TM-U220bdsv e 0
TM-U220bdsv e 0
TM-U220bdsv e 0
Service manual
TM-U220 Series
(Type-B/Type-D)
Issued date , ,
Issued by
English
404460800
EPSON
EPSON Printed in Japan
SEIKO EPSON CORPORATION
Confidential TM-U220 (Type B/Type D) Service Manual
CONFIDENTIALITY AGREEMENT
BY USING THIS DOCUMENT, YOU AGREE TO ABIDE BY THE TERMS OF THIS AGREEMENT. PLEASE RETURN
THIS DOCUMENT IMMEDIATELY IF YOU DO NOT AGREE TO THESE TERMS.
❏ This document contains confidential, proprietary information of Seiko Epson Corporation or its affiliates. You
must keep such information confidential. If the user is a business entity or organization, you must limit disclosure
to those of your employees, agents, and contractors who have a need to know and who are also bound by
obligations of confidentiality.
❏ On the earlier of (a) termination of your relationship with Seiko Epson, or (b) Seiko Epson’s request, you must
stop using the confidential information. You must then return or destroy the information, as directed by Seiko
Epson.
❏ If a court, arbitrator, government agency, or the like orders you to disclose any confidential information, you must
immediately notify Seiko Epson. You agree to give Seiko Epson reasonable cooperation and assistance in the
negotiation.
❏ You may use confidential information only for the purpose of operating or servicing the products to which the
document relates, unless you obtain the prior written consent of Seiko Epson for some other use.
❏ Seiko Epson warrants that it has the right to disclose the confidential information. SEIKO EPSON MAKES NO
OTHER WARRANTIES CONCERNING THE CONFIDENTIAL INFORMATION OR ANY OTHER
INFORMATION IN THE DOCUMENT, INCLUDING (WITHOUT LIMITATION) ANY WARRANTY OF TITLE
OR NON-INFRINGEMENT. Seiko Epson has no liability for loss or damage arising from or relating to your use of
or reliance on the information in the document.
❏ You may not reproduce, store, or transmit the confidential information in any form or by any means (electronic,
mechanical, photocopying, recording, or otherwise) without the prior written permission of Seiko Epson.
❏ Your obligations under this Agreement are in addition to any other legal obligations. Seiko Epson does not waive
any right under this Agreement by failing to exercise it. The laws of Japan apply to this Agreement.
Cautions
❏ No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
Seiko Epson Corporation.
❏ The contents of this document are subject to change without notice. Please contact us for the latest information.
❏ While every precaution has been taken in the preparation of this document, Seiko Epson Corporation assumes no
responsibility for errors or omissions.
❏ Neither is any liability assumed for damages resulting from the use of the information contained herein.
❏ Neither Seiko Epson Corporation nor its affiliates shall be liable to the purchaser of this product or third parties
for damages, losses, costs, or expenses incurred by the purchaser or third parties as a result of: accident, misuse, or
abuse of this product or unauthorized modifications, repairs, or alterations to this product, or (excluding the U.S.)
failure to strictly comply with Seiko Epson Corporation’s operating and maintenance instructions.
❏ Seiko Epson Corporation shall not be liable against any damages or problems arising from the use of any options
or any consumable products other than those designated as Original EPSON Products or EPSON Approved
Products by Seiko Epson Corporation.
Rev. A i
Confidential
Contents
For Safe Repair and Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
Key to Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
Safety Precautions on Maintenance/Repair/Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Modular Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
Aim of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
Manual Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
Chapter 3 Troubleshooting
Preparations for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Diagnosing Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Symptoms and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Symptoms when the power is On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Symptoms when the all function test is executed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Symptoms for other operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Test Points on the Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Resistance Values of Printer Mechanism Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ii Rev. A
Confidential TM-U220 (Type B/Type D) Service Manual
Rev. A iii
Confidential
For Safe Repair and Maintenance Work
Key to Symbols
The symbols in this manual are identified by their level of importance, as defined below. Read
the following carefully before handling the product.
WARNING:
You must follow warnings carefully to avoid serious bodily injury.
CAUTION:
Observe cautions to avoid minor injury to yourself, damage to your equipment, or loss of
data.
Note:
Notes have important information and useful tips on the operation of your equipment.
iv Rev. A
Confidential TM-U220 (Type B/Type D) Service Manual
WARNING:
❏ Be sure to use the EPSON-supplied fuse on the circuit board. Use of the other fuse
may result in fire.
❏ Remove the power cord and all other cables from this product before disassembly
or reassembly to prevent electrical shock.
❏ Be sure to use the specified power source. Connection to an improper power source
may cause fire or shock.
❏ Never insert or disconnect the power plug with wet hands. Doing so may result in
severe shock.
CAUTION:
❏ Parts on the circuit board may become hot during operation. Therefore, wait
approximately 10 minutes after turning the power off before touching them.
❏ To avoid injury, take care not to insert fingers or any part of the hand in the paper roll
opening where the manual cutter is installed.
❏ Do not open the paper roll cover without taking the necessary precautions, as this
can result in injury from the autocutter fixed blade.
Modular Connectors
Use the modular connectors specifically designed for the cash drawer and customer display for
this product. Do not connect these connectors to an ordinary telephone line.
