Current Protection Relay Operating Manual and Installation guide

The Current Protection Relay protects system Connection diagram:

from the current faults. Relay protects against
L1 L L L Relay 1 Relay 2
undercurrent, over current and unbalance L2 O O COM COM
faults. L3 A A 24
14
Multiple LEDs indicate type of fault that helps N D N D
for diagnosis purpose. I1 I2 I3 I1
Switch (Key) is provided to enable/ disable NC NO NC NO
1 2 3 4 5 6 1 2
unbalance function and to select automatic /
manual resetting of faults upon fault recovery. 3Phase 1Phase
Manual reset ensures safety. 12 11 22 21
Potential free relay contacts can be used for AUX L(+) 7
connection / disconnection of load or trigger SUPPLY N(-) 8
alarm for annunciation purpose.
relay configuration can be ordered in fail safe
and normal operation depending upon Parameter Settings:
application The application includes motor Overcurrent Trip point 30 - 140 % of In
protection, conveyor system and for process
industry, etc. Undercurrent Trip point 10 - 95 % of In
Hysteresis Undercurrent , Overcurrent 5 - 50 % of trip point
Installation: Power on delay 3 Second Approx.
Installation to be carried out by qualified person along Reset delay 1 Second
with life protecting equipment to prevent hazardous shock. Trip delay 0-10 Second (Undercurrent, Overcurrent)
Isolate incoming supply before connection. Current unbalance Trip Point 20 % fixed
Do not expose device to Rain, Dust environment. Current unbalance Trip Delay 5 Seconds fixed
Keep at least 10-15 mm distance on both sides of device.
Do not install near Vibrating environment. Current unbalance Hysteresis 5%
Do not install near Heat source.
Install Fuses of 2 Amp in series with supply.
Use Sealing provision to protect from unintentional Technical Specifications:
adjustment.
Nominal Input current In ( AC ) 1 to 5 Amps settable
Dimensions and Terminals: Maximum continuous Input current (AC) 145 % of In
Current overload withstand 20 x for 1 second, repeated 5 Times in
53.0 60.0 + 0.10
5 minutes
Auxiliary supply range 60-300 V AC/DC
1 2 3 4 5 6 Auxiliary nominal value 230 VAC 50/60 Hz
Auxiliary supply frequency 45 - 66 Hz
Operating measuring current range 5 to 140 % of nominal value
Operating measuring frequency range 40...70 Hz
Input current burden < 0.25 VA per phase at nominal
110.0

Auxiliary supply burden < 3 VA

Operating reference condition
Reference Condition 23°C +/- 2°C
Input waveform Sinusoidal (distortion factor 0.005)
Input frequency 50 or 60 Hz + 2%
5.7

Auxiliary supply voltage Nominal value + 1 %

7 8 9 11 12 14 21 22 24 Auxiliary supply frequency Nominal value + 1%
5.7 Accuracy
Measurement accuracy + 2 % of nominal value
13.8 Setting accuracy + 6 % of nominal value
Mounting: + 0.8 second for trip delay
To mount the device it should be fastened to a standard 35mm DIN rail Response time < 140 milisecond
(DIN50022). Applicable Standards
To remove from DIN rail use screw driver to pullout clip as shown below. IP for water & dust IEC60529
Safety IEC 61010-1-2010 Permanently
connected use.
Pollution degree: 2
Installation category: CAT III
High Voltage Test 2.2 kV AC, 50Hz for 1 minute between
all electrical circuits
Environmental
Operating temperature -10 to +55°C
Storage temperature -25 to +70°C
Relative humidity 0...90% non condensing
Shock 15g in 3 planes
Vibration 10...55 Hz, 0.15mm amplitude
Enclosure Flame retardant, IP20 (front face only)
Relay Contacts
Types of output 1CO, 1CO+1CO
Mounting On DIN rail Removing From DIN rail
Relay configuration Energised or DeEnergised
(Energised-Relay is ON under healthy
Connector details: condition and DeEnergised-Relay is
Input connectors are marked by numbers 1, 2, 3, 4, 5, 6 and potential free OFF under healthy condition)
relay contacts are marked as 11, 12, 14 for relay1 and 21, 22, 24 for Contact Ratings 5A/250VAC/30VDC (resistive load)
relay2.Rated switchgear and fusing is required to prevent inrush. Wire of
Mechanical Endurance 1x10^7 OPS
2 sq. mm with Lug is recommended for Input connection. Use suitable
screw driver so that sufficient force can be applied, excess force may Electrical Endurance 1x10^5 OPS
result in damage to inside circuitry. Control voltage is to be applied with Mechanical Attributes
fusing to the connector numbered as 14, 24. Refer diagrams for input Weight 175g Approx.
connection. Dimensions 53 x 110 x 60 mm
 Tripping Diagrams: Relay States -
I1 Pd - Power ON Delay Energised
I2 Td - Trip Delay
I3 Rd - Reset Delay De-Energised
Current (A)

