SERV7106-09

September 2006
Vol. 9, No. 2

GLOBAL SERVICE LEARNING

TECHNICAL PRESENTATION

ACCUGRADE™ SITE REFERENCE SYSTEM

AND LASER REFERENCE SYSTEM
FOR "E" SERIES BACKHOE LOADERS

New Product Introduction

(NPI)
ACCUGRADE™ SITE REFERENCE SYSTEM
AND LASER REFERENCE SYSTEM FOR "E" SERIES
BACKHOE LOADERS
AUDIENCE

Level II - Service personnel who understand the principles of machine systems operation,
diagnostic equipment, and procedures for testing and adjusting.

CONTENT
This presentation provides information on AccuGrade™ Site Reference System and Laser
Reference System for the "E" Series Backhoe Loader update machines. This presentation may
be used for self-paced and self-directed training.

OBJECTIVES
After learning the information in this guide, the serviceman will be able to:
1. explain the AccuGrade™ Site Reference system
2. explain the AccuGrade™ Laser Reference system
3. locate and identify AccuGrade™ components
4. explain the operation of the components in the systems.

REFERENCES
Operation and Maintenance Manual: AccuGrade™ Basic for Backhoe Loaders SEBU7971
Troubleshooting Manual RENR6488
Laser Reference System Installation REHS2979
System Operation, Troubleshooting, and Adjust - AccuGrade™ Site
and Laser Ref KENR6251

Estimated Time: 1.5 Hours

Illustrations: 31
Handouts: 10
Form: SERV7106-09
Date: 09/06

© 2006 Caterpillar Inc.

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TABLE OF CONTENTS

INTRODUCTION ........................................................................................................................5

COMPONENTS ...........................................................................................................................7
Cycle Position Sensor .............................................................................................................8
Boom Swing Sensor .............................................................................................................10
Inclinometer ..........................................................................................................................11
A4:M1 ECM .........................................................................................................................12
Laser Receiver ......................................................................................................................13
Electronic Mast .....................................................................................................................14
Power Module.......................................................................................................................15
CD600 Display .....................................................................................................................16

MODES OF OPERATION .........................................................................................................21

Diagnostic codes ...................................................................................................................33

CONCLUSION...........................................................................................................................34

HANDOUTS...............................................................................................................................35
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NOTES
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Vol. 9, No. 2, 2006

INTRODUCTION

The AccuGrade™ Site Reference System (SRS) and Laser Reference System (LRS) provide the
operator with backhoe bucket position but does not control the bucket position.

AccuGrade™ allows the operator to trench with less dependence on traditional stakes, stringers,
or grade checkers. Using cylinder sensing technology, machine mounted components, and an
onboard display, the AccuGrade™ system provides precise elevation information on the LCD
display to achieve accurate depth and bucket position.

With traditional trenching, depth information is typically provided by engineers via a wooden
stake in the ground with elevation markings. Using either conventional survey methods or
lasers, the gradestakes are manually placed by the engineers. The machine operator then digs
the trench and uses feedback from a grade checker along the trench.

With AccuGrade™ SRS, on-board sensors calculate the position of the backhoe bucket teeth
relative to machine position. Adding AccuGrade™ LRS provides accurate machine position
relative to a grade reference established by a laser transmitter on the work site. Bucket position
is displayed relative to the operator established grade line on the display. The grade line allows
the operator to monitor the trench depth during operation.

There are three machine configurations for AccuGrade™:

-Non-AccuGrade™
-AccuGrade™ Site Reference
-AccuGrade™ Laser Reference
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Vol. 9, No. 2, 2006

ACCUGRADE Cylinder
MEASUREMENTS Displacement

Machine Pitch

Machine Roll

Swing Angle

AccuGrade™ works by measuring the swing angle, cylinder displacement, machine pitch, and
machine roll so that the Machine ECM knows the orientation of the machine frame and the
backhoe linkage.

Machine roll is the up and down movement of the machine from side-to-side. Machine pitch is
the up and down movement of the machine from front-to-rear.

