108 User
108 User
108 User
2016)
DKG-108 POWER
FACTOR CONTROLLER
8 BANKS, HARMONIC
DISTORTION DISPLAY
FEATURES DESCRIPTION
Small size DFC-0108 is a high technology controller
Cost effective and high performance allowing the power factor of the installation to
True RMS AC measurements, high accuracy be stabilized to the requested value by
4096 samples/sec measurement rate switching capacitor banks through
Easy commissioningthrough automatic setup contactors. The unit allows also the
visualization of various AC parameters like a
Automatic CT reverse polarity correction
network analyzer.
Automatic detection of faulty banks
Electronic/mechanical power counter selection The unit makes harmonic analysis up to the
Per-phase regulation capability 31th component. The THD values of all
voltages and currents are available.
Supports both single-phase and tri-phase banks
Connection/disconnection of all banks at once Stepping algorithms are selectable between
Adjustable delay timers various types. Thanks to the automatic setup
Dynamic update of capacitor ratings function, the commissioning and
programming are made easy.
Equal aging of contactors
Per phase and total V-A-kW-kVAr-cos display The unit fits into a standard 96x96mm panel
THD display of all V-I parameters (31 harmonic) opening.
fVT ratio for MV applications
kW and kVAr tick output possibility
Front panel programmable
Low panel depth, easy installation
Wide temperature range
Sealed front panel (IP54)
Plug-in connection system for easy replacement
-1-
DKG-108 User Manual V-2.0 (12.07.2016)
SAFETY NOTICE
Failure to follow below instructions will result in
death or serious injury
-2-
DKG-108 User Manual V-2.0 (12.07.2016)
TABLE OF CONTENTS
Section
1. INSTALLATION
1.1. FRONT / REAR PANELS
1.2. MECHANICAL INSTALLATION
1.3. ELECTRICAL INSTALLATION
1.4. CONNECTION DIAGRAM
2. AUTOMATIC SETUP
3. PUSHBUTTON FUNCTIONS
4. DISPLAYS
4.1. DISPLAYS IN AUTO AND MANUAL MODES
4.2. TEST MODE, MANUAL STEP CONTROL
5. STEPPING PROGRAMS
5.1. COMPARAISON OF LEGACY AND OPTIMAL PROGRAMS
6. ALARMS
7. PROGRAMMING
7.1. ENTERING EXITING PROGRAMMING
7.2. LAMP TEST
7.3. MODIFYING PROGRAM PARAMETERS
7.4. PROGRAM PARAMETER LIST
8. TECHNICAL SPECIFICATIONS
-3-
DKG-108 User Manual V-2.0 (12.07.2016)
1. INSTALLATION
Before installation:
Read the user manual carefully, determine the correct connection diagram.
Remove all connectors and mounting brackets from the unit, then pass the unit through
the mounting opening.
Put mounting brackets and tighten. Do not tighten too much, this can brake the
enclosure.Self mating brackets do not require tightening.
Make electrical connections with plugs removed from sockets, then place plugs to their
sockets.
Make sure that relay outputs are not overloaded. If necessary use extra contactors.
-4-
DKG-108 User Manual V-2.0 (12.07.2016)
-5-
DKG-108 User Manual V-2.0 (12.07.2016)
Fuses must be connected to phase voltage inputs, in close proximity of the unit.
For current transformer inputs, use at least 1.5mm2 section (AWG15) cable.
The current transformer cable length should not exceed 1.5 meters. If longer
cable is used, increase the cable section proportionally.
-6-
DKG-108 User Manual V-2.0 (12.07.2016)
-7-
DKG-108 User Manual V-2.0 (12.07.2016)
2. AUTOMATIC SETUP
-8-
DKG-108 User Manual V-2.0 (12.07.2016)
-9-
DKG-108 User Manual V-2.0 (12.07.2016)
3. PUSHBUTTON FUNCTIONS
PUSHBUTTON FUNCTION
-10-
DKG-108 User Manual V-2.0 (12.07.2016)
4. DISPLAYS
Phase indicator leds at left describe the Current display: If the current
phase related to the display: transformer (CT) ratio is lower than
2 phase leds are on for Ph-Ph values. 200/5A, currents are displayed with 0.1A
All 3 leds are on for totalcosø, kW, precision. Otherwise they are displayed
with 1A precision.
kVAr.
All leds are off for frequency. Voltage display:If the voltage
For THD values, THD led,V or A led transformer (VT) ratio is lower than
and related phase ledsare on 50.0/1, voltages are displayed in volts.
together. Otherwise they are displayed with in kV
with 0.01kV precision.
Alarm led turns on if any fault condition
occurs. If the alarm list is displayed, this kW, kVA, kVArdisplay: If the
led flashes. VTxCTproduct is lower than 1000, then
values are shown with 0.1k precision.
Step leds turn on if the related capacitor Otherwise they are shown with 1k
bank is activated. If the capacitor bank is precision.
faulty, the led flashes once every 5
seconds. When the step is about to Capacitor bank rating display: The
become active or inactive the led flashes display shows alternatively CAPxand the
differently. rating in kVAr. If the capacitor is single
phase, the related phase led turns on.
C- led shows insufficient regulation. Otherwise all phase leds are on.
-11-
DKG-108 User Manual V-2.0 (12.07.2016)
In AUTOmode, the AUTO ledis on. If the generator input is active or if there is any alarm
preventing automatic operation, then the AUTO led is flashing. In MANUAL mode, the
AUTO led is off.
