Clear Manual
Clear Manual
Clear Manual
MOLEAER CLEARTM
NANOBUBBLE GENERATOR
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
CONTENTS
SAFETY INSTRUCTIONS ............................................................................................................................... 4
GENERAL WARNINGS.................................................................................................................................. 5
INSTALLATION AND OPERATION................................................................................................................ 7
START-UP .................................................................................................................................................... 9
OPERATION & MAINTENANCE ................................................................................................................... 9
PUMP MAINTENANCE .............................................................................................................................. 10
PUMP PERFORMANCE CURVES ................................................................................................................ 15
COMPRESSOR MAINTENANCE ................................................................................................................. 16
COMPRESSOR INDEPENDENT SHUT DOWN............................................................................................. 17
COMPRESSOR SERVICE KIT INSTALLATIONS ............................................................................................ 17
COMPRESSOR TROUBLESHOOTING ......................................................................................................... 18
CLEAR CLEANING & SANITIZING ............................................................................................................... 19
GENERAL CLEAR TROUBLESHOOTING ...................................................................................................... 20
LIMITED WARRANTY................................................................................................................................. 22
If you have technical questions or need to order Moleaer replacement parts and products, please use the
following contact information:
IMPORTANT NOTICE
This guide provides installation and operation instructions for this product. Consult Moleaer with any questions regarding
this equipment.
Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This
information should be given to the owner and / or operator of this equipment after installation. This Clear nanobubble generator is
for use for pond installations ONLY.
Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain
it for future reference. Warnings and safety instructions for Moleaer Clear nanobubble generators and other related products are
available at: http://www.moleaer.com or call U.S. +1 (424) 558-3567 for additional free copies of these instructions.
This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the
following signal words and be alert to the potential for personal injury.
Warns about hazards that can cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that may or can cause minor personal injury or property damage if ignored.
NOTE indicates special instructions not related to hazards. Carefully read and follow all safety instructions in this manual and on
equipment. Keep safety labels in good condition; replace if missing or damaged.
When installing and using this electrical equipment, basic safety precautions should always be followed, include the following:
RISK OF ELECTRICAL SHOCK. Connect only to a branch circuit protected by a ground-fault circuit- interrupter (GFCI). Contact a qualified
electrician if you cannot verify that the circuit is protected by a GFCI.
This unit must be connected only to a supply circuit that is protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should
be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt
power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI
interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric
shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.
GENERAL WARNINGS
Never open the inside of the pump drive motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is
no power to the unit.
The Clear pump is capable of high flowrates; use caution when installing and programming to limit pumps performance potential with
old or questionable equipment.
Code requirements for the electrical connection differ from state to state. Install equipment in accordance with the current National
Electrical Code and all applicable local codes and ordinances.
Before servicing the pump; switch OFF power to the pump by disconnecting the main circuit to the Clear generator.
This appliance is not intended for use by persons (including children) of reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person
responsible for their safety.
FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY INJURY OR DEATH.
THIS PUMP SHOULD BE INSTALLED AND SERVICED ONLY BY A QUALIFIED SERVICE PROFESSIONAL. INSTALLERS,
OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS
PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT WITH THE PRODUCT OWNER.
SUCTION ENTRAPMENT HAZARD: STAY OFF THE MAIN DRAIN AND AWAY FROM ALL SUCTION OUTLETS!
THIS GENERATOR PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF
THE BODY OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IF THEY COME IN CLOSE
PROXIMITY TO A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION: PUMPS REQUIRE HIGH VOLTAGE WHICH CAN SHOCK, BURN,
OR CAUSE DEATH.
BEFORE WORKING ON THE CLEAR PUMP! Always disconnect power to the pump at the circuit breaker from the
pump before servicing the pump. Failure to do so could result in death or serious injury to service person, system
users or others due to electric shock.
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES,
STANDARDS AND GUIDELINES.
