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DC 125V/48V CAPACITY CALCULATION

FOR CHANCHO S/S

1. UPDATE
BATTERY
CAPACITY AS PER
CATALOGUE
FEB.12.15 J.Y.YOON M.S.LEE H.M.LEE Rev. 1
2. UPDATE
CHARGER RATING
AS PER
CONTRACT
FOR
JAN.15.15 J.Y.YOON H.K.SONG H.M.LEE Rev. 0
APPROVAL

DATE STATUS DESIGNED CHECKED APPROVED MODIFICATION

CLIENT ETHIOPIAN ELECTRIC POWER

CONSULTANT BYUCKSAN POWER CO., LTD

CONSORTIUM

DATE FEB.12.15 CONTRACT NO.:

DESIGNED J.Y.YOON
CHECKED M.S.LEE 33/20/001/1013
APPROVED H.M.LEE
Document No.: E E P - S S A - E C - 0 0 3 0 Sheet No.: 1 of 1 Rev: 1
Client's No. :
DC 125V
CAPACITY CALCUATION
CONTENTS

A. GENERAL DESCRIPTION

B. REFERENCE

C. DESIGN CRITERIA

D. DC LOAD LIST

E DC LOAD PROFILE

F. BATTERY CALCULATION SHEET

G.DESIGN RESULT

H. REFERENCE LOAD LIST


A. General Description
1. This document is intended to size capacity of 125V DC battery and charger for CHANCHO
230/132kV AIS substation.

2. The calculation of battery capacity is performed in accordance with IEEE 485 based on load cycle
considering customer requirement.

3. The discharge capacity of the battery shall be sufficient to supply loads during a 12 hour discharge time.
The battery shall be capable of
1) Supplying the normal standing load during full discharge period at the design temperature.
2) Supplying the emergency lighting load for a period of three (3) hours.
3) Simultaneous tripping of all circuit breakers of 230kV at the end of the cycle in case of bus
protection relay operated were considered. We considered DC power required for simultaneous tripping
of 230kV circuit breakers for the DC capacity calculation for conservative design.
4) Consecutive closing of all 230kV circuit breaker tripped by bus protection relay.

4. The charger sizing is considered using together continuous load and charing for battery.

B. Reference
1. IEEE-485 Std-1997, Recommended practice for sizing Lead Acid batteries for stationary applications

2. IEEE-446 Std-1995, IEEE Recommended Practice for Emergency and Standby Power
System for Industrialand Commercial Application

3. IEEE-946 Std-1992, IEEE Recommended Practice for the Design of DC Auxiliary Power systems
for Generating Stations

4. EEP Technical data sheet for Substation - 43. Batteries and chargers
B1.3.15 BATTERIES, CHARGERS AND DC DISTRIBUTION EQUIPMENT

C. Design Criteria
1. Design Input
1) For Battery Sizing
(1) AF is Aging Factor: 10%
(2) DM is Design Margin: 5%
(3) TC is Temperature correction factor: 1.0
(4) US is Uncorrected Size: To be determined.

2) For Charger Sizing


(1) LC is Continuous DC Load (in amperes): To be determined.
(2) Ah is proposed Battery Capacity to be Recharged: Te be determined.
(3) T is time to recharge the Battery to Approx. 95% of capacity: 10 hour

2. Design Formula
1) For Battery Sizing
Battery Size = US x TC x DM x AF
where
US : Uncorrected Size
TC : Temperature Correction Factor
DM : Design Margin
AF : Aging Factor

2) For Charger Sizing


Charger Output Rating = Continuos DC Load current + Battery Charging Current

where
I : Minimum required charger rated output.
LC : Continuous DC load current.
Ah : Battery Capacity
T : Time to recharge the battery to approx. 95% of capacity (in hour)
D. DC Load List

