Service Training

Commercial
Vehicles
Self-study Programme 370

The Crafter
Electrical system

Design and function

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 Innovations in automotive engineering are also taking This self-study programme is intended to explain
place in the commercial vehicle segment. these functions and help you to understand
The Volkswagen Crafter is therefore fitted with their interconnections better.
extensive electrical equipment and with electrical and
optical data bus systems.

In comparison with the predecessor model,

these systems enable familiar electrical
functions to be actuated in different ways and
new functions to be implemented.
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S370_087

NEW Important
Note

The self-study programme shows the design and For current testing, adjustment and repair
function of new developments. instructions, refer to the relevant
The contents will not be updated. service literature.

2
 Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Vehicle electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Anti-theft system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

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Convenience systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Tachograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Special control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Test yourself . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

3
 Introduction

Data bus systems

Data bus networking
The Volkswagen Crafter's control units are networked
via the CAN data bus and the MOST data bus.

Networking enables data to be exchanged between

the individual control units.
Instead of using conventional (discrete) cable
connections, the data are transmitted via the data
buses in digital form as an electrical signal or
as a light signal. This makes it possible to make data
available to several control units.

The CAN data bus is sub-divided into three individual

systems, the CAN drive data bus, the CAN
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convenience data bus and the CAN diagnostic data

bus.
All three bus systems are connected to each other via
the electronic ignition lock D9, and are therefore able
to exchange information.

Diagnostic MOST data bus

interface interface

MOST data bus

CAN drive
data bus

Data bus
CAN
convenience K-wire
data bus Serial data cable

S370_080

4
 Legend

D9 Electronic ignition lock

E16 Heater/heat output switch

J104 ABS control unit

J234 Airbag control unit
J285 Control unit in dash panel insert
J301 Air conditioning system control unit
J345 Trailer detector control unit
J364 Auxiliary heater control unit
J386 Driver door control unit
J412 Mobile telephone operating electronics control unit
J446 Parking aid control unit
J502 Tyre pressure monitor control unit
J503 Control unit with display for radio and navigation
J514 Electronic manual gearbox control unit
J519 Onboard supply control unit
J527 Steering column electronics control unit
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J528 Roof electronics control unit

J604 Auxiliary air heater control unit
J621 Tachograph control unit
J623 Engine control unit
J764 Electronic steering column lock control unit
J819 Control unit for middle of dash panel
J820 Control unit for programmable special functions

R Radio
R41 CD changer

T16 16-pin connector (diagnostic connection)

S370_001

5
 Introduction

Installation locations of the electrical components

Overview of installation locations
The vehicle electrical system has a decentralised
structure; the fuse and relay installation locations are
therefore in different locations throughout the vehicle.
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Junction boxes 2 and 3 for

bus systems,
on the right A pillar

Fuse holder (SA),

on right-hand side of battery, visible only following
removal

Connector (T16, diagnostic connection),

on the left A pillar

6
 Fuse holder D (SD),
beneath the driver's seat

Fuse holder B (SB),

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left A pillar

Fuse holder C (SC),

on the left A pillar

Junction box 1 for bus systems, S370_002

beneath the front left dash panel

7
 Introduction

Installation locations of the control units in the CAN drive data bus
Control units and installation
locations
The adjacent illustration shows the control units which
take part in CAN drive data bus data communication
and their installation locations.

Data are transmitted at a speed of

500 kbit/s. Transmission is carried out via the
CAN high cable and the CAN low cable.
CAN high cables are green/white and the
CAN low cables are green.

To ensure reliable data transmission,

the CAN cables are twisted together.
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The CAN drive data bus is not 1-wire-capable;

Steering column electronics control
if a CAN cable fails, no data transmission is possible.
unit J527,
on the steering column

Electronic ignition lock D9,

on the right next to the steering wheel

8
ProCarManuals.com

ABS control unit J104,

on the left in the engine compartment

Engine control unit J623,

on the left in the engine
compartment S370_004

9
 Introduction

Installation locations of the control units in the CAN convenience

data bus
Control units and installation
locations
The adjacent illustration shows the control units which
take part in CAN convenience data bus data Air conditioning system control unit J301,
communication and their installation locations. in centre of dash panel

Data are transmitted at a speed of

83.3 kbit/s. Transmission is carried out via the CAN
high cable and the CAN low cable.
CAN high cables are brown/red and the CAN low
cables are brown.

To ensure reliable data transmission, the CAN

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cables are twisted together.

Control unit for middle of dash panel J819,
The CAN convenience data bus is 1-wire-capable; in centre of dash panel
if a CAN cable fails, data transmission remains
possible.

Radio R/control unit with display for radio and

navigation J503 *,
in centre of dash panel

* Acts as the interface for the MOST

infotainment data bus
Electronic ignition lock D9,
on the right next to the steering
wheel

10
 Trailer detector control
Airbag control unit J234, Auxiliary heater control unit J364, unit J345,
beneath the centre console in moulded headlining near to the interior mirror beneath the front left seat
Roof electronics
control unit J528,
in moulded
headlining near to
the interior mirror

Control unit for programmable

special functions J820,
beneath the front left seat
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Parking aid control unit J446,

beneath the front left seat

Tyre pressure monitor control unit J502,

beneath the front left seat

Driver door control unit J386,

in the front left door

Onboard supply control unit J519, S370_003

on the left A pillar

11
 Introduction

Installation locations of the control units in the MOST infotainment

data bus
Control units and installation
locations
Besides the familiar CAN data bus systems,
the Volkswagen Crafter is also equipped with an
optical data bus system.
This data bus system has been named according
to the "Media Oriented Systems Transport" (MOST)
cooperation.
This co-operation has been established by various car
manufacturers, their suppliers and software
companies in order to implement a standardised
system for fast data transmission.
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The optical MOST data bus is used to exchange data

between the radio/control unit with display for radio Mobile telephone operating
and navigation, the CD changer and the mobile electronics control unit J412,
telephone operating electronics control unit by means behind the glove box
of light waves.

In comparison with radio waves, light waves have

very short wavelengths, do not generate
electromagnetic interference waves, are
simultaneously insensitive to these and have
a significantly higher data transmission rate than
electronic data bus systems.
On routing, the radius of the fibre optical cable must
be at least 25 mm.

Control unit with display unit for radio and

navigation J503/radio R,
in centre of dash panel

12
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CD changer R41,
centre of vehicle interior

S370_071

During diagnosis, please observe the

Guided Fault Finding instructions.

13
 Vehicle electrical system

Batteries
Equipment
The Volkswagen Crafter can be optionally equipped
with a dual-battery vehicle electrical system; in this
case, a starter and a vehicle electrical supply battery
are installed.

Starter battery
The vehicle electrical system's standard 12 V vehicle
voltage is supplied by the maintenance-free starter
battery. The starter battery is installed in the covered
battery recess in front of the driver's seat (left-hand
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drive vehicle) or the front passenger's seat (right-hand

drive vehicle).
A vent pipe emerges into the open air from the recess.

S370_049

Vehicle electrical system battery

To supply high-current, body-side consumers,
a second battery, located on the left of the engine
compartment, is available in addition to the starter
battery (left-hand drive vehicles only). This second
battery is not intended as a starter battery.
By supplying the high-current consumers, it is instead
intended to protect the starter battery from discharge,
thereby maintaining the vehicle's ability to start.

S370_050

14
 Functional diagram
The second battery A1 is only available in
combination with the battery isolation relay J7.
This prevents battery A from being drained by
consumers which are connected to the second battery.
At the same time, drainage of the second battery
by the standard consumers is prevented.
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J519

J7 SA

S S S S S S

TV32
A1 A B

S370_051

Legend Signal output

Ground
A Battery
A1 Second battery Signal input
B Starter Positive
J7 Battery isolation relay
CAN data bus cable
J519 Onboard supply control unit
SA Fuse holder A
TV32 Jump start connection
The signal cable colours shown in the illustration
apply to all subsequent functional diagrams.

15
 Vehicle electrical system

Jump start connections

Equipment
The Volkswagen Crafter is equipped with a positive
and a negative connection for jump-starting and for
charging the battery.

