Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

Drilling pump series products

Operation and Maintenance Manual & List of Parts of

RS W446(500HP) Triple-cylinder Single-acting Pump

Please read the operation manual before getting prepared for installation and use of drilling pump. The
manual will give you some the guidance on correct installation and use, which is beneficial to the use
and maintenance of the drilling pump.

0
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

CONTENT

OVERALL DIMENSION ............................................................................................................................. 2

I. Technical Specification of W-446 Triple-cylinder Single-acting Pump ..................................... 4

II. Structural Features......................................................................................................................... 4

III. Performance Parameter Table....................................................................................................... 5

IV. Installation and Use ........................................................................................................................ 6

V. Start-up and Operation of Pump ................................................................................................... 8

VI. Maintenance .................................................................................................................................... 9

VII. Storage........................................................................................................................................... 10

VIII. Bearing Model List for W-446 Pump ........................................................................................... 11

IX. List of Parts ................................................................................................................................... 12

W-446 GENERAL DRAWING ........................................................................................................ 12

FLUID END ASSEMBLY ................................................................................................................ 13

CROSSHEAD ASSEMBLY ............................................................................................................ 15

CRANKSHAFT ASSEMBLY ........................................................................................................... 17

PINION SHAFT ASSEMBLY .......................................................................................................... 19

FRAME ASSEMBLY ....................................................................................................................... 20

LUBRICATION SYSTEM ASSEMBLY ........................................................................................... 21

SPRAY PIPE ASSEMBLY .............................................................................................................. 24

BAFFLE PLATE.............................................................................................................................. 25

DISCHARGE FIVE-WAY ASSEMBLY............................................................................................ 26

CONNECTING PIPE OF SAFETY VALVE .................................................................................... 27

X. Spare Parts Along With Machine ................................................................................................ 28

1
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

OVERALL DIMENSION

2
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

DIMENSION OF W-446 SHAFT HEAD

12192 (length of gear shaft)

1/2-13UNC-2B 3 holes equispaced

Facing 25 and hole depth 32

3
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

I. Technical Specification of W-446 Triple-cylinder Single-acting Pump

Rated input power 368kw (500HP)

Max. strokes 260 strokes/minute (260SPM)

Strokes for continuous operation 220 strokes/minute (220SPM)

Stroke 152.4mm (6″)

Ratio of gear 4.578: 1

Max. working pressure 21Mpa

Cage API 4#

Max. diameter of liner 6″

Max. pumping pressure of liner 9.17Mpa

Suction pipe inlet 8″ flange

Exhaust pipe outlet 3″ (900#) flange

Diameter of pinion shaft 95.25 mm (3.75″)

Key 22.174x15.9mm

Overall dimension of pump: (excluding the base) 2479X1219X1103 mm

Weight 4513 kg

II. Structural Features

The whole machine is characterized by compact structure, small volume and light weight. The gear pair
adopts integral herringbone gear transmission with larger transmission torque and stable performance.
The Crankshaft is in balanced type in forging welding structure with light weight and stable operation
without vibration.

W-446 triple-cylinder single-acting pump can be widely used in different operations in oilfield. The liner is
in 41/2"---6" in piston structure. It is thus applicable to workover operation and shallow welling drilling.

Power End

Frame is in steel plate welding structure and undergoing annealing treatment after welding, so as to
eliminate internal stress; reinforcement plate is used in crankshaft seat and main bearing seat with
excellent stiffness and high strength.

Crankshaft is installed with large gear ring, connecting rod and bearing etc. The inner bore of the
herringbone gear and the crankshaft are jointed together by interference fit and fastened by bolts and
locknuts. The large end of connecting rod is installed on three eccentric cranks of the crankshaft through
single-row short cylindrical roller bearing while the small end on the cross pin through double-row long
cylindrical roller bearing. Both ends of the crankshaft are equipped with double-row radial spherical roller
bearings with conical surface.

Pinion shaft is made of forging alloy steel. On the shaft there is herringbone gear whose tooth surfaces
are of medium hardness. To facilitate maintenance, single-row radial long cylindrical roller bearing
without flange within the ring is selected. There is shaft extension at both ends, where belt wheels may
be installed.

Crosshead is casted with nodular cast iron with excellent wearing resistance. The crosshead guides are
made of an upper and a bottom guide. Gaskets may be added under the crosshead guide to regulate the

4
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

concentricity. The extension rod is connected to the crosshead by flange with pin so as to ensure the
concentricity of the crosshead and the extension rod. Clamp is used to connect the extension rod and
piston rod. The clamp with light weight is able to make the connection between extension rod and piston
rod convenient and reliable.

Fluid end

Fluid cylinder is made of forged alloy steel. The straight-through cylinder is in small volume with high
volumetric efficiency. Chemical plating is made to the surface of the fluid cylinder to strengthen the
anti-corrosion performance.

