AIR HANDLING UNIT

39G
GALAXY

ENVIRONMENTAL QUALITY
SYSTEM SYSTEM

ENVIRONMENTAL QUALITY
MANAGEMENT MANAGEMENT
SIRIM SIRIM
074 074

MS ISO 14001 CERT. NO. C003001129 MS ISO 9001 REG. NO. AR 0239
®
1
 CISB 39G offers...
• Units are designed in accordance to
- ARI Standard for Coils (ARI 410)
- ASHRAE Standard for Drain Pan (ASHRAE 62-89)

• Double Wall with 1”, 2” & 3” 40kg/m3 CFC-Free PU Insulation (HCFC 141b). Isolates Insulation Exposure to the Air Stream.

• Wide range of Coils offering – 4, 5, 6, 7, 8 Rows and 8, 10, 12, 14 FPI for Chilled Water. Optimized coil circuiting .
DX Coil and Hot Water Coil are also available.

• All Chilled Water and DX Coils are Factory Pressure Tested at 400 psig as standard.

• Coil tracks enable easy coil removal for complete cleaning and assurance of a dry unit interior.

• Powder painted sloped galvanized steel drain pan with bottom drainage.

• Forward Curved and Backward Curved (Airfoil Blade) Fan

- Forward Curved - Sizes 160 ~ 1000mm Diameter
- Backward Curved (Airfoil Blade) – Sizes 225 ~ 1000mm Diameter

• Low leak construction with hex socket compression, type latch assemble and ribseals on mating panel perimeter.

• Factory installed unit base of 100mm height. constructed of 14 Gauge Galvanized Steel.

75mm NTB Features :

• Composite Corner Piece (Trileg) - Nylon 6 + 30% Glass filled.

• Non Thermal Bridge Aluminium Frame Extrusion.

• Non Thermal Bridge Sandwiched Panels and Access Doors.

• Non Thermal Bridge Quality Panel to Frame Fitting.

• No condensation problems in humid environments at low internal temperatures.

• Hygienic : due to smooth internal and external surface.

• Rigid construction with aluminium framework and machine injected rigid polyurethane foam panels.

• Spring-mounted fans for low vibration transmission.

• Dry, Corrosion Free construction.

2
Compression Latch (Hex Socket) Chilled Water Coil With Steel Header (CU and Alu Fin)
Only requires the use of haxagon wrench to open / close Coils are of aluminium / copper plate fins with belled collars
the access door. and bonded to 12.7mm OD copper tubes by mechanical
expansion. The coils have galvanised steel casing and
steel headers with male threaded connections.

Sloping Drain Pan and Drain Outlet Direct Expansion Coil (DX Coil)
New drain pan assembly for better drainage, bottom Coils are of aluminium / copper with belled collars and
access drain and sloping for rapid waterflow and better bonded 12.7mm OD copper tubes by mechanical
Internal Air Quantity (IAQ). Ready to couple with female expansion. Coils are provided with brass distributors with
connection. sweat type connections.

Isolator Spring Assembly Fan Housing Motor and Base

As standard from the factory, the fan and motor assembly FMB are made of painted heavy gauge galvanized steel
are mounted on a common base with colour-coded (for 39G1422 and above) or power strut type (for 39G0508
internally mounted spring isolators, which saves site to 39G1319) to ensure proper and easy of installation fan
installation cost. housing and motor.

3
 Bearing Arm Taper Lock Pulley
Self aligning double row ball bearings mounted within a Ability to change diameter of pulley according to fan shaft.
cost iron housing supported on tubular bearing arm Pulleys with taper lock bush allows for convenient
assembly. dismantling and maintenance of drive package, besides
offering flexibility in interchanging for different shaft sizes.

Fan Discharge Collar Handle Grab

Flanged discharge collar to provide easy ducting Large and Non-Conductive handles for easy panel
connection. removal.

Accessory High Velocity Filter (HVF) Frame Dampers

For “free air return” application, factory supplied 75mm Mixing boxes are equipped with parallel blades
HVF track is an option instead of one module casing interconnected outside with return air dampers.
resulting in shorter overall unit length.

4
Casing Construction In General (75mm NTB)

• The casing shall be modular in construction with double skin panel housed by an extruded aluminium framework
forming a Non Thermal Bridge cabinet. A unit base constructed of painted heavy-duty steel shall be supplied as
standard extending to all AHU sections.

• Panels 75mm thick shall be constructed of 0.5mm steel sheet with galvanized surface for inner and pre painted
finishing for external skin. Sandwiched together with CFC-free injected polyurethane of 40kg/cu.m nominal density.
Panel edges to have thermal break feature. The injected polyurethane complies with ASTM D 1692 as self-
extinguished (SE).

• Double layered aluminium extrusion shall from the AHU framework with fire retardant grade extruded polystyrene
in-fill for the inner cavity and CFC-free injected Polyurethane of 40kg/cu.m nominal density forming the thermal
break feature of the double layered frame construction.

• Corner pieces (Tri-leg) molded of composite material forms the final integral part of the casing instruction. The non-
metallic construction of the corner pieces enhances the Non Thermal Bridge feature of the AHU casing.

• Access panel/door shall be lined with perimeter heavy gasketing in providing low leak instruction for the cabinet.
The edges of the door are thermally isolated. Large non-conductive molded handles with compression type latches
shall be the handling and securing mechanism.