Positive jump start connection Jump start connection

To connect a jump-starting cable or a battery charger,

a connection point for the positive cable is located on
the left-hand side of the air filter housing in the
engine compartment.
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S370_052

Negative jump start connection Jump start connection

To connect a jump-starting cable or a battery charger,

a connection point for the negative cable is located
on the left-hand wing in the engine compartment.

S370_053

16
 Negative main connection
The optional, main connection for the battery
negative cable is located on the right next to the
accelerator pedal.
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The connection and the ground bolt can be separated

by pulling the red actuation tab.
This enables the battery to be isolated from the
vehicle electrical system if necessary or prescribed for
repair work.

Main connection Actuation tab

S370_054

17
 Vehicle electrical system

Onboard supply control unit

Installation location
The onboard supply control unit (OBSCU) J519 is
located, together with the fuse and relay box, on
the left of the vehicle interior in the footwell beneath
the instrument panel.

S370_006
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Relay box Onboard supply control unit

Variants
It is available in the following variants:

- Standard
- Low line
- Mid line and
- High line

The different variants offer various functions.

Fuse box
S370_007

18
 Functions

Function Standard Low line Mid-line High-line

Exterior light control system with bulb monitoring X X X X

High-level brake light X X

Fog lights X X

Turn signal actuation X X X X

Interior light control system X X X X

Interior convenience light X

Windscreen wiper and washer system X X X X

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Rear window wiper and washer system X X

Heated rear window X X

Heated windscreen X

Central locking: Sliding door, hinged rear door X X X

Central locking: 2nd sliding door X X

Rotary light switch input X X X X

Sensor signal and switch input X X X X

Vent windows X

Headlight washer system X X

Auxiliary turn signal module X X

Alarm function X X X X

ATA function X X X X

Central locking: Front passenger door X X X X

Window regulator: Front passenger door X X X X

19
 Vehicle electrical system

Light switch
Function
The light switch E1 is responsible for actuating the
exterior light functions. The onboard supply control
unit reads in the signals from the voltage-coded light
switch directly.
The signals for the turn signal and main beam
functions are transmitted from the steering column
electronics control unit via the CAN drive data bus
and the CAN convenience data bus.
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S370_005

Variants

The light swicth is available in eight different variants.

Variant 1 Variant 2 Variant 3 Variant 4 Variant 5 Variant 6 Variant 7 Variant 8

Off Autom. Off Autom. Left parking Left parking Left parking Left parking
driving driving light light light light
lights lights

Side light Off Side light Off Right Right Right Right
parking light parking light parking light parking light

Dipped Side light Dipped Side light Off Autom. Off Autom.
beam beam driving driving
lights lights

Rear fog Dipped Rear fog Dipped Side light Off Side light Off
light beam light beam

Rear fog Fog light Rear fog Dipped Side light Dipped Side light
light light beam beam

Fog light Rear fog Dipped Rear fog Dipped

light beam light beam

Rear fog Fog light Rear fog

light light

Fog light

20
 Turn signal control system
Function description
The onboard supply control unit is the master for the
turn signal function and carries out the various turn
signal functions. It receives all requests to actuate the
turn signals, prioritises these and is the only control
unit to implement a turn signal pulse on the CAN data
bus. All of the other involved control units evaluate
this turn signal pulse.

Turn signal actuation priority

The turn signals are actuated according to the

following piority:

1 Airbag hazard warning flashing 4 ATA alarm flashing

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● ●

● 2 Special alarm flashing ● 5 Central locking feedback flashing

● 3 Direction indication or hazard warning flashing

Airbag hazard warning flashing

In the event of airbag deployment, the airbag control This function is deactivated by actuating the hazard
unit transmits a CAN message to the onboard supply warning lights button (E229) once or by switching the
control unit. The hazard warning flashing function is ignition off, on and off again.
then triggered.

Electronic ignition lock D9

Turn signal bulbs

Airbag control
unit J234

Onboard supply control unit J519

S370_008

21
 Vehicle electrical system

Special alarm flashing

The control unit for programmable special functions

can request alarm flashing with a pre-specified on/off
Switch
phase from the onboard supply control unit.

Control unit for

Depending on the way in which the control unit for
programmable special
programmable special functions is programmed, the functions
following lighting facilities can be actuated in the
event of special alarm flashing:
- Main beam,
Onboard supply control unit
- Fog lights and
- Turn signals
The special alarm flashing function is used,
Bulbs
e.g. in emergency vehicles.
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S370_009

Hazard warning flashing Control unit for middle of dash panel

The onboard supply control unit receives the hazard

warning flashing signal from the control unit for
middle of dash panel J819, which reads in the signals
from the hazard warning lights button E229. The
Hazard warning lights
onboard supply control unit then actuates all turn button E229
signals.
No bulb monitoring is carried out during hazard Onboard supply control
warning flashing. The hazard warning flashing unit J519
function is always operational.

Turn signal bulbs

S370_010

22
 Direction indication

The signal for direction indication is received by the During direction indication, the turn signal bulbs are
onboard supply control unit from the steering column monitored for bulb failure.
electronics control unit J527, which reads in the signals The bulbs' flashing frequency is doubled in the event
from the turn signal switch E2 in voltage-coded form. of bulb failure. Actuation of the turn signal warning
The electronic ignition lock (EIL) D9 transfers the lamps is carried out via the CAN convenience data
signals from the CAN drive data bus to the CAN bus and the control unit in the dash panel insert. The
convenience data bus. The onboard supply control direction indication function is only active in the case
unit actuates the turn signal bulbs as requested. of "terminal 15 on".
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Steering column electronics control unit J527 Onboard supply control unit J519

Turn signal bulbs, right

CAN drive data bus CAN convenience data bus

Turn signal switch E2 S370_011

23
 Vehicle electrical system

ATA alarm flashing

The ATA alarm flashing function is active if no

authorised key is located in the electronic Roof electronics
ignition lock (EIL). control unit
The alarm is output via the alarm horn H12 and the
turn signals.
In this case, the roof electronics control unit transmits Onboard supply control Alarm horn
a request to the onboard supply control unit via the unit
CAN convenience data bus. Bulb monitoring is not
carried out during ATA alarm flashing.
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S370_012
Turn signals

Central locking feedback flashing

Unlocking the vehicle is indicated by all of the turn

signals' flashing twice. Locking the vehicle is indicated
by all of the turn signals' flashing once. Electronic
ignition lock
The request for central locking feedback flashing is
Onboard supply control
transmitted by the electronic ignition lock via the CAN unit
convenience data bus. This function is only active if no
authorised key is located in the electronic ignition
lock. Radio
remote control

S370_013
Turn signals

24
 Special direction indication

The control unit for programmable special functions is

able to request direction indication from the onboard Control unit for
supply control unit. The onboard supply control unit programmable
handles this request like a request from the steering special functions
column electronics control units, although these
requests have priority. Onboard supply control
The control unit for programmable special functions unit
does not send a request, or ends its request, as soon
as it detects a request for direction indication from the
steering column electronics control unit.
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S370_014
Turn signals

Special hazard warning flashing Control unit for programmable special functions

The control unit for programmable special functions is

able, like the control unit for middle of dash panel,
to request hazard warning flashing from the onboard
supply control unit. Hazard warning
It withdraws its request as soon as it detects a request lights button Control unit for
middle of dash
from the control unit for middle of dash panel.
panel
This function is deactivated either by the control unit
for programmable special functions or by actuating
Onboard
the hazard warning lights button.
supply
control
unit

Turn signals S370_015

25
 Vehicle electrical system

Lighting
Parking light
The left or right side light bulbs and the left or right
tail light bulbs are actuated by the onboard supply Light switch
control unit.

Onboard supply
The request to switch on the parking lights comes
control unit
directly from the light switch.

The parking light function is active if no authorised

key is located in the EIL.
Bulb monitoring is carried out when the parking light
function is on.
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S370_016
Left side light bulb Left tail light bulb

Side light and tail light

The left and right side and tail light bulbs are
actuated by the onboard supply control unit.
The request to switch on comes directly from the light Light switch
switch. The side and tail lights can also be switched on
Onboard supply
if the ignition key has been removed, in which case an control unit
acoustic signal is emitted.