A clearly labeled emergency shut-off switch for the pump must be in an easily accessible, obvious place. Make
sure users know where it is and how to use it in case of emergency. For Installation of Electrical Controls at
Equipment Pad (ON/OFF Switches, Timers and Automation Load Center)
Install all electrical equipment pad, such as on/off switches, timers, and control systems, etc. to allow the
operation (startup, shut-down, or servicing) of any pump or filter so the user does not place any portion of his/her
body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough
space to stand clear of the filter and pump during system start-up, shut down or servicing of the system filter.
This generator has been evaluated for use with water only.
Before operation, be sure to completely rinse the pump volute with water.
This pump is supplied with a grounding conductor and grounding type attachment plug. To reduce the risk of
electric shock, be certain that it is connected only to a properly grounded, grounding- type receptacle.
Pumps improperly sized or installed or used in applications other than for which the pump was intended can
result in severe personal injury or death. These risks may include but not be limited to electric shock, fire,
flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or
other system component.
The pump can produce high levels of suction within the suction side of the plumbing system. These high levels
of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be
seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that
the suction plumbing be installed in accordance with the latest national and local codes.
Circulation systems operate under high pressure. When any part of the circulating system (i.e. locking ring,
pump, filter, valves, etc.) is serviced, air can enter the system and become pressurized. Pressurized air can cause
the pump housing cover, filter lid and valves to violently separated which can result in severe personal injury or
death. Filter tank lid and strainer cover must be properly secured to prevent violent separation. Stand clear of
all circulation system equipment when turning on or starting up pump. Before servicing equipment, make note
of the filter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start during
service. Turn off all power to the pump. IMPORTANT: Place filter manual air relief valve in the open position and
wait for all pressure in the system to be relieved. Before starting the system, fully open the manual air relief
valve and place all system valves in the “open” position to allow water to flow freely from the tank and back to
the tank. Stand clear of all equipment and start the pump. IMPORTANT: Do not close filter manual air relief valve
until all pressure has been discharged from the valve and a steady stream of water appears. Observe filter
pressure gauge and be sure it is not higher than the pre-service condition.
• All work must be performed by a qualified service professional, and must conform to all national, state, and local codes.
• Install to provide drainage of compartment for electrical components.
• The Clear generator will function correctly only if it is properly sized to the specific application and properly installed.
INSTALLATION AND OPERATION
Only a qualified plumbing professional should install the Moleaer Clear generator. Refer to “Safety and General Warning Instructions”
for additional installation and safety information.
PIPING
• Prepare an area to place the equipment; it should be placed on a level base of gravel, soil or a concrete slab and
is designed to be set into the ground. Ensure foundation is able to drain. Dig trench up (optional) to the base to
lay the water pipes from the body of water. Flexible hose and camlocks can be used for mobile or temporary
installations. Intake hose must be suction rated and should include a check valve installed just above the intake
screen. System should be no more than five feet above the water level.
• Remove screws from front plate onto main cover and lift main cover back; the main cover is hinged for access to
piping and electrical connections. (See diagram on cover)
• Cover the flaps on the base with turf or gravel up to a maximum height of 4” to ensure base is secure.
• Connect (glue) the intake and discharge piping (2” inlet and 1.5” FNPT system discharge for the Clear 50; OR 2”
inlet and 2” FNPT system discharge for the Clear 150 models) to the Clear unit. Refer to the diagrams on cover
page. Use PVC True Union valves for isolating the system from piping. Alternatively, non-collapsing flexible PCV
hose and cam locks are acceptable if mobility is desired. Be sure all plumbing connections are clean and tight to
avoid possible air leaks and entrainment of air on the suction side of the pump
NOTICE: DO NOT USE THE ISOLATION VALVE TO THROTTLE PUMP. THIS MAY CAUSE LOSS OF PRIME, EXCESSIVE
TEMPERATURES AND DAMAGE TO PUMP, VOIDING WARRANTY.
ELECTRICAL
On the Clear, connect unit power cord to 115-240v, 50 or 60Hz power supply, depending on model. Refer to the serial
number placard, inside of the door.
