EMD Tools1

QTY
picture F/L Part number description Item

TOTAL
F 1 8048353 fixture- upper boring -all 567,645,and 710 engines (does not iclude air motor 8359402 1
Drill - air motor reversible multivane (applicable to lower deck fixture 8215546 and upper deck
F 1 8359402 2
fixture 8048353)
fixture - lower deck boring bar - all 567 and 645 engines . 710 engines require adaptive
hardware ( does not include air motor 8359402
adaptive hardware - ( permits 8215546 for use on 710 engines )
1 pc - 40033532 lowre ring
1 pc - 40033531 adapter
F 1 8215546 3
1 pc - 40033530 key - rectangular
1 pc - 138201 hex soket head cap screw
4 pc- 138300 hex socket head cap screw
material needed with lower deck boring bar fixture and not included with assembly (refe to
M.I.315)
F 1 8152217 Stop - air motor 4
F 1 8215554 Ring - pilot for 12.090" upper pilot bore 5
F 1 9509391 tool - resurfacing cylinder head retainer ( refer to M/I/136) 567c,D, 645 and 710 engines 6
F 2 9509391 Gauge - wear step head retainer - used with 9509391 7
F 2 9320756 block - wear sep calibration - used with 9320750 8
F 2 8275379 Tool - lower liner removing and installing all engines 9

F 2 *8078281 Jack - lower liner insert removal and appliction 10
F 2 *8275380 press and puller - liner insert 11
F 2 9311252 Adapter - new ram 12
F 2 8282912 Oil - hydraulic - jack -1 qt can 13

QTY
TOTAL
Adapter - 710 engine puller (not shown) *included in 8275379

F 2 40033019 14
Tool hydraulic 10 ton
F 2 9528882 installer - lower liner insert 15
F 2 9528883 Remover - lower liner insert 16
Remover - upper main bearing shell (excep rear bearing on 8 and 12 cylinder engine and 2
F 2 8055837 17
center bearing on 16 and 20 cylinder engine ) all 567,645, and 710 engine
Seal inserter - head frame (for use on square top inside frame covers ) - all 587, 645 and 710
F 2 8399007 18
engines
F 2 8399008 Seal inserter - head frame (for use on round top inside frame covers ) - all 645 engines 19
F 2 8488833 Rrmover - upper main bearing to remove all main bearing shells / all567 and 645 engines 20
F 2 40004154 Remover - 710 engines only 21
‫اﺑﺰار ﻣﺨﺼﻮص ﻣﻮﻧﺘﺎژ و دﻣﻮﻧﺘﺎژ ﻛﭙﻪ ﻫﺎي ﺛﺎﺑﺖ ﻣﻮﺗﻮر‬ 22
L 2 8087086 Cleaner - piston cooling oil pipe 23
L 2 8488128 Plate - pre-crush (line bore ) not for 567 B and earlier engines (not shown) 24
QTY
TOTAL
F 2 8060387 Tap - 1-1/4" -12 main bearing stud a-b and bc engines 25
F 2 8072945 Tap - 1-17/64" -12 (0.015" oversize ) main bearing stud a , b and bc engine 26
Tool - main bearing cap application (installation and removal of caps ) all 567 and 645 engines (
F 2 8487487 not recommended for 710 engines) . A support (not shown ) is provided with the tool the 30
support on which the tool can slide may be bolted on at the oil pan handhole if desired
Anchor plate support plate angle drive -1:1 ratio 95 (includes 1/2" and 3/4" sp . Male
F 2 8484552 31
adapters) socet - anchor 3" I D
F 2 8211090 socket - drive 2- 3/4" hex . 1-1/2" sp . Male drive 32
F 2 8140761 adapter ratchet 3/4" sp mal drive 33
F 2 8474773 socket - short 1-7/8" hex tilt-on 1" deep 34
socket - short 1-7/8" hex tilt-on 1 17/32" deep . Chest - 37" * 13-1/2" * 14" (accmmodates 2
F 2 8474774 35
wrenches
F 2 8437890 kit - anchor- includes reaction cradle assembly and nchor plate (not shown) 36
F 2 8474807 power wrench -manual - main bearing nuts 567d and 645 engines 37
F 2 8335627 power wrench - : 1 power ratio 38
F 2 8413343 anchor plate assembly 39
F 2 8474773 socket - short 1-7/8" hex . Tilt -on - 1" deep 40
F 2 8474774 socket - long 1-7/8" hex . Tilt -on - 1-17/32" deep 41
F 2 8140761 ratchet-adapter 3/4" sp male drive , 3/4" sp female 42
F 2 8250085 chest 32-1/4" * 8-5/8" * 9- 1/2" 43
F 2 8474808 power wrnch - air operated main bearing and crab nuts -all 567 , 645 and 710 engines 44
F 2 8425972 torque multiplier - 24: 1 power ratio - main bearing stud nut 45
F 2 torque multipller - 38:1 power ratio - cylinder head crab nut 46
F 2 9570164 torque wrench - 0-75 ft .lbs 3/4" sp . Male drive 47
F 2 special extenstion - 3/4" sp . Female and 1/2" sp male 3" long 48
F 2 air motor includes torque reaction pins 49
F 2 air control kit - includes shut - off valve , pressure ragulator , pressure gauge and fitting 50
Note : for illustrations of components , except the chest kit numbers 8474806,8437890,and
F 2 51
8408219
F 2 9551713 set - manual torque multiplier-all 567,645 and 710 engines 52
torque multiplier -18.5 to power ratio 3200 ft.lb cap includes 3-3/4" socket and reaction socket
F 2 53
(9572172) also includes torque wrench - 30 to 250 ft.lb chest (not shown)
F 2 8474806 power wrench -air operated - main bearing nuts 567C,567D,645 and 710 engines 54
torque multiplier - 24: 1 power ratio - air motor (includes torque reaction pins) - air control kit -
F 2 8425973 55
(includes pressure regulator pressure gauge , shut off valve , and fittings )
anchor plate - support plate angle drive - 1:1 ratrio - 90 ( includes 1/2" and 3/4" sp male
F 2 8484542 56
adapters
ͦ
QTY
TOTAL
F 2 8474773 socket - short 1-7/8" hex tilt-on 1" deep 57
F 2 8474774 socket - long 1-7/8" hex . Tilt -on - 1-17/32" deep 58
F 2 8250085 chest 32-1/4" * 8-5/8" * 9- 1/2" ( not shown) 59
ratchet-adapter 3/4" sp male drive - *torque wrench - 0-75 ft,lb . 3/4" sp mile drive ( SWE51)
special extension 3/4" sp female and 3/4" sp male 3" long -
F 2 *8140761 *these items are required only when manually verifying the air applied tourque 60
Not: all commponents of this kit except the ches 8250085, are available in the kit
number 8474808
F 2 8093717 Extension handele - 36" - used with 8034085 61
F 2 8034085 offset box wrench - 2-3/4" used on crab nuts 62
Powre wrench - air operated - crab nuts -567 , 645 and 710 engines - torque multiplier -38:1
F 2 40014456 63
power ratio
air control kit - includes shut - off valve , pressure ragulator , pressure gauge and fitting - air
F 2 9570166 64
motor - includes torque reaction pins
F 2 40011705 anchor socket - 3" I.D 65
F 2 82110960 socket - drive 2- 3/4" hex . sp . Male drive 66
adptter - ratchet 3/4" sp . Male drive

F 2 *8140761 67
* torque wrench -0-75 ft.lb .3/4" male drive (SWE51)
chest - 36-1/4" * 8-5/8" * 9-1/2" (not shown)

*these items are required only when manually checking the air applied torque.
F 2 8250085 68
Note : all components of this kit except for the ches ,8250085 , are also contained
in the kit number 8474808
adapter kit -567,567A, and 567B engines

Reaction cradle anchor plate assembly
tow typical applictions shown
F 2 8437890 69
1- torque muliplier ,8425973, mounted in reaction cradle
2- adapter kit in use with components of 8474806, applying air power to the bearing cap nut
Not: all components of this kit are also available in the kit number 8474808
F 2 8034600 tube - crab stud thread protector (4 requird per cylinder 70
F 2 8081034 fixture- crankcase water test upper deck jacet-A and B engines 71
QTY
TOTAL
F 2 8190189 fixture- crankcase water test lower deck jacet-A and B engines 72
F 2 8050688 tap-crap stud nut ( tap clean up the 1-3/4" -12 threads of the nut) 73
L 2 8249739 shackle - crankcase anchor includes pin - engine and generator lifting ( 1 per base 74
L 2 9344365 Base - anchor shakle -645E(2 per crankcase- on root blown engaines) 75
L 2 9096428 Bolte - (4 required per base) 76
Base - shakel anchor all turbochargerd engines whit "E" or "F" crankcase (this base not interfer
L 2 9311575 77
with trap screen )use witht one 8344365 base
L 2 8072352 Base crankcase anchor shackle - A,B,D engaine (2 per crankcase) 79
F 1 9339066 panel - engine test for use with 710 engines - air -operated 81
F 1 40014689 Wrench - crab nut -115 volt 82
wrench - crab nut - 230 volt

F 1 40014690 83
hydraulic - all engines
F 1 40020518 Swith - limit 84
F 1 9532633 jack - hydraulic-barring - 115 volt , all engines 85

QTY
TOTAL
F 1 40014730 jack - hydraulic-barring - 230 volt , all engines 86
F 1 9523800 Wrench - main bearing - 115 volt 87
F 1 40009879 Wrench - main bearing - 230 volt 88
F 1 8467738 measuring bar - used for line bore (refer to M.I 100) 89
F 1 84677737 gauge assembly 90

QTY
TOTAL
ENGINE ( POWRE ASSEMBLY ) 91
F 2 8417858 Lifter - power assembly (eccentric type ) C,D,E ,F and G engine 92
F 1 8075894 Remover and instalier - cylinder head - all engines 93
lifter - power assembly - 567A,567B and 710 engine