Side light and tail light bulbs S370_017

26
 Dipped beam (driving lights)
The left and right dipped beam bulbs are actuated by
the onboard supply control unit.
The request to switch on comes directly from the light
switch. Dipped beam is switched on in the case of
"terminal 15 on" and when the switch is set to dipped
beam. The headlights, side lights, tail lights and
number plate lights are also switched on.

The side lights are switched on instead of dipped

beam in the case of "terminal 15 off".
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Light switch

Dipped beam bulbs and

side light bulbs

Onboard supply control

unit

"Terminal 15 on"
via CAN data bus

"Terminal 15 on" discrete Tail light bulbs

Electronic ignition lock S370_018

27
 Vehicle electrical system

Automatic driving lights (option)

The automatic driving lights are controlled by the rain
and light sensor G397, which automatically switches
the driving lights on and off when the light switch is
set to the "Auto" position.

The roof electronics control unit reads in the signals

from the rain and light sensor, and sends a
corresponding message on the CAN convenience
data bus. The onboard supply control unit then
supplies the dipped beam headlight bulbs with
current.
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Rain and light sensor

Dipped beam bulbs and

side light bulbs

Roof electronics control unit

Light switch Onboard supply

control unit

Tail light bulbs

S370_019

28
 Daylight driving lights (DDL)
The master for the daylight driving lights is the control The daylight driving lights are switched off when the
unit in dash panel insert, via which the following engine is switched off ("terminal 61 not active").
functions are activated.
When the light switch is switched to the "side light" or
● Dipped beam "dipped beam" position, the daylight driving lights
● Side lights are also switched off, and the light function selected
● Tail lights at the light switch is active.
● Number plate lights
In countries in which daylight driving lights are legally
required, only the headlight flasher, not main beam, is
When the engine is running, "terminal 61 active" is permissible when DDL is activated.
sent by the onboard supply control unit via the CAN
convenience data bus. The control unit in dash panel In countries in which the daylight driving lights can be
insert then activates the daylight driving lights via the activated/deactivated by the user via the instrument
onboard supply control unit. cluster, the headlight flasher and main beam are
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permissible when DDL is activated. The logic for this is

The daylight driving light function can be activated contained in the control unit in dash panel insert
and deactivated via the control unit in dash panel
insert.

It cannot be deactivated in those countries in which

daylight driving lights are legally required!

Dipped beam bulbs and

side light bulbs

Control unit in
dash panel insert

Onboard supply
Tail light bulbs
control unit

Alternator S370_020

29
 Vehicle electrical system

Main beam / headlight flasher Steering column electronics control unit

The steering column electronics control unit receives

the signals from the headlight dipper/flasher switch
E4 and, in the case of "terminal 15 on", sends
a corresponding message on the CAN convenience
data bus. The onboard supply control unit then Headlight dipper/flasher switch
switches main beam or the headlight flashers on and
also sends a message on the CAN convenience data
bus, whereupon the control unit in dash panel insert
actuates the main beam warning lamp K1. Control unit in dash panel insert

Onboard supply
control unit
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Main beam bulb

S370_021

Brake light ABS control unit

The brake light bulbs are actuated by the onboard

supply control unit via semi-conductors.
The request to switch on the brake lights comes
- in discrete form via brake light switch F and
Electronic ignition lock
- the CAN data bus via the electronic ignition lock
from the ABS control unit Control unit in
dash panel insert
- or, in vehicles without ABS, from the control unit in
dash panel insert, which reads in the information
from brake light switch F.
As soon as one of the two pieces of input information Onboard supply control unit
requests brake light actuation, the brake lights are
switched on.

Brake light switch

Brake light bulbs
S370_022

30
 Reversing light
The reversing light bulbs are actuated by the onboard
supply control unit. The signals from the reversing light
switch F4 are read in by the onboard supply control
unit. The "terminal 15 on" terminal status of the
electronic ignition lock D9 is transmitted via the CAN
convenience data bus.
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Electronic ignition lock

Onboard supply control unit

Reversing light switch

Reversing light bulbs

S370_026

31
 Vehicle electrical system

Emergency light
The objective of the emergency light function is to On failure of one of the two controllers, the brake
avoid the failure of the vehicle's entire lighting system lights are only activated via discrete signal inputs to
due to a single fault in the control unit or implausible control units.
signals from the light switch.
The emergency light function is activated in the event
The emergency light function is only active in the case of
of "terminal 15 on".
● Implausible light switch statuses,
Dipped beam, the tail lights and side lights are ● Failure of the CAN data bus or
switched on in the event that the controller in the ● Failure of the rain and light sensor.
onboard supply control unit fails.
Once the emergency light cause has disappeared,
The trailer tail lights are switched on in the event that the emergency light function is independently
the controller in the trailer detector control unit fails. deactivated.
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The dash panel insert indicates the emergency light

function in the same manner as bulb failure.

Light switch

Front vehicle lights

Rear vehicle lights

Trailer detector
Onboard supply control unit control unit

Electronic
ignition lock

Control unit in dash panel insert Trailer lights

ABS control unit S370_027

32
 Trailer lighting
The trailer detector control unit J345 controls all of the
lighting functions of a trailer connected to the vehicle.

Installation location
The trailer detector control unit is located on the right-
hand side beneath the front left seat.
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S370_028
Trailer detection

Trailer detection is carried out in purely electronic The voltage level which is established is used to
form. To do this, the brake light and the left-hand determine whether a trailer is connected. If a light is
direction indicator are briefly supplied with current detected, a trailer is regarded as detected.
whilst switched off.

CAN drive data bus CAN convenience data bus

Electronic
ignition lock

Trailer detector
control unit

Onboard supply control

unit

Control unit in
ABS control unit dash panel insert Light switch
Trailer lights

Brake light switch S370_029

33
 Vehicle electrical system

Windscreen wiper and washer system

Installation locations
Intermittent wiper switch E22

The switch is located in the steering column switch.

Intermittent wiper switch

S370_059
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Wiper motor switch-over relay 1 J368 and wiper

motor switch-over relay 2 J369

The switch-over relays are located on the fuse and

relay box on the left-hand A pillar.

S370_060

Wiper motor switch-over Wiper motor switch-over

relay 2 relay 1

34
 Wiping the windscreen
The windscreen wiper is activated via the intermittent The onboard supply control unit receives the signals
wiper switch E22. and actuates wiper motor switch-over relay 1 J368
and wiper motor switch-over relay 2 J369. The wipers
Depending on the variant, the signals from the are switched on/off via wiper motor switch-over relay
intermittent wiper switch are read in by the steering 1. Wiper motor switch-over relay 2 J369 is used to
column electronics control unit (vehicles with ABS) or switch between the first and second wiper stage.
the electronic ignition lock (vehicles without ABS) and The onboard supply control unit is the master for this
are sent on the CAN drive data bus and the CAN function.
convenience data bus.
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CAN convenience data bus

J519

J368 J369 J527

A
V E22

S370_061
Legend
A Battery J519 Onboard supply control unit
E22 Intermittent wiper switch J527 Steering column electronics control unit
J368 Wiper motor switch-over relay 1 S Fuse
J369 Wiper motor switch-over relay 2 V Windscreen wiper motor

35
 Vehicle electrical system

Rain and light sensor

If the rain and light sensor G397 is installed and the During rain sensor operation, the roof electronics
intermittent function is active, wiping is requested by control unit acts as the master and the onboard
the sensor. supply control unit as the slave.
It is connected to the roof electronics control unit. This means that wiper control is carried out entirely by
Data communication between the roof electronics the roof electronics control unit; the onboard supply
control unit and the onboard supply control unit takes control unit only actuates wiper motor switch-over
place via the CAN convenience data bus. relay 1 J368 and wiper motor switch-over relay 2 J369
when requested to do so by the roof electronics
The rain and light sensor can be used to control the control unit J528.
interval times from "wipers off" to "continuous wiping The "touch-wiping" and "washing" switch positions
in stage 1 or 2". are the exceptions.
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Rain and light sensor G397

Light-emitting diode

Photo diodes

S370_084

Functional prerequisite

Communication between the onboard supply control If this is not the case, the onboard supply control unit
unit and the roof electronics control unit only takes controls the "intermittent wiping" function as in
place if the "rain/light sensor" option has been vehicles without a rain and light sensor.
adapted as present in the variant coding in the EIL.

