SIT - III IV Sem

SYLLABUS
OF
III & IV semesters

B.E. MECHANICAL ENGINEERING
2020-21
SIDDAGANGA INSTITUTE OF TECHNOLOGY, TUMKUR-3
DEPARTMENT OF MECHANICAL ENGINEERING SCHEME OF TEACHING AND EXAMINATION
Dept. of Mech. Engg., SIT, Tumakuru
Applicable for the academic year 2020-21

B.E. (Mechanical Engineering) III Semester 2020-21
Sl. Sub. Title Teaching Teaching Examination Credits
No Code Dept. hours/Week
L T P Duration C.I.E. End Total
(Hrs.) Marks Exam Marks
Marks
1 3RMAT3B Engineering Maths- Maths
4 -- -- 3 50 50 100 4.0
III
2 3RME01 Engineering ME
Materials and 3 -- -- 3 50 50 100 3.0
Metallurgy
3 3RME02 Kinematics of ME
3 1 -- 3 50 50 100 3.5
Machines
4 3RME03 Basic ME
3 1 -- 3 50 50 100 3.5
Thermodynamics
5 3RME04 Strength of ME
4 1 -- 3 50 50 100 4.5
Materials
6 3RME06 Metal Casting & ME
Joining 3 -- -- 3 50 50 100 3.0
processes
7 3RMEL1 Computer Aided ME
Machine Drawing -- -- 3 3 50 50 100 1.5
(Lab)
8 3RMEL2 Material Testing Lab ME -- -- 2 3 50 50 100 1.0
9 Environmental Civil Engg.
HSS05 Science /Chemicacal
Engg. 2 -- -- 3 50 50 100 0
Total 22 03 05 27 450 450 900 24.0
SIDDAGANGA INSTITUTE OF TECHNOLOGY, TUMKUR-3
DEPARTMENT OF MECHANICAL ENGINEERING SCHEME OF TEACHING AND EXAMINATION
Dept. of Mech. Engg., SIT, Tumakuru
Applicable for the academic year 2020-21

B.E. (Mechanical Engineering) IV Semester 2020-21
Sl. Sub. Title Teaching Teaching Examination Credits
No Code Dept. hours/Week
L T P Duration C.I.E. End Total
(Hrs.) Marks Exam Marks
Marks
1 4RMAT3 Statistics & Maths
Probability for 4 -- -- 3 50 50 100 4.0
Engineering
2 4RME01 Metrology & ME
Instrumentation 3 -- -- 3 50 50 100 3.0
3 4RME02 Thermodynamics
Applied ME
3 1 -- 3 50 50 100 3.5
4 4RME03 Dynamics of Machines ME
4 1 -- 3 50 50 100 4.5
5 4RME04 Fluid Mechanics ME 3 1 -- 3 50 50 100 3.5
6 4RME05 Metal Cutting and ME
Forming 3 -- -- 3 50 50 100 3.0
7 4RMEL1 Mechanical ME
Measurements And -- -- 3 3 50 50 100 1.0
Metrology Laboratory
8 4RMEL2 Smithy,Smithy,
FoundryFoundry
and and ME
Wood Turning Lab -- -- 3 3 50 50 100 1.5
9 Constitution of India & HSS

HSS04 Professional Ethics 2 -- -- 3 50 50 100 0
Total 22 03 06 27 450 450 900 24.0
ACADEMIC YEAR 2020-21
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ENGINEERING MATHEMATICS – III (CV, ME, IEM)
Contact Hours/Week : 4+0+0 (L+T+P) Credits : 4.0

Total Lecture Hours : 52 CIE Marks : 50
Total Tutorial Hours : 00 SEE Marks : 50
Course Code : 3RMAT3B
Course Objectives: This course will enable students to:

1. To introduce the concept of analytic function, transformation mapping.
2. To introduce the concept of complex variables to evaluate the integrals.
3. To introduce the concept of partial differential equations, use separation of
variable method to solve wave, heat and Laplace equations.
4. To make the student to solve system of linear equations, carryout matrix
operations, determine the Eigen values & eigenvectors.
5. To find optimal solutions to engineering problems whose optimum may be
a certain quantity, shape and function.
Unit I
Complex Variables: Functions of complex variable, Definition of Limit,
Continuity, Differentiability. Analytic functions, Cauchy’s-Reimann
equation in Cartesian and polar forms (Statement only), Properties of
analytic functions (Statement only). Geometrical representation f(z)=w,
Conformal transformation: w=ez, w= w=z2, w=cosh z.
12 Hours
Unit II
Complex Integration: Bilinear transformation, Properties, Complex
integration, Cauchy’s theorem (statement only),Converse of Cauchy’s
theorem, Cauchy’s integral formula (statement only), zeros &
singularities of an analytic function, residues, residues theorem,
calculation of residues. 10 Hours
Unit III
Partial differential equations (P.D.E.): Formation of Partial
Differential Equation, Solution of Langrange’s Linear P.D.E. of the
type Pp+Qq=R. Method of Separation of Variables. Applications of
P.D.E.: Classification of PDE, solution of one dimensional heat wave
and two dimensional Laplace’s equation by the method of separation
of variables. 10 Hours
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Dept. of Mechanical Engineering, SIT, Tumakuru 5
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Unit IV
Linear Algebra: System of linear equations, Row operations, Echelon
form Reduced Echelon form, Solution of Homogeneous and Non
homogeneous equations, vector equations, Linear combinations,
Linear independent/dependent vectors, Eigen values, Eigen vectors,
Diagonalizations. 10 Hours
Unit V
Calculus of Variation: Variation of a function and a functional, External
of a functional, Variational problems, Euler’s equation, Standard
Variational problems including geodesics, Minimal surface of revolution,
hanging chain and Brachistrochrone problem. 10 Hours
TEXT BOOKS:
1. B. S. Grewal Higher Engineering Mathematics, 43rdedition, Khanna
Publications, 2015. ISBN-10, 9788193328491
2. David C. Lay Linear algebra and its applications, 5th edition, Pearson
Education, 2014. ISBN-13: 9780321982384
REFERENCE BOOKS:
1. Ramana B.V Higher Engineering Mathematic, latest edition, Tata-

McGraw Hill, 2016. ISBN 0750681527
2. Erwin Kreyszig, Advanced Engineering Mathematics”, 10th edition,
Wiley Publications, 2015. ISBN: 978-0-470-91361-1
3. C. Ray Wylie andAdvanced Engineering Mathematics”, 6th edition,
Louis C. Barre Tata-McGraw Hill 2005. ISBN 97893 8116 2538
4. Louis A. Pipes andApplied Mathematics for Engineers and Physicists”, 3rd
Lawrence R. Harvill edition, McGraw Hill, 2014. ISBN: 9780486794990
Course Outcomes: After the completion of this course, student will be

able to:
1. Apply basic mathematical operations on complex numbers in Cartesian
and polar forms. Determine continuity/differentiability/analyticity of a
function and find the derivative of a function. Identify the
transformation.
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2. Evaluate a contour integral using Cauchy’s integral formula. Compute

singularities and also the residues.
3. Formulate and solve partial differential equations. Use of separation of
variable method to solve wave, heat and Laplace equations.
4. Represent a periodic function as a Fourier series. Determine the Fourier
transform of a given function.
5. Compute extreme values of variational problems like geodesics, least time
and shortest path.
SCHEME END EXAMINATION:

There will be 10 questions, two from each unit and the students have to answer
5 full questions choosing one question from each unit.
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ENGINEERING MATERIALS AND METALLURGY

Course Code : 3RME01
Course Objectives: Knowledge of Materials and Material Science is very

important for all engineers. Knowledge of materials characteristics is very
important for design and manufacturing a component and this forms the
basic for any mechanical/ manufacturing industry. The main objective of
this course is to impart knowledge of materials, material science and its
characterization. It is useful in mechanical design, analysis, development,
research, process planning, production planning and controlling activities of an
industry. From this course student will learn:
1. To distinguish between various types of deformation/fracture occurs in
materials.
2. To mechanical properties of materials.
3. Mechanism and type of solidification in metals.
4. Heat treatment of materials and various characteristics obtained due to
heat treatment.
5. Conventional and advanced materials with its characteristics and
applications.
Unit I
Mechanical Behavior Materials: Stress- strain diagrams to show
ductile and brittle behavior of materials, linear and non-linear elastic
behavior, Mechanical properties in plastic range, yield strength, offset
yield strength, ductility, ultimate tensile strength, toughness. Plastic
deformation of single crystal by slip, dislocation and twinning,
deformation of polycrystalline metals. Numerals on Evaluation of
Mechanical Properties of Metals using Stress-Strain Diagram. 08 Hours
Unit II
Fracture: Types of fracture, Griffith theory of Brittle fracture,
Theoretical Cohesive strength. Creep: Phenomenon with examples,
three stages of creep, creep properties, Creep test, stress relaxation.
Fatigue: Types of fatigue loading with example, Mechanism of fatigue,
fatigue properties, fatigue testing and SN diagram.
08 Hours
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Unit III
Solidification: Mechanism of solidification,Homogenous and
Heterogeneous
Nucleation, crystal growth. Cast metal structures.
Phase diagram: Solid solutions, Hume Rothary rules, substitution,
and interstitial solid solutions, Gibbs phase rule, construction of
equilibrium diagrams, equilibrium diagrams involving complete and
partial solubility, lever rule. Numericals on phase diagrams.
Iron Carbon system: Iron carbon equilibrium diagram description of
phases, Solidification of steels and cast irons and invariant reactions. 08 Hours
Unit IV
TTT Diagrams: TTT curves, continuous cooling curves, Effect of
cooling rate on
TTT diagram, effect of carbon and alloying elements on TTT diagram.
Heat treatment of metals: Annealing and its types, Normalizing,
Hardening, Tempering, Martempering, Austempering, Hardebnability,
surface hardening methods like Carburizing cyaniding, nitrading flame
hardening and induction hardening.
08 Hours
Unit V
Advanced Materials: Composite materials, definition, classification, types of
matrix materials & reinforcements, fundamentals of production of FRP’s and
MMC's, advantages and application of composites.
Smart Materials: Introduction, Classification, definition of each type of smart
material.
Ferrous and non-ferrous materials: Properties, composition and uses of Grey
cast Iron, malleable iron, S.G. iron and steel, Copper alloys- Brasses and
Bronzes. Aluminium alloys- Cast Alloys and Wrought alloys, AISI & BIS
designation of steels.
07 Hours
TEXT BOOKS:
1. William D. Materials Science & Engineering. Ed 5. John Wiley & Sons.
Callister Jr. 2001.
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REFERENCE BOOKS:
1. Raghavan V. Materials Science and Engineering. PHI. 2006.
2. VanVlack H. Elements of materials science & Engg. Addison–

Wesley. 1998.
3. Donald R. Askeland The science and Engineering of Materials. Ed 4.
Thomson
4. Mel Scwartz M Asia. Singapore.
Encyclopedia 2007. Materials, Wiley Inter science
of Smart
Publication.
Course Outcomes: After attending this course student will be able to;
1. Determine mechanical properties of engineering materials and interpret
the same for engineering applications.
2. Identify and describe the fracture, creep and fatigue behavior of
materials.
3. Explain the various types of phase transformation, its effects on the
properties of the materials and construct the phase diagrams.
4. Analyse the requirement of various heat treatment methods and to
identify the appropriate heat treatment method which can be used for
various materials and engineering applications.
5. Analyse and suggest the use of various conventional and advanced
materials to
SCHEME OF EXAMINATION:
End Semester – There are 10 questions, two from each unit and the students
have to answer 5 full questions choosing one question from each unit.
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KINEMATICS OF MACHINES
Total Lecture Hours : 39 +13 CIE Marks : 50

1. To understand the layout of linkages in the assembly of a
system/machine.
2. To study the principles involved in assessing the displacement, velocity
and acceleration at any point in a link of a mechanism.
3. To analyse the motion resulting from a specified set of linkages in a
mechanism.
Unit I
Introduction
Definitions: Link or element, pairing of elements with degrees of
freedom, Grubler’s criterion (without derivation), Kinematic chain,
Mechanism, Mobility of Mechanism, Inversion, Machine. Kinematic
chain with Four bar chain; Single slider crank chain & Double slider
crank chain and their inversions.
i) Quick return motion mechanisms - Whitworth mechanism and
Crank & slotted lever Mechanism
ii) Straight line motion mechanisms -Peaucellier’s mechanism
iii) Intermittent Motion mechanisms–Geneva mechanism and
Ratchet & Pawl mechanism.
08 Hours
Unit II
Velocity and Acceleration Analysis of Mechanisms (Graphical
Methods):
Velocity and acceleration analysis of Four Bar mechanism and
Slider crank mechanism by vector polygons, Relative velocity and
acceleration of particles in a common link, relative velocity and
accelerations of coincident Particles on separate links, Coriolis
component of acceleration.
11 Hours
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Unit III
Kinematics synthesis of Planar Mechanisms:
Introduction, Movabilty or Mobility or Number Synthesis. Dimensional
Synthesis. Graphical methods-Pole, Relative Pole. Design of
Mechanism by relative pole method-Four bar Mechanism, slider-
Crank mechanism. Errors in Kinematics synthesis of Mechanisms.
Analytical Method-function Generation, Chebyshev,s spacing for
precision points, Graphical method to locate precision points,
Freudenstein,s Equation for the precision points. Freudenstein,s
Equation for Slider- Crank Mechanism for three precision points. Least
Square Technique.
11 Hours
Unit IV
Spur Gears: Law of gearing, Definitions, Path of contact, Arc of
contact, Contact ratio, Interference in involute gears, Methods of
avoiding: interference, Back lash,
Gear Trains: Simple gear trains, Compound gear trains for large speed
reduction, Reverted gear trains, Epicyclic gear trains, and tabular
methods of finding velocity ratio of epicyclic gear trains. 11 Hours
Unit V
Cams: Types of cams, Types of followers, Displacement diagrams. Cam profile
for roller follower.
CAM Profile Design-Analytical Methods:
Tangent cam with roller follower, Circular arc cam operating Flat-Faced
Follower, Circular cam with Roller Follower. Radius of Curvature and
Undercutting-Kloomok and Muffley Method.Pressure angle.
11 Hrs.
11 Hours
TEXT BOOKS:
1. Rattan S.S. Theory of Machines. Ed 3. Tata McGraw-Hill. New Delhi.
2005.
REFERENCE BOOKS:
1. Shigley J.V. and Theory of Machines & Mechanisms. Ed 2. McGraw Hill

Uickers J.J. International. 1995.
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2. Sadhu Singh. Theory of Machines. Ed 2. Pearson Education

(Singapore),Indian Branch. New Delhi. 2006.
1. Apply the knowledge of engineering fundamentals to identify the
mechanisms with degrees of freedom in kinematics.
2. Identify and analyze the motion transmitted in planar mechanisms to
determine the velocity and acceleration in links.
3. Formulation and synthesis of four-bar and slider crank mechanism for
specified kinematic conditions by mathematical approaches.
4. Identify and formulate the gear parameters for analyzing the velocity
ratio in different gear trains.
5. Construct CAM profile for different follower motions by engineering
fundamentals.
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BASIC THERMODYNAMICS
Learning Objective of the subject:

1. Students should be able to understand the basics
involved in construction of different types of thermometers.
2. Can learn the differences between heat and work, Basic definition of a
Heat engine, heat pump refrigerator etc.
3. Can learn the importance of P-V diagram, area below P-V diagram
represents work done.
4. Can learn the working principles of Carnots heat engine, Carnots
refrigerator etc.
5. Can learn the basic about Ideal and real gases, Vander waal’s equation
etc.
Unit I
Fundamental Concepts & Definitions
Thermodynamics; definition and scope. Microscopic and Macroscopic
approaches. Engineering Thermodynamics Definition, some practical
applications of engineering thermodynamics. System and Control
Volume . Characteristics of system boundary and control surface,
examples. Thermodynamic properties; definition and units, intensive
and extensive properties. Thermodynamic state, state point, state
diagram, path and process, quasi-static process, cyclic and non-cyclic
processes; Thermodynamic equilibrium; definition, mechanical
equilibrium; diathermic wall, thermal equilibrium, chemical
equilibrium- Zeroth law of thermodynamics, Temperature; concepts,
scales, measurement. International fixed points. 6+2
Work & Heat Hours
Mechanics, definition of work and its limitations. Thermodynamic
definition of work; examples, sign convention. Displacement work,
expressions for displacement work in various processes through p-v
diagrams. Shaft work; Heat definition, units and sign convention.
Comparison of heat and work, Numerical examples. 6+2
Hours
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Unit II
First Law of Thermodynamics
Joule’s experiments, equivalence of heat and work. Statement of the
First law of thermodynamics, extension of the First law to non -cyclic
processes, energy, Internal energy as a property. Extension of the First
law to control volume; steady state-steady flow energy equation,
important applications, Simple analysis of unsteady processes such as
filling and evacuation of vessels with and without heat transfer PMMK
1. Numerical examples. 6+2
Hours
Unit III
Second Law of Thermodynamics
Limitations of First law of thermodynamics
Devices converting heat to work in a thermodynamic cycle and vice
versa. Thermal reservoir. heat engine; schematic representation and
efficiency; reversed heat engine, schematic representation, coefficients
of performance. Kelvin -Planck statement of the Second law of
Thermodynamic; Clasius statement of Second law of Thermodynamic;
Equivalence of the two statements; Reversible and irreversible
processes; factors that make a process irreversible, reversible heat
engines, Carnot cycle, Carnot principles. Thermodynamic 8+3
temperature scale. Hours
Unit IV
Entropy
Limitations of II law of thermodynamics Clasius inequality; statement,
path. Entropy; definition, principle of increase of entropy, entropy as a

quantitative test for irreversibility, calculation of entropy using Tds
relations, entropy as a coordinate. Numerical examples.
Availability and Irreversibility (only concepts)