Valve assembly is all in API4# valve. The suction valve, discharge valve and valve spring are in the
same type.

Liner and piston the specification range is 3 1/2", 4", 4 1/2", 5", 5 1/2" and 6". The dimension of piston
rod is in conformity with API 7K with standard code SA-2. The dimensions of the external diameter of
cylinder liner are identical. The gland of square cylinder liner and bolt are pressed on the surface of fluid
cylinder for fastening. Rectangular rubber gasket is used for sealing between the cylinder liner and fluid
cylinder.

Suction inlets are installed on both sides of the suction pipe of pump and connected with suction pipe
line. Suction flange is in 8″ flange. The seal ring here is in O-shaped 185X7 type (GB/T3452.1).

Exhaust outlet the exhaust pipe flange in the fluid end is in 3″ASME 900pound type and the seal groove
and ring dimension here is in R31 (API).

Lubrication system pressure lubrication is adopted. Gear oil pump is set in the oil tank. The pressure
oil can be distributed to crosshead, extension rod, crosshead guides and different bearings by mans of
lubricating pipeline, for the purpose of pressure lubrication and cooling. The working condition of gear oil
pump can be observed by pressure gauge at the back side of the frame.

III. Performance Parameter Table

Stroke/min 260 220 180 140 100 60
W-446(500HP) Pump
Rated input
Parameter 500 423 346 269 192 115
power (HP)
Cylinder
Pressure(MPa) L /Rotation L/S
diameter(in)
6 9.17 8.33 36.10 30.54 24.99 19.44 13.88 8.33
5 1/2 10.92 7.00 30.33 25.67 21.00 16.33 11.67 7.00
5 13.20 5.79 25.09 21.23 17.37 13.51 9.65 5.79
4 1/2 16.30 4.69 20.32 17.20 14.07 10.94 7.82 4.69
4 20.60 3.71 16.08 13.60 11.13 8.66 6.18 3.71
3 1/2 21.00 2.84 12.31 10.41 8.52 6.63 4.73 2.84
Mechanical efficiency η=90%, Fill factor α=100%, Volume efficiency:100%

5
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

Table for relationship between cylinder diameter, displacement and pressure of W-446(500HP) pump at
220strokes/minute

Cylinder
3 1/2 4 41/2 5 5 1/2 6
Diameter(in)
Gal/Rev 0.75 0.979 1.239 1.529 1.849 2.200
Displacement
L/S 10.41 13.58 17.2 21.23 25.67 30.54
Psi 3000 3000 2797 2260 1869 1565
Pressure
MPa 21 21 19.3 15.6 12.9 10.8

IV. Installation and Use

Procedure for Disassembly of Cylinder Liner

1. Remove cylinder cover (1), take out cylinder-cover plug (15), sealing ring (16) of side cover of valve,
guide frame (17) of suction valve, valve spring and valve body assembly.

2. Remove spray pipe assembly of cooling cylinder liner.

3. Remove clamp bolt (30) and clamp (29)

4. Turn transmission shaft of mud pump to move piston rod (26) to front dead point, and turn the
transmission shaft again to move piston rod to rear dead point, so as to disengage piston rod from
intermediate rod and to retain sufficient space between them for easily removing cylinder liner (21)

5. Remove 6 nuts (31) from cylinder liner cover

6. Knock by long copper rod the right end face of cylinder liner in fluid cylinder of fluid end to
disassemble cylinder liner from fluid cylinder, remove cylinder liner cover and take out cylinder liner,
piston and piston rod together.

7. Replace piston and cylinder liner, and replace damaged sealing ring.

Procedure for Assembly of Cylinder Liner

1. Before install the required piston on piston rod, check piston rod and O-shape sealing ring (25) at
the end of piston, and apply grease. Make plat flat part of piston rod and tighten the locknut of piston
(23).

2. Install in advance the assembled piston rod and piston into cylinder liner (note: piston shall be
installed in the direction of piston bottom instead of reverse direction due to the size of piston lip
larger than inner diameter of cylinder liner).

3. Install cylinder liner as well as cylinder liner cover, cylinder liner, piston rod, piston assembly etc.
fluid cylinder, check sealing ring (20) of cylinder liner, and apply grease.

4. Turn transmission shaft, push the cylinder liner into hydraulic cylinder by intermediate rod and install
it in place (meanwhile knock by copper rod the cylinder liner from front of fluid cylinder), and tighten
6 nuts of cylinder liner cover.

5. In case of piston less than 5”, install in advance the cylinder liner, and then install the piston
mounted with piston from the front of hydraulic (it is recommended to knock by copper rod the head
of piston rod to move piston into cylinder liner, the same procedure is used if piston is replaced). In
case of piston more than 5”, piston is installed in frame in accordance with the above 4 procedures
and cylinder liner.