The reference point for the bucket is the bucket centerline at the tip of the bucket teeth.
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COMPONENTS

The AccuGrade™ Site Reference System and Laser Reference System consist of the following
components:

- Cylinder position sensors

- Boom swing sensor
- Inclinometer
- A4:M1 ECM
- Laser Receiver (LRS only)
- Electronic Mast (LRS only)
- Power Module (LRS only)
- CD600 display
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2
3

Cylinder Position Sensors

The cylinder displacement is measured using cylinder position sensors. The boom cylinder
position sensor (1), stick cylinder position sensor, (2) and bucket cylinder position sensor (3)
are located at the head end of each cylinder.

NOTE: If the machines is equipped with an E-stick, the The E-stick cylinder position
sensor (not visible) is located at the head end of the E-stick cylinder.

The cylinder position sensors are magnetoresistive type sensors, which provide a PWM (Pulse
Width Modulated) signal to the ECM indicating cylinder position.
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A magnetoresistive position sensor is shown in this illustration.

In a magnetoresistive sensor, a pulse is induced in a specially designed magnetoresistive

waveguide by the momentary interaction of two magnetic fields. The magnetoresistive
principle is defined as a change in resistance when a magnetic field is applied perpendicular to
the current flow in a thin strip of ferrous material.

A thin piece of magnetoresistive wire (wave guide) is placed inside of a protective tube. The
wave guide transmits the input and output signals. An electronic current (input) pulse from the
sensor electronic assembly creates a magnetic field around the protective tube. The magnetic
field interacts with the position magnet’s magnetic field and causes the wave guide to twist.
This twist is the return signal that is sent back to the sensor electronics at a sonic speed along
the wave guide.

The position of the moving magnet is precisely determined by measuring the elapsed time
between the launching of the electronic pulse and the arrival of the return signal.

The magnetoresistive sensor measures the angle direction from a magnetic field versus the
strength of a magnetic field and provides a larger tolerance for air gap than a Hall-Effect sensor.
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Boom Swing Sensor

The boom swing position sensor (arrow) is located at the rear of the cab at the boom pivot. The
swing position sensor provides a PWM signal to the ECM indicating the boom swing position
(rotary swing sensor).
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Inclinometer

The inclinometer (arrow) is located at the rear of the machine below the cab. The inclinometer
senses the machine pitch and roll movements and sends a signal over the J1939 CAN Bus to
the CD600 display which then sends it over CDL to the Machine ECM.
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A4:M1 ECM

The Machine ECM (1) is mounted to the bottom of the floor plate (2) in the cab. The Machine
ECM analyzes the signals from the sensors and sends corresponding output signals to the
display.
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Laser Receiver

The AccuGrade™ Laser Reference System uses a 360° omni-directional laser receiver to detect
a laser plane from a laser transmitter. The receiver transmits information about the elevation of
the laser plane to the AccuGrade™ system. The laser receiver must be mounted onto the
electric mast so the receiver faces towards the front of the machine.
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Electronic Mast

The AccuGrade™ Laser Reference System uses an electronic mast which is located on the front
right corner of the operator compartment. The electronic mast is a telescopic device that is
driven by an electric motor. The laser receiver, mounted on the top of the mast, is raised and
lowered by the mast in order to locate the laser beam.
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Power Module

The power module (arrow) is located beneath the electronic mast. The power module supplies
power to the electronic mast and laser receiver for AccuGrade™ LRS.
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CD600 Display

The CD600 display provides the elevation information to the operator. The display consists of
the LCD screen, the status lights (left side of display), and the control buttons (right side of
display).

The status lights illuminate as the bucket changes position.

The top cursor button (1) allows the cursor to be moved up or to the left. The bottom cursor
button (2) allows the cursor to be moved down or to the right. The return button (3) exits the
current screen and returns the display to the previous screen. The home button (4) exits the
current screen and returns the display to the main menu screen. The display accepts input when
the OK button (5) is pressed.
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MAIN MENU
MONITOR Site Reference System
MAIN MENU Measure Points
Machine Linkage
Service
Settings

SITE REFERENCE MACHINE LINKAGE SERVICE SETTINGS

SYSTEM Events
Work Tools Contrast
Cut Couplers Installation Language
Slope ECM Information Measurement
Reference Point Calibration Auto Dimming
Setup
System OFF

13

The main menu items are:

- Site Reference Sys: Set benchmark and cut depth

- Measure Points: Use backhoe to make a measurement
- Machine Linkage: Adjust values when an attachment is changed or added
- Service: View events, install LRS, ECM information, and perform calibrations
- Settings: Adjust contrast, language, units, and auto dimming