• Install all equipment in accordance with the National Electrical Code and all applicable local codes and ordinances.
• A means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules.
• If the supply cord is damaged, it must be replaced to avoid a hazard. The supply cord can be purchased separately from the
manufacturer, through a service agent or a qualified electrician
ELECTRICAL WIRING INSTALLATION
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This Clear generator must be installed by a licensed or
certified electrician or a qualified service professional in accordance with the National Electrical Code and all
applicable local codes and ordinances. Improper installation will create an electrical hazard which could result
in death or serious injury to users, installers, or others due to electrical shock, and may also cause damage to
property.
Always disconnect power to the Clear generator at the circuit breaker before servicing the pump. Failure to
do so could result in death or serious injury to service people, users or others due to electric shock.
• Be sure all electrical breakers and switches are turned off before wiring the Clear generator.
• Be sure that the supply line voltage matches the motor voltage listed on the motor plate (example 230 VAC or 115 VAC). If
they do not match, permanent motor damage may occur.
•
• Size wiring for the Clear generator according to the National Electrical Code. When in doubt, use a heavier gauge (larger
diameter) wire. Heavier gauge will allow the motor to run cooler and more efficiently.
• Use strain relief be sure all electrical connections are clean and tight.
• Cut the wires to the appropriate length so they do not overlap or touch when connected.
• Permanently ground the Clear generator using the green ground wire, as shown below. Use the correct wire size and type
specified by National Electrical Code. Make sure the ground wire is connected to an electrical service ground.
• Bond the motor to the structure in accordance with the National Electrical Code. UL requires use of a solid copper bonding
conductor not smaller than 8 AWG. Run a wire from the external bonding screw or lug to the bonding structure. Connect
the wire from the accessible wire connector on the motor to all metal parts of the structure and to all electrical equipment,
metal conduit, and metal piping within 5 feet (1.5 m) of the inside walls of the structure. For Canada, a 6 AWG or larger solid
copper bonding conductor is required.
UNIT ROTATION IS CLOCKWISE, WHEN VIEWED FROM THE MOTOR END. INCORRECT ROTATION MAY
CAUSE DAMAGE TO THE PUMP AND VOIDS THE WARRANTY.
START-UP
• On the suction side ensure there is a main screen or trap at the intake to stop large debris from entering the
system. Intake screens can be made of PVC or corrosion resistant metals.
o NOTE: it is important to install a check valve just above the intake screen.
o To avoid sediment pickup the intake should be floating or elevated from the lake bottom by other means.
o Discharge should be firmly fixed and pointed directly towards the center of the water body to avoid causing
erosion. Avoid excessive twist or bends when connecting piping to intake and discharge.
• Open intake and discharge valves. Pump is primed by removing the strainer lid, filling the strainer basket with
water, and replacing the strainer lid before starting. It will take a few minutes for the pump to reach full flow
and the strainer basket is full, as can be seen through the lid.
• Connect the power and turn on the motor starter switch (see diagrams on cover), then ensure liquid is flowing
through the unit by confirming pressure on the liquid pressure gauge (item 8 on the diagram). Normal operating
pressure range is 13 - 25 psi. Do not exceed 25 PSI.
• Open the needle valve on the gas flowmeter (Rotometer; see diagram on cover); the rotameter on each unit
should be set to half the scale of the rotameter. The center of the floating ball indicates air flow rate.
• Close main cover, and put the front plate security screws back in. Access to controls is through the access door in
the front panel; lock and keep key in a safe place.
• If the pond or lake does not have an existing aeration system, the nanobubble generator should initially run
periodically over the first 7-days of treatment to avoid an overabundance of bacteria causing a decline in dissolved
oxygen from our de-stratifying of the lake.
• Intake screens should be cleaned periodically along with pump basket. Inspect the intake multiple times per week
during the first month of operation.
o A drop-in water pressure is most likely result of a clogged intake. If you observe a loss in water pressure it is
recommended you inspect the intake.
