BST Gen Cns Mos Aip 10003 10003 00 Pin Brazing Method Statement

Comment Resolution Sheet (CRS)
Project: BISAT PHASE II DEVELOPMENT PROJECT
Client: OQ
Contractor: Arabian Industries Projects L.L.C
CP Vendor: Amran CPSS

Document: Method Statement for Pin Brazing
Ref. Point in document Comment from OQ Amran response OQ Reply Status

All the PDO description has been changed
Page 4 Is this PDO or OQ ?
as OQ as per the project requirement.
All the PDO description has been changed

Page 4 Is Company is PDO or OQ ?.
as OQ as per the project requirement.
Please add HSE, PPE, RA, PTW,

Page 5 Noted and incorporated
TBT & TRA in abbreviations
Add HSE Manager & HSE Advisor

roles
People engaged in the site activities
Page 9 shall OQ inducted and FTW Noted and incorporated
approved.
Page 9 add Safety Helmet Noted and incorporated

Prior to the task TBT shall be

Page 9 conducted explaining the PTW and Noted and incorporated
TRA to the crew members
Necessary arrangements shall be

Page 9 available at the task location to meet Noted and incorporated
expected emergency conditions
All night works shall be prior approved

Page 9 Noted and incorporated.
from OQ.
Welfare facility like shaded area &

drinking water shall be available at
site. No work is allowed in
Page 9 Noted and incorporated.
construction locations between 12.30
pm to 3.30 pm during June, July &
August.
TRA to be added as attachment in

this document
The below tests to be added &

Noted and incorporated
explained :-
The macro hardness & Pull test shall be
Section 7 performed at laboratory not at site.
1)Pull Test.
2)Macro Hardness Test.
Section 8 surface to be cleaned to ST3 grade. Noted and incorporated
Section 8 using a suitable detergent. Noted and incorporated
All client`s name & logo to be

Noted and incorporated
replaced by OQ.
CONSTRUCTION AND SERVICE CONTRACT
(CSC) FOR BLOCK 60 & 48
Company Name: OQ EXPLORATION & PRODUCTION LLC
Contract Number: AB/2019-036
Work Package: WATER DISPOSAL PROJECT WP #: WR-003
Contractor Name: ARABIAN INDUSTRIES PROJECTS LLC
Consultant Name -
Vendor Name: AMRAN CATHODIC PROTECTION SYSTEMS & SERVICES
Sub Vendor Name: -
PO Number: WO #: 14-220000733-01
Package Title: CATHODIC PROTECTION SYSTEM BISAT AREA DEVELOPMENT PHASE II

PROJECT
Vendor Document P2988-MOS-002

Number (if any)
Document Title: METHOD OF STATEMENT FOR PIN BRAZING
Document Number: BST-GEN-CNS-MOS-AIP-10003-10002-00 Rev. K-01

Document Status: IFR - Issued for Review Issue Date: 26/07/2022
IFI - Issued for Information
AFC/AFU - Approved for Construction /

Approved for Use
ASB - As Built
For Contractor Use Only
REVIEW CODE AND STATUS
A CONSENT TO PROCEED
B CONSENT TO PROCEED SUBJECT TO COMMENTS
C CONSENT TO PROCEED WITHHELD RESUBMIT
D REVIEW NOT REQUIRED
Date: 26-07-2022 Sign:

Review does not constitute acceptance of design details, calculations, test methods or materials developed or selected by
Vendor/Contractor nor does it relieve Vendor/Contractor from full compliance with contractual or other obligations or responsibilities.
AMRAN CPSS L.L.C OQ EXPLORATION & PRODUCTION LLC
METHOD STATEMENT FOR PIN BRAZING
REVISION RECORD
AMRAN CPSS OQ
DESCRIPTION
REV DATE
PREPARED REVIEWED APPROVED APPROVED
K00 20/07/22 Balqees Samuel Gineeth
K01 26/07/2022 Balqees Samuel Gineeth
KO1 Page 2 of 24 BST-GEN-CNS- MOS-AIP-10003-10003-00

TABLE OF CONTENTS
1. INTRODUCTION ............................................................................................................... 4
2. SCOPE OF METHOD STATEMENT ................................................................................. 4
3. DEFINITIONS.................................................................................................................... 4
4. CODES AND STANDARDS .............................................................................................. 5
5. PIN BRAZING REQUIREMENTS...................................................................................... 7
5.1. STANDARDS, SPECIFICATON AND RECORDS ............................................................................7
5.2. RESPONSIBILITIES..........................................................................................................................8
5.3. GENERAL SAFETY WARNINGS .....................................................................................................9
5.4. PIN BRAZING LOCATION SELECTION........................................................................................ 10
5.5. EQUIPMENT DETAILS .................................................................................................................. 10
5.6. CONNECTION DETAILS FOR SAFETRACK ................................................................................ 12
5.7. CONNECTION DETAILS FOR BAC .............................................................................................. 13
6. PIN BRAZING PROCEDURE ......................................................................................... 14
6.1. SURFACE PREPRATION .............................................................................................................. 14
6.2. LOADING PIN TO GUN ................................................................................................................. 14
6.3. DEFECTIVE BRAZING .................................................................................................................. 15
7. OPERATOR PERFORMANCE QUALIFICAITON ........................................................... 17
7.1. VISUAL INSPECTION .................................................................................................................... 17
7.2. MEGGER TEST ............................................................................................................................. 18
7.3. HAMMER TEST ............................................................................................................................. 18
8. COATING REPAIR AFTER PIN BRAZING (AT SITE) .................................................... 18
9. CHECKLIST FOR PIN BRAZING ................................................................................... 20

1. INTRODUCTION
Amran Cathodic Protection Systems & Services LLC ( ACPSS) is a leading CP contractor to carry out Pin
Brazing activities at various OQ sites of OQ Exploration & Production LLC.
As a part of cable connection to pipeline crossings, Pin brazing is recommended and a metallurgically
safe method of making electrical connections to carbon steel/DSS pipeline.
Pin Brazing is used to ensure a safe electrical connection to different types of steel structures. This
method is preferred usually because of its minimum thermal effects on the steel because of low melting
of solder (650 °F or 345 °C) & short heating time, fast installation and performance and versatility by the
portable nature of the equipment.
This method statement is applicable for all OQ direct and indirect contracts (Thru Construction
contractors) to Amran LLC for CP scope of work.
2. SCOPE OF METHOD STATEMENT
Method statement provides the methodology followed for making the cable connections to the pipelines
using the pin brazing technique.
The locations identified for pin brazing are as specified below.
➢ Live line (CS or DSS) crossing the under construction new pipeline.
➢ Live line at grout sleeve location.
➢ Live line at test post location for new cable connection in case found damage.
➢ Well head cable connection if no facility to fix clamp.
3. DEFINITIONS
GENERAL:
COMPANY : OQ EXPLORARTION & PRODUCTION LLC
CONTRACTOR : ALL OQ CONTRACTORS
CP VENDOR : AMRAN CATHODIC PROTECTION SYSTEMS & SERVICES LLC

TECHNICAL:
ABBREVIATIONS:
TERM DEFINITION
A or Amps Ampere
AC Alternating Current
API American Petroleum Institute
CP Cathodic Protection
DNV Det Norske Veritas
ICCP Impressed Current Cathodic Protection
N/A Not Available
V Voltage
BPS Brazing Procedure Specification
BPQ Brazing Qualification Records
BOQR Brazing Operator Performance Qualification
QA Quality Assurance
QC Quality Control
HSE Health Safety & Environment
PPE Personal Protective Environment
RA Risk Assessment
PTW Permit to Work
TRA Task Specific Risk Assessment
TBT Tool Box Talk
4. CODES AND STANDARDS
OGC
STANDARD DESCRIPTION
GMT- IM -L2-207 Design Construction Installation And Monitoring Of CP Systems

IM-PIM-L2-202 Specification For Cathodic Protection Design
IM-PIM-L2-218 Design, Construction, Installation And Monitoring Of Cathodic
Protection System.
SHELL STANDARDS (DEP)