1. 125V DC Continuous Load Consumption

1) Control & Protection Panel

No. Item Description Unit Quantity Load (W) Total Load (W)
1 230kV Control Panel for TL-1,2 Set 2 51 101
2 230kV Protection Panel for TL-1,2 Set 2 78 155
3 230kV Bus coupler Control panel Set 1 55 55
4 230kV Bus coupler Protection panel Set 1 108 108
5 230kV TR Control Panel for AT-1,2 Set 2 68 136
6 230kV TR Protection Panel for AT-1,2 Set 2 78 155
7 132kV TR Incoming Control Panel for AT-1,2 Set 2 48 96
8 132kV TR Incoming Protection Panel for AT-1,2 Set 2 70 140
9 132kV Control Panel for TL-1,2 Set 2 51 101
10 132kV Protection Panel for TL-1,2 Set 2 78 155
11 132kV Bus Coupler Control Panel Set 1 55 55
12 132kV Bus Coupler Protection Panel Set 1 108 108
13 SAS Panel Set 1 29 29
14 Common Control Panel Set 1 45 45
Total DC Load in watts 1,438

2) 33kV SWGR Panel


No. Item Description Unit Quantity Load (W) Total Load (W)
1 33kV SWGR for Line 1 ~ Line 8 Set 8 34.00 272.00
2 33kV SWGR for Bus VT-A, B Set 2 7.50 15.00
3 33kV SWGR for T1, T2 Set 2 34.00 68.00
4 33kV SWGR for Bus section Set 1 34.00 34.00
5 33kV SWGR for Substaion Service TR Set 1 34.00 34.00
Total DC Load in watts 423.00

3) AC/DC Panel
No. Item Description Unit Quantity Load (W) Total Load (W)
1 LVAC Distribution Panel Lot 1 10 10
2 110V DC Charger Lot 1 10 10
3 110V DC Distribution Board Lot 1 10 10
4 Inverter Panel Lot 1 2,000 2,000
Total DC Load in watts 2,030

4) Local Control Panel


No. Item Description Unit Quantity Load (W) Total Load (W)
1 230/132/33kV Auto TR Local Control Panel Set 2 5 10
2 Marshalling Kiosk Panel Set 10 5 50
Total DC Load in watts 60

Total Continuous Load Consumption in Watts 3,951

2. 125V DC MOMENTARY LOAD CONSUMPTION


We considered each case of bus fault in 230kV and 132kV for the calculation of DC Battery. And as we investigated, bus fault in 230kV is the worst
case when we desinged the 125V DC battery sizing calculation.
After simultaneous tripping by busbar protection, the battery can provide the performance to close the breaker one by one. It takes 15 seconds per
circuit breaker and we considered the 5 minutes for closing of whole breaker for conservative design.

The load requirement for safety lighting was considered during 3 hours.

1) Simultaneous Tripping of Bus Fault


(1) Case 1: 230kV Bus fault
- Simultaneous Triping of 230kV 5 set CBs in case of fault in Busbar. Total Operating Time= 1 second
when bus coupler CB is closed. (Worst case)
No. Item Description Unit Quantity Load (W) Total Load (W)
1 230kV CB Tripping Coil ea 15 440 6,600
Total DC Load in watts 6,600

(2) Case 2: 132kV Bus fault


- Simultaneous Triping of 132kV 5 set CBs in case of fault in Busbar. Total Operating Time= 1 second
when bus coupler CB is closed. (Worst case)
No. Item Description Unit Quantity Load (W) Total Load (W)
1 132kV CB Tripping Coil ea 5 440 2,200
Total DC Load in watts 2,200

2) Consecutive closing of Seven (5) 230kV CB Total Operating Time= 5 minutes

No. Item Description Unit Quantity Load (W) Total Load (W)
1 230kV Closing Coil + Motor Operation lot 1 2,460 2,460
Total DC Load in watts 2,460

3) Emergency Lighting Total Operating Time= 3 hours

No. Item Description Unit Quantity Load (W) Total Load (W)
1 Emergency Lighting lot 1 2,000 1,500
Total DC Load in watts 1,500
E. DC Load Profile

Load Ampere Duration Time


Load Profile Load Description
(W) (A) (hh:mm:ss)
1 Continuous Load + Momentary Lighting Load 5,451 43.6 3:00:00
2 Continuous Load 3,951 31.6 8:55:00
3 Continuous Load + Consecutive Closing of 230kV CB Load 6,411 51.3 0:04:59
4 Continuous Load + Simultaneous Tripping of 230kV CB Load 10,551 84.4 0:00:01

Watt
10,551

5,451

6,411

3,951

0h 1h 2h 3h 4h 5h 6h 7h~10h 11h 12h 13h

Ampare
84.4

43.6

51.3

31.6

0h 1h 2h 3h 4h 5h 6h 7h~10h 11h 12h 13h


F. Battery Calculation Sheet

[1] [2] [3] [4] [5] [6] [7] [8]


Period Load Change in Duration of Time to End Capacity Rating Temperature Required Section Size
(amperes) Load Period of Section Factor at Derating (3) x (6) x (7)
(amperes) (minutes) (minutes) Factor = Rated Amp Hrs
Section 1 - First 1 Period Only - if A2 is greater than A1, go to Section 2 - No
1 A1= 43.6 A1-0= 43.6 t1= 180.00 t=t1 180.00 4.42 1.00 192.55
Sub Total 192.55
Section 2 - First 2 Period Only - if A3 is greater than A2, go to Section 3 - Yes
Section 3 - First 3 Period Only - if A4 is greater than A3, go to Section 4 - Yes
Section 4 - First 4 Period Only
1 A1= 43.6 A1-0= 43.6 t1= 180.00 t=t1..+t5= 720.00 14.468 1.00 630.90
2 A2= 31.6 A2-A1= (12.0) t2= 535.00 t=t2..+t5= 540.00 10.968 1.00 -131.61
3 A3= 51.3 A3-A2= 19.7 t3= 4.98 t=t3..+t5= 5.00 0.760 1.00 14.95
4 A3= 84.4 A3-A2= 33.1 t4= 0.02 t=t4+t5= 0.02 0.618 1.00 20.47
Sub Total 534.71
Random Equipment Load Only (if need)
R AR= AR-0= MR= t=MR= 0.00

Maximum Section Size 534.71 + Random Section Size 0.00 = Uncorrected Size 534.71
Uncorrected Size 534.71 × Design Margin 1.05 × Aging Factor 1.10 = 617.60
When the cell size is grater than a standard cell size, the next larger cell is required.
Required cell size 617.60 Ampere Hours. Threrefore HBL680 is required.

G. Design Result

1. For Battery Sizing


Battery Size = US x TC x DM x AF = 617.6 Ah
where
US : 535 (Uncorrected Size)
TC : 1.00 (Temperature Correction Factor)
DM : 1.05 (Design Margin)
AF : 1.10 (Aging Factor)

So, battery 680Ah capacity can fullfill the requirement of minimum ampere hour capacity 617.60 Ah.
So, 125V DC battery sizing is correct.

2. For Charger Output Rating [A]


Charger Output Rating = Continuos Load current + Battery Charging Current
= 193.2 A
where
LC : 43.6 A
Ah : 680 Ah
T: 5h

So, offered charger rating of 200A can fulfill the requirement to correctly charge the 680Ah battery.
H. Reference Load List

1. Control & Protection Panel


1) 230kV Control Panel for TL-1, 2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Bay Control Unit C264 ALSTOM 1 40 20 40 20


2 Tariff Meter MK6E EDMI 1 10 5 10 5

3 Annuciator BHLS SAMIN 1 50 10 50 10


4 Aux. Relay MR-4 LSIS 10 5 1 50 10

5 Discrepancy Switch BHL FUJI 4 12 1 48 4

6 Semaphore Indicator SPSR FUJI 1 1.5 1.5 1.5 1.5


Total DC Load in Watt 199.5 50.5

2) 230kV Protection Panel for TL-1, 2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Distance Relay P443 ALSTOM 1 13.6 11 13.6 11

2 Directional OC/EF Relay P143 ALSTOM 1 13.6 11 13.6 11


3 Busbar Protection Relay (Bay Unit) P742 ALSTOM 1 25.6 23 25.6 23

4 Ethernet Switch H352 ALSTOM 1 7.5 7.5 7.5 7.5


5 Trip Circuit Supervision Relay VDF-10 ARTECHE 6 8 2.5 48 15
6 Aux relay MR-4 LSIS 10 5 1 50 10
Total DC Load in Watt 158.3 77.5

3) 230kV Bus coupler Control Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Bay Control Unit C264 ALSTOM 1 40 20 40 20


2 Annuciator BHLS SAMIN 1 50 10 50 10
3 Multifunction Meter M233 ALSTOM 2 10 5 20 10

4 Aux. Relay MR-4 LSIS 10 5 1 50 10


5 Discrepancy Switch BHL FUJI 5 12 1 60 5
Total DC Load in Watt 220 55

4) 230kV Bus coupler Protection Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Overcurrent / Earth Fault Relay P142 ALSTOM 1 13.6 11 13.6 11

2 Busbar Protection Relay (Central Unit) P741 ALSTOM 1 43.6 41 43.6 41


3 Busbar Protection Relay (Bay Unit) P742 ALSTOM 1 25.6 23 25.6 23

4 Ethernet Switch H352 ALSTOM 1 7.5 7.5 7.5 7.5


5 Trip Circuit Supervision Relay VDF-10 ARTECHE 6 8 2.5 48 15

6 Aux relay MR-4 LSIS 10 5 1 50 10


Total DC Load in Watt 188.3 107.5

5) 230kV TR Control Panel for AT-1, 2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Bay Control Unit C264 ALSTOM 1 40 20 40 20

2 AVR TAPCON MR 1 25 25 25 25
3 Annuciator BHLS SAMIN 1 50 10 50 10

4 Aux. Relay MR-4 LSIS 10 5 1 50 10

5 Discrepancy Switch BHL FUJI 3 12 1 36 3


Total DC Load in Watt 201 68

6) 230kV TR Protection Panel for AT-1,2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 TR Differential Protection P643 ALSTOM 1 13.6 11 13.6 11

2 Directional OC/EF Relay P143 ALSTOM 1 13.6 11 13.6 11


3 Busbar Protection Relay (Bay Unit) P742 ALSTOM 1 25.6 23 25.6 23

4 Ethernet Switch SAX SAMIN 1 7.5 7.5 7.5 7.5

5 Trip Circuit Supervision Relay VDF-10 ARTECHE 6 8 2.5 48 15


6 Aux relay MR-4 LSIS 10 5 1 50 10
Total DC Load in Watt 158.3 77.5
H. Reference Load List

7) 132kV TR Incoming Control Panel for AT-1, 2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Bay Control Unit C264 ALSTOM 1 40 20 40 20


2 Tariff Meter MK6E EDMI 1 10 5 10 5

3 Annuciator BHLS SAMIN 1 50 10 50 10


4 Aux. Relay MR-4 LSIS 10 5 1 50 10

5 Discrepancy Switch BHL FUJI 3 12 1 36 3


Total DC Load in Watt 186 48

8) 132kV TR Incoming Protection Panel for AT-1,2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Directional OC/EF Relay P143 ALSTOM 1 13.6 11 13.6 11


2 Overcurrent / Earth Fault Relay P141 ALSTOM 1 13.6 11 13.6 11

3 Busbar Protection Relay (Bay Unit) P742 ALSTOM 1 25.6 23 25.6 23


4 Trip Circuit Supervision Relay VDF-10 ARTECHE 6 8 2.5 48 15

5 Aux relay MR-4 LSIS 10 5 1 50 10


Total DC Load in Watt 150.8 70

9) 132kV Control Panel for TL-1,2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Bay Control Unit C264 ALSTOM 1 40 20 40 20


2 Tariff Meter MK6E EDMI 1 10 5 10 5

3 Annuciator BHLS SAMIN 1 50 10 50 10


4 Aux. Relay MR-4 LSIS 10 5 1 50 10
5 Discrepancy Switch BHL FUJI 4 12 1 48 4

6 Semaphore Indicator SPSR FUJI 1 1.5 1.5 1.5 1.5


Total DC Load in Watt 199.5 50.5

10) 132kV Protection Panel for TL-1,2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Distance Relay P443 ALSTOM 1 13.6 11 13.6 11


2 Directional OC/EF Relay P143 ALSTOM 1 13.6 11 13.6 11

3 Busbar Protection Relay (Bay Unit) P742 ALSTOM 1 25.6 23 25.6 23


4 Ethernet Switch H352 ALSTOM 1 7.5 7.5 7.5 7.5
5 Trip Circuit Supervision Relay VDF-10 ARTECHE 6 8 2.5 48 15

6 Aux relay MR-4 LSIS 10 5 1 50 10


Total DC Load in Watt 158.3 77.5

11) 132kV Bus Coupler Control Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Bay Control Unit C264 ALSTOM 1 40 20 40 20

2 Annuciator BHLS SAMIN 1 50 10 50 10

3 Multifunction Meter M233 ALSTOM 2 10 5 20 10


4 Aux. Relay MR-4 LSIS 10 5 1 50 10

5 Discrepancy Switch BHL FUJI 5 12 1 60 5


Total DC Load in Watt 220 55

12) 132kV Bus Coupler Protection Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Overcurrent / Earth Fault Relay P142 ALSTOM 1 13.6 11 13.6 11

2 Busbar Protection Relay (Central Unit) P741 ALSTOM 1 43.6 41 43.6 41

3 Busbar Protection Relay (Bay Unit) P742 ALSTOM 1 25.6 23 25.6 23


4 Ethernet Switch H352 ALSTOM 1 7.5 7.5 7.5 7.5

5 Trip Circuit Supervision Relay VDF-10 ARTECHE 6 8 2.5 48 15

6 Aux relay MR-4 LSIS 10 5 1 50 10


Total DC Load in Watt 188.3 107.5
H. Reference Load List

13) SAS Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Ethernet Switch H352 ALSTOM 3 7.5 7.5 22.5 22.5


2 Protocol Converter ADAM ADVANTECH 4 1.5 1.5 6 6
Total DC Load in Watt 28.5 28.5

14) Common Control Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 BCU C264 ALSTOM 1 40 20 40 20


2 Synchronization Check Relay P94V ALSTOM 1 10 6.2 6.3 6.3
3 Annuciator BHLS SAMIN 1 50 10 10 10
4 Aux. Relay MR-4 LSIS 10 5 1 9 9
Total DC Load in Watt 65.3 45.3

2. 33kV SWGR Panel


1) 33kV SWGR for Line 1 ~ Line 8

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Overcurrent / Earth Fault Relay P143 ALSTOM 1 13.6 11 13.6 11

2 Energy Meter PM820 SCHNEIDER 1 10 5 10 5


3 Annunciator LED TYPE Yongsung 1 50 10 50 10
4 Discrepancy Switch CHR16 Yongsung 3 10 1 30 3

5 Aux. Relay - Yongsung 5 5 1 25 5


Total DC Load in Watt 128.6 34

2) 33kV SWGR for Bus VT-A, B

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Ethernet Switch H352 ALSTOM 1 7.5 7.5 7.5 7.5


2 Annunciator LED TYPE Yongsung 1 50 10 50 10

3 Discrepancy Switch CHR16 Yongsung 3 10 1 30 3


4 Aux. Relay - Yongsung 5 5 1 25 5
Total DC Load in Watt 7.5 7.5

3) 33kV SWGR for T1, T2

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Overcurrent / Earth Fault Relay P143 ALSTOM 1 13.6 11 13.6 11

2 Energy Meter PM820 SCHNEIDER 1 10 5 10 5


3 Annunciator LED TYPE Yongsung 1 50 10 50 10

4 Discrepancy Switch CHR16 Yongsung 3 10 1 30 3

5 Aux. Relay - Yongsung 5 5 1 25 5


Total DC Load in Watt 128.6 34

4) 33kV SWGR for Bus section

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Overcurrent / Earth Fault Relay P143 ALSTOM 1 13.6 11 13.6 11

2 Energy Meter PM820 SCHNEIDER 1 10 5 10 5


3 Annunciator LED TYPE Yongsung 1 50 10 50 10

4 Discrepancy Switch CHR16 Yongsung 3 10 1 30 3

5 Aux. Relay - Yongsung 5 5 1 25 5


Total DC Load in Watt 128.6 34
H. Reference Load List

5) 33kV SWGR for Substation Service TR

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Overcurrent / Earth Fault Relay P143 ALSTOM 1 13.6 11 13.6 11