6. Turn the pump, connect clamp (29), and tighten clamp bolt (30)

6
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

7. Install in sequence valve assembly, valve spring, suction valve guide frame (17), sealing ring (16) of
side cover of valve, cylinder cover plug (15), and tighten cylinder cover (1).

8. Install spray pipe assembly.

9. Turn pump to check whether various parts are blocked.

In general, 3-4 hours may be cost for replacement of three cylinder liners of a mud pump.

Attachment: W-446 Fluid Cylinder Assembly

Spray system W-446 pump shall be configured with spraying system when working, so as to cool and
lubricate cylinder liner and piston. W-446 has been configured with water tank and pipe at random. The
thread of the connection port of water tank is NPT11/2 while that of the spray pipe is NPT 3/4.

The cooling liquid shall be noticed to be supplied on cylinder liner and piston fully during the working time.
The interruption of cooling liquid will cause the damage of piston rubber parts and cylinder liner
immediately. The cooling liquid of cylinder liner is in water and water-based medium and anti-rust agent
is added in the cooling liquid.

Spray pump system must be started before and together with drilling pump, so as to avoid burning out
piston or cylinder liner. The spray pipe shall be inspected often, so as to ensure the sprayed liquid
directly flow to the piston.

Air exhausting capsule W-446 pump shall be configured with air exhausting capsule reasonably during
working. Air exhausting capsule is an effective auxiliary device which can make the power end of pump
in stable force and reduce the pulse of liquid from fluid end so as to make the pipeline liquid even,
reduce the inertia force and pressure fluctuation.

Safety valve the exhausting pipeline shall be configured with safety valve so as to avoid the abrupt
rising of pressure within the system and damaging pump and system pipeline caused by overload.

Pump foundation shall be installed horizontally with sufficient strength so as to support the dead weight
of pump and the force generated by operation. Pump shall be placed on the horizontal foundation so as
to prevent the frame in power end from possible torsion or obliqueness.

7
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

Transmission device the transmission components between pump and power source shall be in careful
installation in either triangle belt or multi-row chain transmission, so as to guarantee transmission
reliability and avoid shutdown due to transmission faults.

V. Start-up and Operation of Pump

1. Preparation for Power End

Drilling pump has been totally assembled and made with load operation test before delivery. The
lubricating oil has been emitted from power end. The following operation and inspection shall be made
prior to operation.

Open the upper canopy of the new pump or the pump which has not been used for a long time before
adding lubricating oil; inspect whether there is agglutinative lubricating oil in the internal cavity of power
end, open the casing cap on both ends of the pump to discharge the stored oil and wash the internal
cavity of power end. The lubricating oil in certain brand and quantity shall be injected into the oil tank in
power end according to the requirements below; open the crosshead port lid at the same time. Use oil
gun to inject lubricating oil to the guides and jack it over for several rings, so as to guarantee the
immediate lubricating upon the pump is started.

Use gear lubricating oil in extreme pressure (EP), corrosion and foaming resistance according to the
regulations below:

Ambient temperature: +10℃~+68℃ L-CKD460 or AGMA MILD EP #7.

Ambient temperature: -7℃~+38℃ L-CKD320 or AGMA MILD EP #6.

Ambient temperature: -29℃~+16℃ L-CKD68 or AGMA MILD EP #2.

Refueling quantity: up to the high oil level of oil scale, about 146L.

Inspect the oil surface again after the pump operates for 15 minutes. Inspect oil scale after pump is
stopped for five minutes to stabilize the oil. Since lubricating oil in certain quantity remains in crosshead
and the cavity of enclosure, it may decline the oil level. Certain lubricating oil shall be supplemented
based on the demand.

2. Preparation for Fluid End

Inspect whether the cylinder liner, piston and valve in fluid end are assembled normally and whether the
exhaust pipeline valve of pump is open.

Fill mud or water in hydraulic cylinder before starting, so as to avoid cavitation. As for the pumps with
cavitation, cavitation can not be eliminated under the condition with pressure. Instead, open the valve
connecting to the pump to operate in “small circulation” and make the pump operate until air is totally
exhausted. In this way, the stable operation of drilling pump can be guaranteed and the working life of
the wearing parts can be extended.

Inspect whether the safety pressure set in safety valve matches with the pressure of cylinder liner. See
operation instructions of safety valve for details.

The spray pump system must be started before and together with drilling pump so as to avoid burning
out piston or cylinder liner. Fill liquid in the pump before starting centrifugal spray pump so as to avoid
cavitation.

3. Operation after Start-up

It is better to improve speed of pump gradually since it allows the increase of flow velocity of the liquid
within the suction pipeline keeping up with the piston speed without any cavitation.