• Expect to see algae float to the surface within the first few weeks. This is normal. It may foul intake screen during
this period, therefore periodic inspections are necessary until the algae float has subsided.
• Once the initial treatment is completed, which is determined by a reduction in or complete elimination in the
presence of algae floating on the surface, Moleaer recommends monthly inspection followed by quarterly
cleanings of intake screens and piping.
• The gas injection zone (nanobubble generator) may require periodic cleaning do to fouling build up inside the
piping. If a reduction in air flow is observed on the rotometer, or the gas pressure gauge increases by greater than
15% from its starting pressure, or if the water pressure gauge decreases by 20% from its initial pressure, a cleaning
is necessary.
• Please refer to Moleaer’s Clean-in-Place Service bulletin for more information which can be obtained from either
your Representative or by contacting Moleaer directly.
• Please contact Moleaer for the complete operating manuals of the Compressor
PUMP MAINTENANCE
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the
strainer pot. Pumps operated in these circumstances may experience a build-up of vapor pressure and may
contain scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the
possibility of personal injury, make sure the suction and discharge valves are open and strainer pot
temperature is cool to touch, then open with extreme caution.
To prevent damage to the pump and for proper operation of the system, clean pump strainer and system
Regularly.
The strainer basket (or ‘strainer pot’), is located in front of the pump housing. The strainer basket must be kept clean and free
of debris. Inspect basket through the lid on the top of the housing.
Be sure to visually inspect the strainer basket every 1 to 4 weeks. Dirty strainer baskets reduce filter and heater efficiency and
put abnormal stress on the pump motor. Bacterial fouling could cause the lid to not be clear.
CLEANING THE PUMP STRAINER BASKET
THIS SYSTEM OPERATES UNDER HIGH PRESSURE. When any part of the circulating system (e.g., Lock Ring,
Pump, Filter, Valves, etc.) is serviced, air can enter the system and become pressurized. Pressurized air can
cause the lid to separate which can result in serious injury, death, or property damage. To avoid this potential
hazard, follow above instructions.
WINTERIZING
• In mild climate areas, when temporary freezing conditions may occur, run your filtering equipment all night to prevent
freezing.
• You are responsible for determining when freezing conditions may occur. If freezing conditions are expected, take the
following steps to reduce the risk of freeze damage. Freeze damage is not covered under warranty.
1. Shut off electrical power for the pump at the circuit breaker.
2. Drain the water out of the pump housing by removing the two thumb-twist drain plugs from the housing. Store the plugs
in the pump basket.
3. Cover the motor to protect it from severe rain, snow and ice.
4. Note: Do not wrap motor with plastic or other air tight materials during winter storage. The motor may be covered during
a storm, winter storage, etc., but never when operating or expecting operation.
Do not wrap motor with plastic or other air tight materials during winter storage. The motor may be covered
during a storm, winter storage, etc., but never when operating or expecting operation.
PUMP SERVICE
Always disconnect power to the Clear generator and / or pump at the circuit breaker before servicing the
pump. Failure to do so could result in death or serious injury to service people, users or others due to electric
shock. Read all servicing instructions before working on the pump.
DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer
pot. Pumps operated in these circumstances may experience a build-up of vapor pressure and may contain
scalding hot water. Opening the pump may cause serious personal injury. In order to avoid the possibility of
personal injury, make sure the suction and discharge valves are open and strainer pot temperature is cool to
touch, then open with extreme caution.
Be sure not to scratch or mar the polished shaft seal faces; seal will leak if faces are damaged. The polished
and lapped faces of the seal could be damaged if not handled with care.
MOTOR CARE
The shaft seal consists primarily of two parts, a spring- loaded member, and rotating ceramic seal. The pump requires little or no
service other than reasonable care, however, a shaft seal may occasionally become damaged and must be replaced.
Note: The polished and lapped faces of the seal could be damaged if not handled with care.