DEP 30.10.73.10 Gen Manual – Cathodic Protection Feb. 2017
NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)
SP0169-2007 Control of External Corrosion on Underground or Submerged

(formerly RP0169) Metallic Piping Systems
SP0572-2007 Design, Installation, Operation, and Maintenance of Impressed
(formerly RP0572) Current Deep Anode Beds
SP0177-2007 Mitigation of Alternating Current and Lightning Effects on Metallic
(formerly RP0177) Structures and Corrosion Control Systems
RP0502-2010 Pipeline External Corrosion Direct Assessment Methodology
TM0497-2002 Measurement Techniques Related to Criteria for Cathodic
Protection on Underground or Submerged Metallic Piping
Systems
SP0285-2011 Corrosion Control of Under Ground Storage Tank System by
(formerly RP0285) Cathodic Protection.
RP0193-2001 External Cathodic Protection of On Grade Steel Storage Tank
Bottoms
TM0101-2001 Measurement Techniques Related to Criteria for Cathodic
Protection on Under Ground or Submerged Metallic Tank System
OTHER INTERNATIONAL STANDARDS
STANDARD DECRIPTION
BS 7361 Cathodic Protection – Part 1, Code of Practice for Land and

Marine Applications
API 651 Cathodic Protection of Above Ground Petroleum Storage Tanks
DNV RP-B 401 Jan 2005 Cathodic Protection Design
BS 4515-1-2009 Specification for Welding of Steel Pipelines on Land and Offshore

- Part 1 Carbon Steel Pipelines
IX- Qualification Standard for Welding, Brazing, and Fusing
ASME BPVC.IX-2017 Procedures; Welders; Brazers; and Welding, Brazing, And Fusing
Operators

5. PIN BRAZING REQUIREMENTS
As per project requirement, the cable to pipe connections to the existing pipelines/well heads shall be
made using pin brazing technique.
For under construction pipeline the locations are identified during the site survey and approved by UEC3
prior to start of the job.
Location of pin brazing for cable connection repair and grout sleeve location are identified by UIPT team
once approved by UEC3.
Prior to Pin Brazing Ensure availability of-

Approved drawings/ Company approval on schemes and drawings
Company Approved BPS, BPQ
Company Approved Inspection Test Plan
Permit to Work
5.1. STANDARDS, SPECIFICATON AND RECORDS
The pin brazing shall be carried out as per industrial standards and in accordance with the following OQ
standards and approved brazing Procedure Specification
SP-1128 – section 11.3.1 Pin Brazed Connections
SP-1130-STD-00-000000-RA-2309-91011 Structure to cable Connection details
Brazing Procedure Specification (BPS) for DSS pipelines

ACPSS-BPS-XXX
using BAC machine
Brazing Procedure Specification (BPS) for DSS pipelines
ACPSS-BPS-XXX
using Safe Track Machine
Brazing Procedure Specification (BPS) for CS pipelines
ACPSS-BPS-XXX
using BAC machine
Brazing Procedure Specification (BPS) for CS pipelines
ACPSS-BPS-XXX
Safe Track Machine
ACPSS-BPQ-XXX Brazing Operator Performance Qualification (BPQ)
ACPSS-ITP-0001 Inspection test plan for cathodic protection system

5.2. RESPONSIBILITIES
The responsibilities of various contributing parties are summarized as specified below:
Activity Responsible person Reference Document
Brazing Procedure Specification (BPS)

Pin brazing operator and
Site QA/QC Brazing Operator Performance
recertification
Qualification (BPQ)
Contractors Site
Validity of Calibration Calibration report
QA/QC
Identifying location of pin Site survey report, grout sleeve and cable
CP Engineer
brazing repair location approved by UEC3.
Should be min 4 mm as per Brazing
Contractors Site Procedure Specification (BPS) as per
Pipe thickness verification
QA/QC approved BPS listed in section 5.1 of this
document
Verification of Pins as per Brazing Procedure Specification (BPS)
CP Engineer
pipe materials listed in section 5.1 of this document
Approved brazing Approved with valid Brazing Operator

Pin brazing
operator Performance Qualification (BPQ)
Pin brazing operator listed in section 5.1 of this document and
Site test-
Contractors Site verification by site QA/AC and CP
Resistance testing
QA/QC Engineer as per format number ACPSS-
MOS-02-CHK-001
Pin brazing operator
Site test- listed in section 5.1 of this document and
Contractors Site
Hammer test verification by Contractors Site QA/QC
QA/QC
and CP Engineer- ACPSS-MOS-02-CHK-001
Site test- Verification by Contractors Site QA/QC

Pipeline Contractor
Coating repair and CP Engineer- ACPSS-MOS-02-CHK-001
Site test- Contractors Site Verification by Contractors Site QA/QC -

Holiday test QA/QC ACPSS-MOS-02-CHK-001
5.3. HSE MANAGER
In addition to the roles and responsibilities as disseminated generally in the Contract Specific HSE
guidelines, the following activity specific functions shall be carried out.
• Disseminate HSE policies specific to the activities involved and facilitate implementation.
• Coach the team about safe working standards & procedures, generate safe work plans and
steercompliance.
• Ensure that the work is going on as per approved HSE Plan & all control measures are in place.
• Ensure effective maintenance of arrangements for employee participation,consultation &

communication on all HSE issues.

• Provide inputs for work specific Job Risk Assessment and Mitigation. Safety Risk management
shallbe performed for every job or task, which has the potential of harm.
• Reports to the Construction Manager on day to day matters of the project and functionally reporting
toHSE Manager on HSE related matters.
• Reporting all HSE concerns to the client / OQ HSE.
• Formally communicating on the HSE concerns to the client
• HSE Staffs deployment to be upon getting formal approval from OQ.
• Lead role in carrying out HSSE investigation.
• Ensure timely closure of NCR
5.4. HSE ADVISOR

• HSE advisor is responsible for checking the implementation of this procedure & adherence to
requirements of related specifications.
• He shall be responsible for cascading information and required training to all team members in
general, during their internal HSE induction.
• At sufficient intervals, through communication in weekly HSE meetings & gate meetings, he shall
ensure that requirements of this procedure are known & understood by all.
• HSE Advisor shall carry out inspections & audits to check compliance to the requirements of this
procedure & related specifications. He shall bring to notice of management any violations in respect
with this procedure.
5.5. GENERAL SAFETY WARNINGS
➢ People engaged in the site activities shall OQ inducted and FTW approved
➢ All works shall be started after availability of authorized Permit to work system.
➢ Use proper PPE (Overalls, Safety Footwear, Safety Helmet, Protective Gloves, Eye Protection dust
mask) while carrying out pin brazing.
➢ Prior to the task TBT shall be conducted explaining the PTW and TRA to the crew members.
➢ Under no circumstances should the pin brazing equipment and its accessories be operated in
explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The
equipment will create sparks that may ignite dust or fumes. However, if requirement is unavoidable
the Companies Permit to work system shall be followed to work in such atmosphere.
➢ Never operate the equipment when tired, after drinking alcohol, taking drugs, or taking
medication that may make you drowsy.
➢ Necessary arrangements shall be available at the task location to meet expected emergency
conditions.
➢ Never operate the AC battery charger outside and in wet conditions.
➢ Keep bystanders away whilst operating the equipment.

➢ Do not abuse the cables and connectors and never use the cables for carrying or pulling the
equipment. Always use the optional extension cables when required.
➢ All night works shall be prior approved from OQ.
➢ Approved operator with valid card shall be permitted to carry out the activities.
➢ Welfare facility like shaded area & drinking water shall be available at site. No work is allowed in
construction locations between 12.30 pm to 3.30 pm during June, July & August.
5.6. PIN BRAZING LOCATION SELECTION
The following points shall be taken into consideration for selecting a pin brazing location on an
operating pipeline. The locations shall be prior approved by Contractor and Company CP engineers.
➢ Foreign Pipeline shall be verified following the route marker.
➢ Material of Foreign pipeline shall be verified prior to pin brazing.
➢ The thickness of the pipeline shall be minimum 4 mm.
➢ The location orientation shall be at 12 o’clock on the pipeline.
➢ Its recommended that the location shall be minimum 100 mm away from a weld joint heat shrink
sleeve to avoid failure in coating repair.
➢ Its recommended to have minimum spacing of 300 mm between two Pin brazed locations
➢ Should any coating defect or external corrosion found, the location shall be shifted in such a way
that minimum 3 m pipeline is available both up stream & downstream from the pin brazed location.
5.7. EQUIPMENT DETAILS
Equipment with following specification shall be applicable for the all pin brazing to be done on the live
pipelines or new pipelines as per project standards/specifications. The equipment consists of the
following.