8
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

Under natural suction, the maximum revolutions of pump are determined on whether the pump has
absorbed sufficient liquid in suction stroke. The limit number of revolutions is different under different
circumstances and determined based on the design of suction pipeline and effective pressure head or
the fluid (such as mud proportion, viscosity and the quantity of gas contained). The operators shall make
judgment on whether cavitation or poor suction occurs by the pump sound, so as to take measures
immediately.

Inspect different bearing parts of power end and whether the temperature of crosshead guides is too
high or with abnormal sound or phenomenon. In general, the temperature rise shall be not higher than
45℃.

4. Lubrication

It is important to fully lubricate the motion machinery parts since it directly affects the limit working life of
machinery parts. To achieve maximum trouble-free service life of power end of pump, conventional
maintenance and inspection shall be made, so as to guarantee that clean lubricating oil in proper
quantity flow to different motion parts.

Lubrication system for the power end of drilling pump is in pressure lubrication way. The gear oil tank set
in oil tank shall convey pressure oil to crosshead, extension rod, crosshead guides and different
bearings through lubrication pipeline, for the purpose of pressure lubrication. The working condition of
gear oil pump can be observed by pressure gauge at the back side of the frame.

When pump works, the oil level within the frame shall be maintained in the full level of oil scale every
time when inspection is made in each shift.

Sedimentation tanks are set on both ends at the head of crosshead of power end. The oil dirt in
splashing pool shall be precipitated and the oil exhaust covers of sedimentation tank are on both ends of
the frame in the lower part of the crosshead inspection door. Inspection shall be made once a month.
Open the sewage disposal cover on both sides and discharge the precipitated oil dirt from the
sedimentation tank. In this way, certain oil will be wasted and then lubricating oil in certain quantity shall
be added.

The new pump shall be changed with the entire lubricating oil in power end after operating for 300hours
accumulatively and inspected every six months. If there are grains or corrosive compounds, oil shall be
discharged thoroughly and oil tank shall be washed to inject new oil. The oil exhaust outlet is at the back
end of pump frame. Different oil grooves and oil cavity above the crosshead guides shall be thoroughly
cleared during the process. The condition of lubricating oil shall be regularly inspected. Oil needs
changing often due to the air humidity, moisture, dust and mud.

VI. Maintenance
1. Daily Maintenance

1) Inspect the oil level in power end by each shift when the pump is stopped.

2) Observe the working condition of cylinder liner and piston and no obvious eccentric wearing and
liquid leakage are allowed.

3) Inspect the cooling liquid of cylinder liner and piston and add it in case of insufficiency. The cooling
liquid shall be changed in case it becomes dirty since the dirty one will increase the wearing of
cooling pump and shorten the working life.

4) Inspect the spray pipe of cylinder liner every day so as to avoid blocking. Sufficient cooling and
lubricating liquid shall be fully supplied to cylinder liner and piston.

5) The drilling pump shall be inspected again to check the tightening torque of piston clamp after the

9
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

drilling pump is finished with installation and operates for several hours for the very first time.

6) Loose the clamp of piston rod each day, rotate piston in one fourth of circle and fasten the clamp. In
this way, the wearing surface of piston can be even so as to extend the working life of piston and
cylinder liner.

7) Inspect the pressure of air exhausting capsule once a day to guarantee its filling degree complies
with the regulation.

2. Weekly Maintenance

1) Unload the valve cover on fluid cylinder each week to thoroughly clear the slit and other dirty things
on screw thread of valve cover and flange screw thread of valve cover. Paint screw thread oil on the
cleaned screw thread to avoid wearing, bruising and seizure (lead screw thread oil is suggested).

2) Inspect the rubber guide sleeve on valve rod. If it is worn seriously, change it then. The guide sleeve
which is not round or in ellipse will lose the motion function of correct guide valve rod and accelerate
valve wearing.

3) Inspect the wearing of valve and valve base. Change the worn or washed valve base. Fasten the
valve nut once it becomes loose.

4) Inspect cylinder liner and piston and in case of serious wearing or washing, change it.

5) Change piston locknut if it is damaged or corroded or the lock screw nylon is unable to lock.

3. Monthly Maintenance

1) Discharge the dirty oil in the sedimentation tank (below the crosshead) in the oil groove in power
end every six months and wash the oil groove; inject new oil then.

2) Inspect the sealing gasket and sealing ring in power end, and change them once damaged. The
bolts shall be fastened if they are loose; in particular, the bolt to fix the belt pulley shall be noticed.

3) The clearance between guides and crosshead shall be inspected every six months and adjust when
it is too large.

4) The tightening of all the studs and nuts in fluid end including the studs and nuts between gland
flange and fluid cylinder, fluid cylinder and enclosure, cylinder liner base and fluid cylinder shall be
inspected.