Rev. A v
Confidential
About This Manual
Manual Content
The manual is made up of the following sections
Chapter 5 Adjustments and Settings Describes the adjusting and settings procedures.
Chapter 6 Preparation for shipment Describes the preparing for transport. Also
provides the information on maintenance,
inspection, and cleaning.
Appendix Parts List Provides a parts list. Also describes screw types.
vi Rev. A
Confidential TM-U220 (Type B/Type D) Service Manual
Chapter 1
Product Overview
The TM-U220 is a serial impact dot-matrix printer for POS systems that can print on roll paper of
various widths.
Type B Type D
UB-S01 (RS-232)
Interface type UB-P02II (IEEE1284 (bidirectional parallel)) Use an EPSON-approved interface board
EPSON UB universal interface board options
Note: Selections in the table above may be added to or changed in the future.
dpi: dots per 25.4 mm (dots per inch)
Chapter 2
Repair Guide
This chapter gives instructions to complete repair of the product. Follow the process in this
section for repair.
Repair Process
Outline of repair
Check each item before and after repair, as shown in the following flowchart. This chapter
explains the operations to confirm the “normal state” of the operation of items in the flowchart.
If an item is in a state other than the “normal state,” follow the instructions in the chapter to
troubleshoot based on the symptom.
Repair flow
Assembly/disassembly
Adjustment/setting
Once you have confirmed the printer status using the table above, you can perform the
necessary functions below.
❏ Preparation for replacing parts (Read and follow the precautions and notes at the beginning
of Chapter 4).
❏ Preparation for shipment (See the Chapter 6 before sending the printer back to the
customer).
Self-test
Operation
The Self-test can be operated by using the service utility or operating the panel.See page 2-12
about the panel operation.
Before running the self-test, make sure roll paper and a ribbon are correctly installed in the
printer. Then turn power off. To run the self-test, turn the power on while holding down the
FEED button.
The first page of the self-test printout should look like the example in the table below. To print
the second part of the self-test, press FEED again.
➀ ➀Version information
Main program version
Boot program version
➁Interface classification
➁ Interface information
➂Receive buffer capacity *1)
➃Busy release conditions for receive buffer full *2)
➄Busy condition *3)
➅Resident character *4)
7Paper roll width *5)
➇Dot spacing between characters *6)
➂
9Characters per line *7)
Autocutter unit installed/not installed *8)
➃
Note:
*1)Differs depending on DIP SW1-2.
*2)Differs depending on MSW 8-7. Prints only when the
➄ receive buffer capacity is 4KB. (Does not print when the
receive buffer capacity is 40 bytes.)
*3)Differs depending on DIP SW1-8.
*4)Performs a multilingual CG judgment when printing resident
➅ characters.
*5)Differs depending on the paper roll width set with the
memory switch (customized value).
*6)Differs depending on DIP SW2-1.
7 *7)Differs depending on the paper roll width and dots
between characters.
*8)Differs depending on DIP SW2-2.
➇
Black (6 lines)
Red (6 lines)
Red (6 lines)
Service Utility
Using the service utility, you can confirm the printer status and change settings. The following
section explains the operation for confirming the printer status.
* To use the repair functions in the service utility, a password is required. Refer to the manual
supplied with the service utility for the password.
1. Model selection:
Select the TM-U220 (for either Type B or Type D model printers).
3. Communication test:
4. Confirm the communication status with the connected printer. Normally, the following
message appears.
When the communication conditions are set correctly, the following functions are available.
❏ Self-test Mode 1: Outputs the same results as the self-test printout of status.
❏ Real-time status: Lets you confirm sensor operations, such as cover open/close, in real
time.
❏ Printer status: Lets you read and set the printer values collectively. Also, you can save
the settings to a file, read the set values in the file, and the display the default state. Refer
to the chapter on adjustment settings.
❏ Test printing:
This outputs a test pattern to confirm printer status. Follow the screen instructions to
operate.
❏ Firmware update:
You can update the firmware. Follow the screen instructions to operate.
Select the test elements and click the Start button to start the all function test.
Using this test, you can check the following functions for the printer.
❏ Communication function:
You can confirm that communication with the printer is enabled/disabled.
❏ Setting function:
Reads and prints on the status sheet the status settings for EPSON NV memory, memory
switches, communication conditions, and customized value.
❏ Sensor function:
Confirms the operation of sensors controlling and detecting printer operations. The checking
method for the sensor indicated with the arrow is displayed on the screen. Operate the
printer following the instructions on the screen.
Output result
When the printer operates normally, the following sheet is printed. Refer to the chapters on
Troubleshooting and Adjustment and Setting when print results differ.
Receipt print
Note:
*1) When the serial no. is not registered on the
product itself, “NG” is printed. (Refer to “Printed
➆ contents are not normal.” on page 3-15.)
*2) When using the 2 color ribbon, prints in 2 colors.
*3) When autocutter setting is partial cut, full cut is
not performed.
Note:
*1) When the serial no. is not registered on the
product itself, “NG” is printed. (Refer to“Printed
contents are not normal.” on page 3-15.)
➆ *2, 3) When the default setting is changed, “*” is
printed before the memory switch number.
*3) When autocutter setting is full cut, partial cut is
➇ not performed.
