General Works: (Place Details Here.) (Place Details Here.) Mgc/Ea Hydrochem Plus
General Works: (Place Details Here.) (Place Details Here.) Mgc/Ea Hydrochem Plus
General Works: (Place Details Here.) (Place Details Here.) Mgc/Ea Hydrochem Plus
:
PROJECT NAME: RO SYSTEM AND DI SYSTEM
(Place details here.) (Place details here.)
PROJECT IN-CHARGE: SYSTEM DESIGNER
COMPANY: JARDINE DISTRIBUTION
MGC/EA HYDROCHEM PLUS
LOCATION: CANLUBANG LAGUNA PROJECT DURATION:
GENERAL WORKS
Projected
1 Safety Orientation and Site Access Processing - Site Inspection
Actual
Projected
2 Site Mobilization
Actual
DELIVERY AND MECHANICAL WORKS
1 Projected
1 DELIVERY OF ALL EQUIPMENTS
Actual
1 Projected
2 INSTALLATION OF PUMPS AND TANKS
Actual
1 Projected
3 INTERCONNECTING PIPELINE
Actual
1 Projected
4 LOADING OF MEDIA FILTER
Actual
COMMISSIONING WORKS
1 Projected
1 Testing and Commissioning
Actual
Projected
Leak test
Actual
Projected
Start up operation for ACP tank
Actual
1 Projected
2 Turn Over
Actual
Projected Weights TOTAL 6.00
Actual Weights TOTAL 0.00
Projection Differences TOTAL 0.00
Projected Weights (Cummulative)
Actual Weights (Cummulative)
6 to 8 weeks
Original Timeline 24-Feb
With wiring, electric source 28-Feb
Allowance due to callibaration ( 2 days projected)- Extended Timeline 10-Mar
Task/ Objectives Action Plan
EQUIPMENT
1. Sort out the issues so that production can
begin safely by Feb 6 as previously Electrical loads- single diagram & new Elixir will purchase these items
committed. Please ensure that no one cuts electricals needed (Soilguard and SAA)
corners that will put safety at risk
- Nitrogen cylinder Provide specification to Elixir
part of CA
Mixing tank
create CA
- electrical source
- centrifugal pump relocate from Sol Kerosene prod area
- hose part of CA
- spill containment part of CA
- site glass/tube part of CA
- spool 2" stainless PR, PO, Delivery
- mixing motor with emergency shutdown
List down needed materials
device
create CA
- electrical source
- drainage spill containment PR, PO, Delivery
PEOPLE
2. Check out the readiness of the people who
will man the machine as well as the back up
personnel under Lester i.e. warehouseman
etc
2.1 Completeness of manpower 1 mech sup, 1 prod operator - available
- 1 maintaince sup, 4 prod opreators, 1 QC 2 prod operator - Feb 1
inspector (back-up operator)
1 prod operator, QC inspector - for hiring follow-up HR
OTHERS
3.1 In case, production cannot really Explore Agchem for SAASoilguard requirements
commence, lay out alternative plans so that we
Alternative production source (Agchem) possible stock out (25k liters SAA, 7k liters
will have Solignum to sell and that we can
Soilguard)
manage the cost
3.2 Soilguard Shrinkwrap labels To replace paper label Source, canvass item
Purchase of standards, glasswares, HPLC accessories
3.3 New HPLC Procedure Analysis of SAA
- chemicals
- columns
- glasswares (CA) - canvass at Bambang
- micropipitor (CA) - for PR
- vials - for supplier accreditation (Romaro)
SAFETY
Safety - Machine Guarding SHE committee to recommend
Meeting with Elixir for the safety requirements
Equipment
Packing Process A Manual Bottle Feeding ( Table Rail) Fabrication of table rail c/o Ben/Jade/ Emon
Packing Process B PR, PO, CAPEX, Delivery
A. Filing Machine guard enclosure PR, PO, CAPEX, Delivery
B. Purging Machine guard enclosure PR, PO, CAPEX, Delivery
C. Capping Machine guard enclosure PR, PO, CAPEX, Delivery
D. Induction Sealing Machine guard enclosure PR, PO, CAPEX, Delivery
F. Shrink Labelling Enclosure againts heat PR, PO, CAPEX, Delivery
status quo
Maricel 27-Feb
Maricel/Lester 27-Feb status quo
Elixir/IJL
Glacy/Maricel done, pending for delivery safety shoes for maintenance sup
26-Jan
HR 3-Feb
Maricel/Lester/Cecille 30-Jan Agchem already review the process, waiting for quoation Feb 3