• The extruded aluminium framework recessed flanges shall be lined with double ribbed gasket providing good
selling qualities with the panel fitting. Sealant was then applied to perimeter joining edges to enhance the cabinet
low leak feature. Externally, a “T” extruded aluminium is used to cover the open edges of the panels with corner
molded pieces forming an aesthetic facade to the AHU cabinet.

Casing Performance

Applicable Standard
39G 75mm
Qualification Tests CEN prEN 1886 : 1997
Non-Thermal Bridge
European Standard For AHU
Thermal Bridging Factor Class TB1 0.75 < k < 1.0 Class TB1 of k = 0.98
Class TB2 0.60 < k < 0.75
Class TB3 0.45 < k < 0.60
Class TB4 0.30 < k < 0.45
Class TB5 No Requirements

Casing Leakage Level Class 3A 3.96 Class B = 0.41

(Max. leak rate l/s.sqm) Class A 1.32
Class B 0.44

Sound Reduction Index* HZ 125 250 500 1000 2000 4000

(Casing) dB 19.2 21.6 23.9 17 42.5 45.4

*Acoustics Testing Laboratory, Faculty of Architecture, Surveying & Planning, Universiti Teknologi MARA, Shah Alam,
Selangor , Malaysia.
Standards Followed : ISO 140/3-1978
ISO 717/1-1982 (for determination of Rw)

5
 Basic Construction

39G - 25mm 39G - 50mm 39G - 75mm-NTB

Aluminium Frame Frame Construction Frame Construction

39G - 25mm 39G - 50mm 39G - 75mm-NTB

Panel (Double Skin) Panel (Double Skin) Panel (Sandwich)
Sandwich Panel
Double Skin Panel
Double Skin Panel

25mm 50mm 75mm

Injected Polyurethane
Injected Polyurethane Injected Polyurethane
(40kg/m3)
(40kg/m3) (40kg/m3)
Gasket Thermal
Gasket
Break

39G - 25mm 39G - 50mm 39G - 75mm-NTB

Frame-Panel Construction Frame-Panel Construction Frame-Panel Construction

39G - 25mm 39G - 50mm 39G - 75mm-NTB

Trileg Construction Trileg Construction Trileg Construction

6
 Quick Selection Chart

0.3
0.4
0.8
0508A 0.17

0.4
0.6
1.1
0508B 0.25

0.5
0.9
1.5
1.5 m/s MIN. COIL FACE VELOCITY, COOLING OR HEATING
0511 0.34
2.5 m/s MAX. COIL FACE VELOCITY, COOLING WITHOUT ELIMINATOR

0.7
1.2
2.2
0612 4.5 m/s MAX. COIL FACE VELOCITY, HEATING 0.49

1.1
1.8
3.2
0713 0.70

1.2
2.0
3.6
1.5 2.5 4.5
0813 0.81

1.6
2.6
4.7
0914 1.05

1.7
2.9
5.2
0916 1.15

2.2
3.6
6.5
1018 1.44

2.5
4.2
7.6
1118 1.68

3.1
5.2
9.4
1319 2.08

3.5
5.9
10.6
1422 2.36

3.8
6.4
11.5
1522 2.55

4.4
7.3
13.2
1722 2.93

5.0
8.3
14.9
COIL FACE AREA (sq.m)

CARRIER 39G UNIT SIZE

1724 3.30

5.4
9.0
16.2
1725 3.59

5.9
9.9
17.8
1926 3.96
20.8

6.9
11.6
2127 4.63
24.7

8.2
13.7
2230 5.48
28.9

9.6
16.1
2234 6.42
31.5

17.5

10.5
2434 6.99
36.5

20.3

12.2
2636 8.12

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38
AIR VOLUME, l/s x 1000

0.0 70.3 140.6 210.9 281.2 351.5 421.7 492.0 562.3 632.6 703.0
CAPACITY, KW

Note: For Chilled Water application between 2.5 & 3.15m/sec. face velocity, the use of Drift Eliminator is necessary.

7
 Dimension

Nominal Nominal Section Length Unit Unit Unit

Unit Range
Fan Size Capacity A/Flow Filter Access HH* Width HV**
Size Of Hp MXB (G) Coil (B) Fan (A)
(kW) @2.5m m/s HVF (F) LVF (E) BF (D) (C) (mm) (mm) (mm)
FCG 02-160 1 ~ 1.5
0508A 7.9 425 600 200 600 600 600 500 500 500 800 1000
FCG 02-180 1.5 ~ 2
0508B FCG 02-180 1.5 ~ 2 11.4 614 600 200 600 600 600 500 500 500 800 1000
0511 FCG 02-200 1.5 ~ 3 15.8 850 600 200 600 600 600 500 600 500 1100 1000
FCG 02-225 2~4
0612 22.9 1227 600 200 600 600 600 500 600 600 1200 1200
BCG 12-225 3~5
FCG 02-280 3~5
0713 32.5 1746 600 200 600 600 600 500 700 700 1300 1400
BCG 02-280 4 ~ 7.5
FCG 02-315 4~5
0813 37.8 2030 600 200 600 600 600 500 800 800 1300 1600
BCG 12-315 5 ~ 7.5
FCG 02-355 4 ~ 7.5
0914 48.8 2620 600 200 600 600 600 500 900 900 1400 1800
BCG 12-355 5 ~ 10
FCG 02-355 4 ~ 7.5
0916 53.6 2879 600 200 600 600 600 500 900 900 1600 1800
BCG 12-355 7.5 ~ 15
FCG 02-400 5 ~ 10
FCG 05-450 7.5 ~ 10
1018 66.8 3587 600 200 600 600 600 500 1000 1100 1800 2000
BCG 15-400 7.5 ~ 15
BCG 15-450 10 ~ 15
FCG 05-450 7.5 ~ 15
1118 78.2 4201 600 200 600 600 600 500 1000 1100 1800 2200
BCG 15-450 10 ~ 15
FCG 05-450 7.5 ~ 15
600 200 600 600 600 500 1000
1319 BCG 15-450 10 ~ 15
96.7 5192 1300 1900 2400
FCG 05-500 10 ~ 20
600 200 600 600 600 500 1100
BCG 15-500 15 ~ 20
FCG 05-500 10 ~ 15
900 200 600 600 600 500 1100
BCG 15-500 10 ~ 15
1422 109.8 5900 1400 2200 2800
FCG 02-560 15 ~ 20
900 200 600 600 600 500 1200
BCG 15-560 15 ~ 20
FCG 02-560 10 ~ 20
900 200 600 600 600 500 1200
BCG 15-560 15 ~ 20
1522 118.6 6372 1500 2200 3000
FCG 02-630 15 ~ 25
900 200 600 600 600 500 1400
BCG 15-630 20 ~ 25
FCG 02-630 15 ~ 20
900 200 600 600 600 500 1400
BCG 15-630 15 ~ 25
1722 136.2 7316 1700 2200 3300
FCG 02-710 20 ~ 25
900 200 600 600 600 500 1500
BCG 15-710 20 ~ 30
FCG 02-630 15 ~ 25
900 200 600 600 600 500 1400
BCG 15-630 15 ~ 25
1724 153.6 8280 1700 2400 3300
FCG 02-710 20 ~ 30
900 200 600 600 600 500 1500
BCG 15-710 20 ~ 30
FCG 05-630 15 ~ 25
900 200 600 600 600 500 1400
BCG 15-630 15 ~ 25
1725 166.9 8988 1700 2500 3400
FCG 02-710 20 ~ 30
900 200 600 600 600 500 1500
BCG 15-710 25 ~ 40
FCG 02-710 15 ~ 25
1300 200 600 600 600 500 1500
BCG 15-710 20 ~ 30
1926 184.5 9912 1900 2600 3600
FCG 05-800 25 ~ 40
1300 200 600 600 600 500 1700
BCG 15-800 25 ~ 40
FCG 05-710 15 ~ 25
1300 200 600 600 600 500 1500
BCG 15-710 20 ~ 30
2127 215.3 11564 2100 2700 4000
FCG 05-800/GI 25 ~ 40
1300 200 600 600 600 500 1700
BCG 15-800/GI 30 ~ 50
FCG 05-800 20 ~ 30
1300 200 600 600 600 500 1700
BCG 15-800 20 ~ 30
2230 254.8 13688 2200 3000 4200
FCG 05-900 30 ~ 50
1300 200 600 600 600 500 1900
BCG 15-900 40 ~ 50
FCG 05-800/GI 20 ~ 40
1300 200 600 600 600 500 1700
BCG 15-800/GI 20 ~ 40
2234 298.7 16048 2200 3400 4200
FCG 05-900/GI 30 ~ 60
1300 200 600 600 600 500 1900
BCG 15-900/GI 40 ~ 60
FCG 05-900 25 ~ 40
1300 200 600 600 600 500 1900
2434 BCG 15-900 25 ~ 40
325.1 17464 2400 3400 4400
FCG 05-1000 40 ~ 60
1300 200 600 600 600 500 2000
BCG 15-1000 40 ~ 60
FCG 05-900/GI 25 ~ 50
1300 200 600 600 600 500 1900
BCG 15-900/GI 25 ~ 50
2636 377.8 20296 2600 3600 4800
FCG 05-1000 40 ~ 75
1300 200 600 600 600 500 2000
BCG 15-1000 40 ~ 75

*HH - Height Horizontal **HV - Height Vertical

8
Note:

1) External AHU Length = (Section Length + K) mm

K = 110mm for 25mm casing thickness
160mm for 50mm casing thickness
210mm for 75mm casing thickness

2) External AHU Width = (Unit Width + K) mm

3) For Horizontal Unit, External AHU Height = (HH + K + 100*) mm

For Vertical Unit, External AHU Height = (HV + 2K + 100*) mm
*100mm is for unit base

4) If the External AHU Length is > 1900mm, section will be split into several casing for shipping purposes.

G F E D C B A

A
C
C
HH
E
S
S

HV
H

9
10
Fan Discharge Outlet Dimension

Unit Size Fan Size A B C D E Dimension (mm)