4. Yearly Maintenance

The bearings of crankshaft, connecting rod, transmission axis and crosshead and crosshead guides
shall be inspected for every one or two years, so as to check whether they are loose. If so, the pump
shall be thoroughly inspected and correction measures shall be taken accordingly.

VII. Storage
Power End: if the stop time of pump is longer than one month. The fluid end shall be lifted and
cushioned to make the pump inclined to the power end. Afterwards, discharge the oil in oil tank and
sedimentation tank and wash it for long-term storage.

Fluid End: unload the valve, piston of fluid cylinder and cylinder liner of piston rod and clear the internal
fluid cylinder and all the parts thoroughly. Anti-rust oil shall be painted on the whole fluid cylinder valve
and parts. Clear the spray system of cylinder liner and cylinder liner room and inject some lubricating oil
in the spray system of cylinder liner to prevent from rusting.

Inspect the pump and rotate the gear once a month. Paint anti-rust oil again, if necessary.

10
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

Restart after Storage

When the pump is started after being stored for certain period, all the pumps, no matter they are used on
site or the new ones from the factory, shall be thoroughly inspected to ensure there are no damaged
parts and all the parts have been assembled. Serious destruction accidents may be caused if the
following points are neglected.

1. Open the covers in power end and fluid end and inspect them thoroughly. Clear all the parts and
processing surfaces and inspect all the bearings so as to guarantee they are clean and in good
condition. Add lubricating oil in power end until it reaches the regulated oil level. Add oil in bearing
and make it flow to the inside of bearing.

2. All the parts in valve, piston, cylinder liner and fluid end shall be correctly installed and remain in
good status. The tighten bolts, double end bolts, pressing valve cover and cylinder cover shall be
fastened.

VIII. Bearing Model List for W-446 Pump

S/N Name Location Model
1 Cylindrical roller bearing Pinion shaft assembly NU3221M
Eccentric sheave of crankshaft
2 Cylindrical roller bearing
assembly
Crankshaft shaft head of
3 Adjustable roller bearing 23226CAK/W33
crankshaft assembly
Double –row long cylindrical
4 Crosshead assembly NNAL 6/69.85 M/C4W33XYA
roller bearing

11
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

IX. List of Parts

W-446 GENERAL DRAWING

S/N Drawing No. Name Quantity

1 W-446.01.00 Fluid end assembly 1
2 W-440.02.00 Base 1
3 W-446.03.00 Water tank 1
4 W-440.04.00 Crosshead assembly 3
5 W-446.05.00 Crankshaft assembly 1
6 W-446.06.00 Pinion shaft assembly 1
7 W-440.07.00 Frame assembly 1
8 W-440.08.00 Lubrication system assembly 1
9 BF1-7/8 Bolt 7/8-9UNCx2 1/2 8
10 W-440.01.012 Nut 7/8-9UNC-2B 8
11 W-440.09.00 Spacer As required
12 W-440.10.00 Cover assembly 1
13 W-440.11.00 Baffle plate 1
14 W-440.12.00 Spray pipe assembly 1

12
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

FLUID END ASSEMBLY

S/N Drawing No. Name Quantity

1 B-440343 Valve cover (cylinder cover) 2
2 B-440323 Valve cover plug 1
3 W-440.01.010 Valve cover sealing ring 1
4 W-440.01.004 Valve spring 2
5 W-440.01.03.00 Valve assembly (API #4) 2
6 W-440.01.002 Valve seat 2
7 GB/T 3452.1 O-shape sealing ringφ100x3.55 2
8 D-440342 Valve cover flange 2
9 W-446.01.005 Fluid cylinder 1
10 W-440.01.013 Stud3/4-10UNCX6 2
11 NF2-3/4 Nut 3/4-10UNC-2B 2
12 GB/T 3452.1 O-shape sealing ringφ47.5x5.3 1
13 W-440.01.011 Stud 7/8-9UNCX4 12
14 NF2-7/8 Nut 7/8-9UNC 12
15 B-440309 Cylinder cover plug 1
16 W-440.01.001 Sealing ring of side cover of valve 1
17 B-440321 Suction valve guide frame 1
18 GB/T 3452.1 O-shape sealing ringφ150x5.3 1
19 BF1-3/4 Bolt 3/4-10UNCX1 11/16 4
20 W-446.01.004 Cylinder liner sealing ring 1
21 W-446.01.003 Cylinder liner 1
22 W-446.01.001 Cylinder liner cover 1
23 W-440.01.007 Locknut 1

13
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

S/N Drawing No. Name Quantity

24 Piston 1
25 GB/T 3452.1 O-shape sealing ringφ25x3.55 1
26 B-440308 Piston rod 1
27 W0105 Nut 9/16-12UNC 2
28 GB/T93 Spring washer 14 2
29 B-440227.01 Snap ring 1
30 BF1-9/16 Bolt 9/16-12UNCX4 2
31 NF1-1 Nut 1-8UN 6
32 W-446.01.002 Stud 1-8UNX71/8 6
Note: The type of cylinder liners and pistons noted in items 21 and 24 of this table are: 3 1/2”, 4”, 4 1/2”,
5”, 5 1/2” and 6”

The quantity in this table is the quantity needed for one set of fluid cylinder, and one pump needs three
times of quantity in this table.