Maricel/Jen 3-Feb waiting for supplier quoation follow up on Feb 3
Jen Done
Jen with PO done with PO waiting for delivery
Jen (Jack) 3-Feb status quo
Jen 1-Feb for PR Feb 1, waiting for quoatation
Cecille 27-Jan Romaro to fill up supplier portal info follow up Feb 6 to Purchasing
Maricel/Lester/Cecille/Azi
Jade/ Maricel/ Azi/Elixir 3-Feb
Jade/Mhel/Maricel 21-Feb
Status Status
as of Feb 8 as of Feb 14
Legend:
Critical Deliverable
Done
Additional Safety
To do list
Mixing Tank
Filling
Mixing
START Process
RO / Water
Treatment
Accomplished Tasks:
1.) Installation of tanks & filters by Hydrochem Induction Bottle
itator Motor Done 17 Feb 2023 Cap Sealing
2.) Installation of local circuit breaker c/o Ben &
d) as IJL pulled out Emon
upplier Done 07 Feb 2023 (Tue)
tator Motor 3.) Installation of pumps & pipings by Hydrochem
Done 07 March 2023 (Tue)
d) as IJL pulled out
upplier 4.) Construction of concrete spill containment c/o Manual Shrink
Ben & Emon
Done 05 March 2023 (Sun) Label Dropping
ts on pump assembly
5.) Pull-out & installation of 1 unit Centrifugal pump
c/o Ben & Emon
*Pullout from old pump manifold Done 03Feb2023
ts on Mixing Tank *PM & Inspection Done 16Feb2023
*Installation at mixing Done 07Mar2023
d) - IJL to install Bottle Label
or their tank 6.) Installation of electrical cable trays c/o Elixir
Done 10 Feb 2023 Shrinking
onnections from 7.) Energize & Power-up of Filling, N2 Purging,
(Shrink Tunnel)
p Capping, Cap Sealer, Shrink Tunnel
Done 18 Feb 2023
ons of Nitrogen tanks
Purchasing:
1.) PPEs w/ PR, w/ PO (Safety goggles) - delivered
WT/RO & SAA For PO Hard Hat, Coverall w/ embeded reflector
Pending is coverall w/ embeded reflector - for PO Batch
Coverall - c/o Vinzy Coding
2.) Two bottle feeding tables - w/ approved PR to
Gelsen, for CAPEX, PO - ETA Mar 31
Delivered 17 March 2023 (Fri)
2.) Two bottle feeding tables - w/ approved PR to
Gelsen, for CAPEX, PO - ETA Mar 31
Delivered 17 March 2023 (Fri)
s Table with rails for bottle
pex PO (GELSEN) 3.) Eyewash Station with PR - w/ PO
2023 (Fri) Delivered - DONE
r & eye wash station - ETA Feb 4.) Four (4) units of high chair with PR Manual Case
5 March 2023 Purchased 25 March 2023 (Fri) Packing
on Team - ETA Feb 28 5.) Inlet & Outlet cover for label shrinking tunnel-
it (N. Pedrique) - for CA with PO For Installation 28 March 2023 (Tue)
hair for Prod Operators-ETA April 6.) Enclosure of Filing - w/ PR, waiting for quotation
lier Elixir, Jade's drawing sent to Neri for Mylinks
3 (Fri) ETA : March 2
er for Label Shrinking tunel-ETA 7.) Barrier - w/ quotation & approved PR, For
CAPEX,PO, ETA April15
17 (ELIXIR) END
March 2023 (Tue) 8.) Equipment to measure the voltage fluctuations -
Elixir to give recommendations, Kyriach will do
assessment
, Nitrogen Purging & Capping -
el to give Elixir a deadline; Neri to 9.) Relocation of Fire hose cabinet - with quotation;
om Mylinks , Jade's drawing sent for PR editing by Jerry C. done for PO
LINKS) ETA March 10 DONE
nveyor trip wire-ETA June 2023
on by Elixir is March 15 (ELIXIR)
Bottle
Capping
nduction Bottle
Cap Sealing Cap sealing &
Shrink label
Operator
Manual Shrink
abel Dropping
Bottle Label
Shrinking
Shrink Tunnel)
END
Chix 2% Inc GP 2024 FEB
All Around 8% Inc GP Feb 2023
NSP of SAA 281.4
Sales Value SAA 21,510
GP Impact 1,721
YTD GP Impact 573
56,537
56,537
Amount
(Savings)
1,059,362
97,868
1,157,230
Project Blend Work Schedule Timeline (As of 06March2023)
Prepared by FJAPutis
2 Installation of cable trays and cable routing from 800A main supply Elixir
3 Installation of local circuit breakers & panels for filling line equipment Elixir
Installation of local circuit breakers & panels for water treatment, mixing
4 Ben/Emon
centrifugal pumps, & mixing tank agitator motor
