Petronas Technical Standards: Requisition (Binder)
Petronas Technical Standards: Requisition (Binder)
Petronas Technical Standards: Requisition (Binder)
MANUAL
REQUISITION
(BINDER)
PTS 30.10.01.10
APRIL 2003
PREFACE
PETRONAS Technical Standards (PTS) publications reflect the views, at the time of publication,
of PETRONAS OPUs/Divisions.
They are based on the experience acquired during the involvement with the design, construction,
operation and maintenance of processing units and facilities. Where appropriate they are based
on, or reference is made to, national and international standards and codes of practice.
The objective is to set the recommended standard for good technical practice to be applied by
PETRONAS' OPUs in oil and gas production facilities, refineries, gas processing plants, chemical
plants, marketing facilities or any other such facility, and thereby to achieve maximum technical
and economic benefit from standardisation.
The information set forth in these publications is provided to users for their consideration and
decision to implement. This is of particular importance where PTS may not cover every
requirement or diversity of condition at each locality. The system of PTS is expected to be
sufficiently flexible to allow individual operating units to adapt the information set forth in PTS to
their own environment and requirements.
When Contractors or Manufacturers/Suppliers use PTS they shall be solely responsible for the
quality of work and the attainment of the required design and engineering standards. In
particular, for those requirements not specifically covered, the Principal will expect them to follow
those design and engineering practices which will achieve the same level of integrity as reflected
in the PTS. If in doubt, the Contractor or Manufacturer/Supplier shall, without detracting from his
own responsibility, consult the Principal or its technical advisor.
Subject to any particular terms and conditions as may be set forth in specific agreements with
users, PETRONAS disclaims any liability of whatsoever nature for any damage (including injury
or death) suffered by any company or person whomsoever as a result of or in connection with the
use, application or implementation of any PTS, combination of PTS or any part thereof. The
benefit of this disclaimer shall inure in all respects to PETRONAS and/or any company affiliated
to PETRONAS that may issue PTS or require the use of PTS.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual
arrangements, PTS shall not, without the prior written consent of PETRONAS, be disclosed by
users to any company or person whomsoever and the PTS shall be used exclusively for the
purpose they have been provided to the user. They shall be returned after use, including any
copies which shall only be made by users with the express prior written consent of PETRONAS.
The copyright of PTS vests in PETRONAS. Users shall arrange for PTS to be held in safe
custody and PETRONAS may at any time require information satisfactory to PETRONAS in order
to ascertain how users implement this requirement.
PTS 30.10.01.10
April 2003
Page 3
TABLE OF CONTENTS
1. INTRODUCTION ....................................................................................................... 4
1.1 SCOPE ...................................................................................................................... 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ........ 4
1.3 DEFINITIONS ............................................................................................................ 4
1.4 SUMMARY OF CHANGES SINCE PREVIOUS EDITION ........................................ 4
2. TYPES OF SHEET .................................................................................................... 5
2.1 DATA SHEETS .......................................................................................................... 5
2.2 DATA/REQUISITION SHEETS ................................................................................. 5
2.3 REQUISITION SHEETS ............................................................................................ 5
2.4 ADMINISTRATIVE SHEETS ..................................................................................... 5
3. INDEX ........................................................................................................................ 6
3.1 ELECTRICAL EQUIPMENT ...................................................................................... 6
3.2 INSTRUMENTATION ................................................................................................ 6
3.3 MECHANICAL EQUIPMENT AND MATERIALS ...................................................... 9
3.4 MISCELLANEOUS .................................................................................................. 11
4. REFERENCES ........................................................................................................ 12
PTS 30.10.01.10
April 2003
Page 4
1. INTRODUCTION
1.1 SCOPE
This lists the data sheets, data/requisition sheets and requisition sheets used for detailed
engineering and procurement of equipment.
The procedures for using these sheets shall be as specified by the Principal.
This is a revision of the PTS dated September 2002; a summary of changes is given in
Section 1.4.
Prior to September 2002, editions of this PTS were in the form of a binder containing the
requisitioning sheets themselves. This practice was discontinued because the sheets are
now available in electronic form. For Shell users, the sheets are available in electronic
format on the Shell Wide Web, at address http://sww.shell.com/standards/ (in the PTS
section, under the tab "Requisitions").
For Standard Forms, refer to PTS 00.00.10.05
1.3 DEFINITIONS
The Contractor is the party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of the project, or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party which manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party which initiates the project and ultimately pays for its design and
construction. The Principal will typically specify the technical requirements. The Principal
may also appoint an agent or consultant authorised to act for and on behalf of the Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
2. TYPES OF SHEET
3. INDEX
3.2 INSTRUMENTATION
Number Revision Title
PTS 32.30.10.93 Nov. 2000 System cabinets
PTS 32.31.00.92 Jun. 2000 Miscellaneous instruments
PTS 32.31.02.92 Jun. 2000 Analytical instruments
PTS 32.31.10.93 Nov. 2000 Multiple housings with their pneumatic receiving instruments
PTS 32.31.11.93 Nov. 2000 Receiving gauges (pneumatic)
PTS 32.31.11.94 Nov. 2000 Receiving indicators (pneumatic, small size)
PTS 32.31.12.93 Dec. 2000 Receiving recorders (pneumatic, large size)
PTS 32.31.12.94 Dec. 2000 Receiving recorders (pneumatic, small size)
PTS 32.31.13.93 Sep. 2001 Receiving recording controller (pneumatic, large size)
PTS 32.31.13.94 Sep. 2001 Receiving recording controller (pneumatic, small size)
PTS 32.31.13.95 Sep. 2001 Receiving indicating controllers (pneumatic, small size)
PTS 32.31.14.93 Sep. 2001 Receiving switches (pneumatic)
PTS 32.31.50.92 May 2001 Analyser system
PTS 32.31.50.93 Sep. 2001 Specific gravity analyser for gas (centrifugal type)
PTS 32.31.50.94 Sep. 2001 Density analyser for liquids (weighing type)
PTS 32.31.50.95 Sep. 2001 Colour alarm units
PTS 32.31.50.96 Nov. 2001 Turbidity analysers
PTS 32.31.50.97 Nov. 2001 Density analyser (vibration type)
PTS 32.31.51.93 Nov. 2001 Sample take-off assembly for analysers
PTS 30.10.01.10
April 2003
Page 7
3.4 MISCELLANEOUS
Number Revision Title
PTS 30.10.00.94 Nov. 1998 General data/requisition sheet
PTS 30.10.73.93 Sep. 1998 Design of cathodic protection system for onshore, buried pipeline
PTS 30.10.73.94 Sep. 1998 Design of cathodic protection system for offshore pipeline
PTS 40.00.10.93 Jul. 1999 EDP supplement
PTS 40.10.01.93 Jan. 2002 Requisition for Engineering Documents ("RED" form)
PTS 30.10.01.10
April 2003
Page 12
4. REFERENCES
PETROANS STANDARDS
Index to PTS publications and standard PTS 00.00.05.05
specifications
Standard Forms PTS 00.00.10.05
45 - Skid : x x mm
46 - Cooler assembly : x x mm
47 - Control panels total : x x mm Notes
48 Max total mass : kg MP = Manufacturer's proposal
49 Language on labels :
50 Paint specification for review : Yes / No
51 Preservation period : 6/ months
52
53
54
55 SPECIAL REQUIREMENTS AND REMARKS
56
57
Made Date EQUIPMENT : Rev. letter
by: Date
Chk'd Date PLANT : Sign.
by:
Appr'd Date CONSIGNEE : Sheet No. 1 continued on sheet No. 2
by:
Eng. by : Equipm. No.
Principal : Req. No.
28 Recommended Rating of Main Intake Supply Fuses Rectifier…........A Bypass …..….A Type gG
29 Rectifier Type 6 / 12 / 24 pulse
30 Expected Mains Input Voltage Distortion .............% of RMS
31 DC voltage max/min ............. V / ............. V
32 Output Voltage Ripple .............% of RMS C10 Amps
BATTERY
33 Battery Make/Type/No. of Cells ………………/ ..….…………/……….
34 Nominal Battery Capacity …………….AH Attach Calculation
35 Battery Design Lifetime 10 / 15 / 20 / …... years
36 Actual Battery Autonomy Time at Rated Output 30 / ................. mins
37 Idc(max) ................. Amps
38 Required Sizing of Battery Cables .............…sq.mm.
39 Battery Switching Device …..…A Fused Switch / MCCB / MCB
40 No. of Air Changes per hour required …………./hr
PERFORMANCE CHARACTERISTICS
41 Max Continuous Rated Output of UPS ................. kVA at 0.8pf
42 Efficiency of UPS Unit/Inverter at 100% / 50% load UPS Unit .…...% /........ % Inverter ........% /........ %
Maximum Fuse to be Blown by Unit with/without Mains
43 Bypass (type gG) .................…A /.......................A Minimum 6 A
44 Noise level dB(A) at 1 m .......................... dB(A)
DIMENSIONS & WEIGHTS UPS Unit
45 Width x Height x Depth UPS unit .....................……….........(w x l x d) mm
46 Width x Height x Depth Battery .....................……….........(w x l x d) mm
47 Weight: UPS/Battery .............…kg/................ kg
GENERAL
48 Country of Origin ......................
49 Location of Nearest Service Centre ......................
SPECIAL REQUIREMENTS AND REMARKS:
1. PTS 33.65.50.32 shall apply
61 CONTROL
62 Invertor type
63 DC to DC convertor type
64 Remote monitoring provided Yes/No
65 Ancillary equipment fitted Yes/No
66 Volt-free contacts provided Yes/No
67 ENCLOSURE
68 Ingress Protection (IP) rating IP31 / IP56
PERFORMANCE
69
CHARACTERISTICS
70
Average output of each solar module ……. W
70 load max …. V min .… V
Battery recovery time at end of
71 autonomy time ……….. hours
72 FACTORS
73 Charge efficiency of the battery
74 Environmental conditions
75 Ageing
76 Insulation variation
77 Dust deposit
78 GENERAL
79 Country of origin …………………………..
80 Location of nearest service centre …………………………..
81 SPECIAL REQUIREMENTS AND REMARKS
82 Shelter requirements
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
Made by: EQUIPMENT NO. Rev. Letter
Date
Checked by: PLANT Sign.
Sheet No. Continued on sheet No.
Approved by CONSIGNEE
Eng. By: Principal: Equipment No.
PTS 33.65.60.93 Sheet 2/2, dated 08/2002
Requisition sheet for Design book No. : page:
CAGE INDUCTION MACHINE Contr. job No. :
MESC No. :
REQUIREMENTS AND CONDITIONS
GENERAL BASIC REQUIREMENTS
Specific requirements : PTS 33.66.05.31 Rating : kW
Unit transformer included : No/…………. Speed : r/min
Pre-manufacturing meeting : Yes/No Direction of rotation : CW/ACW facing driving end
Preferred method Frame surface : IC4A1A1
SITE CONDITIONS
of cooling Air to air : IC5A1A1
Supply system : …V, 3-phase 50/60Hz IC6A1A1
: Max ……………MVA Air to water : IC8A1W7
Supply system fault level:
: Min …………….MVA Type of mounting Horizontal : foot/flange
Max. duration of volt dip : Sec. Vertical : foot/flange
Location : Land/Coastal/Offshore Number of starts per year : Nominal/………………..
Locked rotor current : to PTS/………………....
Ambient air temperature, min. : - 15 / ……….. ° C Noise limitations at full load Per PTS
Ambient air temperature, max. : 40 / …………. ° C (Max. sound pressure level) Special - see noise
Cooling water temp. min. : 5 / …………. ° C data sheet
Cooling water temp. max. : 30 / …………. ° C CONSTRUCTION REQUIREMENTS
Relative humidity, max. : 90%/ ……….. ° C Feeder cable Type
Tropical treatment required : Yes/No Size x mm
Direct sunlight : Yes/No Cable diam. Overlead/overall : / mm
EX PROTECTION Type of cable gland
Area classification : Zone 1/Zone 2/Non-Hazardous Anti-condensation heaters : Yes/No
Temperature classification : T3/ ……………… Heater supply voltage : V
Gas group classification : IIA/ ……………… Aluminium frame allowed : Yes/No
Note: Permitted protection types (<22kW, non-hazardous, non-essential)
Zone 1 Zone 2 CONDITION MONITORING
Ex'd' (IEC 79-1) Yes Yes Bearing temperature monitoring : Yes/No
Ex'p' (IEC79-2) Yes Yes Vibration monitoring
Ex'e' (IEC 79-7) LV only Yes*** Sleeve bearings - Proximity probes Yes/no
Ex'n' (IEC 70-15) No Yes*** Rolling element brgs. -SPM Yes/no
*** Not for hydrocarbon centrifugal or screw compressors Winding discharge monitoring Yes/No
DRIVEN EQUIPMENT INSPECTION AND TESTING
Type : Production tests to be witnessed Yes/No
2
Moment of inertia : kgm Tests to be witnessed : Rotor balance Yes/No
Sample coil (HV) Yes/No
Torque/speed curve : Water coolers (HV) Yes/No
Type of coupling : Performance Test : Yes/No/Witnessed
Requisition Number : Routine test (HV only) : Yes/No/Witnessed
Special tests : Yes/No/Witnessed
Type of protection of terminal boxes: 120 degree reconnection: ……….. kNm Water cooler: Single tube / ………………..
Method of cooling: IC 4AIAI / ……….. Surplus water tubes: 20/ …………….. %
Method of mounting: IM 1001 / ………………
Anti-Condensation heater rating …………… W Stall time hot/cold: ……. / ………… S Total net weight: …………………………… kg
Proposed coupling fit : Keyed/Hydraulic/Integral Heating/cooling constants: …………………… INSPECTION AND TESTING
NOTES Type Test results submitted
1) describe deviations LV performance test yes/no
HV sample coil test yes/no
HV winding temp. rise yes/no
2) Describe additional information required HV locked rotor current/torque yes/no
Confirm testing to PTS yes/no
(list deviations below)
ADDITIONAL INFORMATION
Noise reduction measures used:
REMARKS ON REVISIONS
General : The relay box to be assembled, wired and provided with tag number, relays, terminals, cable glands, rubber grommets,
etc., all in accordance with above reference drawings and further as stated below INFORMATION TO BE SUBMITTED WITH THE TENDER
Service conditions : All relays and other components shall have a "tropicalized" finish 1. Typical outline drawing showing box dimensions
o
Average ambient temperature : C 2. Drawing showing typical arrangement of relays and
Average relative humidity : % terminal strips inside box
A temperature of 55 oC is allowable insided the box; this shall not be exceeded when all relays are energized. This
temperature limitation may be accomplished by providing a few ventilation slots in the side walls of the box. These slots shall be provided with dust retaining cloth inside the box
Supply system : 110-V DC
Construction : Manufacturer may apply his own standard construction of the box; It shall be made of sheet steel, totally enclosed, dust proof and suitable for indoor use, wall mounting and equipped
with ……… detachable hinged doors. Box dimensions shall be approx. mm high, mm wide, mm deep.
Internal wiring : Wiring shall consist of PVC insulated stranded copper wires, 250 V grade, cross-section 1.5 sq. mm (3/0.029 in.)
Wire ends to be provided with suitable compression type wire pins. All internal wiring shall preferably be laid in PVC ducting with covering lid
Earthing facilities : One earthing strip with sufficient screws for earthing of cable armouring shall be fitted inside the box
Apart from this strip, the box shall be provided with one external earthing bolt M-6
Finish of box : Inside and outside to be painted silver grey, Shell standard colour No. 26
MAIN COMPONENTS
A pcs relays Make : Type : Coil voltage :
B pcs adjustable time-delayed, slow-release relays Make : Type : Coil voltage :
C pcs adjustable time-delayed, slow-operating relays Make : Type : Coil voltage :
D pcs clip-in terminals Make : Weidmuller / Klippon* Type : SAKD-krG. Cat. No. 1503.2 M E S C 68.80.76.152.1
E pcs clip-in fuse terminals complete with indicating Make : Weidmuller / Klippon* Type : SAKS-krG. Cat. No. 1911.2 Term.: M E S C 68.80.76.172.1
type cartridge fuse 25 x 5 mm; ………… amps Type : Acc. to DIN 41576, sheet 1 Fuse : M E S C 70.59.04.390/398.1
F pcs clip-in fuse terminals complete with indicating Make : Weidmuller / Klippon* Type : SAKS-2. Cat. No. 2068.2 Term.: M E S C 68.80.76.182.1
type cartridge fuse E 16; …………. amps Make : Siemens / A.E.I. Type : TNDZ Fuse.: M E S C 70.57.06.502/522.1
G
Remarks:
D S C A L E 0 - 2 A 6 7 9 2 6 1 0 2 1
- 5 A 6 7 9 2 6 1 0 4 1
D
D - 1 0 A 6 7 9 2 6 1 0 6 1
D - 2 0 A 6 7 9 2 6 1 0 8 1
D R C U W I T H C T - C O N N E A M M E T E R
D B L A N K S C A L E 6 7 9 2 6 1 1 8 1
D G R A D U A T E D S C A L E 0 - 1 0 A 6 7 9 2 6 1 2 6 1
D 0 - 2 0 A 6 7 9 2 6 1 2 8 1
D 0 - 3 0 A 6 7 9 2 6 1 3 0 1
D 0 - 5 0 A 6 7 9 2 6 1 3 2 1
D 0 - 7 5 A 6 7 9 2 6 1 3 4 1
D 0 - 1 0 0 A 6 7 9 2 6 1 3 6 1
D 0 - 1 5 0 A 6 7 9 2 6 1 3 8 1
0 - 2 0 0 A 6 7 9 2 6 1 4 0 1
D
D 0 - 3 0 0 A 6 7 9 2 6 1 4 2 1
D 0 - 4 0 0 A 6 7 9 2 6 1 4 4 1
D 0 - 5 0 0 A 6 7 9 2 6 1 4 6 1
D R C U W I T H O U T A M M E T E R 6 7 9 2 6 1 8 2 1
D S A F E T Y S W I T C H 6 7 9 2 6 1 0 2 1
HELIDECK FLOODLIGHTS
Quantity : ……………… Related drawings
Horizontal illuminance (at deck level) : 10 / …………….. lux Layout drawing of proposed locations :
Light dimming facility : yes/no System block diagram
Back-up power supply : …………….. V AC/DC
Back-up time : …………….. h
RADAR BEACONS
Quantity : …………
Band : X and/or S
Code :
Side lub. suppression : Yes
Direction : Omni/ ……..
Min. range at 20/40m height : ……./……. nm
Back-up power supply : …….. V AC/DC
Back-up time : …….. h
ENVIRONMENTAL CONDITIONS
Reference : ANSI/ISA S71.04
Temperature : °C max. °C min.
Humidity :
H2 S :
SO2-SO3 :
Dust :
CONSTRUCTION DETAILS
Cabinet : Wall mounted/free standing
Front/rear doors : yes/no door stops yes/no
other arrangements :
window in door : yes/no laminated glass/acrylic
door opening : ………………. * LH/RH
door dimensions :
Cable clamps/support rail : yes/no
Swing out frame : yes/no (hinged with stop) partial
Circuit card height :
Mounting for 19 inch racks : yes/no
Mounting plate for other components : yes/no infills yes/no
Side panels : yes/no
Compartment bracket : yes/no (for one side)
Doorhandles : with/without lock inserts
1) Manufacturer's standard : yes/no
2) Other requirements :
Cable entry type : yes/no with dust seal yes/no
Dust seal type :
Cable entry from : top/bottom cable fixture yes/no
REMARKS ON REVISIONS
name plate
TESTS REQUIRED
Burn-in : yes/no …………..…………. hours at ………...………………… °C
Reliability : yes/no
1) In accordance with : Section…………………….. of IEC 605
2) See separate document :
3) Manufacturers statement :
Interference rejection :yes/no
test voltages :
test arrangement :
effect on system :
Electricity supply
tolerance : yes/no + ……………………%- ………………………….% effect none/ ……………………
transients : yes/no ……………………V ………………………….ms effect none/ …………………
change over : yes/no effect none/ …………………..
short circuit : yes/no fuse ……………….A curve …………….. effect none/
Radio frequency interference : yes/no ………………..………V/m ………...……….. m distance
with doors : open/closed
deviation on output circuits : ……………….. %
Short circuiting output : yes/no conditions ……………………………………….
Earthing input circuits : yes/no conditions ……………………………………….
NOTES: 1) For tests indicated yes, the manufacturer shall submit his test procedure for approval by Principal
2) Standard values should be chosen for severities as selected from the appropriate documents
INSPECTION
Factory inspection
in accordance with : PTS 62.10.09.11. yes/no
other requirements :
REMARKS AND OR DESCRIPTION OF REVISIONS Made by: Date EQUIPMENT: Revision letter
Date
Checked by: Date PLANT: Signature
Instruments which form part of this requisition shall be specificed on the appropriate requisition sheets.
The whole assembled as a composite document with one common sheet and item numbering sequence
Type : Sheet steel fabricated multiple housings, suitable for insertion of pneumatic receiving instruments, size 15 x 75 mm approx.
The housings to be piped and wired in accordance with the specifications and the drawings lised on sheet No. 2.
Finish of bezel (and trim ring) : ………………………………………………….….
Identification of
instrument locations : The individual locations in the multiple housing shall be identified as a grid of horizontal rows in alphabetic sequence starting from the top,
and vertical columns in numerical sequence from left to right; thus the location in the 3rd column of the 2nd row from the top of a housing
shall be identified as B-3
Air supply : Each housing shall have its own air distribution sub-header appropriately sized for the total number of locations in the housing.
This sub-header shall be constucted of brass, aluminium bronze or other suitable material; it shall have individual isolating facilities for
each instrument location and be fitted with an NPT threaded union, sub-header size, for connection to air supply system. Manufacturer
shall advise nominal sub-header size. Filtering and pressure control facilities will be supplied by others.
Connections between this sub-header and the individual instrument locations shall be made in accordance with manufacturer's standards.
Pneumatic signals : A bulkhead plate shall be supplied, per housing, adequate to connect incoming and outgoing pneumatic signals for all instrument locations.
Connections between the individual locations and this bulkhead plate shall be made in accordance with manufacturer's standards.
The connections for the external tubing on the bulkhead plate shall be:
1/4 in. NPT female
Compression fittings suitable for 1/4 in. OD …………… tube. Preferred manufacturer ………………………………...…………..
The connections shall comply with the "Hook-up sketches for Instrument Air Piping", Drwg. No. ………………………………………………..
NOTES: 1. Where one input signal is required at two locations, e.g. the combined use of an indicating controller with a separate
recorder, the necessary "Tee" connection shall be incorporated inside the housing and only one connection provided
at the bulkhead plate.
2. Where, for example, a control output is used as a setting signal for another control instrument in the same housing the
interconnecting tube shall go directly between the two locations and not via the bulkhead plate.
Electrical supply : All chart drive connections per housing shall be wired in accordance with manufacturer's standards to an enclosed common
terminal block, the enclosure to have a supply cable entry with rubber grommet to suit ………….mm OD cable.
Unallocated : All unallocated locations shall be supplied with blanking plates, finished in accordance with instruments, and have air and electrical supply
locations connections completed.
NOTE: At a later date supplier will be invited to comlete a Spare Parts List and Interchangeability Record (SPIR) for all equipment supplied.
REMARKS ON REVISIONS
NOTE At a later date supplier will be invited to complete a Spare Parts List and Interchangeability Record (SPIR) for all equipment supplied.
Dial
Item Quant. Case code Graduation Units Tag numbers Remarks
REMARKS ON REVISIONS
NOTE: At a later date supplier will be invited to complete a Spare Parts List and Interchangeability Record (SPIR) for all equipment supplied
Type : Pneumatic receiving recording controller with receiving element suitable for 0.2-1.0 bar air input. Additional pens are
recording only, unless other specified.