NOTE: The menu shown is for the AccuGrade™ Site Reference System. If LRS is
installed and enabled the main menu will list Laser Reference Sys as the first option.
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AccuGrade Site Ref System AccuGrade Site Ref System

Unit=Feet Unit=Feet

Cut 0.00 Cut 0.00

Slope 0.0 Slope 0.0
Roll 0.0 Roll 0.0
Cut Cut
Slope Slope
Ref Point Ref Point
Setup Setup
System OFF Cut -0.00 Ref OK System OFF Cut -0.00 Ref OK

AccuGrade Site Ref System AccuGrade Site Ref System

Unit=Feet Unit=Feet

Cut 0.00 Cut 0.00

Slope 0.0 Slope 0.0
Roll 0.0 Roll 0.0
Cut Cut
Slope Slope
Ref Point Ref Point
Setup Setup
System OFF Cut -0.00 Ref OK System OFF Cut -0.00 Ref OK

14

During AccuGrade™ operation, the lights on the left side of the display will illuminate to
indicate where the bucket is in relation to the grade. When the operator begins with the bucket
above grade, the status lights will illuminate as follows when the bucket changes position:

- Top two lights flash yellow when the bucket is far above grade (top left illustration)

- Top two lights are solid yellow when the bucket is above grade (top right illustration)

- Second light from the top is solid yellow and center light is solid green when the bucket
is above but near grade (bottom left illustration).

- Center light is solid green when the bucket is on grade (bottom right illustration)
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AccuGrade Site Ref System AccuGrade Site Ref System

Unit=Feet Unit=Feet

Cut 0.00 Cut 0.00

Slope 0.0 Slope 0.0
Roll 0.0 Roll 0.0
Cut Cut
Slope Slope
Ref Point Ref Point
Setup Setup
System OFF Cut -0.00 Ref OK System OFF Cut -0.00 Ref OK

AccuGrade Site Ref System AccuGrade Site Ref System

Unit=Feet Unit=Feet

Cut 0.00 Cut 0.00

Slope 0.0 Slope 0.0
Roll 0.0 Roll 0.0
Cut Cut
Slope Slope
Ref Point Ref Point
Setup Setup
System OFF Cut -0.00 Ref OK System OFF Cut -0.00 Ref OK

15

These illustrations show the display when the operator begins with the bucket on grade and
gradually moves the bucket below grade.

- Center light is solid green when the bucket is on grade (top left illustration)

- Center light is solid green and second light from bottom is solid yellow when the bucket
is near but below grade (top right illustration)

- Bottom two lights are solid yellow when the bucket is below grade (bottom left
illustration)

- Bottom two lights are flashing yellow when the bucket is far below grade (bottom right
illustration)

An alarm mode option allows the operator to set an audible alarm to be turned on at specified
times following the status lights.
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E-Series Backhoe Loaders with AccuGrade™ will have the Site Reference System installed by
default. The Laser Reference System (LRS) can later be installed for greater trench depth
accuracy over an entire work area.

Once the LRS components have been bolted onto the machine and connected, the Laser
Reference System can be installed by selecting the Service and Installation options as shown
above.

NOTE: After installation, a key cycle is required before the LRS can be used.

Refer to the Laser Reference System Installation Guide (REHS2979) for more information.
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MODES OF OPERATION

The AccuGrade™ system powers up when the ignition key for the machine is turned to the ON
position.

The AccuGrade™ system can be shut off by turning the ignition key switch to the OFF position
or by disabling the AccuGrade™ system through the display.

To disable the AccuGrade™ system through the display, select the Site Reference Sys or Laser
Reference Sys option from the main menu (top right illustration). Select the System OFF
option from the AccuGrade™ screen (bottom left illustration) and push OK to confirm. When
the System OFF option has been selected, the AccuGrade™ system is disabled and the
AccuGrade™ screen shown in the bottom right illustration is displayed.

The AccuGrade™ system can be enabled by by pressing the OK button with the System ON
option selected.
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If the AccuGrade™ Laser Reference System has been installed, the laser receiver will have to
be positioned on start-up to find the laser plane.

After the Laser Reference System option is selected (top left), the Position Receiver option can
be selected on the next menu (top right).