➂
Note:
*1, 2) When some data was used by an user, it is
necessary to backup and restore.
➅
Note:
*1) When it is not OK by operating such as the cover
and skipped using the button on the screen, there is
a problem on the item. (Refer to “Cannot pass are of
the tests for a sensor.” on page 3-19.)
Self-test Procedure
The method of Self-test with panel operation indicated in the steps below.
1. Make sure the printer is turned off and the roll paper cover is closed properly.
2. While holding down the FEED button, turn on the printer using the switch on the front of
the printer. The self test prints the printer settings and then prints the following, cuts the
paper, and pauses. (The PAPER OUT light blinks.)
If you want to continue SELF-TEST printing, Please press the FEED button.
3. Press the FEED button to continue printing. The printer prints a pattern using the built-in
character set.
4. The self test automatically ends and cuts the paper after printing the following:
The printer is ready to receive data as soon as it completes the self test.
Note:
If you want to pause the self test manually, press the FEED button. Press the FEED button again to
continue the self test.
Chapter 3
Troubleshooting
CAUTION:
Be sure not to touch the manual cutter. Otherwise you may cut your finger.
2. Open the roll paper cover using the tab, as shown in the below illustration.
Tab
Note:
If you turn the power off accidentally during printing, the cutter blade may stop in the paper feed path. So
paper may not be fed normally at first when you turn the power on again. If the symptom happens again
after you remove the jammed paper, follow the procedure described below.
1. Power off the unit and open the roll paper cover.
Lever
Cutter cover
Auto-cutter unit
Knob
Note:
❏ Besides a paper jam, a foreign object, such as a push pin, can cause the autocutter to lock up. If this is
the case, follow the same procedure described above to return the cutter to its normal position.
Before Servicing
Pages iv to v at the beginning of this manual provide precautions you should observe to perform
work safely and supply the necessary information to service this product safely. Always read
that information before starting your work.
Diagnosing Failures
Use one of the following methods to identify the area where a failure occurred.
❏ See the tables in the section "Symptoms and Solutions" for diagnosing failures by the
symptom of the problem.
❏ See "Test Points on the Main Circuit Board Unit" for failures on the main circuit board unit.
Check the connections. Make sure the Plug in the connector. Completed if
connector is plugged in. the POWER LED lights.
External power unit
Check the output voltage. Make sure 24V Replace power unit. Completed if
is coming out. the POWER LED lights.
Check the operation of SW1. Replace the main circuit board unit
Check the power voltage. Make sure the (201). Completed if operation is
power voltage has proper voltage rating. normal.
R/W error in memory Check for repeatability. Make Replace the main circuit board unit
sure operation is normal by (201). Completed if operation is
rebooting. normal.
Check the print head Wait for the print head temperature
temperature. Make sure it is not to drop. Completed if operation is
too high. normal.
Check operation of the paper end Replace the paper end assembly
Paper end assembly (514) assembly (514). Make sure the continuity (514). Completed if the PAPER OUT
changes when you operate the switch. LED turns off.
❏ When the POWER LED does not light: Refer to page 3-3.
Check the roll paper. Make sure it meets Load roll paper that meets
Roll paper is inserted
specifications. Make sure it is loaded specifications. Completed if
incorrectly
correctly. operation is normal.
Check operation. Make sure it rotates Replace the paper hold roller (1015).
Paper hold roller (1015)
smoothly. Completed if operation is normal.
Check the ribbon mounting. Make sure Load the ribbon cassette correctly.
it is installed correctly. Completed if operation is normal.
Ribbon cassette Replace the ribbon cassette with a
Check the ribbon. Make sure it is not
new one. Completed if printing is
wrinkled, kinked, or broken.
correct.
Check the continuity with a tester. Make Replace the head FFC (521).
Head FFC (521)
sure wires are not broken or shorted out. Completed if printing is correct.
Check the continuity with a tester. Make Replace the print head unit (503).
Print head unit (503)
sure wires are not broken or shorted out. Completed if printing is correct.
Check the print head Wait for the print head temperature to
temperature. Make sure it is not drop. Completed if operation is
Head high-temperature detection
too high. normal.
circuit error
Replace the print head unit (503). If
Check the error frequency.
the symptom continues, replace the
Make sure it does not occur too
main circuit board unit (201).
often.
Completed if operation is normal.
Check the mounting. Make sure Install the ribbon cassette correctly.
it is installed correctly. Completed if printing is normal.
Ribbon cassette Check the ribbon cassette itself. Replace the ribbon cassette with a
Make sure the ribbon is fed by new one. Completed if printing is
turning the tab. normal.
Check the ribbon mounting. Make Install the ribbon cassette correctly.
sure it is installed correctly. Completed if printing is normal.
Ribbon cassette Replace the ribbon cassette with a
Check the ribbon cassette. Make sure
new one. Completed if printing is
the ribbon is fed by turning the tab.
normal.
Print is dark.
Table 3-12 Print is dark
Probable part/probable cause Checkpoints Action to correct the problem
Check the platen gap adjustment. Adjust the platen gap (refer to
Adjustment roller shaft holders
0.45 mm: falls with no weight applied page 4-4). Completed if printing
(506)
0.55 mm: does not fall is normal.