Case : Rectangular, suitable for flush mounting
Finish: ………………
Feature codes : R = Ratio mechanism with manual adjustable ratio setting
P = Ratio mechanism with pneumatic ratio setting REMARKS ON REVISIONS
F = Full span pneumatic set with adjustable safety stops
A = Adjustable span pneumatic set with low limit indication and adjustable safety stops
Controller : Control action to be reversible in the field. Control output signal 0.2-1.0 bar.
Controller codes : 1 = Adjustable proportional action
2 = Adjustable proportional and integral action
3 = Adjustable proportional, integral and derivative action
Manual control : Integral manual-automatic sub-panel for bumpless transfer. Air gauges graduated in bar. Note: At a later date supplier will be invited to complete
Chart drive : Spring-wound, 7-day wind, 24-h rotation a Spare Parts List and Interchangeability Record (SPIR)
: 300 mm round, graduation as specified: direct reading or codes: a = 0-10 square root; b = 0-10 uniform; c = combined 0-10 square root for all equipment supplied.
and 0-10 uniform
Pen(s) : Capillary type, with reservoir for at least 3 months' ink supply.
Connections : 1/4 in. NPT female Indicates selected choice
Accessories : Each intrument to be supplied with : Indicates not required or not applicable
One combination air supply filter and safety-reducing valve
200 charts printed on both sides or 400 printed on one side
One spare capillary type pen
Adjustable Bourdon or other approved type damping unit for each receiving element on flow and differential pressure service, as indicated by tag number.
Made by Date Equipment : RECEIVING RECORDER CONTROLLERS (pneumatic, large size) Rev letter
Type : Pneumatic recording receiver with receiving elements calibrated for 0.2-1.0 bar input and
having adjustable damping device, suitable for actuating integrally, rack or field-mounted
blind controller, having output pressure and set point indication, auto-seal-manual (or
bumpless auto-manual) switch. The second receiving pen, if specified, is for recording-only.
Housing codes : 1. Rectangular case, size 150 x 150 mm approx., suitable for flush mounting
2. Rectangular case, size 150 x 75 mm approx., suitable for flush mounting REMARKS ON REVISIONS
3. Without case, front face size 150 x 75 mm approx., suitable for insertion
in the multiple housing as specified on sheets ……………… of requisition
No. …………………..
Orientation of 150 x 75 mm instruments: vertical
Finish of bezel (and trim ring): ……………………………………………….
Chart : 30-day strip chart. Chart codes: a = 0-10 square root
b = 0-10 uniform Note: At a later date supplier will be invited to complete a Spare Parts List and
c = combined 0-10 square root and 0-10 uniform Interchangeability Record (SPIR) for all equipment supplied.
Chart drive : Pneumatic - Impluse type (15 seconds)
Pneumatic - Turbine type Indicates selected choice or operational condition
Electric - ………. - V A C; ………… Hz Indicates not required or not applicable
Pen(s) : Capillary type with reservoir for at least 3 month's ink supply.
Indicating scale(s) : White with black figures and graduation. Graduation as specified below.
Controller : Control action to be reversible in the field without change of calibration.
Control output signal 0.2 - 1.0 bar.
Indicating scale for output signal graduated in bar.
Codes : P = Adjustable proportional action
I = Adjustable proportional and integral actions
D = Adjustable proportional, integral and derivative actions
N = Integral mounting
R = Rack mounting When rack or field-mounted controllers are specified, recorders shall be supplied with a detachable
F = Field mounting manifold and controllers with a universal manifold.
For field mounting seal valve and weatherproof cover shall also be supplied.
Set point (SP) adjustment codes :
M = Manual adjustment of set point
E = Remote pneumatic adjustment of set point (e.g. by signal from master controller)
Made by Date Equipment : RECEIVING RECORDER CONTROLLERS (pneumatic, small size) Rev letter
Made by Date Equipment : RECEIVING RECORDER CONTROLLERS (pneumatic, small size) Rev letter
Made by Date Equipment : RECEIVING RECORDER CONTROLLERS (pneumatic, small size) Rev letter
Type : Pneumatic indicating receiver with receiving elements calibrated for 0.2-1.0 bar input;
suitable for actuating integrally, rack or field-mounted blind controller, having output
pressure and set point indication, auto-seal-manual (or bumpless auto-manual) switch.
The second receiving pointer, if specified, is for indication only.
Housing codes : 1. Rectangular case, size 150 x 150 mm approx., suitable for flush mounting
2. Rectangular case, size 150 x 75 mm approx., suitable for flush mounting REMARKS ON REVISIONS
3. Without case, front face size 150 x 75mm approx., suitable for insertion
in the multiple housing as specified on sheets ……………… of requisition
No. …………………..
Orientation of 150 x 75 mm instruments: vertical horizontal
Finish of bezel (and trim ring): ……………………………………………….
Indicating scale(s) : White with black figures and graduation. Graduation as specified below with calibration
points at 0.2; 0.4; 0.6; 0.8; 1.0 bar. Note: At a later date supplier will be invited to complete a Spare Parts List and
o
Codes : L= Liner, 100 mm nominal C = Circular, 270 nominal Interchangeability Record (SPIR) for all equipment supplied.
E = Expanded with nominally 20% each side of set point displayed
Controller : Control action to be reversible in the field without change of calibration. Indicates selected choice
Control output signal 0.2 - 1.0 bar. Indicates not required or not applicable
Indicating scale for output signal graduated in bar.
Codes : P = Adjustable proportional action
I = Adjustable proportional and integral actions
D = Adjustable proportional, integral and derivative actions
N = Integral mounting
R = Rack mounting When rack or field-mounted controllers are specified, indicators shall be supplied with a detachable
F = Field mounting manifold and controllers with a universal manifold.
For field mounting seal valve and weatherproof cover shall also be supplied.
Set point (SP)
adjustment codes : M = Manual adjustment of set point
R = Remote pneumatic adjustment of set point (e.g. by signal from master controller)
Feature code : N = Integral mounting of regulators and switches
Ra = Ratio relay with square root calibration To be supplied as a separate unit, unless also code "S"
Rb = Ratio relay with liner calibration in which case relay becomes component on sub-panel.
S = Sub-panel mounting of regulators, relays and switches
W = Controller to have "anti-reset wind-up" protection
=
Connections-air : 1/4 in. NPT female Except for instruments for insertion into
multiple housings when the manufacturer's
…………………………. standard connections shall be used.
Made by Date Equipment : RECEIVING INDICATING CONTROLLERS (pneumatic, small size) Rev letter
Made by Date Equipment : RECEIVING INDICATING CONTROLLERS (pneumatic, small size) Rev letter
Electrical connections
Adjustment Housing
Item Quant. Conductor Tag numbers Remarks
code code Cable entry
termination
SCHEMATIC ARRANGEMENT
A
SAMPLE TAKE-OFF POINT
SAMPLE PRECONDITIONING
SYSTEM
Location: local in plant
D
SAMPLE RETURN POINT
C E
Ananlyser house No. ….
F
SAMPLE CONDITIONING SYSTEM
G
Local in plant
TAKE-OFF POINT
Tag No.
Location in process
Standard drawing No.
Requisition No./Item No.
PRECONDITIONING SYSTEM
Tag No.
Standard drawing No.
Requisition No./Item No.
TRANSPORT LINES
Supply line (tubing/piping)
Material
Length m
Internal diameter mm
Type of climatic protection
Requisition No./Item No.
Fire shut-off valves
Requisition No./Item No.
Check valve in return line
Requisition No./Item No.
RETURN POINT
Tag No.
Location in process
Standard drawing No.
Requisition No./Item No.
TIME LAG
From A to B
From B to C
From C to H
READ-OUT SYSTEM DATA Requisition No./Item No. Requisition No./Item No. Requisition No./Item No.
Converter
Peak picker
Indicator
Recorder
Computer
………..
SIGNAL DIAGRAM
Drawing No.
Sheet No. of
ANALYSER SYSTEM
Eng. by : Design book No.: page No.
Principal : Contr. Job No. :
PTS 32.31.50.92, sheet 2/2, 05/2001
Cont. Job No.:
SPECIFIC GRAVITY ANALYSER FOR GAS (centrifugal type) MESC No: 60.50.78
ROTOR ASSEMBLY : Rotor to be driven by a totally enclosed electric motor suitable for ………. phases
One mounting frame, see drawing ………………
REMARKS ON REVISIONS:
Note: At a later date supplier will be invited to complete Indicates information to be submitted with the tender
a Spare Parts List and Interchangeability Record (SPIR) Indicates selected choice or operating conditions
for all equipment supplied. Indicates not required or not applicable
Made by Date EQUIPMENT: SPECIFIC GRAVITY ANALYSER FOR GAS Rev letter
(CENTRIFUGAL TYPE)
REMARKS ON REVISIONS:
Note: At a later date supplier will be invited to complete Indicates information to be submitted with the tender
a Spare Parts List and Interchangeability Record (SPIR) Indicates selected choice or operating conditions
for all equipment supplied. Indicates not required or not applicable
Indicates selected choice or operational condition Note: At a later date supplier will be invited to complete a Spare Parts List and
Indicates not required or not applicable Interchangeability Record (SPIR) for all equipment supplied.
INFORMATION TO BE SUBMITTED WITH THE TENDER REMARKS ON REVISIONS
All information to be marked , where applicable
Spare parts : Manufacturer shall supply tender for recommended spares for one year's operation
Service requirements : Supplier shall
supervise installation of his equipment execute installation of his equipment
supervise commissioning of his equipment execute commissioning of his equipment
provide draft contract for 6 months' maintenance provide draft contract for 1 year's maintenance
Remarks:
Remarks:
Remarks:
Indicates selected choice or operational condition Note: At a later date supplier will be invited to complete a Spare Parts List and
Indicates not required or not applicable Interchangeability Record (SPIR) for all equipment supplied.
Type : Automatic industrial indicating turbidity meter utilizing the "light scattering" property of turbid liquids. The equipment shall be of the double-beam oscillating principle with automatic
fully optical zero-compensation. Auxiliary equipment to provide the features specified shall be included in the manufacturer's supply
Range : As specified
Indicating scale : 0-100% linear
Accuracy : ± 1% of specified range
Stability : ± 0.5% of specified range
Features : Recording facility mechanically coupled to detecting unit. Chart 50 mm wide graduated 0-100% linear, length approx. 60 m, chart drive electrical, speed 1 cm per hour
Alarm contact adjustable over full scale, with SPDT switch electrically isolated from meter supply and rated to disconnect 0.5 A ……. - V DC inductive load
Transmitting unit complete with power supply
Output signal: 0 - 100 mV DC 1-5 mA DC in a load of 1500 Ω max.
Measuring cell : Flow type with process wetted parts of stainless steel, glass, PTFE or other corrosion-resistant material. Manufacturer to state material(s) being used
Calibration standard : A nephelometric comparison standard shall be supplied with each instrument
Case : Steel case with provision for air purge, suitable for wall mounting in an analyser room. Finish to manufacturer's standards
Available supplies : Electricity ………………. -V AC; …………… Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others
Manufacturer shall state required voltage and rating of step up/step down transformer
o
Water ……………… bar, ………… C max. fresh, salt, ………………….
Air ………………….. bar
Connections : Sample and water :1/2 in. NPT female Electrical: Terminal blocks(s) to manufacturer's standards
Purge air :1/4 in. NPT female
Cable entry glands : Power supply Alarm signal Transmitter output
Flameproof Flameproof Flameproof
Flame and weatherproof Flame and weatherproof Flame and weatherproof
…………….. in. BSPP thread (BS 21) …………….. in. BSPP thread (BS 21) …………….. in. BSPP thread (BS 21)
…………….. in. electrical thread (BS 31) …………….. in. electrical thread (BS 31) …………….. in. electrical thread (BS 31)
Suitable for unarmoured cable ……………… mm OD Suitable for unarmoured cable ……………… mm OD Suitable for unarmoured cable ………… mm OD
Suitable for steel wire armoured Suitable for steel wire armoured Suitable for steel wire armoured
cable ……………… mm OD cable ……………… mm OD cable ……………… mm OD
Made by Date EQUIPMENT: TURBIDITY ANALYSERS Rev letter
Sampling system : For sampling system, see sheet and/or drawing No. stated in column "Remarks". Parts enclosed by the dotted line to be supplied by the manufacturer. All parts in
contact with the sample to be of stainless steel AISI 316 or other corrosion-resistant material. Manufacturer to advise materials being used
Square parts : Per instrument -
2 measurement light sources 1 set amplifier valves (tubes) 6 rolls chart paper
2 complete sets of fuses 1 set glasses and all gaskets for sample cell 2 glow lamps
1 photo cell 1 set keys for sample cell 2 signal lamps
Service requirements : Supplier shall
supervise installation of his equipment execute installation of his equipment
supervise commissioning of his equipment execute commissioning of his equipment
provide draft contract for 6 months' maintenance provide draft contract for 1 year's maintenance
MEASURING CELL
Type : Insertion
By-pass
Retractable
CONTROL UNIT : Supplier shall set all adjustments for the range specified on sheet No. 2
REMARKS ON REVISIONS:
Note: At a later date supplier will be invited to complete Indicates information to be submitted with the tender
a Spare Parts List and Interchangeability Record (SPIR) Indicates selected choice or operating conditions
for all equipment supplied. Indicates not required or not applicable
Made by Date Equipment : SAMPLE TAKE-OFF ASSEMBLY FOR ANALYSERS Rev letter
DESCRIPTION : Sample preconditioning system for conditioning a fluid sample prior to transport and final conditioning
Manufacturer : ………. Model : …………….
Construction : See drawing …………………..
Material : See drawing, unless otherwise specified under "Remarks"
Utility data : When required, as specified on drawing
Identification : Items to be labelled with tag number
Made by Date Equipment : SAMPLE PRECONDITIONING SYSTEM FOR ANALYSERS Rev letter
This requisition shall be used in conjunction with PTS 32.31.50.11, 'On-line process stream alanlysis, Part 2: Sample conditioning'
REMARKS ON REVISIONS
New item
Estimated item value
OCDA
Rev. letter
From
S/C
Total
Card
store Item
quantity Unit Tag number Quantity change
No. MESC No.
required
£ ±
D P C C O N D I T I O N I N G S Y S T E M
D
Made by Date Equipment : SAMPLE CONDITIONING SYSTEM FOR ON-LINE PROCESS STREAM ANALYSERS Rev letter
Notes: 1 - When two or more analysers share one conditioning system each sample inlet should be labelled
2 - For multi-stream sampling systems identification: Conditioning systems inlet(s) shall be labelled with Tag numbers
3 - The sample data specification should be worse case fluid conditions
Made by Date Equipment : SAMPLE CONDITIONING SYSTEM FOR ON-LINE PROCESS STREAM ANALYSERS Rev letter
3. Compression fittings shall be of the following manufacture: 7. Heating and insulation: Notes: 1. Components shall be selected from sheets 4 and 5
enclosure required : yes/no 2. The type of protection shall be clearly indicated
- of stainless steel on the name plate
- of glass reinforced polyester - Indicates selected choice
- Indicates not required or applicable
4. Pressure gauge connections shall be:
heating required : yes/no
- 1/2 inch BSPP - LP steam
- 1/2 inch NPT - MP steam
Made by Date Equipment : SAMPLE CONDITIONING SYSTEM FOR ON-LINE PROCESS STREAM ANALYSERS Rev letter
DESCRIPTION : On-line analyser for measuring the absolute (dynamic) viscosity of liquids
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the calculated dynamic viscosity as obtained by ASTM D 445 "Standard Method of test Kinematic Viscosity of Transparent and
Opaque Liquids (and the Calculation of Dynamic Viscosity)"
b) be within the repeatability and reproducibility tolerances stated for this method, with a 95% confidence level (2 σ)
Supplier to advise correlation factors, where applicable
o
TEMPERATURE CONTROLLER : Bath temperature 37.78 C
o
50.00 C
o
98.89 C
o
…….. C
o o o o
The temperature controller shall maintain the temperature of the bath within 0.01 C for temperatures between 15 C and 100 C and within 0.03 C for
temperatures outside this range
CAPILLARY : Small bore capillary; to be interchangeable without special tools
Supplier shall state the capillary number(s) with the viscosity range for each capillary to be supplied
Large bore capillary
TRANSMITTER : Make: ……………… Model: ………………
o
FEATURES : High-temperature protection of bath heater. Max. temperature ……………… C
Calibrated liquid-in-glass thermometer for constant-temperature bath. Span approximately 3 oC
Multi-range analyser. Number of ranges required: ……….. , selected by: ……………..
Interchangeable small bore capillaries
Permanently mounted capillaries to be switched by valves (max. 3)
Differential pressure transmitters to be switched by valves
Pump motor control to prevent switching-on when bath temperature is below normal (for highly viscous products)
Pump inlet pressure indication
ACCESSORIES : Preheat exchanger upstream of gear pump
o o
Silicon oil having a kinematic viscosity lower than 25 cSt at 37.8 C, and a flash point at least 25 C above maximum operating temperature of the
bath: quanity sufficient to fill constant-temperature bath
SPARE PARTS : Six fuses of each type
One calibrated liquid-in-glass thermometer for constant-temperature bath. Span approximately 3 oC
Six bulbs
Made by Date Equipment : DYNAMIC (ABSOLUTE) VISCOSITY ANALYSER Rev letter
DESCRIPTION : On-line meter for measuring the ……………….. -ion concentration of aqueous solutions
Manufacturer : ………. Model : …………….
Precision : Better than ……….. % of span, with a 95% confidence level (2 σ)
ELECTRODES/TEMP. PROBE
Measuring electrode : Model: ………………
Reference electrode : Model: ………………
Temperature probe : Model: ………………
Combination electrode : Model: ………………
Cable : Length of electrode/probe cables: ……………….. m, type: …………
Cable connection : Connection between electrode/probe and cable: plug-type electrode/probe connection
permanently sealed connection
ELECTRODES HOLDER : Immersion type , immersion length …………. mm
Submersion type , submersion length …………. mm
Flow type , inlet and outlet connections ……………… in. NPT female
Insertion type , individual electrode gland(s) with process connection: weld-on
threaded ………….. in. NPT male
Electrodes holder assembly to be provided with flexible conduit(s) to protect the measuring cables(s)
Wetted materials : Stainless steel AISI 316
PTFE
…………………..
TRANSMITTER : Transmitter shall be suitable for use with a remote power supply unit when specified below
Features : Automatic or manual temperature compensation to be selectable by switch, and suitable for the temperature range specified
ACCESSORIES : Remote power supply unit with safety barriers on transmitter supply and output lines to fulfil safety requirements appropriate to the area
classification specified on sheet No. 2. Model: ……….
Indicator. Model: …………… Graduation: ………………..
Pre-amplifier forming integral part of the measuring and reference electrodes assembly
Connection box for electrode cables. Model: …………….
………………… m of special cable to interconnect connection box and transmitter. Type: ……………...
Ultrasonic electrodes cleaning device. Model: ……………… For supply voltage and electrical safety, see sheet No. 2
Mechanical electrodes cleaning device. Model: ……………… For supply voltage and electrical safety, see sheet No. 2
SPARE PARTS : Six fuses of each type
Made by Date Equipment : ION CONCENTRATION ANALYSER Rev letter
DESCRIPTION : Ion selective electrodes, reference electrode and temperature probe for measuring ……………. -ion concentration
in aqueous solutions
Manufacturer : ……….…….
Cable : Length of electrode/probe cable: ………….. m. Type: …………….
Cable connection : Connection between electrode(s)/probe and cable: plug-type electrode/probe connection
permanently sealed connection
MEASURING ELECTRODE : Code M. Model: …………………
Sample data
Item Quant. Tag No. Code Product Pressure Remarks
Temp oC
bar ga
Made by Date Equipment : ELECTRODES AND TEMPERATURE PROBE FOR ION-CONCENTRATION ANALYSERS Rev letter
DESCRIPTION : On-line analyser for measuring the kinetic vapour pressure of liquids
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the "Reid Vapour Pressure" as obtained by ASTM D 323 "Standard Method of Test for Vapour Pressure of Petroleum Products (Reid Method)"
b) be within the repeatability and reproducibility tolerances stated for this method, with a 95% confidence level (2 σ)
o o
TEMPERATURE CONTROLLER : Maintaining the temperture of the constant-temperature bath at 37.8 C ± 0.1 C
TRANSMITTER : Make: …...……. Model : …………….
FEATURES : Calibrated liquid-in-glass constant thermometer for constant-temperature bath
ACCESSORIES : One pressure regulator to control the sample discharge pressure
o o
Silicon oil having a kinematic viscosity lower than 25 cSt at 37.8 C and a flash point at least 25 C above the maximum operating
temperature of the bath; quantity sufficient to fill constant-temperature bath
SPARE PARTS : Six fuses of each type
One calibrated liquid-in-glass thermometer for constant-temperature bath.
Six bulbs
DESCRIPTION : On-line analyser for measuring the flash point of petroleum products
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the flash point as obtained by ASTM D 56 "Standard Method of Test for Flash Point by Tag Closed Tester" or
ASTM D 93 "Standard Method of Test for Flash Point by Pensky-Martens Closed Tester"
b) be within the tolerances for repeatability and reproducibility as stated for these methods, with a 95% confidence level (2 σ)
Supplier to advise correlation factors, where applicable
FEATURES : Thermocouple having temperature/e.m.f. characteristics in accordance with BS 4937. For type of thermocouple, see sheet No. 2
Flame arresters on outlets where required to fulfil safety requirements appropriate to the area classification specified on sheet No. 2
ACCESSORIES : One mV/…………… converter, suitable for thermocouple specified above. Make : …...……. Model : …………….
For output signal, supply voltage, electrical safety, etc., see sheet No. 2
One peak picker comprising a modified e.m.f. to air converter giving a pneumatic output for trend read-out as specified on sheet No. 2
Make: Honeywell. Model: 158 N 32
…………. Model: ………….
SPARE PARTS : Six fuses of each type
One set of sparking plugs
DESCRIPTION : Semi-automatic analyser for measuring and recording the complete ASTM distillation range of temperature as a function of the
percentage recovered petroleum product
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the results as obtained by ASTM D 86 "Standard Method of Test for Distillation of Petroleum Products"
b) be within the repeatability and reproducibility tolerances stated for this method, with a 95% confidence level (2 σ)
Supplier to advise correlation factors, where applicable
Product group : Instrument to be suitable for: ASTM product groups 1, 2 and 3
ASTM product group 4
3
FEATURES : Temperature controller to control the rate of distillation at 67-83 mm /s
Temperature sensitive element having the same dynamic characteristics as the mercury-in-glass thermometer prescribed for the
ASTM test method. In the temperature reading an artificial "emergent stem error" shall be introduced so that correlation with the
ASTM test method is obtained
Narrow temperature range adapter and one platinum resistance thermometer appropriate to the ranges as specified on sheet No. 2
ACCESSORIES : Dry point detector
Refridgerator unit for cooling condenser bath and receiver compartment
Make: ……………… Model: ………………
SPARE PARTS : One distillation flask
3
One 100 cm measuring cylinder
Six fuses of each type
One electric heating element
One flask support
o
Recorder charts. 0-300 C. Quantity: ……………….
0-400 oC. Quantity: ……………….
DESCRIPTION : On-line analyser for measuring the cloud point of petroleum products
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the cloud point as obtained by ASTM D 2500 "Standard Method of Test for Cloud Point of Petroleum Oils"
b) be within the tolerances for repeatability and reproducibility as stated for this method, with a 95% confidence level (2 σ)
Supplier to advise correlation factors, where applicable
FEATURES : Thermocouple having temperature/e.m.f. characteristics in accordance with BS 4937. For type of thermocouple, see sheet No. 2
Protection of cooling unit in the event of cooling water failure.
ACCESSORIES : One peak picker comprising a modified e.m.f. to air converter giving a pneumatic output for trend read-out as specified on sheet No. 2
Make: Honeywell. Model: 158 N 32
…………. Model: ………….