The next screen (bottom left) allows the operator to use the up and down arrows to raise and
lower the mast until the status changes to "Laser Found" as seen in the bottom right illustration.

NOTE: If the Laser Reference System is installed, an automatic mast calibration will
be attempted on start-up. If the mast is not working correctly it may need to be
manually calibrated through the service menu.
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Basic trenching with the AccuGrade™ Site Reference System and Laser Reference System is
performed as follows:

- Select the Site Reference Sys (or Laser Reference Sys) option (top left illustration) and
press OK to set the benchmark and cut depth. The Reference Point screen appears (top
right illustration).

- Move the bucket to the desired location and press OK to establish the reference point. If
the reference point "Benchmark" has not been set, the display will provide a message at
the bottom of the screen and the display will prompt the user to position the bucket and
press OK.

- When the benchmark is set, the display will change to the Cut screen (bottom left
illustration). Set the value to the desired amount.

- The display returns to the AccuGrade™ screen (bottom right illustration) with a graphic
of a bucket and a reference line. The operator can begin digging and view the display to
determine the depth of the bucket.
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21

From the Reference Point screen the On Grade option allows the operator to reset the display to
use the present depth of the trench as a reference point or benchmark rather than to continue to
use the original benchmark that was used before digging began.
The On Grade option is useful for applications where a long trench is desired and the backhoe
must be moved or repositioned to continue digging the same trench. This option is available
through both the AccuGrade™ Site Reference System and Laser Reference System.
If the Laser Reference System is enabled the Continue option will be available from the
Reference Point Screen. This option allows the operator to use a benchmark that was set the
previous time the machine was run. It is useful for continuing work at the start of a shift or
after a break as the operator will not have to return to a known reference point and
rebenchmark. The benchmark data will be valid as long as the height of the laser transmitter
has not been changed.
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The Setup menu, accessed from the AccuGrade™ Site Reference screen, contains the following
options:

- The Slope option allows the operator to set the AccuGrade™ system to dig a sloped
trench. A positive or a negative slope can be designated. As shown in this illustration, in
relationship to the backhoe, a negative slope is down and away from the backhoe. A
positive slope is up and away from the backhoe.
- The Cut option that is shown in relation to the Setup screen allows the operator to input
the amount of material that is yet to be removed or the amount of fill that is to be added.
- The Layer Menu option allows the operator to select the depth of the fill or additional cut
that would be needed in a trench. When the operator selects the depth of the fill, the
AccuGrade™ system will inform the operator when the correct level has been reached.
- The Alarm Mode option allows the operator to set an audible alarm to be turned on at
specified times. An example would be if the operator prefers to have the alarm set to
sound if the depth of the trench cut is below the specified grade.
- The Tolerance option allows the operator to adjust the alarm to sound and the status lights
to illuminate within a specified distance of the desired grade level. The tolerance option
provides two options that can be selected and set to a desired distance away from the
desired grade level.
- The pitch and roll values of the machine are determined by the inclinometer. The
Pitch/Roll option allows the operator to only view and accept the present roll and pitch
values of the machine. The only way to change the values that are generated by the
inclinometer is to reposition the machine.
- If LRS is installed and Site Reference is currently enabled the Laser Ref option allows the
operator to enable Laser Reference. If Laser Reference is currently enabled this option
allows the operator to access the Laser Receiver Control menu.
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The Measure Points option allows the operator to measure between two known points and to
gauge individual points from the machine origin. In the Measurements mode, the bucket can
be placed at a specified location and the values on the display can be zeroed. The operator can
move the bucket to another location and the values on the display determine how far the
bucket has moved.

The Machine Linkage option allows the user to update the information for the AccuGrade™
system whenever a backhoe bucket or work tool is changed. A library of Cat work tools allows
the selection of the correct machine linkage information for accurate system operation.

NOTE: The machine linkage information can also be updated using Cat ET.

The Service option allows access to the Events screen, ECM Information screen, Installation
screen, and the Calibrations screen.

The Settings option allows the operator to change the contrast, language, measurement units,
and auto dimming.
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The display interface to machine linkage is used to present component information including
graphics and tables of machine linkage data. From the CD600, active work tools and couplers
can be selected and modified.

All current components available in the ECM will be listed by part number or name. The
current active component will be highlighted upon entering the screen and will also have a bold
"X" after the name to designate which component is active (bottom left illustration).

Details of the component can be displayed and available for modification (bottom right
illustration) by selecting the component and pressing the OK button.

NOTE: Selection of components or component modification is not available through

the display other than for work tools and couplers. Cat ET must be used for any other
component.
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When the Service menu is selected when Site Reference is enabled (top left illustration), three
options are available.

1. The Events option (top right illustration) allows access to the Event Summary screen
(bottom left illustration).

2. The Event Summary screen displays the events that have occurred during machine
operation.

3. Details of the event can be displayed (bottom right illustration) by selecting the event
and pressing the OK button.
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26

After the Service option is selected (top left illustration), the ECM Information option can be
selected (top right illustration).

The ECM Information screen (bottom left illustration) allows the user to view information
about the ECMs installed on the machine and the machine model. The ECM Information
screen shown here allows the user access to the Machine ECM and the Display ECM.

The Machine Information screen (bottom right illustration) displays the Machine ECM
hardware and software part numbers. If the display is selected, the Display Information screen
will display the Display ECM hardware and software part numbers. If the Machine Model is
selected, the machine model number will be displayed.
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The "Calibrations" option only appears in the Service menu if the Laser Reference System has
been installed on the machine. The "Calibration" option allows the electric mast to be
calibrated. The electric mast may need to be calibrated if the automatic calibration fails at
start-up.

After selecting the mast calibration option (top right) the mast calibration screen appears. The
calibration is continued by pressing OK. (bottom left)

A "Machine Calibration in Progress" message will appear during calibration until the
calibration is complete (bottom right).
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The inclinometer is used for both the AccuGrade™ Site Reference System and the Laser
Reference System. The inclinometer calibration is accessed only by holding the OK button for
10 seconds while the "Initializing" screen is shown at key-on.

NOTE: After the inclinometer calibration is entered, a warning screen appears. The
warning must be read and understood before proceeding with the calibration.

The inclinometer calibration (top left illustration) allows the inclinometer to be calibrated with
the use of a visible laser plane. Any time that the inclinometer is replaced, it must be
recalibrated for both roll and pitch.

The operator should set the machine on a solid base with room to swing the backhoe linkage
through its full range of motion. The linkage does not necessarily need to be fully extended,
but the more it’s extended the more accurate the calibration will be.

After the Roll or Pitch option is selected, the user must follow the on screen instructions to
perform the calibration. When the calibration is complete the screen shown in the bottom left
will appear.

To return to AccuGrade™, key cycle the machine.

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When LRS is installed and enabled, the laser receiver should be lowered (parked) when turning
off the machine and paused before moving the machine.

Selecting the Park Recv option from the Laser Receiver Control screen (top left) will fully
retract the electric mast. This option should be used at the end of a work shift or whenever the
operator is finished using the Laser Reference System. When LRS is needed again the laser
receiver will have to be positioned to locate the laser plane.

Selecting the Pause option from the AccuGrade™ Laser Reference screen (bottom left)
temporarily stops the laser receiver in order to move the machine on the work site with the
intention to continue digging. Once the machine is stabilized, pressing OK (bottom right) will
resume operation.

NOTE: "Pause" is also automatically activated by placing the transmission gear

selector position in Forward or Reverse (420/430 only).
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AccuGrade™ Diagnostics Using Cat ET

- Diagnostic Service Codes
- Status Screens

30

Diagnoistic Codes

Cat ET can be used to retrieve diagnostic codes from the AccuGrade™ system. The following
components are capable of setting a diagnostic service code related to the AccuGrade™ system:

- Cylinder position sensors

- Swing position sensor
- Inclinometer
- Machine ECM
- J1939 CAN Data Link
- Power Module (LRS)
- Electronic Mast (LRS)
- Laser Receiver (LRS)

Cat ET will also display the status of the position sensors and swing sensor on the Cat ET status
screen.
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CONCLUSION

This presentation has provided information on the AccuGrade™ Site Reference System and
Laser Reference System for the "E" Series Backhoe Loader update machines. Understanding
the information and features accessible using Cat ET can make troubleshooting, diagnosis, and
testing easier and more accurate. Always use the latest Service Information to ensure that the
most current specifications and test procedures are used.
SERV7106-09 - 35 - Handout No. 1
Vol. 9, No. 2, 2006

"E" SERIES BHL ACCUGRADE™ LABS

Completion of these labs will depend on the resources and time available.