Manufacturer Safetrack BAC Corrosion Control
Model Safetrack S 30XC BAC EASYBOND MK II (EBM2)
Battery Voltage 36 V 36 V
Operated on DC DC
Knob Setting 10 mm – Knob settting-2 Auto
Gun Model SAFE 9105 273 199 0780
Ferrule Part number (12 mm dia.) PB2012 270 077 3680
SS PB10781– Safe track SS 2781903440
Pin Part number PB10401 – Safe track

Brass Brass 2781903450
2781904980 - BAC

5.8. CONNECTION DETAILS FOR SAFETRACK
2 3 4 5
11
1
8 6
9 7
10
12
13
14
1 Knob setting as per pin size 2 Port for charging and grinder
3 Socket for Gun Control cable 4 Socket for Gun Power cable
5 Socket for Earth device 6 Unit fuse
7 Grinder/charging fuse 8 ON/OFF indication
9 Battery low indication 10 Brazing Gun
11 Earth Device 12 Battery unit
13 Grinder 14 Battery charger

5.9. CONNECTION DETAILS FOR BAC
3 5
1 2 4 6
10
11
1 Unit fuse 2 Socket for Gun Power cable
3 Battery low indication 4 Socket for charging and grinder
5 Braze ready indication 6 Socket for Earth device
7 Brazing Gun 8 Earth Device
9 Battery unit 10 Grinder
11 Battery charger

6. PIN BRAZING PROCEDURE
All approvals and consumables shall be available at site prior to commencement of installation activities.
All the applicable variables for pin brazing shall be as approved Brazing Procedure specification as listed
in section 5.1 of this document.
All the brazing operation shall be carried out qualified operator and shall be within the applicable
variables limits as per approved Operator performance qualification Record ACPSS-BPQ-001
Following steps are involved in pin brazing, cable connection and encapsulation.
6.1. SURFACE PREPRATION
When pin brazing onto a coated pipeline is required then sufficient coating needs to be removed in order
to accommodate both the earth device and area for the pin braze.
To achieve a successful pin braze connection, the metal surface must then be prepared to a bright clean
finish using grinder to ensure a sound electrical connection between the earth device and the substrate.
Never continuously work the metal such that any wall thickness is reduced and area should suffice
requirement to accommodate pin and magnet.
6.2. LOADING PIN TO GUN
➢ Load the gun with a brazing pin and ceramic ferrule individually by hand such that they are
both back fully inserted and tight with the palm of your hand.
➢ The legs of the pin holder must be adjusted as necessary to ensure a firm grip of the pin while
maintaining concentricity with the ferrule holder.
➢ The magnetic earth device must be applied to the cleaned surface to ensure a sound
electrical circuit.

➢ The loaded brazing pin on gun/ferrule shall be pressed the against the surface to be brazed.
➢ Apply sustained pressure on the brazing gun so that full contact is made between the ferrule and
the steel surface.
➢ When the operator is ready to braze, he should look well to one side to protect his eyes from glare.
The operator’s stance should be stable to enable this movement to be made without altering the
critical positioning of the gun.
➢ Hold the gun firmly and close the circuit by squeezing the trigger.
➢ After about 2 seconds the circuit is disconnected and the arc will extinguish and the pin or stud will
be shot forward into the molten filler. The gun must be held in place for a further 3 seconds to allow
the braze to set.
➢ Remove the gun by pulling straight off the pipe or substrate in line with the brazed pin, then break
out the ferrule if this is remaining in the ferrule holder. Beware, it may be hot.
➢ Clean the joint connection using suitable wire brush.
6.3. DEFECTIVE BRAZING

If the ferrule is not held against the steel and is in partial contact then the arc can escape out of the gap
and this will result in the side of the pin burning away. This bond must be classed as defective and the
bond reworked.
If during the brazing the operator moves the brazing gun, the pin will not braze to the steel. This bond
must be classed as defective and the bond reworked.
Defective connections can be removed by hammer and any residual matter can be cleaned with grinder.
PROBLEM POSSIBLE CAUSE REMEDY

No arc or there is a short Circuit not complete or Check gun and pin is
“pop” of the pin highly resistive connected properly
Check earth device is connected
Batteries flat Charge/replace batteries
Arc time too short Excessive current drawn Check gun adjustment
Poor earth connection Reset earth connection
Arc time too long Insufficient current drawn Check gun adjustment
Recharge batteries
Bond falls off when Too short brazing time See above
tested Base metal not clean Thoroughly clean the area to be
enough brazed
Fuse wire stuck in Pin loose in holder Tighten fit of pin holder jaws
contact nipple (BAC) Failure to eject previous Replace contact nipple
fuse wire
Does axle move easily with Pin holder bent Unscrew the front of the gun and
pin and ring fitted (safe Track) replace Pin holder
Brazing pin fails to push Pin is out of line from the Take care not to bend ferrule
into molten braze ferrule due to off center ferrule holder jaws when removing
material holder jaws caused by heavy spent ferrule
removal of spent ferrule Replace ferrule holder

7. OPERATOR PERFORMANCE QUALIFICAITON
Following tests shall be performed by the pin brazing operator and witnessed to welding QC and
approved by Company representative at site to ensure compliance as per approved BPS. Records of
tests shall be maintained in format ACPSS-BPQ-001
7.1. VISUAL INSPECTION
Visual examination of brazed joints shall be carried out for soundness by external appearance, such as
continuity of the brazing filler metal, size, contour, and wetting of fillet along the joint.
Brazed Connection - Accepted
Brazed Connection with voids in molten filler - Rejected
Brazed Connection after Hammer test- Rejected

7.2. MEGGER TEST
The connections shall pass a 500 V megger test before being subjected to any other test. Electrical
resistance of the joint shall not exceed 0.1 Ohm. In case resistance exceeds 0.1-ohm new pin brazing
connection shall be carried out at same location after removal of defective pin without damaging the base
metal.
Resistance less than 0.1 Ohm Accept

Resistance more than 0.1 Ohm Rejected
7.3. HAMMER TEST
The connections shall be mechanically tested by tapping the lug with a sharp blow with a 1 Kg hard
rubber headed hammer.
Connect intact at point of fusion Accept

Connection peeled point of fusion Rejected
8. LABAROTORY TEST FOR OPERATOR QUALIFICATION
8.1. PULL TEST
Three connections shall be tested by loading the cable in the direction of lay. The joint shall withstand a
load of 100 kg when tested on an approved tensile testing machine.
8.2. Macro / Hardness Test
Two connections shall be sectioned and etched. The macro sections shall be visually examined under
optical magnification to verify that there is no lack of fusion at the braze. Copper penetration
measurement shall also to be done. The fusion line of the braze shall not be more than 0.5 mm below the
pipe surface. Inter granular penetration of the braze material shall not exceed 0.5mm beyond the fusion
line when examined at 50x magnification.
The macro sections shall be subjected to a hardness survey using a Vickers 5 Kg load (HV5). The
spacing between the impressions shall be 0.5mm and at least two impressions shall be made in the base
material and HAZ on each axis. The maximum hardness shall be 325 HV5. A colour photo-micrograph,
including the hardness survey, shall be included with test results.
The test shall be witnessed by company’s representative and the results shall be submitted for approval.
Pin brazing shall proceed after the written approval has been received for the pin brazing procedure and
the test results.