Check the continuity with a tester. Make Replace the head FFC (521).
Head FFC (521)
sure no wires are broken or shorted out. Completed if printing is normal.
Check the spring mounting. Make sure it Insert the paper hold spring (1014)
Paper hold spring (1014) is mounted correctly. (Refer to page 4- correctly. Completed if operation is
17) normal.
Check operation. Make sure it rotates Replace the paper hold roller (1015).
Paper hold roller (1015)
smoothly. Completed if operation is normal.
Check the mounting. Make sure the Install the ribbon cassette correctly.
ribbon is installed correctly. Completed if printing is normal.
Check the print item corresponding to the Match the paper width setting to
Paper width paper width. Make sure the entire area of the paper width. Completed if
the paper width is printed. printing is normal
Check for defects. Make sure you see no Replace the manual cutter (513).
Manual cutter (513)
defects, such as deformation. Completed if operation is normal.
Check the platen gap adjustment. Adjust the platen gap. (Refer to
Adjustment roller shaft holders
0.45mm: falls with no weight applied page 4-4.) Completed if the
(506)
0.55mm: does not fall printing noise is reduced.
Check the I/F cable connection. Make Plug in the I/F cable correctly.
sure the I/F cable is plugged in securely. Completed if operation is normal.
I/F cable Check the continuity with a tester. Make
Replace the I/F cable. Completed
sure no wires are cut or shorted out. Be
if operation is normal.
sure the cable is wired correctly.
Check parts on the main circuit board unit Replace the main circuit board unit
Main circuit board unit (201) (201) for defects. Make sure connector (201). Completed if operation is
(CN1) is connected. normal
When two-color printing is not performed, or the colors are mixed: Refer to page 3-13.
Check board parts for defects. Replace the sub circuit board unit.
Sub circuit board unit (123) Make sure connectors (CNC2 and CNC3) Completed if the drawer is kicked
are connected securely. out.
NE detector holder (1042) Check the operation. Make sure the NE Replace the NE detector holder or
NE detector lever (1043) detector lever rotates smoothly. lever. Completed if the test passes.
Check the parts for defects. Replace the main circuit board unit.
Main circuit board unit (201)
Make sure connector (CN4) is connected. Completed if the test passes.
Check the parts for defects. Replace the main circuit board unit.
Main circuit board unit (201)
Make sure connector (CN4) is connected. Completed if the test passes.
Check the parts for defects. Replace the sub circuit board unit.
Sub circuit board unit (123) Make sure connectors (CNC2 and CNC3) Completed if the drawer is kicked
are connected. out.
Check the parts for defects. Replace the main circuit board unit.
Main circuit board unit (201) Make sure connector (CN10) is Completed if the drawer is kicked
connected. out.
Cannot open and close the roll paper cover assembly smoothly.
Table 3-28 Opening and closing the roll paper cover assembly is not smooth
Probable part/probable cause Checkpoints Action to correct the problem
Use a dry cloth or one lightly moistened with water to clean case. Be sure to disconnect the
power cord from the wall outlet before doing this.
Cover closed - 0V
U9 Q7
CN6
CN4
CN8
CN7 F3
Q1
Carriage motor 4-phase stepping motor Head carriage Remove the cable connector Approx. 7.2 Ω
(1034) drive connected to CN7 on the (per 1 phase)
main circuit board. Test
between pin 1 and pin 3 and
between pin 2 and pin 4.
Receipt paper 4-phase stepping motor Receipt paper Remove the cable connector Approx. 7.2 Ω
feed motor feed connected to CN8 on the (per 1 phase)
(1046) main circuit board. Test
between pin 1 and pin 3 and
between pin 2 and pin 4.
Chapter 4
Disassembly and Assembly
This chapter gives instructions to disassemble and assemble of the product. Also the
maintenance and cleaning in this section for reair is explained.
Lubricants
Lubrication is critical to retaining the printer at its initial performance level throughout its
product life, as well as avoiding potential problems. Always lubricate at prescribed intervals,
using the correct lubricants.
Standard Lubrication
❏ During disassembly and reassembly, clean the parts first, then lubricate them.
Lubricants
The types of lubricants used greatly affect the printer’s performance and durability, and a
lubricant’s low-temperature characteristics require special attention. EPSON has conducted
thorough analyses of the technical data and wide-ranging experimentation on different
lubricants. The EPSON selection of lubricants prescribed for use with the printer is based on the
results of such research. The prescribed EPSON lubricants are available in 40 cc (40 gr) metal
cans or plastic containers (the smallest unit of supply).
The two types of lubricants used with this printer are G-15, G-36 and O-13.
Lubrication Points
The following table describes the lubrication points, type, and class. See the explanations
contained the diagrams in this chapter.
Tool List
❏ Please use the tools indicated below for assembly and disassembly.
1080545 Size: 3
1080546 Size: 4
1080605 G-15
1080619 G-36
❏ Please use the item indicated below for operaton the printer.
AC adapter 2081786 -
S0152450000 ERC-38(B/R)
S0152460000 ERC-38(P)
CAUTION:
❏ Wear a grounded wrist band when handling the internal circuit boards to prevent
damage from static electricity.