SPARE PARTS : Six fuses of each type
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied
Type : Industrial transmitting analyser for continous measurement of pour point
Range : As specified
Accuracy : Output of the instrument shall correlate with ASTM D 97 "Standard Method of Test for Pour Point" and fall (with a 95% confidence level) within the repeatability and
reproducibility tolerances, stated for this method. Where correlation factors have to be applied, these shall be stated by the manufacturer
Output signal : From chromel-alumel thermocouple having temperature/e.m.f. characteristics in accordance with Circular 561 of National Bureau of Standards, USA
Safety certification : Safety certificates, appropriate to the safety code(s) and excution specified, applicable to the country of destination shall be supplied with each instrument
Safety code : IP Code, Area classification: Division ………… Gas group ………………. Temperature class ………….
Safe
IP Code not applicable, use standards acceptable in counry of destination. Manufacturer shall state code(s) being used
Case : Mounting : Wall mounting Flush panel mounting
Location : In field In analyser room
Execution : Dustproof Dust and *weatherproof Finish to manufacturer's standards
Flameproof Flame and *weatherproof *Manufacturer to advise if weatherproof execution not available in which
Suitable for air purge case weather protection will be supplied by others
Available supplies : Electricity ……………. -V AC; ………… Hz. Where this voltage differs from manufacturer's standard supply requirement, a transformer will be supplied by others
Manufacturer shall state required voltage and rating of step up/step down transformer
Air ……………. bar
Fresh water ……………. bar, …………….. oC max.
Connections : Sample : 1/4 in. NPT female or 1/8 in. NPT female
Air : 1/4 in. NPT female
Water : …………. in. NPT female
Electrical : Terminal block(s) to manufacturer's standards
Cable entry glands : Power supply Output signal
Rubber grommet or similar dust seal Rubber grommet or similar dust seal
Flameproof Flameproof
Flame and weatherproof Flame and weatherproof
………… in. BSPP thread (BS 21) ………… in. BSPP thread (BS 21)
………… in. electrical thread (BS 31) ………… in. electrical thread (BS 31)
Suitable for unarmoured cable …………….. mm OD Suitable for unarmoured cable …………….. mm OD
Suitable for steel wire armoured cable …………….. mm OD Suitable for steel wire armoured cable …………….. mm OD
Made by Date Equipment : ON-LINE POUR POINT ANALYSERS Rev letter
DESCRIPTION : On-line analyser for measuring the initial boiling point of petroleum products
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the initial boiling point temperature as obtained by ASTM D 86 "Standard Method of Test for Distillation of
Petroleum Products"
b) be within the tolerances for repeatability and reproducibility as stated for this method, with a 95% confidence level (2 σ)
Supplier to advise correlation factors, where applicable
FEATURES : Thermocouple having
a) temperature/e.m.f. characteristics in accordance with BS 4937. For type of thermocouple, see sheet No. 2
b) the same dynamic characteristics as the mercury-in-glass thermoter prescribed for the ASTM test method
Flame arresters on outlets where required to fulfil safety requirements appropriate to the area classification specified on sheet No. 2
ACCESSORIES : One mV/………… converter, suitable for thermocouple specified above
For output signal, supply voltage, electrical safety, etc., see sheet No. 2
Make: …………….. Model: ……………..
Mounted on analyser rack : One sample metering pump Make: …………….. Model: ……………..
One constant flow regulator for sample supply Make: …………….. Model: ……………..
One flow meter for sample supply Make: …………….. Model: ……………..
One flow meter for water supply Make: …………….. Model: ……………..
SPARE PARTS : One complete thermocouple assembly as specified above
Six fuses of each type
DESCRIPTION : On-line analyser for measuring the ASTM distillation temperture of petroleum products at ………… % recovered volume of condensate
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the results as obtained by ASTM D 86 "Standard Method of Test for Distillation of Petroleum Products"
b) be within the tolerances for repeatability and reproductibility as stated for this method, with a 95% confidence level (2 σ)
Supplier to advise correlation factors, where applicable
FEATURES : Thermocouple having temperature/e.m.f. characteristics in accordance with BS 4937. For type of thermocouple, see sheet No. 2
High-temperature protection of heater
Heater to be switched off when sample flow fails
ACCESSORIES : One mV/ …………. converter, suitable for thermocouple specified above
For output signal, supply voltage, electrical safety, etc., see sheet No. 2
Make: …………….. Model:……………….
SPARE PARTS One sample metering pump to be supplied as a loose item. Make: …………….. Model:……………….
: Six fuses of each type
DESCRIPTION : On-line analyser for measuring the end point temperature of petroleum products
Manufacturer : ………. Model : …………….
Precision : Output of the instrument shall:
a) correlate with the end point temperature as obtained by ASTM D 86 "Standard Method of Test for Distillation of
Petroleum Products"
b) be within the tolerances for repeatability and reproducibility as stated for this method, with a 95% confidence level (2 σ)
Supplier to advise correlation factors, where applicable
FEATURES : Thermocouple having temperature/e.m.f. characteristics in accordance with BS 4937. For type of thermocouple, see sheet No. 2
High-temperature protection heater
Flame arresters on outlets where required to fulfil safety requirements appropriate to the area classification specified on sheet No. 2
One temperature switch on condenser tube to switch off heater when sample flow fails
ACCESSORIES : One mV/………… converter, suitable for thermocouple specified above
For output signal, supply voltage, electrical safety, etc., see sheet No. 2
Make: …………….. Model: ……………..
Mounted on analyser rack : One constant flow regulator for sample supply Make: …………….. Model: ……………..
Rotameter and needle valve Make: …………….. Model: ……………..
One sample flow check tube with three-way valve Make: …………….. Model: ……………..
SPARE PARTS : Two glass distillation columns
Two sets of column gaskets
Six fuses of each type
Description : Process gas chromatograph for measuring, recording and/or transmitting the composition of one or more gas and/or liquid streams
Manufacturer : , model:
Ranges : See sheet No. 2 et seq
Precision : Supplier to advise with a 95% confidence level (2 σ) the repeatability expected for each sample component to be recorded
ANALYSER : Supplier to advise the columns and valves configuration required for the sample composition specified on sheet No. 2 et seq
Detection method : Supplier to advise the most suitable detection method
Analysis time : Needs to be short, without impairing complete separation of the components to be recorded. Preferably: analyses per hour
Peak separation : Where complete separation of two adjacent peaks cannot be achieved, peak valley to peak height ratio, both measured from the top of the smallest of the two peaks,
shall not be less than 0.8
Column life : The retention times of the components specified on sheet No. 2 et seq shall not decrease more than 10% in 6 months
Carrier gas : Supplier to advise required type and purity of carrier gas
Safety features : Supplier to advise any safety features required to protect the analyser in the case of malfunctioning
CONTROL UNIT : Controlling analysis cycle, advancing recorder chart, peak-picking and when specified under "Remarks" on sheet No. 2 et seq controlling computer functions
Timer : Electronic Mechanical
Presentation : Complete chromatogram of all detected sample components and bar graph of those components specified on sheet No. 2 et seq under "Full scale range required"
Memory : Long-term memories for those sample components that require trend recording as specified on sheet No. 2 et seq. Output signal as specified on sheet No. 2
Cable : metre of special cable to interconnect analyser and control unit
RECORDER : Potentiometric indicating recorder modified to suit analyser and control unit
Make : Leeds and Northrup, model: model:
Scale : White with black figures and graduation; graduation: linear -10/0/+100
Chart : Width: mm; speed: 25 mm/min; graduation: linear -10/0/+100
Pen speed : Full scale travel time: 1 second
Features : To be provided with switch for continuous chart drive
Accessories : 12 rolls of strip chart; 1 spare pen; 6 spare fuses; ink
SAMPLING SYSTEM : One automatic stream-selecting system for a number of …………. streams
comprising: an automatic stream selector forming a separate part of the control unit
a switch module to override the automatic stream selector manually forming a separate part of the automatic stream for the samples
One sample-stream selecting module utilizing flamproof solenoid valves having "sample-wetted" components of material that are suitable for the samples
specified on sheet No. 2 et seq. Supplier to advise the materials used
One sample conditioner to convert the conditions at the inlet of the conditioner for each product stream specified into conditions acceptable to the analyser.
For conditions, see sheet No. …………. "Requisition for analyser sampling system"
Made by Date Equipment : PROCESS GAS CHROMATOGRAPH Rev letter
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied
Type : Industrial transmitting non-dispersive infra-red analyser comprising the units specified below and engineered to determine the concentration of the component
indicated in the sample composition tabulation
Accuracy : ± 1% of range span for the measured component
Zero drift : Less than 1% of span in 8 hours
Span drift : Less than 1% in 24 hours
ANALYSER
Type : Manufacturer shall advise analyser type and cell length for specified sample composition and measurement range
Case : Mounting : Wall mounting Flush panel mounting
Location : In analyser room ………………………..
Execution : Flame/explosionproof Dustproof with provision for air purge Finish to manufacturer's standards
Connections : See "General Information and Requirements"
AMPLIFIER, TRANSMITTER AND ANALYSER CONTROL UNIT
Function : Amplification and conversion of the measurement signal from the analyser into the specified output, together with zero and span adjustment facilities. The unit shall
have an indicating meter to give a local indication of the analysis
Output : Electric, 4-20 mA DC, in a load (including cables) of …………… ? max
Pneumatic, 0.2-1.0 bar Preferred I/P converter …………..
Case : Combination with the analyser in the same housing is rquired, refer to analyser specification for case detail
Mounting : Flush panel mounting Free standing, suitable for bench or table top
Location : In analyser room ……………………………………..……………..
Execution : Dustproof with provision for air purge Finish to manufacturer's standards
Connections : See "General Information and Requirements' below
Cable : ……………………… meters of special cable to interconnect amplifier and analyser
SAMPLING SYSTEM
For sampling system, see sheet and/or drawing No. stated in column "Remarks". Parts enclosed by the dotted line to be supplied by the manufacturere. All parts in
contact with the sample to be of stainless steel AISI 316 or other corrosion-resistant material. Manufacturer shall state materials being used
Modular-type sample conditioner to convert tabulated available input condtions into analyser requiremtents
GENERAL INFORMATION AND REQUIREMENTS
Available supplies : Electricity ……………… -V AC;…………….. Hz. Where this voltage differs from manufacturer's standard supply requirement, a transformer will be supplied by others
Manufacturer shall state required voltage and rating of step up/step down transformer
Air ……………… bar
Made by Date Equipment : ON-LINE INFRA-RED ANALYSER Rev letter
DESCRIPTION : On-line analyser for measuring the trace oxygen content of gas
Manufacturer : ………. Model : …………….
Range : See sheet No. 2, column "full scale range required"
Precision : Better than 3% of span, with a 95% confidence level (2 σ)
ANALYSER
o
Measuring cell : Automatic compensation of the temperature gradient for ambient temperaturers between 5 and 35 C
CONTROL UNIT
Scale : Graduation
FEATURES : Zero point compensation
Built-in electrolytic calibrating device
ACCESSORIES : Reagents required for one year's continuous operation
Absorber to eliminate interfering components
Supplier to advise type of filling
Made by Date EQUIPMENT : TRACE OXYGEN ANALYSER FOR GAS Rev letter
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied
Type : Portable automatic industrial analyser for measuring and recording CO2 concentration (based on measurement of decreased volume by absorption of CO2)
Range : 0-20% CO2 by volume
Accuracy : ± 0.50% CO2 by volume or better
Analyses frequency : 30 analyses per hour
Response : After a 10% step change of CO2 concentration at the analyser it shall record the new value within the above accuracy limits after not more than two complete analysis cycles
Recording chart : Width - 70 mm Graduation - 0-20% Drive - electric
Speed - 20 mm per hour Length - one month's operation
Case : Rugged, dustproof sheet steel case fitted with carrying handles and pedestal feet to allow free standing operation. Finish to manufacturer's standards
An engraved laminated plastic label sized approx. 100 x 30 mm, WARNING
shall be fixed to the front door of the case carrying the following text BEFORE OPERATING IN HAZARDOUS AREAS
in black letters on a yellow background GAS SAFETY CLEARANCE MUST BE OBTAINED
Available supplies : Electricity: ………… -V AC; ……….. Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others.
Manufacturer shall state required voltage and rating of step up/step down transformer
Connections : Sample input and output: 1/4 in. NPT female
Electrical: Terminal block(s) to manufacturer's standards; Cable entry gland to suit cable …………… mm OD
Miscellaneous : Per instrument:
12 rolls of strip chart …. spare recording pens
1 filling of purified mercury …. tins (0.5 kg) of potassium hydroxide
1 gas washer 1 pressure-reducing assembly suitable to reduce tabulated input pressure to analyser requirement
Available conditions at analyser inlet
Item Quant. Service Temperature Composition Remarks
Pressure bar o
C Component Concentration Units
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied
Type : Industrial transmitting analyser for the continuous measurement of sulphur content of kerosines and gas oils
The measuring cell shall be designed to be independent of sample density, carbon to hydrogen ratio and viscosity
Accuracy : ± 0.3% wt. sulphur
Range : As specified
Output signal : 0-100mV DC 4-20 mA DC 10-50 mA DC ………………….…
Radiation safety : The equipment shall be so constructed that the radiation measured at any point on the surface of the analyser is below both the statutory limit required in the country of destination, and the limit set for "Non-Radiation
certification Workers" in the "Manual of Industrial Radiation Protection", latest edition, published by the International Labour office, Geneva. The radio-active sources shall be shipped separately from the remainder of the
equipment by appropriate protective packing. Documentation, test certificates, etc., pertaining to these sources, complying with the regulations in force in the country of destination, shall precede the shipment of
these sources
Electrical safety : Safety certificates, appropriate to the safety code(s) and execution specified, applicable to the country of destination shall be supplied for all flameproof or intrinsically safe items used in the construction of the
a. certification analyser
b. code IP Code, Area classification: Division ………... Gas group ……….... Temperature class ………....
Safe
IP Code not applicable, use standards acceptable in country of destination. Manufacturer shall state code(s) being used
Case : Mounting : Free standing with anti-vibration mounts and levelling facilities
Location : In analyser room
Execution : Dustproof with electrically interlocked air purge
Finish : Manufacturer's standard, to include international symbol indicating presence of radio-active material and ionising radiations
Available supplies : Electricity : …...…... -V AC: …...…. Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others.
Manufacturer shall state required voltage and rating of step up/step down transformer
Air ……....…. bar
Fresh water ……….....bar, …………..oC max.
Steam ………..... Bar
Connections : Sample, air, steam and water: 1/4 in. NPT female Electrical: Terminal block(s) to manufacturer's standards
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied.
Type : Industrial transmitting analyser for measurement of H2S concentration. Manufacturer shall state whether sensitive paper or reagent absorption type
Range : As specified
Accuracy : ± 5% of range specified. Manufacturer shall state allowable variations in electrical supply voltage/frequency, ambient termpature, etc., to maintain this accuracy
Output signal : 0-10 mV DC. Manufacturer shall supply calibration data, giving output signal against H2S concentration
Safety certification : Safety certificates, appropriate to the safety code(s) and execution specified, applicable to the country of destination, shall be supplied with each instrument
IP Code, Area classification: Division ……….. Gas group …………... Temperature class ……….…..
Safe
IP Code not applicable, use standards acceptable in country of destination. Manufacturer shall state code(s) being used
Case : Mounting : Wall mounting Flush panel mounting
Location : In field In analyser room
Execution : Dustproof Dust and *weatherproof Finish to manufacturer's standards
Flameproof Flame and *weatherproof *Manufacturer to advise if weatherproof execution not available in which case
Suitable for air purge weather protection will be supplied by others
Available supplies : Electricity ….. -V AC; …. Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others.
Manufacturer shall state required voltage and rating of step up/step down transformer
Connections : Sample : 1/4 in. NPT female Electrical : Terminal block(s) to manufacturer's standards
Carrier gas : ……………..
in. NPT female
Made by Date Equipment : H2S ANALYSERS FOR PROCESS STREAMS Rev letter
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied.
Type : Industrial transmitting H2S analyser with local indicator and alarm-initiating device with sealed contacts. Manufacturer shall state whether sensitive paper or reagent absorption type
Range : As specified
Accuracy : ± 5% of range specified. Manufacturer shall state allowable variations in electrical supply voltage/frequency, ambient temperature, etc., to maintain this accuracy
Response : Maximum allowable dead time - 1 minute. After a step change of H2S concentration at analyser inlet the analyser shall indicate 95% of this step within 3 minutes
Indication : The local indicator shall be calibrated and graduated for the specified range
Output signal : 0-10 mV DC (to feed a remote potentiometric recorder supplied by others). Manufacturer shall supply calibration data, giving output signal against H2S concentration
Alarm initiation : Alarm initiation shall be adjustable over the full range of the instrument and provide an SPDT switch, electrically isolated from the analyser supply, the contacts to be suitable to disconnect
0.5 A ….-V DC inductive load
Safety certification : Safety certificates appropriate to the safety code(s) and execution specified, applicable to the country of destination, shall be supplied with each instrument
Safety code IP Code, Area classification: Division ……......... Gas group ………........ Temperature class ………....
Safe
IP Code not applicable, use standards acceptable in country of destination. Manufacturer shall state code(s) being used
Case : Mounting : Wall mounting Flush panel mounting
Location : In field In analyser room
Execution : Dustproof Dust and *weatherproof Finish to manufacturer's standards
Flameproof Flame and *weatherproof *Manufacturer to advise if weatherproof execution not available in which case
Suitable for air purge weather protection will be supplied by others
Available supplies : Electricity : ……........ -V AC; ……........ Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others.
Manufacturer shall state required voltage and rating of step up/step down transformer
Air : ………........ bar
Cable entry glands : Power supply Output signal Alarm signal
Rubber grommet or similar dust seal Rubber grommet or similar dust seal Rubber grommet or similar dust seal
Flameproof Flameproof Flameproof
Flame and weatherproof Flame and weatherproof Flame and weatherproof
……..... in. BSPP thread (BS 21) ……..... in. BSPP thread (BS 21) ……..... in. BSPP thread (BS 21)
……..... in. electrical thread (BS 31) ……..... in. electrical thread (BS 31) ……..... in. electrical thread (BS 31)
Suitable for unarmoured cable ……….…. mm OD Suitable for unarmoured cable …….….. mm OD Suitable for unarmoured cable ………... mm OD
Suitable for steel wire armoured cable ….…….. mm OD Suitable for steel wire armoured cable ……..…. mm OD Suitable for steel wire armoured cable ……...… mm OD
Made by Date Equipment : H2S ANALYSERS FOR PERSONNEL PROTECTION Rev letter
Connections : Sample : Inlet 1/4 in. NPT female, outlet 1 in. NPT female Reagent outlet : Manufacturer's standard
Air purge : 1/4 in. NPT female Electrical : Terminal block(s) to manufacturer's standards
Sampling system : For sampling system, see sheet and/or drawing No. stated in column "Remarks". Parts enclosed by the dotted line to be supplied by the manufacturer.
All parts in contact with the sample to be of stainless steel AISI 316 or other corrosion-resistant material which will not absorb H2S. Manufacturer shall state materials being used.
Accessories : Two membrane pumps in parallel, preferably mounted inside the analyser case
Sub-panel completely assembled and tubes in accordance with sampling system drawings, sheet No. …….... and/or drawing T ……………………..
Funnel-shaped inlet for samping point
For sensitised paper-type analysers: paper rolls for 6 months' operation
For reagent absorption-type analysers: reagent storage container for 8 days' operation
Spare parts : Manufacturer shall supply tender for recommended spares for one year's operation
Service requirements : Supplier shall
supervise installation of his equipment execute installation of his equipment
supervise commissioning of his equipment execute commissioning of his equipment
provide draft contract for 6 month's maintenance provide draft contract for 1 year's maintenance
Made by Date Equipment : H2S ANALYSERS FOR PERSONNEL PROTECTION Rev letter
Made by Date Equipment : WATER CONTENT ANALYSER FOR GAS Rev letter
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied.
Type : Industrial transmitting analyser for the continuous measurement of the specified water impurity or property with adjustable high-alarm initiating switch
Range : As specified
Output signal : 0-50 mV DC
Alarm initiation : Alarm initiation shall be adjustable over the full range of the instrument and provide a SPDT contact group, electrically isolated from the analyser supply, the contacts to be suitable to disconnect
0.5 A ….-V DC inductive load
Safety certification : Safety certificates appropriate to the safety code(s) and execution specified, applicable to the country of destination, shall be supplied with each instrument
IP Code, Area classification: Division ……….... Gas group ……….…. Temperature class …………….
Safe
Case IP Code not applicable, use standards acceptable in country of destination. Manufacturer shall state code(s) being used
: Mounting : Wall mounting Rack mounting
Location : In field In analyser room
Execution : Dustproof Dust and *weatherproof Finish to manufacturer's standards
Flameproof Flame and *weatherproof *Manufacturer to advise if weatherproof execution not available in which case
Suitable for air purge weather protection will be supplied by others
Available supplies : Electricity : ……….... -V AC: ……….... Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others.
Manufacturer shall state required voltage and rating of step up/step down transformer
Air : …….... bar
Connections : Sample inlet and outlet (drain) : 1/2 in. NPT female Electrical: Terminal block(s) to manufacturer's standards
Air : 1/4 in. NPT female
Cable entry glands : Power supply Output signal Alarm signal
Rubber grommet or similar dust seal Rubber grommet or similar dust seal Rubber grommet or similar dust seal
Flameproof Flameproof Flameproof
Flame and weatherproof Flame and weatherproof Flame and weatherproof
………..... in. BSPP thread (BS 21) ………..... in. BSPP thread (BS 21) ………..... in. BSPP thread (BS 21)
………..... in. electrical thread (BS 31) ………..... in. electrical thread (BS 31) ………..... in. electrical thread (BS 31)
Suitable for unarmoured cable …... mm OD Suitable for unarmoured cable …... mm OD Suitable for unarmoured cable …... mm OD
Suitable for steel wire armoured cable ….. mm OD Suitable for steel wire armoured cable ..… mm OD Suitable for steel wire armoured cable ….. mm OD
Made by Date Equipment : WATER ANALYSERS (silica-phosphate-chloride concentration, hardness) Rev letter
Remarks:
Remarks:
Remarks:
Made by Date Equipment : WATER ANALYSERS (silica-phosphate-chloride concentration, hardness) Rev letter
DESCRIPTION : On-line analyser for measuring the dissolved oxygen content of water
Manufacturer : …………. Model: ……………..
