATTERY VOLTAGE
2. CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
INSPECTION PROCEDURE
1. SELF-DIAGNOSIS RESULT CHECK G
1. Check the brake reservoir tank fluid level. If the level is low, add brake fluid.
2. Erase the self-diagnosis results and check the self-diagnosis results. H
Self-diagnosis results
BR FLUID LEVEL LOW I
Is the above displayed in the self-diagnosis display items?
Yes >> GO TO 2.
No >> Inspection End. J
2. CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (control unit) connector E125 and brake fluid level switch K
connector E21.
2. Check the terminals for deformation, disconnection, looseness or damage.
L
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
M
INSPECTION PROCEDURE
1. DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
Self-diagnosis results
ACTIVE BOOSTER SOLENOID NG
ACTIVE BOOSTER RESPONSE NG
BRAKE RELEASE SW NG
BRAKE BOOSTER DEFECT
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the active booster connector E49 and ABS actuator and electric unit (control unit) connector
E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
28 (Y/B) — No
30 (LG/R) H
31 (W/G)
OK or NG I
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
1. Reconnect the active booster and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "RELEASE SW NO" and "RELEASE SW NC" is normal. K
INSPECTION PROCEDURE
1. DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
Self-diagnosis results
DELTA S SEN NG
A
FRONT PRESSURE INSPECTION PROCEDURE
1. DISPLAY SELF DIAGNOSIS RESULTS
B
Check self-diagnosis results.
Self-diagnosis results
PRESS SEN CIRCUIT C
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End. D
2. CONNECTOR INSPECTION
E
1. Turn the ignition switch OFF.
2. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage. BRC
OK or NG
OK >> GO TO 3.
NG >> Repair connector. G
3. FRONT PRESSURE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125 H
and front pressure sensor harness connector E31.
ABS actuator and electric unit Front pressure sensor har-
I
(control unit) harness connector ness connector E31 Continuity
E125
18 (L/G) 3 (L/G) J
19 (SB) 1 (SB) Yes
20 (R/L) 2 (R/L)
K
2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125
and body ground.
ABS actuator and electric unit L
(control unit) harness connector Body ground Continuity
E125
18 (LG) M
19 (SB) — No
20 (R/L)
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
2. CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the rear pressure sensor connector E32 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
Adjust steering angle sensor neutral position. Refer to BRC-61, "Adjustment of Steering Angle Sensor Neutral
Position" .
I
OK or NG
OK >> GO TO 3.
NG >> Check steering angle sensor. Refer to BRC-40, "Steering Angle Sensor System" .
J
3. INDICATOR LAMP CHECK
Check that VDC OFF indicator lamp is off. K
OK or NG
OK >> GO TO 4.
NG >> Perform basic inspection. Refer to BRC-23, "Basic Inspection" . L
Self-diagnosis results
ST ANGL SEN SAFE
NOTE:
When self-diagnostic results show items other than those above, perform repair or replacement for the item
indicated and repeat self-diagnosis.
Is the above displayed on self-diagnosis display?
YES >> Erase error memory.
NO >> Inspection End.
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check
the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or
replace the terminal.
2. Reconnect connector to perform self-diagnosis.
Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to LAN-5, "CAN COMMUNICATION" .
NO >> Connector terminal is loose, damaged, open, or shorted.
Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL" EFS0049K
INSPECTION PROCEDURE
1. PERFORM SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Self-diagnosis results : ST ANGLE SEN SIGNAL
Do self-diagnosis results indicate anything other than shown above?
Yes >> Perform repair or replacement for the item indicated.
No >> Perform adjustment of steering angle sensor neutral position. GO TO 2.
INSPECTION PROCEDURE
1. PERFORM SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Self-diagnosis results : DECEL G SEN SET
Do self-diagnosis results indicate anything other than shown above?
Yes >> Perform repair or replacement for the item indicated.
No >> Perform adjustment of decel G sensor neutral position. GO TO 2.
A
INSPECTION PROCEDURE
1. CHECK VDC OFF INDICATOR LAMP
B
Disconnect ABS actuator and electric unit (control unit) connector E125.
Do the ABS warning lamp and VDC OFF indicator lamp illuminate?
Yes >> Replace ABS actuator and electric unit (control unit). Refer to BRC-65, "Removal and Installation" C
.
No >> Replace combination meter. Refer to IP-12, "COMBINATION METER" .
Component Inspection EFS0049N D
VDC OFF SWITCH
● Check the continuity between terminals 1 and 2.
1-2 : Continuity should exist when pushing the E
switch.
Continuity should not exist when releasing
the switch. BRC
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SBR540A
CAUTION:
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
NOTE:
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
1. CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom occur only when engine is started?
YES >> Carry out self-diagnosis. Refer to BRC-29, "SELF-DIAGNOSIS" .
NO >> GO TO 2.
2. RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-56, "ABS Works Frequently" .
2. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUITS D
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3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) connector terminal 16 (B) and ground and terminal 47 (B) and I
ground.
Does continuity exist?
