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No. of Printed Pages : 4 BAS-010

B.TECH. (AEROSPACE ENGINEERING) (BTAE)

o Term-End Examination
December, 2012

BAS-010 : MACHINE DESIGN

Time : 3 Hours Maximum Marks : 70


Note : Attempt any seven questions. Assume missing data if
any. Use of calculator is permitted. Use of machine
design data book is permitted.

1. (a) Why are metals in their pure form unsuitable 5


for industrial use ?
(b) What are the reasons for the use of alloy 5
steels in machine parts ?

2. (a) Define and differentiate between modulus 7


of elasticity and modulus of rigidity.
(b) What type of stress is produced because of 3
centrifugal force ?

3. Define : Tolerance, Allowance, Low limit of size, 10


High limit of size, Unilateral system tolerance,
bilateral system tolerance, Deviation, fundamental
deviation, zero line, Tolerance zone.

BAS-010 1 P.T.O.
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4. A single riveted lap joint is to be made of 10 mm 10
plate. Find the diameter of rivets, their pitch and
the efficiency of the joint. Take shearing
stress = 64.0 N/mm2, tensile stress = 80.0 N/mm2
and so design the joint that its strength to with
stand shear of rivets equals its strength to
withstand tearing of the plate across the line of
the rivet holes.

5. An I-beam is welded all around as shown in fig.1. 10


Determine the stresses in the fillets of weld for
load P =100 kN. Height of beam 252 mm, length
of beam = 150 mm, Leg of the weld = 6 mm, flange
width =180 mm. Thickness of flange and
web = 6 mm.

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6. What forces will be required at a radius of 80 mm 10
to raise and lower a 11 kN cross bar of a planer ?
The bar is raised and lowered by two 38 mm
square thread screws, having a pitch of 7 mm.
The screw is of steel and nut is of bronze 38 mm
thick. The collar is of steel and it has an outside
diameter of 76 mm and inside diameter of 38 mm.
Assume the coefficient of friction at the threads
as 0.11, at the collar as 0.13.
7. A spring is made from a wire of 1.25 mm diameter 10
and 750 N/mm2 as its yield strength. For a mean
diameter of 12.5 mm and 14 active coils of the
spring, determine (a) static load corresponding to
the yield point of the material and deflection
corresponding to that, (b) solid height assuming
that the ends are squared and ground, (c) stiffness
of spring, (d) pitch of the wire so that the solid
stress will not exceed the yield point. Take
modulus of rigidity = 0.85 x 105 N/mm2.

8. Find out the diameter of cast iron pulleys and the 10


thickness and width of a leather belt to transmit
128.7 kW power from a shaft that is directly
connected to a steam engine running at
31.4 rad/s, to a centrifugal pump with a speed
ratio of 1 : 3.5. Speed 20 m/s, slip 2%, service
factor 1.2, coefficient of friction between leather
and CI pulley 0.35, working stress 3.5 N/mm2,
efficiency of wire laced by machine is 0.9.

BAS-010 3 F T.O .
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(a) What are the design requirements of a 5
9.
clutch ?
(b) What are the various types of brakes ? 5

(a) What are the various shaft materials ? 5


10.
(b) What effect has a keyway on the torsional 5
rigidity of a shaft ?

BAS-010 4
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