131017 washer - flat 3/4" nom ( 2 required )
8187659 screw - pulling ( 2 required)
9414485 ring - pulling pulling ( 2 required)
8211959 foot swivel (pulling ( 2 required)
F 1 8158650 8160626 stop - piston ( 1 required) 94
8160627 Bolt - piston stop ( 2 required)
8035623 Eye - bolt - standard ( 1 required)
8209576 screw - jack ( 2 required)
bar - pulling ( 1 required)
220086 nut - heavy hex ( 2 required)
Hoist set - cylinder head and liner - all engines

8206099 Hoist - cylinder head and liner
F 1 8213425 8213424 Puller - cylinder liner 95
8213423 Adapter- used under the hoist - 567C,567D and 710 engines
8288228 adapter pair - used on Gp and SD locomotive with dynamic braking - all engines
QTY
TOTAL
Lifter - power assembly (eccentric type ) -567A and 567B engines

131017 Washer - flat 3/4" nom (2 required)
8187659 Screw - pulling (2 required)
8250704 pin- lifting (1 required )
9414485 Ring - pulling screw ( 2 required)
8250706 arm - lifting ( 1 required )
8250707 screw - thumb (1 required )
F 2 8197044 100737 screw _ machin - R.H. 6-32 * 7/8" long (2 requierd ) 96
8211959 foot - swivel (2 required )
8160626 stop - piston ( 2 required)
8160627 bolte - piston stop (2 required)
8313614 ring - jack screw (2 required )
8209576 screw - jack ( 2 required )
8250821 bar - pulling ( 1 required )
8208127 chain - machin screw to lifting arm ( as required)
borgscope - fiber optic internal inspection of power assembly components through the injector
F 2 40034179 97
hole
F 4 8417859 tool- piston holding - power assembly lifting - all engines 98
F 1 9080908 locator - crab bolt - 645 engines ( used to center crab bolts) 99
F 2 8417881 calamp - connecting rod positioning - assembly removal - 645 engines 100
compression tester - set of eight and wooden case - used to measure compression in EMD
F 2 9572281 power assembly when the engine is shut down 101
9572282 individual tester
ENGINE (CYLINDER HEAD) 102
F 2 8033783 Compreeor - single valve spring (use with 8034054 adapter ) - all 567 - 645 - and 710 engines 103
QTY
TOTAL
F 2 8034054 adapter - valve spring compressor (use with 8033783 compressor ) all 567,645and 710 engines 104
F 2 9546582 comperssor - multiple valve spring - manual - all 567,645 and 710 engines 105
F 2 8215081 compressor - multple valve spring - hand crank type - all 567, 645 and 710 engiges 106
F 2 8070903 guide - valve brindg snap ring installing - all 567,645, and 710 engiges 107
F 2 8072927 intaller - hydraulic lash adjaster - all 567,645 and 710 engines 108
F 2 8070883 compressor - valve bridg - all 567,645 and 710 engines 109
QTY
TOTAL
wrench - triple hex . Right hand 1-1/16" liner nuts (used without removing rocker arm assembly
) all engines
F 2 9082392 110
9082393 wrench - triple hex left hand 1-1/16" liner nuts (used without removing rocker arm
assembly ) all engines
F 2 8032587 wrench - cylinder test valve 111
Test stand - lash adjuster 110 volts 60Hz - all 567,645 and 710 engines
8267434 gauge block
8267435 tool - oil loding
8276834 shaft - weight
8276835 cup
F 1 8267432 112
8276836 motor - 110 volts 60 Hz
8276837 ball bushing
8276838 micro - swtich
8276839 timer - leak down
8276840 nose assembly - large nose assembly - small
test stand - lash 220 volts 60Hz -all 567, 645 and 710engines
8267434 gauge block
8267435 tool - oil loading
8276834 shaft - weight
8276835 cup
F 1 8299249 113
8276836 motor - 220 volts 60 Hz
8276837 ball bushing
8276838 micro - swtich
8276839 timer - leak down
8276840 nose assembly - large nose assembly - small
F 1 8309795 test stand - 240 volts 50Hz 114
F 1 8276528 oil - lash adjuster test stand - five gallons quantity 115
L 1 8080632 remover - hydraulic lash adjaster snap ring - all 567,645 and 710 engine 116
puller multiple hydraulic lash adjaster - all engines

F 2 8394719 8395481 arms lash adgaster puller ( 4 required per puller) 117
40026007 kit (1) spring (2) arm
QTY
TOTAL
F 2 8042773 tram - valve height checking ( used with a feeler gauge such as 8067337 118
F 1 valve seat grinders 119
all three tool sets above are applicable to all 567,645 and 710 engines and include all the following items 120
F 2 See adove driver 121

F 4 8069928 dressing tool with pilot 122
F 2 8073108 dial indicator with 3-1/2" contact finger 123
F 2 8073150 pin pilot removing 124
F 2 8035430 wheel -30 grinding (finishing ) 3 hole 125
F 2 8035433 pilot - tapered- .626 diameter 126
F 4 8200892 holder - grinding wheel 132
F 2 9318275 box metal (for tools) 133
F 2 3263558 spring - lifting (free length 5/12) 134
F 2 9095490 wheel -45 grinding (for 65 ) 135
F 2 9095491 wheel -30 grinding (for 20 ) 136
valve grindes 137
F 1 9310355 grinder - valve and tool 230 volts 60 Cycle single phase 138
F 1 9310356 grinder - valve and tool 230 volts 60 Cycle three phase 139
F 1 9310359 grinder - valve and tool 230 volts 50 Cycle three phase 142
STONES-VALVE SEAT GRINDING 144
F 1 9095490 45 - 2-5/8" diameter - grinding 65 relief angle on exhaust port side of valve seat 145
30 - 2-7/8" diameter - grinding 20 relief angle on combustion chamber side of valve seat on
F 1 9095582 146
heads made prior to january 1,1955
ͦ ͦ
31 - 2-5/8" diameter - grinding 20 relief angle on combustion chamber side of valve seat on
F 1 9095491 147
heads made prior to january 1,1955
ͦ ͦ
STONES-VALVE GRINDING 148
F 1 9310381 valve stem end grinding wheel 149
F 1 9310382 valve face grinding wheel with hub 150
F 1 9310380 drive belt for valve grinders 151
FOR DUL FULE ENGINES ONLY
VALVE AND VALVE SEAT RECONDITIONING TOOLS 152
IN ADDITION TO THE VALVE AND SEAT RECONDITIONING TOOL SETS LISTED THE FOLLOWING ARE REQUIRED
F 3 8219491 Pilot (use with dressing tool below) 153
F 3 8069928 dressing tool - griding wheel 154
F 2 8219492 wheel - gas valve seat grinding - 45 155
F 2 9095581 wheel - roughing 15 angle 156
F 2 8219493 pilot - tapered - .4365 diameter 157
QTY
TOTAL
F 3 8052976 holder - grinding wheel 160
F 2 8227624 installer - remover ( valve guide) 161
F 2 8239526 compressor - spring (injector linkage actuator) 162
F 2 8238658 compressor (gas exhaust valve spring ) 163
F 2 8245511 wir - lead (for head to piston cleanance measurment) 164
F 2 8220965 collet - gas valve (refacng gas valve seat) 165
F 2 8259734 jack - injector linkag setting 166
F 2 8260462 cup - suction (gas valve seat seal) 167
F 1 8107788 gauge - lash adjuster minimum clearance -567,645 and 710 engines 168
F 1 8227624 installer / remover valve guide - dual fuel 169
F 1 8060247 basket - cylinder head carrying 170
F 1 8224241 installer / remover - cylinder head exhaust valve guide - all engines 171
F 1 8069928 dressing tool - valve seat grinding wheel includes pilot 172
diamond - hex 3/8" carat (for later model dressing tool 8069928) (not included in kit ) for
F 1 8214743 173
fermale threaded shaft
QTY
TOTAL
tester - valve seal

F 2 8213518 174
8213519 vacum cup - valve seat tester (shown on tool)
F 1 8260462 cup - suction gas valve seat dual fuel 175
F 2 8073108 indictor - dial valve seat cheking , used with valve reconditioning tapered pilots 176
fixture tapered pilot cheking - use with 8035775 , 8041445 and 8332668
F 2 8173996 177
8200947 indicator - dial
counterbore - cylinder head nut seat

F 2 8190311 178
8228215 cutter cylinder head counterbore
F 1 8070872 adapter - cylinder test valve - pressure test 179

QTY
TOTAL
L 5 8211907 brush cleaner - cylinder head liner stud hole fits 1/4" drill chuck 180
F 1 8141439 cleaner - cylinder head valve guide - fit 1/4" drill chuck 181
reamer- cylinder test valve seat

F 1 8064804 182
8080383 cutter
cutter injector well radius - use to chenge the 3/16" injector well to fireface radius to the 5/16"
F 1 9560927 183
dimension used on current production cylinder heads (all heads prior to june 1982)
power pack hand hoist

F 1 8351742 184
hoist set - cylinder head and liner - used on GP,SD and DD locomotives
QTY
TOTAL
F 1 9310355 valve grinder - 230 volt , 60Hz, 1 phase all engines 185
fixture - connecting rod chaking gauge

9533794 dial indicator
F 2 8257730 8257737 gauge lpate 191
8257738 gauge plate
8257739 spacer plate
F 2 9548502 master rod gauge - (used to check rod checking fixture (8257730) for accuracy ) 192
F 2 40038305 fixture - similar to 8257730 with electronic digital readouts 193
gauge assembly plug Go and HI-fork rod - tapped holes