9. COATING REPAIR AFTER PIN BRAZING (AT SITE)
On satisfactory completion of the testing, the area of the joint and the surrounding coating surface to be
cleaned to ST3 grade. The coating surface shall be thoroughly cleaned of all the traces of conductive
grease and other contaminants using suitable detergent.
The stud shall be cut level with the top of the lock nut and filed smooth to prevent exposure of any portion
of the nut or stud after coating.
1. The cleaned area shall then be dried using a light flame from gas burner (oxy-acetylene welding
or cutting torches shall not be used) and lightly wire brushed to provide a key for the subsequent
coating repair.
2. The prepared area shall be coated with two pack cold setting epoxy compound.
3. A battery-operated holiday detector shall be used to test the coating holidays. The voltage of the
holiday detector should be set to within 20% of the value as per the following expression 5 volts
per micron of coating thickness whichever is higher.:
V = 1250 x SQRT (T)
Where,
V = Testing Voltage in Volts
T = Average coating thickness in mils (0.001 inch)
4. The test results shall be recorded on inspection check sheets

9. CHECKLIST FOR PIN BRAZING
INSPECTION CHECK SHEET # ACPSS-MOS-02-CHK-001
SHEET NO
PROJECT
REPORT NO
OWNER OQ EXPLORATION & PRODUCTION LLC
MAIN CONTRACTOR
C.P. CONTRACTOR AMRAN CATHODIC PROTECTION SYSTEMS & SERVICES LLC.
CHECK LIST
Functional Tag
Pipe details Function Location
Material
Pin brazing Machine – Make

and Sr. No, calibration expiry
Equipment details Pin size and type
Megger - Make and Sr. No,

calibration expiry
Name
Operator details ID No.
Approval Validity
Approved document number

Location Approval
PTW Number
DATE
TEST RESULTS
Thickness Visual Megger Hammer Coating Holiday Remarks
as per UT Inspection Test Test repair test
COMPLETED BY CHECKED BY APPROVED BY
COMPANY
NAME
SIGNATURE
DATE

APPENDIX - A
BLANK FORMATS

BRAZING PROCEDURE SPECIFICATION (BPS)
(AS PER SP-1128, ASME IX & BS 4515)
General
Client: OQ EXPLORATION & PRODUCTION LLC Contractor : Amran Cathodic Protection Systems & Services L.L.C
BPS Number : ACPSS-BPS-004 Revision : K01 Date Issued 26-Jul-22
Supporting PQRs : ACPSS-BQR-004 Revision : 01 Date Issued 26-Jul-22
Brazing Process(es): Pin Brazing
Pin Details Equipment Setup Post Brazing
Type(s)
(Automatic, Manual,
Machine, or Semi-
Automatic)
Joint Design - QB 408
Type
Description of brazing
Overlap/
Clearance
Base Metal ( QB 402) LinePipe Details Pin Brazing Filler Metal ( QB403)
Line pipe details/

Specification Number :
Grade
P Number Chemical Analysis
AWS classification
Carbon equivalent -CEq
Filler Metal Product Form
(PCM)
Base Metal Thickness/ Flux application

diameters
Manufacturer
F Number
Heat Treatment Condition of
Line Pipe
Brazing Time Brazing Flux ( QB406)

( QW 411) Flux (AWS Class, Composition, or Trade Name)
Brazing Temperature Flux details : Chemical Composition

( QB 404) ( LMMET-1903317/A Rev 0)
Post braze heat treatment

Temprature Time Atmosphere Type
( QB 409)
Flow
Flow Positions ( QB 407) Permitted Position
Direction
Cleaning prior to Brazing:

Technique ( QB 410)
Post braze Cleaning
Inspection of braze joint
Equipment Details Electrical Parameters

MAKE Electrical Polarity
Serial No Current Range Amps min Max
Voltage Range Volt min Max

Calibration Validity
Arching Time min Max
Notes-
1) Brazing Activity shall be carried out only after approval of OQ clearance and the location as specified in approved design document.
2) Pin brazing cleaning shall be ensured without reducing the thicknss of parent pipe less then 4 mm
3) In case of failure of pin braze connection, the surface shall be re cleaned ensuring note -2 and braze connection shall be carried out at same location
4) Magnet shall be placed close to pinbrazing so avoid excess coating removal.
5) After sucessful inpection of braze joint cable connection and encapsulation shall be done as per approved method statement.
6) All equitpment used shall be calibrated.
7) Inspection records as per approved ITP shall be generated and endorsed.
8) Part number of the Pin shall be verifed before Pin Brazing
Amran Cathodic Protection Systems & Services LLC OQ ( Approved for production)
& Services L.L.C
Name
Designation
Signature
Date
BRAZING QUALIFICATION RECORDS (BQR)
Reference: SP 1128, ASME IX & BS 4515
Client: OQ EXPLORATION & PRODUCTION LLC Contractor : Amran Cathodic Protection Systems & Services L.L.C
BQR Number : ACPSS-BQR-004 Revision : K01 Date Issued 26-Jul-22
Qualifying BPS : ACPSS-BPS-004 Revision : 02 Date Issued
Brazing Process(es): Pin Brazing Test coupon brazing date Date
Type(s)
(Automatic, Manual,
Machine, or Semi-
Automatic)
Joint Design - QB 408
Joint Design
Description of brazing
Overlap/
Clearance
Base Metal ( QB 402) LinePipe Details Pin Brazing Filler Metal ( QB403)
Line pipe details

Specification Number :
UNS , Grade
Chemical Analysis
P Number (Report ref LMMET-1903317/A Rev 0)
AWS classification :
Carbon equivalent -CEq Filler Metal Product Form

(PCM)
F Number
Base Metal Thickness/ Brazing Flux ( QB406)

diameters
Heat number Flux (AWS Class, Composition, or Trade Name)
Flux details : Chemical Composition
Manufacturer
( LMMET-1903317/A Rev 0)
Heat Treatment Condition of Fuel Gas

Line Pipe Furnace Temprature
Brazing Time
Arc time less than 2 seconds Atmosphere Type
( QW 411)
Brazing Temperature
Ambient Temperature
( QB 404)
Flow Positions ( QB 407) Flow Direction
Post braze heat treatment

Temprature Time
( QB 409)
Cleaning prior to Brazing:
Technique ( QB 410)
Post braze Cleaning
Brazing Operator Details Equipment details
Name ID Braze Sample -Number MAKE Safetrack ( Korrosion Gruppen)
Pipe Sample -1 Serial No

Calibration Validity
Sample details
Electrical Polarity
Recorded Parameters Sample numbers
Requirement INSTRUMENTS DETAILS
during brazing 1-1 1-2 1-3 1-4 1-5 1-6
DC Voltage - Volts < 36 ( OCV)
< 350
DC Current - Amps ( Rated current
output of machine)
Arching Time - sec <2
Braze joint Resistance Check
Results -Sample -No

Test Requirement Test Method Result
1-1 1-2 1-3 1-4 1-5 1-6
(+)ve connected to Pipe and (-) to pin at test voltage of 500V

Resistance test of joint < 0.1 Ohm
Megger (Sl#) (callibration valid upto )
Sample numbers
Requirement Test Method Result
Hammer Test 1-1 1-2 1-3 1-4 1-5 1-6
- Using rubber hammer
BRAZING QUALIFICATION RECORDS (BQR)
Reference: SP 1128, ASME IX & BS 4515
Laboratory tests OQ EXPLORATION & PRODUCTION LLC Amran Cathodic Protection Systems & Services L.L.C
Results -Sample -No

Pull Load Test Requirement Result
1-2 1-3 1-6
> 100 Kg
Ultimate Failure Load
Fracture Location
Hardness Survey Test BS
Load Spacing
EN ISO 6507-1:2018/ BS Sample no Method Number of Traverse Max Location A-A' B-B' Result
(Kgf) (mm)
487
Braze Joint Section
Hardness Survey Test Load Spacing

Sample no Method Number of Traverse Max Location A-A' B-B' Result
ASTM E9 -17/ ISO 15156 (Kgf) (mm)
Braze Joint Section
Filler thk in
Macro Examination Sample no joint Copper penetration in parent metal (mm) Observation Test Report Number Result
( mm)
Braze Joint Section
Brazing of Test Coupon Reviewed by
Test Specimens Evaluated by
Laboratory Test Number
We hereby certify that the statements in this record are correct and that the test coupons were prepared, brazed, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE, PDO SP
1128 & BS 4515
Amran Cathodic Protection Systems & Services LLC OQ
Name
Designation
Signature
Date
BRAZING OPERATOR PERFORMANCE
QUALIFICATION (BPQ)
ACPSS-BPS-003 for BAC Date of Test

Identification of BPS Followed
ACPSS-BPS-004 for Korrosion Gruppen Qualification validity date
Brazer Name Brazzer ID
Equpiment Details:
Manufacturer: KORROSION GRUPPEN SAFETRACK-S30 XC
Type of Machine: Electronic Pin Brazing Equipment
Machine SI.No.
Specification of base material (pipe) Specification of brazig pin and flux
Type and grade Grade
Manufacturer Type
wall thicknes Heat No: Diameter
Pipe diameter Flux
Method of Cleaning Manufacturer
Brazing Variables(QB -350) Actual Values Qualified Values
Type of Brazing
Torch Brazing
Base matel
Material specification
Pipe diameter
Pipe Thickness
Flow Position
AWS classification
F Number
Pin Diameter
Machine Setting & Parameters Test Details:
Voltage Visual (5 Nos.) Accept / Reject / N/A
Electrical Resistance (5 Nos.):

Current Accept / Reject / N/A
(Max - 0.1Ω)
Arching Time Hammer Test (5 Nos.) Accept / Reject / N/A
Switch Position: Cable Pull Test (5 Nos.) Accept / Reject / N/A
Pin Position
Strike out whichever is not applicable
Number of Pins Brazed:
Specimen evaluated By
Approved based on the successful demonstration of Brazing procedure reference ACPSS-BPS-004 (Korrosion Gruppen (KG))
Amran CPSS QA / QC (SITE)
Signature: Signature:
Name: Name:
Desigantion: Desigantion:
Date: Date:
APPENDIX - B
EQUIPMENT MANUAL
BAC

APPENDIX - C
EQUIPMENT MANUAL
SAFE TRACK

SAFETRACK®
S30 XC
Electronic Pinbrazing unit
IN-017-03
Read the instructions carefully

before using the pinbrazing unit.
1. Check that all parts are received.
SAFE 9308 CP Delivered with:

Gun CP4, automatic, SAFE 9105
Electronic unit, SAFE 9327
Ground device, SAFE 8069
Batteries, sealed, High power 13 Ah, 3pcs, SAFE 8092
Battery charger, stationary use, SAFE 8052
Carrying harness, SAFE 9523
Tool case, SAFE 9524
Technical specification
Voltage 36V DC
No. of brazings/charge 40-60
Unit weight incl.batteries 13Ah/16Ah 22/25 Kg
Dimensions LxWxH (mm) 280x230x390
Accessories:
High Power batteries, sealed 16 Ah SAFE 8093
High Power batteries, sealed 13 Ah SAFE 8092
Extra box for 16Ah batteries with lid (excl. batteries), SAFE 9320
Extra box for 13Ah batteries with lid (excl. batteries), SAFE 9321
Grinding machine 36 V DC, SAFE 8005
Grinding Pin/Stone SAFE 8025
Carbide burr Type C SAFE 8014
Battery charger, stationary use, SAFE 8049
Battery charger, car use, SAFE 8055
S4-Automatic gun,self adjusted, SAFE 9102
Carrying harness, SAFE 9523
Extension cables 5m. (To extend existing gun 9235/ground 9237/grinder 9338 cables)
Extended cables 4,5m (Replace std cables)
Tool case, SAFE 9524
Rail transport wagon HANDY 2, SAFE 9361
Wheely kit with large rubber wheels, SAFE 9362.
(To be attached on Handy, SAFE 9361)
Angle device for S4 gun. SAFE 9232
Guarantee: Units 12 months, batteries 6 months. Valid only when using original parts, batteries and
chargers supplied or approved by SAFETRACK®. The guarantee will expire if the
equipment was used or has been used with non-original spare parts, consumables or not
used in accordance with the instructions.
Http://www.safetrack.se E-Mail: Sales@safetrack.se
2. Charging the batteries.
- Connect the batteries in series in the battery box.
Neg. (-)
Pos. (+)
- Be sure it is a good ventilated room you are using as a charging room.
- Connect the battery charger to the grinder outlet on the pinbrazing unit
then to the mains. When removing from charging remove the main first
then from the unit.
- Charging is ready after about 3-5 hours. See the specific instructions for
that charger you are using. Normally is the charger blinking or in any other
way indicating charging completed.
Warning! The charger may not be placed over the batteries while
charging in case of gas formation!
Note: Use only battery charger specially made for pin brazing unit
S30 (36 V DC) delivered or approved by SAFETRACK.
3. Brazing instruction.
Warning! Use always eye protectors when grinding and

brazing!
- Connect the brazing gun, power and trigger cable to the unit.
- Connect the earthing device to the unit.
- Connect the grinder to the unit.
Note, use only SAFETRACK´s grinding wheel specially made for

brazing, other type of wheels will leave a surface not suitable for
brazings. Keep the grinding wheel clean and free from oil etc.
- Grind the brazing and earthing area until you have an even and clean
surface.
Move the grinder up and downwards. Even also the surface for the earth magnet.
.
- Attach the earth magnet on the same rail/work piece where the
pinbrazing should be done. Try to attach the magnet within 0,5m from
brazing area.
- Adjust the right pin type, the power will automatically be switched on.
Brazing pin Adjustment
8 mm std. 1
8 mm extra / threaded 2
9,5 mm 3
- Load the gun with brazing pin and ferrule.
- Make sure
to braze in
the top of the
hole when
brazing to a
vertical
surface.
Setting the right lift height.

- Press carefully the gun with the cable shoe, the ferrule and the brazing
pin too the work piece.
- Note that you always must use a railbond together with the brazing pin
and the ferrule to do a pin brazing, except when brazing a special
threaded brazing pin then only a ferrule and M8, M10 or M12 brazing
pin is to be used.
Brazing.
- Hold the gun firmly with both hands as shown and pull
the trigger just once.
The electronic will by it self finish the brazing process.
- Hold the gun in place for 3-4 sec after the brazing while
the braze freezes.
- Remove the gun straight backwards without

pulling the trigger!
Knock off the shank of the brazing pin.
The brazing is completed.

MAINTENANCE
BATTERIES
Check that:
-The cables are tight and intact.
-The terminals are free of oxide.
-The batteries are fully charged.
If you are using extra battery cassette, try to use it as much as the other
and do always keep it fully charged.
PIN HOLDERS
Squeeze the fingers on the pin holder together each time you feel that the
brazing pin goes in too easy when mounting them into the pin holder. This
is important since all the current goes thru the pin holder to the brazing
pin. If they fingers are too loose the pin holder will be damaged and must
be replaced.
CHANGE PIN HOLDER

-Separate the ring holder from the gun with your hands.
-Hold the nut closest to the pin holder with a 10mm key.
-Screw the pin holder off.

-When replacing the new pinholder, hold the nut, closest to the pinholder
even now.
EQUIPMENT
-Check the cables from time to time, so damages have not arise.
-Even the contact surface on the ground magnet with a file from time to
time.
BRAZING PINS AND FERRULES

-Keep them dry.
RAILBONDS AND CABLE LUGS

-Keep them free from oxidation.
-Keep them free from contamination like: Grease, oil, dirt, paint, glue etc.
-Make sure that there are no damages on them.
Trouble shooting
1999-09-03
In order to perform this trouble shooting you will need: voltmeter, 8 mm and 10 mm spanners,
hexagon spanner 3 mm, 4mm and 5 mm, control instrument to check lift height for S4 pistol.
Optional :- battery load meter.
Working material Are the bonds in good condition - no breaks, clean ?