W-446 PUMP PISTON ASSEMBLY

S/N Drawing No. Name Remarks

1 RS-HS.3 1/2K-1 Piston assembly 3 1/2 K-1
2 RS-HS.4K-1 Piston assembly 4 K-1
3 RS-HS.4 1/2K-1 Piston assembly 4 1/2K-1
4 RS-HS.5B-1 Piston assembly 5B-1
5 RS-HS.5 1/2B-1 Piston assembly 5 1/2B-1
6 RS-HS.6B-1 Piston assembly 6 B-1

S/N Drawing No. Name Quantity

1 D-440325 Discharge pipe 1
2 W-446.01.06.00 Suction pipe 1
3 GB/T 3452.1 O-shape sealing ringφ230X7 2
4 W-446.01.007 8” suction flange 1
5 BH1-1 Bolt 1-8UNCX3 1/4 24
6 NF1-1 Nut 1-8UNC 24
7 RS11311.05.24 Suction end cover 1

14
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

8 RS11311.05.28 Suction capsule 1

CROSSHEAD ASSEMBLY

15
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

S/N Drawing No. Name Quantity

1 B-440226 Intermediate rod 1
2 B-440224 Baffle plate 1
3 B-440235 Stuffing box end cover 1
4 B-440233 Stuffing box 1
5 B-440243 Seal ring of stuffing box 1
6 B-440228 Crosshead guide 2
7 B-440213 Crosshead 1
8 B-440222 Baffle plate of Crosshead pin 1
9 BF20-5/8 Inner hexagon head bolt 5/8-11UNCX1.575 2
10 BF20-5/8 Inner hexagon head bolt 5/8-11UNCX2 4
11 φ1.5/Stainless steel wire As required
12 BF20-5/8 Inner hexagon head bolt 5/8-11UNCX1 11/16 4
13 BF2-1/2 Inner hexagon bolt 1/2-13UNCX1 1/4 4
14 W-440.04.002 Rubber ringφ13 4
15 GB/T97.1 Washer 12 4
16 BF2-3/8 Inner hexagon bolt 3/8-16UNCX1.125 6
17 GB/T97.1 Washer 10 6
18 W-440.04.003 Rubber ringφ10 6
19 W-440.04.005 Double-lip oil seal 3x4x0.5 2
20 W-440.04.006 Oil seal ring 1
21 GB3452.1 O-ring 75x5.3 1
22 W-440.04.001 Wedge 8
23 BF2-1/2 Inner hexagon bolt 1/2-13UNCX1 1/2 8
24 W-440.04.004 Adjusting gasket 1
25 B-440219 Crosshead pin 1
26 W-3361-C Needle roller bearing 1
Note: The quantity in this table is the quantity needed for one set of crosshead assembly, and one pump
needs three times of quantity in this table.

16
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

CRANKSHAFT ASSEMBLY

17
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

S/N Drawing No. Name Quantity

1 W-446.05.001 Connecting rod 3
2 W-446.05.002 Large gear 1
3 B-440223 Eccentric retainer ring 3
4 BF1- 1/2 Bolt 1/2-13UNCx1 3/16 36
5 GB/T862.2 Outer sawtooth lock washer14 36
6 Eccentric bearing 3
7 W-446.05.003 Crankshaft 1
8 BF1-5/8 Bolt 5/8-11UNCx2.5 16
9 W-440.05.001 Copper backingφ17/φ45x2 16
10 W-446.05.004 Cover backing of main bearing 2
11 D-440141 Cover socket of main bearing 2
12 W-446.05.005 Crankshaft end cover 2
13 W-446.05.006 Crankshaft end cover gasket As required
14 BF10- 1/2 Head hole bolt 1/2-13UNCx2 8
15 23226CAK/W33 Main bearing of crankshaft 2
16 BF1- 1/2 Bolt 1/2-13UNCx1.5 12
17 W-440.05.004 Copper gasketφ14/φ35x2 12
18 W-446.05.007 Right bearing block 1
19 W-446.05.008 Bearing block gasket 2
20 BH1-3/4 Bolt 3/4-10UNCx3 12
21 W-440.05.005 Locknut3/4-10UNC 12
22 W-440.05.006 Connecting rod big end pressure block 12
23 Lock iron wire As required
24 W-446.05.009 Left bearing block 1
25 W-446.05.010 Retainer ring of main bearing block 1
26 LOCTITE As required
27 BF10-1/2 Head hole bolt1/2-13UNCx1 3/16 30