Available and unavailable energy, Maximum Work, maximum useful
work for a system and a control volume, irreversibility. Second law
efficiency.
7+2
Hours
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Unit V
Ideal and real gases
Ideal gas; equation of state, universal and particular gas constants,
perfect and semi-perfect gases. Ideal gas mixture; Dalton's law of
additive pressures, Amagat's law of additive volumes, evaluation of
properties. Analysis of various processes. Real Gases: Introduction;
Vander Waal's Equation, Van der Waal's constants in terms of critical
properties, law of corresponding states, compressibility factor;
compressibility chart. Numerical examples. 6+2
Hours
TEXT BOOKS:
1. Rajput R.K. Thermal Engineering. Lakshmi publications.
2. Nag P.K. Basic & Applied Thermodynamics. Tata McGraw Hill Pub.
Co. 2002.
REFERENCE BOOKS:
1. Radhakrishnan E. Fundamentals of Engineering Thermodynamics.

Prentice-hall of India Pvt. Ltd.
2. Yunus A. Cenegal and Thermodynamics -An Engineering
Michael A. Boles Approach. Tata McGraw-Hill. 2002
3. Van Wylen and Fundamentals of Classical Thermodynamics,
Sonntag Wiley, 1986 Asia. Singapore. 2007.
Course Outcomes: After attending this course student will be able to:
1. Apply fundamental knowledge of thermodynamic system and solve the
problems with change in properties of system and surroundings with
work and heat interactions. Analyze concept of temperature scales.
2. Identify, formulate and analyze practical problems of energy
conversion devices with the application of first law of thermodynamics
and steady flow energy equation.
3. Apply the concepts of second law of thermodynamics for the analysis of
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heat engines and reverse heat engines.

4. Apply the concepts of entropy and analyze the feasibility of the
thermodynamic process. Analyze different thermodynamic systems
using the concepts of availability and irreversibility to solve real time
problems.
5. Analyze the behavior of ideal gases, real gases and gas mixtures by
applying the basic principles of gas laws.
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STRENGTH OF MATERIALS
Total Lecture Hours : 52+13 CIE Marks : 50
Course Objectives: The objective of the subject ‘Strength of Materials’ is

determination of the stresses, strains and displacements produced by the
various types of loads and also gives a complete picture of the mechanical
behavior of the body.
At the end of this course, the students will be able to
1. Analyze the machine member subjected to stresses, strains and stability
due to tensile and compressive forces, thermal stresses and volumetric
deformation.
2. Stresses in two dimensions, concepts of principal stresses and stress in
thin-walled pressure vessels due to internal pressure.
3. Compute shear force and bending moment diagram, stresses due to
bending in beams and deflection of beams.
4. Evaluate buckling in column due to a variety of loading and support
conditions and shafts
Classroom lectures are supplemented with some physical demonstrations
and also includes some practical problems where the students can link
between theory and application of the subject can be made.
Unit I
Simple stress and strain: Introduction, stress, strain, mechanical
properties of materials, Linear elasticity, Hooke’s Law and Poisson’s
ratio, Stress-Strain relation, behavior in Tension for ductile and brittle
material. Extension /Shortening of a bar, bars with cross sections
varying in steps, bars with continuously varying cross sections
(circular and rectangular), Elongation due to self weight, Principle of
super position, Statically Indeterminate members.
Stress in composite section: Volumetric strain, expression for

volumetric strain, elastic constants, simple shear stress, shear strain,
temperature stresses (including compound bars).
14 Hours
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Unit II
Compound stresses: Introduction, plane stress, stresses on inclined
sections, principal stresses and maximum shear stresses, Mohr’s
circle for plane stress.
Thick and thin cylinders: Stresses in thin cylinders, changes in
dimensions of cylinder (diameter, length and volume), Thick cylinders
subjected to internal and external pressures (Lame’s equation),
(compound cylinders not included). 12 Hours
Unit III
Shear force and bending moment diagrams
Introduction, Types of beams, loads and reactions, shear forces and
bending moments, rate of loading, sign conventions, relationship
between shear force and bending moments, shear force and bending
moment diagrams for different beams subjected to concentrated loads,
uniform distributed load (UDL) and couple for different types of beams. 13 Hours
Unit IV
Bending and shear stresses in beams: Introduction, theory of simple
bending, assumptions in simple bending, relationship between
bending stresses and radius of curvature, relationship between
bending moment and radius of curvature, moment carrying capacity of
a section, shearing stresses in beams, shear stress across rectangular,
T sections (composite / fletched beams not included).
Deflection of beams: Introduction, differential equation for deflection,
equations for deflections, slope and moments, double integration
method for cantilever and simply supported beams for point load,
UDL, and Couple, Macaulay’s method. 14 Hours
Unit V
Torsion of circular shafts and Elastic stability of columns:
Introduction, pure torsion, assumptions, derivation of torsional
equations, polar modulus, torsional rigidity / stiffness of shafts, power
transmitted by solid and hollow circular shafts. Introduction to
columns, Euler’s theory for axially loaded elastic long columns,
derivation of Euler’s load for both ends pinned or hinged, end
conditions for other cases, effective length, limitations of Euler’s theory,
Rankine’s formula. 12 Hours
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TEXT BOOKS:
1. S Ramamrutham Strength of Materials, Dhanpat Rai Publishing Company
(p) Ltd-New Delhi, 2003
REFERENCE BOOKS:
1. Ferdinand Beer & Mechanics of materials- S.I. Units. Tata MaGrawHill.

Russell Johnston 2003.
2. Nash W.A. Strength of Materials. Ed 4. Schaum’s Outline Series.
2007.
3. Egor P. Popov Engineering Mechanics of Solids, Second Edition,
Pearson Education Asia. Singapore. 2007.
4. S. S. Rattan Strength of Materials, Tata Mcgraw Hill Education
Private Limited, 2011.
1. Apply engineering fundamentals to determine stresses and strains in
simple and compound bars.
2. Determine the compound stresses on an inclined plane by analytical
and graphical method and to analyze the stresses in thick and thin
cylinders.
3. Draw shear force and bending moment diagrams for statically
determinate beams.
4. Draw shear force and bending moment diagrams for statically
determinate beams.
5. Determine the shear stresses in circular shafts subjected to torsion.
Calculate bucking load in columns with various end conditions and
interpret the results.
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METAL CASTING & JOINING PROCESSES

Course Objectives: From this course student will learn:
1. Steps involved in making castings.