942440 gauge - Go 5/8" - 18 unf
F 2 8265955 194
8265956 gauge HI 5/8" - 18 unf
776908 handel - gauge
F 2 8210136 extension - torque wrench 3/4" drive - all 567,645 and 710 for pin to rod bolts 195
F 1 8052958 support - fork rod (used in the removal of blade rod ) - for all 567,645and 710 engines 196
QTY
TOTAL
F 2 8220552 remover piston pin sleeve and floating bushing - A and B engines 197
F 2 8236718 wrench - basktet bolt and nut - all 576,645and 710 engines 198
F 2 8062033 boot -blade rod protector - for all 567 , 645 and 710 engines 199
F 2 8062034 boot -fork rod protector - for all 567 , 645 and 710 engines 200
L 1 8237117 pliere-sleeve snap ring piston pin bearing -A and B engines 201
wire - lead 1/8" diameter for head to piston compressor readings - 5 lb . Spool (use with
F 2 8243661 202
8243220 holder )
wire - lead 3/16" diameter for head to piston compressor readings - 5 lb . Spool (for 567 CDF
F 2 8245511 203
engines )
holder - lead - piston to head compression readings - for all 567, 645 and 710 engines ( for
F 1 8243220 204
8243661 wire only )
F 2 8051833 rod - top dead center checking , 567,645 and 710 engines 205
QTY
TOTAL
L 2 8040413 bolt- eye - piston puling , 1-1/2" long 206
L 2 8071625 bolt- eye - piston puling , 18" long 207
F 2 8171633 remover - piston carrier retainer snap ring 208
F 1 8071720 gauge - piston cooling oil pipe 209
tap - special -1/4-20-SL-(used for retapping piston pin carrier 8442120 with serial subsequent to
F 1 9566330 210
82-J0800 - refer to pointers article 6-L-84,4-M-84,4-P-84,4-DR-84
F 2 8311268 indenter - insert to carrier - C,D and E engines only 211
F 1 9534635 fixture holder for piston carrer - for all engines 212
gauge - piston ring groove .194" - 203" (3/16" standard) D,E,F and G engines
F 2 8275503 213
gauge - piston ring groove .210" - 219" (1/16" oversized) D,E,F and G engines
8331113 214
gauge - piston ring groove .215" - 234" (1/32" oversized) D,E,F and G engines
8331043 215
gauge - piston ring groove .251" - 260" A,B and C engines

8225256 216
QTY
TOTAL
gauge - piston ring groove .282" - 291" (1/32" oversized) A,B and C engines
8225257 217
gauge - piston ring groove .266" - 275" (1/64" oversized WITH TOP GROOVE ) A,B and C engines
8275378 218
L 2 8275489 Brush ,wire piston groove carbon removal 219
guide - piston ring compressor - standard 645 and 710 engine (also availble for oversize
F 2 9333846 220
requirement)
F 2 8034087 guide - piston ring compressor - standard diameter 567 engine 221
F 2 8194036 expander - piston ring 567 engine 222
8349892 expander - piston ring 645 and 710 engine 223
F 2 40036373 spring return 224
hone set - complete -567 and 645 engines excluding hub liners
8431586 body hone
8431588 shank long drive
8491576 stone and guide block set
8343116 master holder set - double length
F 1 8491575 225
8058891 support stone -6" to 9" liner
8068123 support stone -8" to 11.5" liner
8078882 box metal tool
8084163 stone and guide block set - single length
8431587 master holder set
QTY
TOTAL
reamer- cylinder liner ridge standard size 567 engines

8228305 blade - cutter replacement
F 1 8228303 8374969 reamer - cylinder liner ridge standard and oversize 645 and 710 engine 226
8379037 blade cutter
8228304 reducer - ridge reamer speed
F 2 8157327 blade - cutter for engines prior to 567c ridge reamer (8157279 227
F 2 8275258 gauge - cylinder liner bore dial 228
gauge - master calibration of 8275258 for 567 engines-variable tolerance 8.4996" to 8.5006"
F 2 8278540 229
diameter
F 2 8278541 locator - liner bore dial gauge 230
F 2 837470 gauge - master calibration of 8275258 for 645 engines tolerance 9-1/16" diameter 231
F 2 9321276 gauge - master 8.2500" for checking main bearing steel bore (used with 8275258) 232
F 2 40038306 gauge - master ,main bearing steel bore for 710 engine (similar to 9321276) 233
L 2 8078883 brush wire -for cleaning honing stones 234
F 2 8425724 grease - silicone - 5.3 oz , tube for application of engine seals and O ring 235
F 1 8116358 lifter cylinder liner - all engines 236
ringe remover - for grinding the ridge at the end of the ring travel on liners that cannot be
F 2 9570042 237
reamed
F 2 8068028 puller - flywheel bolt - for 3 piece flywheel - 567 engines 238
QTY
TOTAL
puller harmonic balancer- complete

8225992 screw - shoulder 3/8"-24
F 2 8225989 239
8225991 screw - shoulder 5/16"-24
8225990 screw - shoulder 1/4"-24
F 1 8220496 puller - harmonic balancer (3 required ) 240
F 1 8164914 gulde - lower liner seal ring -A and B engines 241
F 1 8176923 gulde -upper liner seal ring -A and B engines 242
F 2 8080197 gauge - harmonic balancer spring pack deflection 243
F 1 8067644 anvil - pressing bushingsinto blower drive gears -12 cyl.567 engine 244
F 2 8488380 remover tool - stud or dowel puller with 9/16" collet 245
F 2 8414879 puller and driver - liner studs 246
ENGINE (AIR INTAKE AND EXHAUST (G 12- G8) 247

QTY
TOTAL
F 1 8052915 fixture - blower rotor removal and installation 248
F 1 8070932 remover - blower and plate bearing ( 2 required ) 249
platrorm - blower support ( assists in removal and installation of engine blower for switcher
F 1 8062873 250
locomotives)
F 1 8067645 anvil - pressing bushing into governor drive gears 251
F 1 8067646 anvil - pressing bushing into governor drive gears 567 engine 252
L 2 8072929 Plate - blower lifting 253
F 1 8466308 bar - no 1 idler gear clearance checking 254
F 1 8121868 spring - no 1 idler checking - not included with 8466308 255

QTY
TOTAL
F 1 8049057 puller - manual - blower hub- removal only 256
F 1 8052916 press- manual - blower hub- installation only 257
F 2 8268828 blower hub nut socket 258
F 2 8268436 dial gauge- blower housing , horizontal 259
F 2 8268437 dial gauge- blower housing , vertical 260
F 2 8268483 master gauge - for 8268436 261
F 2 8268439 master gauge - for 82668437 262
F 2 8463511 torque wrench kit - exhaust manifold - 567 , 645 and 710 turbochargerd engine 263
F 2 8463512 wrench 264
F 2 8463513 adppter 265
F 2 8463514 extension - 5" 266
F 2 8463515 torqometer -0-200 ft.lb 267
F 2 8477369 box 268

QTY
TOTAL
F 1 8052916 press- manual - blower gear hub- installation only 269
F 1 8049132 gauge - feeler - 008" to .020 * 12" long 270
F 1 8049131 gauge - feeler - .010" to .020" * long 271
F 1 8264362 hydraulic remover / installier - blower timing gear hub 272
F 1 8070926 wrench- blower shaft locknut 273
F 1 8177166 wrench set - blower nut miscellaneous 274
driver - used in freeing dowels from turbocharger carrier bearing support during rotation
F 2 9525495 275
conversion on marine engines
F 2 8212484 box - socket - wrench , half moon 5/8" * 3/4" - water pump mounting nuts 276
QTY
TOTAL
F 1 8277270 Wrench-spanner ,lube oil filter reliter valve michina 277
wrench - water pump mounting bolt

new offset pump wrench fits all water pump mounting bolts. Pump changeout time can be cut
F 2 9519601 278
nealy in half . The wrench fits around the housing making the inner two mounting bolts easily
accessible ,also torquing of all mounting bolts is now possible
F 1 8277271 wrench - socket , screwdriver , lube oil filter relief valve michiana 279
F 1 8354367 puller - water pump impeller 280
disassembly tool - water pump

9549073 plate
F 1 9549072 281
9549074 screw- spcial
9549075 adapter
installer - water pump impller ( used to assembly the impeller to the drive shaft housing ) all
F 1 8052959 282
567,645 and 710 engine
F 2 9312771 Seel plate 3/4" 283
F 2 9312770 adapter ( used with 8263531) - jack hydrulic for removing water pump nimpeller housing) 284
F 1 9325061 kit -lube oil filter tank pressure test 285

F 1 8032123 gauge -0-100 psi 286
F 1 8471010 hose assembly 287
F 1 9321341 socket - quick disconnct 288
F 1 8040325 connector 289
F 1 116436 connector 290
connected to the male quick disconnect provided on later moldel locomotive ( 9321340 - male
F 1 quick disconnect - can be added to tanks not so equipped ) this the provdes a conveninet means 291
for moniting filter pressure drop to determine filter change out
QTY
TOTAL
F 1 9321340 male quick disconnect 1/4 FPT 292
F 1 9321341 female quick disconnect 1/4 FPT 293

QTY
TOTAL
injector calibration test stand

the EMD calibration stand can be used to determine injector fule outpute so that each injector
can be adjusted for rated fule dilivery yhis will ensure a balanced set of injectors for smooth and
economical engine performance 294
these test stands supersede test stand 83324467
F 1 8332467
295
F 1 40021839 lever - injectore pop test 567,645 and 710 engines 296
F 1 297
gauge trip air flow ( shown with spray tip installed )