If no button is pressed during 15 minutes, the display reverts back to total cosø display
WhenTEST mode is selected then the step-1 indicator led will flash. Pressing the
pushbutton will activate this step.Pressing the pushbutton will deactivate this step.
Pressing the MENUpushbutton will select the next step and the related step led will
5. STEPPING PROGRAMS
-13-
DKG-108 User Manual V-2.0 (12.07.2016)
LEGACY PROGRAM
The unit has reached the target cosø in
STEPS
10 periods, by operating 1 step at each
Request 1 2 3 4 5 6 7 8 kVAr period.
During this time the cosøhad been
1 ↑ 1 1 different from the target and the
2 ↑ 1 2 3 reactive power counter has recorded
reactive power.
3 ↑ 1 2 3 6 The unit has made 10
contactoroperations.
4 ↑ 1 2 3 4 10
The unit has reached the target cosø
5 ↑ 1 2 3 4 4 14 with 6 banks in service.
6 ↑ 1 2 3 4 4 4 18
7 ↑ 1 2 3 4 4 4 4 22
8 ↓ 2 3 4 4 4 4 21
9 ↓ 3 4 4 4 4 19
10 ↑ 1 3 4 4 4 4 20
OPTIMAL PROGRAM
The unit has reached the target cosø in
STEPS
1 period. As the target cosøis reached
Request 1 2 3 4 5 6 7 8 kVAR faster, the reactive power counter has
recorded less power.
1 ↑ 4 4 4 4 4 20 The unit has made 5
contactoroperations. Thus longer
contactor life is achieved.
The unit has reached the target cosø
with 5 banks in service. Thus capacitor
aging is kept at minimum.
-14-
DKG-108 User Manual V-2.0 (12.07.2016)
6. ALARMS
-15-
DKG-108 User Manual V-2.0 (12.07.2016)
7. PROGRAMMING
-16-
DKG-108 User Manual V-2.0 (12.07.2016)
-17-
DKG-108 User Manual V-2.0 (12.07.2016)
-18-
DKG-108 User Manual V-2.0 (12.07.2016)
-19-
DKG-108 User Manual V-2.0 (12.07.2016)
-20-
DKG-108 User Manual V-2.0 (12.07.2016)
-21-
DKG-108 User Manual V-2.0 (12.07.2016)
0 3 phased connection
1 Single phase connection
-22-
DKG-108 User Manual V-2.0 (12.07.2016)
-23-
DKG-108 User Manual V-2.0 (12.07.2016)
-24-
DKG-108 User Manual V-2.0 (12.07.2016)
-25-
DKG-108 User Manual V-2.0 (12.07.2016)
-26-
DKG-108 User Manual V-2.0 (12.07.2016)
-27-
DKG-108 User Manual V-2.0 (12.07.2016)
-28-
DKG-108 User Manual V-2.0 (12.07.2016)
-29-
DKG-108 User Manual V-2.0 (12.07.2016)
-30-
DKG-108 User Manual V-2.0 (12.07.2016)
-31-
DKG-108 User Manual V-2.0 (12.07.2016)
0: Regulation OK
1: Regulation not OK
2: Regulation failure
3: kWh tick
4: kVArh tick
5: High voltage alarm
6: Low voltage alarm
7: High frequency alarm
8: Low frequency alarm
9:Excess kW alarm
10: Low kW alarm
11: kVAr overregulation (capacitive load)
12: kVArunder regulation(inductive load)
13: cos overregulation (capacitive load)
14: cos under regulation(inductive load)
15: Overcurrent alarm
16: High THD-V alarm
17: High THD-I alarm
18: Capacitor value loss alarm
19: Phase order alarm
20: Defective capacitor alarm
21: Any alarm
-32-
DKG-108 User Manual V-2.0 (12.07.2016)
kW-kVArPULSEFUNCTION 0 0 2
-33-
DKG-108 User Manual V-2.0 (12.07.2016)
8. TECHNICAL SPECIFICATIONS
Power Supply Input: 170 - 275VAC, 50 - 60Hz nominal (± 10%) between L1-N
Measurement Input Range:
Voltage inputs: 10 - 300 V AC (L-N)
20 - 520 V AC (L-L)
Current inputs: 0.2 – 5.5 A AC
Frequency: 30 - 100 Hz
Accuracy:
Voltage: 0.5%+1digit
Current: 0.5%+1 digit
Frequency: 0.5%+1 digit
Power(kW,kVAr): 1.0%+2digit
Power factor: 0.5%+1 digit
Measurement Range:
CT range: 5/5A to 5000/5A
VT range: 0.1/1 to 200.0/1
kW range: 0.1 kW to 6.5 MW
Power Consumption: < 4 VA
Voltage burden: < 0.1VA per phase
Current burden: < 1VA per phase
Relay Outputs: 5A @ 250VAC
Operating Temperature: -20°C to +70°C (-4 to +158F).
Maximum humidity: 95% non-condensing.
Degree of Protection: IP 54 (Front Panel), IP 30 (Back panel)
Enclosure: Non-flammable, ROHS compliant, ABS/PC (UL94-V0)
Installation: Flush mounting with rear retaining brackets
Dimensions: 102x102x53mm (WxHxD)
Panel Cutout: 92x92mm
Weight: 370 gr
PACKAGING INFORMATION
Pieces per Package: 12 pieces
Package Size: 280 x 170 x 215mm (LxWxH)
Package Weight: 4.6 kg
-34-