I1 I3 < (20% of In
> 20% of In
Overcurrent
Hysteresis -Hysteresis)
OC

In
I2

UC Undercurrent
Hysteresis

Time (sec)
Td Td Td 5sec
Pd Rd Rd Rd
Relay 1
&
Relay 2 Over Current Under Current UnBalance
Figure : Tripping functionality for 3 Phase System with default Energised Relay

PRG / RST Switch Functionality:

PRG / RST switch has dual purpose
1. Onsite Setting of two parameters one by one :
(a) First Setting : Automatic Reset Mode / Manual Reset Mode
Step 1: Long press (for > 1sec) the PRG / RST button until all the LEDs glow.
Step 2: Release the PRG / RST button. The P-ON LED blinks once per second indicating the First Setting.
Step 3: The LEDs - UC and OC indicate option Auto and Manual, respectively. Use the PRG / RST button to toggle between the two options.
Step 4: Only Long press (until all LEDs glow) of PRG / RST button confirms the selected option and takes to the Second Setting for 3Phase
system. For 1Phase system, since Unbalance is not applicable, the Long press of PRG / RST button will exit the onsite setting menu.
If PRG / RST button is not long pressed, then the new setting (Auto/Manual Mode) will not get stored.
The meter automatically comes out of setting if RST / PRG button is not pressed for 1 minute, hence not storing the changes.

(b) Second Setting (Not applicable for 1P System) : Enable Unbalance / Disable Unbalance
Step 1: Release the PRG / RST button after long press (for > 1sec) until all LEDs glow. The P-ON LED blinks twice per second indicating the
Second Setting.
Step 2: The LEDs - UC and OC indicate options : Enable UB and Disable UB, respectively.
Use the PRG / RST button to toggle between the two options.
Step 3: Only Long press (until all LEDs glow) of PRG / RST button confirms the selected option.
If PRG / RST button is not long pressed, then the new setting (Enable/Disable Unbalance) will not get stored.
The meter automatically comes out of setting if RST / PRG button is not pressed for 1 minute, hence not storing the changes.

First Setting Second Setting

30 50 60 90
70
30 120
10 90
95 Off 140
P-ON
Blink Once per second Blink Twice Per second
Off
UC % OC %
25
2
4 6
8 15
35 UC
Auto Reset Mode Enable Unbalance
45
0 10 5 50

T-DLY HYS % OC Manual Reset Mode Disable Unbalance

3
2 4

1 5 UB
I/p-A PRG/RST

2. To Reset Relay Manually in NORMAL condition if Manual Reset Mode setting is done and fault is recovered.
Automatic / Manual reset :
1. Automatic fault reset - In this mode for undercurrent, over current, unbalance fault (If unbalance enabled) the relay resets automatically
to Normal (No fault) condition and manual intervention is not required.
2. Manual fault reset - In this mode, after the fault recovers, the relay does not reset to Normal but remains in Trip condition unless the
PRG/RST switch is not pressed.
Pressing of switch is memorized in this mode. For example if fault is present and switch is pressed then Key function is memorized and
relay resets to Normal condition once the fault is recovered.

Test Certificate:
Model : Current Protection Relay Relay Test : Pass
Accuracy Test : Pass Adjustment Test : Pass
Tripping Test : Pass

Rishabh Instruments Limited

Trishala Unit , C-6 , NICE Area , MIDC Satpur, Nasik-422007 , India
Tel : +912532202371/028 Fax:+912532351064 , Email : marketing@rishabh.co.in , www.rishabh.co.in DMAN-00IM-0754 Rev.B 10/2019