❏ Be careful not to subject the circuit boards to shock or vibration, because this may
damage them.
❏ Do not touch the circuit board or cable terminals with your hands to prevent
contamination that may result in a malfunction.Hold circuit boards only by their
edges.
❏ Always remove the power supply unit from the printer before working. Power is
flowing to the internal circuit boards even if you turn the printer off at the power
supply switch. You may damage the printer if you work while the power supply is still
attached.
❏ Remove all peripheral equipment connected to the printer before starting work.
❏ Do not perform any work that is not described in this chapter. Doing so may result in
injury or damage to the printer.
1. Find a component that you want to removed that is enclosed in a box with
black lines (not blue dotted lines).
2. Trace the line upward from the component to START.
3. You need to remove all components or units on the path back to START.
Note that the steps of disconnecting cables and removing plates on the units are
not described in this key map.
Exploded diagram
Disassembly Procedures
Disassem
Part names Disassembly procedures
bly steps
Plate,bottom (1004) ❏Remove the four screws (S03),and remove the Plate,bottom
(1004).
Main crcuit board unit ❏Remove the connectors connected to the Main crcuit board
(201) unit (201)
❏Remove the four screws (S01),and remove the Main crcuit
board unit (201)
When attaching each cable to the main circuit board,be sure
that the each cable is attached correctly. (See the page 2-22.)
Sub crcuit board unit (123) ❏Remove the two screws (S01), and remove the Sub crcuit
board unit (123)
Auto cutter unit (113) <For type-B only>
❏Remove the two screws (S02), and remove the Auto cutter
unit (113).
Plate,paper guide,D (1019) ❏Remove the two screws (S02), and remove the Plate,paper
guide,D (1019).
Frame,bottom assembly <For type-D only>
(1085) ❏Remove the four screws (S02), and separate the Frame,bottom
assembly (1085) from the Mechanism assembly (120).
Exploded diagram
DIsassembly Procedures
Disassembly
Part names Assembly procedures
steps
Platen rotation frame 1 ❏ With Platen rotation frame 1 unit closed, remove E-ring 3
unit (1005) (E01).
❏ Release rotation springs R and L from the hooks.
❏ Remove E-ring 4 (E03), and remove the rotation shaft (1009).
❏Remove the platen rotation frame 1 unit (1005).
Remove it while spreading its sides to the right and left. (See the page
2-16.)
Fixed blade holder <For type-B only>
assembly (1013) ❏Remove 2 screws (S11), and remove the fixed blade holder
assembly (1013).
Manual cutter holder <For type-D only>
assembly (1020) ❏Remove 2 screws (S11), and remove the manual cutter holder
assembly (1020).
Roll paper guide unit ❏Remove the two screws (S05), and remove the Guide,roll
(1038) paper (1038).
Roll paper holder (1010) ❏Remove 2 screws (S08) with 1 ???(W02), and remove the roll
paper holder (1010).
Cover open assembly ❏Remove 1 screw (502) securing the cover open assembly (515).
(515)
Motor paper feed sub ❏Remove 2 screws (S11), and remove the motor paper feed sub
assembly (1046) assembly (1046).
❏Remove 1 E-ring 2.3 (E02), and remove the platen fix shaft R
(1049).
6Lubricate the platen fix shaft R (1049) with G-36.After this,
you can remove the base frame (1049).
6Lubricate the base frame (1049) with G-36.
Exploded diagram
DIsassembly Procedures
Reassem
Part names Assembly procedures
blysteps
Carriage sub assembly ❏Remove the right and left adjustment roller shaft holder (506).
(1025) ❏Pull out the carriage shaft (1027).
Carriage belt (507) ❏Remove the head FFC (521) from the carriage sub assembly (1025).
Head FFC (521)
❏Loosen 2 screws (S12, S14) securing the belt tension plate sub
assembly (1086).
❏Remove the carriage belt (507) together with the carriage sub
assembly (1025).
❏Remove the plate belt tension sub assembly (1086).
❏Remove the head FFC (521).
Confirm the method for removing the adjustment roller shaft holders(506).
(See page 2-19.) When removing the shaft holder, adjustment roller (506),
replace it to the new part. Because the part trasforms after removing it.
Confirm the method for attaching the carriage sub assembly (1025). (See
page 2-20.) Also when removing the carriage sub assembly (1025), you
need to adjust the platen gap of the unit. (See page 2-4.)
Confirm the method for attaching the carriage belt (507). (Seepage 2-19 .)
Also When attaching the carriage belt, adjust its tension. (See page 2-5.)
Confirm the method for attaching the head FFC (521). (See page 2-19.)
6Lubricate the carriage sub assembly (1025) with O-13.
6Lubricate the plate belt tension sub assembly (1086) with G-36.
Carriage guide plate ❏Remove 2 screws (S11), and remove the carriage guide plate(1030).
(1030) ❏Remove the carriage guide plate sub assembly (1026).
Carriage guide plate sub 6Lubricate the carriage guide plate(1030) and the plate belt tension
assembly (1026)
sub assembly (1086) with G-36.
Ribbon drive plate sub ❏Remove 1 E-ring 2.3 (E02), remove the ribbon drive plate sub
assembly (517) assembly (517).
Ribbon middle gear (512) ❏Remove the ribbon middle gear(512).