9 Fabrication & Installation of Compressed Air Line from Compressor House Elixir
16 Termination of water treatment & RO motors from local circuit breaker Hydrochem
23 Installation of two (2) units emergency eye wash & body shower Ben/Emon
28 Testing and Commissioning & Training of Water Treatment & RO System Hydrochem/JDI
Legend:
Completed - 66.67%
Month January February March
WW 1 2 3 4 1 2 3 4 1 2 3 4
Planned
Actual
Planned
Actual
Planned
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Planned
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Planned
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Planned
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Planned
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Planned
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Planned
Completed
Ongoing
April
Status
1 2 3 4
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Ongoing installation
Demarcation
between ETS2 and
JDI c/o Gelsen ETA
Apr 15 Start RO-Water Treatment
2. Installation of local circuit breaker c/o Ben & Emon - ETA Feb 17
Done 07 Feb 2023 (Tue)
4. Construction of concrete spill containment c/o Ben & Emon - ETA Mar 10
Done 05 Mar 2023 (Sun)
RO-Water Treatment
eb 17 1. Pull-out & Installation of 1 unit Centri pump c/o Ben & Emon- ETA Feb 16
Feb 27
*Pull-out from old pump manifold - Done 03 Feb 2023 (Fri)
*PM & Inspection of Pump & Motor side of assembly - Done 16 Feb 2023 (T
*Installation of Pump Assembly (1 unit) - Done 07 March 2023 (Tue)
- ETA Feb 17 2. Installation of local control panel for CP pump & mixing motor c/o Ben &
Done 09 Feb 2023 (Thu)
A Feb 28 3. Installation of electrical cable trays c/o Elixir ETA Feb 10,
Done 10 Feb 2023 (Fri)
& Emon - ETA Mar 10 4. Installation of piping & connector - ETA Mar 31
(with PR, Gelsens quotation submitted to Rio March 7, for nego)
Installation scheduled on 19 March 2023 (Sun)
Status: Ongoing installation on Water Treatment & Mixing side
-ETA Mar 10 5. Construction of spill concrete containment c/o Ben & Emon - ETA Mar 3
Done 05 Mar 2023 (Sun)
m - ETA Mar 23-24 (Th-Fri) 6. Installation of Platform & Stairway - ETA April 5
(revised PR to Gelsen as IJL declined, approved PR, for CAPEX, PO)
7. Training for Mixing Process c/o JDI & IJL -ETA Mar 13-14 (Delayed due to
Per Elixir (JC Esteban) - Commisioning will take 3-5 days, Acceptance 5-10 d
*No advise on the training dates yet. To follow-up JC.
8. Installation of Fumehood ducting & Exhaust c/o Elixir - ETA Apr 1-2
Per Elixir - Fumehood fabrication team will be available on Sunday, March
installation
PRODUCTION OPERATOR IV
Ben & Emon- ETA Feb 16- done pull-out; on going inspection; installation
2023 (Fri)
bly - Done 16 Feb 2023 (Thu)
March 2023 (Tue)
ch 7, for nego)
Induction Sealing
& Mixing side
nduction Sealing
Additional Safety:
1. Two Units Stainless Table with rails for bottle manual
feeding - Capex PO (GELSEN)
Delivered 17 March 2023 (Fri)
*
5. Inlet & Outlet cover for Label Shrinking tunel-ETA April
15 - with PO
Delivery ETA March 17 (ELIXIR)
Jade to follow-up JC on delivery date *
6. Enclosure of Filing, Nitrogen Purging & Capping - ETA
April 15 - Maricel to give Elixir a deadline; Neri to request
quotation from Mylinks , Jade's drawing sent to Neri
March 2 (MYLINKS)
*
7. Light sensor or Conveyor trip wire-ETA June 2023 -
deadline of quotation by Elixir is March 15 (ELIXIR)
*
nking Tunnel Note: *Alternative safety measures is
temporarily admin control - applicable for nos.
5-7 (Maricel and Jade to ensure that no one
crosses the line, etc.)
Admin Control:
1. One person delegated as admin control ( Q.C. or
Security Guard)
2. Installation of CCTV on Production Area - Lester &
Maricel have access
To do: c/o Lester
1. Emergency showers
2. Spill containment for Water Treatment &
Mixing Tank
Purchasing: