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Round and Rectangular Duct Structural Design

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Round and rectangular duct structural design

The structural design of ductwork plate is based on buckling of the plate element. Round
ductwork plate design is based on diameter to duct plate thickness ratios, and the allowable
stresses are contained in multiple references such as US Steel Plate, ASME/ANSI STS-
1,SMNACA, Tubular Steel Structures, and other references. In actuality round ductwork bent in
bending is approximately 30% stronger than a similar shape in compression, however one uses
the same allowable stresses in bending as we do for compression.
Round ducts require typical stiffeners at roughly 3 diameter spacing, or roughly 20 ft. O.C. for
wind ovaling and fabrication and truck shipping requirements. Round ducts, larger than 6 feet
6 inches (1.98 m) in diameter (1/4" plate) require support ring stiffeners. Smaller-diameter ducts
may not require support ring stiffeners, but may be designed with saddle supports. When
stiffener rings are required they are traditionally designed based on "Roark", although this
reference is quite conservative.
Round duct elbow allowable stresses are lower than the allowable stresses for straight duct by a
K factor = 1.65/(h 2/3power) where h = t (duct) * R (elbow) /(r(duct)*r (duct). This equation, or
similar equations is found in Tubular Steel Structures section 9.9.
Rectangular ductwork design properties is based on width-to-thickness ratios. This is simplified,
normally to width=t/16, from corner elements or corner angle stiffeners, although in reality, the
entire duct top & side plate does participate, somewhat in duct section properties.

Duct logic
Duct logic is the process of planning for duct thermal movement, combined with planning to
minimize duct dust dropout.
Ducts move with changes in internal temperature. Ducts are assumed to have the same
temperature as their internal gasses, which may be up to 900 °F. If the internal duct temperature
exceeds 1000 °F, refractory lining is used to minimize the duct surface temperature. At 1000 °F,
ducts may grow approximately 5/8 inch per 10 feet of length. This movement must be carefully
planned for, with cloth (or metal) expansion joints at each equipment flange, and one joint per
each straight section of ductwork.
Sloping ductwork at or above the duct dust angle of repose will minimize dust buildup. Therefore,
many ducts carrying high dust loads slope at 30 degrees, or steeper.

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