2. Importance of gating system to obtain sound casting.
3. Different melting furnaces and special casting processes.
4. Various welding techniques for various applications.
5. Different techniques to identify welding defects.
Unit I
Manufacturing Process: Introduction to basic manufacturing,
Classification of manufacturing process, Applications.
Metal Casting: Introduction about metal casting, Steps involved in
making casting, Advantages and limitations, Applications.
Pattern making: Functions of pattern. Classification of pattern,
Different pattern materials, various pattern allowances in design of
pattern, Simple problems in design of pattern using pattern
allowances.
Moulding sand ingredients: Types of base sand, properties of base
sand, Types of binders and its functions, various types of additives
and its functions. 10 Hours
Unit II
Mould making & Core making: Sand moulding procedure, Moulding
Processes- Green, Dry, Loam, Skin dried moulding and CO2 Moulding.
Core- definition and functions.
Gating System: Elements of gating system, requirements of gating
system, Factors considered for proper functioning of gating system,
Objectives of gating system and defects due to improper design.
Risering: functions, increasing riser efficiency, riser location. (Problems
on pouring time only).
Defects in casting: Introduction, Types of defects, causes and
remedies. 08 Hours
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Unit III
Melting Furnaces: Types of furnaces, constructional features &
working of Cupola, Resistance furnace, Electric arc furnace, Induction
furnace.
Special casting Processes: Shell moulding, investment casting,
Gravity die casting, Pressure dies casting, Centrifugal casting, Slush
casting, Continuous casting, Injection moulding. 07 Hours
Unit IV
Welding Processes: Introduction to Joining & Welding Processes,
Weldability, Classification of Welding Processes, Types of joints,
welding positions and techniques, Principle of arc and gas welding,
Resistance welding-Spot welding, projection and seam.
Solid state welding-Friction, Explosive, Forge welding, Thermo
chemical welding- thermit welding, Radiant energy welding- EBW and
LBW, TIG welding, MIG welding, advantages and applications. 07 Hours
Unit V
Metallurgical effects of welding: Metallurgical effects of welding, formation
of different weld zones, defects in welding and remedies.
Non Destructive testing of casting and welding: Magnetic particle
testing, Eddy current, X-ray Radiography, Ultrasonic and Die penetrant
test
Powder Metallurgy- Basic steps, flow chart, advantages, limitations and
applications. 07 Hours
TEXT BOOKS:
1. O.P Khanna Foundry Technology, Dhanpat rai publications-2003 reprint.
2. P N Rao Manufacturing Technology: Foundry, Forming and Welding,

2nd Edition
Tata Mc Graw-Hill Publication.
REFERENCE BOOKS:
1. Swaroop Kalpak Jain, Manufacturing Technology, Swaroop Kalpak Jain,

Steuen R. Schmid Steuen R. Schmid, Pearson
2. Richard W Heine, Education Asia,
Principles 5th Ed.2006.
of metal casting, Tata Mc Graw-Hill
Carl R Loper, Philip Publication 2002.
C Rosenthal
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3. H.K Hajara Choudhary Workshop Technology, Vol-1, H.K Hajara

Choudhary,12th Edition, MPP
4. O.P Khanna Publisher,2001Asia.
Workshop Technology,Singapore. 2007.Dhanpat rai
O.P Khanna,
publications-2001.
5. K Radhakrishna Manufacturing Process-1, K Radhakrishna,Sapana.
1. Apply concepts such as pattern making mould sand preparation for
producing sound castings.
2. Apply the knowledge of gates and riser systems for quality castings and
solve numerical for optimum poring time.
3. Select the mounding technique and furnace required for melting the
alloy for specific application.
4. Apply the knowledge of welding technique for joining similar and
dissimilar materials for various engineering applications.
5. Identify and select suitable nondestructive test for a particular defect.
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COMPUTER AIDED MACHINE DRAWING (Lab)

Course Code : 3RMEL1
Note:
 10% of the marks are for annotations and dimensioning.
 No viva voce to be conducted.
 Indicated marks for evaluation.
Course Objectives: The objective of the subject ‘Strength of Materials’ is
determination of the stresses, strains and displacements produced by the
various types of loads and also gives a complete picture of the mechanical
behavior of the body.
From this course student will learn:
1. Provides knowledge to serve as a link between Machine design and

Manufacturing, which is an integral part of industry.
2. To study the conventions (ISO/BIN standards) and rules to be followed
by the engineer for making accurate drawings that are easily understood
or visualized at machine shop level.
3. To visualize the sectional views of different machine component.
4. To sketch machine parts, showing the relative positions of different
Components and prepare assembly drawings.
Part - A
Introduction:
Review of graphic interface of the software. Review of basic sketching
commands and navigational commands. Starting a new drawing sheet.
Sheet sizes. Naming a drawing. Drawing Modules, grid and snap. 02 Hours
Sectional views (2D only): Conversion of pictorial views into

orthographic projections of simple machine parts with and without
section. (Bureau of Indian Standards conventions are to be followed for
the drawings) Hidden line conventions. 08 Hours
Riveted and pin Joints: Single and double riveted lap joints, butt
joints with single/double cover straps (Chain and Zigzag, using snap
head rivets). Cotter joint (socket and spigot). 04 Hours
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PART B
Assembly Drawings: 3D model of simple machine parts.
1. Screw jack (Bottle type)
2. Plummer block (Pedestal Bearing)
3. Protected type flanged coupling.
4. Tailstock (Assignment)
25 Hours
TEXT BOOKS:
1. K.R. Gopala Machine Drawing, Subhas Publication. Bangalore.1992
Krishna
2. N.D. Bhat & V.M. Machine Drawing. Charotar Publishing House. ANAND,
Panchal ISBN : 978-93-85039-23-2
1. Students will able to sketch different orthographic views from the given
pictorial view of simple machine parts.
2. Students will able to analyze different types of riveted joints (lap joint,
butt joint single cover plate double cover plate, chain and Zig Zag
riveting) and representing the sectional Front view and top view.
3. Students will able to model different machine components and
assemble them and represent those assemblies in 2D drawings as
detailed view.
CIE:
Submission of Drawings = 35 Marks
Lab Test = 15 Marks
Final Semester Examination:
1. Two question from part A for 25 marks.
2. One question from part B for 25marks.
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MATERIAL TESTING LAB

Total Lecture Hours : CIE Marks : 50
Total Tutorial Hours : SEE Marks : 50
Course Objectives: From this course student will learn:

1. To verify mechanics of materials theory on real specimens.
2. To conduct an experiment
3. Learn to use testing equipment and measurement instrumentation.
4. Learn to write a laboratory report.
Part - A
1) Tensile test for mild steel (0.2% Carbon steel) & C.I.
2) Compression test for low & high carbon steel.
3) Torsion test for mild steel.
4) Bending test for rectangular section of wood
PART B
1) Shear test for low carbon steel.
2) Rockwell hardness test for mild steel , C.I., Tool Steel.
3) Brinell hardness test for mild steel & Aluminum.
4) Izod Impact tests low carbon steel.
5) Charpy Impact tests low carbon steel
6) Preparation of Specimen for Metallographic Examination
i. For Aluminum, Mild Steel and Medium Carbon Steel Metal
ii. Observation of Microstructure for prepared specimen
7) Die penetration test – For Demo
8) Magnetic particle test – For Demo
REFERENCE BOOKS:
1. William D. Callister Materials Science & Engineering. Ed 5. John Wiley &

Jr. Sons Inc. 2001.
2. Raghavan V. Materials Science and Engineering PHI. 2006.
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3. VanVlack H. Elements of materials science & Engg. Addison–Wesley

Edition. 1998.
4. Donald R. AskelandThe science and Engineering of Materials. Ed 4.

Thomson Asia. Singapore. 2007.
1. Demonstrate the knowledge of evaluating the mechanical properties of
metals/materials under different loading conditions like tensile,
compression, shear, Impact, bending and torsion.
2. Describe structures of metallic materials with their effects on
mechanical properties and will also used Non destructive method of
evaluating the defects in metals.
3. Evaluate the specimens for hardness and wear tests
CIE:
Conduction of Experiment and calculation in the class =20 marks
Laboratory record submission = 20 marks
Viva related experiment = 10 marks
Final Semester Examination:
1. One question from part A for 20 marks.
2. One question from part B for 20 marks.
3. Viva for 10 marks.
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ENVIRONMENTAL SCIENCE
Course Code : HSS05
Course Objectives: This course introduces the students to the problems of

depletion of natural resources due to deforestation, agricultural practices, and
adverse environmental effects, pesticides, soil erosion, mining. Different types
of energy- renewable, non-renewable and energy conservation, impact of
environmental pollution on water quality, air quality, soil pollution and noise
pollution, solid waste management- disposal, treatment of different types of
solid waste including MSW, e-waste, biomedical waste, societal impact of
environmental issues- ozone layer depletion, GHG effects, water conservation
and harvesting and environmental protection & acts
Unit I
Introduction:
 Components of Environment and their interactions
 Ecology, Ecosystem and types
Natural Resources:
 Forest Resources-Deforestation, Causes of deforestation,
Environmental effects of deforestation and solutions
 Water resources, World’s water reserves, Hydrological cycle
 Land resources, Land degradation. Soil erosion, Causes and
prevention, Soil conservation and its types
 Mineral resources of India, Mining & its adverse effects
 Numerical problems on rainfall & runoff 06 Hours
Unit II
Energy and resources:
 Types of Energy-Renewable, Non renewable & sustainable
energy & their advantages and disadvantages
 Renewable energy sources- Solar energy, Wind energy, Tidal
energy, Ocean thermal energy. Geothermal energy, Hydroelectric
power, Biomass energy, Hydrogen energy, Thermal power-
environmental impacts
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 Conservation of energy
 Numerical problems on Solar energy, Wind power
05 Hours
Unit III
Environmental pollution:
 Sources of pollution- Natural sources, & Anthropogenic
 Pollutants- Classification & their effects on environment
 Air pollution-Composition of clean air, Sources of air pollution &
Air pollutants, Effect of air pollution on humans, animals, plants
& climate
 Water quality–Potable water, Wholesome water, Sources of water
pollution Polluted water & Contaminated water
 Common impurities in water (physical, chemical and
bacteriological), Effects of impurities on humans & industrial
use
 Soil Pollution-Sources, Effects & its control
 Noise pollution- Sources of noise, Effects on human health & its
control
 Numerical problems on pH, hardness of water, noise pollution 05 Hours
Unit IV
Solid Waste Management
 Refuse, Garbage, Rubbish, Ash, types of solid waste
 Necessity of safe disposal, Impacts on human health and
environment
 Classification of solid wastes- Quantity and composition of
MSW, Collection of solid waste- methods
 Disposal of solid waste-Sanitary land-fill
 E-waste- Problems and solutions
 Biomedical waste-Impacts on human health, storage, treatment
methods and disposal
 Numerical problems on moisture content, density &
proportioning of land fill 05 Hours
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Unit V
Sustainable development:
 Issues on energy utilization, water conservation, concept of 3 Rs,
Rain water harvesting- methods
 Global environmental issues: Population growth, Urbanization,
Global warming, Acid rains, Ozone layer depletion & controlling
measures.
 Environmental acts, Regulations, Role of state & central
governments,
Numerical problem on carbon foot print & rainwater harvesting.
Content beyond syllabus
Introduction to GIS & Remote sensing, their applications in
environmental engineering practices 05 Hours
TEXT BOOKS:
1. Benny Joseph Environmental Studies, The McGraw-Hill, (2005)
2. Snathosh Ecological and Environmental Studies, 3rd Edition, Khanna

Kumar Garg, Publishers, (2010)
Rajeshwari
Garg and
Dr Ranjani
Garg
REFERENCE BOOKS:
1. Erach Bharucha Environmental studies for Undergraduate Courses, 1st

Edition, University Press, (2013).
1. Describe the importance of forestation, effects of deforestation, land
degradation, adverse effects of mining on environment, using the
principles of natural sciences compute the runoff from rainfall &
estimates the conservation of water for beneficial use of humans
2. Describe the Renewable sources of energy and formulate, review
literature, calculate power potential of solar & wind energy by using the
principles of natural sciences.
3. Describe the effects of pollution of air, water, soil & noise on humans and
environment, identify & analyze the pollution problems related to air,
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water, soil & noise and quantify pollution levels & draw valid inferences
using the principles of engineering sciences.
4. Describe Impact of solid waste on human health and environment, its
safe disposal. Use population data & compute percapita solid waste
generation, land area requirement for sanitary landfill.
5. Describe the sustainable development, its importance, current global
environmental issues, Present state & central governments protection
acts, compute carbon foot print using data(vehicles/industries) & asses
its impact on environment
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ENGINEERING MATHEMATICS – IV

Course Code : 4RMAT3

1. To develop and conduct appropriate experimentation, analyze and interpret
data and use engineering judgment to draw conclusion.
2. To introduce the basic concepts and applications of probability in
engineering.
3. To provide the knowledge about the random variable, random process and
how to model the random processes in engineering.
4. To deal with multiple random variables and introduction of the most
important types of stochastic processes.
5. To investigate the variability in sample statistics from sample to
sample, measure of central tendency & dispersion of sample statistics and
pattern of variability of sample.
Unit I
Statistics: Introduction, Definitions, Curve Fitting: Straight line,
parabola and exponential curves. Correlation and regression, formula
for correlation coefficient, regression lines and angle between the
regression lines. 10 Hours
Unit II
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Probability: Basic terminology, Definition of probability, Probability and

set notations, Addition law of probability, independent events,
conditional probability, multiplication law of probability, Baye’s
theorem. 10 Hours
Unit III
Random Variable: Discrete Probability distribution, Continuous
Probability distribution, expectation, Variance, Moments, Moment
generating function, Probability generating function, Binomial
distribution, Poisson distribution, Normal distribution and
Exponential distributions. 10 Hours
Unit IV
Joint Probability: Jointprobability distribution, Discrete and
independent random variables, Expectation, Covariance,
Correlation coefficient. Probability vectors, stochastic matrices, fixed
point matrices, Regular stochastic matrices, Markov chains, Higher
transition-probabilities, stationary distribution of regular markov
chains and absorbing states. 11 Hours
Unit V
Sampling Distribution: Introduction, Objectives, sampling
distribution, testing of hypothesis, level of significance, confidence
limits, simple sampling of attributes, test of significance of large
samples, comparison of large samples, sampling of variables,
central limit theorem, confidence limits for unknown mean, test of
significance for means of two large samples, Sampling of variables –
small samples , Student’s t-distribution. 11 Hours
TEXT BOOKS:
1. B. S. Grewal Higher Engineering Mathematics, 43rdedition, Khanna
Publications, 2015. ISBN-10, 9788193328491
2. Ramana B.V Higher Engineering Mathematics, latest edition, Tata-
McGraw
Hill, 2016
REFERENCE BOOKS:
1. Erwin Kreyszig Advanced Engineering Mathematics”, 10th edition,

Wiley Publications, 2015.
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2. C. Ray Wylie andAdvanced Engineering Mathematics”, 6th edition,

Louis C. Barre Tata-McGraw Hill 2005. ISBN 97893 8116 2538
3. Louis A. Pipes andApplied Mathematics for Engineers and Physicists”, 3rd
Lawrence R. Harvill edition, McGraw Hill, 2014. ISBN: 9780486794990

able to:
1. Apply least square method to fit a curve for the given data and evaluate
the correlation coefficient and regression lines for the data.
2. Analyze the nature of the events and hence determine the
appropriate probabilities of the events.
3. Classify the random variables to determine the appropriate probability
distributions.
4. Determine the joint probability distribution, its mean, variance and
covariance and calculate the transition matrix and fixed probability vector
for a given Markov chain.
5. Estimate the parameter of a population, important role of normal
distribution as a sampling distribution.

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METROLOGY AND INSTRUMENTATION

Course Objectives: Complete quality concept of any organization is mainly

based on metrology and measurements. The knowledge of this course is
necessary in all aspects of engineering as well as in day today life. In this
course student will learn;
1. About standards used for measurement and its importance.To introduce
the basic concepts and applications of probability in engineering.
2. About methods of modern manufacturing like interchangeability and
Selective manufacturing.
3. Concept of measurement and measurement system.
4. About transducers and its use in measurement systems.
5. Various instruments used in measurement of various parameters like
force, pressure, temperature etc.
Unit I
Standards of measurement
Definition and Objectives of metrology, Standards of length –
International prototype meter, standard of temperature, Imperial
standard yard, Wave length standard, subdivision of standards, line
and end standard, comparison, transfer from line standard to end
standard, calibration of end bars, Slip gauges, Wringing phenomena,
Indian Standards (M-87, M-112), Numerical problems on building of
slip gauges.
System of limits, Fits Tolerances and gauging
Definition of tolerance, limits, deviation etc., Principle
interchangeability and selective assembly, Indian standards, concept
of limits of size and tolerances, definition of fits, types of fits and
their designation, hole basis system, shaft basis of system,
classification of gauges, brief concept of design of gauges (Taylor's
principle), Wear allowance and machining allowance on gauges, Types
of gauges -plain plug gauge, ring Gauge, snap gauge, limit gauge,
Numerical problems on gauges. 10 Hours
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Unit II
Comparators
Introduction to Comparator, Characteristics, classification of
comparators, mechanical comparators -Johansson Mikrokator, Sigma
Comparators, Dial indicator, Optical Comparators -principles, Zeiss
ultra opti meter, Electric and Electronic Comparators, Pneumatic
Comparators, Solex Comparator. Measurement of Angle
Angular measurements, Bevel Protractor, Sine Principle and. use of
Sine bars, Sine center, use of angle gauges, (numerical on building of
angles), Clinometer. 10 Hours
Unit III
Measurements and Measurement systems
Definition, Significance of measurement, generalized measurement
system, definitions and concept of accuracy, precision,
calibration, threshold, sensitivity, hystersis, repeatability,
linearity, loading effect, system response- time delay. Errors in
Measurements, Classification of Errors.
Transducers
Transfer efficiency, Primary and Secondary transducers, electrical,
Mechanical, electronic transducers, variable resistance transducer,
variable mutual inductance transducer, variable self inductance
transducer, linear variable differential transducer, piezo electric
transducer, photo electric transducer, electronic transducer.
07 Hours
Unit IV
Intermediate modifying devices
Mechanical systems, electrical intermediate modifying devices,
input circuitry, ballast circuit, electronic amplifiers and telemetry.
Terminating devices
Mechanical counters, Cathode Ray Oscilloscope, Oscillographs, X-Y
Plotters. 07 Hours
Unit V
Measurement of Force
Principle of analytical balance, platform balance, proving ring.
Measurement of Pressure
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Principle, use of elastic members, Bridgeman gauge, Mc-leod gage,

