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39G - Carrier AHU
39G - Carrier AHU
39G
GALAXY
ENVIRONMENTAL QUALITY
SYSTEM SYSTEM
ENVIRONMENTAL QUALITY
MANAGEMENT MANAGEMENT
SIRIM SIRIM
074 074
MS ISO 14001 CERT. NO. C003001129 MS ISO 9001 REG. NO. AR 0239
®
1
CISB 39G offers...
• Units are designed in accordance to
- ARI Standard for Coils (ARI 410)
- ASHRAE Standard for Drain Pan (ASHRAE 62-89)
• Double Wall with 1”, 2” & 3” 40kg/m3 CFC-Free PU Insulation (HCFC 141b). Isolates Insulation Exposure to the Air Stream.
• Wide range of Coils offering – 4, 5, 6, 7, 8 Rows and 8, 10, 12, 14 FPI for Chilled Water. Optimized coil circuiting .
DX Coil and Hot Water Coil are also available.
• All Chilled Water and DX Coils are Factory Pressure Tested at 400 psig as standard.
• Coil tracks enable easy coil removal for complete cleaning and assurance of a dry unit interior.
• Powder painted sloped galvanized steel drain pan with bottom drainage.
• Low leak construction with hex socket compression, type latch assemble and ribseals on mating panel perimeter.
• Factory installed unit base of 100mm height. constructed of 14 Gauge Galvanized Steel.
• Rigid construction with aluminium framework and machine injected rigid polyurethane foam panels.
2
Compression Latch (Hex Socket) Chilled Water Coil With Steel Header (CU and Alu Fin)
Only requires the use of haxagon wrench to open / close Coils are of aluminium / copper plate fins with belled collars
the access door. and bonded to 12.7mm OD copper tubes by mechanical
expansion. The coils have galvanised steel casing and
steel headers with male threaded connections.
Sloping Drain Pan and Drain Outlet Direct Expansion Coil (DX Coil)
New drain pan assembly for better drainage, bottom Coils are of aluminium / copper with belled collars and
access drain and sloping for rapid waterflow and better bonded 12.7mm OD copper tubes by mechanical
Internal Air Quantity (IAQ). Ready to couple with female expansion. Coils are provided with brass distributors with
connection. sweat type connections.
3
Bearing Arm Taper Lock Pulley
Self aligning double row ball bearings mounted within a Ability to change diameter of pulley according to fan shaft.
cost iron housing supported on tubular bearing arm Pulleys with taper lock bush allows for convenient
assembly. dismantling and maintenance of drive package, besides
offering flexibility in interchanging for different shaft sizes.
4
Casing Construction In General (75mm NTB)
• The casing shall be modular in construction with double skin panel housed by an extruded aluminium framework
forming a Non Thermal Bridge cabinet. A unit base constructed of painted heavy-duty steel shall be supplied as
standard extending to all AHU sections.
• Panels 75mm thick shall be constructed of 0.5mm steel sheet with galvanized surface for inner and pre painted
finishing for external skin. Sandwiched together with CFC-free injected polyurethane of 40kg/cu.m nominal density.
Panel edges to have thermal break feature. The injected polyurethane complies with ASTM D 1692 as self-
extinguished (SE).
• Double layered aluminium extrusion shall from the AHU framework with fire retardant grade extruded polystyrene
in-fill for the inner cavity and CFC-free injected Polyurethane of 40kg/cu.m nominal density forming the thermal
break feature of the double layered frame construction.
• Corner pieces (Tri-leg) molded of composite material forms the final integral part of the casing instruction. The non-
metallic construction of the corner pieces enhances the Non Thermal Bridge feature of the AHU casing.
• Access panel/door shall be lined with perimeter heavy gasketing in providing low leak instruction for the cabinet.
The edges of the door are thermally isolated. Large non-conductive molded handles with compression type latches
shall be the handling and securing mechanism.