F 1 9323395 not 298
use master tips listed below to show high and low limits
F 1 8418391 low master for 5-.134" - 160 and 6-.012" - 150 tips 299
F 1 8418392 high master for 5-.134" - 160 and 6-.012" - 150 tips 300
F 1 9532800 low master - all 645 E engines 305
F 1 9532802 high master - all 645 F engines 306
F 1 9546046 low master for 6-011" - 150 tip 307
F 1 9546047 high master for 6-011" - 150 tip 308
F 1 9564645 high master for 7-0152" - 150 tip 309
F 1 9564646 low master for 7-0152" - 150 tip 310
F 1 4002765 high master all 710 engine 311
F 1 4002766 low master all 710 engine 312
QTY
TOTAL
injector tester
the tester is used to evaulate the condition of new rebult or used injectors by checking leakage
rate and fule spray pattern at the injector tip supersedes tester 8478027
F 1 9549055 40018091 holder - for 710 engine 313
8203258 oil - injector test 50 gallon drum ( discontinued)
8219007 oil - injector test 5 gallon drum ( discontinued)
9574910 bucket - plastice
F 1 8017824 wrench - fule pump cap nut- passenger SW,G8,G12,G16 and other that have 8020257 fuel pump 314
wrench- screwdriver - 1/8" hex - used to back out the set screw ( 4 tums only) to release the
stop pin on the injector follower - all engines
F 1 8107539 gauge applications 315
1- gauge without adapter used for 25.4 mm (1.00") rack setting
2- gauge without adapter used for 15.88 mm (5/8") rack setting
F 1 8339610 gauge - rack setting indicating ( sandard 1" setting) 316
F 1 8357591 adapter - .625", 5/8" setting 317
F 1 8244900 block , gauge 318
F 1 8380701 adapter - for 56/64" 319
F 1 8380702 adapter - for 58/64" 320
F 1 8159147 wrench - fuel pump packing nut GP,SD,DD,GT pin size 3/16" 321
wrench - fuel pump plug ( designed for removal of fuel pumps applied to passenger SW,G12,G16
F 1 8017825 322
fuel pump 8020257)
F 1 8330339 optoscope - needle valve seat 323
F 1 8330338 bulb light 324

QTY
TOTAL
test fixture - needle valve injector ( used for checking needle valve opening pressure ) must be
F 1 8276319 325
used with another test fixture such as 9549055
L 2 8431626 rack - 20 injecktor holding 326
F 2 8034638 gauge - injector timing 327
F 2 8360447 gauge and master - needle valve lifter lndicator 328
vise - pin - 0.0 " - 0.040"

F 2 8069989 329
8122519 wire - hardened steel 0.011" diameter * 500 ft long
F 2 8041183 bar - pry- injector removing 330

QTY
TOTAL
F 1 9083713 wrench - spin - on fuel filter 331
F 1 8214852 countersink - fuel oil manifold block 332
L 1 8243516 ioil can - forced feed - 7" long suput positioned 333
gauge - pilot valve early SI governors

F 1 8062916 334
567 a and engine with load regulator pilot valve not incorporated in governor
F 2 8227463 controller - engine speed 64, volt - SI or PG governors 335
F 1 ‫دﺳﺘﮕﺎه ﺗﺴﺖ ﺳﺮﺳﻴﻠﻨﺪر‬ 336
F 1 ‫دﺳﺘﮕﺎه ﺗﺴﺖ ﮔﺎورﻧﺮ‬ 337

QTY
TOTAL
F 2 8330230 tail rod jack - SI,PG governors 338
F 2 8062027 tool - tachometer drive oil seal - 567 engine and SI governor 339
F 2 8210256 adapter - controller to governor ( 8 PT to 12 PT ) - C engine governor 340
F 2 8210938 adapter - controller to governor ( 12 PT to 8 PT ) replacing 567B with 567C engine 341
F 2 8469430 adapter - controller to governor ( 16 PT to 12 PT ) 342
F 2 8469431 adapter - controller to governor ( 12PT to 16 PT ) 343
F 2 8243093 inserter - oil seal - UG8 govenor industrial 344
F 2 8432485 jack - governor injector link setting - PG rail and marine governore 345
F 1 8061015 installer - governor drive shaft snap ring - SI governor 346
F 2 8084868 guide - governor drive shaft oil seal - SI governors 347

QTY
TOTAL
jack - governor injectorcontrol linkage setting industrial engine with LSG , EGB governor and
F 2 8295586 348
MP36 ,MP45 units with ( PG HP) governors
F 2 8259734 jack - injector linkage setting - UG8 and marquette governors 349
F 2 8239526 compressor- injector linkage actuator spring - dual fuel 350
F 2 8208889 drive shaft seal removing and installing tool - PG governors 351
F 2 8212484 box - socket wrench - helf moon 5/8" * 3/4" ( useful in removing two rear retaining governor ) 352
Jack nut seeder (used when making adjustments to the governor pilot valve ) SI and PG elector
F 2 8113925 353
hydraulic governors
wrench - shutdown nut adjust - SI and PG governors

F 2 8208398 354
F 2 8237117 pliers - no 1 intemal retaining ring - PG governors 355
F 2 82371118 pliers - no 3 intemal snap ring - PG governors 356
F 2 40034176 governor housing wrench 3/4" opaning for use on housing bolts 357
wrench - F40PH locomotives only ( skinner shutdown solenoid valve body ) - this tool is required
F 1 9546319 358
when removing and / or replacing the valve pluger and plunger spring
QTY
TOTAL
L 1 8228031 pliers - external snap ring , drive shaft snap ring - PG governors 359
F 1 8208890 ball arm - centering tool - PG and SI governors 360
F 1 8209807 ball arm - bearing removing and installation tool - PG governore 361
F 2 8225660 remover - rotary oil seal - rotary shaft governors 362
F 1 8225659 rod - rotary shaft oil seal driving - rotary shaft governors 363
F 2 8225658 installer - remover - rotary shaft bearing - rotary shaft governors 364
F 2 8055831 remover drive shaft snap ring - SI governor 365

QTY
TOTAL
F 1 8343447 wrench - engine speed adjusting ( 1" nut socket ) SI or PG governors 366
F 1 8174868 wrench - engine speed adjusting ( 1 - 1/16" nut socket ) SI or PG governor 367
turbocharger 368
REBUILD CLASS 1 369
Eyebolt, Compressor
Class 1 Rebuild Used on all turbos - 2
F 2 1A-37166 (9570393) required. 370
Used to apply the compressor rollover fixture
lL- 3031 to the compressor bearing support.
Retainer, Roller
Class 1 Rebuild Used on all turbos with
F 2 lA-90951 (9548124) roller clutches - 1 required. 371
Allows the removal of the spring clips, 2B-36695
(9549777), when assembling the roller clutch.
Trunnion, Turbocharger
Class 1 Rebuild Used on all turbos -
required.
F 1 lA-9l447 (9548103) Secures the turbo during assembly and disassembly 372
and allows vertical and horizontal positioning of the
turbocharger to facilitate installation and removal
of critically aligned components
Pliers, Snap Ring

Class I Rebuild Used on all turbos -
F 2 1A-91448 (9548125) required. 373
Used for easy and safe removal of snap rings from
various components.
QTY
TOTAL
Fixture, Carrier Shaft

Installation
Class I Rebuild Used on all turbos - I
required.
Positions the idler gear support for installation of
the carrier shaft assembly. Can also be used to
F 1 IA-92176 (9548100) 374
install the idler gear stubshaft on previous design
T-type turbos.
NOTE
Ensure that the arbor is supporting the ball
bearing inner race during installation of the
carrier shaft assembly.
Stand, Gear Section

Class I Rebuild - Used on all turbos -
required.
F 1 IA-92177 (9548101) Provides a stable work station for assembly and 375
disassembly of the gear drive section. The stand is
constructed to allow clearance for the planet gears
when working on the carrier and idler gears.
Wrenches, Pipe Plug

Class I Rebuild - Used on all turbos - I
required.
F 1 lA-93045 (9570394) 376
Used to remove various pipe plugs in the turbos.
Consists of 1/2", 3/8", 5/16", and 3/16" standard
Allen wrenches.
Mandrel, Expandable
Class I Rebuild - Used on all turbos - 3
required
G-51293 - Gauge, 610 mm (24") Height
F 1 9559514 377
required.
Used in procedures to dimensionally qualify carrier
shafts.
Set, Jackscrew
Class 1 Rebuild - Used on all turbos - 6
required.
F 1 lA-93148 (9570395) 378
Used to evenly separate assemblies to avoid damage
to internal components. Each set consists of one
1/2"-13 and one 3/ 8"-16 screw with a brazed block.
Puller, Dowel
Class 1 Rebuild Used on all turbos -1
F 1 lA-93197 (9548126) 379
required.
Used to remove dowels with threaded ends.
QTY
TOTAL
Fixture, Carrier Shaft
Assembly
Class 1 Rebuild Used on all turbos except
high capacity - I required.
2B-53094 (9550434) Fixture, Carrier Shaft
Assembly
Class 1 Rebuild Used on high capacity
F 1 IA-91900 (9548098) 380
turbos - 1 required.
Used with a press to remove and install planet gear
shafts into the carrier shaft assembly.
NOTE
When pressing out the planet shafts, eare
should be exercised to ensure the thrust
washers are centered.
Sleeves, Shaft Protector
Class I Rebuild Used on all turbos - 2
required.
During assembly and disassembly, the protector

F 1 IA-93406 (9549779) sleeve IA-93406 (9549779) and stop ring 8082586 381
placed in the compressor section protect the turbine
wheel shaft from damage due to contact with the
compressor labyrinth seal. Also included is a split
bushing protector that can be used to protect the
labyrinth seal in the turbine inlet scroll support.
Stop Ring, Protector Sleeve
required.
During assembly and disassembly, the protector
sleeve IA-93406 (9549779) and stop ring 8082586
F 1 8082586 382
placed in the compressor section protect the turbine
wheel shaft from damage due to contact with the
compressor labyrinth seal. Also included is a split
bushing protector that can be used to protect the
labyrinth seal in the turbine inlet scroll support.
Gauge
Class 1 Rebuild - 1 required.
F 2 G-65825 (9560133) 383
Used to check the installed height of the compressor
journal bearing pin on turbos so equipped.
Fixture, Carrier Gear Bearing Removal

F 1 lA-9564l required. 384
Used to remove the roller bearing inner race from
the carrier gear.
Arbor, Turbine Bearing

Pressing
F 1 1A-96514 (9548127) 385
Class 1 Rebuild - Used on all turbos except
high capacity - 1 required
Arbor, Turbine Bearing

Pressing
Class I Rebuild Used on high capacity
turbos only - 1 required.
F 1 2B-39720 (9548128) When used with a press, removes the turbine 386
bearing from the clutch support.
NOTE
2B-39720 (9548128) also used as idler gear
stubshaft pressing fixture.
QTY
TOTAL
Guide Pin, Impeller Cover