PUMP DISASSEMBLY
Tools required:
To remove and repair the motor subassembly, follow the steps below:
PUMP RE-ASSEMBLY
1. When installing the replacement shaft seal, use silicone sealant on the metal portion before pressing into the seal plate,
being careful to keep off of the seal face. Be sure the seal is fully seated and allow 24 hours for sealant to cure. (Complete
seal plate w/seal replacement kit available, P/N 350101SS).
2. Before installing the rotating portion of the seal into the impeller, be sure the impeller is clean. Use a light density soap and
water to lubricate the inside of the seal. Press the seal into the impeller with your thumbs and wipe off the ceramic and
carbon faces with a clean cloth.
3. Remount the seal plate to the motor.
4. Grease the motor shaft thread and screw impeller onto the motor shaft.
5. Screw in the impeller lock screw (counterclockwise to tighten).
6. Remount the diffuser onto the seal plate. Be sure the plastic pins and holding screw inserts are aligned.
7. Grease the diffuser O-ring and seal plate gasket prior to reassembly.
8. Assemble the motor subassembly to the pump housing by using the two (2) through bolts for proper alignment. Do not
tighten the through bolts until all six (6) bolts are in place and finger tightened.
9. Fill the pump with water.
10. Reinstall the pump lid and plastic clamp. Refer to “Cleaning the Pump Strainer Basket” on page 3.
11. Prime the pump. Follow the Restart Instructions in the next section for start-up.
RESTART INSTRUCTIONS
If pump is installed below the water level, close return and suction lines prior to opening the strainer pot on the pump. Be sure to re-
open valves prior to operating.
The pump strainer pot must be filled with water before the pump is initially started. Follow the steps below to prime the pump:
1. Remove the pump lid plastic clamp. Remove the pump lid.
2. Fill the pump strainer pot with water.
3. Reassemble the pump lid and locking ring onto the strainer pot. The pump is now ready to prime.
4. Open the air relief valve on the filter and stand clear of the filter.
5. Turn on the pump.
6. When water comes out of the filter air relief valve, close the valve. The system should now be free of air and recirculating
water throughout the system.
7. For variable speed and two speed pumps, pump should run on high speed for priming.
The pump should not run longer than 8 minutes if priming is not achieved.
DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump will start
leaking. If this occurs, the damaged seal must be replaced. ALWAYS maintain proper water level. If the water
level falls below the suction port, the pump will draw air through the suction port, losing the prime and causing
the pump to run dry, resulting in a damaged seal. Continued operation in this manner could cause a loss of
pressure, resulting in damage to the pump case, impeller and seal and may cause property damage and personal
injury.
PUMP PERFORMANCE CURVES
COMPRESSOR MAINTENANCE
It is your responsibility to operate this product at recommended pressures or vacuum duties and room ambient
temperatures. Do not start against a vacuum or pressure load. Do not remove relief valve head while unit is
operating.
Start Up
If motor fail to start or slows down significantly under load, shut off and disconnect from power supply. Check that voltage
is correct for motor and that motor is turning in the proper direction. If the motor is turning in the wrong direction, it will
overheat.
Electrical Hazard
Injury Hazard
Product surfaces become very hot during operation, allow product surfaces to cool
before handling. Air stream from product may contain solid or liquid material that can
result in eye or skin damage, wear proper eye protection. Failure to follow these
instructions can result in burns, eye injury or other serious injury.
If unit is operated at maximum duties in a fairly clean, 65ºF - 75ºF (18ºC - 24ºC) ambient environment with 35% relative
humidity, complete first inspection and maintenance after 4000 hours of operation. Earlier maintenance may be required
depending upon the environment.
Check intake and exhaust filters after first 500 hours of operation. Clean filters and determine how frequently filters should
be checked during future operation. This one procedure will help assure the product’s performance and service life.
Check the thickness of the rider ring. It should measure greater than .055”. Change all rings if thickness measures .055”
or less.