If two "E" Series BHLs with AccuGrade™ are available have two groups of students complete
different labs at the same time.

After the students complete the labs, the instructor should review the labs and discuss any
questions that they have.
SERV7106-09 - 36 - Handout No. 2
Vol. 9, No. 2, 2006 Laboratory Exercise 1

LAB 1: INCLINOMETER CALIBRATION

Description: In groups of 4 or 5, the students will perform an inclinometer calibration. The

students should be instructed to follow the Service Manual.

Resources Required:

"E" Series BHL with AccuGrade™ Site Reference System

AccuGrade™ Site Reference for BHL OMM (SEBU7971)

Time Required: 20-30 minutes

Preparation: Have the machine parked on a solid surface with enough room to swing the
backhoe linkage.

Alternate Activity: Have the students enter the inclinometer calibration menu but not
complete a calibration.

Time: 10-15 minutes

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Vol. 9, No. 2, 2006 Laboratory Exercise 1

LAB 2: WORK TOOL CHANGE

Description: In groups of 4 or 5, the students will use the advisor display to edit a user
defined work tool. The students should be instructed to follow the Service Manual.

Resources Required:

E-Series BHL with AccuGrade™ Site Reference System.

AccuGrade™ Site Reference for BHL OMM (SEBU7971)
Lab handout per student.

Time Required: 30-40 minutes

Preparation: Attach an undefined work tool to the machine. Prepare a handout with the work
tool specifications. Include all applicable specifications as seen listed below.

Alternate Activity: Have the students record the specifications for the current work tool.

Time: 10-15 minutes

NOTE: T he following page can be filled in and given to the students in order to
complete the primary activity or it can be printed as is and given to the students for the
alternate activity.
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Vol. 9, No. 2, 2006 Student Handout

E-SERIES BHL ACCUGRADE™ SITE REFENCE SYSTEM

WORK TOOL SPECIFICATIONS LAB

STUDENT HANDOUT

FROM TO LENGTH

8 10

8 H

10 H

8 F

10 F

8 E

10 E

8 Z

10 Z

T E

Directions: Edit a user defined work tool on the advisor display using these work tool
specifications. Reference the Service Manual for information.

OR

Directions: Use the advisor display to retrieve the specifications of the active work tool.
Record the specifications on this worksheet. Reference the Service Manual for information on
the AccuGrade™ Site Reference System
SERV7106-09 - 39 - Handout No. 5
Vol. 9, No. 2, 2006 Laboratory Exercise 3

LAB 3: LASER REFERENCE INSTALL AND POSITIONING

Description: In groups of 4 or 5, the students will use the advisor to install the laser reference
system, find the laser plane, park the receiver, and uninstall the laser reference system. The
students should be instructed to follow the Service Manual.

Resources Required:

E-Series BHL with AccuGrade™ Laser Reference System.

Laser Transmitter (for positioning the receiver)
AccuGrade™ Laser Reference for BHL OMM (SEBU7971)
Lab handout per student.

Time Required: 40-50 minutes

Preparation: If a laser transmitter is available, ready the transmitter near the machine. Make
sure that the laser reference system components are connected and the system is uninstalled.

Alternate Activity:

If a laser transmitter is not available, instruct the students to practice moving the receiver up
and down during the positioning step.
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Vol. 9, No. 2, 2006 Student Handout

E-SERIES BHL ACCUGRADE™

LASER REFERENCE SYSTEM LAB
STUDENT HANDOUT

Directions: Use the advisor display to complete the following tasks:

1. Install and launch the Laser Reference System.

2. Position the Laser Receiver in the laser plane

3. Park the Laser Receiver

4. Switch back to the Site Reference System.

5. Uninstall the Laser Reference System.

Reference the Service Manual for information on the AccuGrade™ Laser Reference System.

Notes:
SERV7106-09 - 41 - Handout No. 7
Vol. 9, No. 2, 2006 Laboratory Exercise 4

LAB 4: CYLINDER CALIBRATION LAB

Description: In groups of 4 or 5, the students will practice calibrating the cylinders using ET.
The students should be instructed to record the results on the lab handout.