Ribbon take-up gear sub
❏Remove the ribbon take-up gear sub assembly (516).
assembly (516)
Belt drive pulley (505) ❏Remove 1 E-ring 3 (E01), remove the belt drive pulley (505).
Carriage motor sub ❏Remove 2 screws (S09), and remove the carriage motor sub
assembly (1034) assembly (1034).
HP board assembly (518) ❏Remove 1 screw (S11), and remove the HP board assembly (518).
When replacing the HP board assembly (518), you need to remove the
solder. Confirm the method for attaching the HP board assembly (518).
(See page 2-20.)
Base frame (1011) After this, you can remove the base frame (1011).
6Lubricate the base frame (1011) with G-15 and G-36.
Exploded diagram
DIsassembly Procedures
Reassembly
Part names Assembly procedures
steps
Paper feed roller plate B ❏Remove 2 screws (501), and remove the paper feed roller
(511) plate B (511).
Cover open lever (1052) ❏Remove 1 screw (S10), and remove the cover open lever
(1052).
Platen release lever (504) ❏Remove 2 E-ring 3 (E01), and remove the platen release lever
(504) and Platen shaft (1054).
6Lubricate the platen shaft(1054) with G-15.
Gear plate D sub assembly ❏Remove 2 screws (S10), and remove the gear plate D sub
(1057) assembly (1057).
Paper feed middle gear ❏Remove 1 E-ring 3 (E01), and remove the paper feed
(509)
reduction gear 2 (1058).
❏Remove the paper feed middle gear (509).
6Lubricate the gear plate D sub assembly (1057) with G-15.
Platen assembly 1 (522) ❏Remove 1 E-ring 3 (E01), and pull out the platen shaft(1054).
❏In doing so, remove the paper feed middle gear B (510), the
platen release plate (1055), and the platen release lever (504)
together. Take care not to lose the platen release spring
(1056).
❏Remove the platen assembly 1 (522).
❏Remove 1 screw (S09), and remove the bottom holding plate
BM (1061).
When installing the platen rotation frame 1 unit (1005) on the base
frame assembly, check how to lead the autocutter unit (113) cable.
(See page 2-18.)
Platen frame (1053) ❏Remove 3 screws (S10), and remove the platen frame (1053).
Platen rotation frame 1 After this, you can remove the platen rotation frame 1 (1012).
(1012)
Exploded diagram
DIsassembly Procedures
Apply the below procedure for disassembling the Roll Paper Holder.
Reassembly
Part names Assembly procedures
steps
Paper end assembly (514) ❏Remove the paper end assembly (514).
When replace the paper end assembly (514), you need to pull out
the wire attached on the HP circuit board.(See page 2-20.)
Roll paper holder (1010) ❏Remove 2 screws (S05), and remove the roll paper holder
plate (508).
❏Remove the roll paper holder (1010).
Apply the below procedure for disassembling the Roll Paper Guide.
Reassembly
Part names Assembly procedures
steps
Lead wire set NE (1096) ❏Remove the Lead wire set NE (1096).
Paper end assembly (514) ❏ Remove the Paper end assembly (514).
Roll paper guide (1038) ❏Turn the NE detector adjustment screw (1040), and remove
the NE detector assembly (1041) and nut (N01). Then remove
the roll paper guide (1038).
Exploded diagram
DIsassembly Procedures
Apply the below procedure for disassembling theAutocutter Unit.
Reassembly
Part names Assembly procedures
steps
Apply the below procedure for disassembling the Fixed Blade Holder Assembly(Only TypeB)
Reassembly
Part names Assembly procedures
steps
Apply the below procedure for disassembling the Manual Cuter Holder Assembly(Only TypeD)
Reassembly
Part names Assembly procedures
steps
Hook
Method for Attaching the Fixed Blade Holder Assembly and Manual Cutter Holder
Spring
Hole
Holder,fixed blade assembly
Hook
Hole
Wires
guard tube and lead wire guard tube and lead wire
Shaft holder
adjustment roller
Carriage belt
Carriage,sub assembly
RED
GRY
BLK
BLU
ORG
BRW
WHT
BRW WHT
HP board assembly
Hook
Hole
wires
When connecting the cables on the Main circuit board, Be sure that a slack
wires are leading as following.
FFC
Wires
Wires
Reference of Lubrication
Method for Lubrication
Some points of lubrication is indicated in below. See Chapter 4 about the other points.
Lubricate to the contact points between the carriage shaft and carriage
Carriage shaft
Lubricate to the switching points of the carriage guide plate sub assembly (ribbon switch lever) with G-36.
Lubricate to the point of contact between the rotation shaft and base frame (2 points) with G-36.
Rotation shaft
Base frame
Chapter 5
Adjustment and Setting
Setting the] Installation Position for the Roll Paper Near-End Detector
This printer allows you to change the installation position for the roll paper near-end detector
using the following procedure.
1. Loosen the detector adjustment screw with a coin or similar tool. Turn the screw at least 3 or
4 times.
2. Push the detector lever in until it touches the back of the hole.
3. While pushing the detector lever, turn the tab until the lever clicks into place in the desired
hole.