18
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

PINION SHAFT ASSEMBLY

S/N Drawing No. Name Quantity

1 W-446.06.001 Pinion shaft 1
2 B-440232 Bushing 2
3 W-446.06.002 Bearing block 2
4 GB/T893.2 Snap ring 190 2
5 NU3221M Bearings for transmission shaft 2
6 W-446.06.003 Outside framework oil seal 4
7 W-440.06.001 Flat key 1
8 BF1-5/8 Bolt 5/8-1UNCx2 1/2 16
9 W-440.05.001 Copper gasketφ17/φ45X2 16
10 W-446.06.003 Bearing block gasket 2
11 BF1-1/2 Bolt 1/2-13UNCX1 1/2 3
12 GB/T93 Spring washer 14 3
13 W-440.06.002 Pump flange 1

19
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

FRAME ASSEMBLY

S/N Drawing No. Name Quantity

1 W-446.007 Frame 1
2 W-440.07.01.00 Oil level assembly 1
3 W-440.07.03.00 Oil filter 1
4 D-440119 Bottom cover of oil pump 1
5 B-440167 Bottom cover gasket of oil pump 1
6 BF1-1/2 Bolt 1/2-13UNCX1 1/2 24
7 GB/T97.1 Plate gasket 12 18
8 Y60-Z Double scale pressure gauge 0.6MPa 1
9 Rubber bar 1
10 B-440136 Upper cover 1
11 B-440166 Manhole cover gasket 1
12 B-440165 Manhole cover 1
13 W-440.07.02.00 Air bleeder cap 1
14 GB/T 93 Spring gasket 12 4
15 BH1-1/2 Bolt 1/2-13UNCX3.5 4
16 NF1-1/2 Nut 1/2-13UNC 4
17 B-440129 Crosshead hole cover 2
18 B-440142 Crosshead hole cover gasket 2
19 BH2-1/2 Inner hexagon screw 1/2-13UNCX2.5 12
20 D-440134-2 Connecting plate B 3
21 B-440253 Seal plate of stuffing box 3
22 D-440134-1 Connecting plate A 3
23 BH1-1/2 Bolt 1/2-13UNCX2.5 12
24 GB/T93 Spring washer 14 24
25 GB/T97.1 Flat gasket 14 24
26 W-440.04.002 Rubber ring 13 24

20
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

LUBRICATION SYSTEM ASSEMBLY

21
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

S/N Drawing No. Name Quantity

1 W-440.08.001 Adapter NPT 3/4 1
2 GB/T14626 Tee joint DN20-Sch80NPT3/4 5
3 W-440.08.002 Pup joint NPT 3/4 1
4 JB/ZQ4410 Elbow A8 7
5 GB/T14626 Extension piece NPT 1/4-NPT1/2 4
6 GB/T14626 Tee joint DN15-Sch80NPT1/2 2
7 GB/T14626 90°Elbow DN20-Sch80NPT3/4 4
8 W-440.08.003 Joint 3
9 W-440.08.004 Pup joint NPT 1/4 4
10 GB/T14626 90°Elbow DN8-Sch80NPT 1/4 4
11 Copper pipe Φ8X1 L=780 2
12 W-440.08.05.00 Oil Injection Pipe 3
13 W-440.08.006 Joint NPT 3/4 4
14 GB/T14626 Extension piece NPT 1/4-NPT 3/4 3
15 GB/T14626 Four-way pipe DN20-Sch80NPT3/4 1