(mm) (mm) (mm) (mm) ARR. 1 (THF) ARR. 2 (BHF) ARR. 3/5(U/DBF) ARR. 4/6(U/DBR)
25 50 75 25 50 75 25 50 75 25 50 75 25 50 75 25 50 75 25 50 75 25 50 75
0508A FCG 02-160 255 280 305 450 475 500 205 205 205 205 205 205 396 421 446 286 311 336 202 227 252 313 338 363
FCG 02-180 205 230 255 476 501 526 229 229 229 229 229 229 409 434 459 286 311 336 164 189 214 287 312 337
0508B FCG 02-180 205 230 255 476 501 526 229 229 229 229 229 229 409 434 459 286 311 336 164 189 214 287 312 337
0511 FCG 02-200 404 429 454 550 575 600 256 256 256 256 256 256 377 402 427 286 311 336 256 281 306 198 223 248
0612 FCG 02-225/BCG 12-225 442 467 492 580 605 630 288 288 288 288 288 288 431 456 481 286 311 336 129 154 179 304 329 354
0713 FCG 02-280/BCG 12-280 419 444 469 630 655 680 361 361 361 361 361 361 457 482 507 286 311 336 139 164 189 335 360 385
0813 FCG 02-315/BCG 12-315 376 401 426 630 655 680 404 404 404 404 404 404 478 503 528 286 311 336 177 202 227 279 304 329
0914 FCG 02-355/BCG 12-355 407 432 457 650 675 700 453 453 453 453 453 453 502 527 552 286 311 336 116 141 166 292 317 342
0916 FCG 02-355/BCG 12-355 482 507 532 775 800 825 453 453 453 453 453 453 502 527 552 286 311 336 116 141 166 292 317 342
1018 FCG 02-400/BCG 15-400 628 653 678 775 800 825 507 507 507 507 507 507 529 554 579 286 311 336 100 125 150 303 328 353
FCG 05-450/BCG 15-450 566 591 616 775 800 825 569 569 569 569 569 569 557 582 607 286 311 336 105 130 155 366 391 416
1118 FCG 05-450/BCG 15-450 556 591 616 775 800 825 569 569 569 569 569 569 557 582 607 286 311 336 105 130 155 366 391 416
1319 FCG 05-450/BCG 15-450 610 635 660 831 856 881 569 569 569 569 569 569 557 582 607 286 311 336 105 130 155 366 391 416
FCG 05-500/BCG 15-500 453 478 503 919 944 969 638 638 638 638 638 638 613 638 663 321 346 371 164 189 214 434 459 484
1422 FCG 05-500/BCG 15-500 602 627 652 1070 1095 1120 638 638 638 638 638 638 613 638 663 321 346 371 164 189 214 434 459 484
FCG 02-560 496 521 546 1099 1124 1149 715 715 715 715 715 715 652 677 702 321 346 371 142 167 192 473 498 523
BCG 15-560 496 521 546 1099 1124 1149 715 715 715 715 715 715 652 677 702 321 346 371 170 195 220 473 498 523
1522 FCG 02-560 496 521 546 1099 1124 1149 715 715 715 715 715 715 652 677 702 321 346 371 142 167 192 473 498 523
BCG 15-560 496 521 546 1099 1124 1149 715 715 715 715 715 715 652 677 702 321 346 371 170 195 220 473 498 523
FCG 02-630 463 488 513 1046 1071 1096 801 801 801 801 801 801 693 718 743 321 346 371 142 167 192 514 539 564
BCG 15-630 463 488 513 1046 1071 1096 801 801 801 801 801 801 693 718 743 321 346 371 167 192 217 514 539 564
1722 FCG 02-630 463 488 513 1046 1071 1096 801 801 801 801 801 801 693 718 743 321 346 371 142 167 192 514 539 564
BCG 15-630 463 488 513 1046 1071 1096 801 801 801 801 801 801 693 718 743 321 346 371 167 192 217 514 539 564
FCG 02-710 509 534 559 903 928 953 898 898 898 898 898 898 747 772 797 321 346 371 142 167 192 568 593 618
BCG 15-710 509 534 559 903 928 953 898 898 898 898 898 898 747 772 797 321 346 371 160 185 210 568 593 618
1724 FCG 02-630 663 688 713 1046 1071 1096 801 801 801 801 801 801 693 718 743 321 346 371 142 167 192 514 539 564
BCG 15-630 663 688 713 1046 1071 1096 801 801 801 801 801 801 693 718 743 321 346 371 167 192 217 514 539 564
FCG 02-710 709 734 759 903 928 953 898 898 898 898 898 898 747 772 797 321 346 371 142 167 192 568 593 618
BCG 15-710 709 734 759 903 928 953 898 898 898 898 898 898 747 772 797 321 346 371 160 185 210 568 593 618
1725 FCG 05-630/BCG 15-630 678 703 728 1131 1156 1181 801 801 801 801 801 801 693 718 743 321 346 371 167 192 217 514 539 564
FCG 02-710 809 834 859 903 928 953 898 898 898 898 898 898 747 772 797 321 346 371 142 167 192 568 593 618
BCG 15-710 809 834 859 903 928 953 898 898 898 898 898 898 747 772 797 321 346 371 160 185 210 568 593 618
1926 FCG 02-710 681 706 731 1131 1156 1181 898 898 898 898 898 898 747 772 797 321 346 371 142 167 192 568 593 618
BCG 15-710 681 706 731 1131 1156 1181 898 898 898 898 898 898 747 772 797 321 346 371 160 185 210 568 593 618
FCG 05-800/BCG 15-800 572 597 622 1131 1156 1181 1007 1007 1007 1007 1007 1007 836 861 886 321 346 371 129 154 179 657 682 707
2127 FCG 05-710/BCG 15-710 781 806 831 1131 1156 1181 898 898 898 898 898 898 747 772 797 321 346 371 160 185 210 568 593 618
FCG 05-800G1/BCG 15-800G1 672 697 722 1131 1156 1181 1007 1007 1007 1007 1007 1007 836 861 868 321 346 371 129 154 179 657 682 707
2230 FCG 05-800/BCG 15-800 951 976 1001 1152 1177 1202 1007 1007 1007 1007 1007 1007 836 861 886 321 346 371 129 154 179 657 682 707
FCG 05-900/BCG 15-900 828 853 878 1152 1177 1202 1130 1130 1130 1130 1130 1130 897 922 947 321 346 371 133 158 183 718 743 768
2234 FCG 05-800G1/BCG 15-800G1 1251 1276 1301 1251 1276 1301 1007 1007 1007 1007 1007 1007 836 861 886 321 346 371 129 154 179 657 682 707
FCG 05-900G1/BCG 15-900G1 1129 1154 1179 1251 1276 1301 1130 1130 1130 1130 1130 1130 897 922 947 321 346 371 133 158 183 718 743 768
2434 FCG 05-900/BCG 15-900 1158 1183 1208 1222 1247 1272 1130 1130 1130 1130 1130 1130 897 922 947 321 346 371 133 158 183 718 743 768
FCG 05-1000/BCG 15-1000 1053 1078 1103 1190 1215 1240 1267 1267 1267 1267 1267 1267 923 948 973 321 346 371 106 131 156 707 732 757
2636 FCG 05-900G1/BCG 15-900G1 1290 1315 1340 1290 1315 1340 1130 1130 1130 1130 1130 1130 897 922 947 321 346 371 133 158 183 718 743 768
FCG 05-1000/BCG 15-1000 1153 1178 1203 1290 1315 1340 1267 1267 1267 1267 1267 1267 923 948 973 321 346 371 106 131 156 707 732 757
Horizontal Fan Arrangements