Pirani Gauge.
Measurement of Temperature
Resistance thermometers, thermocouple, law of thermocouple
materials used for construction, pyrometer, Total radiation pyrometer
and Optical Pyrometer.
07 Hours
TEXT BOOKS:
1. R.K. Jain Engineering Metrology, Khanna Publishers, 1994
2. Beckwith Mechanical Measurements. Pearson Education

Marangoni and Publications, 6th Ed., 2006.Hill, 2016
Lienhard Buck
REFERENCE BOOKS:
1. I.C.Gupta Engineering Metrology. Dhanpat Rai Publications,

Delhi
2. R.K.Jain Mechanical measurements
3. Deoblin Mechanical measurements

4. Hollman Mechanical measurements and Instrumentation
Course Outcomes: After the completion of this course, student will be able
to:
1. Analyze the use of various standards and to determine the use of
tolerance and fits in manufacturing.
2. Interpret the various comparators, limit gauges and angle measuring
instruments for various engineering applications.
3. Explain the generalized measurement system, characteristics of
measuring instruments, errors in measurements and transducers and its
applications.
4. Select and analyse the measuring instruments to measure the
temperature, pressure, force and its applications.
5. Apply measurement of various parameters (like Temperature, Force, and
Pressure etc.) and concept of standardization in every walk of their life
effectively.

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APPLIED THERMODYNAMICS
Course Objectives: In this course student will learn;

1. Different PV & TS diagram for Air standard cycles, (Carnot Cycle, Otto
Cycle, Diesel Cycle, Dual Cycle, & MEP for the same)
2. Gas Turbine PV & TS diagram of Brayton cycle, Steam Turbine PV & TS
diagram of Rankine cycle & analyze work ratio & pressure ratio for
maximum power output.
3. Concepts of Pure substance, & Study the Mollier chart to solve
problems.
4. Concepts of IC engines, Calculations of BP, IP, Mechanical efficiency,
Heat balance sheet etc.
5. Basic working principles of a Reciprocating Compressor, Multistage air
compressor, few problems in calculations of volumetric efficiency,
Isothermal efficiency etc.
Unit I
Air Standard cycles
Air standard cycles, Carnot, Otto, Diesel, Dual and Stirling cycles, p-v
and T-s diagrams, description, efficiencies and mean effective
pressures. Comparison of Carnot’s Otto, diesel and Dual cycles.
Problems for finding efficiency and mean effective pressures. 07+03
Hours
Unit II
Gas turbines
Gas turbine (Brayton) cycle; description and analysis. Derivations of
equations for work ratio and Pressure ratio for maximum power
output. Considering machine efficiencies. Methods of improving
efficiency of Gas turbine cycle, Regenerative gas turbine cycle. Inter-
cooling and reheating in gas turbine cycles with numerical problems.
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Reciprocating air Compressors

Operation of a single stage reciprocating compressors. Work input
through p-v diagram and steady state steady flow analysis. Effect of
clearance and volumetric efficiency. Adiabatic, isothermal and 11+03
mechanical efficiencies. Multi-stage compressor, Saving in work, Hours
optimum intermediate pressure, inter-cooling, minimum work for
compression. Numerical problems.
Unit III
I.C. Engines
Basic definitions of Brake power, Indicated power, Thermal
efficiencies etc. Testing of two-stroke and four-stroke Sl and CI
engines for performance, related numerical problems, heat balance,
Morse test.
Pure substances
P-T and P-V diagrams, triple point and critical points. Sub cooled
liquid, saturated liquid, mixture of saturated liquid and vapor,
saturated vapor and superheated vapour states of a pure substance
with water as example. Enthalpy of change of phase (Latent heat).
Dryness fraction (quality), T-s and h-S diagrams, representation of
various processes on these diagrams. Steam tables and its use. 09+03
Throttling calorimeter, separating and throttling calorimeter. Hours
Unit IV
Vapour Power Cycles
Carnot vapour power cycle, drawbacks as a reference cycle. Simple
Rankine cycle; description. T–s diagram, analysis for performance.
Comparison of Carnot and Rankine cycles. Effects of pressure and
temperature on Rankine cycle performance. Actual vapour power 07+02
cycles. Reheat Rankine cycle. Numerical problems Hours
Unit V
Refrigeration
Vapour compression refrigeration system; description, analysis,
refrigerating effect, capacity, power required, units of refrigeration,
COP. Refrigerants and their desirable properties. Air cycle
refrigeration; reversed Carnot cycle, reversed Brayton cycle. Vapour
absorption refrigeration system. Numerical Problems, Introduction to
Air Conditioning (concept, No Numerical) 05+02
Hours
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TEXT BOOKS:
1. Rajput R.K. Thermal Engineering. Lakshmi publications. 2008
2. Nag P.K Basic & Applied Thermodynamics. Tata McGraw Hill.2002
REFERENCE BOOKS:
1. Radhakrishnan E. Fundamentals of Engineering Thermodynamics.

Prentice-hall of India.
2. Yunus A. Cenegal and Thermodynamics-An Engineering Approach. Tata
Michael A.Boles McGraw Hill. 2002.

able to:
1. Analyze air standard cycles with the help of P-v and T-s diagrams to solve
complex problems related to power cycles. Apply the basic principles of IC
engines to solve real time problems.
2. Apply the principles of Brayton cycle to analyze and solve problems
related to Gas Turbine systems. Apply different methods to improve
thermal efficiency of gas turbines. Classify different types of compressors
and study their working principles to determine their performance.
3. Solve problems on behavior of pure substances with the help of Steam
tables and Mollier diagram. Estimate the quality of steam by using
different devices.
4. Differentiate between Carnot’s Vapor cycles and Rankine cycle to Solve
problems on performance of Rankine cycle.
5. Analyze the principles of refrigeration and Psychrometry to solve problems
on refrigeration and air conditioning systems.

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DYNAMICS OF MACHINES


1. Analyze the forces and torques on the mechanisms to know the
magnitudes and directions of forces to keep the mechanism in
static equilibrium.
2. Design the belt drives for the given conditions.
3. Distinguish various turning moment diagrams of the engines and design
the flywheel.
4. Analyze the Balancing of the rotating masses along with Balancing
of IC engines.
5. Analyze the importance and application of Governors in automobiles.
6. Analyze the Gyroscope and Gyroscopic effects along with their
applications.
Unit I
Static Force Analysis and Belt drives:
Reaction between members without friction. Analysis of engine
mechanism, four bar mechanism (without friction). Definition, Laws of
solid friction, Belt drives, ratio of belt tensions, centrifugal tension,
power transmitted, Effect of centrifugal tension on power transmitted
and V -belt drives, principle of superposition. 07 Hours
Unit II
Dynamics of Engine Mechanism:
Turning Moment Diagrams of single cylinder and multi cylinder IC
engines, Design of flywheels for IC engines and punching press 14 Hours
Unit III
Balancing of rotating masses: Static and dynamic balancing, balancing
of single rotating mass in same plane and in different planes.
Balancing of several rotating masses in same plane and in different 15 Hours
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planes.
Balancing of Reciprocating masses: Balancing of reciprocating masses.
single cylinder engine, balancing of multi cylinder-inline
engine and V-engines (primary & secondary forces) and radial
engines(direct crank and reverse crank balancing)
Unit IV
Governors:
Types of governors; force analysis of Porter, Proell and
Hartnell governors.[Controlling force, stability sensitiveness,
isochronism, effort and power] (Only definitions) 12 Hours
Unit V
Gyroscope:
Vectorial representation of angular motion, Gyroscopic couple, Effect
of gyroscopic couple on disc, ship, plane, two wheelers and four 12 Hours
wheelers.
TEXT BOOKS:
1. Rattan S.S. Theory of Machines. Ed3. Tata McGraw-Hill. New Delhi.
2005.
REFERENCE BOOKS:
1. Shigley J.V. and Theory of Machines & Mechanisms Ed 2. McGraw

Uickers J.J. Hill. 1995.
2. Sadhu Singh. Theory of Machines. Ed2. Pearson Education
(Singapore), Indian Branch. New Delhi. 2006.

able to:
1. Determine the forces in mechanisms for static equilibrium and estimate
the power transmission in belt drives.
2. Design a flywheel based on energy fluctuation and estimate power of
engines using TMD.
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3. Solve problems concerning static and dynamic balancing systems

involving rotating masses and partial balancing of reciprocating masses.
4. Determine the equilibrium speed of centrifugal governor with and without
friction.
5. Determine and analyze the effect of gyroscopic couple on rotors, ships, aero
planes and automobiles for their stability.