Check that all external accessories such as relief valves and gauges are attached and are not damaged before re-
operating product.
It is your responsibility to follow proper shutdown procedures to prevent product damage. NEVER ADD OIL TO
THIS OIL-LESS PUMP.
If working on the Compressor independently from the Clear, proper shutdown procedures must be followed to prevent
pump damage. Failure to do so may result in premature pump failure. Gast Manufacturing Oil-Less Piston Vacuum
Pumps and Compressors are constructed of ferrous metals or aluminum which are subject to rust and corrosion when
pumping condensable vapors such as water. Follow the steps below to assure correct storage and shutdown between
operating periods.
1. Disconnect plumbing.
2. Operate product for at least 5 minutes without
plumbing.
3. Run at maximum vacuum for 10 - 15 minutes.
4. Repeat step 2.
5. Disconnect power supply.
6. Plug open ports to prevent dirt or other
contaminants from entering product.
Disconnect electrical power supply cord before installing Service Kit. If product is hard
wired into system, disconnect electrical power at the circuit breaker or fuse box before
installing Service Kit. Vent all air lines to release pressure or vacuum. Failure to follow
these instructions can result in death, fire or electrical shock.
Service Kit contents vary. Most contain head and cylinder gaskets, valves, piston rings and seals, rider rings and felt filters
Check that all external accessories such as relief valves and gauges are attached to cover and are not damaged
before re-operating product.
If pump still does not produce proper vacuum or pressure, send unit to a Gast Authorized Service Facility for repair.
Please contact Moleaer for assistance identifying a Gast Service facility.
COMPRESSOR TROUBLESHOOTING
PLEASE CONTACT MOLEAER FOR ASSISTANCE ORDERING SPARE PARTS OR FOR HELP IDENTIFYING AN
AUTHORIZED GAST SERVICE FACILITY OR RESELLER.
CLEAR CLEANING & SANITIZING
In normal operation, the internal elements of the Clear generator can become fouled by mineral scale, biological matter, colloidal
particles and insoluble organic constituents. Deposits can build up on the internal surfaces during operation and can cause diminished
operation. Best practices include routine preventative cleaning with acid and alkali chemicals. In some instances, if large solids are
allowed to pass into the generator, blockages can occur.
SAFETY PRECAUTIONS
Should blockage occur from single or multiple oversized solids being pumped into the generator, immediately stop operation.
Disconnect the pump from generator block and backwash water through the unit until the blockage is removed.
GENERAL CLEAR TROUBLESHOOTING
Pump will not prime • Air circulating in system. • Check suction piping and valve on any suction gate
• Gas valve open when pump not valves.
running • Secure lid on pump strainer pot and be sure lid
• Faulty Check Valve gasket is in place. Check water level to make sure
suction port is not drawing air.
• Be sure suction lines, pump strainer, and pump
volute are full of water. Be sure valve on suction line
is working and open, (some systems do not have
valves).
Pump motor not running • Motor thermal protector tripped
• Open circuit breaker or blown
fuse
• Impeller binding
• Motor improperly wired
• Defective motor
Pump gasket defective • Defective gasket • Replace gasket
Reduced capacity and/or • Air pockets or leaks in suction line • Check suction piping and valve on any valve suction
head • Pump will not prime — too much gate valves.
air • Secure lid on pump strainer pot and make sure lid
gasket is in place. Check water level to make sure
suction port is not drawing air.
• Clean pump strainer pot.
• Check to see if impeller or diffuser are clogged.
Clogged Impeller • Debris in impeller • Switch OFF electrical power at the circuit breakers to
the pump. Remove the nuts that secure the volute
to the seal plate.
• Slide the motor and seal plate away from the volute.
Clean debris from impeller.
• If debris cannot be removed, complete the following
steps.
• Remove impeller reverse screw and O-ring.
• Remove, clean and reinstall impeller.
• Reinstall anti-spin bolt.