Are the pins of the correct type ?
Grinding wheeel Is the grinding wheel the approved type ?

The Tyrolit is a silicon free wheel.
You can use a steel carbide wheel.
No other wheels are allowed.
Batteries Sealed cells - check voltage

36V DC battery needs to be charged
39V DC battery is fully charged
Brazing gun
S4 Check cables, plugs.
Does axle move easily with pin and ring fitted ?
Are the pin and ring holders bent ?
Unscrew the front of the gun and open carefully.
Smell if there is burning, otherwise clean and replace
Check the lifting height with the control instrument.
Ground magnet Is the magnet broken ( between the plates) ?

Is the plug well screwed in ?
Even the contact surfaces.
Electronic units Check cables and connections for play.

Are the contact on the cables damaged ?
Are the knobs loose ?
Are the fuses whole ? ( inside on S 101 )
Open the panel, check for a burnt smell, ( the breaker can have
burnt out )
Check that cables are attached correctly.
Make a full optical control.
Battery Charger Measure with a voltmeter under load that the unit is working
SAFETRACK BAAVHAMMAR AB
L.Mölleberga, 245 93 Staffanstorp, Sweden
Tel. +46 (0)40 44 55 51
Fax. +46 (0)40 44 55 53
E-mail. Sales@safetrack.se
Spare parts for S30 XC electronic
2005-02-23
SAFE 91077 SAFE 91075 SAFE 91093 SAFE 91096
SAFE 91301
SAFE 91182
fuse 1A
SAFE 91181
fuse 15A
SAFE 91085 SAFE 91081 SAFE 91080 SAFE 91091
Contactor inside the electronic, SAFE 91136

APPENDIX - D
TASK SPECIFIC RISK ASSESSMENT

OQEP LLC
Workplace Risk Assessment - Worksheet
OQ
Work Place Task Risk Assessment Worksheet (OEP-COR-HSE-SAF-FRM-06064-A-01-A)
SITE / 24'' CS PIPELINE FROM PW M/F TO INTERMEDIAT STATION ASSESSMENT TEAM LEADER: Sudheesh ASSESSMENT Ref. No.: AIP TRA 0065 REV 0001
ACTIVITY DESCRIPTION: Material Shifting Lifting and Loading

Unloading,Installation of Cathodic Protection System, Cable laying, Trench
ASSESSMENT TEAM MEMBERS: Yaseen/Khalid, Maher/Asad, Gufran/Alam, Sankaranarayanan, Md Rafique,Aslam, sharath, Tabrez, Amit DATE OF ASSESSMENT: 7/12/2022
Excavation,Test Post Installation,glanding and termenation,Pin Bracing,
Encapsulation, JB and DB Installation
• All personnel to attend HSSE Induction
• All personnel to be fit for work
• All work to be subject to Permit to Work (PTW)
• Workers to attend a pre-task briefing prior to beginning work
• Necessary PPEs to be worn while working at site
• All hand-tools to be fit for purpose, inspected and colour coded
• All site personnel to be aware of Emergency Response arrangements
Common HSSE Requirements • First aid kits to be carried inside the vehicles TIME OF ASSESSMENT: 16:30Hrs
• Suitable welfare facilities and basic hygiene supplies to be provided
• Regular breaks to be taken to avoid fatigue
• Adequate amount of cold drinking water to be available
• Weather forecast to be obtained and communicated to all site personnel
• Avoid contact with wild life where possible
• Compliance with OQ Life Saving Rules
• PA, Supervision & HSEA shall conduct pre-work inspection to identify potential risk/pinch points and conduct hazard hunt before starting the activity. All observations shall be addressed
and shall be discussed with the crew prior to the activity.
HAZARD INITIAL RISK H/M/L CONTROLS RESIDUAL RISK H/M/L
Job Steps Likelihood
Break the activity down into logical job steps
Likelihood Recovery Measures
Target Hazard of Risk Hazard Risk
Hazard Description Effects (Consequences) Existing Controls of
P.A.E.R. Severity Occurrenc Rating Severity Rating
Occurrence
e
•Inspect and survey the work area is it safe or not prior to start the job.
•Get a permission from OQ HSE Team before starting the activity
• Heavy wind/Bad weather •All permit need to close and apply for the new permit
• Adverse weather •All TRA need to revised with new hazards and controls.
• Rain •Construction site need to restoration if required before commencing the activity.
• Thunder Storm •All scaffold need to reinspect and signed by the scaffold inspector.
• Slipery surface •All excavation and trenches need to reinspect. If there is a water no one allow to go inside the excavation or trenches.
• Slip/Trip/Fall •All excavation or tenches need to barricade.
• Poor road condition Personal Injury •All power tools and electricale cable need to re-inspect. Power tools and cable keep at safe place to avoid any water on it.
Construction activity resume after • Poor site condition/Unstable Fatality •All electrical panels need to be cover with plastic to protect from rain. First Aid and Call Emergency number
1 P 3 B P3B •Take a permission from OQ before stating the lifting activity. 2 A P2A
(rain/thunder storm, lightning). ground condition 24945111.
• Electrocution •Check ground condition and stability before parking the crane/hiab/forklift/bucket truck for lifting activities.
• Engulfment due to water •All lifting gears need to reinspect, wet lifting gears not allow to use.
inside excavation/trenches •Stop work if the weather condition does not permit (rain, thunder, lightning etc., etc.)
•Stop lifting operation when wind is more than 20 KM speed
•Communicate weather forecast report to construction team in the event of severe weather
•Evacuate to safe position
•Provide proper communication equipment/medical facilities / medevac recourses.
•No one allow to work alone, Buddy system required.
•No one allow to work in confined space.
•Inspect and survey the work area is it safe or not prior to issue the journey.
•Get a permission from OQ HSE/SECURITY/RSAT/JMC Team.
•Road to restoration if required before commencing the activity.
•Take a safe journey before starting, ensure & check weather forecast cascaded to all and take an approval from JMC.
•During thunder storms/ heavy rains and windy conditions vehicle drivers are advised to refrain from crossing wadis, if in doubt the driver shall try and obtain
metrological forecast and act accordingly for safe and wellbeing of himself other co passengers and the vehicle.
•When the vision is obstructed due to the dust clouds from the oncoming vehicle, pull the vehicle off the road and stop until the vision ahead is clear.
•Flooded area should not be crossed unless they are safe.
•All drivers shall carry out daily vehicle checks and take up corrective actions if any required such as head lamps not working properly, wiper not working,
• Vehicle/Equip Accident spare wheel flat etc.
• Property damage Personal Injury •Provide proper communication equipment/medical facilities / medevac recourses
•Daily vehicle checklist & cross checking by JM
Driving & transportation on graded road after • Personal injury / death Fatality First Aid and Call Emergency number
2 P 3 B P3B •Follow safety signs 2 A P2A
(rain/thunder storm, lightning). • Vehicle stuck Asset Damage 24945111.
•JM interaction with drivers.
• Vehicle Roll Over •Drivers shall wear safety shoes when driving vehicle
•Follow defensive driving rules
•Obey all traffic rules, signs and markings
•Adhere to Journey Management Plan
•Always follow defensive driving technique
•Never overload the vehicle
•Never drive without being authorized to do so.
•Formation of Road Safety monitoring Team within the contract.
•Intensive training on road safety management [especially for drivers].
•Scout vehicle required for heavy vehicle
OQEP LLC