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FLUID MECHANICS


1. Understand the basics of fluid mechanics. By studying this subject the
student will be capable of understanding the fundamental equations like
Continuity equation, Euler’s equation and Bernoulli’s equation and
applying the above equations to solve real time problems.
2. Also gives a broad idea to estimate the fluid properties, different
measuring techniques, estimation of fluid flow losses and application of
non dimensional numbers to solve the fluid flow problems.
Unit I
Introduction, Properties of fluids-Mass Density, Weight density,
specific gravity, Bulk modulus, compressibility, surface tension,
capillarity, vapour pressure, Viscosity – Introduction to fluid pressure
at a point, Hydrostatic law, Pascal’s law. Terms of pressure, Pressure
measuring devices simple, differential, Inverted differential
manometers. Simple problems. 12 Hours
Unit II
Introduction, Total pressure, Center of pressure on horizontal,
vertical and inclined surfaces. Buoyancy, center of buoyancy,
Metacenter, metacentric height, Conditions of stability of floating
bodies and submerged bodies. Determination of metacentric height-
Analytical and experimental method. Simple problems. 10 Hours
Unit III
Fluid kinematics- Introduction, types of flow, Continuity
equation in three dimensions (Cartesian co-ordinate system
only), Velocity and acceleration. Stream function and velocity
potential function. Simple Problems. 10 Hours
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Unit IV
Fluid dynamics-Introduction, Various forces acting on the fluid
flow. Eulers equation of motion along a stream line,
Derivation of Bernoulli’s equation from Euler’s equation.
Modification of Bernoulli’s equation, Impulse- momentum
equation, Simple problems.
Application of Bernoulli’s equation-Fluid flow
measurements,
Hydraulic Co-efficients, Vertical orifice, Venturimeter, Orifice
meter, Pitot-tube, V-notch, Simple problems. 12 Hours
Unit V
Flow through pipes-Frictional losses in pipe flow-Darcy equation, Chezy
equation. Reynolds number, its Significance. Dimensional analysis-
Introduction, dimensions of physical quantities, Buckingham’s π 12 Hours
theorem, dimensionless numbers. Simple problems.
TEXT BOOKS:
1. Dr. Bansal R.S. Fluid mechanics. Lakshmi publications. 2006.
2. Hegde R.K. Fluid Mechanics. Niranjan murthy, Sapna book house.
REFERENCE BOOKS:
1. Dr.Jagdeeshlal Fluid mechanics and hydraulics. Metropoliton book.

2. Dr Kumar D.S. Fluid mechanics and fluid power engineering. Katson
publishing.

able to:
1. Apply the basic concepts of fluid properties to solve problems on fluid
behavior. Apply the principles of Hydrostatic law and Pascal’s law to solve
problems on different types of manometers.
2. Apply the basic principles of fluid statics and solve problems by
analyzing the conditions of stability of floating and submerged bodies.
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3. Identify various fluid kinematic properties to analyze the flow pattern

and to solve complex fluid flow problems.
4. Apply the principles of Bernoulli's theorem and impulse momentum
equation to analyze and solve problems on different applications.
5. Analyze flow through pipes and to solve problems on energy losses in pipe
flow. Formulate non-dimensional numbers by using Buckingham’s π-
theorem and interpret their physical significance.

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METAL CUTTING AND FORMING

Course Objectives:
1. The course provides students with fundamental knowledge and

principles in metal cutting and forming processes.
2. To introduce students to different machine tools to produce components
having different shapes and sizes.
3. To develop knowledge and importance of metal cutting and
forming parameters.
4. To develop fundamental knowledge on tool materials, cutting fluids and
tool wear mechanisms.
5. To apply knowledge of basic mathematics to calculate the machining
parameters for different machining processes.
Unit I
Theory of Metal Cutting: Single point cutting tool nomenclature,
Chip formation, Orthogonal and Oblique cutting, Merchants circle
diagram, analysis. Shear angle relationship, tool wear and tool failure,
tool life, effects of cutting parameters on tool life, tool failure criteria,
Taylor's tool life equation, cutting tool materials and cutting fluids
numerical. 08 Hours
Unit II
Machine tool operations and machining time:
Lathe: Introduction, classification, Turret and Capstan Lathe, CNC
Lathe. Numerical on Taper turning, thread cutting.
Milling: Indexing- Simple, compound, differential and angular
indexing calculations, numerical on indexing.
Shaper: Classification, principle of working. 08 Hours
Unit III
Finishing and Jigs and Fixtures
Grinding: Types of abrasives, bonding process, classification,
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constructional features and applications, cylindrical, surface,

and center less grinding.
Lapping and Honing: Principles of operation, construction,
applications
Jigs and Fixtures: Definition, advantages, elements, principles
of location and clamping, degrees of freedom.
07 Hours
Unit IV
Non-Traditional Machining:
Principle, equipment, operation & applications of Ultrasonic
Machining, Abrasive Water Jet Machining, Electro Discharge
Machining, Electro Chemical Machining, Laser Beam Machining,
Plasma Arc Machining. 08 Hours
Unit V
Introduction of metal forming processes, classification of
metal forming processes. Hot working and Cold working of
metals.
Forging: Smith forging, drop forging and press forging. Forging
equipment, defects in forging
Rolling: Rolling process, Types of rolling mills, variables of
rolling process, rolling defects.
Extrusion: Various types of extrusion process, advantages, 08 Hours
limitations and applications.
TEXT BOOKS:
1. Hazara Choudh Workshop technology, Vol-II , Media Promoters &
ry Publishers Pvt ltd 2004.
2. P. N Rao, Manufacturing Technology Volume 1, 4th Edition,
McGraw Hill (India) Pvt. Ltd. 2014
3. R.K Jain Production Technology, Khanna Publications, 2003.
REFERENCE BOOKS:
1. HMT Production Technology, Tata McGraw Hill, 2001.
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2. Amitabha Ghosh and Manufacturing Science, affiliated East west press,

Malik 2003
3. G E Dieter Mechanical metallurgy, Mc Graw Hill, 2001

able to:
1. Explain the basic concepts of mechanics of metal cutting and the
parameters affecting the tool life.
2. Apply the knowledge of manufacturing process to determine
indexing, cutting speed and machining time
3. Discuss different surface finishing processes and Jigs and fixtures
4. Explain the various NON traditional Machining processes
5. Describe the concepts of different metal forming processes to shape a
metal product

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METROLOGY AND INSTRUMENTATION LAB

Course Objectives: Complete quality concept of any organization is mainly

based on metrology and measurements. The knowledge of this course is
necessary in all aspects of engineering as well as in day today life. In this
course student will learn;
1. Provide the necessary skills to measure the various linear dimensions,
angular dimensions, strain, tool force and other physical variables.
2. Perform the calibration of instruments used in measurement of pressure,
temperature displacement and weight.
3. Estimation of surface roughness using optical flat.
PART A: MECHANICAL MEASUREMENTS

1. Calibration of Pressure Gauge
2. Calibration of Thermocouple
3. Calibration of LVDT
4. Calibration of Load cell
5. Determination of modulus of elasticity of a mild steel specimen using strain
gauges
PART B: METROLOGY
6. Measurements using Profile Projector
7. Measurements of angle using Sine bar
8. Measurements of cutting tool forces using Lathe tool Dynamometer
10. Measurements of gear tooth profile using gear tooth vernier
11. Calibration of micrometer using slip gauges
12. Measurement of the flatness using Optical Flats

able to:
1. Use various linear and angular measuring instruments.
2. Calibrate micrometer and other instruments used to measure the
physical variable such as pressure, weight, temperature, and
displacement.
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3. Measure the modulus of elasticity, tool force and surface roughness.