Resources Required:

E-Series BHL with AccuGrade™ Site Reference System.

AccuGrade™ Site Reference for BHL OMM (SEBU7971)
Tape Measure.
Laptop Computer with ET 2006B installed.
Communications Adapter.
Lab Handout per student.

Time Required: 40-50 minutes

Preparation: Have the machine in an area that will enable full extension of the machine
linkage.

Alternate Activity:

None.
SERV7106-09 - 42 - Handout No. 8
Vol. 9, No. 2, 2006 Student Handout

"E" SERIES BHL ACCUGRADE™

CYLINDER SENSOR CALIBRATION LAB
STUDENT HANDOUT

Perform the following to verify the calibration of the cylinder sensors:

1. Fully extend the Boom Cylinder. Measure and record the length between the pins of the
cylinder. Also measure the pulse duration of the position sensor.
2. Fully retract the Boom Cylinder. Measure and record the length between the pins of the
cylinder. Also measure the pulse duration of the position sensor.
3. Repeat steps 1 and 2 for the Stick, Bucket, and E-Stick (if installed) Cylinders.
4. Connect a laptop to the machine, launch ET and open the configuration screen.
5. Click on "Cylinder Sensor Calibration." Compare the values against those measured.
NOTE: If the length cannot be measured for a full retraction or extension on one of the
cylinders, measure the cylinder as close as possible to full retraction or extension and
compare the values to ET using the "Cylinder Sensor Slope."

Cylinder Sensor Slope = Extension Length - Retraction Length

Max Pulse Dur. - Min Pulse Dur.

Description Value Unit

Boom Cylinder Minimum Retraction Length mm
Boom Cylinder Position Sensor Minimum Pulse Duration uSec
Boom Cylinder Maximum Extension Length mm
Boom Cylinder Position Sensor Maximum Pulse Duration uSec
Stick Cylinder Minimum Retraction Length mm
Stick Cylinder Position Sensor Minimum Pulse Duration uSec
Stick Cylinder Maximum Extension Length mm
Stick Cylinder Position Sensor Maximum Pulse Duration uSec
Bucket Cylinder Minimum Retraction Length mm
Bucket Cylinder Position Sensor Minimum Pulse Duration uSec
Bucket Cylinder Maximum Extension Length mm
Bucket Cylinder Position Sensor Maximum Pulse Duration uSec
E-stick Cylinder Minimum Retraction Length mm
E-stick Cylinder Position Sensor Minimum Pulse Duration uSec
E-stick Cylinder Maximum Extension Length mm
E-stick Cylinder Position Sensor Maximum Pulse Duration uSec
SERV7106-09 - 43 - Handout No. 9
Vol. 9, No. 2, 2006 Laboratory Exercise 5

LAB 5: SYSTEM ACCURACY LAB

Description: In groups of 4 or 5, the students will check the accuracy of the AccuGrade™
system using two known locations with the same elevation or a visible laser. The students
should be instructed to record the results on the lab handout.

Resources Required:

E-Series BHL with AccuGrade™ LRS or SRS.

Visible laser (or two known points).
Lab handout per student.

Time Required: 30-40 minutes

Preparation: Position the machine between two known points of equal elevation or create a
level, visible laser line near the machine that can be reached with different cylinder extensions.

Alternate Activity: Hand out the lab worksheet and walk through the accuracy checking
procedure.
SERV7106-09 - 44 - Handout No. 10
Vol. 9, No. 2, 2006 Student Handout

E-SERIES BHL ACCUGRADE™

SYSTEM ACCURACY LAB
STUDENT HANDOUT

Perform the following:

1. With SRS position the machine so it can reach two known locations of equal elevation or
a visible laser line.
2. Put the linkage in different configurations and touch the locations with the center bucket
tooth or with the visible laser just move the linkage around trying various cylinder
extensions on the line.
3. Each time the tooth is on the location, record the system elevation from the "Reference
Point" screen. Take about five or six readings.
4. With the LRS just add in the laser transmitter and then change the machine altitude
(using stab legs or loader bucket) between a few readings.
5. After the readings are taken, determine the minimum and maximum heights recorded.
6. Next, determine the difference between the min and max. It should be less than 50 mm
(+/- 25 mm).

Location Elevation
1
2
3
4
5

Max
Min
Dif