• The extruded aluminium framework recessed flanges shall be lined with double ribbed gasket providing good
selling qualities with the panel fitting. Sealant was then applied to perimeter joining edges to enhance the cabinet
low leak feature. Externally, a “T” extruded aluminium is used to cover the open edges of the panels with corner
molded pieces forming an aesthetic facade to the AHU cabinet.
Casing Performance
Applicable Standard
39G 75mm
Qualification Tests CEN prEN 1886 : 1997
Non-Thermal Bridge
European Standard For AHU
Thermal Bridging Factor Class TB1 0.75 < k < 1.0 Class TB1 of k = 0.98
Class TB2 0.60 < k < 0.75
Class TB3 0.45 < k < 0.60
Class TB4 0.30 < k < 0.45
Class TB5 No Requirements
*Acoustics Testing Laboratory, Faculty of Architecture, Surveying & Planning, Universiti Teknologi MARA, Shah Alam,
Selangor , Malaysia.
Standards Followed : ISO 140/3-1978
ISO 717/1-1982 (for determination of Rw)
5
Basic Construction
Injected Polyurethane
Injected Polyurethane Injected Polyurethane
(40kg/m3)
(40kg/m3) (40kg/m3)
Gasket Thermal
Gasket
Break
6
Quick Selection Chart
0.3
0.4
0.8
0508A 0.17
0.4
0.6
1.1
0508B 0.25
0.5
0.9
1.5
1.5 m/s MIN. COIL FACE VELOCITY, COOLING OR HEATING
0511 0.34
2.5 m/s MAX. COIL FACE VELOCITY, COOLING WITHOUT ELIMINATOR
0.7
1.2
2.2
0612 4.5 m/s MAX. COIL FACE VELOCITY, HEATING 0.49
1.1
1.8
3.2
0713 0.70
1.2
2.0
3.6
1.5 2.5 4.5
0813 0.81
1.6
2.6
4.7
0914 1.05
1.7
2.9
5.2
0916 1.15
2.2
3.6
6.5
1018 1.44
2.5
4.2
7.6
1118 1.68
3.1
5.2
9.4
1319 2.08
3.5
5.9
10.6
1422 2.36
3.8
6.4
11.5
1522 2.55
4.4
7.3
13.2
1722 2.93
5.0
8.3
14.9
COIL FACE AREA (sq.m)
5.4
9.0
16.2
1725 3.59
5.9
9.9
17.8
1926 3.96
20.8
6.9
11.6
2127 4.63
24.7
8.2
13.7
2230 5.48
28.9
9.6
16.1
2234 6.42
31.5
17.5
10.5
2434 6.99
36.5
20.3
12.2
2636 8.12
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38
AIR VOLUME, l/s x 1000
0.0 70.3 140.6 210.9 281.2 351.5 421.7 492.0 562.3 632.6 703.0
CAPACITY, KW
Note: For Chilled Water application between 2.5 & 3.15m/sec. face velocity, the use of Drift Eliminator is necessary.
7
Dimension
8
Note:
4) If the External AHU Length is > 1900mm, section will be split into several casing for shipping purposes.
G F E D C B A
A
C
C
HH
E
S
S
HV
H
9
10
Fan Discharge Outlet Dimension
E D
E D
E
ARR 5 DBF
ARR 2 BHF
E D
E D
ARR 6 DBR
ARR 3 UBF
Side Elevation
A C B B C A
SERVICE SERVICE
DOOR DOOR
Front Elevation
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Base Unit Casing Weight
Table below shows the base unit casing weight (Approximation) for 25mm, 50mm and 75mm casing
0508A 51 61 92 25 30 45 25 30 45 10 12 18 34 40 60 35 41 62 30 36 54
0508B 51 61 92 25 30 45 25 30 45 10 12 18 34 40 60 35 41 62 30 36 54
0511 66 79 119 30 36 54 30 36 54 12 14 21 42 49 74 42 49 74 36 43 65
0612 70 84 126 40 48 72 33 39 59 13 16 24 46 54 81 54 62 93 40 48 72
1018 118 142 213 95 114 171 48 57 86 19 23 35 73 85 128 94 106 159 58 70 105
1118 120 144 216 100 120 180 50 59 89 20 24 36 75 87 131 98 110 165 60 72 108
1319 122 146 219 115 138 207 52 62 93 21 25 38 78 91 137 108 121 182 62 75 113
1422 131 157 236 151 181 272 56 66 99 22 26 39 82 96 144 117 131 197 65 79 119
1522 140 168 252 169 203 305 58 69 104 25 30 45 85 99 149 123 137 206 67 81 122
1722 147 176 264 183 220 330 60 71 107 27 32 48 91 103 155 139 151 227 71 83 125
1724 155 186 279 189 227 341 63 76 114 29 34 51 96 109 164 147 160 240 75 88 132
1725 167 200 300 201 241 362 66 79 119 31 37 56 100 115 173 159 174 261 77 92 138
1926 172 206 309 224 269 404 68 81 122 33 39 59 107 122 183 168 183 275 82 97 146
2127 185 222 333 260 312 468 72 90 135 35 41 62 114 129 194 180 195 293 87 102 153
2230 195 234 351 308 370 555 76 90 135 37 45 68 119 134 201 208 223 335 90 105 158
2234 215 258 387 342 410 615 80 95 143 39 47 71 126 141 212 222 237 356 95 110 165
2434 225 270 405 363 436 654 84 99 149 41 49 74 131 146 219 230 245 368 98 113 170
2636 240 288 432 419 503 754 89 106 159 43 51 77 139 154 231 245 260 390 104 119 179
Note: Weight in kg
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Fan Motor Weight
1 0.75 15 D80
2 1.5 22 D90L
10 7.5 76 D132M
15 11 118 D160M
20 15 139 D160L
30 22 203 D180L
40 30 290 D200L
50 37 320 D225SC
60 45 355 D225MC
75 55 520 D2250SA
Notes :
• Motor weights based on 4 - pole 415/3∅/50Hz induction type TEFC motor foot mounted.
• Motor shall be of #, Y or D.O.L. wiring.
• Standard motor shall be per IEE standard IP54 enclosure with Class F insulation and B Temperature rise complying
with BS2757.
• Please refer to your nearest Carrier representatives for special motor voltages or application.
13
Fan Size And RPM Limitation/BkW Limitation
Remark : A selection is valid provided if first reaches and not exceed either max. limits (RPM of BkW).
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Filter Type, Dimension And Quantity For Each AHU Size
MODEL
PART NAME PART NO.
0508A 0508B 0511 0612 0713 0813 0914 0916 1018 1118 1319 1422 1522 1722 1724 1725 1926 2127 2230 2234 2434 2636
a) 2” Bag Filter
(H289 x W391)mm 39GA509-132 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-047 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-044 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-049 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
b) 1” Bag Filter 402mm L
(H289 x W391)mm 39GA509-388 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-384 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-381 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-386 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
c) 1” Bag Filter 450mm L
(H289 x W391)mm 39GA509-396 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-392 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-389 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-394 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
d) 1” Bag Filter 529mm L
(H289 x W391)mm 39GA509-380 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-376 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-373 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-378 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
e) 1” HVF Filter Washable
(H289 x W391)mm 39GA509-130 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-035 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-032 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-037 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
f) 2” HVF Filter Washable
(H289 x W391)mm 39GA509-131 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-041 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-038 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-043 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
g) 1” HVF Filter Disposable
(H289 x W391)mm 39GA509-128 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-023 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-020 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-025 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
h) 2” HVF Filter Disposable
(H289 x W391)mm 39GA509-129 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-029 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-026 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-031 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
Note: Dimension in mm
15
16
Coil Weight
Table below shows full details of 39G fan housing dimension and weight.
Fan Size Length (mm) Width (mm) Height (mm) Weight (kg)
Forward Curved
FCG 02-160 269 257 315 7
FCG 02-180 299 282 352 9
FCG 02-200 328 309 388 10
FCG 02-225 366 350 433 12
FCG 02-280 449 423 532 20
FCG 02-315 502 465 596 23
FCG 02-355 562 515 669 30
FCG 02-400 632 578 750 45
FCG 05-450 708 644 826 65
FCG 05-500 827 713 952 80
FCG 02-560 875 787 1046 97
FCG 02-630 979 874 1173 115
FCG 05-630 1028 876 1198 137
FCG 02-710 1104 971 1324 175
FCG 05-710 1152 973 1342 183
FCG 05-800 1290 1092 1509 233
FCG 05-800/G1 1290 1092 1509 233
FCG 05-900 1448 1225 1697 316
FCG 05-900/G1 1448 1225 1699 316
FCG 05-1000 1573 1362 1889 376
Backward Curved
BCG 12-225 366 350 432 15
BCG 12-280 449 423 532 23
BCG 12-315 502 465 596 27
BCG 12-355 562 515 699 36
BCG 15-400 625 580 731 61
BCG 15-450 708 644 826 73
BCG 15-500 827 713 952 94
BCG 15-560 921 789 1074 125
BCG 15-630 1028 876 1198 149
BCG 15-710 1152 973 1342 201
BCG 15-800 1290 1092 1509 250
BCG 15-800/G1 1290 1092 1509 250
BCG 15-900 1448 1225 1697 358
BCG 15-900/G1 1448 1225 1697 358
BCG 15-1000 1573 1362 1889 416
17
Guide Specification
GENERAL 4.2 Chilled Water coils shall have aluminium/copper fins with belled
1.1 Furnish and install central station air handling units of the type, collars and bonded to 12.7mmm OD copper tubes by mechanical
size and capacity shown on the equipment schedule. expansion. Fins shall be of the “Dual Sinewave” form. Coil shall
1.2 Equipment schedules and specifications are based on Carrier 39G have galvanised steel casing and steel headers with male threaded
‘Galaxy’ series. The design of the air-handling unit is based on connections. Working pressure shall be 2060kPag at 93oC. Coils
the use of modular panels and extruded aluminium perimeter shall be drainable and have non-air-trapping circuits. No turbulence
frames with composite material for corner piece. Other promoting devices will be permitted inside the tubes. Headers shall
manufacturers of equal quality may be submitted to the consulting have drain and vent connections. Note : copper header shall be
engineers for approval. When substitution of equipment is made, sweat type connection (braze).
the contractor shall be responsible for the cost of any item and 4.3 Direct expansion coil shall have aluminium/copper fins with belled
engineering revision necessary to satisfy plans and specifications. collars and bonded to 12.7mm OD copper tubes by mechanical
1.3 Units shall be horizontal or vertical draw-through type as shown expansion. Fins shall be of the “Dual Sinewave” form. Coils shall
on the drawings and shall consists (in the direction of air flow) a be provided with brass distributors with sweat type connections.
mixing box section, a filter section, a coil section and a fan section Coils shall have full-face active area with intertwined circuits for
generally in accordance with the attached equipment schedules. equal loading on each circuit. Suction and metering valve
1.4 Unit shall be supplied with welded unitbase with holes for rigging connection shall be on the same end. After leak testing, coil shall
located to suit optimum hoisting stability. The use of slings and be charged with dry air. Coils shall be designed and tested in
spreader bars are recommended for large section. accordance to ARI standard.
4.4 Hot Water coils shall be constructed similar to the chilled water
coil as per Section 4.3 except that the maximum working pressure
CASING CONSTRUCTION (25mm and 50mm)
shall be 1200kpag at 205oC.