Range : See sheet No. 2. If more than one range is required, ranges to be selectable by a switch on front of the control unit
Precision : Better than 5% of span, with a 95% confidence level (2 σ)
CONTROL UNIT
Output signal : Supplier shall correctly set the ouput selector, if provided
High-alarm indication to be set at the value as indicated on sheet No. 2 column "Remarks"
Scale : Graduation: …………………
o
FEATURES : Temperature compensation for sample tempearture between 20 and 40 C
o
Sample high-temperature alarm switch set at 40 C
Built-in calibration facilities
ACCESSORIES : Constant flow device
Reagents required for one year's continous operation
Absorber to eliminate interfering components
Supplier to advise type of filling
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied
Type : Industrial continuous smoke density meter utilizing photo-electric measurement of light obscuration, comprising: solid state electronic control unit, light transmitter and photo-electric
receiver units for chimney or flue duct mounting. The control unit to have alarm-intiating relays and transmission facilities when specified
Range : 0-100% obscuration
Accuracy : ± 1 1/2% of range
Control unit : The control unit shall fulfil the following functions. Provide a stabilised supply to the project lamps and measuring circuits. Provide an indicating meter calibrated 0-100%
obscuration with additional graduation 0-5 Ringelmann. Scale with black graduation and figures on white background. Have built-in switch for simulating clear stack condition for
system checking. Provide two plug-in alarm relays with switching points independently adjustable over the full range of the meter, operating three built-in indicating lamps for 'low',
normal' and 'high' obscuration having auxiliary SPDT switches, electrically isolated from the meter supply, suitable to disconnect 0.5 A ............ -V DC inductive load to operate
external devices
Provide a transmission output signal of:
0-10 mA DC in a load of ………………... Ω max 0-100 mV DC ………………………………
Case: Rugged, dustproof, suitable for wall or flush panel mounting. Finish to manufacturer's standards
Light transmitter unit : Unit shall have provision for focussing and directing the light beam and air cushion to prevent dust build up on protective glass
Case: Rugged, weatherproof for chimney or flue duct mounting. Finish to manufacturer's standards
Photo-electric : Unit shall have photo-conductive cell, temperature-compensating element and auxiliary lamp for simulation check. The unit shall have provision for an air cushion to prevent dust
receiver unit build up on the protective glass
: Case: Rugged, weatherproof for chimeny or flue duct mounting. Finish to manufacturer's standards
Available supplies : Electricity: …………………………..-V AC; …………………. Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others
Manufacturer shall state required voltage and rating of step up/step down transformer
Air …………………………… bar Electrical : Terminal block(s) to manufacturer's standards
Cable entry glands : Electrical : ……..... in. BSPP (BS 21) Air : 1/4 in. NPT female
…….… in. electrical thread (BS 31)
Spare parts : 2 spare projector lamps 1 spare photo-conductive cell 1 spare auxiliary lamp 1 spare "plug-in" alarm relay
Service requirements : Supplier shall
supervise installation of his equipment execute installation of his equipment
supervise commissioning of his equipment execute commissioning of his equipment
provide draft contract for 6 months' maintenance provide draft contract for 1 year's maintenance
: Indicates selected choice or operational condition NOTE: At a later date supplier will be invited to complete a Spare Parts
: Indicates not required or not applicable List and Interchangeability Record (SPIR) for all equipment supplied
Type : Industrial transmitting smoke and dust monitor utilizing the "light back-scatter" principle. The equipment shall comprise a sensing unit containing a light source and a temperature-
compensated photo-electric detector, a remotely-located power supply/amplifier unit and alarm-initiating unit(s) as specified
Sensing unit : Unit to be suitable for chimney or duct mounting and shall have rugged weatherproof case. A connection screwed 1/4 in. NPT female shall be provided for pressurized air purge
Finish of case: Manufacturer's standards
Electrical connections: Weatherproof plug and socket (Both to be supplied)
Power supply/ : Stabilized power supply unit for light source, combined in one case with a stabilized, high gain, solid state amplifier provided with zero and gain controls. Suitable for remote
amplifier mounting in a "Safe" area
Finish of case: Manufacturer's standards
Electrical connections: Terminal block(s) to manufacturer's standards
Cable entry gland: …………………………………………………………………….
Output signal : 4-20 mA DC in a load of …………………………. Ω max. 0-10 mV DC ………………………
Alarm-initiating units : Units shall be adjustable between 10% and 100% of full scale deflection and shall have an SPDT switch, electrically isolated from the monitor supply, suitable to disconnect
0.5 A …………….. -V DC inductive load. Number of units as specified
Available supplies : Electricity …………………………..-V AC; …………………. Hz. Where this voltage differs from manufacturer's standard supply requirement a transformer will be supplied by others
Manufacturer shall state required voltage and rating of step up/step down transformer
Air …………… bar
Spare parts : Per instrument
…………………. spare projector lamps …………………. spare photo-electric cells
…………………. spare alarm relays …………………. sets of electrical fuses
Service requirements : Supplier shall
supervise installation of his equipment execute installation of his equipment
supervise commissioning of his equipment execute commissioning of his equipment
provide draft contract for 6 months' maintenance provide draft contract for 1 year's maintenance
Location : PL : In plant
AH : In analyser house
CR : In control room
Measured quantity in (unit):
o
Trend
Stream at C, and bar ga
Item Quant. Tag number Service Composition at analyser inlet recording Remarks
No. Expected values Full scale range required
Min. Normal Max. required
-
-
-
-
-
-
-
-
-
-
-
-
Eng. By Sheet No. 1 Cont'd on sheet No.
Principal Req. No.
PTS 32.31.59.96, Sheet 1/2, 11/2001
Requisition for Cont. Job No.:
(continuation sheet for analysers) MESC No: 60.
Measured quantity in (unit):
o Trend
Stream at C, and bar ga
Item Quant. Tag number Service Composition at analyser inlet recording Remarks
No. Expected values Full scale range required
Min. Normal Max. required
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
PTS 32.31.59.96, Sheet 2/2, 11/2001
Data sheet for Design book No.: page
FLOW INSTRUMENTS Contr. Job No.:
GENERAL OPERATING CONDITIONS INSTRUMENT
Gas or Flow Primary element
vapour MW Visc. at Components Requi-
Tag Liquid working Normal Normal Normal Maximum e.g Orifice plate sition Supplier Description Range Control Board Remarks Tag
No. Service Fluid spec.grav. temp. temp. pressure Orifice flanges sub-group Model Type Line size Orifice diameter actions or No.
at working t/d t/d Transmitter serial and and/or P.I.D. local
temp. cS °C kg/cm2 ga. kg/h kg/h Rec. controller numbers mm H2O schedule material
Use: REMARKS AND/OR DESCRIPTION OF REVISIONS Made by: Date Equipment: Rev. Letter:
2 lines for F
3 lines for FqI, FqIA, FqT Checked by: Date Plant: Date:
4 lines for FT
5 lines for FI, FR, FS, FqIA, FqIC Approved by: Date Consignee: Sign.
6 lines for FA, FIC, FRC, FRS
7 lines for FIA, FRA, FICS, FRCS, FqIEA Eng. by: Sheet No. 1 cont'd on sheet No.
8 lines for FIEA
9 lines for FICSA, FRCSA Principal: No.
10 lines for FrRC
Electrical
Un-interrupted Power Supply 240 VAC 1Ph 400 / 240 VAC 3 Ph 24 VDC
Utility Power Supply 240 VAC 1 Ph 400 / 240 VAC 3 Ph
ADDITIONAL REMARKS
REMARKS ON REVISIONS
Construction : In accordance with standard drawings and further details as listed below
Type codes : S = Square edge orifice plate, in accordance with standard Drawing S 32.102, Rev. ……………….
Q = Quarter circle orifice plate, in accordance with Standard Drawing S 32.104, Rev. ……………….
C = Conical entrance orifice plate, in accordance with Standard Drawing S 32.112, Rev. ……………
R = Restriction orifice plate, in accordance with Standard Drawing S 32. 114, Rev. …………………
Bleed hole : Only required when indicated by X behind relevant tag number
Differential range
Item Quant. Tag numbers Remarks
mbar
Made by Date Equipment : FLOW TRANSMITTERS (integral orifice type) Rev letter
NOTE: At a later date supplier will be invited to complete a Spare Parts List and Interchangeability Record (SPIR) for all equipment supplied.
ACCESSORIES
Each meter to be supplied with the accessories as listed in the appropriate E: Automatic temperature compensator. Suitable K: Flow limiter If possible to be combined with valve under J.
column of the continuation sheet(s) for coefficient of expansion stated, for specified operating L: Strainer Manufacturer shall advise mesh of filter basket.
A : Standard counter (always to be supplied) temp. of at least ±20 °C and for correcting the volume to a base temp. of Connections to equal meter connections unless otherwise specified.
A1 - with non-reset totalizer only (at least 7 digits); E1 : 15 °C Housing material : Same as meter body.
A2 - with manual reset counter and non-reset totalizer (at least 7 digits); E2 : 62 °F M: Air eliminator preferably suitable for mounting on top of strainer.
A3 - with dual counter, one net (temp. compensated) and one gross (uncompensated). E3 : …….. Capacity suitable for the operating conditions as stated for the meter.
B : Local preset counter for car loading It shall have an AISI 316 stainless steel thermowell with 1 in. NPT connection N: Heating
B1 - Counter actuating a mechanical linkage system for closing the shut-off valve sized for mounting in meter outlet line. A sufficient length of capillary tubing PD meter to be provided with:
as specified under J; to be provided N1 - Steam jacket or steam coil in the meter housing with 1/2 in.
B2 - Counter with electric contacts for closing shut-off valve as specified under J. F: Pulse unit. Suitable for electronic ratio controller (Electrorato) and operated by NPT threaded connections;
C : Remote counter. Flush-mounted and suitable for operation with pulse unit G. the rotation of the PD meter shaft. Switching by means of a sealed magnetically N2 - Thermostatic electric heating (to be approved by purchaser)
Finish : ........................ operated switch, in which a common lead has to be switched over from a O: Right-angle take-off Meter "stack" to be provided with a right
C1 - same as A1; positive to a negative lead and vice versa. Switching frequency must be linear to angle take-off (screwed with cap) for quick coupling of pulse unit for
C2 - same as A2; the flow with a max. of 10 Hz for the maximum continuous permissible rate checking with mechanical displacement type prover.
C3 - same as A3; of flow of the meter. P: Automatic lubrication
C4 - preset counter with electric contacts for closing shut-off valve as specified under J. G: Pulse unit. For operation with a remote counter of printer as specified under C or D2. PD meter to be provided with automatic lubrication of bearings,
D : Ticket printer H: Rate of flow transmitter. Output signal from 0 to 2-V AC (frequency 0-20 Hz linear gears, counter drives, etc. (for non-lubricating liquids such as
D1 - Local and proportional to the rate of flow. Accuracy: ±2 %.External load: 1, Ω000
/ V butane, propane, etc.).
D2 - Remote and suitable for operation with pulse unit G J: Shut-off valve For the use with counter B1, B2 or C4. To close in 2 stages. Rate of
Manufacturer to quote details in either case. To be connected to net counter. closure to be adjustable. To be connected to gross counter, if specified (See A3).
Use: REMARKS AND/OR DESCRIPTION OF REVISIONS Made by: Date Equipment: Rev. Letter:
Principal: No.
1
Notes: ) Declaration of conformity required.
2
) Indicating receivers for use with these transmitters will be requisitioned separately
REMARKS ON REVISIONS
At a later date supplier will be invited to complete a Spare Parts List and
: Indicates not required or not applicable
Internchangeability Record (SPIR) for all equipment supplied.
Material code CS SS
Material of major components Carbon steel Stainless steel
Mechanism chamber ASTM A 216 Gr. WCB ASTM A 351 Gr. CF8M
Torque tube housing ASTM A 105/SAE 1015 ASTM A 351 Gr. CF8M
Torque tube ASTM B 167 (Inconel 600) ASTM B 167 (Inconel 600)
Bolts/Nuts ASTM A 193 Gr. B7/A 194 Gr. 2H ASTM A 193 Gr. B7/A 194 Gr. 2H
Displacer ASTM A 269 Gr. Type 316 ASTM A 269 Gr. Type 316
Connections: Air : 1/4 in. NPT female Accessories: Each pneumatic instrument to be supplied with:
Electrical : 1/2 in. NPT female: ……………………. One combination air supply filter/reducer
Use: REMARKS AND/OR DESCRIPTION OF REVISIONS Made by: Date Equipment: Rev. Letter
2 lines for P and PI - local
Checked by: Date Plant: Date
3 lines for PI, PR, PC
4 lines for PIC, PRC, PA, PdI, PdR Approved by: Date Consignee: Signature
5 lines for PIA, PRA, PdA, PdiC, PdRC
6 lines for PICA, PRCA, PdIA, PdRA Eng. by: Sheet No. 1 cont'd on sheet No.
7 lines for PdICA, PdRCA
Principal: No.
Type: "Gauge" or "Absolute", pressure, as specified. Indicates selected choice or operation condition.
Indicates not required or not applicable.
Electronic transmitter, construction in accordance with MESC-SPEC 60/1/030
NOTE: At a later date supplier will be invited to complete a SPIR
Pneumatic transmitter, construction in accordance with MESC-SPEC 60/31/030 form for all equipment supplied.
REMARKS ON REVISIONS
Sheet No.
PTS 32.34.25.93, Sheet 1/2, 08/2001
Cont. Job No. :
Requistion for Pressure Transmitters (Electronic or Pneumatic)
MESC No. :
Measuring element Calibration Material code
Differential range
Item Quant Tag Numbers Remarks
mbar
Tube
Item Quant. material Range Accessory Tag numbers Remarks
code
REMARKS ON REVISIONS
Construction : Provision shall be made for checking and calibration of transmitter mechanism by disconnecting measuring element from pointer
mechanism without affecting calibration of pressure indicator. In the case of a circular dial instrument, centre portion of dial shall be
detachable without removing the pointer.
Output signal : 0.2 - 1.0 bar
When air input and output gauges are supplied with the instrument, they shall be graduated in bar. REMARKS ON REVISIONS
Scale : Graduated to indicate actual pressure range and provided with extra marks corresponding to 0.2; 0.4; 0.6; 0.8; 1.0 bar air output.
Pressure element : Type : In accordance with manufacture's standard
Material : Stainless steel AISI 316, unless otherwise specified
Overrange : Pressure element to be suitable to withstand pressures up to 125% of maximum scale reading for half an hour
without loss of calibration
Case : Weatherproof, universal mounting NOTE: At a later date supplier will be invited to complete a Spare Parts List and
Connections : Process: 1/4 in. or 1/2 in. NPT female. Air: 1/4 in. NPT female Interchangeability Record (SPIR) for all equipment supplied
Accessories : Each instrument to be supplied with :
One combination air supply filter and safety-reducing valve with gauge 0 - 2 bar. Indicates selected choice
Indicates not required or not applicable
Remarks:
1) Range suppression elevation as specified.
Material code 2) Range elevation (suppression) as specified
chamber + flanges : A1 = Stainless steel type AISI 316. 3) Flange connection as specified
A2 = Stainless steel type AISI 316, in accordance with NACE standard MR-01-75 (………………….) 4) Remote seals as specified
A3 = ……………………………………………………………………………………………...
diaphragm : B1 = Stainless steel type AISI 316.
B2 = Hastelloy C-276, in accordance with NACE standard MR-01-75 (……………………..) Notes:
B3 = ………………………………………………………………………………………………. 1) Declaration of conformity required.
enclosure/case : Low copper aluminium 2) Indicating receivers for use with these transmitters will be requisitioned sparately
Stainless steel
Electrical connetion: PG 13.5 thread.
1/2 inch NPT female.
20 x 1.5-7H thread.
1
Electrical safety : Type of protection; non-incedndive ) Ex-d Ex-ia Ex-ib Ex- ................
Gas group…………………………….. Temp.class T…………………
Rangeability code : R1 = 3 : 1
R2 = 10 : 1
Tolerance code : Class A
Class B
REMARKS ON REVISIONS
Sheet No.
PTS 32.34.45.94, Sheet 1/2, 09/2001
Cont. Job No. :
Requistion for Differential Pressure Transmitters (Electronic or Pneumatic)
MESC No. :
Material code
Differential Chamber Static
Rangeability Tolerance
Item Rev. Quant. range Chamber Diaphragm rating Tag numbers press. Remarks
code class
mBar/Kpa Barg/KPa Barg/KPa
Use: REMARKS AND/OR DESCRIPTION OF REVISIONS Made by: Date Equipment: Rev. Letter
2 lines for TW, TI (local)
Checked by: Date Plant: Date
4 lines for TI, TC, TR
5 lines for TA, TRC, TIC Approved by: Date Consignee: Signature
6 lines for TIA, TRA
7 lines for TICA, TRCA Eng. by: Sheet No. 1 cont'd on sheet No.
(3 + n) lines for multipoint TI and TR
Principal: No.
Capillary length
LC (if required) : 1.5 m, 3 m, 5 m as specified
o o o o o
Range : -30 to + 60 C; 0 to 100 C; 0 to 160 C; 0 to 250 C; 0 to 400 C as specified
The bi-metal thermometers shall be in accordance with MESC 60.48.12/001 and the details specified below
Each thermometer shall be clearly marked with the tag number listed below
REMARKS ON REVISIONS
Each resistance thermometer assembly for mounting in thermowells shall consist of a resistance thermometer element and a
terminal head assembly as specified below.
aye) The resistance thermometer element shall be in accordance with MESC 60.44.04/001, Figure 1, nominal length specified below
Tolerance on resistance: special
bee) The terminal head assembly shall consist of:
- a terminal head with cable entry threaded REMARKS ON REVISIONS
1/2 in. NPT PG 16 M 20 x 1.5 - 7H
- a head extension with nominal length as specified below
- a lock nut
all in accordance with MESC 60.49.04/001
Resistance thermometer elements shall be packed separately from terminal head assemblies.
Terminal heads, head extensions and lock nuts shall be packed separately for assembly at destination Indicates selected choice
Terminal head and lock nut shall be screwed down over full length of head extension thread before shipment Indicates not required or not applicable
Made by Date Equipment : RESISTANCE THERMOMETER ASSEMBLIES for mounting in thermowells Rev. Letter
Each resistance thermometer assembly for surface mounting shall consist of a resistance thermometer element and a terminal head
assembly as specified below.
aye) The resistance thermometer element shall be in accorance with MESC 60.44.04/001, Figure 2, nominal length 525 mm
Tolerance on resistance: special
bee) The terminal head assembly shall consist of: REMARKS ON REVISIONS
- a terminal head with cable entry threaded
1/2 in. NPT PG 16 M 20 x 1.5 - 7H
- a head extension with nominal length of 70 mm
- a lock nut
- a bracket for surface mounting
all in accordance with MESC 60.49.04/001
Indicates selected choice
Terminal heads, head extensions, lock nuts and brackets shall be packed separately for assembly at destination. Indicates not required or not applicable
Quant.
Item Remarks
pcs
Made by Date Equipment : RESISTANCE THERMOMETER ASSEMBLIES for surface mounting Rev.
letter
Checked by Date Plant: Date
Range Number of
Item Quant. o Tag numbers Remarks
C points
Made by Date Equipment : TEMPERATURE INDICATORS (Multipoint - resistance type) Rev letter
Made by Date Equipment : TEMPERATURE RECORDING CONTROLLERS (Resistance type) Rev letter
Made by Date Equipment : THERMOCOUPLE ASSEMBLIES for mounting in thermowells Rev letter
Each thermocouple assembly for surface mounting shall consist of a thermocouple element and a terminal head assembly as specified below.
aye) The thermocouple element shall be in accorance with MESC 60.42.04/002, Figure 2, nominal length 525 mm
Type of thermocouple as specified below
Tolerance in thermo-electric voltage: special
bee) The terminal head assembly shall consist of:
- a terminal head with cable entry threaded
1/2 in. NPT PG 16 M 20 x 1.5 - 7H REMARKS ON REVISIONS
- a head extension with nominal length of 70 mm
- a lock nut
- a bracket for surface mounting
all in accordance with MESC 60.49.04/001
Terminal heads, head extensions, lock nuts and brackets shall be packed separately for assembly at destination
Indicates selected choice
Indicates not required or not applicable
Quant. Quant.
Item Type Remarks Item Type Remarks
pcs pcs
Made by Date Equipment : THERMOCOUPLE ASSEMBLIES for surface mounting Rev. letter
Each thermocouple for furnace tube skin shall consist of a thermocouple element and a terminal head assembly as specified below.
aye) The thermocouple element shall be in accorance with MESC 60.42.04/001, nominal length and bending radius as specified below
Type of thermocouple K B R S
Tolerance in thermo-electric voltage: special
Each thermocouple element shall be marked with the tag number as specified
REMARKS ON REVISIONS
bee) The terminal head assembly shall consist of:
1/2 in. NPT PG 16 M 20 x 1.5 - 7H
- a terminal block
- a head extension with nominal length of 70 mm
- a lock nut
- a furnace adaptor Indicates selected choice
all in accordance with MESC 60.49.04/001 Indicates not required or not applicable
Thermocouple elements shall be packed separately from terminal head assemblies.
All items of the terminal head assembly to be assembled before shipment.
Made by Date Equipment : THERMOCOUPLE ASSEMBLIES for furnace tube skin Rev.
letter
Checked by Date Plant: Date
Made by Date Equipment : TEMPERATURE INDICATORS (Multipoint - thermocouple type) Rev letter
Made by Date Equipment : TEMPERATURE RECORDERS (Multipoint - thermocouple type) Rev letter
Made by Date Equipment : TEMPERATURE RECORDING CONTROLLERS (Thermocouple type) Rev letter
REMARKS AND/OR DESCRIPTION OF REVISIONS Made by: Date Equipment: Rev. Letter:
Principal: No.
Type : Pneumatically operated control valve, suitable for air loading range of 0.2 - 1.0 bar, unless otherwise specified.
Construction : Valve to be provided with spring, position indicator, stuffing box and lubricator with isolating valve.
Packing : PTFE asbestos, unless otherwise specified.
Body material : Cast carbon steel, as per ASTM A 216-WCB, unless otherwise specified.
Size As specified ; to be checked by supplier. REMARKS ON REVISIONS
Connections : Flanged ANS class 300 RF for sizes 3/4 in. and larger, unless otherwise specified.
Face-to-face dimensions in accordance with BS 1655.
Butterfly valves : flanged ANS class 150 RF
Air connections : 1/4 in. NPT female.
Valve positioner : P1 - pneumatically operated
To be provided with integral full by-pass assembly, supply, control and air output gauges, graduated in
bar. The housing shall be weatherproof. NOTE: At a later date supplier will be invited to complete a Spare Parts List and
: P2 - electricity operated Interchangeability Record (SPIR) for all equipement supplied.
Suitable for input signal of …………… mA and a resistance of ……………….. O . To be provided with
supply and output gauges, graduated in bar. The housing shall be explosion-proof and weatherproof.
Connections : Air 1/4 in. NPT female. Electrical 1/2 in. NPT female
Cv factor : At 100% lift, control valve shall have a Cv factor (American) as selected on the continuation sheet(s)
Type : Electromagnetically-operated three-way valve for switching pneumatic signals of 1.4 bar unless otherwise specified.
pneumatic signals of 1.4 bar unless otherwise specified.
Solenoid : Continuously rated at ………….. V DC
Codes for housing of
solenoid and connections : D = Dustrproof W = Weatherproof
E = Flameproof EW = Flame and weatherproof
S = Approved non-sparking for Div. 2 areas SW = Approved non-sparking for Div. 2 areas and weatherproof REMARKS ON REVISIONS
Valve body : Bronze, three-way type
Disc and seats : Size 1/4 in., bronze or stainless steel with resilient feature giving tight shut-off independent of which port is used for supply
Feature codes : ME = Manual reset. The solenoid to be designed to "hold" but not to "pull in" the valve without manual assistance
(Alternatively the mechanism may hold the valve mechanically in the de-energized position until it is manually released)
MD = Manual reset. After being energized electrically the valve is to be held mechanically in the energized
position until it is manually released.
Connections -pressure : 1/4 in. NPT female
-electrical : Cable entry codes : P = Cable gland ……………………. in. BSPP thread (BS 21) to suit …………….. mm OD cable
E = Cable gland, weatherproof*/ flame and weatherproof,* ……………. in. electrical thread (BS 31)
to suit ……….. mm OD steel wire armoured cable
G = Rubber grommet to suit …………….. mm OD cable NOTE: At a later date supplier will be invited to complete a Spare Parts List and
Conductor Interchangeability Record (SPIR) for all equipment supplied.
termination codes :S = 3 mm pan head screw terminals Suitable for solid copper wire
B = Terminal block between 1.3 and 1.8 mm dia. * Delete what is not applicable
Electrical
Housing Feature
Item Quant. connection Tag numbers Remarks
code code
codes
Mounting plate;
- code L : L-shape mounting plate, in accordance with Standard
Drawing S 37.813, revision …………………
- code R : Rectangular mounting plate, in accordance with Standard
Drawing S37.814, revision ………………….
Body enclosure;
Construction in accordance with MESC 60.98.91/305.
- code BE : Body enclosure.
Protective shade;
Construction in accordance with MESC 60.98.91/205.
- code PS : Protective shade.
Instrument nameplate;
Construction in accordance with Standard Drawing S 37.601, revision ……….
Instrument tag. number and service description shall be in accordance
with T………….., revision ............
The nameplate shall be fixed by means of stainless steel screws.
Anti-tamper key;
For every group of 1 to …….. Manifold blocks one (1) anti-tamper key
should be included.
REMARKS ON REVISIONS
Remarks 1) All wetted parts in accordance with NACE standard MR-01-75 (…………………………..)
2) Material ………………………………………… (all wetted parts)
Made by Date: EQUIPMENT: Rev letter
Sheet No. 3
PTS 32.37.00.93, sheet 3/3, 07/2001
Requisiton for Contr. Job No.:
SYSTEM CABLES MESC No.:
Constructed in accordance with PTS 32.37.20.31, dated July 1986 and the requirements give below:
- system cables shall be inspected by the Purchasers Inspector - in the factory before despatch
Rev. letter
New item
OCDA Estimated item
Quantity change
Card
From Item Total quantity Cable entry value
Unit Accessories for cable type Length in meters MESC No.
Store No. required position
£ ±
D
D
Rev. letter
New item
OCDA Estimated item
Quantity change
Card
From Item Total quantity Accessories for ELCO - VAILOK value
Unit Manufacturer's Part Number MESC No.
Store No. required Series 8016 (E20 and E56) and Series 8027 (E30)
£ ±
P C C R I M P I N G P L I E R S 0 6 - 7 7 0 0 - 1 3
D
D P C I N S E R T I O N T O O L 0 6 - 1 7 4 2 - 0 4
D P C I N S E R T I O N T O O L 0 6 - 7 6 3 8 - 0 1
D P C E X T R A C T I O N T O O L 0 6 - 1 8 7 7 - 0 4
D P C P O L A R I Z I N G T O O L 0 6 - 1 9 8 9 - 0 2
D P C C R I M P I N G P L I E R S 0 6 - 2 1 0 1 - 3 1
D P C P O L A R I Z I N G T O O L 0 6 - 1 7 7 3 - 0 3
Rev. letter
New item
OCDA Estimated item
Quantity change
Card
From Item Total quantity
S/C
Unit Accessories for AMP type plugs and sockets Manufacturer's Part Number MESC No. value
Store No. required
£ ±
P C
D
D P C C R I M P I N G T O O L 9 0 3 0 2 - 1
D P C I N / E X T R A C T T O O L 9 1 0 6 7 - 2
D P C I N S E R T / E X T T O O L 9 1 0 8 3 - 2
D P C I N S U L A T O R B O D Y - P 2 0 5 2 0 8 - 1
D P C I N S U L A T O R B O D Y - S 2 0 5 2 0 7 - 1
D P C S C R E W R E T A I N E R M 2 0 5 9 8 0 - 1
D P C S C R E W L O C K F 2 0 5 8 1 7 - 1
o
D P C C O V E R / C L A M P 0 2 0 5 7 1 8 - 1
o
D P C C O V E R / C L A M P 4 5 2 0 5 7 1 8 - 1
o
D P C C O V E R / C L A M P 9 0 2 0 5 7 1 8 - 1
D P C C R I M P C O N T. L O S P 6 6 5 0 6 - 9
D P C C R I M P C O N T. S T R P 6 6 5 0 6 - 3
D P C C R I M P C O N T. M I N P 1 - 6 6 5 0 6 - 2
D P C C R I M P C O N T. L O S S 6 6 5 0 4 - 9
D P C C R I M P C O N T. S T R S 6 6 5 0 4 - 3
D P C C R I M P C O N T. M I N S 1 - 6 6 5 0 4 - 2
D P C W I R E W R A P C O N T. P 2 - 6 6 4 8 1 - 1
D P C W I R E W R A P C O N T. S 2 - 6 6 4 8 2 - 1
D P C C L O S E E N D S P L I C E 3 5 1 1 5
The Supplier is responsible that design and construction are in accordance with the specifications and codes referred to on the requisition and/or drawings. Furthermore, the Supplier
is responsible for ensuring that the design is satisfactory for the design conditions indicated on the requisition and/or drawings. Calculations and thicknesses of material supplied to
the Supplier are for information and tendering purposes only. The Supplier shall make his own calculations, for which he is fully responsible. The Supplier shall ensure that the
supply conforms to all applicable codes and national statutory regulations, and he shall obtain all necessary approvals from statutory authorities.
IPS
AUXILIARY ROOM
NORMALLY OPEN; POTENTIAL FREE; REVEALED FAILRE ROBUST; FAIL SAFE; HARD WIRED
OUTPUT
HARD WIRED; 3W
NORMALLY OPEN; REVEALED FAILRE ROBUST; FAIL SAFE; HARD WIRED; (1) (5.9.4.2)
Other Description kg
temporary
masses
‘L’
‘X’
OVERALL SIZES
C of M
DIMENSION 'L'
‘W’
DIMENSION 'W'
‘Y’
DIMENSION 'H'
Plan
CENTRE OF MASS
Dimension Dry Operating
'X'
‘H’
C of M
'Y'
‘Z’
'Z'
Elevation
2) Analyses of steam and water (under continuous operation) based on Vereinigung Grosskesselbetrieber e.V. (VGB) standards,
Sheet No. 8
2) Analyses of steam and water (under continuous operation) based on Vereinigung Grosskesselbetrieber e.V. (VGB) standards,
1. OPERATING DATA
Arm No. Arm dia. Density Viscosity Operating temp., ° Max. flow rate Working pressure
Fluid 4)
1) 2) in. kg/m3 cSt at °C Min. Max. dm3/s bar ga
2. TANKER DATA
Tanker sizes (min.) 1) (max.) dwt
Min. Max. Min. Max. Min. Max.
a. Freeboard, light m
b. Freeboard, laden m
c. Height of ship's rail (not removable) m
d. Distance of manifold flange from ship's side m
e. Height of manifold above deck 2) m
f. Number of manifold connections
g. Size of manifold connections in.
h. Distance between centre line manifold connections m
j. Drift allowance fore 3) m
k. Drift allowance aft 3) m
l. Drift allowance lateral 3) m
m. Heave at manifold m
n. List at manifold m
NOTES: 1) If intermediate size affecting working envelope, these colums should also be completed
2) Measured at ship's rail
3) Fore/aft lateral drift will occur simultaneously
4) If the loading arm is handling C4 or lighter fluids the Principal should be consulted as to whether an emergency release system (ERS) and related
safeguarding should be installed
3. DESIGN-GENERAL
The arm shall meet the requirements of the O.C.I.M.F. "Design and construction specification for marine loading arms", for detailed information on design contact:
the Principal.
REMARKS ON REVISIONS
4. BERTH DATA
a. Distance top of jetty to lowest low water (LLW) m
b. Distance top of jetty to highest high water (HHW) m
c. Distance jetty face to berthing line (min./max.) / m
d. Distance jetty face to centre line of risers (min./max.) 1) / m
e. Distance between centre line of risers (min./max.) 1) / m
f. Maximum allowable unit load on jetty Maximum allowable unit load on jetty N/m 2
g. Electric supply available (if required) V. phase. Hz
h. Maximum wind velocity (design) m/s
j. Maximum space available (length) m
k. Maximum space available (width) m
l. Obstructions above jetty deck within 3 j and 3 k:
m. If structure for arms is proposed, manifold will be located underneath/adjacent structure
Note: 1) If not critical they can be according to supplier's recommendation within 3 j and 3 k.
5. MISCELLANEOUS
a. Maximum wind velocity at which arms will be connected/disconnected 1): m/s
b. Electrical installation suitable for Div. 1 are acc. to IP Electrical Safety Code and in accordance with following local regulations:
c. Operation of arms: slewing : hydraulic/manual/manuf. option
inboard arm : hydraulic/manual/manuf. option
outboard arm: : hydraulic/manual/manuf. option
d. Quick connect/disconnect coupler (QCDC): manual/hydraulic/not required
e. Control tower required 2) : yes/no
f. Alarm system, when arms reach limits of working range 3) : acc. to details below/not required
g. Vacuum breaker required for hydraulic-operated arms: yes/no
h. Spare power pack required for hydraulically-operated arms: yes/no
j. Foundation bolts to be supplied : yes/no
k. Connecting flange rating : ANS class 150/300 FF/RF
l. Centering device at connecting flange is required
m. Each unit to have an insulating flange in lower end of outboard arm (electrical resistance 1000 ohm minimum)
n. Welding to conform ANS B31.3 - All welds in contact with product must be radiographed
Structural steel to be spot radiographed
o. Draining facilities required on riser (2 in.) and at ship's end of outboad arm (1 1/2 in.)
p. Emergency release system : required/not required
q. Balancing of arm : empty/full of product
2) Without control tower and when ship's manifold cannot be seen at all times from shore control position, arms must also be operable from ship's deck
3) In case an ERS is installed the safety margins on ESD 1 and ESD 2 initiation shall be specified in consultation with the Principal.
C Risers
Stern of
tanker
3e
Berthing
line
3e
3e
2L
2k
3c max.
3e
3j
3d 3c min.
2j
3b
HHW
3a
3k
LLW Bow of
tanker
Range of position
of outboard arm
Outboard arm
LV
2h
2h
LH
LH
2d
DV
Swivel
group
2e
2c
2g
2b
LW C Ship's Waterline
2a
DH manifold laden
flange C
DW
LV = Vertical load
Waterline light
LH = Horizontal load
LW= Wind load acting on side of arm
DV = Distance of point of application of L H from centre line
of ship's manifold flange
DH = Distance of point of application of L V from ship's
manifold flange
DW = Distance of point of application of LW from ship's
manifold flange
Characters at dimensions refer to items under 2. TANKER DATA (Sheet No. 1) and 3. BERTH DATA (Sheet No. 2).
Item Quantity
Item Quantity
1. GENERAL
This requisition covers the noise limits of the equipment, given below.
Chk'd by:
Made by:
Principal :
GENERAL DATA
Appr. by:
Eng. by :
Line Case Process design engineer
No. Location Plant Exchanger No. identification Reference indicator Extension Name
01
Calculation Duty Hot fluid Shell/tube Mech. cleaning required
04 = cold
03 = hot
Fluid name Fluid code Fluid flow rate temperature temperature pressure pressure drop resistance critical pres. critical temp.
(1) kg/s °C °C bar (abs) bar m2.K/W bar (abs) °C
CONSIGNEE :
EQUIPMENT :
PLANT
03
04
PHYSICAL PROPERTIES (at inlet pressure) Not for fluid codes 101, 301 and 501
Reference Total Vapour properties Liquid properties
12-18 = cold
:
06-11= hot
temperature specific Vaporization Density Specific heat Viscosity Thermal Density Specific heat Viscosity Thermal Surface
enthalpy (cP) conductivity (cP) conductivity tension
°C kJ/kg weight % kg/m3 kJ/kg.K mPa.s W/m.K kg/m3 kJ/kg.K mPa.s W/m.K mN/m
05
06
07
08
09
10
11
12
13
14
15
16
Contr. job
Design book No. :
MESC
17
Req. No.
Equipm. No.
Sheet No. 1
Sign.
Date
Rev. letter
18
ADDITIONAL DATA REQUIRED (for boiling case only)
No. :
No. :
Bubble point increase for pressure Maximum allowable entrainment Number of
Type of exchanger increment of 0.5 bar (kettle only) Boiling range Components
delete as appropriate (thermosyphon only) °C weight % °C
cont'd on sheet No. 2
19 thermosyphon/forced circ./kettle
Notes:
(1) Fluid code: 100=liquid; 101=water; 300=condensing vapour; 301=condensing steam; 400=gas; 500=evaporating liquid; 501=evaporating water
page:
Guidelines for Completion of Data/Requisition Sheet for Shell and Tube Heat Exchangers
Process data for each single heat exchange duty (which may consist of one or more heat exchangers) shall be specified on this
data/requisition sheet. Construction data and materials, fabrication and inspection data shall be specified on sheet 2 and 3 respectively.
In cases where the pressure drop is high compared to the absolute pressure, physical properties should be extended to more than one
pressure level (separate data/requisition sheets can be used).
Any information not covered by the sheets and regarded necessary should be given under “Notes”, e.g.
- cross reference to alternative process conditions or other cases
- requirement to split duty over multiple exchangers
- required turn-down ratio
- restriction on skin temperature
- when shell / tube reversal is allowed, materials shall be specified for both cases
- type of exchanger in view of fluid contamination in case of leaking tube to tube sheet connections.
Where space is not available, blank data/requisition sheets, coded PTS 30.10.00.94. can be used.
Chk'd by:
Made by:
Principal :
Shell-and-tube heat exchanger: horizontal/vertical Case: Controlling case:
Appr. by:
Eng. by :
TEMA type : floating head / floating head with tube side bellows / hairpin / fixed tube sheet / fixed tube sheet with expansion joint in shell
PROCESS DATA Shell side Tube side SKETCH
Name of fluid
Fluid flow rate - total kg/s
Date
Pressure at inlet bar (abs)
.
.
.
EQUIPMENT :
o
Average wall temperature of shell/tubes C
Total heat duty : kW Thermosyphon reboiler: Static head from column
Effective temp. difference : K liquid level to bottom tube sheet/shell : m
Overall coefficient clean 2) : W / m 2.K Kettle: Minimum hold up capacity : m3
Overall coefficient fouled 2): W / m 2.K Condenser: Number of tubes submerged:
:
Contr. Job
Design book No. :
MESC
Tube OD (plain end) : mm Baffle spacing inlet/outlet: mm
Req. No.
Equipm. No.
Sheet No. 2
Sign.
Date
Rev. letter
No. :
2
Tube pitch : mm Number of pairs of sealing strips:
No. :
) Overall coeffs. are related to the outer diameter of the tubes
3
Tube lay-out angle : 30 / 45 / 60 / 90 deg. Impingement protection below inlet nozzle: yes/no ) To be completed for double segmental baffles only
cont'd on sheet No. 3
page:
Bundle only : kg
NOZZLE DATA Shell side Tube side
Inlet Outlet Inlet Outlet
Nozzle DN mm
Velocity m/s
Nozzle DN mm
Velocity m/s
PTS 31.21.00.93, sheet 3, 12/98
Chk'd by:
Made by:
Principal :
Appr. by:
MATERIAL SPECIFICATION: PTS 31.21.01.31, List-------------------------- /as listed below CONSTRUCTION AND INSPECTION REQUIREMENTS
Eng. by :
Pressure parts Materials Non pressure parts Materials Design code(s) :
Shell Baffles and support plates Outline drawing :
Channel - shell Sealing strips, bars/rods, Construction drawing :
- head spacers and sliding strips Tube attachment : Rolled / Welded / Other
Date
Saddles / brackets Approval authority :
.
EQUIPMENT :
Floating head flange Re-inforcing ring for floating Test ring / flange : yes / no
Clamp ring head of single-pass exchanger Stress relieving after welding if not required
Floating head by the applicable design code : yes / no
Cover - shell Expansion bellows ACCESSORIES
:
Contr. Job
Design book No. :
MESC
o
- tube side Max. working temperature C
Req. No.
Equipm. No.
Sheet No. 3
Sign.
Date
Rev. letter
o
Nozzle flange - shell side Min. working temperature C
o
- tube side Design temperature C
No. :
No. :
Split key ring (chem. service) Hydraulic test pressure bar (ga)
Key ring flange (chem. service) Max. H2 partial pressure bar (ga)
Max. H2S partial pressure bar (ga)
E-
page:
- tube sheets - inlet, ANSI flanged: class / flange type
- floating head - outlet, ANSI flanged: class / flange type
Chem.cleaning nozzles, DN / class / flange type
Remarks:
Principal :
Eng. by :
Appr. by:
Chk'd by:
Made by:
GENERAL DATA
PTS 31.21.01.93, 04/2002 Line Case Process design engineer
No. Location Plant Exchanger No. identification Reference indicator Extension Name
01
Calculation Duty Mechanical cleaning required
type kW Hot side Cold side Plate material
04 = cold
03 = hot
Fluid name Fluid code Fluid flow rate temperature temperature pressure pressure drop critical pres. critical temp.
CONSIGNEE:
PLANT:
UNIT:
EQUIPMENT:
PHYSICAL PROPERTIES (at inlet pressure) Not for fluid codes 101, 301 and 501
Reference Total Vapour properties Liquid properties
12-18 = cold
06-11= hot
temperature specific Vaporization Density Specific heat Viscosity Thermal Density Specific heat Viscosity Thermal Surface
enthalpy (cP) conductivity (cP) conductivity tension
°C kJ/kg mass % kg/m3 kJ/kg.K mPa.s W/m.K kg/m3 kJ/kg.K mPa.s W/m.K mN/m
05
06
07
08
09
10
11
12
13
14
15
16
MESC
Contr. job
Document No. :
17
Equipm. No.
Sheet No. 1 cont'd on sheet No.
Sign
Date
Rev. letter
Req. No.
18
No. :
Notes:
No. :
1 Fluid code: 100=liquid; 101=water; 300=condensing vapour; 301=condensing steam; 400=gas; 500=evaporating liquid; 501=evaporating water
Principal :
Eng. by :
Appr. by:
Chk'd by:
Made by:
Plate heat exchanger: Case: Controlling case:
PTS 31.21.01.93, 04/2002
MESC
Contr. job
Document No. :
Plates Frame
Equipm. No.
Sheet No. 2 cont'd on sheet No.
Sign
Date
Rev. letter
Req. No.
No. :
No. :
Plate gasket / welded hot Plate gasket / welded CONSTRUCTION AND INSPECTION REQUIREMENTS
DESIGN CONDITIONS Design code(s)
Hot Side Cold Side Inspection authority
Maximum operating pressure bar (ga) Approval authority
Design pressure (max / min) bar (ga) Language to be used on drawing
Maximum working temperature °C Language to be used on nameplate
Minimum working temperature °C NOZZLES
Design temperature (max / min) °C Hot Side Cold Side
Size Rating Facing Size Rating Facing
Hydraulic test pressure bar (ga) Process in mm:
Maximum H2 partial pressure bar (ga) Process out mm:
Max H2S partial pressure bar (ga)
Data / Requisition sheet (cont. sheet) for Document No. :
Contr. Job No. :
PLATE HEAT EXCHANGERS MESC No. :
SHELL SIDE
CHANNEL SIDE
SHELL SIDE
CHANNEL SIDE
SHELL SIDE
CHANNEL SIDE
SHELL SIDE
CHANNEL SIDE
Chk'd by:
Made by:
Principal :
BANK DATA
Appr. by:
Eng. by :
Location:
EQUIPMENT NO. GENERAL INFORMATION GENERAL REQUIREMENTS
E- Exchanger type: horizontal / vertical / A-frame / V-frame Bank construction:
E- Maximum available plot length : m - PTS 34.00.01.30 Minimum
., requirements for structural design
Data/requisition sheet
E- Supporting structure : concrete / steel - PTS 34.19.20.31 Re-inforced
., concrete found. and structures
E- Height from underside of bundles : m - PTS 34.28.00.31 Steel
., structures
Date
E- Fire proofing required : yes / no
.
.
E- Noise limitations:
E- Basis for optimizing - power costs : …../GJ - PTS 31.10.00.94 Equipment
., Noise Limitation
PLANT
CONSIGNEE :
EQUIPMENT :
Contr. Job
Design book No. :
MESC
Req. No.
Equipm. No.
Sheet No. 1
Sign.
Date
Rev. letter
No. :
No. :
PTS 31.21.70.93, sheet 1, 12/98
.
cont'd on sheet No. 2
E-
page:
.
.
PTS 31.21.70.93, sheet 2, 12/98
Chk'd by:
Principal :
EQUIPMENT PROCESS DATA
Appr. by:
Made by:
Eng. by :
GENERAL DATA
Line Case Process design engineer
No. Location Plant Exchanger No. identification Reference indicator Extension Name
01
Calculation Duty Mech. cleaning required
PLANT
temperature specific Vaporization Density Specific heat Viscosity Thermal Density Specific heat Viscosity Thermal Surface
Line enthalpy (cP) conductivity (cP) conductivity tension
No. °C kJ/kg weight % kg/m3 kJ/kg.K mPa.s W/m.K kg/m3 kJ/kg.K mPa.s W/m.K mN/m
04
05
06
07
08
09
10
Notes:
(1) Fluid code: 100=liquid: 101=water; 300=condensing vapour; 301=condensing steam; 400=gas
No. :
No. :
PROCESS FLUID DESIGN DATA CONTROL OF AIR-COOLED HEAT EXCHANGER Remarks:
Hydrogen service yes / no Fans provided with AVP / SFC / none
cont'd on sheet No. 3
Very toxic service yes / no Fans with AVP or SFC 0 / 50 / 100 / Other %
Pour point °C Louvres no / manually / air-operated
Freezing point °C Air heating facilities no / heating coil / air recirculation
page:
AIR SIDE DESIGN DATA Action on control signal failure :
Air design temperature °C - Fan pitch minimum / maximum / lock up
Minimum air temperature °C - Louvres open / close / lock up
Fouling resistance air side m2.K/W Action on power failure :
- Louvres open / close / lock up
Guidelines for Completion of Data/Requisition Sheet for Air-Cooled Heat Exchangers
General information and requirements shall be specified on sheet 1. Process data for each single heat exchange
duty (which may consist of one or more tube bundles) shall be specified on this data/requisition sheet. Construction
data and materials, fabrica
In cases where the pressure drop is high compared to the absolute pressure, physical properties should be
extended to more than one pressure level (separate data/requisition sheets can be used).
Any information not covered by the sheets and regarded necessary should be given under "Notes", e.g.
- cross reference to alternative process conditions or other cases
- reuired turn-down ration
- restriction on skin temperature
- extra requirements to control the air-cooled heat exchanger
Where space is not available, blank data/requisition sheets, coded PTS 30.10.00.94. can be used.
Chk'd by:
Made by:
Principal :
Appr. by:
EQUIPMENT MECHANICAL DATA
Eng. by :
MATERIAL SELECTION CONSTRUCTION / INSPECTION REQUIREMENTS MECHANICAL CONSTRUCTION REQUIREMENTS
Pressure parts Materials Design code(s) : Arrangement : forced draught / induced draught
Header - tube sheet
- top / bottom plate General requirements : API Standard 661 and Header type : cover / plug / manifold / billet / U-bend / see*
Date
Cover plate Welding electrodes : Tube attachment : rolled / welded / see*
.
.
Type of finning : emb. / integral / L-footed / welded / none / see*
Plug Inspection authority :
PLANT
CONSIGNEE :
EQUIPMENT :
- on drawings :
Bolts and nuts - on name plate : * Manufacturer shall select one of the specified possibilities
DESIGN CONDITIONS
Tubes Bundle Heating Coil
Cladding / lining mm
Nozzles Corrosion allowance mm
Nozzle flanges Max operating pressure bar (ga)
Design pressure max. / min. bar (ga)
o
Cladding / lining Max. working temperatture C
o
Min. working temperature C
o
Coil - tube Design temperature max. / min. C
o
- fin Min. design metal temp. of pressure parts C
o
- nozzles Fin design temperature C
- flanges
Hydraulic test-pressure bar (ga)
Contr. Job
Design book No. :
MESC
Max. H2 partial pressure bar (ga)
Req. No.
Equipm. No.
Sheet No. 3
Sign.
Date
Rev. letter
No. :
No. :
Fan blade Nozzles - outlet, ANSI flanged: class / flange type
Louvre Multi purpose nozzles, DN / class / flange type
cont'd on sheet No. 4
E-
page:
Structural components
Bolts and nuts
PTS 31.21.70.93, sheet 4, 12/98
Chk'd by:
Made by:
Principal :
EQUIPMENT DETAILS
Appr. by:
Eng. by :
Exchanger type: horizontal / vertical / A-frame / V-frame Arrangement: Case:
forced draught / induced draught Controlling case:
PROCESS DATA Air side Product side SKETCH
Name of fluid AIR
Fluid flow rate - total kg/s
Date
Pressure at inlet bar (abs) N/A
.