L 2 1A-96517 (9548129) required. 387
Ensures proper removal and installation of the
impeller cover and avoids damage to the impeller.
Protector, Impeller
F 1 1A-93403 (9548130) Class 1Rebuild Used on 8E & EB, l2E & EB, 388
and T-type turbos - 1 required
Protector, Impeller
Class 1 Rebuild - Used on 16E & EB and 20E
& EB turbos - 1 required.
Protects the impeller during assembly and disassembly.
F 1 2B-36885 (9548131) 389
When used in conjunction with the stop
and bar shown in the illustration, it provides a
means for safely tightening and loosening the
impeller nut.
Fixture, Rotor Holding

required.
Fixture used to lock rotating assembly in place
while tightening or loosening impeller nut. With the
F 2 2B-725 10 (9562158) 390
idler gear(s) removed, the fixture frame mounts to
the carrier bearing support and is secured with
threaded knobs. Two interchangeable center
splined hubs are provided to engage either the
standard or Hi-capacity sun gear.
Arbor, Idler Support Bearing

Removal, Pressing
F 1 IA-96518 (9549775) 391
required.
Used to remove the ball bearing from the idler gear
support.
Driver, Taper Pin

required.
F 4 IA-96519 (9525495) Used to install the tapered dowels between the 392
carrier bearing support and idler gear support. The
driver is designed to protect the threaded ends of the
dowels.
Arbor, Carrier Support

Bearing Removal
F 1 lA-96520 (9549774) 393
required.
With a press, removes the roller bearing outer race
from the carrier bearing support.
QTY
TOTAL
Puller, Impeller
Class 1 Rebuild - Used on 8E, 12E, and T-type
turbos - 1 required.
Exerts an even force on the impeller during removal
to prevent damage to the impeller or the shaft.
F 1 lA-96521 (9570397) NOTE 394
This puller is only used on old style impellers
with three threaded holes in the face. Present
design impellers utilize an inner spline puller
2B-57173 (9548097), which is similar to the
puller used on 16E &EB and 20E & EB turbos
Puller, Impeller
F 1 2B-37532 (9548096) Used to remove the impeller from the shaft. Exerts 395
an even force on the impeller to prevent damage to
the impeller or the splined shaft. The puller is
inserted in the inner spline of the impeller.
Puller, Impeller
Class 1 Rebuild - Used on 8E & EB, 12E& EB,
and T turbos - 1 required.
Exerts an even force on the impeller during removal
to prevent damage to the impeller or shaft.
F 1 2B-57173 (9548097) 396
NOTE
Used on new style impeller with an inner
spline. For puller to remove old style impellers
with threaded holes, see lA-96521.
Idler Gear Bushing Removal, Pressing

Class 1 Rebuild Used on T and right-hand
F 1 IA-97936 marine E & EB turbos - 1 required. 397
With a press, applies an even force to remove the
bushing from this style idler gear.
Scraper, Carbon
required.
L 1 1A-98338 (9570396) Used to remove carbon buildup from metal 398
surfaces.
NOTE
Do not use on bearing surfaces.
Pilot, Sun Gear

NOTE
With adapter 2B-53833(9548134),this tool can
be used OIl a high capacity gear train
turbocharger.
During assembly and disassembly, this device
F 1 IA-98741 (9548099) ensures the correct alignment of the sun gear while 399
installing or removing the compressor section. Use
of a sun gear pilot prevents damage to the labyrinth
seals, the bearings, and the bearing and seal surfaces
of the turbine wheel assembly.
NOTE
A source of compressed air must be available
to operate this tool.
Eyebolt, Rotor, 1/2"-20

L 1 lL-650L Class 1 Rebuild - Used on 8E & EB , 12E & 400
EB, and T-type turbos - 1 required.
QTY
TOTAL
Eyebolt, Rotor, 3/8"-24

L 1 lL-650T Used to facilitate movement and inspection of the 401
rotating assembly. Stud lengths conform to the
depth of the threaded hole in the turbine wheel
assembly.
Lifter, Main Housing

Inspection
F 1 lL-1845 (9548094) required. 402
Suspends the main housing in an upright position
for inspection. Mounts to the top of the housing
flange for the turbine bearing support
Lifter, Main Housing

required.
F 2 IL- 1846 (9548095) 403
Positions the main housing as shown in the
illustration. Facilitates removal and installation on
the trunnion.
Lifter, Main Housing Washing

Class 1 Rebuild - Used on all turbos -
required.
F 1 IL-185 I (9548092) Mounts to the main housing at the oblong oil drain 404
in the horseshoe area. The lifting bracket extends
above the fluid level in the cleaning tank for easy
insertion and removal.
Lifter, Compressor Housing

Washing
F 1 IL-1897 (9548093) required. 405
Can be used for inspection and washing of both the
compressor bearing support and the compressor
scroll. Mounts through a bolt hole in the flange.
QTY
TOTAL
Lifter, Gear Section

required.
Maintains the horizontal position of the gear
section during assembly and disassembly. With the
F 1 IL-2140 (9548090) idler gear removed, the bottom bracket of the lifter 406
mounts to the bottom of the carrier bearing support
with the legs on either side of the carrier gear. The
threaded knobs are then tightened against the top of
the support.
Lifter, Turbo
required.
Maintains the proper attitude of the turbocharger
during lifting and protects the exhaust duct seals
from damage due to lifting chains pressing against
F 1 lL-l842 (8293333) the duct. 407
Install the four turbo lifting eyebolts 8496116 in the
mounting pads in the main housing and the
compressor bearing support. The two longer chains
mount to the main housing eyebolts and the two
shorter chains mount to the compressor bearing
support eyebolts.
Lifter, Rotor
L 1 IL-2670 high capacity - 1 required. 408
Maintains the turbine wheel and impeller in a
horizontal position while moving it with a hoist.
Lifter, Turbine Bearing

Support
F 1 IL-3029 (9570398) 409
required.
Used with a chain hoist for lifting the turbine
bearing support. Mount as shown in the illustration.
Lifter, Compressor Rollover

required.
Use with eyebolts IA-37166. During assembly and
disassembly, the compressor section must be rolled
L 2 1L-3031 410
over. Using this tool and compressor lifter IL-3032
(9548132), this action can be accomplished.
NOTE
Instructions for the rollover ofthe compressor
section are given in Section 4 of this M.l.
QTY
TOTAL
Lifter, Compressor Section

required.
Used to lift the compressor section during assembly
and disassembly. Also used for rollover of the
compressor section when used with rollover fixture
1L-3031 (for rollover instructions, see Section 4 of
this M.l.), and to lift the compressor bearing
F 1 IL-3032 (9548132) - 411
support during doweling.
To mount, position the two ends of the crossbar
over the compressor bearing support lifting pads
and the swivel leg to the air duct flange. Tighten the
hand wheel to secure the fixture. The position of the
lifting eye may also be adjusted for the proper
horizontal position of the lifter by using the
adjusting device on the center beam.
Arbor, Idler Gear Bushing Installation,

Pressing
F 1 2B-3653I Class I Rebuild Used on T and right-hand 412
marine E & EB turbos - 1 required.
Presses bushing into the idler gear.
Clip, Spring
Class 1 Rebuild Used on all turbos with
roller clutches - 24 required.
F 1 2B-36695 (9549777) 413
During assembly of the roller clutch, these spring
clips hold the rollers and springs in the camplate.
Twelve used at a time.
Pressing Fixture, Idler Gear

and Bearing
required.
During assembly and disassembly, the double roller
F 1 2B-37772 (9549782) 414
bearing and stubshaft must be removed from and
installed in the idler gear without damaging the
bearing rollers. This fixture supports the gear
during both operations and exerts force only on the
outer race of the bearing.
Arbor, Carrier Support

Bearing Installation, Pressing
Class 1 Rebuild Used on all turbos - I
F 1 2B-39683 (9549778) 415
required.
With a press, used to press the roller bearing inner
race onto the carrier gear.
QTY
TOTAL
Pressing Fixture, Idler Gear

Stubshaft
required.
Used to press the idler gear stubshaft into and out of
the double roller bearing. The hearing arhor
supports the inner race of the bearing during both
F 1 2B-39720 (9549783) operations to prevent damage to the bearing rollers. 416
The stubshaft arbor accommodates the stubshaft
pilot when pressing the stubshaft out and is used
with the stop plate and spacer 8358571 when
installing the stubshaft.
NOTE
This fixture also used for pressing turbine
bearings on high capacity turbos.
Stand, Compressor Section

required.
F 1 2B-43515 (9548091) 417
Used for assembly and disassembly of the compressor
section. Prevents damage to the various
components, particularly the rotating assembly
Bracket, Impeller Sweep

Indicator
required.
Used to measure impeller to scroll concentric
F 1 2B-48872 (9549776) 418
square ness, bore concentricity, and bearing
clearance. Mounts to the threaded hole in the end of
the rotating assembly. The outside bolt hole is used
on 16E & EB and 20E & EB turbos and the inside
hole is used on T, 8E & EB, and 12E & EB turbos
Puller, Compressor Bearing

required.
F 1 lA-96516 (9549781) 419
Used during disassembly to remove the compressor
journal bearing from the compressor bearing
support.
Qualifying Fixture, Turbine

Inlet Scroll
Class I Rebuild - Used ond all turbos - 1
required.
Used to dimensionally qualify the turbine inlet
F 1 2B-47052 (9548088) scroll for reuse or after machining. As shown in the 420
second illustration, the fixture can be used for a
small amount of machining, such as finish cuts.
NOTE
To be used for machining; a source of
compressed air is required.
QTY
TOTAL
Guide Pin, Gear Section

required.
L 2 2B-53485 (9570399) 421
During installation and removal of the gear section,
the guide pins protect the planet gears, ring gear,
and sun gear from damage
Arbor, Planet Shaft Removal, Pressing

required.
F 1 2B-53487 422
With carrier shaft fixtures IA-91900 (9548098) or
2B-53094 (9550434), used to press the planet shafts
from the carrier shaft assembly.
Guide Pin, Clutch

