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    13044-QSH-PP-023 Testing Precommissioning Rev.55

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    devisguibson
    This document provides details on testing and precommissioning procedures for a pipeline project in Maputo, Mozambique. It outlines three key points: 1) The contractor is responsible for providing all equipment needed for pressure testing the pipeline, including pumps and setup. 2) The pipeline is divided into six test sections, with test pressures provided for each section based on elevation differences. 3) The general testing procedure is described, including preparing the selected pipe length, filling and pressurizing it, checking for leaks, repairing any issues found, and finally putting the pipeline into service.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    13044-QSH-PP-023 Testing Precommissioning Rev.55

    Uploaded by

    devisguibson
    19 views26 pages
    This document provides details on testing and precommissioning procedures for a pipeline project in Maputo, Mozambique. It outlines three key points: 1) The contractor is responsible for providing all equipment needed for pressure testing the pipeline, including pumps and setup. 2) The pipeline is divided into six test sections, with test pressures provided for each section based on elevation differences. 3) The general testing procedure is described, including preparing the selected pipe length, filling and pressurizing it, checking for leaks, repairing any issues found, and finally putting the pipeline into service.

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    13044-QSH-PP-023 Testing Precommissioning Rev.55

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    This document provides details on testing and precommissioning procedures for a pipeline project in Maputo, Mozambique. It outlines three key points: 1) The contractor is responsible for providing all equipment needed for pressure testing the pipeline, including pumps and setup. 2) The pipeline is divided into six test sections, with test pressures provided for each section based on elevation differences. 3) The general testing procedure is described, including preparing the selected pipe length, filling and pressurizing it, checking for leaks, repairing any issues found, and finally putting the pipeline into service.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    19 views26 pages

    13044-QSH-PP-023 Testing Precommissioning Rev.55

    Uploaded by

    devisguibson
    This document provides details on testing and precommissioning procedures for a pipeline project in Maputo, Mozambique. It outlines three key points: 1) The contractor is responsible for providing all equipment needed for pressure testing the pipeline, including pumps and setup. 2) The pipeline is divided into six test sections, with test pressures provided for each section based on elevation differences. 3) The general testing procedure is described, including preparing the selected pipe length, filling and pressurizing it, checking for leaks, repairing any issues found, and finally putting the pipeline into service.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 26

    □ E NYS

    Method Statement
    13044-QSH-PP-023

    Testing & Precommissioning

    DENYS ENGINEERS E CONTRACTOf· t> l3V


    Avenida 25 de Seternbro
    IVl I\ 1- U V ...
    I UIJ;-10071 0885
    .... �•po,,.

    5 20/09/2017 Test sections TJ and filling point are changed BVLI � RALD

    4 14/07/2017 Details of cock valves, equipment and filh"ng are added BVLI DDS/'1 RALD

    3 24/05/2017 Revision of test pressures and test set up BVLI DDS/'1 RALD

    2 26/01/2017 Alternative structure for PS1 and VVTP to fill the pipe BVLI DDS/'1 DDS/'1

    1 12/12/2016 Changed Test pressures - added information about counter pressure BVL/ DDS/'1 DDS/'1

    0 01/09/2016 First issue BVL/ DDS/'1

    Rev. Date Description Prepared Checked Approval PM

    STATUS (Concept/Final/Deleted):

    Distribution:
    □ENVS
    Project 13044 - FIPAG - Maputo

    Reference 13044-QSH-PP-023
    Testing & Precommissioning Revision ROS

    The Contractor is responsible for providing all material and equipment required fo,- pipeline pressure
    tests, including pumping equipment and its set-up.

    5. Test Sections and Test Pressure

    5.1. Test Sections and Test Pressure of main pipeline


    The test pressures are determined from the d1·awings 40089-FD-PPL-A-001 to A-004. The test
    pressure is calculated as the System Test Pressure elevation subtracted by the lowest point in the test
    section. The test pressures are presented in Table 1.
    The test sections are determined using the section valves present in the pipeline. These sections are
    visualized in the following drawings, which can be found in the appendix:
    13044-ENG-TES-T1&T2 rev. 1
    13044-ENG-TES-TJ-part 1 rev. 2
    13044-ENG-TES-T3-part 2 rev. 2
    13044-ENG-TES-T4&MACHAVA-part 1 rev. 2
    13044-ENG-TES-T4&MACHAVA-part 2 rev. 2

    T.able 1 0 verv,ewo rr,es tsecrtons, w,·th th e tes·t pressures and Iengths.


    Test sections Tl
    Section From To DP {bar) TP {bar) L (mtr)
    1 Chamber A Chamber D 4,3 6,3 192
    2 Chamber D Blind Flange (KP 0.28) 4,3 7,2 258

    Test sections T2
    Section From To DP (bar) TP {bar) L (mtr)
    1 Blind Flange (KP 0) SV 2.1 (KP 7.01) 5,8 9,4 7011
    2 SV 2.1 (KP 7.01) Blind Flange (KP 10.93) 4,2 7,6 3828

    Test sections T3
    Section From To DP (bar) TP (bar) L (mtr)
    1 Blind Flange (l<P 0) SV 3.1 (KP 3.50) 13,2 15 3500
    2 SV 3.1 (KP 3.50) SV 3.2 (KP 14.635) 12,8 15,6 11130
    3 SV 3.2 (KP 14.635) AV 3.28 (KP 26+386) 8,9 14,2 11751
    4 AV 3.28 (KP 26+386) lncomati River (KP 34+329) 7,4 11,1 7943
    5 SV3.3 (KP 33+647) SV 3.4 (KP 41+486) 7,4 10 7839
    6 SV 3.4 (KP 41+486) SV 3.5 (KP 46+978) 5,2 7,9 5492

    4
    DENYS
    Project 13044 - FIPAG - Maputo

    Reference 13044-QSH-PP-023
    Testing & Precommissioning Revision ROS

    e i I .-. I ·""' I .-i

    Missing Construction

    c:,. ---·-

    l �l�-

    Figure 1: Drawing 40089-GEN-A-007 - General Flow diagram with marked items: Green: part 1 of the Contract, Red: part 2
    of the Contract, for detail see appendix.

    Since at this stage the Contractor of Part 2 has not yet started, the pump station and the water
    treatment plant are not ready.

    Filling Stretch T2
    At the pumping station area, a basin will be used as a buffer for the pump. A container will be placed
    in the grnund and directly connected to the valve on the reduction fiange at the end of T1. A 1 O"
    pump will be used to pump the water to Stretch T2, see Figure 2. Ductile iron pipe or HDPE pipe
    will be used to connect the outlet of the pump to the start of Stretch T2.

    6
    Project 13044- FIPAG - Maputo
    DENYS Reference 13044-QSH-PP-023
    Testing & Precommissioning Revision ROS

    6. Process

    6.1. Starting situation


    Due to the danger of an open trench, testing and commissioning will be done with having the pipe
    backfilled, but if possible, the flange connections near the chambers will not be backfilled.

    6.2. General testing procedure


    The tests will be done following the steps as shown in Figure 7.

    Select length to be tested

    Test preparation

    Repair the
    Pipe lilling
    main

    YES

    Empty the Purge the air


    main

    Pressurize

    find the
    fault(s)
    NEGATIVE

    Check all the external bolts

    Put into service

    Figure 7: Scheme of testing procedure

    10

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