E D

ARR 1 THF ARR 4 UBR

E D
E
ARR 5 DBF
ARR 2 BHF

E D

E D
ARR 6 DBR
ARR 3 UBF

Side Elevation

A C B B C A

SERVICE SERVICE
DOOR DOOR

RIGHT LEFT RIGHT LEFT

LEFT HAND RIGHT HAND

Front Elevation

11
 Base Unit Casing Weight

Table below shows the base unit casing weight (Approximation) for 25mm, 50mm and 75mm casing

MXB Fan Coil HVF BF LVF ACC

Unit (mm) (mm) (mm) (mm) (mm) (mm) (mm)
size
25 50 75 25 50 75 25 50 75 25 50 75 25 50 75 25 50 75 25 50 75

0508A 51 61 92 25 30 45 25 30 45 10 12 18 34 40 60 35 41 62 30 36 54

0508B 51 61 92 25 30 45 25 30 45 10 12 18 34 40 60 35 41 62 30 36 54

0511 66 79 119 30 36 54 30 36 54 12 14 21 42 49 74 42 49 74 36 43 65

0612 70 84 126 40 48 72 33 39 59 13 16 24 46 54 81 54 62 93 40 48 72

0713 82 98 147 50 60 90 35 41 62 14 17 26 50 58 87 62 70 105 42 50 75

0813 94 113 170 60 72 108 37 45 68 15 18 27 54 64 96 64 74 111 44 54 81

0914 100 120 180 72 86 129 40 48 72 16 19 29 60 70 105 73 83 125 48 58 87

0916 110 132 198 78 94 141 43 51 77 17 20 30 65 76 114 78 89 134 52 63 95

1018 118 142 213 95 114 171 48 57 86 19 23 35 73 85 128 94 106 159 58 70 105

1118 120 144 216 100 120 180 50 59 89 20 24 36 75 87 131 98 110 165 60 72 108

1319 122 146 219 115 138 207 52 62 93 21 25 38 78 91 137 108 121 182 62 75 113

1422 131 157 236 151 181 272 56 66 99 22 26 39 82 96 144 117 131 197 65 79 119

1522 140 168 252 169 203 305 58 69 104 25 30 45 85 99 149 123 137 206 67 81 122

1722 147 176 264 183 220 330 60 71 107 27 32 48 91 103 155 139 151 227 71 83 125

1724 155 186 279 189 227 341 63 76 114 29 34 51 96 109 164 147 160 240 75 88 132

1725 167 200 300 201 241 362 66 79 119 31 37 56 100 115 173 159 174 261 77 92 138

1926 172 206 309 224 269 404 68 81 122 33 39 59 107 122 183 168 183 275 82 97 146

2127 185 222 333 260 312 468 72 90 135 35 41 62 114 129 194 180 195 293 87 102 153

2230 195 234 351 308 370 555 76 90 135 37 45 68 119 134 201 208 223 335 90 105 158

2234 215 258 387 342 410 615 80 95 143 39 47 71 126 141 212 222 237 356 95 110 165

2434 225 270 405 363 436 654 84 99 149 41 49 74 131 146 219 230 245 368 98 113 170

2636 240 288 432 419 503 754 89 106 159 43 51 77 139 154 231 245 260 390 104 119 179

Note: Weight in kg

12
Fan Motor Weight

Table below shows the approximate fan motor weight

Motor HP Motor kW Approx. Weight (kg) Frame Number

1 0.75 15 D80

1.5 1.1 20 D90S

2 1.5 22 D90L

3&4 2.2/3.0 30 D100L

5 & 5 1/2 3.7/4.4 42 D112M

7.5 5.5 65 D132S

10 7.5 76 D132M

15 11 118 D160M

20 15 139 D160L

25 18.5 189 D180M

30 22 203 D180L

40 30 290 D200L

50 37 320 D225SC

60 45 355 D225MC

75 55 520 D2250SA

Notes :
• Motor weights based on 4 - pole 415/3∅/50Hz induction type TEFC motor foot mounted.
• Motor shall be of #, Y or D.O.L. wiring.
• Standard motor shall be per IEE standard IP54 enclosure with Class F insulation and B Temperature rise complying
with BS2757.

• Maximum ambient temperature 40°C.

• For derivation of motor kW from fan BkW use
Motor kW = Fan BkW x A, where A = 1.20 if BkW<10kW
A = 1.15 if BkW>10kW

• Please refer to your nearest Carrier representatives for special motor voltages or application.