L 2 2B-53489 required. 423
Guides the turbine bearing support onto the clutch
during assembly of the turbocharger.
Guide Pin, Turbine Bearing

Support
L 2 2B-53490 (9570400) 424
required.
Used to guide the turbine bearing support onto the
main housing during assembly of the turbo.
Guide Pin, Compressor

Section
L 2 2B-53491 (9548133) required. 425
Along with the sun gear pilot fixture, used to guide
the compressor section during assembly and
disassembly.
Nut, Turbine Drive

Class I Rebuild - Used on 8E & EB, 12E& EB,
and T turbos - I required.
2B-53607 - Nut, Turbine Drive
Class I Rebuild Used on 16E& EB and 20E
& EB turbos - I required.
At times removal of the rotating assembly from the
F 1 2B-53606 (9570401) 426
compressor section can be difficult due to internal
damage. Part of the rotating assembly may still be
salvageable, therefore, this device should be used to
protect the threaded end of the turbine wheel. The
drive is screwed to the threaded end of the rotating
assembly and then may be pounded to force the
assembly free.
QTY
TOTAL
Overrunning Clutch Ring

Gear Adapter
Class 1 Rebuild - Used on high capacity
turbos - I required.
F 1 2B-53833 (9548134) Can be used to adapt the standard sun gear pilot 427
lA-98741 (9548099) for use on the high capacity
turbocharger. This adapter is placed in the ring gear
to make up the difference between the ring gear
diameters of the two types of turbos.
Brush, Bristle
L 5 30-BR-IO 428
required.
Used with Heli-Coil equipment.

60-IN-30 Tap, 1/4"-20 He1i-Coil
60-IN-35 - Tap, 5/16"-18 Heli-Coil
60-IN-40 - Tap, 3/8"-16 Heli-Coil
60-IN-45 - Tap, 3/8"-24 Heli-Coil
F 1 429
60-IN-50 Tap, 1/2"-13 Heli-Coil
60-IN-55 Tap, 1/2"-20 He1i-Coil
60-IN-60 Tap, 5/8"-11 Heli-Coil
Class I Rebuild Used on all turbos - 3 of each
required.
Special taps to thread holes for Heli-Coil inserts.

The size of the tap allows for the insert thiekness so
the final hole size will be correct after the insert is
installed.
65-IN-25 Extraetor, Heli-Coil Insert, 1/4" thru
3/8"
65-IN-30 Extractor, Heli-Coil Insert, 1/2" thru
F 1 430
5/8"
Class 1Rebuild Used on all turbos - 2 of each
required.
Used to remove Heli-Coil inserts. Apply the tool to
the insert and strike the tool head lightly. Turn the
extractor countereloekwise, maintaining steady
downward pressure.
70-IN-30 - Insertor, 1/4"-20 Heli-Coil

70-IN-40 Insertor, 3/8"-16 Heli-Coil
70-IN-50 - Insert or, 1/2"-13 Heli-Coil
F 1 431
required.
Insertion tool for Heli-Coil inserts.
Brush, Wire
L 2 125-BR-15 432
required.
Used with Heli-Coil equipment.
Wax, Impeller Clearance

Measurement
Class 1 Rebuild Used on all turbos - 5 pound
F 1 500-WA-100 (9570407) box. 433
When determining impeller to cover clearances, this
wax is used. Material is 4" x 8" sheets of "Red
Refined Wax #47315", cut to size for use.
Extractor, 1/4" Heli-Coil

F 1 515-EX-35 (9570402) 434
Tap

F 1 515-EX-45 (9570403) 435
Tap
QTY
TOTAL

F 1 515-EX-65 (9570404) 436
Tap

F 1 515-EX-85 (9570405) 437
Tap

F 1 5l5-EX-100 (9570406) 438
Tap
Class 1Rebuild - Used on all turbos -3 of each

required.
F 1 439
Extraction tool for broken Heli-Coil taps. The four
legs fit in the flutes of the tap.
F 1 825-WR-5 (9570408) Wrench, Heli-Coil Tap 440
F 1 825-WR-IO (9570409) Wrench, Heli-Coil Tap 441
F 1 825-WR-15 (9570410) Wrench, Heli-Coil Tap 442
Class I Rebuild Used on all turbos -1 of each

F 1 required. 443
Wrench used for hand tapping of holes.
No Illustration
Lubriplate
Class 1 Rebuild Used on all turbos - 1 Case
required.
F 1 8196884 444
During assembly ofthe turbocharger, some surfaces
req uire application of a lubricant to secure a gasket,
grommet or "0" ring. This material can be used for
that purpose.
No Illustration
Lubriplate
Class I Rebuild Used on all turbos - 1 case
F 1 8196885 required. 445
Used as assembly lubricant on bearing surfaces of
gear drive section components and to retain
positioning of thrust washers.
No Illustration
Shellac, Orange
Class 1 Rebuild - Used on all turbos - 1 Case
required.
F 1 8211194 446
Used for application of the three pieces gasket to the
main housing horseshoe during assembly. Proper
application of this gasket is very critical to prevent
oil leaks. This shellac aids in the application.
No Illustration
Sealant, Silicone Rubber Adhesive
Class 1 Rebuild - Used on all turbos - 1 case
F 1 8366747 447
required.
Used on machined surface of compressor bearing
support to form gasket seal with compressor scroll
No Illustration
Compound, Hi-Temp Thread
Class 1 Rebuild Used on all turbos - 1 Case
F 1 8354866 448
required.
This material is applied to bolts and pipe plugs used
in high temperature areas.
No Illustration
Lubricant, Lo-Temp Thread
Class I Rebuild - Used on all turbos - 1 case
F 1 8307731 required. 449
This material is applied to all bolts except those in
high temperature areas or where dry application is
specified.
Spacer, Idler Gear Stubshaft Installation

required.
F 1 8358571 450
Used with pressing fixture 2B-39720 (9549783)
when pressing the idler gear stubshaft into the
double roller bearing.
QTY
TOTAL
Eyebolt, Turbocharger Lifting

required.
L 4 8496116 451
Shoulders seat against turbo allowing lateral forces
to be safely exerted when lifting. Used with turbo
lifter 1L-1842 (8293333).
Penetrant, Dye
Class 1 Rebuild Used on all turbos - 1 Kit
required.
Whenever various housings and components are
suspected of cracks, a means must be available to
L 1 8496998 verify their condition. Also, the extent of a visible 452
crack must be ascertained to facilitate proper repair.
This kit contains a cleaner, penetrant, and developer
to check these cracks. Each kit contains instructions
for use.
Magnaflux Equipment
required.
F 1 8496999 453
Many smaller metallic pieces, such as gears, must be
inspected for cracks. Using this equipment, cracks
not normally visible may be found.
Magnaglo Concentrate
Class 1Rebuild Used on all turbos -1 Pound
F 1 9322656 container. 454
This material is used in the inspeetion proeess with
the above equipment.
Container, Rotor
required.
F 1 8497001 455
Rotating assemblies should be stored and transported
in a suitable container with internal supports
that will protect the assembly
Freezer
required.
F 1 8497048 Various bearings, shafts, and inserts that have an 456
interference fit must be frozen for installation. This
freezer will provide the medium necessary for
chilling the pieces.
No Illustration
Lubricant, Molykote bonded spray
Class 1 Rebuild - Used on all turbos - 1 case
F 1 9339834 457
required.
This material is used as pre-lube coating on seal
rings and gear drive components during assembly
F 1 G-51322 Gage, 1/4"-20 Heli-Coil Thread 458

QTY
TOTAL
Class IRebuild Used on all turbos - 1of each
required.
Special gage to check a hole threaded by a Heli-Coil
tap. Accuracy of the finished thread, when the insert
is installed, is dependent upon the accuracy of the
tapped hole. If the finished tapped hole gages
F 1 465
satisfactorily, the installed insert will be within the
thread tolerance. Therefore, it is not necessary to
gage the installed insert. After the insert is installed,
the GO thread plug may not enter freely; however,
the insert will always seat itself when the bolt or
screw is installed and tightened.
Base, Dial Indicator, Magnetic

required.
F 1 G-53 123 466
During assembly of the turbocharger, dial indicator
readings are required. This magnetic base provides a
suitable platform for those readings.
Inspection Light
required.
F 1 G-59719 467
A light with a 254.0 mm (10.00") long f1exible neck
to assist in inspection of various passages for cracks
and obstructions.
Adjuster, Nozzle Area
F 2 G-57518 (9549784) Class 1 Rebuild - Used on 12E & EB and T 468
turbos - 1 required
F 2 G-60610 (9549780) Class 1 Rebuild - Used on 16E & EB and 20E 469
& EB turbos - 1 required
Class 1 Rebuild Used on 8E & EB turbos - 1
F 2 G-61441 (9549785) 470
required.
Resets nozzle vanes to the correct area.
Gage, Shroud Sweep

Class 1 Rebuild - Used on all turbos - 1 required.
During assembly of the turbocharger, the shroud
I. D. must be checked, after it is installed, to verify
the proper clearance between the shroud and
turbine blades. This gage centers on the rotating
F 2 G-59975 (9548089) assembly axis for proper measurement. The gage is 471
set on master gages provided for each turbo
application. Center axis pilots are provided for both
standard and high capacity gear train turbos.
NOTE
Dial indicatorface is calibrated in English
standard.
Gage, Blade Stretch

required.
When qualifying a turbine wheel for re-use, all
blades must be measured for proper length. This
F 2 G-60731 gage mounts on the turbine seal surface of the 472
rotating assembly and allows for some stretch in the
blades.
NOTE
Dial indicator face is calibrated in English
standard.
QTY
TOTAL
Wrench, Shroud Clamp