EQUIPMENT :
1
Fouling resistance ) m2.K / W
Bond resistance (if applicable) m2.K / W N/A
Total req. bare surface per item: m2 Fans provided with : APV / SFC / none
Total eff. bare surface of item
: m2 Louvres : no / manually / air-operated
Contr. Job
Design book No. :
MESC
Eff. bare surface of bundle : m2 Air heating facilities : no / heating coil / air circulation
Req. No.
Equipm. No.
Sheet No. 4
Sign.
Date
Rev. letter
Eff. extended surface of bundle : m2 Type of fan inlet bell : elliptical / radius / cone / none
1
CONSTRUCTION DATA PER BUNDLE ) Film coefficients and fouling resistance are related to inside
Bundle width : m Header type :cover / plug / manifold / billet / U-bend
No. :
surfaces of tube for product side and bare outside surface of tube
No. :
Number of tube rows : Split header required : Yes / No for air side.
Number of passes : Plug diameter : mm 2) Overall coefficients are related to the bare outer diameter of the tubes
.
cont'd on sheet No.
page:
Number of tubes : Type of finning : emb./ integral / L-footed / welded / none
Tube O.D. (plain end) : mm Number of fins per meter :
Tube wall thickness : mm Height of fins : mm
.
New item
Rev. letter
OCDA
S/C
Unit
store No. required MESC No.
£ ±
D P C
D
D
INSTRUMENT CONNECTIONS
MANHOLES ETC.
t1
e1
tv Im Im
tv
t2
t v < 0.01 I m t1 < t 2
PURPOSE OF MIXING: DISSOLVE SOLIDS/BLEND LIQUIDS/DISPERSE LIQUIDS/SUSPEND SOLIDS/DISPERSE GAS IN LIQUID/HEAT TRANSFER
Notes:
*1) The direction of the flow shall be clearly indicated on the supplier's drawings and marked on the outside of the equipment-housing.
*2) For suspension/dust indicate particle size.
*3) the forces and moments can act in the x-, y- and z- directions at the same time.
*4) M.P. = manufacturer's proposal
*5) In case of dispersions only one condition can usually be fulfilled. the most important value has to be marked clearly. (Droplet size depends on energy
dissipation).
- mean value of characteristic quantity ~x = - interfacial surface tension of the liquid system (σ) (N/m) =
SKETCH
The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred
on the requisition and/or drawings. Furthermore, the manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is
satisfactory for the design conditions indicated on the requisition and/or drawings. Calculations and thicknesses of material supplied to the manufacturer
are for information and tendering purposes only. The manufacturer shall make his own calculations for which he is fully responsible. The manufacturer shall
ensure that the equipment supplied conforms to all applicable codes and national statutory regulations, and he shall obtain all necessary approvals from
statutory authorities.
Sheet no.
Eng. by : Equip. No.
Principal : Req. No.
PTS 31.27.21.95, 12/98
Data/requisition sheet for
AERATOR/ DEBRIDGING SPOOLPIECE
1
2 Unit
3 Type
4 Service
5 Number required
6 GAS DATA DUST DATA OPERATING CONDITIONS
7 MW bulk density kg/m3 PROCESS SIDE
8 density kg/m3 particle density kg/m3 coal rate (max) kg/s
9 CO vol% angle of repose gas rate (max) kg/s
10 H2 vol% wall friction factor coal temperature °C
11 CO2 vol% effective friction angle gas temperature °C
12 H2O vol% surface moisture % operating pressure bar
13 N2 vol% flowability NITROGEN SIDE
14 Ar vol% flammability gas rate (min/max) kg/s
15 H2S vol% material temperature °C gas temperature °C
16 COS vol% characteristics operating pressure bar
17 NH3 vol% PSD (CASE: normal operation)
18 HCN vol% PSD < 5 micron % operating porous media dP bar
19 CH4 vol% < 10 micron % location
20 HF vol% < 50 micron % area classification
21 PSD (CASE: coal recycle)
22 < 5 micron %
23 < 90 micron %
24 < 250 micron %
25 DESIGN DATA EQUIPMENT DATA
26 insulation yes/no materials, porous media
27 tracing yes/no materials, other
28 working temperature (min/norm/max) °C
29 working pressure (min/norm/max) bar
30 design temperature °C
31 design pressure bar
32 REMARKS ON REVISIONS
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Sheet no.
Eng. by : Equip. No.
Principal : Req. No.
PTS 31.27.21.96, 12/98
Data / requisition sheet for Design book No.: page:
Hydro Cyclones Contr. Job No.:
MESC No.:
OPERATING DATA
Area classification : zone 0/1/2/ non-hazardous (BS-CP 1003)
Product classifaction : class 0/I/II(1)/II(2)/III(1)/IIII(2)/unclassified
FLUID CHARACTERISTICS
Type of fluid :
Connection inlet overflow underflow
Operating pressure
(min./norm./max..) kPa: / / / / / /
Operating temp.
(min./norm./max.) °C: / / / / / /
Flow rate
(including solids) kg/s:
Volume fraction % vol.: 100
Liquid density at
operating temp. kg/m3:
Dynamic Viscosity of
feed at operating
temperature mPa.s:
PERFORMANCE DATA
Max. pressure drop between feed and overflow (with/without gascore) : / kPa
Max. pressure drop between feed and underflow (with/without gas core) : / kPa
Hydraulic power consumption (with/without gas core) : / kW
REMARKS ON REVISIONS
1
2 Unit
3 Type
4 Service
5 Number required
6 GAS DATA DUST DATA OPERATING CONDITIONS
7 MW bulk density kg/m3 SOLIDS
8 density kg/m3 particle density kg/m3 feed rate (norm/max) kg/s
9 CO vol% angle of repose discharge rate (norm/max) kg/s
10 H2 vol% wall friction factor temperature °C
11 CO2 vol% effective friction angle dust loading (inlet/outlet) g/m3
12 H2O vol% surface moisture % GAS
13 N2 vol% flowability gas rate (norm/max) kg/s
14 Ar vol% flammability gas temperature °C
15 H2S vol% material temperature °C inlet pressure bar
16 COS vol% characteristics operating pressure bar
17 NH3 vol% operating temperature °C
18 HCN vol% PSD < 40 micron % desired oper. max dP mbar
19 CH4 vol% < 20 micron % operation
20 HF vol% < 10 micron % area classification
21 < 5 micron % feed received from
22 < 2 micron % discharge via
23 < 1 micron % internals
24
25 DESIGN DATA
26 net gas to filter ratio insulation yes/no
27 solids discharge through tracing yes/no
28 desired cross section working temperature (min/norm/max) °C
29 required filter area m2 working pressure (min/norm/max) bar
30 bag/candle diameter m design temperature °C
31 bag/candle length m design pressure bar
32 filter cloth material
33
34 # bags/candles # compartments/modules
35 # bags/candles per row # dust hoppers
36 REMARKS ON REVISIONS
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Sheet no.
Eng. by : Equip. No.
Principal : Req. No.
PTS 31.27.22.94, sheet 1, 12/98
Data/requisition sheet for
SOLIDS VESSELS, CYCLONES
(cont.)
1
2 Unit
3 Type
4 Service
5 Number required
6 EQUIPMENT DATA
7 housing type of heads flanges (ANS)
8 discharge device dimensions top part (ID) flanges (non-ANS)
9 bunker volume m3 hopper bottom outlet opening tubesheet
10 storage volume m3 hopper wall angle permeability/porosity
11 cross section wall thickness top part mm wall thickness filter cartridge
12 hopper wall thickness hopper mm wall thickness filter tubesheet
13 height upper cylinder m materials, shell, cone, skirt insulation yes/no
14 height lower cylinder m materials, nozzles, brackets tracing yes/no
15 height hopper cone part 1 m materials, aeration pads
16 height hopper cone part 2 m materials, filter cartridge
17 total height m
18 MANUFACTURING WEIGHTS ADDITIONAL DRAWINGS
19 inspection erection weight kg aeration cone
20 inspection authority total operating weight kg flanged pipe nozzles
21 stress relieving total weight (full of water) kg lifting lug
22 special heat treatment name plate
23 radiography support ring for insulation
24 non-destructive testing earthing bosses
25 chemical analysis yes/no
26 manufacturer's certificate
27 chemical analysis yes/no
28 mechanical analysis yes/no
29 hazard category
30 REMARKS ON REVISIONS
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Sheet no.
Eng. by : Equip. No.
Principal : Req. No.
PTS 31.27.22.94, sheet 2, 12/98
Data / requisition sheet for Design book No.: Page:
EXPANSION JOINTS Contr. Job No.:
MESC No.: 43.26.10./76.
1 OPERATING DATA Number required: pcs
2 External environment: Specific requirements Suppliers proposal
3 Flow velocity: m/s
4 Flowing medium:
5 Internal External Internal External
6 Working pressure : bar ga
7 Design pressure : bar ga
8 Test pressure : bar ga
9 Working temperature : °C
10 Design temperature : °C
11
12 Axial compression : mm
13 Axial extension : mm
14 Lateral deflection from initial straight line : mm
15 Angular rotation from initial straight line : degrees
16 Pre-setting for mounting : mm
17 Life span : years
18 Number of full cycles during life span :
19 MATERIAL SPECIFICATION
20 Convolutions :
21 Internal External Internal External
22 Convolution liner/cover :
23 Line pipe :
24 Stub ends :
25 Equalizing rings :
26 Flanges :
27 Tie rods :
28 Nutes :
29 Material certificates in accordance with ISO 10474, type 3.1.B 3.1.C 3.1.B 3.1.C
30 MECHANICAL DATA
31 Type of expansion joint
32 End connections: flanged/butt weld/lap flange
33 Nom., Bore Length Nom., Bore Length
34 Size inches/mm
35 Flanges : size-class-facing
36 Gasket contact surface : per ASME B16.5
37 Number of convolutions :
38 Wall thickness x number of plies : mm x
39 Overall length, stress free mm
40 Pitch Height Pitch Height
41 Convolution size : mm
42 Effective area mm2
43
44 INFORMATION TO BE SUBMITTED WITH THE TENDER
45 Sketch showing construction and dimensions (in triplicate)
46
47
48
49
50 REMARKS ON REVISIONS
51
52
53
Made by: Date EQUIPMENT: Rev. Letter
Date
Check'd by: Date PLANT: Signature
INSTRUMENTATION
Indicator
Inlet air supply pressure yes/no/connection only
Air pressure at outlet to air regulator yes/no/connection only
Air heater outlet temperature yes/no/connection only
Oil supply pressure yes/no/connection only
Oil mist generator outlet pressure yes/no/connection only
Oil reservoir level yes/no/connection only
Oil reservoir temperature yes/no/connection only
Oil flow to the oil mist distribution header yes/no (monitor)
SAFETY DEVICES
Instrument Connection
Low oil temperature Alarm (indicator light) yes/no
High oil temperature Alarm (indicator light) yes/no
Low air temperature at heater outlet Alarm (indicator light) yes/no
High air temperature at heater outlet Alarm (indicator light) yes/no
Low pressure at mist generator outlet Alarm (indicator light) yes/no
High pressure at mist generator outlet Alarm (indicator light) yes/no
Low level oil reservoir Alarm (indicator light) yes/no
High level oil reservoir Alarm (indicator light) yes/no
Low oil flow to the mist generator Alarm (indicator light) yes/no
SCOPE OF SUPPLY
Supply to be in accordance with PTS 31.29.00.30 (b)
Vendor to engineer/site erect/supervise/commission system
REMARKS ON REVISIONS
Eng. by :
Principal : Req. No.
PTS 31.29.00.93, sheet 1/2, 07/2000
Data / requisition sheet for Design book No.:
CENTRALIZED OIL MIST LUBRICATION SYSTEMS Contr. Job No.:
MESC No.:
BEARING DATA
Equipment Manufacturer Type/model Power Speed Number and type of Mark here if Mark here if REMARKS
No. kW r/min. bearings pure mist freq. start/stop
Eng. by :
Principal : Req. No.
PTS 31.29.00.93, sheet 2/2, 07/2000
1 Data/requisition sheet for
Revision
2 MECHANICAL SEAL(S) Issue Status ?
3 for Centrifugal/Rotary Pump(s) 0
4 Number of pumps : Seal manufacturer :
5 Continuous / Imtermittent service : ? Seal type/size :
6 Service category : ? Manufacturers ref. # :
7 PUMPED LIQUID PROPERTIES
8 Liquid description : Liquid type : ? ?
9 Lethal components due to : Hazardous Category : ?
10 Toxic components due to : Due to, if abrasive : .
11 Odour emissions due to : Due to, if corrosive : .
12 H2S content : mg/kg Polymerisation present : ? . .
13 Atmospheric emisions limit ( Method 21 ) : ppm Non-Newtonian/shear solidification : ?
14 Flare emissions limit : ppm Plating/decomposing possible : ?
15 Liquid above auto-ignition : ? Crystallising/scaling possible : ?
16 Vapour pressure less than 5 bara : ? Coking/Oxidation possible : ?
17 Liquid is C4 or lighter : ? Solid at ambient : ? : deg.C
18 NACE requirements applicable : ? Pour Point / Wax point : / deg.C
19 PUMP DETAILS ( complete before Combined Proposal ) OPERATING DATA
20 Pump Manuf. ( if known ) : Normal Minimum Maximum
21 Pump Manufacturer's Reference ( if known ) : Pumping temperature : deg.C
22 Pump M/T/S ( if known ) : Suction pressure : bara
23 Number of seal cartridges per pump ( if known ) : Discharge pressure : bara
24 Shaft orientation ( if known ) : ? Vapour press. at P.T. bara
25 Direction of rotation : ? Density at P.T : kg/m3
26 Shaft diameter : Viscosity at P.T. : mm2/s
27 Shaft speed : SITE CONDITIONS
28 Seal cavity pressure ( Assume / Actual ) : / bara Ambient temperature ( minimum ) : deg.C
29 Seal cavity pressure ( Min. / Max. ) : / bara Ambient temperature ( maximum ) : deg.C
30 Maximum static sealing pressure : bara Winterisation / Tropicalisation required : ?
31 Casing horizontally split ? : ? Area classification / Protection : ? ?
32 ALTERNATIVE PUMPED LIQUIDS ( cleaning / commissioning ) Local Authority requirements :
33
34 COOLING WATER
35 Chlorine content : ppm FLARE & DRAIN SYSTEMS
36 Maximum inlet temperature : deg.C Normal Minimum Maximum
37 Maximum allowable outlet temperature : deg.C ? : bara
38 Supply / Return pressure : / bara ? : bara
39 Fouling coefficient : W/m2.K STEAM for QUENCH ?
40 BUFFER / BARIER FLUID ? Supply pressure
41 Fluid description : Supply temperature
42 Supply pressure : ELECTRICAL SUPPLIES
43 Fluid density : kg/m3 @ deg. C Electrical frequency : ? Hz
44 Fluid vapour pressure : bara @ deg. C Voltage Instruments: Heaters : Volts
45 Fluid viscosity : mm2/s @ deg. C Phase Instruments: Heaters :
46 REMARKS
47 1) Instrumentation scope of supply in accordance with PTS 32.31.09.31 paragraph 3.1 option : : ?
48 2) Selection procedure to be adopted?
49 3) Seals and Seal Chamber dimensions shall conform to Table 1 of API 682 para 2.3, Table 2 shall not apply.
50 4) Sealing system orientation
51 5) Holes or slots in seal cover plate?
52
53
54
55
56
57
58
Design of Seals and Sealing Systems shall be in accordance with PTS 31.29.02.30 ,
59
except as amended by an applicable Procurement Initiative (PI)
Prepared by : Date : Rev. A B C D E
60 Equipment :
Details
Checked by : Date:
61 Plant :
Date
Approved by : Date: Signed
62 Consignee :
Sheet No. 1 cont'd on sheet No. 2
63 Engineering by : 0 Equipment No.
64 Principal : 0 Requisition No. 0
PTS 31.29.00.94 , Jan'2003
Revision
1 Data/requisition sheet for
2 MECHANICAL SEAL(S)
3 for Centrifugal/Rotary Pump(s)
4 Manufacturer :0
5 Manufacturer's ref. : 0
6 GENERAL INFORMATION BUDGET SPEC. FIRM SPEC.
7 Compliance with Procurement Initiative Manual (PIM) ? ? ?
8 Specification dated
9 MECHANICAL SEAL DETAILS BUDGET SPEC. FIRM SPEC.
10 Manufacturer's type designation
11 Seal description : Balanced, cartridge mounted ? ? ?
12 Flexible element(s) rotating/static ? ? ?
13 Seal arrangement ( Single / Dual ) ? ? ?
14 Static pressure rating bara
15 Dynamic pressure rating bara
16 Reverse static pressure rating bara
17 Maximum temperature rating deg.C
18 Maximum allowable shaft axial movement mm
19 Elastomers/faces to be used during pump test? Contract Contract Contract
20 FLUSH/BUFFER/BARRIER FLUID DETAILS BUDGET SPEC. FIRM SPEC.
21 Flush arrangement ? ? ?
22 Buffer / Barrier arrangement ? ? ?
23 Proposed buffer / barrier fluid
24 Barrier fluid / Shaft material compatibility check
25 API 610 plan 62 quench fluid ? ? ?
26 Quench quantity required dm3/s
27 Cooling water quantity required dm3/s
28 MATERIALS OF CONSTRUCTION BUDGET SPEC. FIRM SPEC.
29 Shaft sleeve for seal
30 Shaft sleeve attachement style ? ? ?
31 Throat bushing
32 Gland or seal end plate
33 Throttle bushing
34 Stationary seal face(s)
35 Stationary face manufacturer
36 Rotating seal face(s)
37 Rotating face manufacturer
38 O-ring/cups/wedges
39 Seal spring(s)/Bellow(s)
40 VENDOR's DATA BUDGET SPEC. FIRM SPEC.
41 Seal General Arrangement drawing reference
42 System General Arrangement drawing reference
43 Typical Seal Cross Sectional Drawing reference
44 NOTES ON PROCUREMENT INITIATIVE MANUAL (PIM) COMPLIANCE ( indicated in line 7 above )
1). Selections shall be classified as "Fully PI compliant" if they are standard pre-approved PI products, operating within the
45
pre-approved application parameters. SSV shall not complete lines 14-18, 28-38 & 42, refer to standard GA drawing for these details.
2). Selections shall be classified as "Modified PI product" if they are pre-approved PI products ( operating within the pre-approved
46 application parameters ), which are being offered with modified materials to meet the application.
To facilitate SGSI approval, SSV shall indicate all differences from standard product in lines 14-18 & 28-38 above.
3). Selections shall be classified as " Engineered Solution", if they are pre-approved PI products operating outside the pre-approved
47 application parameters or if they are not standard pre-approved PI products.
To facilitate Principal approval, SSV shall indicate full details in lines 14-18, 28-38 & 42 above.
48 Sheet No. 2 continued on sheet No.
49 Engineering by : Equipment No.
50 Principal : Requisition No.
PTS 31.29.00.94, Jan'2003
Data/requisition sheet for Design book No. : Page :
DRY GAS SEAL SYSTEMS Contr. job No. :
MESC No. :
Note: Information to be completed by:
P = Purchaser
C = Compressor Manufacturer (= Supplier of seal support systems)
D = Dry gas seal Manufacturer (=Supplier of dry gas seal cartridges)
25 LUBRICATION
26 Continuous Batch Non-lubricated
27 Viscosity @ °C Filtration microns
28 Pressure (bar) Temperature (° C) Flow (m3/h)
29 COUPLING DATA
30 Shaft separation (including thermal growths) (mm B.S.E.):
31 @ Ambient temp. @ Normal operation @ Maximum transient
32 Motor rotor float (mm) Limited end float (mm)
33 Marine type required Flex-hub type required Electrically insulated
34 Required misalignment capability
35 Steady state: Angular (deg.) Parallel offset (mm) Axial (mm)
36 Transient: Angular (deg.) Parallel offset (mm) Axial (mm)
37 Maximum allowable misalignment
38 Steady state: Angular (deg.) Parallel offset (mm) Axial (mm)
39 Transient: Angular (deg.) Parallel offset (mm) Axial (mm)
40 Component balance OR Component balance with assembly check balance
41 OR Component balance with assembly balance
42 Residual unbalance check of assembled couplings Balance repeatability check
43 Maximum allowable residual unbalance (g-mm) Driver end Driven end
44 Maximum actual residual unbalance (g-mm) Driver end Driven end
45 Torsional stiffness (kg-mm/RAD)
46 WR2 (kg-mm2) Driver end Driven end
47 Spacer lateral natural frequency
48 Torque capacity of hub/shaft interface for keyless fits (N-m)
5 MATERIALS
6 DRIVE END MATERIALS DRIVEN END MATERIALS
7 Hub/flange
8 Spacer
9 Sleeve
10 Flexible-element
11 Flexible-element guard
12 Bolts
13 Nuts
14 Protective coating Vendor standard
15 Internal teeth hardness (Rockwell C) Drive end actual Driven end actual
16 External teeth harness (Rockwell C) Drive end actual Driven end actual
36 ACCESSORIES
37 Prime equipment supplier to furnish one set of plug Hydraulic installation/removal tooling (to include hand pump(s), pressure
38 and ring gages Lapping tools gauge(s), fittings and hose(s)) by
39 Drill template for integral flanged hubs Purchaser Coupling manufacturer
40 Coupling manufacturer Purchaser Puller by coupling manufacturer
41 Two-piece stop rings by coupling manufacturer Moment simulator Solo plate
42 Applicable specification Preparation for shipment
43 API-671, special purpose couplings Outdoors storage for more than 3 months
44 PTS 31.29.00.36 Expected storage time
45 Shipping: Domestic Storage: Indoor
46 Export Outdoor
47 See coupling purchase order for preservation, boxing, and shipping instructions
48
49 Coordination meeting attendance required
Revision
2 CENTRIFUGAL PUMP NUMBER(S) 0 Issue Status ?
3
4 Customer's ref :
5 Manufacturer's ref. :
6 GENERAL INFORMATION REQUISITION
7 Compliance with Procurement Initiative Manual ? ? ?
8 Specification dated
9 DESIGN OPERATING CONDITIONS REQUISITION
10 Pump speed (single/double suction impeller) rpm / / /
11 Min. continuous flow (stable / thermal) dm3/s by vendor
12 Rated Capacity dm3/s
13 Differential head at rated capacity m liq.
14 Efficiency at rated capacity %
15 Power absorbed at rated capacity kW
16 Capacity at BEP (actual impeller size) dm3/s by vendor
17 Power absorbed at 120 % BEP kW by vendor
18 Recommended driver power kW by vendor
19 Viscous correction factors CQ/CH/CE 0.00 / 0.00 / 0.00 / / / /
20 NPSH required from Minimum to Rated capacity m H2O Max.
21 NPSH required from Rated to 125% BEP capacity m H2O Max.
22 PUMP DESIGN REQUISITION
23 Pump model / frame / size : by vendor
24 = API 610 Basic Type ( Rotor ) oh ? ? ?
25 = API 610 configuration code ? ? ?
26 = Single / Double volute / Diffuser ? ? ?
27 = Single / Double suction (first stage) ? ? ?
28 Number of stages Minimum
29 Max. / Actual / Min. impeller diameter mm by vendor / / / /
30 Max. allowable casing working pressure bara PTS 31.29.02.30
31 Max. allowable jacket / C.W. piping pressure bara PTS 31.29.02.30
Suction specific speed with max. impeller
32 Less than 6,730
diameter at BEP (dm3/s - m - rpm )
33 MECHANICAL SEAL & SEALING SYSTEM
34
2). Selections shall be classified as "Modified PI product" if they are pre-approved PI products ( operating within the pre-approved
61 application parameters ), which are being offered with modified materials to meet the application. To facilitate SGSI approval, PV shall
indicate all differences from standard product in lines 37-55 above.
3). Selections shall be classified as " Engineered Solution", if they are pre-approved PI products operating outside the pre-approved
62 application parameters or if they are not standard pre-approved PI products.