Detector
adjustment screw
Hole for vertical
Detector lever installation or wall
mount
❏ To adjust the location of detection for the diameter of the roll paper core.
1. Open the roll paper cover, and remove the paper roll.
3. Adjust the detector by sliding the rever in the direction shown below.
Knob
Detector
adjustment screw
#1 setting
Detector lever
#2 setting
Note:
❏ The default paper width setting value saved in NV memory is 76 mm. So if the customer does not use
76 mm width paper, return the printer only after setting it to the customer’s value using the
appropriate method for each printer function below.
Use the TM Service & Support Utility (See page 2-5.)
Use the Memory Switch Setting Mode (See page 5-12.)
❏ For printer models with a paper near-end detector, be careful not to pinch the near-end detector lead
wires between the roll paper spacer and the roll paper holder, and be sure to push the lead wires inside,
so that the paper-end detector lead wires do not contact the motor gear.
2. When you want to set the each wide roll paper, on the spacer shown in the illustration
below.
A:paper width76 mm
B:paper width69.5mm
3. Push the roll paper spacer on the appropriate width (See figure above.)
4. Tighten the spacer with 2 screws included with the spacer. (See figure above.)
Note:
Do not use the once removed shaft holder, adjustment roller again.Also perform platen gap adjustment by
the standard of “Falling with 0.45 mm thickness gauge, no fall with 0.55 mm thichness gauge”.
1. Open the frame, platen rotation and tighten the shaft holder, adjustment roller firmly.
2. Hold up the frame, platen rotation and make sure the shaft holder, adjustment roller is
tightened firmly on the both sides.
3. Move the printing head unit to the left, insert the gauge from the left side, and adjust the gap
while rotating the shaft holder, adjustment.
4. Move the printing head unit to the right, insert the gauge from the right side, and adjust the
gap while rotating the shaft holder, adjustment.
5. Move the printing head unit to the left, insert the gauge from the left side, and check the gap.
When it does not meet the standard, adjust gap while rotating the shaft holder, adjustment.
6. Move the printing head unit to the right, insert the gauge from the right side, and check the
gap. When it does not meet the standard, adjust the gap while rotating the shaft holder,
adjustment.
gauge gauge
shaft holder,
adjustment roller
Note:
Make sure the plate, belt tension is stable when loosening the screw tightening the plate, belt tension while
pulling the carriage belt with the tension gauge by 7.35N.
Tension gauge
Hook the end of the tension gauge and adjust the tension
Note:
When you use serial interface model with 1200bps, 2400bps, or 19200bps, you have to adjust DIP switch
“Serial interface selection“ function and Memory switch “Serial comminucation conditon“.
When you adjust the items, we recommend to confirm the new setting is enable or disable. The confirming
is performed by self-test. (See page 2-2.)
If you need to change settings, follow the steps below to make your changes:
CAUTION:
Turn off the power while removing the DIP switch cover to prevent an electric short,
which can damage the printer.
Use a crosshead screwdriver to remove the screw holding the DIP switch cover.
OFF
Note:
The functions of the switches of are shown in the following sections. (The default setting is indicated with
color net.)
Note:
See the next page for “When the letters are US.”
See “Notes for DIP switch 2-1” on page 5-9 about the DIP SW 2-1 setting.
When you use serial interface model with 1200bps, 2400bps, or 19200bps, you have to adjust DIP switch
“Serial interface selection“ function and Memory switch “Serial comminucation conditon“.
Note:
See the previous page for “When the letters are STD.”
76 mm Font A (9 x 9) 35 33
Font B (7 x 9) 42 40
69.5 mm Font A (9 x 9) 32 30
Font B (7 x 9) 40 36
57.5 mm Font A (9 x 9) 27 25
Font B (7 x 9) 33 30
Memory Switches
This printer has “Memory switch“ set which is software switches. Memory switch set has “Msw
2,” “Msw 8,” “Customize value,” “Serial communication condition.”
“Memory switch setting utility” can change the Memory switch set to ON or OFF as shown in
the table below (default: all OFF):
Note:
The Memory swich is available to be changed by the method as following.
• Memory switch setting utility
• Memory switch setup mode (there are limitation for available to change them)
Some Memory switch setting is available to be changed by “Memory switch setting mode. See page 5-12
Settings of the memory switch are stored in the NV memory; therefore, even if the printer is turned off, the
settings are maintained. Excessive use of this function may destroy the NV memory. As a guideline, do
not use this function more than 10 times a day.
Memory Switch 2
SW Function On Off
1 Reseved - Fixed to Off
2 Reseved - Fixed to Off
3 Selection of the character code system of GB2312 GB18030
the Simplified Chinese
4 ~ 8 Reseved - Fixed to Off
Note:
Msw 2-3:
The memory switch Msw 2-3 affects for Simplified Chinese model only.
Memory Switch 8
SW Function On Off
1 ~ 4 Reseved - Fixed to Off
5 Selection of the cover open status Cover open Paper end
6 Reseved - Fixed to Off
7 Condition to release the BUSY in the Remaining 138 bytes Remaining 256 bytes
receive buffer
8 Printer cover open during operation Errors that can possibly Errors that automatically
recover recover
Note:
Msw 8-5:
When Off is selected, a bit of the "roll paper end sensor" in each status that is transmitted from the printer
is changed every time the roll paper cover is open or closed. When On is selected, a bit of the "roll paper
cover open / close" in each status that is transmitted from the printer is changed every time the roll paper
cover is open or closed.