22
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

S/N Drawing No. Name Quantity

16 W-440.08.07.00 Tube socket 4
17 W-440.08.008a Adapter NPT 3/4 1
18 Copper pipe Φ8X1 L=400 1
19 Copper pipe Φ8X1 L=650 1
20 JB/ZQ4408 Through joint A12 4
21 W-440.08.009 Joint NPT 3/8 2
22 W-440.08.010 Connective socketⅠ 2
23 Copper pipe Φ20x1.5 L=95.5 4
24 Copper pipe Φ20x1.5 L=101 2
25 W-440.08.011 Connective socketⅡ 2
26 JB/ZQ4408 Through joint A8 9
27 Copper pipe Φ8x1 L=162 2
28 W-440.08.012 Connective socketⅢ 2
29 Copper pipe Φ8x1 L=60 2
30 GB5639.1 Tee pipe coupling A8 2
31 Copper pipe Φ8x1 L=54 2
32 W-440.08.013 Connective socketⅣ 1
33 W-440.08.014 Joint NPT 1/4-M12x1.5 7
34 Copper pipe Φ12x1 L=650 1
35 Copper pipe Φ12x1 L=840 1
36 JB/ZQ4408 Through joint B20 2
37 Copper pipe Φ20x1.5 L=540 1
38 W-440.08.015 Elbow joint NPT 3/4-M27x1.5 2
39 W-440.08.016 Suction hose 1
40 W-440.08.17.00 Gear oil pump assembly 1
41 W-440.08.018 Oil pump base 1
42 W-440.08.019 Joint NPT 3/4-M27x1.5 1
43 JB/ZQ4410 Elbow joint A16 2
44 Copper pipe Φ16x1.5 L=240 1
45 GB/T14626 Dual interface pipe collar 1
46 W-440.08.020 Joint NPT 3/4 1
47 W-440.08.021 Discharge hose 1
48 Copper pipe Φ8x1 L=75 1
49 W-440.08.022 Connective plate 1
50 W-440.08.023 Connective socketⅤ 3
51 GB/T14626 Extension piece NPT 3/8-NPT 3/4 2
52 GB/T14626 Extension piece NPT 1/2-NPT 3/4 1
53 W-440.08.023 Gear oil pump 1
54 W-440.08.17.001 Shaft sleeve 1
55 B-440212 Oil pump gear 1
56 BF1-1/4 Bolt 1/4-20UNCx1 1/2 3
57 BF1-3/8 Bolt 3/8-16UNCx1 1/2 8

23
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

SPRAY PIPE ASSEMBLY

S/N Drawing No. Name Quantity

1 GB/T14626 Plug NPT 3/4 2
2 GB/T14626 Tee joint DN20 NPT 3/4 3
3 W-440.08.07.00 Tube socket 2
4 W-440.12.001 Adaptor NPT 3/4 2
5 GB/T14626 Extension piece NPT 1/4-3/4 3
6 JB/ZQ4408 Through joint A8 3
7 Spray pipe( copper pipeφ8X1) 3

24
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

BAFFLE PLATE

Frame

S/N Drawing No. Name Quantity

1 W-440.00.001 Connective block 2
2 W-440.11.002 Butterfly bolt 2
3 W-440.11.003 Baffle plate 1

25
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

DISCHARGE FIVE-WAY ASSEMBLY

S/N Drawing No. Name Quantity

Double-scale anti-shock pressure gauge NPT 1
1 YK-150 1
1/2
2 RS11309.16.006 Gauge connector 1
3 RS11309.16.007 Square flange 1
4 RS11309.16.008 Sealing gasket 1
5 W-440.16.01.00 Elbow connector 1
6 W-440.01.011 Stud 7/8-9UNCx4 1/2 32
7 NF1-7/8 Nut 7/8-9UNC 48
8 SY 5127 Sealing gasket ring R31 4
9 BF1-5/8 Bolt 5/8-11UNCX2 1/2 4
10 GB/T 93 Spring washer 16 4
11 W-440.16.02.00 Discharge five way 1
12 W-440.16.03.00 Strainer 1
13 W-440.16.004 Blind flange 1
14 W-440.01.018 Discharge flange 1
15 W-440.16.005 Stud 7/8-9UNCX6 8
16 SY 5127 Sealing gasket ring R24 1
17 25L air chamber 1

26
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

CONNECTING PIPE OF SAFETY VALVE

S/N Drawing No. Name Quantity

1 W-440.16.005 Stud 7/8-9UNCX6 8
2 NF1-7/8 Nut 7/8-9UNC 16
3 SY5127 Sealing gasket ring R31 1
4 W-440.01.018 900-pound 3" welded flange 1
5 W-440.17.001 90°elbow connector 1
6 W-440.17.002 Connecting pipe 1
7 RS11309.17.004 Safety valve flange 1
8 SY/T5127 Sealing gasket ring R27 1
9 B.17.001 Stud 1-8UNCX5 3/5 8
10 NF1-1 Nut 1-8UNC 16

27
Operation Manual & List of Parts of W-446(500HP) Single-acting Pump

X. Spare Parts Along With Machine

S/N Drawing No. Name Quantity Remarks
1 W-440.04.005 Outside framework oil seal 4X3X0.5" 6 Crosshead Assembly
2 GB/T3452.1 O ring 75X5.3 3 Crosshead Assembly
Outside framework oil seal Transmission shaft
3 W-440.06.003 4
5.5X4.5X0.5" assembly
4 GB/T3452.1 O ring 100X3.55 6 Fluid End Assembly
5 GB/T3452.1 O ring 25X3.55 3
6 GB/T3452.1 O ring 47.5X5.3 3
7 GB/T3452.1 O ring 150X5.3 3
8 GB/T3452.1 O ring 185X7 2
9 W-440.01.001 Sealing ring of side cover of valve 3
10 W-446.01.004 Cylinder cover sealing ring 3
11 W-440.01.010 Sealing ring of top cover of valve 3

28