2 Energy Meter PM820 SCHNEIDER 1 10 5 10 5


3 Annunciator LED TYPE Yongsung 1 50 10 50 10

4 Discrepancy Switch CHR16 Yongsung 3 10 1 30 3


5 Aux. Relay - Yongsung 5 5 1 25 5
Total DC Load in Watt 128.6 34

3. AC/DC Panel
1) LVAC Distribution Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 UVR/OVR - - 2 10 5 20 10 Assumed
Total DC Load in Watt 20 10

2) 110V DC Charger

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Control Board - - 1 20 10 20 10
Total DC Load in Watt 20 10

3) 110V DC Distribution Board

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 UVR/OVR - - 2 10 5 20 10
Total DC Load in Watt 20 10

4) Inverter Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Inverter - - 1 5000 2000 5000 2000


Total DC Load in Watt 5000 2000

6. TR Local Control Panel

1) 230/132/33kV Power TR Local Control Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Aux. Relay MR-4 LSIS 5 5 1 25 5

2 Undervoltage Relay 3UG46 Siemens 1 5 2 5 2


Total DC Load in Watt 25 5

2) Marshalling Kiosk Panel

Total Momentary Total Continuous


No. Item Function Designation Maker Quantity (ea) Momentary Load (W) Continuous Load (W) Remark
Load (W) Load (W)

1 Aux. Relay MR-4 LSIS 5 5 1 25 5


Total DC Load in Watt 25 5
DC 48V
CAPACITY CALCUATION
CONTENTS

A. GENERAL DESCRIPTION

B. REFERENCE

C. DESIGN CRITERIA

D. DC LOAD LIST

E DC LOAD PROFILE

F. BATTERY CALCULATION SHEET

G.DESIGN RESULT

H. REFERENCE LOAD LIST


A. General Description
1. This document is intended to size capacity of 48V DC battery and charger for CHANCHO
230/132KV AIS substation.

2. The calculation of battery capacity is performed in accordance with IEEE 485 based on load cycle
considering customer requirement.

3. The discharge capacity of the battery shall be sufficient to supply loads during a 12 hour discharge time.
The battery shall be capable of
1) Supplying the normal standing load during full discharge period at the design temperature.

4. The charger sizing is considered using together continuous load and boost charing for battery.

B. Reference
1. IEEE-485 Std-1997, Recommended practice for sizing Lead Acid batteries for stationary applications

2. IEEE-446 Std-1995, IEEE Recommended Practice for Emergency and Standby Power
System for Industrialand Commercial Application

3. IEEE-946 Std-1992, IEEE Recommended Practice for the Design of DC Auxiliary Power systems
for Generating Stations

4. EEP Technical data sheet for Substation - 43. Batteries and chargers
B1.4.19 BATTERIES, CHARGERS AND DC DISTRIBUTION EQUIPMENT

C. Design Criteria
1. Design Input
1) For Battery Sizing
(1) AF is Aging Factor: 10%
(2) DM is Design Margin: 5%
(3) TC is Temperature correction factor: 1.0
(4) US is Uncorrected Size: To be determined.

2) For Charger Sizing


(1) LC is Continuous DC Load (in amperes): To be determined.
(2) Ah is Proposed Battery Capacity to be Recharged: Te be determined.
(3) T is time to recharge the battery to approx. 95% of capacity: 10 hour

2. Design Formula
1) For Battery Sizing
Battery Size = US x TC x DM x AF
where
US : Uncorrected Size
TC : Temperature Correction Factor
DM : Design Margin
AF : Aging Factor
2) For Charger Sizing
Charger Output Rating = Continuos DC Load current + Battery Charging Current

where
I : Minimum required charger rated output.
Lc : Continuous DC Load (in amperes)
Ah : Battery Capacity
T Time to recharge the battery to approximately 95% of capacity (in hours)
D. DC Load List

1. 48V DC Continuous Load Consumption

1) Communication Panel

No. Item Description Unit Quantity Load (W) Total Load (W)
1 FO MUX Panel Set 1 236.2 236
2 PABX Panel Set 1 66.5 67
Total DC Load in watts 303