Occurrence
e
1. Only trained and competent personnel should carry out the activity.
2. Proper lifting equipment /gears will be used.
3. Welfare facilities available on site i.e. tent/rest shed, water.
4. Manual handling awareness training to be done.
5. Lifting equipment and gears should be 3rd party inspected.
1. Slips trips & falls 6. Checklist for the equipment to be filled prior to use and records maintained.
2. Vehicle movement 7. Equipment should have valid third party certificate.
3. Mechanical Handling 8. While shifting wide loads, area to be cordonned off and no unautorized vehicle or personnel allowed to enter.
Personnel injury 9. Rest to be taken periodically.
4. Manual handling
Electric shock/burn 10. Appropriate PPE to be used Such as safety gloves, hard hat, goggles, shoe etc.
5. Inclement Weather
P Heat stress 3 C P3C 11. Proper Safe operation procedure to be applied. 1 B P1B
6. Uncertified /damaged lifting
Material Shifting Lifting and Loading Fire 12. Forklift shound not turn while on a slope or inclined ground surface.
gears.
Unloading, Handling & transportation of CP Fatigue 13. Adequate signage’s to be erected at work location. First Aid, Fire Fighting Equipment. Call
3 7. Source of ignition
Transformer,JBs and DBs and test posts by 14. Banksman to be assigned to control the traffic movement. Emergency number 24945111.
8. Flying object.
using HIAB. FORKLIFT 15. Continuous supervision to be available.
9. Congested work area
16. Liner activity area to be cordoned off to avoid unauthorized access.
17. A 3rd party trained, permanent banksman to be deployed with forklift,Hiab activity while shifting loading and unloading operations. no
activities are to be performed without banksman.
18. Only 3rd poarty certified operators shall be allowed to operate.
20. Strict Compliance with OQ driving manual OPAL Standard.
21. Speed limit to be posted and work access/egress shall be identified.
1. Poor maintenance of 24. HSE shall monitor site activities and shall frequently conduct inspection to ensure compliance to job requirements.
vehicle/ equipment. Equipment breakdown 25. Parkings (With sign board) must be designated for heavy equipment when not in use.
A 4 B A4B 1 B P1B
2. Collision with other Accident 26. Equipment movement should be controlled by banksman.
structure/ vehicle 27. Equipment shall be third party certified and approved by OQ Road Safety team.
1. Underground utilities should be detected by use of cable detector.
2. Barricade the work area with proper signages
3.Appropriate signage’s to be erected.
1. Slip, trip and fall. 4. Proper manual handling techninques shall be adopted.
2. Open trench 5. Banks man to be provide with back hoe and he should away from the rotating part of the equipment.
3. Adverse weather 1. Personal Injury:- 6. Adequate welfare facility.
Excavation of Trench for CP Cable laying 4.noise 2.Men/equipment/materials fall 7.Competent driver / operator to be deployed.
in trench First Aid, Fire Fighting Equipment. Call
4 (Depth 60cm max) 5. Manual handling P 3 B P3B 8. Access and egress describe more 1 B P1B
3. Heat stress 9. Periodic rest break. Emergency number 24945111.
6. vehicle movement
7. Underground utilities. 10. House keeping
8. Vehicle movement 11. Appropriate PPE. Face mask, shoe, hard hat etc.
9.Poor vehicle condition 13. All the equipment inspected prior use. And has valid third party certifications
14.Closed supervision
15. Follow OQ LSR rules.
16. All mechanical excavation should be done 2m away from life facilities
1. Conduct TBT prior to start the activity

2. Ensure correct Manual handling techninque
3. Keep fingers clear from pinch points.
1. Slip, trip and fall.
4. Ensure use of PPE such as, Hard cotton hand gloves and safety shoes. Ear protectors to be used.
Cable laying activity on the trench by 2. Open trench First Aid and Call Emergency number
5 P Personal injury 3 B P3B 5. Close supervision at all time 1 B P1B
manually 3. Adverse weather 24945111.
6. Periodic rest
4. Manual handling
7. Adequate welfare facility.
8. Proper house keeping around the work place.
9. Use of cable drum stand for unrolling the electrical cables (TPI certificate to be provided due to high weight of the cable drums)
OQEP LLC

Occurrence
e
1. Guidance to be given by the supervisor

1. Sharp hand tools/ sharp
2. Effective supervison.
objects.
1. Personal injury 3. Use proper PPE.
2.In competent electrician/ First Aid, Fire Fighting Equipment. Call
6 CP Cable glanding & terminations P 3 B P3B 4. Competent electrician to be employed. 1 B P1B
cable jointer. Emergency number 24945111.
5. Safe hand tools to be used.
3. Use of damaged hand tools.
6. Home made tools not allowed to be used on job site.
4. Pinch points
7. Keep clear from pinch points.
1. Guidance to be given by the supervisor

2. Effective supervison.
1. Sharp hand tools/ sharp
3. Use proper PPE.
objects.
4. Competent electrician to be employed.
2.In competent electrician/ 1.Personal Injury:-
CP Transformer,JB and DB installation by 5. Safe hand tools to be used. First Aid, Fire Fighting Equipment. Call
7 cable jointer. P 2. Fatality 4 B P4B 1 B P1B
HIAB 6. Home made tools not allowed to be used on job site. Emergency number 24945111.
3. Use of damaged hand tools. 3. Heat stress
7. Keep clear from pinch points.
4. Pinch points
8. pre-use inspection for all equipments before the work
9.Banksmen shall be available for all equipment operations
.
1. Check sharp edges have been removed / protected wherever is possible.

2. Competent workforce only deployed for the task.
3. Toolbox talk to be conducted.
4. Follow OQ LSR rules.
5. Use proper PPE
1.1 Manual Handling 1. Personal injury
6. Close Supervision First Aid, Fire Fighting Equipment. Call
8 Pin Brazing & Encapstulation 1.2 Slip, trip P 2. Heat stress 2 C P2C 1 C P1C
7. Proper tools & tackles shall be used Emergency number 24945111.
1.3 Chemical
8. Make MSDS availabe near by.
9. Maintain good housekeeping and proper stacking of material.
10.Competent first aider and first aid kit to be available at work site.
11. pre-use inspection for all equipments before the work .
12.Earthing to be provided for all electrical equiepment .
1. A competent and experienced person shall be allowed to do electrical jobs.

2. Don’t work on live equipment, isolation and LOTO system shall be followed as OQ system
3. Use appropriate and standard PPE while working on electrical equipment.
4. The executing authority and issuing authority will jointly decide the requirement and follow the control measures accordingly. First Aid, Fire Fighting Measures,
5. The issuing authority issues the work permit to electrical person to Isolate the electrical equipment from substation. check wind direction and assemble at
Personal Injury
muster point by moving in cross and
9 Testing & Inspection electric shock P Fatality 4 B P4B 6. The electrical person and the Executing Authorities install their Locks in the multi-lock pad 1 B P1B
7. Display safety signs, safety symbols, and accident prevention tags up wind direction and Call Emergency
8. Install barricades in conjunction with safety signs where it is necessary – these will limit access to hazardous work areas number 24945111 and Area Operator.
9. Earth wire fitted with Electrical System with one end buried in the ground Ambulance stand by at AIP Camp
1. Work description to be carried out as stated on the valid PTW

2. Ensure PTW has been validated prior to work, and all required attachment are there.
3. All personnel using mandatory PPE
4. Carryout TBT before entry into live area.
5. Ensure wind sock available to determine wind direction
6. Carry out gas testing by authorised gas tester.
7. Ensure correct supervision at all times
8. Keep necessary fire extinguishers always at work site First Aid, Fire Fighting Measures,
9. Close supervision from start till completion the task. check wind direction and assemble at
Gas leak / Hydrocarbon muster point by moving in cross and
10 Working near hydro carbon / live facility P Fire/Explosion/Personal injury 4 B P4B 10. Coordinate with Area Operator to understand the hazards with the adjacent jobs with in the well location. 1 B P1B
release/high pressure 11. If any detection of LEL, needs to be reported to Area Operator. up wind direction and Call Emergency
12.Multi gas montior used is to be calibrated and certifed . number 24945111 and Area Operator.
13. Assembly point shall be identified and clearly marked. Ambulance stand by at AIP Camp
14. No vehicle shall come within 2 meters of any existing facility, & Parking areas to be identified prior to start the activity.
15. Ensure task specific toolbox talk are conducted to all parties involved and make sure they understand the hazards and precautionary
measures.
16. FTW of all the personnel shall be approved by OQ prior to deploy them for the job.
17. All personnel shall adhere to emergency response drills/actual emergency originated by nearby stations.
OQEP LLC