2.1 The unit casing construction shall have double skin construction
4.5 All coils shall have counter flow arrangement.
to allow access without damaging the insulation and isolating it
4.6 The condensate drain pan shall be constructed by 16-gauge
from the air stream.
powder painted Galvanised Steel with 40mm depth and 400mm
2.2 The casing shall have extruded aluminium perimeter frame, with
in length. Slider shall be welded at drain pan for easier coil
modular panels and composite material corner piece. The panels
installation and removal. The condensate drain pan shall be
shall be constructed such that they shall comprise of two layers of
constructed in slope with one female threaded pipe connection of
steel sheet with injected insitu CFC-Free Polyurethane insulation
43mm OD routed through bottom for drainage in accordance to
with thermal conductivity factor of 0.019 w/mk and density of 40kg/
ASHRAE 62-89 Standard.
m3 in between. The assembly of fix panels to the perimeter frame
shall be from inside the unit. The removable panels should be
provided on the both sides of the units with hex socket compression FILTER SECTION
type latch assembly and large & non-conductive handles. All 5.1 The filter section shall be supplied by the air handling unit
external panels surface shall be pre-painted zinc allume. Internal manufacturer with the same casing construction as specified for
panels shall be galvanised steel sheet. the other unit sections. The type of filters to be housed within the
filter section shall be the type and efficiency indicated on the
equipment schedule.
FAN SECTION
5.2 High velocity filter section shall be capable of receiving 25mm or
3.1 The fan shall be of the forward curved or backward curved DIDW
50mm thick filters of standard size. Low velocity filter section shall
centrifugal type. The blade of forward curved wheels shall be
be capable of receiving 50mm deep filters mounted in 50mm width
galvanised steel. The blade of backward curved wheel shall be
holding frames.
heavy gauge steel, treated and painted after manufacture. The
5.3 Bag filter section shall be capable of accepting bag filters with
fan assembly shall be statically and dynamically balanced to the
length up to 596mm and 22mm-filter header thickness.
80% of maximum fan speed as shown in the schedule.
3.2 Factory/field furnished and installed fan motors shall be mounted
inside the fan section on the mounting base. The motors shall be MIXING BOX
of the totally enclosed fan cooled (TEFC) type (or open drip proof 6.1 Mixing boxes shall be parallel bladed, interconnected outside air
type) suitable for use with…Volts…Phase….Hz electrical supply. and return air dampers. Damper blades shall be brake formed for
Motor speed shall be as per schedule. stiffness and shall be mechanically secured to 13mm OD steel
3.3 The fan drive package shall consist of foxed pitch fan and motor rods rotating in nylon bushings and mounted in rigid powder painted
pulleys and V-belts, adequately sized to accommodate the steel damper frames. Dampers shall be sectionalised to limit blade
application service factor. length to not more than 1480mm in order to prevent excessive
3.4 The fan and motor assembly shall be mounted on an adjustable blade warping and ensure tight closure.
mounting base with factory supplied spring anti-vibration mountings
or rubber isolator. The fan discharge shall be square (for forward
ACCESS SECTION
curved or backward curved fans) in area and flanged and isolated
7.1 Access section shall be supplied by the air handling unit
from the casing by a fire retardant grade flexible connection. Only
manufacturer with the same casing construction as specified for
on fan discharge shall be provided.
the other sections. The access panels shall be ultra low leak
construction with hex socket compression type latch assembly
COIL and large & non-conductive handles for easy removal of the access
4.1 The coils shall be of the cartridge type, mounted over the panel. The access panel shall be double skinned construction and
condensate drain pan (for cooling coil). Coils shall be tested at internally insulated with injected insitu CFC-Free polyurethane
2760kPag air pressure while submerged in water. Coils insulation. The access panel perimeter shall be lined with ribseals.
performance shall be rated in accordance to ARI standard 410.
18
Memo
19
Carrier
International
Sdn. Bhd.
® Malaysia
39G Rev. 1
6 2001
20