ONE question from Metrology (part -A) : 20 Marks
ONE question from Instrumentation (part -B) : 20 Marks
Viva –Voce : 10 Marks
Total: 50 Marks
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SMITHY, FOUNDRY & WOOD TURNING LABORATORY

PART – A
1. Testing of Moulding sand and core sand Preparation of specimen and
conduction of the following tests:
a. Compression, Shear and Tensile tests
b. Permeability test
c. Core hardness and mould hardness tests
d. Grain fineness test
e. Clay content test
f. Moisture content test
PART – B
2. Foundry Practice
Use of foundry tools and other equipments
Preparation of moulds (ready to pour) using two boxes
Use of Split pattern, Match plate pattern and Core
3. Smithy models
Preparing one model involving upsetting, drawing and bending operations.
4. Wood Turning – Only for Demonstration
Course Outcomes: After the completion of this course, student will be able
to:
1. Demonstrate the knowledge and necessary skills to perform sand testing
and preparation of moulds.
2. Demonstrate the knowledge and necessary skills to perform metal forging
operation.
3. Use their analytical, team work, leadership and practical skills acquired,
so as to provide solutions to problems sought by local and/or global
community.
ONE question part -A : 20 Marks
ONE question part - B : 20 Marks
Viva –Voce : 10 Marks
Total: 50
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CONSTITUTION OF INDIA AND PROFESSIONAL

ETHICS
Contact Hours/Week : 2+0+0 (L+T+P) Credits : 0
Course Code : HSS04
Part I: Constitution of India

Unit I
Introduction to Constitution of India
Salient Features of Indian Constitution, Preamble to the Indian
Constitution, Different kinds of fundamental rights, Directive
Principles of State Policy, Categorical study of Directive Principles,
Relationship between DPSP and Fundamental Rights, Fundamental
Duties 06 Hours
Unit II
Union and State Governments
Union and State Legislature: Composition and powers of Loksabha,
Rajyasabha, Legislative Assembly and Legislative Council. Union and
State Executive: The appointment and powers of President, Vice-
president, Prime-Minister, Union Council of Ministers, Governor of
State, Chief Minister of State and State Council of Ministers. Union
and State Judiciary: The Composition and powers of Supreme Court
and High Court. 07 Hours
Unit III
Other Provisions of Constitution
Special provisions relating to SC / ST, Women and Children and
other backward classes. Electoral process related to the
Election Commission of India: Composition, functioning and
removal of the Election Commissioner(s).
Human Rights: Meaning, Kinds and Safeguard of Human Rights,
State Human Rights Commission and National Human Rights
Commission.
05 Hours
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Part II -Professional Ethics

Unit IV
Professional Ethics and Human Values
Introduction, What is Ethics, Scope of Professional Ethics,
Values and Characteristics, Types of values: Negative and
positive values, Ethical values for Professional success. Case
Studies: Ethical practices of the reputed Indian Companies:
TATA Group, Wipro Technologies.
04 Hours
Unit V
Professional Code of Conduct
Introduction, Professional Code, Legal System, Ethical and Unethical
practices, Making the Professional Code successful. Ethical values of
Sir M. Visvesvaraya, Mahatma Gandhi and Swami Vivekananda.
04 Hours
TEXT BOOKS:
1. J N Pandey ‘Constitutional Law of India’, 49th Ed., 2012, Central
Law Agency Publishing, 2016 ISBN: 978-9384852412
2. S G Hunderker ‘Business Ethics and Human Values’, Excel
(Ed.) Books, New Delhi, 2009, ISBN-978-8174467386
REFERENCE BOOKS:
1. M.V. Pylee ‘Constitution of India’, 5th Ed., Vikas Publishing

House, New Delhi.
2. D.D. Basu ‘Shorter Constitution of India’, 2e, Lexis Nexis, 2015,
ISBNN: 978-9357434467.
3. D.D. Basu Commentary on the Indian Constitution’ (Vol. 10),
i.e, 2016, Butter worth’s, Wadhwa Nagar, Nagpur,
2016, ISBN: 978-9350356661.
4. OC Fcrrell, John Paul ‘Business Ethics: Ethical Decision Making and
Fraedrich, Linda Cases’, Biztantra, New Delhi, 2014, ISBN: 978:
Ferrell 1285423715.
5. Swami Vivekananda “My India: The India Eternal” – Ramakrishna
Mission Institute of Culture, Kolkata, 1993.
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able to:
1. To orient students on the salient features of the Indian
Constitution with special emphasis on fundamental rights and
duties.
2. To provide an overview of the Union and State legislature,

executive and judiciary.
3. To explain the importance of electoral process and help
students appreciate the ethical practices in elections.
4. To facilitate the students to have a clear perspective of the
Ethical values and their relevance in the present context of
globalization.
5. To enable the students familiarize themselves with the ethical
values proposed and practiced by the great leaders / eminent
personalities with particular reference to Sir M. Visvesvaraya.

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SIT - III IV Sem

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SYLLABUS

III & IV semesters

Applicable for the academic year 2020-21

Applicable for the academic year 2020-21

9 Constitution of India & HSS

ENGINEERING MATHEMATICS – III (CV, ME, IEM)

Contact Hours/Week : 4+0+0 (L+T+P) Credits : 4.0

Course Objectives: This course will enable students to:

1. Ramana B.V Higher Engineering Mathematic, latest edition, Tata-

Course Outcomes: After the completion of this course, student will be

2. Evaluate a contour integral using Cauchy’s integral formula. Compute

SCHEME END EXAMINATION:

ENGINEERING MATERIALS AND METALLURGY

Course Objectives: Knowledge of Materials and Material Science is very

1. Raghavan V. Materials Science and Engineering. PHI. 2006.

2. VanVlack H. Elements of materials science & Engg. Addison–

Course Objectives: This course will enable students to:

1. Shigley J.V. and Theory of Machines & Mechanisms. Ed 2. McGraw Hill

2. Sadhu Singh. Theory of Machines. Ed 2. Pearson Education

Learning Objective of the subject:

path. Entropy; definition, principle of increase of entropy, entropy as a

Availability and Irreversibility (only concepts)

1. Radhakrishnan E. Fundamentals of Engineering Thermodynamics.

heat engines and reverse heat engines.

Course Objectives: The objective of the subject ‘Strength of Materials’ is

Stress in composite section: Volumetric strain, expression for

1. Ferdinand Beer & Mechanics of materials- S.I. Units. Tata MaGrawHill.

METAL CASTING & JOINING PROCESSES

Course Objectives: From this course student will learn:

1. Steps involved in making castings.

2. P N Rao Manufacturing Technology: Foundry, Forming and Welding,

1. Swaroop Kalpak Jain, Manufacturing Technology, Swaroop Kalpak Jain,

3. H.K Hajara Choudhary Workshop Technology, Vol-1, H.K Hajara

COMPUTER AIDED MACHINE DRAWING (Lab)

1. Provides knowledge to serve as a link between Machine design and

Sectional views (2D only): Conversion of pictorial views into

MATERIAL TESTING LAB

Course Objectives: From this course student will learn:

1. William D. Callister Materials Science & Engineering. Ed 5. John Wiley &

2. Raghavan V. Materials Science and Engineering PHI. 2006.

3. VanVlack H. Elements of materials science & Engg. Addison–Wesley

4. Donald R. AskelandThe science and Engineering of Materials. Ed 4.

Course Objectives: This course introduces the students to the problems of

2. Snathosh Ecological and Environmental Studies, 3rd Edition, Khanna

1. Erach Bharucha Environmental studies for Undergraduate Courses, 1st

Contact Hours/Week : 4+0+0 (L+T+P) Credits : 4.0

Course Objectives: This course will enable students to:

Probability: Basic terminology, Definition of probability, Probability and

1. Erwin Kreyszig Advanced Engineering Mathematics”, 10th edition,

2. C. Ray Wylie andAdvanced Engineering Mathematics”, 6th edition,

Course Outcomes: After the completion of this course, student will be

SCHEME END EXAMINATION:

METROLOGY AND INSTRUMENTATION

Course Objectives: Complete quality concept of any organization is mainly

Principle, use of elastic members, Bridgeman gauge, Mc-leod gage,

2. Beckwith Mechanical Measurements. Pearson Education

1. I.C.Gupta Engineering Metrology. Dhanpat Rai Publications,

3. Deoblin Mechanical measurements

SCHEME END EXAMINATION:

5 full questions choosing one question from each unit.

Course Objectives: In this course student will learn;

Reciprocating air Compressors