Total Continuous Load Consumption in Watts 303


E. DC Load Profile

Load Profile Load Description Load (W) Ampere (A) Duration Time (hh:mm:ss)
1 Continuous Load 302.7 6.3 12:00:00

Watt

302.7

0h 1h 2h 3h 4h 5h 6h 7h~10h 11h 12h

Ampare

6.3

0h 1h 2h 3h 4h 5h 6h 7h~10h 11h 12h


F. Battery Calculation Sheet

[1] [2] [3] [4] [5] [6] [7] [8]


Period Load Change in Duration of Time to End Capacity Rating Temperature Required Section Size
(amperes) Load Period of Section Factor at Derating (3) x (6) x (7)
(amperes) (minutes) (minutes) Factor = Rated Amp Hrs
Section 1 - First 1 Period Only
1 A1= 6.3 A1-0= 6.3 t1= 720.00 t=t1+t2+t3 720.00 16.47 1.00 103.87
103.87
Sub Total 103.87
Random Equipment Load Only (if need)
R AR= AR-0= MR= t=MR= 0.00

Maximum Section Size 103.87 + Random Section Size 0.00 = Uncorrected Size 103.87
Uncorrected Size 103.87 × Design Margin 1.05 × Aging Factor 1.10 = 119.97
When the cell size is grater than a standard cell size, the next larger cell is required.
Required cell size 119.97 Ampere Hours. Threrefore HBL280 is required.

G. Design Result

1. For Battery Sizing


Battery Size = US x TC x DM x AF = 119.97 Ah
where
US : 103.87 (Uncorrected Size)
TC : 1.00 (Temperature Correction Factor)
DM : 1.05 (Design Margin)
AF : 1.10 (Aging Factor)

So,proposed battery 280Ah capacity can fullfill the requirement of minimum ampere hour capacity 107.11 Ah.
So, 48V DC battery sizing is correct.

2. For Charger Sizing


Charger Size = Continuos DC current + Battery Charging Current
= 67.9 A
where
LC : 6.3 A
Ah : 280 Ah
T: 5h

So, offered charger rating of 150A can fulfill the requirement to correctly charge the 280Ah battery.
H. Reference Load List

1. Communication Panel

1) FO MUX Panel

Quantity Continuous Load Momentary Load Total Continuous Total Momentary


No. Item Function Designation Maker Remark
(ea) (W) (W) Load (W) Load (W)

1 Processor COBUX ABB 2 8.6 8.6 17.2 17.2

2 Optical Aggregate SYN4E ABB 2 16 16 32 32

3 SFP SFPs ABB 8 1 1 8 8

4 VC12 Termination SYNAC ABB 1 3.5 3.5 3.5 3.5

5 Teleprotection Card TEBIT ABB 4 4.2 4.2 16.8 16.8

6 2/4 Wire E&M NEMSG ABB 1 4.2 4.2 4.2 4.2

7 V.24/RS485 Interface DATAS ABB 5 10.5 10.5 52.5 52.5

8 2 Mibts/s Electrical LOMI4 ABB 1 2.5 2.5 2.5 2.5

9 IP Phone SNOM ABB 1 2.5 2.5 2.5 2.5

10 Fan Module FANU5 ABB 1 57.6 57.6 57.6 57.6

11 Power Supply POSUM ABB 1 39.4 39.4 39.4 39.4

Total DC Load in Watt 236.2 236.2

2) PABX Communication Panel

Quantity Continuous Load Momentary Load Total Continuous Total Momentary


No. Item Function Designation Maker Remark
(ea) (W) (W) Load (W) Load (W)

1 Processor PMC-IP+ISS ABB 1 18 18 18 18

2 Power Supply PSU-MLD ABB 1 10 10 10 10

3 Analogue Subscriber ALC-GM ABB 1 11 11 11 11

4 Analogue Thunk E&M ATU-EM ABB 1 10 10 10 10

5 Digital Trunk QSIG DTU-G ABB 2 2 2 4 4

6 2W ISDN DLX-U15 ABB 1 3.5 3.5 3.5 3.5

7 Alarm Signalling E40D ABB 10 1 1 10 10

Total DC Load in Watt 66.5 66.5

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