• Reinstall diffuser and O-ring. Reinstall motor and
seal plate into volute. Reinstall hardware around seal
plate and volute and tighten securely.
Pump strainer clogged • Debris in pump strainer basket. • Clean suction trap.
Insufficient dissolved • Vacuum leaks in suction line. • Check plumbing connections and suction piping.
oxygen saturation • Gas flow too low Check to be sure suction port is not drawing air into
the system.
• Increase gas flow
• Increase system run time
Excessive power • Impeller binding
consumption • NPSH too low – excessive suction
lift or losses
• Discharge head too low –
excessive flow rate
Pump flow too low • Voltage too low
Insufficient gas transfer • Feed gas pressure too low • Increase feed gas pressure at the gas regulator
• Delta gas pressure out of range • Clean rotometer, gas lines and fittings
• Excessive moisture and / or • Follow specified “clean-in-place” procedures for
contaminant in the gas line. internal cleaning.
• Internal system fouling
Excessive noise & • Impeller binding • Replace impeller if damaged
vibration • Pump is not primed fully - air or• Completely flood intake piping to prime fully
gases in pumpage • Repair or replace motor if damaged
• NPSH too low – excessive suction • Open discharge valve or reduce restriction
lift or losses
• Incorrect rotation (3 phase only)
• Defective motor
• Discharge, suction plugged or
valve closed
• Impeller worn or plugged
LIMITED WARRANTY
WARRANTY. Moleaer warrants that the Goods will be free from defects in material and workmanship for a period of twelve (12)
months from delivery. Moleaer shall in no event be liable for defects or damage attributable to modifications performed or repair
work done other than by Moleaer personnel or to abuse, accident, catastrophe, force majeure event, shipment, improper use,
maintenance, storage or application or any other external cause. EXCEPT FOR ANY WRITTEN PERFORMANCE WARRANTY THAT
MOLEAER HAS EXPRESSLY INCORPORATED IN THIS CONTRACT, MOLEAER DISCLAIMS ALL OTHER WARRANTIES, WHETHER EXPRESS OR
IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT.
CLAIMS; EXCLUSIVE REMEDY. Any warranty claim must be made to Moleaer in writing within ten (10) days of discovery of the alleged
defect. After obtaining prior written authorization from Moleaer, Buyer shall return all allegedly defective Goods, freight pre-paid, for
examination by Moleaer. If Moleaer finds that the Goods are defective and covered by the warranty, Moleaer’s sole obligation shall
be, at Moleaer’s option, to repair or replace the Goods, or to refund the purchase price therefor, and to reimburse Buyer’s reasonable
shipping costs. Buyer shall be responsible for all charges for handling of returned items not found defective. The remedy set forth in
this paragraph 4 is Buyer’s sole and exclusive remedy for any breach of warranty or claim related to the Goods other than pursuant to
any written performance warranty that Moleaer has expressly incorporated in this Contract.
LIMITED LIABILITY. MOLEAER SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING
DAMAGES FOR LOST OR PROSPECTIVE PROFITS OR OTHER ECONOMIC DAMAGES, ARISING OUT OF OR RELATED TO THIS CONTRACT
OR THE GOODS. MOLEAER’S TOTAL LIABILITY, WHETHER IN CONTRACT OR TORT OR OTHERWISE, SHALL NOT EXCEED THE PORTION
OF THE PRICE PAID BY BUYER ALLOCABLE TO THE GOODS GIVING RISE TO THE LIABILITY. THE LIMITATIONS IN THIS PARAGRAPH WILL
APPLY NOTWITHSTANDING THE FAILURE OF ESSENTIAL PURPOSE OF ANY LIMITED REMEDY. This limitation shall not apply to claims
for personal injury directly caused by Moleaer’s willful or reckless acts.
PLEASE CONTACT MOLEAER AT 424-558-3567 IF YOU HAVE ANY QUESTIONS OR TO ASSIST WITH ANY TROUBLESHOOTING AND
FIELD INSTALLATION QUESTIONS.