YES >> Replace ABS actuator and electric unit (control unit). J
Refer to BRC-65, "Removal and Installation" .
NO >> Repair harness or connectors between ABS actuator
and electric unit (control unit) and ground. K
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ABS Warning Lamp Stays On When Ignition Switch Is Turned On EFS0049U
3. ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again.
NO >> GO TO 4.
4. TCM SELF-DIAGNOSIS
Perform TCM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again.
NO >> GO TO 5.
5. CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector and the ECM connectors and check the
terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace as necessary.
After removing/installing or replacing ABS actuator and electric unit (control unit), steering angle sensor, steer-
ing and suspension components which affect wheel alignment or after adjusting wheel alignment, be sure to B
adjust neutral position of steering angle sensor before running vehicle.
NOTE:
Adjustment of steering angle sensor neutral position requires CONSULT-II. C
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II to data link connector on vehicle, and turn
ignition switch ON (do not start engine). D
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR
ADJUSTMENT” on CONSULT-II screen in this order.
E
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4. Touch “START”.
G
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
H
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
I
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and WFIA0239E
“STR ANGLE SIG” on CONSULT-II screen. Then check that J
“STR ANGLE SIG” is within 0±3.5 deg. If value is more than specification, repeat steps 1 to 5.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
K
10. Turn ignition switch to OFF.
Calibration of Yaw Rate/Side/Decel G Sensor EFS003EV
After removing/installing or replacing ABS actuator and electric unit (control unit), yaw rate/side/decel G sen- L
sor, steering and suspension components which affect wheel alignment or after adjusting wheel alignment, be
sure to calibrate the yaw rate/side/decel G sensor before running vehicle.
NOTE: M
Calibration of yaw rate/side/decel G sensor requires CONSULT-II.
1. Stop vehicle with front wheels in straight-ahead position.
CAUTION:
● The work should be done on a level area with an unloaded vehicle.
● Keep all the tires inflated to the correct pressures. Adjust the tire pressure to the specified pres-
sure value.
2. Connect CONSULT-II with CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition
switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
3. Touch "ABS", "WORK SUPPORT" and "DECEL G SEN CALIBRATION" on CONSULT-II screen in this
order. Refer to BRC-28, "CONSULT-II BASIC OPERATION PROCEDURE" .
BRC
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REMOVAL
1. Remove wheel sensor mounting screw. H
● When removing the front wheel sensor, first remove the disc rotor to gain access to the front wheel sen-
sor mounting bolt. Refer to BR-21, "Removal and Installation of Brake Caliper Assembly and Disc
Rotor" . I
● When removing the rear wheel sensor, first remove the rear hub and bearing assembly to gain access
to the rear wheel sensor mounting bolt. Refer to RAX-5, "Removal and Installation" .
2. Pull out the sensor, being careful to turn it as little as possible. J
CAUTION:
● Do not pull on the sensor harness.
3. Disconnect wheel sensor harness electrical connector, then remove harness from mounts. K
INSTALLATION
Installation is in the reverse order of removal. Tighten wheel sensor bolt to the specified torque.
CAUTION: L
Installation should be performed while paying attention to the following.
● Inspect wheel sensor O-ring, replace sensor assembly if damaged.
M
● Before installing wheel sensor, make sure no foreign materials (such as iron fragments) are
adhered to the pick-up part of the sensor, to the inside of the sensor mounting hole or on the rotor
mounting surface.
● Apply a coat of suitable grease to the wheel sensor O-ring and mounting hole.
NOTE:
The wheel sensor rotors are built into the wheel hubs and are not removable. If damaged, replace wheel hub
and bearing assembly. Refer to FAX-5, "Removal and Installation" (front), RAX-5, "Removal and Installation"
(rear).
BRC
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1. To rear left 2. To rear right 3. To front left
4. To front right 5. From the master cylinder secondary 6. From the master cylinder primary
side side
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7. ABS actuator and electric unit (con- 8. Harness connector 9. Grommet
trol unit)
10. Collar 11. Mounting bracket
M
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove the cowl top extension. Refer to EI-18, "Removal and Installation" .
3. Drain the brake fluid. Refer to BR-9, "Drain and Refill" .
4. Disconnect the actuator harness from the ABS actuator and electric unit (control unit).
CAUTION:
● To remove the brake tubes, use a flare nut wrench to prevent the flare nuts and brake tubes from
being damaged.
● Be careful not to splash brake fluid on painted areas.
NOTE:
The steering angle sensor is an integral part of the spiral cable. Refer to SRS-46, "Removal and Installation" . B
BRC
REMOVAL
1. Remove the center console. Refer to IP-14, "CENTER CON-
SOLE" .
2. Remove the yaw rate/side/decel G sensor attaching nuts.
CAUTION:
● Do not use power tools to remove or install yaw rate/side/
decel G sensor.
● Do not drop or strike the yaw rate/side/decel G sensor.
INSTALLATION
To install, reverse the removal procedure.
CAUTION:
● Do not drop or strike the yaw rate/side/decel G sensor.