13
 Fan Size And RPM Limitation/BkW Limitation

Fan Type Fan Size Maximum RPM Maximum BkW

FCG 02-160 4700 3.1

FCG 02-180 4200 4.5
FCG 02-200 3800 4.5
FCG 02-225 3400 4.5
FCG 02-280 2700 6.2
FCG 02-315 2400 6.2
FCG 02-355 2100 6.2
FCG 02-400 1900 6.2
FCG 05-450 1700 16.0
Forward Curved
FCG 05-500 1500 16.0
FCG 02-560 1200 13.0
FCG 02-630 950 13.0
FCG 05-630 950 26.0
FCG 02-710 850 16.0
FCG 05-710 850 39.1
FCG 05-800 750 39.1
FCG 05-800/G1 750 47.8
FCG 05-900 670 47.8
FCG 05-900/G1 670 47.8
FCG 05-1000 600 6.5
BCG 12-225 6640 6.5
BCG 12-280 5300 6.5
BCG 12-315 4730 6.5
BCG 12-355 4200 6.5
BCG 15-400 3600 20.0
BCG 15-450 3360 26.6
BCG 15-500 2050 26.6
BCG 15-560 2400 30.0
Backward Curved
BCG 15-630 1880 26.0
BCG 15-710 2000 49.9
BCG 15-800 1470 45.0
BCG 15-800/G1 1470 45.0
BCG 15-900 1430 62.0
BCG 15-900/G1 1430 62.0
BCG 15-1000 1140 60.0

Remark : A selection is valid provided if first reaches and not exceed either max. limits (RPM of BkW).

14
 Filter Type, Dimension And Quantity For Each AHU Size
MODEL
PART NAME PART NO.
0508A 0508B 0511 0612 0713 0813 0914 0916 1018 1118 1319 1422 1522 1722 1724 1725 1926 2127 2230 2234 2434 2636
a) 2” Bag Filter
(H289 x W391)mm 39GA509-132 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-047 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-044 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-049 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
b) 1” Bag Filter 402mm L
(H289 x W391)mm 39GA509-388 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-384 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-381 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-386 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
c) 1” Bag Filter 450mm L
(H289 x W391)mm 39GA509-396 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-392 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-389 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-394 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
d) 1” Bag Filter 529mm L
(H289 x W391)mm 39GA509-380 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-376 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-373 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-378 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
e) 1” HVF Filter Washable
(H289 x W391)mm 39GA509-130 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-035 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-032 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-037 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
f) 2” HVF Filter Washable
(H289 x W391)mm 39GA509-131 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-041 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-038 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-043 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
g) 1” HVF Filter Disposable
(H289 x W391)mm 39GA509-128 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-023 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-020 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-025 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20
h) 2” HVF Filter Disposable
(H289 x W391)mm 39GA509-129 - - 1 - - - - - - - - - - - - - - - - - - -
(H391 x W595)mm 39GA509-029 - 1 1 - - 2 - - - - - - - - - - - - - - - -
(H289 x W595)mm 39GA509-026 1 - - 4 - 2 2 3 3 3 - 2 5 5 5 4 - 4 7 8 4 4
(H595 x W595)mm 39GA509-031 - - - - 2 - 2 2 3 3 6 6 6 6 6 8 12 12 12 15 20 20