36
 Speed reduction
At a vehicle speed of < 5 km/h, the wiper speed is Speed reduction is withdrawn again under the
reduced. following conditions:

Functional prerequisite: ● Vehicle speed > 8 km/h

● Actuation of the windscreen wiper switch for
● Intermittent function (rain and light sensor not intermittent mode (intermittent, stage 1, stage 2,
installed) or except touch-wiping and washing)
● Stage 1 or
● Stage 2

Without rain and light sensor With rain and light sensor

The wiper speed is reduced by one stage, If the sensor is installed, no speed reduction takes
place.
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- From stage 2 to stage 1, The wiping speed or intermittent interval is adapted

- From stage 1 to intermittent with an interval by the sensor as required.
of 6 sec.
- From intermittent with an interval of 6 sec to
intermittent with an interval of 9 sec.

CAN convenience data bus

J528 J519 J527

J368 J369
S

G397
V A
E22

S370_062

Legend
A Battery J519 Onboard supply control unit
E22 Intermittent wiper switch J527 Steering column electronics control unit
G397 Rain and light sensor J528 Roof electronics control unit
J368 Wiper motor switch-over relay 1 S Fuse
J369 Wiper motor switch-over relay 2 V Windscreen wiper motor

37
 Vehicle electrical system

Rear window wiper and washer system

Rear window wiper
Up to two rear window wipers may be installed. The rear wiper switch has the following settings:
The rear window wipers and the "rear window
washing" function are switched on and off via the ● Wash-wipe function on with intermittent rear
rear wiper switch E34. wiping on
The "wiping on reversing" function is automatically ● Intermittent rear wiping on
switched on when reverse gear is engaged and ● Intermittent rear wiping off
the windscreen wipers are active. ● Wash-wipe function on

The onboard supply control unit is the master for these

functions and actuates both the windscreen washer
pump and the rear wipers. If the ignition (terminal 15)
is switched off whilst the rear wipers are active, the
rear wipers remain in their present position.
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CAN convenience data bus

J519

J527 J329
S

S S

E34

V92 V93
S370_065

Legend
A Battery J527 Steering column electronics control unit
E34 Rear wiper switch V92 Rear left wing door window wiper motor
J329 Terminal 15 voltage supply relay V93 Rear right wing door window wiper motor
J519 Onboard supply control unit S Fuse

38
 Functions
Rear wiping with windscreen wipers Rear window wiping with windscreen
switched off wipers set to "intermittent"

When the windscreen wipers are switched off, the When intermittent windscreen wiping is switched on,
rear window wiping function is carried out in the rear window wiping function is dependent on the
intermittent mode with the standard interval time of presence of a rain and light sensor.
6 seconds.
● Without sensor: Rear wiping is synchronised with
windscreen wiping
● With sensor: Rear wiping is carried out with the
standard interval time of 6 sec.
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Windscreen wipers set to stage 1 or 2 Rear door open

If the windscreen wiper switch for intermittent mode is The wash-wipe function is interrupted when the
set to stage 1 or 2, rear wiper actuation is always vehicle is stationary and the rear door is open, and is
synchronised with the windscreen wipers, in which continued when the rear door is closed.
case the rear wipers only wipe for a defined
percentage of the windscreen wiper cycle.
This percentage is speed-dependent.

● v < 80 km/h: Rear wipers wipe for 1/10 of the

windscreen wiper cycle.
● v > 80 km/h: Rear wipers wipe for 1/7 of the
windscreen wiper cycle.

39
 Vehicle electrical system

Heated windscreen
Function Functional prerequisite
An optional, heated windscreen may be installed; this ● Functional prerequisite for reading in the switch
contains two heating elements (e. g. driver and front and function indicator:
passenger). CAN data bus signal "terminal 61 on"
● Functional prerequisite for actuating the heated
The heated windscreen is switched on and off via the windscreen:
heated windscreen switch in the control unit for CAN data bus signal "terminal 61 on"
middle of dash panel. The switch contains a function ● Idle speed stable:
indicator, which lights up when the heated windscreen The heated windscreen can only be actuated when
is switched on. the engine is running at a stable speed
The maximum heating time is limited to 5 minutes. (approx. 800 rpm).
● Function abortion:
The control unit for middle of dash panel is the master CAN data bus signal "terminal 61 off"
for this function. The function request is forwarded
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from the control unit for middle of dash panel to the

onboard supply control unit via the CAN convenience The functional prerequisite and function abortion link
data bus. The heated windscreen relay is actuated by takes place in the control unit for middle of dash
the onboard supply control unit. panel.

Switch for
heated windscreen

CAN convenience data bus

Fuse

Control unit for middle of dash panel

Onboard supply control unit

Heated
windscreen
Relay for heated windscreen

Battery

S370_072

40
 Heated rear window
Function
An optional, heated rear window may be installed. The control unit for middle of dash panel is the master
In the case of rear wing doors, the heating wires for for this function. The heated rear window relay J9 and
the heated rear window in left wing door Z26 and the the additional relay for heated rear window J109
heated rear window in right wing door Z27 are wired (with interior monitor only) are located on fuse carrier
in parallel. D beneath the driver's seat. Both relays are actuated
In vehicles which are fitted with optional interior by the onboard supply control unit.
monitoring, each heating wire is individually supplied
with current.

The heated rear window is switched on and off using Functional prerequisite
the heated rear window button E230 in the control
unit for middle of dash panel J819. The button The functional prerequisites correspond to those for
contains a function indicator, which lights up the heated windscreen.
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continuously when the heated rear window is

switched on. A fault is displayed by the indicator's
flashing. The maximum heating time is limited to 15
minutes.

Heated rear window button

CAN convenience data bus

Fuse

Control unit for middle of dash panel

Onboard supply control unit

Heated rear Heated rear
window in left window in Heated rear window relay
wing door right wing
Battery door

S370_073

41
 Vehicle electrical system

Roof electronics control unit

General function
The roof electronics control unit J528 variants are
dependent on the various special equipment items
which are installed.

Depending on equipment, the control unit is

responsible for manual operation and dimming of the
interior light and reading lights plus actuation of the
rain and light sensor, anti-theft alarm system and
sliding roof. It additionally houses the microphone for
the hands-free system.
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Installation location
The roof electronics control unit is located in the upper
centre of the vehicle behind the trim panel for the
interior lights and buttons.

S370_057

42
 Variants

Standard Low line High-line

with ATA, without glass sliding roof with ATA, with glass sliding roof

Interior lighting Interior lighting Interior lighting

Separately operable reading spotlights Separately operable reading spotlights Separately operable reading spotlights
for for for
driver and front passenger driver and front passenger driver and front passenger

Glasses compartment

Telephone hands-free microphone Telephone hands-free microphone Telephone hands-free microphone

Switch for interior light and Switch for interior light and Switch for interior light and
reading spotlights reading spotlights reading spotlights
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Interior light on/off (button) Interior light on/off (button) Interior light on/off (button)

Door contact on/off (switch) Door contact on/off (switch) Door contact on/off (switch)

Driver reading spotlight on/off (button) Driver reading spotlight on/off (button) Driver reading spotlight on/off (button)

Front passenger reading spotlight on/ Front passenger reading spotlight on/ Front passenger reading spotlight on/
off (button) off (button) off (button)

ATA interior monitor sensors (optional) ATA interior monitor sensors (optional)

Electronics incl. interface for the Electronics incl. interface for the rain
rain and light sensor and light sensor

Electronics for ATA/IM and interface to Electronics for ATA/IM and interface to
the alarm horn the alarm horn

CAN interface CAN interface

Switch for sliding roof

Evaluation of sliding roof motor

Hall senders

43
 Vehicle electrical system

Actuation of the interior lights

General description

The interior lighting is switched on via an automatic

function (e.g. door open). If the interior illumination
switch is now actuated, the interior lighting is switched
off. It is only switched on again following further
actuation of the switch.

Actuation of the interior lights

The interior lights are sub-divided into two circuits.

The front circuit is influenced by the driver and front
passenger doors, the rear circuit by the left and right
sliding doors and the rear lid or rear door and the
interior illumination switch E599.
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The following components are actuated by the roof The following components are actuated by the
electronics control unit onboard supply control unit
- The front passenger reading light W13, - The front interior light W1,
- The left interior light W16, - The centre interior light W7 and
- The right interior light W17 and - The rear interior light W43.
- The driver side reading light W19.