Msw 8-8:
When Off is selected, a bit of the "automatic recoverable error" in each status that is transmitted from the
printer is changed every time the roll paper cover is open. When On is selected, a bit of the "mechanical
error" in each status that is transmitted from the printer is changed every time the roll paper cover is open.
The setting of Msw 8-5 and 8-8 can be set by “Memory switch setup mode.“ See page 5-12
Customize value
Function Selectable value
Roll paper width 57.5 mm 69.5 mm
76 mm (default value) --
Note:
These setting can be set by “Memory switch setup mode.“ (See page 5-12.)
Also when adjusting the roll paepr width, See page 5-3.
Serial communication
Function Selectable value
baud rate 1200 bps 2400 bps
4800 bps 9600 bps
19200 bps --
Parity None Odd
Even --
Handshake DSR/DTR XON/XOFF
Data length 7 bit 8 bit
Also these setting can be set by “Memory switch setup mode“ indicated below.
Note:
All new settings will be lost if the power supply is turned off during the memory switch setup mode. Be
sure to follow the proper procedure, and turn the power off at the correct time.
3. Press the FEED button twice while POWER, ERROR, and PAPER OUT LED are lighting.
4. Close the cover. The printer prints the enabled settings of the memory switches and
instructions.
Note:
In the memory switch setup, the paper out LED may flashing. The flashing time indicates “The times of
FEED button is pressed before the roll paper cover is close.
To select transmission conditions, first choose “Serial interface settings”; then select “Data
length, handshake, or parity.”
Press the FEED button the number of times required to select the desired “Serial interface
settings” used for transmission conditions.
0 ~ 3 times: No change
Press the FEED button the number of times required to select the desired “Data length,
handshake, or parity” setting used for transmission conditions.
0 times: No change
2 times: Even
3 times: Odd
5 times: Even
6 times: Odd
8 times: Even
9 times: Odd
11 times: Even
12 times: Odd
Press the FEED button the number of times required to select the desired receive buffer full
release condition setting.
0 times: No change
Press the FEED button the number of times required to select the desired roll paper width setting
(Customize value.)
0 times: No change
1 time: 76 mm
2 times: 69.5 mm
3 times: 58.5 mm
Note:
See “Adjusting Roll paper width” (page 3-25) also to adjust roll paepr width.
Press the FEED button the number of times required to select the desired the mapping of cover
open status setting.
0 times: No change
Chapter 6
Preparation For Shipment
Follow the below item before sending the printer back to the customer.
Maintenance Procedures
The inspection procedures described in the below teble.
Periodic inspection
Checkpoints Standards Remedies
Dust, paper particles, or dirt No dust, paper particles, or dirt should be Clean the printer thoroughly with a
on and in the printer allowed to build up on or in the printer. vacuum cleaner.
No small pieces of paper should be left in Remove any pieces of paper from the
the paper path. paper path.
Lubrication See the explanations in this chapter. Lubricate the points witten in the
diagrams.
Operation check When each printer component is Check the printer following “Repair
checked, no abnormalities should be Guide” in Chapter 2.
found.
Shape of the springs No spring should be bent or deformed. Replace any deformed springs.
Ribbon cassette The ribbon cassette should be properly See “Instaling orReplacing the Ribbon
installed in the printer. Cassette” in this chapter.
Cleaning
WARNING:
To avoid electric shock, be sure to disconnect the power cord from the electrical outlet.
Use a dry cloth to wipe away dirt. If the dirt proves difficult to remove, slightly moisten the
cloth with water or a mild detergent solution.
CAUTION:
Never clean the case with disinfectant, bleach, alcohol, benzene, thinner, chlorine, or
ketone; otherwise the dirt may become difficult to remove. Also, they may cause the
case to discolor, dissolve, or deform.
Removing dirt paper chips and dust from inside the printer
Wipe off stains with a clean, dry cloth. If the stains do not wipe off, use a neutral detergent.
CAUTION:
Check the amount of lubrication in each cleaned area and lubricate as needed. See
“Lubricants” below.
See the explanations contained the diagrams in chapter 4 about the lubrication points.
To install the ribbon cassette for the first time or to replace a used ribbon, follow the steps below:
Tab
Note:
Make sure the ribbon is installed between the
print head and the platen without wrinkles or
creases.
Appendix
Parts List
117 Cutter motor sub assembly Motor, cutter sub assembly 1 Yes
122 I/F circuit board unit I/F circuit board unit 1 Yes
123 Sub circuit board unit Sub circuit board unit 1 Yes
201 Main circuit board unit Main circuit board unit 2 Yes
508 Roll paper plate holder Holder roll paper plate 1 Yes
516 Ribbon take-up gear sub Gear, ribbon take-up sub assembly 1 Yes
assembly
517 Ribbon drive plate sub assembly Plate,ribbon drive sub assembly 1 Yes
1046 Paper feed motor sub assembly Motor paper feed sub assembly 1 No
1086 Belt tension plate sub assembly Plate belt tension sub assembly 1 No