Torque
required.
F 1 G-62880 (9570411) During assembly of the turbocharger, the shroud 473
marmon clamp and a few bolts must be torqued in
inch-pounds. This wrench has 3/8" square drive and
a 0 to 200 inch-pounds range in increments of 10
inch-pounds. (Calibrated English standard.)
F 1 G-64404 Gage Pin, 7.315 mm (.2880") 474
F 1 G-64405 Gage Pin, 3.048 mm (.1200") 475
F 1 G-64406 Gage Pin, 4.389 mm (.1728") 476
F 1 G-66407 Gage Pin, 4.064 mm (.1600") 477
Class 1Rebuild Used on all turbos - 2 of eaeh

F 1 required. 478
Used to determine gear tooth wear.
Etcher, Electric
Class 1 Re build - Used on all turbos - I
required.
To ensure proper balance ofthe rotating assembly,
L 1 G-64409 479
the position of some items, such as the heat dam
washer and the impeller spacer, must be permanently
marked after alignment. This etcher provides an
efficient means of accomplishing this.
Gage, Nozzle Area

required.
F 2 G-64410 The width of each nozzle vane must be accurately 480
measured in three places to determine the total
nozzle area. This gage facilitates that measurement.
(Calibrated in English standard.)
Cart, Component Sets

Class 1 Rebuild - Used on all turhos - 2
required.
L 1 PE-5379 (9548086) 481
A three tiered cart with each shelf sectionalized to
hold various small components such as labyrinth
seals and the clutch support
Baskets, Wash
required.
L 1 PE-6209 (9548087) 482
A set of three baskets designed to hold the turbo
doweling components and other ferrous and nonferrous
components during washing.
QTY
TOTAL
Heat Lamp, Bearing Installation

Class I Rebuild ~ Used OIl all turbos -1
required.
F 1 PE-6440 Installation of the compressor journal bearing and 483
the turbine bearing requires freezing of the bearing
and heating the bore. This lamp is used to heat the
bore. It has a 375 watt bulb.
Stand, Rotor
required.
L 1 PE-6613 484
Provides protection for the rotating assembly
bearing journals when not in the regular storage
container.
REBUILD CLASS 2 485
Arbor, Clutch Bearing Installation,

Pressing
Class 2 Rebuild Used on all turbos with a
F 1 IA-90960 486
roller clutch - I required.
Presses the clutch doweling assembly bearings into
place to the proper depth.
Arbor, Clutch Bearing Removal,

Pressing
Class 2 Rebuild - Used on all turbos - I
F 1 2B-53488 487
required.
With a press, removes the bushings from the clutch
doweling assembly
REBUILD CLASS 3 488
Stand, Rotor Preparation

Provides support and protects the rotating assembly
during various qualification and dimensional
F 1 IA-91450 (9548102) checks. With the back plate installed at the sun gear 489
side as shown, support is provided for the ball
bearing used in the heat dam washer squareness
check. With the plate removed, the splined area can
be used to secure the rotating assembly by clamping
the sun gear.
Centers, Rotor Inspection

F 1 2B-53486 high capacity - I required. 490
Provides a safe stand for rotor inspection.
QTY
TOTAL
Balancer, Rotor
Class 3 Rebuild - Used on all turbos -1
required.
Provides a means to correct imbalance in a rotating
assembly after rework or to qualify a used assembly
for reuse. Two models are presently in use, the
F 1 8497000 GP500 and the HBS-350GP, which supersedes the 491
GP500. When balancing a rotating assembly, pulley
8498676 must be used with this machine.
NOTE
Setup and operating procedures for both of
these models are included at the end of this
section.
No Illustration
Pully, Drive 1-1/2"
Class 3 Rebuild Used on all turbos-1
F 1 8498676 492
required.
Used with balancer 8497000 to provide the proper
RPM for balancing the rotating assembly.
Scale, Blade Weight

Class 3 Rebuild Used on all turbos -
required.
F 1 G-64408 493
When replacing turbine blades, each replacement
blade must be within ±0.5 gram of the old blade.
This scale is graduated in 0.1 gram increments.
QTY
TOTAL
REBUilD CLASS 4 494
Reamer, Clutch Drive Pin Holes,

F 1 2B-37783 495
Standard
Reamer, Clutch Drive Pin Holes, 0.05
F 1 2B-37784 496
mm (.002") OS
F 1 2B-37785 497
mm (.004") OS
F 1 2B-37786 498
mm (.006'') OS
F 1 2B-37787 499
mm (.008") OS
Class 4 Rebuild - Used on all turbos with
roller clutches - 6 of each required.
Reamers used for drive pin holes in the clutch
F 1 500
doweling assembly. Standard size is 10.079- 10.084
mm (.3968" - .3970")and the reamers have a straight
7.894 - 7.904 mm (.3108" - .3112") shank.
REBUilD CLASS 5 501
Lifter, Turbo Doweling

Assembly
required.
Use with clamp 1Ir- 2170. Evenly positions the main
housing assembly for insertion and removal from
doweling fixture 2B-38661. Can also be used with
the turbine bearing support and compressor bearing
support mated to the main housing.
The two oblong plates attached to the 654.1 mm
F 1 lL-I924 (9548084) (25.75")chains on the cross bar ofthe T shaped lifter 502
are bolted to the main housing lifting pads, and the
clamp IL-2170 is mounted on the outside ofthe oil
drain hole in the bottom of the main housing
horseshoe with the lifting hole of the clamp
positioned over the centerline of the main housing.
The 387.4 mm (15.25") chain in the front of the T
shaped lifter is attached to the clamp. The doweling
assembly can now be raised or lowered to the
doweling fixture while maintaining a horizontal
attitude.
Lifter, Turbo Doweling Assembly
Rollover
required.
Used with sling and clamp IL-3033. Reverses the
position of the main housing after it has been mated
with the turbine bearing support and the compressor
bearing support to enable alignment and doweling
of the idler gear support.
F 1 IL-1939 Bolt the two plates on the lifter to the main housing 503
lifting pads with the chains to the outside. With a
hoist, suspend the doweling assembly and mount
the sling and clamp IL-3033 to the two center bolt
holes in the bottom of the main housing. Attach the
sling and clamp to a second hoist positioned to
direct the lifting force in the direction of rollover.
Raise the second hoist until the doweling assembly
is in the position desired and then simultaneously
lower both hoists.
Clamp, Turbo Doweling

Assembly Lifting
F 1 IL-2170 (9548085) required. 504
Used with lifter IL-I924. For a description and
instructions for setup, see the description under
turbo doweling assembly lifter IL-1924.
QTY
TOTAL
Sling and Clamp, Turbo Doweling

Rollover
Class 5 Rebuild - Used on all turbos - I
F 1 IL-3033 required. 505
Used with rollover lifter IL-1939. For description
and instructions for use, see description under turbo
doweling assembly rollover lifter IL-1939.
Reamer, Turbine Bearing Support,

F 2 2B-36572-1 506
0.13 mm (.005") OS
F 2 2B-36572-2 507
0.25 mm (.010") OS
F 2 2B-36572-3 508
0.38 mm (.015") OS
F 2 2B-36572-4 509
0.80 mm (1/32") OS
F 2 2B-36572-5 510
1.19mm (3/64") OS
F 2 2B-36572-6 511
1.59 mm (1/16") OS
Class 5 Rebuild - Used on all turbos - 2 of each
required.
Reamers used to accommodate oversize dowels
with an interference fit between the main housing
and the turbine bearing support. Standard size is
F 2 512
12.687 mm +0.000 - 0.008 (.4995" +.0000" -.0003")
and the reamers have a No.2 morse taper. These
reamers are also used for oversize dowel holes for
the two extra holes in the idler gear support in
marine turbochargers with ratchet clutches.
Reamer, Compressor Bearing
F 2 2B-36573-1 513
Support, 0.13 mm (.005") OS
F 2 2B-36573-2 514
F 2 2B-36573-3 515
F 2 2B-36573-4 516
Support, 0.80 mm (1/32") OS
F 2 2B-36573-5 517
Support, 1.59mm (1/16") OS
F 2 2B-36573-6 518
F 2 2B-36573-7 519
F 2 2B-36573-8 520
Class 5 Rebuild - Used on all turbos - 2 of each
required.
with an interference fit between the main housing
F 2 and the compressor bearing support and between 521
the compressor bearing support and the compressor
scroll. Standard size is 12.689 mm + 0.000 - 0.008
(.4996" + .0000" - .0003") and the reamers have aN o.
2 morse taper.
Reamer, Idler Gear Support, 0.13 mm
F 2 2B-36575-1 522
(.005") as
F 2 2B-36575-2 523
(.010") as
F 2 2B-36575-3 524
(.015") as
F 2 2B-36575-4 525
(1/32',) as
Reamer, Idler Gear Support, 1.19mm
F 2 2B-36575-5 526
(3/64") as
Reamer, Idler Gear Support, 1.59mm
F 2 2B-36575-6 527
(1/l6") as
Class 5 Rebuild Used on all turbos - 2 of each
required.
F 2 with an interference fit between the main housing 528
and the idler gear support. Standard size is
12.827 mm + 0.000 - 0.008 (.5050" + .0000" - .0003")
and the reamers have a No.2 morse taper.
QTY
TOTAL
Reamer, Carrier Bearing
F 2 2B-36578-1 (9559900) 529
Support, 0.13 mm (.005'') as
F 2 2B-36578-2 (9559898) 530
Support, 0.25 mm (.010'') as
F 2 2B-36578-3 (9559899) 531
Support, 0.38 (.015") as
Reamer, Carrier Bearing Support,
F 2 2B-36578-4 532
0.80 mm (1/32") as
F 2 2B-36578-5 (9559901) 533
Support, 1.19 mm (3/64") as
F 2 2B-36578-6 (9559902) 534
Support, 1.59 mm (1/16") as
Class 5 Rebuild Used on all turbos - 2 of each
required.
F 2 with an interference fit between the carrier bearing 535
support and the idler gear support. Standard size is
13.528 mm + 0.000 - 0.008 (.5326" +.0000" -.0003")
and the reamers have a 11.11 mm (7/ 16'') shank.
Aligner, Turbo Doweling

required.
Fixture used for alignment of the turbo doweling
F 1 2B-38661 (9548082) assembly. Can be used for complete or partial 536
alignment. The first illustration shows the alignment
fixture and the second shows the tram gages for
aligning the idler gear support to the main housing.
Instructions for use are in Section 3 of this M.1.
Reamer, Carrier Bearing Support,