Priorities

The following priorities apply to all front and rear interior light control system applications:

Priority Function

1 Special alarm and ATA alarm

2 Manual activation via button/switch

3 Automatic interior light control system (doors/sliding doors/rear door)

4 Automatic interior light control system (locking/unlocking/ignition)

44
 Functional example
Rear sliding roof control unit

Rear sliding roof motor

Driver side
reading light

Front passenger reading light

Right interior light

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Roof electronics control unit

Left interior light
Onboard supply control unit

Front interior light

Centre interior light

Driver door control unit

Rear interior light

Rear left
entry light
Rear right
entry light

Front Front
left right Interior light relay
entry light entry light

S370_058

45
 Ignition lock

Electronic ignition lock

Installation location
The electronic ignition lock (EIL) D9 is located on the
right-hand side next to the steering wheel.

S370_030
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Variants
Different variants of the electronic ignition lock are
installed. The variant is dependent on the radio
frequency of the central locking system and the
presence of the steering column electronics control
unit.

Distinguishing features

● For vehicles with steering column electronics ● For vehicles with steering column electronics
control unit (vehicles with ABS/ESP) and radio control unit (vehicles with ABS/ESP) and radio
frequency of 433 MHz (Europe and other countries frequency of 315 MHz (Europe and other countries
which use this frequency). which use this frequency).

● For vehicles without steering column electronics ● For vehicles without steering column electronics
control unit (vehicles without ABS/ESP) and radio control unit (vehicles without ABS/ESP) and radio
frequency of 433 MHz. frequency of 315 MHz.

46
 Immobilizer and starting fucntions
● Mounting the ignition key ● Immobilizer communication between the ignition
● Mounting the transponder coil for polling key, engine control unit J623 and electronic
the ignition key ID and transponder data steering column lock control unit J764
● Rotary lock inhibitor in the case of an unauthorised ● Reading in the steering column switch signals when
key no steering column electronics control unit
is installed.

Starting

The vehicle is started via communication between the immobilizer in the electronic ignition lock with the ignition key,
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the engine control unit and the electronic steering column lock control unit.

By inserting a key into the EIL, the electronics are activated and the key is supplied with energy (inductively) from
the EIL. The key is identified by means of bi-directional data exchange.
The "drive authorisation system" (DAS) in the EIL releases the control units via the CAN data bus. At the same time,
the mechanical lock (ESL, steering wheel lock) is released via a serial interface.

Electronic steering column

lock control unit

Engine control unit

Electronic ignition lock

Key with transponder S370_055

47
 Ignition lock

Central locking system functions

The electronic ignition lock (EIL) is the master control The driver door control unit actuates the driver door
unit for all opening and closing functions. central locking motor V56 directly.

The vehicle can also be locked via radio remote The onboard supply control unit actuates
control.
- The front passenger door central
The HF receiver is integrated into the EIL. The HF
locking motor V57,
signals are decoded exclusively by the EIL.
- The right sliding door central locking motor V58,
The resulting actuation requests are then transferred
- The left sliding door central locking motor V95 and
onto the CAN convenience data bus by the EIL and
- The rear wing door central
are read in by the driver door control unit J386.
locking motor V96,
when the driver door control unit sends
a corresponding message on the CAN convenience
data bus.
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Key with Driver door contact switch

radio remote control Driver door control unit Driver door central locking motor
Front passenger door contact switch

Front passenger door central

locking motor

Rear right door contact switch

Right sliding door central locking

motor

Rear left door contact switch

Left sliding door central locking

motor

Rear right door contact switch

Rear right central locking

switch
Electronic ignition lock Onboard supply control unit
Rear wing door central locking
S370_056 motor

48
 Diagnostic interface function
Data bus systems are necessary due to the high Amongst others, the following, logical signals are
number of data which have to be transmitted in the transmitted on the CAN data bus systems by the EIL:
vehicle. The electronic ignition lock undertakes the
tasks of a networking gateway for data bus systems, ● Bus status signals for terminal 15 and terminal 50
the principle task of which is to form the interface ● Transmission of diagnostic messages between the
between the various, independent data bus systems VAS diagnostic tester and the individual
in the vehicle. The electronic ignition lock is the control units
interface between the CAN drive data bus, the CAN ● Wake-up signals on opening with the radio remote
convenience data bus and the CAN diagnostic data control, on starting diagnosis and on insertion of
bus. the ignition key
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VAS 5052

S370_074

49
 Anti-theft system

Electronic steering column lock (ESL)

Electronic steering column lock
control unit J764
The electronic steering column lock is actuated by the
electronic ignition lock (EIL). Locking, unlocking and
diagnosis are controlled via a serial data bus link with
the EIL. The control unit is located on the steering
column and is secured with "shear head bolts".
Electronic steering column lock
control unit
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S370_064

Actuation
The electronic steering column lock control unit is The actuation signals for unlocking and locking are
connected to the voltage supply via the fuse holder on transmitted by the EIL via a serial data cable in the
the onboard supply control unit and to earth via the form of encrypted data to the electronic steering
right-hand earth point in the A pillar. column lock control unit.

Electronic steering column lock

control unit

Onboard supply control unit

CAN convenience data bus

Serial data bus cable Final control for

steering column lock
Electronic ignition lock
S370_075

50
 Function
If the authorised ignition key is inserted into the Before the key reaches position I, the electronic
electronic ignition lock, the encrypted data are steering lock's voltage supply is interrupted in the
transmitted to the electronic steering column lock via electronic ignition lock.
the data cable.
This interruption is withdrawn when the ignition key is
If the data are recognised to be correct, the electric turned to position 0 again.
motor is activated; it draws the locking bar out of the When removing the ignition key in position 0, a signal
locking ring on the steering spindle. is sent to the electronic steering lock. The electric
A terminal switch reports the released position to the motor moves the locking bar into the locking position,
electronics. The release signal is only sent to the in which it prevents the the locking ring from rotating.
electronic ignition lock when all data are recognised
as correct. The key can now be turned to position I, II
or III (position I without detent).
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Worm gear drive

Terminal switch

Locking bar Electric motor

Steering tube

S370_063

51
 Anti-theft system

Anti-theft alarm system

Description
The anti-theft alarm system is available as an option.
Its functions are distributed amongst several control
units. The master function is undertaken by the roof
electronics control unit J528; it is linked to all of the
other involved control units via the CAN data bus.

Installation location
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The roof electronics control unit is located in the

moulded headlining near to the interior mirror.

Variants
The anti-theft alarm system is available in the S370_057
following variants:

● Electronic immobilizer, with anti-theft alarm system

● Anti-theft alarm system, interior monitor and
towing sensor
● Anti-theft alarm system, interior monitor, back-up
horn (alarm horn) and towing sensor

52
 Function Activation of the ATA
The ATA monitors the doors via the door contact The ATA can only be activated when the ignition is
switches; the engine compartment is additionally switched off (terminal 15 off).
secured via the bonnet contact switch. The radio remote control is used to lock the vehicle.
When all of the vehicle's doors are locked, the ATA
The signal from the carries out a self-test and is activated. If not all of the
vehicle's doors are locked, the ATA cannot be
- Driver door contact switch F2 is read in
activated.
by the driver door control unit J386,
- Bonnet contact switch by the control unit in dash
panel insert J285. Deactivation of the ATA
The ATA is deactivated by unlocking the vehicle using
the radio remote control or via the detection of a valid
The signals from the
key in the EIL.
- Front passenger door contact switch F3,
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- Rear right door contact switch for sliding door or

side door F7, Successful locking or unlocking is acknowledged by
- Rear left door contact switch for sliding door or the turn signal lights' acknowledge signal.
side door F176 and
- Rear right door contact switch F226 are read in by
the onboard supply control unit.