To facilitate Principal approval, PV shall indicate full details in lines 37-55 above.
63 Sheet No. 2 continued on sheet No. 3
64 Engineering by : Equipment No.
65 Principal : Requisition No.
PTS 31.29.02.93, Jan'2003
Revision
1
4 Customer's ref :
5 Manufacturer's ref. :
6 WEIGHTS REQUISITION
7 Pump kg by vendor
8 Driver kg by vendor
9 Gearbox kg by vendor
10 BEARINGS and LUBRICATION REQUISITION
11 Type of Lubrication : ? ? ?
12 Radial Bearings Type : PTS 31.29.02.30 ? ?
13 Thrust Bearing Type : PTS 31.29.02.30 ? ?
14 Applicable lubrication PTS
15 Constant Level Oiler : make / type / model
16 Lube oil heating : ? ?
17 COOLING REQUISITION
18 Medium Air cooling preferred ? ?
19 Temp.(deg.C) / max. inlet pressure (bara) / / /
20 Cooling water piping material / API plan / /
21 Cooling water flow to bearing housing(s) dm3/s
22 PIPING REQUISITION
23 Suction : size (mm)/ ANSI flange class / / /
24 position facing driven end ? ? ?
25 Discharge : size(mm) / ANSI flange class / / /
26 position facing driven end ? ? ?
27 ACCESSORIES REQUISITION
28 Base plate : ?
29 Foundation bolts : ?
30 Coupling - make / type : ?
31 Coupling guard - non-sparking : ?
32 Vibration equipment connections ( API 610 para 2.9.2.11 & 12 ) ?
33 INSPECTION and TESTS REQUISITION
34 Inspection class PTS 31.29.02.30 para 4.2.2.1.1 ? ?
35 Hydrostatic test ?
36 Performance test ?
37 NPSHR test ( if required by PTS 31.29.02.30 para 4.3.4.1 ) ? ? ?
38 Complete unit test ( if req'd by PTS 31.29.02.30 para 4.3.4.2 ) ? ? ?
39 Auxiliary equipment test ?
40 Disassembly after test ( PI default is 'not required' ) ?
41 Pump speed during performance test rpm Site speed
42 Water test Capacity : ( required for VCC Pumps only ) dm3/s
43 Water test Head : ( required for VCC Pumps only ) m liq.
44 Water test Efficiency : ( required for VCC Pumps only ) %
45 Water test Power : ( required for VCC Pumps only ) kW
46 Test bed / contract driver installed ?
47 Hydrostatic test pressure : casing / jackets / piping bara PTS 31.29.02.30
48 Special tests
49 VENDOR's DATA REQUISITION
50 Scope of supply
51 General Arrangement drawing reference by vendor
52 Cross sectional drawing reference by vendor
53 Interconnecting Piping Layout/Schematics reference by vendor
54 Performance curve reference by vendor
55
Report on torsional analysis ?
( if analysis is required as per API 610 para 2.8.2.1 )
56
57
58
59
60
61
62
63
1
2 Unit
3 Type
4 Service
5 Number required
6 OPERATING DATA
7 Vapour or gas handled : - Maximum allowable discharge pressure : bar abs
8 Process gas to be kept oil free : yes / no Aftercooler outlet temperature : °C
9 Operation : continuous / intermittent / parallel Maximum allowable temperature of compression : °C
10 Entrainment : solids / liquid / no Liquid injection required : yes / no
11 Corrosive gas : yes / no / due to Estimated isentropic power : kW
12 Hazardous service : yes / no
13 OPERATING CONDITIONS norm A B COMPOSITION OF GASES AT INLET
14 Flow rate kg/s component mol. weight mol. %
15 Actual intake capacity dm³/s norm A B
16 Inlet pressure barg
17 Discharge pressure barg
18 Inlet temperature °C
19 Mol. weight at inlet
20 Cp / Cv at inlet kJ/kgK
21 Z (compressibility factor) at inlet
22 System settling out pressure barg
23 Guarantee case 100 100 100
24 EQUIPMENT UTILITY DATA
25 Type : compressor - screw / lobe / liquid ring Steam conditions for auxiliary pump turbine drives
26 fan - centrifugal live steam normal : barg, °C
27 Casing type : maximum : barg, °C
28 No. of casings : minimum : barg, °C
29 EQUIPMENT DRIVE exhaust normal : barg
30 Type : Elec. motor (50 / 60 Hz) / steam turbine maximum : barg
31 Dir. of rot. (facing driving end) : cw / ccw minimum : barg
32 Speed : constant / variable Cooling water : fresh / brackish / salt
33 Estimated nominal power : - kW Cooling water max. temp. at inlet : °C
34 Drive : fluid coupling / direct / gear Cooling water max. allow. temp. at outlet : °C
35 Cooling water pressure : barg
36 Cooling water fouling coefficient : W/m²K
37 LOCATION TESTS
38 General : indoor / outdoor / under roof Test Required Witnessed
39 with / without partial side walls Hydrostatic
40 with / without lifting facilities Impeller overspeed
41 Ambient temp. (min/norm/max) : °C Mechanical run at temp - °C
42 Other : Gas leakage
43 Winterization : yes / no Complete unit
44 IP area classification : safe / division Post-test inspection
45 temperature class : T - gas group
- Performance test
46 site / factory
47
48
49
50
51
52
53
54
55
Made by Date EQUIPMENT: Rev. 0
Check. by Date PLANT: Date
Appr. by Date CONSIGNEE: Sign.
Sheet no. of
Eng. by : Equip. No.
Principal : Req. No.
PTS 31.29.42.93, sheet 1, 12/99
Data/requisition sheet for
ROTARY COMPRESSORS AND FANS
cont.
1
2 Unit
3 Type
4 Service
5 Number required
6 ACCESSORIES SEALS
7 Base plate : separate / combined with drive Type of seal :
8 Foundation bolts : yes / no Labyrinths : yes / no
9 Gear box : yes / no API service factor : - with buffer gas injection : yes / no / connections only
10 - type : parallel shaft / double or single helical / planetary Restrictive rings : yes / no
11 Coupling make / type : - with buffer gas injection : yes / no / connections only
12 - shaft fit : taper / cylindrical / hydraulic - with seal liquid injection : yes / no
13 Inlet / interstage liquid separators : yes / no / by others Mechanical contact seals : yes / no
14 Suction strainer for start-up : yes / no / by others - with shutdown device : yes / no
15 Intercooler(s) : yes / no / by others water/air Liquid film seals with floating rings : yes / no
16 Aftercooler : yes / no / by others water/air - with buffer gas injection : yes / no / connections only
17 Spare rotor(s) / coupling : yes / no Labyrinth seal between luboil / seal oil : yes / no / buffer gas
18 Heat insulation : yes / no / by others Dry gas seals : yes / no
19 Noise absorbing insulation : yes / no / by others - double tandem : yes / no
20 Inlet and / or outlet silencers : yes / no / by others - with intermediate labyrinth : yes / no
21 By-pass valve : yes / no / by others - double face to face : yes / no
22 - triple tandem : yes / no
23 - other type : yes / no
24
25 BEARINGS AND LUBRICATION MATERIALS SPECIFICATIONS
26 Type Part ASTM No.
27 - radial bearing : rolling element / hydrodynamic Casing and cover(s)
28 - thrust bearing : rolling element / hydrodynamic Impellers
29 - lubrication : grease / pressurised oil / ring oil or Diaphragms
30 purge / pure oil mist / luboil system Shaft
31 Shaft sleeve(s)
32 MAIN CASING CONNECTIONS Labyrinths
33 Suction branch (facing driven end) : up / down / left / right / end Rotor(s)
34 - flange : ANS, class Oil coolers
35 - facing : smooth Inter / aftercoolers (1)
36 Discharge branch (facing driven end) : up / down / left / right / end Liquid separators
37 - flange : ANS, class Silencers
38 - facing : smooth
39 (1) Design code for heat exchangers: PTS 30.21.01.30 / other
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Made by Date EQUIPMENT: Rev. 0
Check. by Date PLANT: Date
Appr. by Date CONSIGNEE: Sign.
Sheet no. of
Eng. by : Equip. No.
Principal : Req. No.
PTS 31.29.42.93, sheet 2, 12/99
Data/requisition sheet for
ROTARY COMPRESSORS AND FANS
cont.
1
2 Unit
3 Type
4 Service
5 Number required
6 INSTRUMENTATION REQUIREMENTS
7 General
8 Local instrument panel combined for compressor / fan and drive yes / no / by others
9 Compressor / fan control system / type yes / no / by others
10 Compressor / fan safeguarding system yes / no / by others
11 Pressure instruments
12 Pressure of: Indicator Connection(s)
13 - Differential across suction strainer yes / no / by others yes / no
14 - Inlet / interstage / discharge of compressor fan yes / no / by others yes / no
15 - Discharge of luboil / seal oil pumps yes / no yes / no
16 - Differential across luboil / seal oil filters yes / no yes / no
17 - Differential across seal gas / buffer gas filters yes / no yes / no
18 - Buffergas supply yes / no yes / no
19 - Luboil at bearings yes / no yes / no
20 - Seal oil at seals yes / no yes / no
21 - Gas reference pressure yes / no yes / no
22 - Seal oil to gas reference differential yes / no yes / no
23 Temperature instruments
24 Temperature of: Indicator Connection(s)
25 - Inlet / interstage / discharge of compressor fan yes / no / by others yes / no
26 - Seals yes / no yes / no
27 - Bearings yes / no yes / no
28 - Luboil / seal oil reservoir yes / no yes / no
29 - Cooling gas outlet of dry gas seals yes / no yes / no
30 - Luboil / seal oil at inlet / outlet of coolers yes / no yes / no
31 - Water at inlet / outlet of coolers yes / no / by others yes / no
32 - Luboil / seal oil outlet at bearings / seals yes / no yes / no
33 Level instruments
34 Level of: Indicator Connection(s)
35 - Luboil / seal oil reservoir yes / no yes / no
36 - Liquid separators yes / no yes / no
37 - Seal oil overhead tank yes / no yes / no
38 - Seal oil drain traps yes / no yes / no
39 SAFETY, ALARM AND SHUTDOWN DEVICES (indicate by an "x" the action required, state description of other action, where applicable)
40 Initiating condition Alarm Shutdown Other Description Supplied
41 High liquid level in compressor inlet separator X yes / no / connections only
42 Extra high liquid level in compressor inlet separator X yes / no / connections only
43 High compressor discharge temperature X yes / no / connections only
44 Extra high compressor discharge temperature X yes / no / connections only
45 Low luboil pressure X X Start stand-by pump yes / no / connections only
46 Extra low luboil pressure X yes / no / connections only
47 Low level in luboil /seal oil reservoir(s) X yes / no / connections only
48 High luboil / seal oil temperature at cooler outlet X yes / no / connections only
49 High differential pressure over luboil / seal oil filters X yes / no / connections only
50 High seal oil level in overhead tank X yes / no / connections only
51 Low seal oil / reference gas differential X X Start stand-by pump yes / no / connections only
52 Extra low seal oil / reference gas differential X yes / no / connections only
53 Excessive radial / thrust bearing temperature X yes / no / connections only
54 High primary gas seal leakage flow X yes / no / connections only
55 High/low diff flow buffer gas/primary seal leakage X yes / no / connections only
56 Excessive vibration X yes / no / connections only
57 Excessive axial rotor displacement X X yes / no / connections only
58
59
60
Made by Date EQUIPMENT: Rev. 0
Check. by Date PLANT: Date
Appr. by Date CONSIGNEE: Sign.
Sheet no. of
Eng. by : Equip. No.
Principal : Req. No.
PTS 31.29.42.93, sheet 3, 12/99
Data / requisition sheet for Design book No.: Page :
RECIPROCATING COMPRESSORS Contr. job No.:
MESC No.:
1 Equipment No. :K Number required :
2 OPERATING DATA
3 Vapour or gas handled : - Aftercooler outlet temperature : °C
4 Process gas to be kept oil free : yes / no Maximum allowable temperature of fluid
5 Operation : continuous / intermittent / parallel during compression : °C
6 Recommended number of stages
7 Entrainment : solids / liquid / no Estimated isentropic power : kW
8 Corrosive gas : yes / no / due to
9 Hazardous service : yes / no
10 OPERATING CONDITIONS Normal A B
11 Flow rate kg/s
12 Inlet pressure bar abs
13 Discharge pressure bar abs
14 Inlet temperature °C
15 Mol. weight at inlet
16 Cp / Cv at inlet
17 Cp at inlet kJ/kgK
18 Z (compressibility factor) at inlet
19
20 Guarantee case :
21
22
23 GENERAL REQUIREMENTS
24 Type : vertical/horizontal-balanced opposed Capacity control : pockets/valve unloaders/speed variation/
25 Direction of rotation (facing driven end) : cw/ccw by-pass/reverse flow/none
26 Maximum allowable speed : r/min Range of control : from 100% to %
27 Cooling required on : cylinders/cylinder heads/stuffing box Method of control : in steps/infinite continuous
28 Cooling by : thermosyphon/forced circulation : manual/automatic
29 Closed cooling water system : yes/no/by others water/air cooled Number of steps :
30 Cooling water : fresh / brackish / salt Type of lubrication of cylinders:
31 Cooling water max. temp. at inlet : °C Type of lubriction of motion work:
32 Cooling water max. allowable temp. at outlet : °C Crankcase ventilation : no/vented/purged*
33 Cooling water pressure : bar ga Distance piece : single/extra long/double
34 Cooling water fouling coefficient : W/m²K : vented/purged*
35
36 CONNECTIONS Types of valves :
37 Suction flange : ANS class Types of bearings : sleeve/roller
38 flange facing : smooth/serrated spiral * Purge pressure to be stated by manufacturer, if not given
39 Discharge flange : ANS class LOCATION
40 flange facing : smooth/serrated spiral General : indoor/outdoor/under roof/partial side walls/
41 with-without lifting facilities
42 Barometric pressure : mbar
43 Ambient temperature : maximum/minimum °C
44 Relative humidity : %
45 Other :
46 Winterization : yes/no
47 IP area classification : safe/division
48 - temperature class : gas group:
49 Compressors shall be in accordance with PTS 31.29.40.31
50 REMARKS ON REVISIONS
51
52
53
54
Made by Date EQUIPMENT: Rev. letter
Check. by Date PLANT: Date
Appr. by Date CONSIGNEE: Signature
Eng. by : Sheet no. 1 cont'd on sheet No. 2
Principal : Equip. No. K
Req. No.
PTS 31.29.43.93, sheet 1, 04/99
Data / requisition sheet for Design book No.: Page :
RECIPROCATING COMPRESSORS Contr. job No.:
MESC No.:
1 ACCESSORIES MATERIAL SPECIFICATION
2 Base plate : combined/separate Part ASTM No.
3 Foundation bolts : yes/no Cylinders
4 Gear box : yes/no/double helical/API service factor : Liner
5 Coulings(s) make/type : Piston
6 V-belts : yes/no, anti-static Piston rings
7 Grooved motor pulley : yes/no Piston wear band
8 Guards : yes/no Piston rod
9 Start-up screen : yes / no / by others Piston rod seal assembly
10 Air inlet filter : yes/no/by others
11 Intercooler (s) : yes/no/by others water/air cooled Valve seats
12 Aftercooler : yes/no by others water/air cooled Valve plates
13 Pulsation dampening inlet/outlet each cylinder : Valve springs
14 Dampening by : dampeners/volume bottles
15 Pulsation suppression analysis : yes / no / design approach 3 Pulsation dampeners*
16 By-pass valve : yes / no / by others or volume bottles*
17 Safety relief valve : yes/no/by others Inter/aftercoolers PTS 31.21.01.31 List No.
18 Liquid separators : yes/no/by others
19 Automatic governor or unloader : yes/no/by others Luboil coolers
20 - controlled by : suction pressre/discharge pressure
21 Crankcase explosion relief device : yes/no Liquid separators
22 Luboil heater : yes/no steam/electric
23 Barring device : manual/pneumatic/electric
24 Oil coolers : water/air cooled
25 * Design code :
26 TESTS
27 Inspection or test Required Witnessed
28 COMPRESSOR DRIVE Shop inspection Mandatory yes/no
29 Electric motor (single bearing)/steam turbine/combustion engine Hydrostatic test Mandatory yes/no
30 Direction of rotation (facing driving end) cw/ccw Leakage test yes/no yes/no
31 Speed : constant/variable Mechanicl running test Mandatory yes/no
32 Estimated nominal power : kW Performance test yes/no yes/no
33 Drive : direct/gear/V-belt Complete unit test yes/no yes/no
34 Assembly check yes/no yes/no
35 Post test inspection Mandatory yes/no
36 GAS COMPOSITION AT INLET
37 Component Mol. weight Mol. %
38 Normal A B
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54 Hs0 18
55 100 100 100 100 100 100 100
42 purchaser for clarification before proceeding with the quotation or manufacture of the parts involved.
43 2)
In case manufacturer requires any additional information, he shall contact purchaser before sending out his quotation or starting manufacture. Manufacturer
44 must make no assumptions which may be misleading or later on prove incorrect.
45 3)
In the event of order, the following data shall be given separately for each stage or element or condenser:
46 a) steam consumption, suction pressure, suction temperature, discharge pressure, discharge temperature, cooling water consumption, cooling
47 water outlet temperature at maximum inlet temperature,
48 b) quantity, composition and molecular weight of the vapour,
49 c) number of passes, tube diameter, tube length and total area of the surface condensers,
50 d) floating head or fixed head.
51
52
53
54
55
The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the
requisition and/or drawings. Furthermore, the manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is satisfactory for the
design conditions indicated on the requisition and/or drawings. Calculations and thicknesses of material supplied to the manufacturer are for information and tendering
purposes only. The manufacturer shall make his own calculations for which he is fully responsible. The
manufacturer shall ensure that the equipment supplied conforms to all applicable codes and national Sheet No. continued on sheet No.
statutory regulations, and he shall obtain all necessary approvals from statutory authoritites.
Eng. by : Equipment No. J
Principal : Req. No.
PTS 31.29.56.93, sheet 2/2, 08/2000
Data / requisition sheet for Design book No.: page
SPECIAL-PURPOSE STEAM TURBINES Contr. Job No.:
MESC No.: 15
1 Equipment No. Number required :
2 TURBINE DRIVEN UNIT
3 Manufacturer : Type :
4 Model : Driven : direct/via gear unit
5 Type : Direction of rotation (facing driven end) : cw/ccw
6 Normal speed : r/min
7
8 LOCATION GEAR UNIT
9 General : indoor/outdoor/under roof/partial side walls with-without Required : yes/no
10 lifting facilities Manufacturer :
11 Ambient temperature : maximum °C minimum ° C Model :
12 Other : Type : parallel/planetary
13 Insulation and jacketing : yes : single/double helical
14 Winterization : yes/no Ratio :
15 IP area classification : safe/division API service factor :
16 - temperature class : gas group
17 OPERATING DATA STEAM DATA **
18 Output Speed Steam rate Inlet bar ga °C
19 kW r/min kg/kJ - maximum
20 Rated - normal
21 Normal - minimum
22 Guaranteed Exhaust bar ga mbar abs
23 - maximum
24 - normal
25 -minimum
26 Maximum potential Extraction/Admission
27 Maximum throttle flow : - controlled : yes/no
28 maximum flow to condenser : kg/s at mbar abs
29 Casing pressure at exhaust end : maximum allowed bar ga - maximum kg/s bar ga °C
30 - normal
31 - minimum
32 ** For auxiliary steam, see sheet 3
33 * Min. inlet/max. exhaust steam conditions per API 612 para 2.1.2.2 STEAM QUALITY
34 Expected Accepted by
35 supplier
36 Silica as SiO2 mg/kg
37 Sodium plus potassium
38 as Na+ and/or K+ mg/kg
39 Total iron as Fe mg/kg
40 Total copper as Cu mg/kg
41 Chlorides as CI mg/kg
42 Electric conductivity S/m
43 Turbines shall be in accordance with PTS 31.29.60.31
44 Supplier to finish completion of data/requisition sheets
45
46 REMARKS ON REVISIONS
47
48
49
50
51
52
53
Made by Date: EQUIPMENT: Rev letter
REMARKS
No. of tappings
New item
OCDA
per flange
Rev. letter
Tapping
From Item Total quantity Norm ANS flange Pipe Bore
Card
S/C
Unit Material
store No. required size DN. rating class sched. diam. mm MESC No.
£ ±
D
D
Made by Date Equipment : Rev letter
WN = Welding neck
LAP = Lap flange
REMARKS
New item
OCDA
Norm
Rev. letter
End flange End
From Item Total quantity size End flange
Card
S/C
Unit Base material ANS rating flange
store No. required meter run type MESC No.
class schedule
DN.
£ ±
D
D
Made by Date Equipment : Rev letter
Material of wetted parts: carbon steel/stainless steel* Completely in accordnace with drawing S 38.049
Range = centre to centre of nozzles = 450, 840 or 1230 mm, Range = face-to-face length of gauge = 500, 1000 or 15000 mm
requiring 1, 2 or 3 elements resp., see drawing S 10.052
For details of brackets for lighting, see drawing S 44.020
CODE FOR GLASS, SPECIAL REQUIREMENTS AND BRACKETS Var. No. Rev letter Date Initial
Transparent glass = T
Reflex glass = R
Steam heating = S
Mica shield = M
Kel-F coated glass = K
Brackets for lighting = BL
Manufacturer's drawings
REMARKS
New item
requirements
OCDA
Rev. letter
Bracoets
Special
ANS flange
Class
From Item Total quantity
Card
S/C
Unit Range rating Tag number
store No. required MESC No.
mm Class £ ±
D
D
Made by Date Equipment : Rev letter
REMARKS
D
D
D
Made by Date Equipment : Rev letter
Consignee:
NOTE: At a later date supplier will be invited to complete a Spare Parts List and Interchangeability Eng. by: Sheet No. 1 cont'd on sheet No.
Record (SPIR) for all equipment supplied. Principal: Req No.
PTS 31.36.90.93, sheet 1/2, dated 06/2000
Requisition sheet for SAFETY/RELIEF VALVES Contr. Job No.: page:
Pressure N Relief Max L or MW Back pressure Special Size Material
Item Quant. Tag No. bar ga or temp. flow S or or bar ga. Valve req. Orifice cm2 Remarks
Co. kgs G density type codes Inlet Outlet Body Trim
SP MRP °C kg/m3 Variable Constant in. Calc. Actual in.
Variable backpr. ratio Pv/Ps*100 2) [%] Rv For more information see PTS 80.36.00.30.
Total backpr. ratio Pb/Ps*100 [%] Rt
Abs. backpr. ratio P2/P1 r Above integration is carried out with the calculation module
Coefficient of discharge (= 0.85 ) 3) Kd RVTP prepared for PROII.
Back press. correction (API 520 2-phase) 3) Kb
Requirements for PROII are:
PROII CALCULATION RESULTS 1) The composition of the relieving stream
Critical flow (throat) pressure [bara] 2) The relieving pressure being P1
Critical (throat) area [cm2/(kg/s)] Ta 3) The temperature at max relief pressure being T
Critical flow (throat) temperature [K]
Critical flow (throat) velocity [m/s] Description of relieving stream for later reference
Mixture density at throat conditions [kg/m3]
NOTES
Number of relief valves 1) Only for conventional RV's
Area selected [inch2] A 2) When Rv > Ro, use balanced type RV's
ditto [cm2] 3) To be checked with vendor
Remark
Recommended size [letter designation/inch2]
SELECTED VALVE COMMENTS
Type (conventional/balanced/pilot)
Nozzle area / Letter designation [inch2] /
Flange class Inlet / Outlet
Manufacturer model nr.