Note: Dimension in mm

15
16
Coil Weight

Type Of Coil Hot Water Chilled Water Direct Expansion

No Of Row 1 2 4 5 6 7 8 4 6
Fins/Inch 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14 8 10 12 14
Unit Size Face Area (sq.m) Estimated Dry Coil Weight (kg)
0508A 0.170 14 14 15 15 16 16 16 16 18 18 19 19 19 20 20 21 21 21 22 22 22 22 23 24 23 24 24 25 18 18 19 19 21 21 22 22
0508B 0.246 16 16 17 17 18 18 19 19 21 22 22 23 23 24 24 25 25 26 26 27 26 27 28 29 28 29 30 31 21 22 22 23 25 26 26 27
0511 0.340 19 19 19 19 21 21 22 22 25 26 27 28 28 29 30 31 30 31 32 33 32 34 35 36 35 36 38 39 25 26 27 28 30 31 32 33
0612 0.491 22 22 23 23 26 26 27 27 32 34 35 36 36 37 38 40 39 41 42 44 42 44 46 48 46 48 50 52 32 34 35 36 39 41 42 44
0712 0.699 27 27 28 28 31 31 32 34 41 42 44 45 45 47 49 51 50 52 55 57 55 58 60 63 60 63 66 69 41 42 44 45 50 52 55 57
0813 0.812 30 30 31 31 35 36 37 38 46 48 50 51 51 54 56 58 57 60 62 65 62 65 69 72 68 71 75 78 46 48 50 51 57 60 62 65
0914 1.048 41 42 42 43 48 49 51 52 55 58 60 62 62 65 68 71 77 80 83 87 84 88 92 96 91 95 100 104 55 58 60 62 77 80 83 87
0916 1.152 43 44 44 45 51 52 53 54 59 61 64 66 67 70 73 76 82 85 89 93 89 94 98 102 97 102 107 112 59 61 64 66 82 85 89 93
1018 1.436 48 49 49 50 58 59 61 62 77 80 83 86 86 90 94 98 96 101 105 110 105 111 116 122 115 121 128 164 77 80 83 86 96 101 105 110
1118 1.681 53 54 55 56 64 66 68 70 87 90 94 98 98 103 107 112 109 115 120 126 120 127 133 140 132 139 146 154 87 90 94 98 109 115 120 126
1319 2.078 61 62 64 65 75 77 80 82 103 107 112 116 117 122 128 134 130 137 144 151 144 152 160 168 158 167 176 185 103 107 112 116 130 137 144 151
1422 2.36 69 71 72 74 85 88 90 93 117 122 127 132 133 139 145 152 148 156 164 171 164 173 182 191 179 190 200 210 117 122 127 132 148 156 164 171
1522 2.55 75 77 78 80 92 95 98 101 126 131 137 142 144 150 157 164 159 168 177 185 177 186 196 206 194 205 216 227 126 131 137 142 159 168 177 185
1722 2.93 86 88 90 92 106 109 112 115 145 151 158 163 165 172 180 189 183 193 203 213 203 214 225 237 222 235 248 260 145 151 158 163 183 193 203 213
1724 3.30 97 99 107 103 119 123 126 130 164 170 178 184 186 194 203 213 207 218 229 240 229 242 254 267 251 265 280 294 164 170 178 184 207 218 229 240
1725 3.59 105 107 110 112 129 133 137 142 178 185 193 200 202 211 221 231 224 236 249 261 249 262 276 290 273 288 304 319 178 185 193 200 224 236 249 261
1926 3.96 116 119 121 124 143 147 152 156 196 204 214 221 223 233 244 256 248 261 275 288 275 290 305 320 301 319 336 353 196 204 214 221 248 261 275 288
2127 4.62 136 139 142 145 167 172 177 182 229 238 249 258 260 271 285 298 289 305 320 336 320 338 356 374 352 372 392 412 229 238 249 258 289 305 320 336
2230 5.47 161 164 167 171 198 204 210 216 271 282 295 306 308 321 337 353 342 361 379 398 379 400 421 443 416 440 464 487 271 282 295 306 342 361 379 398
2234 6.42 188 192 197 201 232 239 246 253 318 330 346 358 361 377 395 414 402 423 445 466 445 469 494 519 488 516 544 571 318 330 346 358 402 423 445 466
2434 6.99 205 209 214 218 252 260 265 276 346 360 376 390 393 410 430 450 437 461 484 508 484 511 538 565 531 561 592 622 346 360 376 390 437 461 484 508
2636 8.12 238 243 249 254 293 302 311 320 402 418 437 453 457 476 500 523 508 535 562 590 562 594 625 656 617 652 687 723 402 418 437 453 508 535 562 590
Note :
1. All coils are of 13mm OD copper tubes with alluminium platee fin construction
2. To estimate the weight of water content (kg) use: Face area (sq.m) x no. of rows x 7.0kg/sq.m
3. To estimate dry coil weight (kg) for copper plate fin construction, use the above data (kg) x 3.3
Fan Housing Dimension And Weight

Table below shows full details of 39G fan housing dimension and weight.

Fan Size Length (mm) Width (mm) Height (mm) Weight (kg)

Forward Curved
FCG 02-160 269 257 315 7
FCG 02-180 299 282 352 9
FCG 02-200 328 309 388 10
FCG 02-225 366 350 433 12
FCG 02-280 449 423 532 20
FCG 02-315 502 465 596 23
FCG 02-355 562 515 669 30
FCG 02-400 632 578 750 45
FCG 05-450 708 644 826 65
FCG 05-500 827 713 952 80
FCG 02-560 875 787 1046 97
FCG 02-630 979 874 1173 115
FCG 05-630 1028 876 1198 137
FCG 02-710 1104 971 1324 175
FCG 05-710 1152 973 1342 183
FCG 05-800 1290 1092 1509 233
FCG 05-800/G1 1290 1092 1509 233
FCG 05-900 1448 1225 1697 316
FCG 05-900/G1 1448 1225 1699 316
FCG 05-1000 1573 1362 1889 376
Backward Curved
BCG 12-225 366 350 432 15
BCG 12-280 449 423 532 23
BCG 12-315 502 465 596 27
BCG 12-355 562 515 699 36
BCG 15-400 625 580 731 61
BCG 15-450 708 644 826 73
BCG 15-500 827 713 952 94
BCG 15-560 921 789 1074 125
BCG 15-630 1028 876 1198 149
BCG 15-710 1152 973 1342 201
BCG 15-800 1290 1092 1509 250
BCG 15-800/G1 1290 1092 1509 250
BCG 15-900 1448 1225 1697 358
BCG 15-900/G1 1448 1225 1697 358
BCG 15-1000 1573 1362 1889 416

Note: Width does not include both end of shaft.