Onboard supply control unit Roof electronics control unit Driver door control unit

Control unit in dash

panel insert Fuse

Driver door contact

switch

Front passenger door Rear right door Alarm horn

contact switch contact switch
Bonnet Rear left door Rear door
S370_076
contact switch contact switch contact switch

53
 Anti-theft system

Interior monitor (IM)

The interior monitor monitors the interior of the vehicle The passenger compartment is monitored by means
and reacts if attempts are made to penetrate the of ultrasonic sensors, whilst the rear window is
vehicle from the outside. The alarm which is triggered monitored using the heated rear window's heating
is output optically via the turn signals and constantly wire. An alarm is triggered as soon as the heating
illuminated interior lights and acoustically via the wires are separated.
horn or the optional alarm horn. The interior monitor is activated approx. 40 seconds
Incompletely closed windows or sliding roofs after the vehicle has been locked.
influence the sensitivity of the interior monitor.
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Interior monitor
Interior monitor sensors
sensors

S370_024

Deactivation

If the interior monitor deactivation switch E183 is

actuated when terminal 15 is switched off and the IM
is not active, the interior monitor is deactivated until
terminal 15 is switched on again.
The warning lamp lights up for 5 sec. to confirm this.

S370_077

54
 Towing sensor
The vehicle inclination sender G384 is located in the Following ATA activation, the vehicle inclination
roof electronics control unit. The sender reports sender determines the relative resting position of the
a change in position as soon as the vehicle is raised vehicle (zero level). An alarm is triggered as soon as
for towing or to unbolt the wheels, in which case the the vehicle's position changes by an angle of more
roof electronics control unit triggers an alarm. than 0.8°.

The towning sensor is activated approx. 20 seconds Once the alarm has been triggered, the current angle
after the vehicle has been locked. is taken over as the zero level.
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Normal vehicle position Vehicle raised

S370_025

Deactivation

If the deactivation button for vehicle inclination

sender E360 is actuated when terminal 15 is switched
off and the ATA is not active, the vehicle inclination
sender is deactivated until terminal 15 is switched on
again. The warning lamp lights up for 5 sec. to
confirm this.

S370_023

55
 Dash panel

Control unit in dash panel insert

Variants
The control unit in dash panel insert J285 is available in

- Low line and

- High line variants.

Low line variant

Warning lamps
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S370_066

Rev. counter G5 Segmented display Speedometer G21

The low line variant is equipped with:

Dial gauges Warning lamps

● Rev. counter G5 ● Bulb failure ● Glow period warning lamp

● Speedometer G21 ● Door open warning lamp ● EOBD
● TCS/ESP/BAS ● ABS
● Coolant temperature ● Turn signals/hazard warning lights
Segmented display ● Coolant level ● Main beam
● Air filter soiled ● Brake fluid -
● Fuel gauge ● Washer fluid level parking brake warning lamp
(bar scale) ● Brake pad wear ● Glowing
● Odometer ● Engine start/stop ● Airbag
● Trip odometer ● Working speed governor ● Seat belt warning
● Time ● ESP
● Exterior temperature ● Reserve fuel
● Menu displays ● Particulate filter
● Gear indicator for automated
manual gearbox

56
 High line variant
Warning lamps
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S370_067
Rev. counter G5 Speedometer G21
Multi-function display, lower section Multi-function display, upper section
The high line variant is equipped
with:

Dial gauges Upper display

● Rev. counter G5 ● Odometer

● Speedometer G21 ● Trip odometer
● Fuel gauge G1 ● Menu displays
● ESI display

Lower display Warning lamps

● Time ● Glow period display ● Parking brake

● Gear indicator for automated ● ESP ● Daylight driving lights
manual gearbox ● Left direction indicator ● Brake lining, brake fluid, electronic
● Exterior temperature indicator ● ABS brake pressure distribution
● Speed ● Tyre pressure warning lamp ● EOBD
● Main beam
● Right direction indicator
● Seat belt warning

57
 Dash panel

Menu display in low line variant

In the low line variant, the following menus can be
called up by actuating the "menu button" in the
segmented display:

● Read service date Actuate the menu button until the remaining distance
in kilometres or the remaining time in days is
displayed.

Pre-select/set auxiliary heater activation time Actuate the menu button until the "auxiliary heater"
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symbol is shown in the segmented display; a pre-set

starting time can then be selected with the
+ or - button.

● Set time Actuate the menu button until the hours display
flashes. The + and - buttons can then be used to set
the hour. The minutes display can then be set via the
reset button and the + and - buttons.

● Set date Actuate the menu button until the day display flashes.
The + and - buttons can then be used to set the day.
The month and year display can then be set via the
reset button and the + and - buttons.

58
 Menu display in high line variant
Multi-function buttons

The high line variant is equipped with multi-function

buttons in the steering wheel for controlling the
menus. The buttons can be used to select the menus
and to carry out the desired settings in the selected
menu.

S370_032

Menu selection

Starting from the basic mask, various setting and Only those functions whose systems are actually fitted
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information menus can be switched through in the in the vehicle are run through. The precise procedure
display during vehicle operation by changing the is described in the operating instructions.
display level with the multi-function buttons in the
steering wheel. These are shown exclusively in the
upper area of the display; the exterior temperature,
time, gear and gearbox programme are constantly
shown in the lower status area.

DOWN
UP

Settings
Reset
Press reset
No button
for 3 s

malfunction

S370_031

59
 Convenience systems

Parking aid
Description

The Volkswagen Crafter can be optionally equipped

with an ultrasound-based parking aid at the front and
rear. The system can be manually deactivated using
a button.
The parking aid displays are located on the
instrument panel and in the outside rear-view mirrors.
If the distance between the vehicle and an obstacle is
less than 40 cm, an acoustic warning is sounded.
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Installation location
The parking aid control unit J446 is located on the
right-hand side beneath the front left seat.

S370_034

Parking aid button E226

The button is located in the control unit for middle of
dash panel J819 and serves to switch the parking aid
off and on manually. The status is indicated via an
LED in the button.
S370_035
LED illuminated: System off
LED not illuminated: System active

60
 Warning displays
In the case of the parking aid, obstacles are displayed
using one double and two individual warning
elements.

The front left parking aid display Y13 and the front
right parking aid display Y14 for the front area are
positioned centrally on the instrument panel.
The control segments show the distance between the
sensors and the obstacle on the left and right sides of
the vehicle.
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S370_036

The rear left parking aid display Y27 and the rear
right parking aid display Y28 for the rear area are
housed in the left and right outside rear-view mirrors
respectively.

S370_037

Displays

The warning display for each side of the vehicle is sub-divided into five yellow and two red segments.
When the yellow "ready" displays light up, the parking aid is ready to measure. If only the red segments light up,
a malfunction is present.

61
 Convenience systems

Functional check
After the ignition has been switched on, "terminal 15 The control unit, the sensors, the cables to the sensors,
on", the parking aid control unit J446 actuates all the parking aid displays and the cables to the
parking aid displays for approx. 1 second. displays are checked.
The correct function of the system is optically
confirmed by the LEDs' lighting up.

Operational readiness
The system is ready to operate when the ignition has If reverse gear is not engaged, only the front display
been switched on, the parking brake has been units are active.
released and the vehicle speed is < 18 km/h.
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In vehicles with a manual gearbox, the front and rear System activation is indicated by the rectangular,
display units are activated when reverse gear is yellow LEDs.
engaged.

S370_039

62
 Activation of the functions:
Trailer operation Speed-dependent
If a trailer is connected to the vehicle, the parking aid The system is active until a speed of approx.
is switched off. The presence of a trailer is detected 18 km/h is exceeded, after which it switches the
via the trailer detector control unit J345. display units to stand-by.
The trailer detector control unit makes this information The display units' and sensors' voltage supply
available on the CAN convenience data bus. switches off completely on exceeding a speed of
approx. 40 km/h, and switches back on again when
the vehicle speed falls below approx. 40 km/h.
The warning elements are only switched on again
when the vehicle speed falls below 16 km/h.
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Vehicle stationary Reverse gear engaged

The statuses of the handbrake warning switch F9 and In vehicles with a manual gearbox, the front and rear
the wheel speed sensors are evaluated. If the value of warning elements are active when reverse gear is
the wheel speed sensors does not change in three engaged. If reverse gear is not engaged, only the
successive measurements, no new, acoustic warnings front area is monitored (exception: Rolling-back
are emitted, but current ones are carried out to warning). If the vehicle is reversing and the steering
completion. angle lies within a defined range, acoustic warnings
All optical warnings are also suppressed. The parking in the front area are suppressed. Optically, however,
aid is activated again when the handbrake is released the distances are displayed in full.
or the vehicle moves off.

63
 Convenience systems

Detection range
Six sensors are mounted in the front bumper and four
in the rear bumper to detect obstacles. The two outer
sensors at the front additionally serve to protect the
corners vehicle front swivel range).

Four sensors in the rear bumper are sufficient, as the

corner area is covered by the side mirrors in this case.

S6
S4
S5

S3

S4

S3
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S2

S2 S370_033
S1
S1
Displaying obstacles

There is a left and right-hand detection range in front The display range emcompasses 7 LEDs, in which case
of and behind the vehicle. The more the distance 5 yellow LEDs cover an obstacle distance of approx.
decreases, the more segments are activated. 40 cm and 100 cm at the front and 180 cm at the rear.
The vehicle corner measuring range starts at The 30 cm to 40 cm range is depicted by 2 red LEDs.
a distance of 65 cm at the front and 100 cm at the
rear.

Warning display Optical Optical Optical Optical Acoustic sound

front S1 and S6 front S2 to S5 rear S1 and S4 rear S2 and S3
1st segment, yellow < 100 cm < 180 cm

2nd segment, yellow < 85 cm < 100 cm

3rd segment, yellow < 65 cm < 70 cm < 100 cm < 100 cm

4th segment, yellow < 55 cm < 60 cm < 70 cm < 70 cm

5th segment, yellow < 45 cm < 50 cm < 50 cm < 50 cm

6th segment, red < 35 cm < 40 cm < 40 cm < 40 cm < 40 cm intermittent

7th segment, red < 25 cm < 30 cm < 30 cm < 30 cm Continuous

64
 Rolling-back warning
If the vehicle's rolling back is detected by the parking If an obstacle is located a maximum of 80 cm away,
aid when reverse gear is not engaged all of the warning segments light up and the
(via evaluation of the wheel speed sensors), proximity continuous warning tone is sounded.
warning for the rear area is activated.

Minimum height of obstacles

Due to the particular physical characteristics of the
ultrasonic signals emitted by the sensors, the system
cannot always reliably detect obstacles which are
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lower than the height at which the sensors are

installed (approx. 50 cm depending on load).

50 cm 50 cm

S370_038

The parking aid cannot replace the driver's attentiveness. The driver bears responsibility during parking
and similar driving manoeuvres.

65
 Convenience systems

Tyre pressure monitor

Function
The tyre pressure monitor serves to constantly monitor In the event of pressure loss, a warning message is
the tyre inflation pressure during vehicle operation. indicated in the upper section of the multi-function
At certain intervals, the tyre pressure of each wheel is display and via the tyre pressure warning lamp K230.
recorded by the tyre pressure sensors G222 - G225
and is transmitted, via the front and rear tyre pressure
monitor aerials, R95 and R96, and a LIN data bus
link, to the tyre pressure monitor control unit J502.
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Installation location
The tyre pressure monitor control unit J502 is located
in the centre under the left front seat.

S370_040

66
 Front and rear tyre pressure monitor
aerials R95 and R96
The front aerial is located in the engine compartment
next to the passenger compartment fan. The rear
aerial is located between the rear wheels. They
receive the tyre pressure sensor signals and forward
these to the tyre pressure monitor control unit via the
S370_078
LIN data bus.
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Tyre pressure sensors

G222 - G225
The sensors are located in the wheel rims and transmit
data to the aerials via radio. Each sensor has an
individual serial number (ID), which is recorded by the
tyre pressure monitor control unit during calibration.
Based on this ID, the control unit is able to assign the
individual data to the wheels. Depending on the
country in which the system is used, the transmission
frequency is 315 MHz or 433 MHz.

S370_041

With regard to renewing batteries, please note the instructions in the electronic repair information
system (ELSA) or in the operating instructions.

67
 Convenience systems

Overview of the system

Front right tyre pressure Rear right tyre pressure

sensor G223 sensor G225

Front tyre pressure

monitor aerial R95
Rear tyre pressure
LIN data bus
monitor aerial R96
CAN data bus

LIN data bus

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Tyre pressure monitor

Dash panel control unit J502

Front left tyre pressure Rear left tyre pressure

sensor G222 sensor G224

S370_042

Calibration
The system automatically detects the new tyre inflation If automatic detection is not carried out, the system
pressures can be re-calibrated in the dash panel.
after The system initialisation time may take up to 15
minutes.
- The tyre pressure has been increased,
- Wheels or tyres have been renewed or
- New wheels or tyres have been fitted.

Please refer to the electronic repair information system (ELSA) or the operating instructions for
the procedure for calibrating new tyre inflation pressures.

68
 Warnings
Soft warning

The operating status "soft warning" describes The "soft warning" is triggered when the temperature-
a pressure loss in which operating safety is still compensated tyre pressure has fallen by more than
guaranteed. At the end of the journey, 0.25 bar in comparison with the inflation pressure.
a request for the driver to correct the tyre inflation No single tyre is specified; all tyre pressures have to
pressure at the next opportunity appears in the upper be checked.
section of the multi-function display. This message is
displayed for approx. 30 sec. when the ignition is
switched off ("terminal 15 off").
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Hard warning

The operating status "hard warning" describes The warning is displayed until the ignition is switched
a pressure loss in which operating safety is no longer off (terminal 15 off).
fully guaranteed. In the upper section of the multi-
function display, the driver is requested, during If the ignition is switched off and on again, the tyre
vehicle operation, to check the tyres. pressure warning lamp is actuated immediately.
The warning in the upper section of the multi-function
A "hard warning" is triggered when one of the display is active again after travelling for approx.
following conditions is met: 5 min.

● The tyre pressure falls below 2.6 bar. In the case of the "hard warning" operating status,
● The tyre pressure falls by 20% in comparison with the affected tyre is specified in the multi-function
the inflation pressure (max. 0.5 bar). display.

In parallel with the "hard warning", the tyre pressure

warning lamp is actuated.
This actuation is only withdrawn following
re-activation of the system or when pressure
correction has been determined by the system.

69
 Convenience systems

RCD 2001
Radio system RCD 2001 is equipped with an audio CD Operation is carried out via:
drive and a CD changer connection. The radio unit
has a single FM and AM tuner and a TP/TA traffic - Three buttons for audio source selection (FM, AM
radio function. and CD),
- A button for ejecting the audio CD,
The display is monochromatic and dimmable; - Five memory buttons beneath the display,
connection of a CD changer, a mobile telephone - A button for the sound menu,
operating electronics control unit or a telephone mute - A button for muting,
switch via a discrete cable connection is possible. RCD - On the left-hand side, a rotary push-button for
2001 is integrated into CAN data bus communication switching on and off and for regulating the volume,
via the CAN convenience data bus and is therefore - On the right-hand side, a multi-function button and
diagnosis-capable. a SCAN button.

Four channels, which are wired depending on the

equipment which is fitted, are available as
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loudspeaker outputs.

The HF connection is provided by a passive rod aerial

on the roof.

S370_043

70
 RCD 4001
Radio system RCD 4001 is based on RCD 2001, but is Operation is carried out via:
additionally equipped with a MOST data bus
interface via which a CD changer and a mobile - The telephone buttons on the right-hand side,
telephone can be connected. - Four function buttons beneath the display,
- Eight function buttons on the left-hand side,
The display is characterised by good legibility in the - A button for ejecting the CD beneath the display,
case of high light incidence. - A multi-function button at the bottom right for
Four channels, which are wired depending on the operating the telephone and
equipment which is fitted, are available as - The rotary push-button at the bottom left for
loudspeaker outputs. switching on and off and for regulating the volume.
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S370_045

71
 Convenience systems

RNS 4001
Radio/navigation system RNS 4001 is based on the Operation is carried out via:
RCD 4001, but its functions are extended by a
navigation system with arrow depictions. - The telephone buttons on the right-hand side,
- Four function buttons for activating the navigation
The display is characterised by good legibility in the functions, muting and operating the telephone plus
case of high light incidence. a button for ejecting the CD beneath the display,
Four channels, which are wired depending on the - Eight function buttons on the left-hand side,
equipment which is fitted, are available as - Function buttons on the left and right next to the
loudspeaker outputs. display,
- A multi-function button for operating the
navigation unit at the bottom right and
- The rotary push-button at the bottom left for
switching on and off and for regulating the volume.
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S370_044

72
 RNS 5001
Radio/navigation system RNS 5001 is based on the Operation is carried out via:
RNS 4001, but is equipped with map depiction
instead of arrow navigation and with a DVD player - The telephone buttons on the right-hand side,
instead of the CD player. - Four function buttons for activating the navigation
functions, muting and operating the telephone plus
A 6.5'' TFT colour display is installed; four channels, a button for ejecting the CD/DVD beneath the
which are wired depending on the equipment which is display,
fitted, are available as loudspeaker outputs. - Eight function buttons on the left-hand side,
- Function buttons on both the left and right next to
the display,
- A multi-function button for operating the
navigation unit at the bottom right and
- The rotary push-button at the bottom left for
switching on and off and for regulating the volume.
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S370_046

73
 Convenience systems

CD changer R41
The Crafter can be fitted with an optional 6-fold CD
changer (not with RCD 2001). The CD changer is
equipped with an automatic magazine for six CDs,
which are loaded via a central intake shaft. S370_047
The 6 selection buttons which are available can be
used to load and remove the CDs individually or all at
once.
The CD changer is controlled via the RCD or RNS unit
which is connected. The CD changer is able to
transmit digital audio signals in stereo and Dolby
Surround®. The connection to the RCD/RNS is carried
out via the MOST data bus.
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Supplementary blower for

radio
Supplementary blower for radio V384 is fitted in
combination with a radio unit in vehicles which are
equipped with rear loudspeakers.
The supplementary blower is supplied with current via
the circuit output for the aerial amplifier.

S370_048

74
 Telephone
Preparation for mobile telephone installation is Telephone microphone R38 is located in the roof
optionally available. This preparation for mobile electronics control unit and is oriented towards the
telephone installation is linked, via the MOST bus, driver. The audio system's loudspeakers are used for
to the RCD/RNS and therefore to the CAN listening. When a call is made or received, the radio
convenience data bus. Telephone data and or CD are muted; navigation system messages have
information can therefore be displayed in the dash priority.
panel insert display.

If a mobile telephone is located in the mobile

telephone bracket, the multi-function steering wheel
or the RCD/RNS buttons can be used to make calls
and accept calls.
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Roof electronics control unit Mobile telephone bracket

Control unit with display for

Steering column electronics control unit radio and navigation

Mobile telephone
operating electronics
control unit

Multi-function buttons in the steering wheel

CD changer
Control unit in dash panel insert S370_068

75
 Tachograph

Tachograph control unit J621

General description
The Volkswagen Crafter can be optionally equipped A modular and a digital tachograph are available.
with an additional tachograph.

The tachograph is positioned in the centre console in

place of the CD changer.

Modular tachograph
The tachograph records the vehicle's speed and the The speed data are supplied by the tachograph
relevant driver's driving times on corresponding sender G75; the sender is fitted with a lead seal.
control disks (tachograph disks). Records can be
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documented for two drivers.

Dash panel

Tachograph control unit

Tachograph sender

S370_069

76
 Digital tachograph
The tachograph stores the vehicle's speed and the An authorisation card must be inserted into the device
relevant driver's driving times. If necessary, the data in order to use it.
can be printed out or downloaded via a download Usage can be carried out with the following
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key and further processed on a PC. authorisation cards:

● Driver card
● Company card
● Control card
● Workshop card

Tachograph control unit

Insert for
authorisation card

Driver card Workshop card

S370_070

Work on the tachograph system must only be carried out by trained personnel.
Whoever carries out modifications which influence the recording may violate criminal and
regulatory laws.

77
 Special control units

Control unit for programmable special functions

Introduction
The control unit for programmable special functions
J820 forms the necessary interface to enable body
manufacturers and suppliers to access vehicle signals.

Installation location
The control unit for programmable special functions
J820 is located on the left-hand side beneath the front
left seat.
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S370_079

Connection to the CAN data bus

The control unit for programmable special functions is
connected to the CAN convenience data bus.

78
 Function
The control unit for programmable special functions The control unit for programmable special functions
undertakes the tasks of a bi-directional gateway for may also be used to actively intervene into the vehicle
vehicle and body part information. This therefore electronics.
enables body-related intervention, e.g. into engine
functions (constant speed maintenance), or CAN data The requests which the control unit receives via
bus information can be output (e.g. lighting or vehicle
- Discrete inputs or
speed).
- The data bus used by the body manufacturer

Programming is carried out using the vehicle are forwarded via the CAN convenience data bus.
diagnosis, testing and information system VAS 5051 B
or vehicle diagnosis and service information system The control unit for programmable special functions is
VAS 5052 in the service department or directly at the integrated into Guided Fault Finding for diagnostic
body manufacturer's or supplier's premises according purposes.
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to defined specifications.

The contents of the CAN data bus messages are used

as the basis of the control unit functions.
Via this, the control unit obtains information on the
vehicle's status.
This information is forwarded to the control unit's
corresponding outputs and is processed by the body's
electronic components.

Please refer to the electronic repair information system (ELSA) and the body manufacturer's customer
service documents for further information on the control unit for programmable special functions.

79
 Service

Diagnosis
Diagnostic equipment
To carry out diagnosis on the Volkswagen Crafter,
the vehicle diagnosis, testing and information system
VAS 5051 B or the vehicle diagnosis and service
information system VAS 5052 and, at the very least,
the basic CD V10.00.00 and brand CD V10.68.00 are
required.

Vehicle diagnosis, testing and information system Vehicle diagnosis and service information system VAS
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VAS 5051 B 5052

S370_083

S370_082

80
 Adapting control units Renewal of immobilizer components
Control units which it is sensible to retrofit (e.g. trailer The following electronic components are immobilizer
detector control unit, auxiliary heater control unit) can components:
be adapted in the electronic ignition lock by means of
variant coding. ● Engine control unit
Participation in communication with other control units ● Electronic steering column lock control unit
which are installed in the vehicle via the CAN data ● Electronic ignition lock
bus systems is only possible following adaptation. ● Transponder in the ignition key

Only two of these components can be renewed at the

same time. On-line adaptation then has to be carried
out.
If it is necessary to renew more than two components
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(e.g. following an accident) at the same time, all

components must be renewed and must subsequently
be adapted via an on-line link to the manufacturer.

On-line adaptation
An on-line link to the vehicle manufacturer's server is
required to adapt the following control units following
renewal:

● Engine control unit J623

● Airbag control unit J234
● Electronic steering column lock control unit J764
● Electronic ignition lock D9
● Keys

81
 Glossary

ADL/Auto Voltage-coded light switch

Automatic driving lights The voltage input into the light switch is changed in
such a way by means of internal resistors that
OBSCU a voltage value can be assigned to each switch
position. Based on these voltage values, the reading
Onboard supply control unit control unit recognises the selected switch position.

CAN
Controller Area Network

ATA
Anti-theft alarm system

EIL
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Electronic ignition lock

DAS
Drive authorisation system

CCS
Cruise control system

IM
Interior monitor

LIN data bus link

Local Interconnect Network (see SSP 286)

DDL
Daylight driving lights

ESI
Extended servicing intervals

82
 Test yourself

1.) Which data transmission rates do not exist in the Crafter?

a) 500 kbit/s

b) 100 kbit/s

c) 83.3 kbit/s

d) 50 kbit/s

2.) Via which control unit are the bus systems linked together?
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a) J533 – data bus diagnostic interface

b) J285 – control unit in dash panel insert

c) D9 – electronic ignition lock

d) T16 – 16-pin connector (diagnostic connector)

3.) Which components do not belong to the CAN drive data bus?

a) J234 – airbag control unit

b) J104 – ABS control unit

c) J623 – engine control unit

d) J527 – steering column electronics control unit

Answers: 1 b; d; 2 c; 3 a

83
 370
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© VOLKSWAGEN AG, Wolfsburg

All rights and rights to make technical alterations reserved.
000.2811.77.20 Technical status 03.2006

Volkswagen AG
Service Training VSQ-1
Brieffach 1995
D-38436 Wolfsburg

❀ This paper was manufactured from pulp that was bleached without the use of chlorine.