Standard 13.528mm + 0.000 -0.008 (.5326" + .0000"
- .0003")
F 2 75-RE-8 required. 537
20551 Reamer for standard size dowels with an interference
fit between the carrier bearing support and
the idler gear support. Reamer has a 11.11 mm
(7/ 16") shank.
REBUILD CLASS 6 538
Fixture, Turbine Scroll

Machining
20509
F 1 lA-91028 (9548083) Class 6 Rebuild Used on all turbos - 1 539
required.
Aligns and holds the turbine inlet scroll for
machining on a vertical lathe after weld repair.
End Mill, Turbine Scroll Keyway,

Semi-finish
F 1 lA-91040 540
required.
Finish
F 1 lA-91041 541
required
Special end mills for machining inlet scroll keyways.
Used with end mill holder IA-98019 (9548081).
Tester, Hydrostatic
required.
Primarily used to hydrostatically test oil and air
F 1 IA-91752 (9548080) 542
passages in the compressor bearing support after
rework or a severe failure. To blank off the support
use 2B-52086. Blanks can be made by the user to
adapt the fixture to other housings
QTY
TOTAL
Holder, End Mill

required.
F 1 lA-980l9 (9548081) 543
Special holder for end mills IA-91040, lA-91041,
and l15-CU-25. This fixture has a No. 50 milling
machine taper.
Fixture, Shroud I.D.

Machining
required.
Holding fixture for machining the shroud LD. can
F 1 2B-36643 (9548078) be used for both coated and non-coated shrouds. 544
Used with any verticallathe that can accommodate
its 450.9 mm (17.75") a.D.
NOTE
Ensure that the hold down arrangement on the
lathe table does not distort the shroud
Fixture, Compressor Bearing

Support Machining
required.
Properly positions the compressor bearing support
F 1 2B-52083 (9548079) for bore, thrust face, and insert machining. Used 545
with guide pins 2B-52085 and handler 2B-52104for
insert machining of 16E & EB and 20E & EB
compressor bearing supports. The vertical lathe
must be able to accommodate the fixture's I 422mm
(56.00") diameter.
Guide Pin
Class 6 Rebuild Used on 16E & EB and 20E
F 1 2B-52085 546
Used with the compressor bearing support
machining fixture 2B-52083 (9548079) to guide and
align the insert during installation.
Tester, Compressor Bearing Support

Repair
required.
Used with the hydrostatic tester 1A-91752 (9548080)
F 1 2B-52086 547
to water test the compressor bearing support after
repair or a severe failure of the turbocharger. The
two round pieces seal the compressor journal
bearing area, and the rectangular piece blanks the
plug hole.
Handler, Compressor Bearing Support

Insert
F 1 2B-52104 548
Used with the compressor bearing support
machining fixture 2B-52083 (9548079) and guide
pins 2B-52085 to install a chilled insert into the
support. The device locates on the oil drain hole.
QTY
TOTAL
Drill Fixture, Idler Gear Support
Conversion To High Capacity
Class 6 Rebuild - Used to convert 16E & EB
and 20E & EB turbos to high capacity - I
required.
Used as a guide for machining the idler gear support
for conversion to a high capacity gear train
turbo. This fixture locates in the idler stubshaft pilot
and in the bolt hole directly below the drain hole in
the support. Perform the following steps.
1. Drill a second oil spitter hole 1.19mm (3/64")
diameter, 15.88 mm (5/8") deep.
2. With the larger 22.225 mm (.8750") D.D.
bushing removed so it does not obstruct the
F 1 2B-53894 drilling guide for the additional bolt hole, drill 549
the bolt hole 10.716 mm (27/64") diameter,
through the idler gear support 30.15 mm
(1.187").
3. Install the 18.256 mm (23/32") 1.0. bushing
and lock with the locking bolt. Drill a
18.256mm (23/32") diameter hole through the
support.
4. Replace the 18.256 mm (23/32") J.D. bushing
with the 19.055 mm (.7502") J.D. bushing.
Ream the hole. 19.063 mm + 0.000 - 0.025
(.7505" + .0000" - .0010',) through the support.
5. Remove the fixture and tap the new bolt hole
for a 1/2" UNC-3B thread through the
support
F 1 550
Special Bushing, 10.72 mm (.422")

Diameter
Class 6 Rebuild - Used to convert l6E & EB
and 20E & EB turbos to high capacity - 1
required.
A guide for drilling a hole into the main housing to
accept the bolt through the idler stubshaft pilot in
high capacity turbos.
F 1 2B-53895 1. Dowel and bolt the idler gear support to the 551
main housing. Position the two pieces with the
idler gear support facing up.
2. Install the bushing in the idler gear support
stubshaft pilot and drill a 10.72 mm (.422")
diameter hole, 34.93 mm(1.375") deep into the
main housing.
3. Remove the bushing and tap the hole for a
1/2" UNC-3B thread, 25.4 mm (1.00") deep.
Rough
F 1 115-CU-25 required. 552
Special end mill used for rough cuts when machining
the inlet scroll keyways. Used with end mill holder
lA-98019 (9548081).
Gage, Flange Thickness, Turbine Scroll

Class 6 Rebuild - J required.
F 2 G-57273 Qualifies the inlet scroll's 3.23 mm (.127") flange 553
thickness after machining. Set on Master Gage
G-57274.
Master, Turbine Scroll Flange Thickness

Gage
F 1 G-57274 Class 6 Rebuild Used on all turbos - 1 554
required.
Master for setting gage G-57273.
Gage, Flange Diameter, Turbine Scroll

required.
F 2 G-57324 555
Qualifies the inlet scroll's 387.81 mm (15.268")
flange and diameter after machining. Set on master
gage G-57325
QTY
TOTAL
Master, Turbine Scroll Flange Diameter

Gage
F 2 G-57325 Class 6 Rebuild Used on all turbos - 1 556
required.
Master for setting gage G-57324.

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picture F/L Part number description Item

F 1 8152217 Stop - air motor 4

F 1 8215554 Ring - pilot for 12.090" upper pilot bore 5

F 2 9509391 Gauge - wear step head retainer - used with 9509391 7

F 2 9320756 block - wear sep calibration - used with 9320750 8

F 2 8275379 Tool - lower liner removing and installing all engines 9

F 2 8282912 Oil - hydraulic - jack -1 qt can 13

Adapter - 710 engine puller (not shown) *included in 8275379

F 2 9528882 installer - lower liner insert 15

F 2 9528883 Remover - lower liner insert 16

F 2 40004154 Remover - 710 engines only 21

‫اﺑﺰار ﻣﺨﺼﻮص ﻣﻮﻧﺘﺎژ و دﻣﻮﻧﺘﺎژ ﻛﭙﻪ ﻫﺎي ﺛﺎﺑﺖ ﻣﻮﺗﻮر‬ 22

L 2 8087086 Cleaner - piston cooling oil pipe 23

F 2 9551713 set - manual torque multiplier-all 567,645 and 710 engines 52

F 2 8474773 socket - short 1-7/8" hex tilt-on 1" deep 57

F 2 8474774 socket - long 1-7/8" hex . Tilt -on - 1-17/32" deep 58

F 2 8250085 chest 32-1/4" * 8-5/8" * 9- 1/2" ( not shown) 59

F 2 8093717 Extension handele - 36" - used with 8034085 61

F 2 8034085 offset box wrench - 2-3/4" used on crab nuts 62

F 2 40011705 anchor socket - 3" I.D 65

F 2 82110960 socket - drive 2- 3/4" hex . sp . Male drive 66

adptter - ratchet 3/4" sp . Male drive

chest - 36-1/4" * 8-5/8" * 9-1/2" (not shown)

adapter kit -567,567A, and 567B engines

F 2 8034600 tube - crab stud thread protector (4 requird per cylinder 70

F 1 40014689 Wrench - crab nut -115 volt 82

wrench - crab nut - 230 volt

F 1 40020518 Swith - limit 84

F 1 9532633 jack - hydraulic-barring - 115 volt , all engines 85

F 1 40014730 jack - hydraulic-barring - 230 volt , all engines 86

F 1 9523800 Wrench - main bearing - 115 volt 87

F 1 40009879 Wrench - main bearing - 230 volt 88

F 1 84677737 gauge assembly 90

ENGINE ( POWRE ASSEMBLY ) 91

F 2 8417858 Lifter - power assembly (eccentric type ) C,D,E ,F and G engine 92

F 1 8075894 Remover and instalier - cylinder head - all engines 93

lifter - power assembly - 567A,567B and 710 engine

Hoist set - cylinder head and liner - all engines

Lifter - power assembly (eccentric type ) -567A and 567B engines

F 4 8417859 tool- piston holding - power assembly lifting - all engines 98

ENGINE (CYLINDER HEAD) 102

F 2 8032587 wrench - cylinder test valve 111

puller multiple hydraulic lash adjaster - all engines

F 1 valve seat grinders 119

F 2 See adove driver 121

F 1 8227624 installer / remover valve guide - dual fuel 169

F 1 8060247 basket - cylinder head carrying 170

tester - valve seal

F 1 8260462 cup - suction gas valve seat dual fuel 175

counterbore - cylinder head nut seat

F 1 8070872 adapter - cylinder test valve - pressure test 179

reamer- cylinder test valve seat

power pack hand hoist

fixture - connecting rod chaking gauge

F 2 40038305 fixture - similar to 8257730 with electronic digital readouts 193

gauge assembly plug Go and HI-fork rod - tapped holes

L 2 8040413 bolt- eye - piston puling , 1-1/2" long 206

L 2 8071625 bolt- eye - piston puling , 18" long 207