17
 Guide Specification

GENERAL 4.2 Chilled Water coils shall have aluminium/copper fins with belled
1.1 Furnish and install central station air handling units of the type, collars and bonded to 12.7mmm OD copper tubes by mechanical
size and capacity shown on the equipment schedule. expansion. Fins shall be of the “Dual Sinewave” form. Coil shall
1.2 Equipment schedules and specifications are based on Carrier 39G have galvanised steel casing and steel headers with male threaded
‘Galaxy’ series. The design of the air-handling unit is based on connections. Working pressure shall be 2060kPag at 93oC. Coils
the use of modular panels and extruded aluminium perimeter shall be drainable and have non-air-trapping circuits. No turbulence
frames with composite material for corner piece. Other promoting devices will be permitted inside the tubes. Headers shall
manufacturers of equal quality may be submitted to the consulting have drain and vent connections. Note : copper header shall be
engineers for approval. When substitution of equipment is made, sweat type connection (braze).
the contractor shall be responsible for the cost of any item and 4.3 Direct expansion coil shall have aluminium/copper fins with belled
engineering revision necessary to satisfy plans and specifications. collars and bonded to 12.7mm OD copper tubes by mechanical
1.3 Units shall be horizontal or vertical draw-through type as shown expansion. Fins shall be of the “Dual Sinewave” form. Coils shall
on the drawings and shall consists (in the direction of air flow) a be provided with brass distributors with sweat type connections.
mixing box section, a filter section, a coil section and a fan section Coils shall have full-face active area with intertwined circuits for
generally in accordance with the attached equipment schedules. equal loading on each circuit. Suction and metering valve
1.4 Unit shall be supplied with welded unitbase with holes for rigging connection shall be on the same end. After leak testing, coil shall
located to suit optimum hoisting stability. The use of slings and be charged with dry air. Coils shall be designed and tested in
spreader bars are recommended for large section. accordance to ARI standard.
4.4 Hot Water coils shall be constructed similar to the chilled water
coil as per Section 4.3 except that the maximum working pressure
CASING CONSTRUCTION (25mm and 50mm)
shall be 1200kpag at 205oC.
2.1 The unit casing construction shall have double skin construction
4.5 All coils shall have counter flow arrangement.
to allow access without damaging the insulation and isolating it
4.6 The condensate drain pan shall be constructed by 16-gauge
from the air stream.
powder painted Galvanised Steel with 40mm depth and 400mm
2.2 The casing shall have extruded aluminium perimeter frame, with
in length. Slider shall be welded at drain pan for easier coil
modular panels and composite material corner piece. The panels
installation and removal. The condensate drain pan shall be
shall be constructed such that they shall comprise of two layers of
constructed in slope with one female threaded pipe connection of
steel sheet with injected insitu CFC-Free Polyurethane insulation
43mm OD routed through bottom for drainage in accordance to
with thermal conductivity factor of 0.019 w/mk and density of 40kg/
ASHRAE 62-89 Standard.
m3 in between. The assembly of fix panels to the perimeter frame
shall be from inside the unit. The removable panels should be
provided on the both sides of the units with hex socket compression FILTER SECTION
type latch assembly and large & non-conductive handles. All 5.1 The filter section shall be supplied by the air handling unit
external panels surface shall be pre-painted zinc allume. Internal manufacturer with the same casing construction as specified for
panels shall be galvanised steel sheet. the other unit sections. The type of filters to be housed within the
filter section shall be the type and efficiency indicated on the
equipment schedule.
FAN SECTION
5.2 High velocity filter section shall be capable of receiving 25mm or
3.1 The fan shall be of the forward curved or backward curved DIDW
50mm thick filters of standard size. Low velocity filter section shall
centrifugal type. The blade of forward curved wheels shall be
be capable of receiving 50mm deep filters mounted in 50mm width
galvanised steel. The blade of backward curved wheel shall be
holding frames.
heavy gauge steel, treated and painted after manufacture. The
5.3 Bag filter section shall be capable of accepting bag filters with
fan assembly shall be statically and dynamically balanced to the
length up to 596mm and 22mm-filter header thickness.
80% of maximum fan speed as shown in the schedule.
3.2 Factory/field furnished and installed fan motors shall be mounted
inside the fan section on the mounting base. The motors shall be MIXING BOX
of the totally enclosed fan cooled (TEFC) type (or open drip proof 6.1 Mixing boxes shall be parallel bladed, interconnected outside air
type) suitable for use with…Volts…Phase….Hz electrical supply. and return air dampers. Damper blades shall be brake formed for
Motor speed shall be as per schedule. stiffness and shall be mechanically secured to 13mm OD steel
3.3 The fan drive package shall consist of foxed pitch fan and motor rods rotating in nylon bushings and mounted in rigid powder painted
pulleys and V-belts, adequately sized to accommodate the steel damper frames. Dampers shall be sectionalised to limit blade
application service factor. length to not more than 1480mm in order to prevent excessive
3.4 The fan and motor assembly shall be mounted on an adjustable blade warping and ensure tight closure.
mounting base with factory supplied spring anti-vibration mountings
or rubber isolator. The fan discharge shall be square (for forward
ACCESS SECTION
curved or backward curved fans) in area and flanged and isolated
7.1 Access section shall be supplied by the air handling unit
from the casing by a fire retardant grade flexible connection. Only
manufacturer with the same casing construction as specified for
on fan discharge shall be provided.
the other sections. The access panels shall be ultra low leak
construction with hex socket compression type latch assembly
COIL and large & non-conductive handles for easy removal of the access
4.1 The coils shall be of the cartridge type, mounted over the panel. The access panel shall be double skinned construction and
condensate drain pan (for cooling coil). Coils shall be tested at internally insulated with injected insitu CFC-Free polyurethane
2760kPag air pressure while submerged in water. Coils insulation. The access panel perimeter shall be lined with ribseals.
performance shall be rated in accordance to ARI standard 410.

18
Memo

19
 Carrier
International
Sdn. Bhd.
® Malaysia

Carrier International Sdn. Bhd. (3385-T)

Lot 4, Jalan P/6, 43650 Bandar Baru Bangi,
Selangor, Malaysia.
Tel: 03-8925 8001
Telex: MA 31610/MA 31614
Fax: 03-8925 3578

39G Rev. 1

6 2001

Manufacturer reserves the right to discontinue, or

change at any time, specifications or designs
39G-D01-4SL without notice and without incurring obligations.

20