Occurrence
e
1. ORS fluid intake, loose clothing for personnel working in heat
2. Always work in buddy system (Min. Two).Work shift cycles
3. Ensure air-conditioned welfare facility available.
4. Reduce exposure limit by taking frequent breaks.
5. Ensure vehicle with A/C available at site
6. Ensure all personnel use PPE (Dust mask, Balaclava, Hard hat, safety glasses etc)
7. Ensure water sprinkling at work location to reduce dust formation.
8. Issuance of Satellite phone for each crew working in isolated area
9. Implement heat stress management programme. First Aid , Call Emergency number
Working in Hot environment / Dusty Heat related illness Respiratory
11 Hot environment / Dust P 4 B P4B 10.follow TWL heat stress index chart. 1 B P1B 24945111, Standby Ambulance at
environment illness
11. Provide sufficient chilled drinking water at work location and ensure that personel involed in the task are drinking water at adequet intervels. Camp.
12. Provide rest breakes/job rotations.
13. Do not rest in the shade of or near stationary vehicle and mobile plant.
14. Heat index is measured, communicated with workers and records are maintained.
15. Ensure no work activity in open area between 12.30 to 3.30 pm during the month of june,july and august.
16. Performing Authority to conduct physical check of his team members and ensure all are present and returned to the camp
17. Provide adequate rest shelters at work locations
1.Frequent Wash your hands throughly with soap and water for at least 20 seconds after touch a suspected contaminated surface. Adeqaute
water and had soap shall be provided.
2. Cover your mouth when you cough with a disposable tissue or use mask and discard them immediately in a waste bin.
3.Don't wear mask for more than a day (bacteria grows on the inside of your mask if you wear them too long.
4. Avoid coming into contact with people who are sick or share the personal items, food, utensils, cuos &towels.
5. Avoiding close contact with people suffering from acute respirstory infection.
5. if you see someone who is visibly coughing / sneezing / sick Keep your distance 2M to 2.5M will keep you safe from large dropets Isloate sick person and send minstry of
6.Seek medical attention if you are sick especially fever or shortness of breath. health hospital and call Emergency
7. Do not travel if you are sick. number 24945111
1. Spread Of virus Personal human health effect ( 8.Ensure isolation room are adequately ventilated
12 Corona virus (COVID-19) 2.Human to Human P fever, cough, shortness of 4 D P4D 9.Spacial separation of at least 1 meter distance shoud be maintained between each suspect paitent ant others. 2 D P2D Directorate General of Diseases
Transmission breath and breathing dificulties) 10.Ensure appropriate environmental cleaning performed. Surveillance & Control (DGDSC)
11. Social distancing shall be enforce inclduing transportation. National Hotline 92199389
12. Do not report to work when you are experiencing a flu-like symptoms, report immediately to your supervisor for Contractors action. Government MUSCAT Hotline
13. Allow maximum of 3 passengers, including the driver in light vehicles. 90924212
14. Employees commuting by company provided buses shall only occupy 50% of the bus capacity and ensure maintaining a vacant seat
between every two passengers.
15. As per instructions from the Supreme Committee for COVID-19, masks shall be worn in all public places. This includes all OQ assets in
Oman as well.
01. Mandatory PPE to be used at all times.

02. Sufficient time and manpower shall be provided to finish the housekeeping without any incidents.
Hygiene issues, 03. Housekeeping to be done before, after and during the job activity being carried out.
Slip trips and fall, 04. Use of portable dust bins outside the welfacre caravan to avoid littering around the site.
Sharp objects causing 05. Appropriate PPEs to be used as per the job requirement.
abrasions, cuts, skin 06. Unwanted/ damaged items to be segregated in one specified area and removed after completion of activity. First Aid , Call Emergency number
Personal Injury
13 Housekeeping at work location punctures, P 2 B P2B 07. All materials to be properly stacked with liner sheet on the base to avoid soil contamination. 1 B P1B 24945111. Ambulance stand by at
ill health
Unpleasant smell & view, 08. General waste produced on site shall be accumulated in waste skip bins and then transported to camp area for further disposing at Land fill camp
Rodents/ Reptiles infiltritration area.
due to leftover food. 09. Liquid hand soap shall be provided.
10. Sanitizer shall be provided in welfare facilities.
ASSESSMENT TEAM LEADER: Sudheesh JOB TITLE: Performing Authority APPROVED BY (PRINT NAME): JOB TITLE:
SIGN: DATE: SIGN: DATE:

BST Gen Cns Mos Aip 10003 10003 00 Pin Brazing Method Statement

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Comment Resolution Sheet (CRS)

Project: BISAT PHASE II DEVELOPMENT PROJECT

CP Vendor: Amran CPSS

Ref. Point in document Comment from OQ Amran response OQ Reply Status

All the PDO description has been changed

Please add HSE, PPE, RA, PTW,

Add HSE Manager & HSE Advisor

Page 9 add Safety Helmet Noted and incorporated

Prior to the task TBT shall be

Necessary arrangements shall be

All night works shall be prior approved

Welfare facility like shaded area &

TRA to be added as attachment in

The below tests to be added &

Section 8 surface to be cleaned to ST3 grade. Noted and incorporated

Section 8 using a suitable detergent. Noted and incorporated

All client`s name & logo to be

Company Name: OQ EXPLORATION & PRODUCTION LLC

Contract Number: AB/2019-036

Work Package: WATER DISPOSAL PROJECT WP #: WR-003

Contractor Name: ARABIAN INDUSTRIES PROJECTS LLC

Vendor Name: AMRAN CATHODIC PROTECTION SYSTEMS & SERVICES

Sub Vendor Name: -

Package Title: CATHODIC PROTECTION SYSTEM BISAT AREA DEVELOPMENT PHASE II

Vendor Document P2988-MOS-002

Document Title: METHOD OF STATEMENT FOR PIN BRAZING

Document Number: BST-GEN-CNS-MOS-AIP-10003-10002-00 Rev. K-01

IFI - Issued for Information

AFC/AFU - Approved for Construction /

For Contractor Use Only

REVIEW CODE AND STATUS

B CONSENT TO PROCEED SUBJECT TO COMMENTS

C CONSENT TO PROCEED WITHHELD RESUBMIT

D REVIEW NOT REQUIRED

Date: 26-07-2022 Sign:

METHOD STATEMENT FOR PIN BRAZING

K00 20/07/22 Balqees Samuel Gineeth

K01 26/07/2022 Balqees Samuel Gineeth

KO1 Page 2 of 24 BST-GEN-CNS- MOS-AIP-10003-10003-00

METHOD STATEMENT FOR PIN BRAZING

2. SCOPE OF METHOD STATEMENT ................................................................................. 4

4. CODES AND STANDARDS .............................................................................................. 5

5. PIN BRAZING REQUIREMENTS...................................................................................... 7

5.1. STANDARDS, SPECIFICATON AND RECORDS ............................................................................7

5.3. GENERAL SAFETY WARNINGS .....................................................................................................9

5.4. PIN BRAZING LOCATION SELECTION........................................................................................ 10

5.5. EQUIPMENT DETAILS .................................................................................................................. 10

5.6. CONNECTION DETAILS FOR SAFETRACK ................................................................................ 12

5.7. CONNECTION DETAILS FOR BAC .............................................................................................. 13

6. PIN BRAZING PROCEDURE ......................................................................................... 14

6.1. SURFACE PREPRATION .............................................................................................................. 14

6.2. LOADING PIN TO GUN ................................................................................................................. 14

6.3. DEFECTIVE BRAZING .................................................................................................................. 15

7. OPERATOR PERFORMANCE QUALIFICAITON ........................................................... 17

7.1. VISUAL INSPECTION .................................................................................................................... 17

7.2. MEGGER TEST ............................................................................................................................. 18

7.3. HAMMER TEST ............................................................................................................................. 18

8. COATING REPAIR AFTER PIN BRAZING (AT SITE) .................................................... 18