Made by: Date: Revision
Checked by: Date: Date
Appr. by: Date: Signature
Location : Plant : Project & Group No.:
CONSTRUCTION
Type1) : Slide / Guillotine / Flap / Double Flap / Louvre / Butterfly*
Dimensions Materials of construction
height x width : mm Frame/Body :
diameter : mm Blade / Plate / Disk :
face to face : mm Shaft :
Mounting position : Horizontal / Vertical* Seals :
Bearings :
GENERAL
Performance test : yes / no*
Full documentation : yes / no* 3)
* Delete as necessary
1)
According to manufacturer's standard (see attached manufacturer's data sheet).
2)
If not, mention details of alternative
3)
Dimenstional sketch, operating manual, connection diagram and spare parts list.
Made by Date EQUIPMENT: Revision
Letter:
Checked by Date PLANT: Date:
Seamless carbon steel pipe as per API-5L-B with 0.23 % C max. (See remark 1)
Seamless carbon steel pipe as per ASTM A 106-B with 0.23 % C max. (See remark 2)
Seamless carbon steel pipe as per ASTM A 106-B with 0.23 % C max. Material shall meet ASTM A 520 (See remark 2)
Submerged arc welded carbon steel pipe as per API-5L-B with 0.23 % C max. (See remark 1)
Seamless carbon steel pipe as per ASTM A 333-Gr. 6 with 0.23 % C max. (See remark 2) / ASTM A 524-Gr. 1
Seamless alloy steel pipe as per ASTM A 335-P ( Cr - Mo)
Seamless/welded* austenitic stainless steel pipe as per ASTM A 312-TP
Additional requirements:
New item
OCDA
Rev. letter
Wall
From Item Total quantity Norm. size Pipe
Card
S/C
Unit thickness
store No. required in. schedule MESC No.
mm
£ ±
Full • Fraction Full • Dec
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
D
• •
Made by Date Equipment : Rev letter
Contents: H2S/CO2/H20
LOCATION AND CONSTRUCTION DATA* DESIGN DATA*
Special construction/welding technniques: yes/no Design in accordance with: ANSI B31.3/B31.4/B31.8
Land/sub-marine line Design pressure bar ga
0
Design temperature C
0
Special inspection required: yes/no Minimum ambient temperature C
Test pressure bar ga
New item
Estimated item value
OCDA
Rev. letter
From Outside diameteter Wall
S/C
Card
store Item Total quantity mm/in Pipe thickness mm
Unit Length of Pipe** Quantity change
No. required sched. MESC No.
Dec
Full
Full Fraction
• • £ ±
D • •
M T R
D • •
• •
D
• •
D
• •
D
D • •
• •
D
• •
D
D • •
• •
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• •
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• •
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• •
D
• •
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• •
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• •
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• •
D
• •
D
Made by Date Equipment : Rev letter
Additional requirements:
New item
Estimated item value
OCDA
Rev. letter
From Schedule No.
S/C
Card
store Item Total quantity or
Unit Type code Nominal size, inch Quantity change
No. required MESC No.
wall thickness
£ ±
D
D
Made by Date Equipment : BUTT-WELDING FITTINGS - cont. Sheet Rev letter
Additional requirements:
New item
Estimated item value
OCDA
Rev. letter
From Schedule No. or wall
S/C
Card Nominal size, inch
store Item Total quantity thickness
Unit Type code Ends Quantity change
No. required MESC No.
Branch Suitable for run pipe sizes Branch Run pipe
£ ±
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
Made by Date Equipment : WELDING BRANCH FITTINGS - cont. Sheet Rev letter
REMARKS
New item
Estimated item value
OCDA
Rev. letter
From
S/C
Card Pressure Nominal size, inch
store Item Total quantity Schedule for run pipe Branch
Unit class Ends Quantity change
No. required sizes schedule MESC No.
designation
Full Fraction
• £ ±
D •
-
D •
-
•
D
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
D •
-
Made by Date Equipment : BRANCH OUTLET NIPPLES - THREADED, PLAIN AND BUTTWELDING ENDS - cont. Sheet Rev letter
RF = Raised face Forged carbon steel as per ASTM A 105 (Normalized, 0.25% C max.)
FF = Flat face Forged alloy steel as per ASTM A 182 - F12/F5
RJF = Ring joint face Forged stainless steel as per ASTM A 182 - F316/F316/F321 or F347
REMARKS
New item
Nominal size, inch
OCDA
ANS flange
From
Card
Item Total quantity Branch
Rev.
S/C
Unit rating Facing Branch Suitable for run pipe sizes
store No. required schedule MESC No.
Class
£ ±
Full • Fraction
D •
D •
D
•
D •
D •
D •
D •
D •
D •
D •
D •
D •
D
•
D •
D •
D •
D •
D •
D
•
Made by Date Equipment : Rev letter
MATERIAL SPECIFICATION*
Forged carbon steel as per ASTM A 105 (Normalized, 0.25% C max.)
Forged alloy steel as per ASTM A 182-F12/F5
Forged stainless steel as per ASTM A 182 - F316/F316L/F321 or F347
New item
From Schedule No. or wall Estimated item value
OCDA
Rev. letter
S/C
Nominal size, inch
store Card
Item Total quantity thickness
Unit Quantity change
No. required MESC No.
Branch Run pipe Branch Run pipe
Full • Fraction Full • Fraction £ ±
D • •
D • •
• •
D
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
D • •
Made by Date Equipment : BRANCH OUTLET FITTINGS, BUTTWELDING END - cont. Sheet Rev letter
Additional requirements:
New item
Estimated item value
OCDA
Rev. letter
From
S/C
Card
store Item Total quantity
Unit Type code Ends Nominal size, inch Schedule No. or class Quantity change
No. required MESC No.
£ ±
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
D
-
Made by Date Equipment : FITTINGS (Threaded/socket weld) - cont. sheet Rev letter
MATERIAL SPECIFICATION*
Forged carbon steel as per ASTM A 105 (Normalized, 0.25% C max. for WN, SO, SW)
Forged alloy steel as per ASTM A 182-F12/F5
Forged stainless steel as per ASTM A 182 - F316/F316L/F32 or F347
Forged aluminium alloy as per ASTM B 247 - alloy 6061 - T6
New item
Estimated item value
OCDA
Rev. letter
From
S/C
Card Nominal size, inch Pipe
store Item Total quantity Flange
Unit ANS flange Facing Quantity change
No. required type MESC No.
Full Fraction schedule
• rating Class £ ±
D •
D •
•
D
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
SERVICE DATA*
Var. No. Rev letter Date Initial
Medium:
Low temperature / cryogenic : °C
Maximum temperature : °C
REMARKS
New item
OCDA
Rev. letter
ANSI*
From Item Total quantity Norm. size* Pipe
Card
S/C
Unit Valve type Bore Ends Facing Rating
store No. required Inch/DN schedule MESC No.
Class / PN
£ ±
D
D
D
D
Made by Date Equipment : Rev letter
New item
Estimated item value
OCDA
Rev. letter
From
Threaded
S/C
Diameter in.
length
Card
store Item Total quantity
mm
Unit Quantity change
No. required MESC No.
Full Fraction
• £ ±
D •
D •
•
D
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
Made by Date Equipment : STUD BOLTS AND NUTS - cont. Sheet Rev letter
New item
Estimated item value
OCDA
Rev. letter
From
S/C
Card Diameter in. Shank
store Item Total quantity
Unit length Quantity change
No. required MESC No.
mm
Full Fraction
• £ ±
D •
D •
•
D
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
Made by Date Equipment : BOLTS AND NUTS (Heavy series) 1/2 in. and larger - cont. Sheet Rev letter
New item
Estimated item value
OCDA
Rev. letter
From
S/C
Card Nom size in. ANSI Cont. Flow
store Item Total quantity
Unit Type Strainer Ends flange Facing rate Quantity change
No. required MESC No.
g/s
Full • Fraction class
£ ±
D •
D •
•
D
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
D •
8 Transported Fluid
9 5.1 Sour Service Yes No
10 Corrosion Allowance mm
11 4.2 Steel Grade
12 Outside Diameter mm
13 Gasket type
14 12 Hazardous Area Classifiaction Zone 1 Zone 2
15 Gas Group : Temperature Group
16 PN 50 68 100 150 250
4.2 Pressure Class Rating
17 ANSI 300 400 600 900 1500
18 If stainless steel is used in combination
SIGNALLER
20 configuration
21 Pig signaller housing length, S : mm
22 Figures Dimentions Actuated pig signaller housing length, A : mm
23 Pig signaller housing plus valve length, V : mm
24 2.1 Portable jacking tool required Yes No
25 LOCATION 1 LOCATION 2
26 3.1 Isolation valve Yes No Yes No
27 If buried Flange extension length, : mm Flange extension length, : mm
28 Run pipe wall thickness, : mm Run pipe wall thickness, : mm
29 Outlet wall thickness, t2 : mm Outlet wall thickness, t2 : mm
INSTALLATION
New item
Rev. letter
OCDA
S/C
Unit Equipment No.
store No. required MESC No.
£ ±
D P C 4 3 5 5 7 0
D
D
PTS 31.51.10.31-Gen.
9 C Mounting nozzle
Ref. Appendix 1
10
11
12
DEP
13
14
Tank No.:
15
16 MECHANICAL DATA
17 STORAGE TANK/VESSEL SIDE ENTRY MIXER
18 Equipment tag number : T- / V- Equipment tag number : M-
19 Data/requisition No. : PTS 34.51.01.93./PTS 31.22.00.94. Mixer type : fixed-angle / swivel-angle;
20 Technical specification : PTS 34.51.01.31./PTS 31.22.10.32. Number of mixers : pcs
21 Indent No. : / Propeller type : axial flow; A1/A2/A3
22 Tank/vessel drawing No. : / Propeller power number : 0.304 / MP
23 Tank mounting nozzle size : inch; acc. to drwg S-51.062 / API-650 Diameter of propeller(s) : mm
24 Forces/moments on tank mounting nozzle : N/ Nm Propeller pitch to (diameter) ratio : constant/ariable pitch; 0.6/1.0/1.5/MP [-]
25 Maximum liquid height above propeller tip : mm Direction of pumping action : away from drive
26 Minimum liquid height above propeller tip : mm Rotational propeller shaft speed : r/min.
27 Working volume (max./min.) : / m3 First critical speed of shaft : below/above r/min.
28 Elevation of heating coils above tankbottom : mm
29 Acutual clearance between propeller tip and bottom/coils : mm Type of bearings : ball/roller
30 Minimum actual clearance between propeller tip and tank roof : mm Distance between bearings : mm
31 MECAHNICAL SEAL SYSTEM Bearing houses : non-jacketed / jacketed
32 Seal configuration (API-610) : Lubrication of bearings : grease/oil/sealed for life (RS/RS)
33 Seal flushing plan (API-610) : Shaft sealing : mechanical seal/stuffing box
34 Seal manufacturer : Stuffing box pressure : barg
35 Seal type : single/double Gland packing :
36 : unbalanced/balanced Lubrication of stuffing box :
37 : inside/outside Lubrication of swivel packing : by product /
38 Seal size : Cooling required on stuffing box/bearings : yes/no
39 Degree of seal balance : %
40 Spring static force : N Automatic swivel actuator system : included/excluded
41 Leakage rate to be monitored : yes/no Automatic belt tensioner : included/excluded
42 Shut-off devices required : mixer end-closure / leakage control system /
43 Available sealing liquid : safety seal / tank low liquid level trip
44 Sealing liquid compatibility :
45 - pressure/temperature : barg / C Vibration limitation : 3 mm/s (rms)
46 Available cooling means : - cooling water; fresh/brackish/salt Equipment noise limitation : see PTS 31.10.00.94.
47 - own product /
48 - pressure/temperature : barg / C Mixing time required (max. 12 h) : h.
49 Available heating means : Mixing during filling (pump-up) : yes/no
50 - pressure/temperature : barg / C Mixing during discharge : yes/no
51 Leakage product to seal liquid max. : l/d Power factor of propeller (for thrust calc.) : [-]
52 Leakage seal liquid to product max. : l/d Min. theoretical power calculated : kW
53 Leakage quench to atmosphere max. : l/d Dissipated power in liquid : kW
54 Weight of propeller : kg
55 Erection weight (shipping weight) : kg
56 Total weight, operating : kg
57
Made by: Date EQUIPMENT : Rev. letter
Date
Checked by: Date PLANT : Sign.
Sheet no.
Eng. by : Equip. No.
Principal : Req. No.
Data / requisition sheet for Design book No.: page:
PEDESTAL CRANE Contr. Job No.:
MESC No.:
1 Crane Manufacturer
2 Crane Model No.
3 Boom Length m
4 Crane Type
5
6 PRIME MOVER
7 Diesel engine/Electric Motor
8 Manufacturer
9 Size HP Kw
10 Frame Size
11
12 Natural Aspirated/Turbo
13
14 Diesel Engine Start System Pneumatic Hydraulic Electric
15 Standby Start System Pneumatic Hydraulic Electric
16
17 PEDESTAL ADAPTOR
18 Length: mm Thickness: mm
19 Diameter: Top: mm Bottom: mm
20 Bottom attachment: Weld. prep. Flange
21 Est. weight kg
22 Material: Code: Grade:
23 STATIC CONDITIONS
24 Maximum Moment KN M
25 Maximum Axial Force KN
26
27 DYNAMIC CONDITIONS
28 Maximum Moment KN M
29 Maximum Axial Force KN
30 Maximum torsional Moment KN M
31
32 SWING RING
33 Manufacturer
34 Type
35 Model No.
36 Diameter
37 Material Ring Bolt
38
39 STRUCTURAL MATERIALS
40 Primary Steel Code Grade
41 Secondary Steel Code Grade
42
43 WELDING CODE
44
45
46 INFORMATION TO BE SUBMITTED WITH THE TENDER
47
48
49
50
51 REMARKS AND/OR DESCRIPTION OF REVISIONS
52 This data/requistion sheet shall be accompanied by data/requistion sheet PTS 37.92.10.94, PTS 37.92.10.95, or PTS 37.92.10.96, Depending on the
53 type of crane selected by the Principal.
54
55
56
57
Made by: Date EQUIPMENT : Rev. letter
Date
Checked by: Date PLANT : Sign.
10 Manufacturer
11 Type
12 Rating
13
14
15 WINCHES
25 Manufacturer
26 Number off (minimum two)
27 Internal/External
28
29
30 HYDRAULIC PUMPS
43 Manufacturer
44 Type
45 Number off
46 Maximum speed r.p.m.
47 Capacity l/min
48 Max. Working Pressure bar (ga)
49 Max. Rated Pressure bar (ga)
50 Power Required Kw
51
52
53
54
55
56
57
Made by: Date EQUIPMENT : Rev. letter
Date
Checked by: Date PLANT : Sign.
2 Manufacturer
3 Type
4 Length m
5 Stroke/Inside Diameter (mm)
6 Operating Pressure bar (ga)
7 Rated Pressure bar (ga)
8 System Capacity (litres)
9
10
11 WIRE ROPES, HOOKS AND SHEAVES
18 CENTRE OF GRAVITY
A
19 DIMN DRY OPERATING
20 'X'
21 'X' 'Y'
A
22 'Z'
23 L
24
25
26
27 WEIGHT DATA (KG)
28 Dry kg Operating kg Test kg
29
30 OTHER Description kg
31 Temporary
32 Weights
33
34 Certified Final Weight Date Name Company
35 SHELL inspector
36 Vendor
37 kg
38
39 NOTES:
40 1. One sheet shall be completed for each separately installed Skid or Item
41 2. As supplied Equipment shall be weighted by Vendor and witnessed by Purchaser or Nominee
42 3. Vendor shall provide current Calibration Certificate of Weighing Equipment
43 4. Vendor shall submit Design Update for significant changes in weight
44 5. Equipment Orientation on each Skid or Item to be indicated
45 6. C of G Co-ordiantes to be clearly shown on G.A. Drawings
46
47
48
49
50
51
52
53
54
55
56
57
Made by: Date EQUIPMENT : Rev. letter
Date
Checked by: Date PLANT : Sign.
Audible warning
3
Status Lamp
Gauge or
indicator
4
Alarm
Trip
5
6
7
8 Crane Operations
9 Safe Load/Moment Indicator
10
11 Hook, Load, Actual X
12
13 Hook Load, Permitted Maximum X
14
15 Hook Load ≥ 90 % / 97.5 % of Permitted Maximum H X
16
17 Hook Load ≥ 102.5 % / 110 % of Permitted Maximum H X X
18
19 Gross Overload Protetion System Operating H X X
20
21 Radius X
22
23 Moment X
24
25 Sea State Selection X
26
27 Falls Selection X X
28
29 Rig Selection X X
30
31 Hoist Selection X
32
33 Crane Motion Limits
34 Hoist, High Limit Cut-out X H
35 Low Limit Cut-out X L
36 Slack Wire Cut-out X X
37 Main Hoist, High Limit Cut-out X H
38 Low Limit Cut-out X L X
39 Slack Wire Cut-out X X
40 Derrick, High Limit Prewarning H H
41 High Limit Cut-out X H
42 Low Limit Cut-out X L
43 Low Limit Parking Band L X
44 Out, High Moment Cut-Out H X X
45 Slack Wire Cut-out X X
46
47 Swing, Limits X X X
48
49 Hoist Speed Indicators (if fitted) Whip X
50 Main X
51
52 Anemometer, Wind Speed X H
53
54
55
56
57
Made by: Date EQUIPMENT : Rev. letter
Date
Checked by: Date PLANT : Sign.
1
2 Service Description/Function Local to Machinery Operator Station
3
Audible warning
Status Lamp
Gauge or
Indicator
indicator
4
Gauge
Alarm
Trip
5
6
7
8
9 Machinery
10 Diesel Engine Prime Mover
11
12 Lube Oil Pressure X X L X
13
14 Lub Oil Level X
15
16 Lube Oil Temp X X H X
17
18 Lube Oil Filter Diferential Pressure X
19
20 Coolant Temperature X H X
21
22 Tachometer X
23
24 Inlte/Exhaust Shut Off Valve Closed X X
25
26 Engine Overspeed/Manual Trip H X X
27
28 Air Filter Diferential Pressure X
29
30 Fuel Tank Level X X L
31
32 Hours Run Meter X
33
34 Starting System Pressure X L X
35
36 Electric Motor Prime Mover
37 Running Indicator X
38
39 Hours Run Meter X
40
41 Gearbox
42 Oil Temperature X H X
43
44 Oil Level X
45
46 Hydraulic System
47 Hydraulic Oil Tank Level X X L
48
49 Hydraulic Oil Pressure X L
50 Whip Hoist X L
51 Main Hoist X L
52 Derricking X L
53 Swing X L
54
55 Hydraulic Oil Temeprature X H X
56 Hydraulic Oil Filter Differential Pressure X
57
Made by: Date EQUIPMENT : Rev. letter
Date
Checked by: Date PLANT : Sign.
D
F
C
Jib
X Hoist
U
X
Main
block
A
α°
s
T
B
Section XX at
K
R
P
u/s Swing Ring
L
G
M
*
Platform Deck
Elevation
J
N
*
L.A.T.
8.0 m
* By Principal
C
D
C Pedestal
E
Boom
Extended
F
X
X
A
α°
B
P
G
R
M
*
J
Platform Deck Elevation
s
*
N
L.A.T.
T
8.0 m
Section XX at boom support position
Jib
Hoist
E X
A
Main
block
B
U X
O
α°
u/s Swing
Ring
R
G H
L
K
M
*
P
Platform Deck
Elevation
N
*
L.A.T.
8.0 m
J
* By Principal
T
s
Section XX at
boom support position
Equipment to be protected
Reason for relief (failure case)
Pressure conditions:
normal operating pressure : bar (ga), at min °C, max °C
maximum operating pressure : bar (ga), at min °C, max °C
maximum allowable working pressure : bar (ga), at min °C, max °C
design pressure : bar (ga), at °C
CONSTRUCTIONAL DATA
Inlet flange Outlet flange Disc holder
Material *
Nominal size ANS ANS * mm
Rating Class RF Class RF
Joint face finish : serrated spiral (Ra 6.3 to 12.5 µ m / smooth (Ra 3.2 to 6.3 µ m)
Pressure tap/ Excess flow valve 1/4 inch NPT: : yes/no
Holder pre-torqued : yes/no
OPERATIONAL DATA
Service :
Fluid :
Flow rate : kg/s dm3/s
Relative density :
Particle size of entrained solids : µm
Operating pressure normal/max. : / bar (ga)
Max. allowable pressure drop : bar
Operating temperature : °C
MATERIAL SPECIFICATION
Part
Body
Bank
Cage
Material certificates : yes/no
to DIN 50049 : 3.1 B/3.1 C
other
MECHANICAL DATA
Mounting position : in-line/top of outlet line
Distance to possible ignition source :
INSPECTION DATA
Inspection authority :
Test pressure :
The manufacturer is responsible that design and construction are in accordance with the specifications and codes referred to on the requisition and/or drawings.
Furthermore, the manufacturer is responsible for ensuring that the design is satisfactory for the design conditions indicated on the requisition and/or drawings.
Calculations and thicknesses of material supplied to the manufacturer are for information and tendering purposes only. The manufacturer shall make his own
calculations, for which he is fully responsible. The manufacturer shall ensure that the supply conforms to all applicable codes and national statutory regulations, and
he shall obtain all necessary approvals from statutory authorities.
INFORMATION TO BE SUBMITTED WITH THE TENDER
34 36 4 3 A
38 43 45 1 3 4 10 16 17 18 20 21 23 28 29 30 31 32 33
Requisition for
47 Accounts code 62
Reference
Indicator Initial Date
Made by
Checked by
Recommended Supplier:
INFORMATION TO BE SUBMITTED WITH THE TENDER REMARKS ON REVISIONS Var. No. Rev. Letter Date Initial
79 80 72 77
Estimated ROS date
indent value d m y PLANT: ENG. BY: Contractor Job No.
CONSIGNEE: PRINCIPAL:
Abreviated description
65 70 71 78 17 18 19 21 26 27 30 45 50 54 55 64
Total
Estimated item value Quantity change From Item quantity Unit Equipment MESC No.
D
D
PTS 40.00.10.93, sheet 1/2, dated 07/99 64 65 67 72 73 74 75
INFORMATION FOR USE WITHIN THE GROUP ONLY
Requisition/Indent No.
72 77 Sub Sheet No. cont'd on sheet No.
ROS date T T D Prefix Project No. group Serial symbol POE
d m y No. No. Dest.
4 3 Requisition for
65 70 71 78 17 18 19 21 26 27 30 Abreviated description 54 55 64
Estimated item value Item Total
Quantity change From No. quantity Unit Equipment MESC No.
£ ± store required No.
D
64 65 67 72 73 74 75 ENG. BY: Contractor Job No.
PRINCIPAL:
PTS 40.00.10.93 sheet 2/2, dated 07/99
REQUISITION FOR ENGINEERING DOCUMENTS "RED" form
The following addresses shall be inserted by Seller in the relevant space on the "Approval Drawing Specification" (ADS) from
PTS 05.00.54.81 or the "Final Drawing Specification" (FDS) form PTS 05.00.54.82
Purchasing (Procurement) Office Principal (Purchaser) Distribution Office
REMARKS
Invoice must certify that the drawings and engineering documents specified Units/dimensions used on Engineering documents shall be SI. Exceptions to SI units
above have been despatched to all parties concerned. are standardized imperial units for nominal sizes of pipe, valves flanges,
Any deviation from the timing for submittal of documents shall be notified to the bolting, etc.
Approval/Distribution Offices by E-mail or fax. The documents shall be in English. Description on drawings and similar documents
Shop fabrication shall not be started before the required approval drawings may be in other languages provided English translations are also given.
have been released for construction by the party concerned, unless otherwise Drawings and documents shall be suiteable for microfilming and comply with
stated on the "Approval Drawing Specification". accepted national or international standards for the preparation of technical
Each document shall bear the item/tag and order reference number, and shall drawings. Only the following standard sizes should be used: A4, A3, A2 A1.
be despatched by air mail unless specified otherwise.
Attachment to: