Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

SCA 102UB v2.0

Download as pdf or txt
Download as pdf or txt
You are on page 1of 89

SCA 102UB

SOLID STATE AMPLIFIER

ScreenITALIA
Service

OPERATION MANUAL

Issued: July 2005 - Version 2.0

© 2005. Copyright by:


Screen Service Broadcasting Technologies S.p.A.
Via Giuseppe Di Vittorio, 17
25125 Brescia, Italy

All rights reserved.

All specifications, characteristics and circuit descriptions set forth in this manual are subject to change without notice.
SCA 102UB
SOLID STATE AMPLIFIER

OPERATION MANUAL

Issued: July 2005 - Version 1.1

© 2005. Copyright by:


Screen ServiceBroadcasting Technologies S.p.A.
Via Giuseppe Di Vittorio, 17
25125 Brescia, Italy

All rights reserved.

All specifications, characteristics and circuit descriptions set forth in this manual are subject to change without notice.
Screen Service SCA 102UB Contents

SCA 102UB
SOLID STATE AMPLIFIER

OPERATION MANUAL

LIST OF CONTENTS

CHAPTER 1: GENERAL INFORMATION


Gives information on safety procedures and good practices to follow using
the equipment.

CHAPTER 2: PURPOSE AND PLANNING


Introduction to the manual, technical specifications, brief functional
description with block diagram.

CHAPTER 3: OPERATIONS
Installation and unpacking instructions, mounting specifications, controls
and connections, first time operating procedures and high SWR
troubleshooting.

CHAPTER 4: TECHNICAL INFORMATION


Provides technical information on all modules including schematic
diagrams and components layouts.

CHAPTER 5: INDEX

CHAPTER 6: MANUAL CHANGE INFORMATION

Contents of this publication may not be reproduced in any form without the written permission of Screen Service Broadcasting
Technologies S.p.A. No representation or warranty is given and no liability is assumed by Screen Service with respect to the
accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or
otherwise. All trademarks mentioned herein are the property of their respective companies.

July, 2005 v 1.1 ii


Screen Service SCA 102UB General information

SCA 102UB
SOLID STATE AMPLIFIER

OPERATION MANUAL

1 GENERAL INFORMATION

CONTENTS

1.1 SAFETY SUGGESTIONS ...................................................................................................................... 2


1.2 GENERAL SAFETY RECOMMENDATIONS ......................................................................................... 3
1.3 GOOD PRACTICES ............................................................................................................................... 3
1.4 PROCEDURE FOR ESTABLISH THE ABSENCE OF VOLTAGE......................................................... 4
1.4.1 PROCEDURE FOR DETERMINATION OF THE ABSENCE OF VOLTAGE ................................. 4
1.5 FIRST AID IN CASE OF ELECTRICAL SHOCK.................................................................................... 5
1.5.1 EMERGENCY RESUSCITATION TECHNIQUE............................................................................. 5
1.5.2 TREATMENT FOR BURNS ............................................................................................................ 6
1.5.3 ELECTRIC SAFETY PRECAUTIONS............................................................................................. 7
1.5.4 ELECTROSTATIC PRECAUTIONS................................................................................................ 7
1.6 R&TTE DIRECTIVE 1999/5/EC.............................................................................................................. 8

July, 2005 v 1.1 Page 1 - 1


Screen Service SCA 102UB General information

1.1 SAFETY SUGGESTIONS

Regardless of how well electrical equipment is designed, personnel can be exposed to dangerous
electrical shock when protective covers are removed for maintenance or other activities. Therefore, it is
incumbent on the user to see that all safety regulations are consistently observed and that each individual
assigned to the equipment has a clear understanding of the first aid related to electrical shocks. (see next
pages)

In addition these safety practices must be followed:

¾ Do not attempt to adjust unprotected circuit controls or to dress leads with power on.

¾ Always avoid placing parts of the body in series between ground and circuit points.

¾ To avoid burns, do not touch heavily loaded or overheated components without precautions.

¾ Remember that some semiconductor cases and solid-state circuits carry high voltages.

¾ Do not assume that all danger of electrical shock is removed when the power is off. Charged
capacitors can retain dangerous voltages for a long time after power is turned off. These capacitors
should be discharged trough a suitable resistor before any circuit points are touched.

¾ Don't take chances. Be fully trained. Screen Service Italia equipment should be operated and
maintained by fully qualified personnel.

¾ Do not service alone and do not perform internal adjustments of this unit unless another person
capable of rendering first aid and resuscitation is present.

¾ Some components used in the construction of this equipment contain Beryllium Oxide (BeO). This
substance is harmless as it is, but becomes highly dangerous if it is ground to powder. Special
procedures of disposal must be observed in case of failure of these devices.

NOTE: This section is not intended to contain a complete statement of all safety precautions which
should be observed by personnel in using this electronic equipment or others.
Screen Service shall not be responsible for injury or damage resulted from improper procedures or from
using it by improperly trained or inexperienced personnel.

July, 2005 v 1.1 Page 1 - 2


Screen Service SCA 102UB General information

1.2 GENERAL SAFETY RECOMMENDATIONS

When connecting the equipment to the power , please follow these important recommendations:

¾ This product is intended to operate from a power source that will not apply more than 10% of the
voltage specified on the rear panel between the supply conductors or between either supply
conductor and ground. A protective-ground connection by way of the grounding conductor in the
power cord is essential for safe operation.

¾ This equipment is grounded through the grounding conductor of the power cord. To avoid electrical
shock, plug the power cord into a properly wired socket before connecting to the product input or
output terminals.

¾ Upon loss of the protective-ground connection, all accessible conductive parts (including parts that
may appear to be insulating) can render an electric shock.

¾ To avoid fire hazard, use only the fuse of correct type, voltage rating, and current rating. Refer fuse
replacement to qualified service personnel.

¾ To avoid explosion, do not operate this equipment in an explosive atmosphere.

¾ To avoid personal injury, do not remove the product covers or panels. Do not operate the product
without the covers and panels properly installed.

1.3 GOOD PRACTICES

In maintaining the equipment covered in this manual, please keep in mind the following, standard good
practices:

¾ At regular intervals, the condition of the equipment and the correct functioning of protective and
safety devices shall be checked by a skilled person approved by the appropriate authority for this
duty. Functional checks shall be carried out on interlocking systems of doors, mechanical interlocks,
isolating switches, earthing switches, parallel resistances and protective devices against over-
voltages and over-currents. The above checks shall not be carried out after the protective and safety
devices have operated under fault conditions. The safety devices shall not be altered or
disconnected except for replacement, nor shall the safety circuit be modified without specific
approval of the appropriate authority in each case.

¾ When connecting any instrument (wattmeter, spectrum analyzer, etc.) to a high frequency output,
use the appropriate attenuator or dummy load to protect the final amplifiers and the instrument input.

¾ When inserting or removing printed circuit boards (PCBs), cable connectors, or fuses, always turn off
power to the affected portion of the equipment. After power is removed, allow sufficient time for the
power supplies to bleed down before reinserting PCBs.

¾ When troubleshooting, remember that FETs and other metal-oxide semiconductor (MOS) devices
may appear defective because of leakage between traces or component leads on the printed circuit
board. Clean the printed circuit board and recheck the MOS device before assuming it is defective.

¾ When replacing MOS devices, follow standard practices to avoid damage caused by static charges
and soldering.

¾ When removing components from PCBs (particularly ICs), use care to avoid damaging PCB traces.

July, 2005 v 1.1 Page 1 - 3


Screen Service SCA 102UB General information

1.4 PROCEDURE FOR ESTABLISH THE ABSENCE OF VOLTAGE


Follow these simple steps for establish the absence of voltage:

¾ Before starting work on the equipment, it shall be isolated from the mains supply. This disconnection
shall always be checked by visual inspection. Further precautions shall be taken to ensure that the
mains supp!y cannot be restored whilst work is being carried out. After the mains supply has been
disconnected, all other lines such as control, interlocking and modulation lines shall be disconnected
if they carry dangerous voltages. Moreover, the antenna or the antenna transmission line shall be
disconnected from the antenna terminal device to prevent the introduction of dangerous voltages
due to antenna pick-up. When disconnection of the antenna or antenna transmission line is not
possible, other suitable precautions shall be taken, for example, earthing, when necessary at several
places, to esablish absence of voltage. These earthing connections shall be very short compared
with the wave-lenght.

¾ Capacitors which are connected to a circuir isolated frcm its supply shall be discharged and have
their terminals permanently short-circuited and the casing earthed during the whole period of the
work.

¾ The electrical charge retained by electrical machinery when stopped may, in certain cases, be
sufficient to cause a severe shock. This shall be taken into account when making connections to an
apparently "dead" machine. Therefore all machinery shall be discharged and earthed using an
adequately insulated lead for this purpose. The discharge operation shall be repeated several times.

¾ Before any maintenance work is carried out on automatic or remote controlled equipment, the
remote swithching circuits shall be made inoperative.

1.4.1 PROCEDURE FOR DETERMINATION OF THE ABSENCE OF VOLTAGE

After the equipment has been isolated according to the standard EN60215, the absence of voltage shall be
determined at the work place. This may be done by the use of voltage indicators, measuring instruments,
glow discharge lamps for indicating radio-frequency voltage or other suitable means.

July, 2005 v 1.1 Page 1 - 4


Screen Service SCA 102UB General information

1.5 FIRST AID IN CASE OF ELECTRICAL SHOCK

If someone seems unable to free himself while receiving an electric shock, turn power off before rendering
aid. A muscular spasm or unconsciousness can make a victim unable to free himself from the electrical
power.

DO NOT TOUCH VICTIM OR HIS CLOTHING BEFORE


POWER IS DISCONNECTED OR YOU CAN ALSO
BECOME A SHOCK VICTIM

If power cannot be turned off immediately, very carefully loop a length of dry non-conducting material (such
as a rope, insulating material, or clothing) around the victim and pull him free of the power. Carefully avoid
touching him or his clothing until free of power.

1.5.1 EMERGENCY RESUSCITATION TECHNIQUE

Step 1

Check the victim for unresponsiveness. If there is no response, immediately call for
medical assistance, and then return to the person.

Step 2

Position the person flat on their back. Kneel by their side and place one hand on the
forehead and the other under the chin. Tilt the head back and lift the chin until teeth
almost touch. Look and listen for breathing.

Step 3

If not breathing normally, pinch the nose and cover the mouth with yours. Give two
full breaths. The person's chest will rise if you are giving enough air.

Step 4

Put the fingertips of your hand on the Adam's apple, slide them into the groove next
to the windpipe. Feel for a pulse. If you can not feel a pulse or are unsure, move on
to the next step.

July, 2005 v 1.1 Page 1 - 5


Screen Service SCA 102UB General information

Step 5

Position your hands in the center of the chest between the nipples. Place one hand on
top of the other.

Step 6

Push down firmly two inches. Push on chest 15 times.

CONTINUE WITH TWO BREATHS AND 15 PUMPS UNTIL HELP ARRIVES.

1.5.2 TREATMENT FOR BURNS

¾ Continue treat victim for electrical shock.

¾ Check for points of entry and exit of current.

¾ Cover burned surface with a clean dressing.

¾ Remove all clothing from the injured area, but cut around any clothing that adheres to the skin and leave

it in place. Keep the patient covered, except the injured part, since there is a tendency to chill.

¾ Splint all fractures. (Violent muscle contractions caused by the electricity may result in fractures.)

¾ Never permit burned surfaces to be in contact with each other, such as: areas between the fingers or
toes, the ears and the side of the head, the undersurface of the arm and the chest wall, the folds of the
groin, and similar places..

¾ Transport to a medical facility

July, 2005 v 1.1 Page 1 - 6


Screen Service SCA 102UB General information

1.5.3 ELECTRIC SAFETY PRECAUTIONS

All the parts making up the equipment have got danger identification tags (with a yellow background) to
highlight the parts dangerous for the operator that has access to the system.
Presence of hazardous energy levels
A hazardous energy level is defined as a stored energy level of 20 J or more, or an
available continuous power level of 240 VA or more, at a potential of 2 V or more.

1.5.4 ELECTROSTATIC PRECAUTIONS

Before removing or replacing any PCB assembly within the equipment, make sure that all precautions
comply with ESD protections (ESD = Electro Static Discharge). Make sure that electrostatic discharge
protections are reset after maintenance and/or measurement operations.

This ATTENTION tag is used for the majority of electronic devices that are sensitive to
electrostatic discharges.

If electronic parts have to be touched during installation or repair, please observe the following precautions.

Operators must be equipped with anti-static protection devices such as:

Elastic wrist band. To be fixed on the operator’s wrist.

Flexible cord. To be connected to the elastic wrist band and the special plug on
the shelf highlighted with the ESD warning label.

July, 2005 v 1.1 Page 1 - 7


Screen Service SCA 102UB General information

1.6 R&TTE DIRECTIVE 1999/5/EC

Declaration of Conformity with regards to the R&TTE Directive 1999/5/EC


English: This equipment is in compliance with the essential requirements and other relevant
provisions of Directive 1999/5/EC
Deutsch: Dieses Gerät entspricht den grundlegenden Anforderungen und den weiteren
entsprechenden Vorgaben der Richtlinie 1999/5/EU.
Dansk: Dette udstyr er i overensstemmelse med de væsentlige krav og andre relevante
bestemmelser i Directiv 1999/5/EF.
Español: Este equipo cumple con los requisitos esenciales asi como con otras disposiciones de la
Directiva 1999/5/EC.
'Ελληνας Αυτός ο εξοπλισµóς συµµορφώνεται µε τις ουσιώδεις απαιτήσεις και τις λοιπές διατάξεις της
Οδηγίας 1999/5/ΕΚ
Français: Cet appareil est conforme aux exigences essentielles et aux autres dispositions pertinentes
de la Directive 1999/5/EC.
Íslenska: Þessi búnaður samrýmist lögboðnum kröfum og öðrum ákvæðum tilskipunar 1999/5/ESB.
Italiano: Questo apparato é conforme ai requisiti essenziali ed agli altri principi sanciti dalla Direttiva
1999/5/EC.
Nederlands: Deze apparatuur voldoet aan de belangrijkste eisen en andere voorzieningen van richtlijn
1999/5/EC.
Norsk: Dette utstyret er i samsvar med de grunnleggende krav og andre relevante bestemmelser i
EU-directiv 1999/5/EC.
Português: Este equipamento satisfaz os requisitos essenciais e outras provisões da Directiva
1999/5/EC.
Suomalainen: Tämä laite täyttää direktiivin 1999/5/EY oleelliset vaatimukset ja on siinä asetettujen
muidenkin ehtojen mukainen.
Svenska: Denna utrustning är i överensstämmelse med de väsentliga kraven och andra relevanta
bestämmelser i Direktiv 1999/5/EC.

The Declaration of Conformity related to this product can be found at the following URL: www.screen.it/rtte

The following CE mark is affixed to the equipment:

0678
The identification number of the Notified Body who certified the product might change.

This equipment is intended to be used in all EU and EFTA countries.

The use of this equipment may be restricted to certain frequencies and requires a license for
operation. For more details, contact your customer service representative.

July, 2005 v 1.1 Page 1 - 8


Screen Service SCA 102UB Purpose and planning

SCA 102UB
SOLID STATE AMPLIFIER

OPERATION MANUAL

2 PURPOSE AND PLANNING

CONTENTS

2.1 INTRODUCTION ............................................................................................................................... 2 - 3


2.2 PURPOSE ......................................................................................................................................... 2 - 3
2.3 COMPOSITION ................................................................................................................................. 2 - 3
2.3.1 UPPER CHASSIS ...................................................................................................................... 2 - 3
2.3.2 LOWER CHASSIS...................................................................................................................... 2 - 3
2.4 TECHNICAL SPECIFICATIONS ....................................................................................................... 2 - 6
2.4.1 GENERAL................................................................................................................................... 2 - 6
2.4.2 INPUT PARAMETERS ............................................................................................................... 2 - 6
2.4.3 OUTPUT PARAMETERS ........................................................................................................... 2 - 7
2.4.3.1 GENERAL ........................................................................................................................... 2 - 7
2.4.3.2 POWER DVB-T ................................................................................................................... 2 - 7
2.4.3.3 POWER ANALOG............................................................................................................... 2 - 7
2.5 FUNCTIONAL DESCRIPTION .......................................................................................................... 2 - 8

July, 2005 v 1.1 Page 2 - 1


Screen Service SCA 102UB Purpose and planning

LIST OF FIGURES

Figure 2-1: SCA 102UB Top View................................................................................................................ 2 - 4

Figure 2-2: SCA 102UB Bottom View........................................................................................................... 2 - 4

Figure 2-3: SCA 102UB Block Diagram ....................................................................................................... 2 - 9

July, 2005 v 1.1 Page 2 - 2


Screen Service SCA 102UB Purpose and planning

2.1 INTRODUCTION
The SCA 102UB model is a solid state amplifier designed for use in the UHF 470 ÷ 860 MHz frequency band
(Band IV & V), for amplification of analog or digital TV signals.

If used with an analog TV signal, it provides a nominal output power of 1000 W peak sync (common
amplification of video and audio carriers).
If used with a DVB-T signal, it provides a nominal output power of 250 W average when used with a DVB-T
signal, with sidebands equal or better than -36dB at F0 ± 4.3MHz.

The unit is designed to operate as a final stage feeding up a radiating system.


Final power modules incorporate microstrip technology and LDMOS push-pull transistors to enhance
ruggedness and reliability.
The SCA 102UB model is highly over-dimensioned: each of the eight pallets used in the final amplifier
section is designed to grant an output power of up to 350 W peak. This ensures high linearity and reliability,
and a low level of sidebands.

2.2 PURPOSE
This manual contains information and reference documentation on installation, operation and maintenance of
the SCA 102UB solid state amplifier.

2.3 COMPOSITION
The SCA 102UB is mainly composed of the following parts:
-4 solid state amplifier modules (350W, class AB), used for the final stage (M7U400-S).
-2 solid state amplifier modules (70W, class A), used as drivers (M7U50-SCA)
-1 RF splitter 4 way (321S04)
-1 dual RF combiner 4 way (322S04)
-1 directional coupler (254S03)
-1 protection and measuring board (103S99)
-2 Power Supply Units (PSU2119)

The cabinet is horizontally divided in two chassis. Power supply section and protection and measuring board
are located in the upper chassis. R.F. section is located in the lower chassis.

2.3.1 UPPER CHASSIS

The switching power supply modules (PSU2119) are mounted side by side in the center of the cabinet.
The protection and measuring board (103S99) is mounted in vertical position on the back of the front panel.
Two blowers are mounted in vertical position on the back panel.

For a top view of the cabinet see Figure 2-1.

2.3.2 LOWER CHASSIS

The R.F. section is mounted on a heat-sink in the lower chassis. All modules are in horizontal position.

For a bottom view of the cabinet see Figure 2-2.

July, 2005 v 1.1 Page 2 - 3


Screen Service SCA 102UB Purpose and planning

PSU 2119 PSU 2119

Figure 2-1: SCA 102UB Top View

July, 2005 v 1.1 Page 2 - 4


Screen Service SCA 102UB Purpose and planning

322S04

M7U400 M7U400 M7U400 M7U400

321S04
M7U50

M7U50

Figure 2-2: SCA 102UB Bottom View

July, 2005 v 1.1 Page 2 - 5


Screen Service SCA 102UB Purpose and planning

2.4 TECHNICAL SPECIFICATIONS

2.4.1 GENERAL

Operating frequency range UHF Band IV & V: 470 - 860 MHz

TV Standards DVB-T, B, D, G, H, I, K, M, N

Class AB

Cooling Forced air cooling

Operating temperature From -10°C to +45°C

Storage temperature From -30°C to +85°C

Maximum relative humidity 90%, non condensing

Main supply 3 phase 230 / 400 V A.C. ± 15%

Power consumption 2500 VA

Protections Overpower
SWR
2 x Overvoltage
4 x Overcurrent
Overtemperature

Dimensions (max.) 483 mm (W) X 688 mm (D) X 222 mm (H)

Weight 49 kg

2.4.2 INPUT PARAMETERS

Input impedance 50 Ω

Input connector N female

Input VSWR 1.7:1 typical


2:1 max.

R. F. Input (AVERAGE DVB-T) 1W

R. F. Input (ANALOG TV) 2.5 W peak sync

July, 2005 v 1.1 Page 2 - 6


Screen Service SCA 102UB Purpose and planning

2.4.3 OUTPUT PARAMETERS

2.4.3.1 GENERAL

Output impedance 50 Ω

Gain > 30 dB

Load mismatch 2:1 Max.

In Band Flatness Better than ± 0.1 dB

Output connector 7/16" EIA (others on request)

RF monitor connector BNC female

2.4.3.2 POWER DVB-T

+0 dB
Nominal Output power : 250 W ( −1dB ) average
(DVB-T sidebands 36dB at F0 ± 4.3MHz)

Sidebands at F0 ± 4.3MHz Better than -36 dB at rated output power


(With no pre-correction inserted)

Spurious emission Better than -60 dBc with output filter

2.4.3.3 POWER ANALOG

+0 dB
Nominal Output power 1000 W ( −1dB ) peak sync

I. M. D. (-8, -10, -16 dB) Better than -58 dBc at rated output power
With SCT, SCR or SCC Series drivers With pre-correction inserted

Spurious emission Better than -58 dBc with output filter

July, 2005 v 1.1 Page 2 - 7


Screen Service SCA 102UB Purpose and planning

2.5 FUNCTIONAL DESCRIPTION


The SCA 102UB solid state amplifier block diagram is shown in Figure 2-3.

The equipment is a class AB amplifier designed to be used as stand alone final stage. It is completely wide
band, so normally no tuning operation is required over the entire band.

The R.F. input stage consists of two class A amplifier modules connected to the R.F. input through the first
splitter.

The signal is amplified and then divided in 2 ways by means of two 4 ways couplers.

Each way feeds a 350 W class AB amplifier module. The output signal at the four modules is recombined
first with 2 way couplers and then with a 4 way coupler.The output passes through a directional coupler.

The directional coupler detects samples of direct and reflected power at the output of the amplifier, and feeds
the PWR and REF inputs of the protection and measuring board.

The protection and measuring board controls the output peak power, the reflected peak power, the heat-sink
temperature, voltages and current of each power supply output. In alarm condition it disables the power
supplies. When the alarm condition extinguishes the board enables the power supplies again.

By means of a multifunctional two rows LCD display on the front panel, it is possible to monitor all the
equipment parameters such as: output power, reflected power, power supply boards voltages, R.F. modules
currents, heat-sink temperature, all protections thresholds and some alarms related information.

Each fan is temperature controlled by means of a temperature sensor (separate from the measuring board).
The sensors are mounted directly on the heatsink, and reduce the speed of rotation of the fans at lower
temperatures.

July, 2005 v 1.1 Page 2 - 8


Screen Service SCA 102UB Purpose and planning

July, 2005 v 1.1 Page 2 - 9


Screen Service SCA 102UB Operations

SCA 102UB
SOLID STATE AMPLIFIER

OPERATION MANUAL

3 OPERATIONS

CONTENTS

3.1 INSTALLATION ...................................................................................................................................... 3


3.1.1 INSTALLATION PROCEDURE CHECK OFF..................................................................................... 3
3.1.2 SITE SELECTION............................................................................................................................... 3
3.1.2.1 MOUNTING SPECIFICATIONS .................................................................................................. 3
3.1.3 UNPACKING ....................................................................................................................................... 3
3.1.4 EQUIPMENT MOUNTING .................................................................................................................. 3
3.1.5 CONTROLS AND CONNECTION ...................................................................................................... 4
3.1.5.1 FRONT PANEL............................................................................................................................ 4
3.1.5.2 REAR PANEL .............................................................................................................................. 5
3.1.5.3 AUX / REMOTE SOCKET CONNECTIONS................................................................................ 8
3.1.5.4 ENABLE SOCKET CONNECTIONS ........................................................................................... 9
3.1.5.5 A.C. INPUT SOCKET CONNECTIONS....................................................................................... 9
3.1.6 MULTIMETER ................................................................................................................................... 10
3.1.6.1 ALARM CODES......................................................................................................................... 13
3.1.6.2 ALARM CODE EXAMPLES....................................................................................................... 13
3.2 FIRST TIME OPERATING PROCEDURE ........................................................................................... 14
3.3 HIGH SWR TROUBLESHOOTING ...................................................................................................... 15

July, 2005 v 1.1 Page 3 - 1


Screen Service SCA 102UB Operations

LIST OF FIGURES

Figure 3-1: SCA 102UB Front panel.................................................................................................................. 5


Figure 3-2: SCA 102UB Rear panel .................................................................................................................. 7
Figure 3-3: AUX / Remote socket...................................................................................................................... 8
Figure 3-4: Enable input socket......................................................................................................................... 9
Figure 3-5: A.C. INPUT socket .......................................................................................................................... 9

LIST OF TABLES

Table 3-1: Alarm codes.................................................................................................................................... 13

July, 2005 v 1.1 Page 3 - 2


Screen Service SCA 102UB Operations

3.1 INSTALLATION

3.1.1 INSTALLATION PROCEDURE CHECK OFF

Some procedures in this section contain steps preceded by a check box. Fill out or initial each step as it is
completed.

3.1.2 SITE SELECTION

Use the following specifications to establish criteria for site selection and equipment installation.

3.1.2.1 MOUNTING SPECIFICATIONS

¾ Mount.
• A floor-standing, open rack or permanent structure with vertical mounting members conforming to
EIA Standard 310 is recommended.

¾ Environment.
• Ambient temperature: 0°C to +45°C (room temperature or below is ideal)
• Relative humidity: 10% to 90%, non condensing

¾ Clearance.
• No clearance is required for top, bottom or sides.
• Access to the front requires approximately 20 inches clearance for making connections, for blower
filter removal and for air inlet.
• Access to the rear requires approximately 15 inches clearance for making connections and for air
exhaust.

3.1.3 UNPACKING

The number of containers used to ship a SCA 102UB amplifier will vary with the number of options ordered.
If there is any external damage to the containers, inform the shipping company and request that an agent be
present during unpacking. Carefully unpack the boxes (no special instructions are required) and note any
damage.
After all items are unpacked, check the equipment received. If there are any damages or shortages, notify
the carrier and Screen Service Italia immediately.

3.1.4 EQUIPMENT MOUNTING

Install the amplifier in an EIA (Standard 310) 19 inch rack as follows:

‰ Place the equipment into the rack (5 units), align the mounting holes, and secure in place with four rack
screws.

‰ Make sure the Main switch on the rear panel is OFF.

‰ Connect the power cord to an operating power source.

July, 2005 v 1.1 Page 3 - 3


Screen Service SCA 102UB Operations

Note: Our equipment are designed to operate with the nominal line voltage ± 15%, nevertheless
problems on the line may always occur. We warmly suggest the installation of spike suppressors,
line conditioners, isolation transformers or other devices useful to protect the equipment.

‰ Connect the driver power cord to an operating power source.

‰ Connect the transmitting antenna cable to the Output connector of the output filter (optional).

‰ Install a 50 Ω coaxial cable (7/16" EIA male connectors) between the "RF OUTPUT" connector in the
rear panel of the SCA 102UB and the Input connector of the output filter.

‰ Install a 50 Ω coaxial cable (N male connectors) between the output of the driver and the "RF INPUT"
connector in the rear panel.

3.1.5 CONTROLS AND CONNECTION

In the SCA 102UB Solid State Amplifier, all controls and indicators are located on the front panel. Cable
connections are made on the back panel (except the RF Monitor).

3.1.5.1 FRONT PANEL

Front panel controls, indicators and connector as viewed from Figure 3-1 are:

1. RF Mon. BNC connector to monitor the RF output.

2. STATUS AND ALARM LEDs

¾ Alarm Red LED. When it flashes, it indicates an alarm condition is present and the
machine is checking the internal parameters in order to try a further boot up.
When it lights permanently, it indicates the machine has ended three attempts
to restart, but has failed the boot up; in this case the equipment needs to be
reset manually and checked by a technician.

¾ Driver Green LED. When it lights, it indicates the amplifier is giving the enable signal
to the external driver by means of the ENABLE socket on the rear panel.

¾ EXT. Enable Green LED. When it lights, it indicates the equipment is not receiving the
disable signal from an external device by means of the ENABLE socket on the
rear panel.

¾ ON Green LED. When it lights, it indicates the equipment is switched on and the
R.F. amplifier modules are all powered up.

¾ Stand-by Yellow LED. When it lights, it indicates the equipment is in stand-by mode. In
this condition the machine is on, but the R.F. amplifier modules are all powered
down.

3. ON/STAND-BY This switch controls D.C. power to the R.F. amplifier modules.

4. Select Push buttons to scroll up and down menus on the multimeter (5).

5. Multimeter Digital meter to display powers, voltage of each power supply module, current
absorption of each R.F. module, temperature, alarm thresholds and additional
information when in alarm condition.

July, 2005 v 1.1 Page 3 - 4


Screen Service SCA 102UB Operations

Figure 3-1: SCA 102UB Front panel

3.1.5.2 REAR PANEL

Rear panel controls and connectors as viewed from Figure 3-2 are:

July, 2005 v 1.1 Page 3 - 5


Screen Service SCA 102UB Operations

6. AUX/REMOTE D type 25 pins socket for connection to an external remote control to read amplifier
status and working parameters and to accept external control signals.

7. ENABLE DIN type socket to enable an external driver and to receive enable signal from an
external device.

8. MAIN A.C. A.C. ON/OFF Main power switch.

9. A.C. INPUT A.C. Main socket to be connected to an operating power source

10. RF OUTPUT R.F. Output “7/16" EIA” type 50 Ω female connector. OR 7/8

11. RF INPUT R.F. Input "N" type 50 Ω female connector.

July, 2005 v 1.1 Page 3 - 6


Screen Service SCA 102UB Operations

Figure 3-2: SCA 102UB Rear panel

July, 2005 v 1.1 Page 3 - 7


Screen Service SCA 102UB Operations

3.1.5.3 AUX / REMOTE SOCKET CONNECTIONS

Location: Rear panel.

Female connector, front view.

PIN ASSIGNMENT REMARKS


1 I 3B measure OUT RF module 3B I*0,26 i.e. 10A ► 2.6V
2 I 2B measure OUT RF module 2C I*0,26 i.e. 10A ► 2.6V
3 I 2A measure OUT RF module 2A I*0,26 i.e. 10A ► 2.6V
4 V2 measure OUT PS 2 V/10 i.e. 31V ► 3.1V
5 I 3A measure OUT RF module 3A I*0,26 i.e. 10A ► 2.6V
6 I 1A measure OUT RF module 1A I*0,26 i.e. 10A ► 2.6V
7 V1 measure OUT PS 1 V/10 i.e. 31V ► 3.1V
8 I 4B measure OUT RF module 4B I*0,26 i.e. 10A ► 2.6V
9 RS485 I/O B Serial port TX data.
10 Clear lock condition Connect to GND to clear lock condition.
11 Disable OUT N.O. Connected to pin 25 when amplifier is
running OK.
12 GND
13 Disable OUT N.C. Connected to pin 25 when the amplifier
is in stand-by mode.
14 REF power measure 0 ~ 5 V proportional to the square root
OUT of the reflected power.
15 I 1B measure OUT RF module 1B I*0,26 i.e. 10A ► 2.6V
16 FWD power 0 ~ 5 V proportional to the square root
measure OUT of the output power.
17 Heat-sink 0 ~ 5 V proportional to the heat-sink
temperature temperature.
measure OUT 0.65 V = +100° C
4.8V = -20° C
18 I 4A measure OUT RF module 4A I*0,26 i.e. 10A ► 2.6V
19 V4 measure OUT PS 4 V/10 i.e. 31V ► 3.1V
20 V3 measure OUT PS 3 V/10 i.e. 31V ► 3.1V
21 GND
22 RS485 I/O A Serial port TX data.
Figure 3-3: AUX / Remote socket 23 Alarm condition +5V = Alarm on,
0V = Alarm off
24 Disable IN Connect to GND to force amplifier to
stand-by condition.
25 Disable OUT COM

July, 2005 v 1.1 Page 3 - 8


Screen Service SCA 102UB Operations

3.1.5.4 ENABLE SOCKET CONNECTIONS

Location: Rear panel.

Female connector, front view.

PIN ASSIGNMENT REMARKS


1 Disable OUT N.O. Connected to pin 5 when
amplifier is running OK.
2 GND
3 Disable OUT N.C. Connected to pin 5 when the
amplifier is in stand-by mode.
4 Disable IN Connect to GND to force
amplifier to stand-by condition.
5 Disable OUT COM

Figure 3-4: Enable input socket

3.1.5.5 A.C. INPUT SOCKET CONNECTIONS

Location: Rear panel.

Male connector, front view.

Figure 3-5: A.C. INPUT socket

PIN (220 Three (380 Three


phases) phases)
ASSIGNMENT ASSIGNMENT
1 Not Used NEUTRAL
2 T T
3 R R
4 Ground Ground
5 S S
6 Ground Ground

July, 2005 v 1.1 Page 3 - 9


Screen Service SCA 102UB Operations

3.1.6 MULTIMETER

The alphanumeric two rows LCD displays parameters and information about the equipment. To scroll
through menus use the SELECT push-buttons located at the right of the multimeter.

The following list shows an example of parameter display. To read the information in the same order always
press the upper push-button.

SCA 102UB Dispaly the running


Running OK status.

P.S. Alarm Displays threshold levels (voltage and current


33V 8A 24A absorption).

POWER SUPPLY 2C Displays threshold levels (voltage and current


31.6V 3.3A absorption) for the power supply module 2.

POWER SUPPLY 2B Displays threshold levels (voltage and current


31.6V 3.3A absorption) for the power supply module 2.

POWER SUPPLY 2A Displays threshold levels (voltage and current


31.5V 6.8A absorption) for the power supply module 2.

POWER SUPPLY 1C Displays threshold levels (voltage and current


absorption) for the power supply module 1.
31.5V 3.2A

Displays threshold levels (voltage and current


POWER SUPPLY 1B
absorption) for the power supply module 1.
31.5V 16.0A

Displays threshold levels (voltage and current


POWER SUPPLY 1A absorption) for the power supply module 1.
31.5V 16.0A

July, 2005 v 1.1 Page 3 - 10


Screen Service SCA 102UB Operations

322S04

1B 1C 2B 2C

M7U400 M7U400 M7U400 M7U400


321S04
M7U50

M7U50

1A 2A

Figure 3.1-1: SCA 102UB BOTTOM VIEW (flipping horizontally the Amplifier)

July, 2005 v 1.1 Page 3 - 11


Screen Service SCA 102UB Operations

PROTECTIONS

The protection system of the SCA 102UB is controlled by the 103S99 protection and measuring board.

In alarm condition the microprocessor disables the RF amplifier modules power supplies and increases the
internal fault counter. After 30 seconds (approx.) it checks again the amplifier parameters and attempts to
restart the equipment.
During this process the ALARM red led on the front panel flashes.

If the alarm condition disappears, the protection board enables the power supplies. If no other alarm acts
within 15 minutes the fault counter is positioned to zero and the alarm log is deleted.

After 3 failed attempts the microprocessor stores the incurred alarm and switches off the RF amplifier
modules power supply. In this case the alarm condition needs to be reset manually or by means of
AUX/REMOTE socket (pin 10).
When the amplifier is in lock condition the ALARM red led on the front panel lights permanently.

To manually reset the alarm condition, just push the two SELECT buttons at the same time.

When in alarm condition, push one of the SELECT buttons on the front panel to reach the ALARM
CONDITION MENU. The following list shows examples of given alarm messages:

OVERPOWER It means the peak output power exceeded the


Tries: … alarm threshold level. The second row shows
the current attempt to restart the equipment.

OVERPOWER It means the peak output power exceeded the


Locked alarm threshold level and the equipment failed
three attempts to restart.

HI SWR It means the reflected power exceeded the


Tries: … alarm threshold level.

HI TEMP It means the heat-sink temperature exceeded


Tries: … the alarm threshold level.

P.S. 1 V or I It means the power supply 1 exceeded the


Tries: … alarm threshold level (voltage or current
absorption).

P.S. 2 V or I It means the power supply 2 exceeded the


Tries: … alarm threshold level (voltage or current
absorption).

July, 2005 v 1.1 Page 3 - 12


Screen Service SCA 102UB Operations

3.1.6.1 ALARM CODES

When more than one alarm condition occurred, the display shows an alarm code number. This number is the
sum of all incurred alarm codes (please refer to the following table).

ALARM CODE INCURRED ALARM


1 OVERPOWER (RF FWD)
2 HI SWR (RF REF)
4 HI TEMP
8 P.S. 1 V or I (Power supply 1 voltage or current absorption)
16 P.S. 2 V or I (Power supply 2 voltage or current absorption)
Table 3-1: Alarm codes.

3.1.6.2 ALARM CODE EXAMPLES

The following example shows an OVERPOWER alarm plus a HI SWR alarm.

ALARM IS: 3
Tries: …

The following example shows a P.S. 1 alarm plus a P.S. 2 alarm plus HI TEMP alarm.

ALARM IS: 28
Tries: …

July, 2005 v 1.1 Page 3 - 13


Screen Service Italia SCA 202UB Operations

3.2 FIRST TIME OPERATING PROCEDURE


Follow these simple steps:

1. Verify the antenna is correctly connected to the output filter (optional).

2. Verify the input of the filter is correctly connected to the "RF OUTPUT" connector on the SCA 102UB
rear panel.

3. Verify the ON/STAND-BY switch on the front panel is in STAND-BY position.

4. Turn the MAIN A.C. switch on the rear panel on.

5. The STAND-BY yellow led lights on.

6. Verify the EXT. ENABLE green led is on. If it is off, it indicates the amplifier is receiving the disable signal
from an external device.

7. Verify if the internal fans have started. Note that the fans’ speed is temperature controlled. Therefore the
fans will rotate at low speed when starting with a cold heatsink.

8. Select the MULTIMETER to show the output power (RF FWD).

9. Turn ON the ON/STAND-BY switch on the front panel; the ON green led lights on and the STAND-BY
yellow led lights off. The DRIVER green led lights on, this means the amplifier is sending the enable
signal to the external driver. Wait for the soft-start time of the exciter, then verify the amplifier multimeter
displays the rated output power.

10. Verify the following:

¾ ALARM led is off.

¾ Check if REF is absent or less than 200 W. *

¾ Check Power Supplies are all < 16 A at the maximum output power, and check that they are all the
same value (within 1A)

¾ Check Power Supplies are all < 33 V.

¾ Check heat-sink temperature is lower than 60°C.

* If REF measure is higher proceed as described in the next paragraph.

November, 2004 v 2.2 Page 3 - 14


Screen Service Italia SCA 202UB Operations

3.3 HIGH SWR TROUBLESHOOTING


SWR protection circuit is calibrated to switch off the equipment when reflected power becomes more than
1200 W.
If the equipment is in RF REF alarm condition or if the reflected power is higher than the rated, proceed as
follows:

¾ Turn off the equipment.

¾ Disconnect the antenna cable and connect a 50 Ω 2000 W dummy load to the RF OUT of the output filter
(optional).

¾ Turn on the equipment and check the RF REF level. If the problem seems solved, look for faults in your
antenna system. If the problem persists go on with the next step.

¾ Turn off the equipment.

¾ Disconnect the output filter and directly connect the dummy load to the "RF OUTPUT" connector on the
rear panel.

¾ Turn on the equipment and check the RF REF level. If the problem looks solved, control the tuning and
the correct working of your output filter. Also check the cable connecting the filter to the "RF OUTPUT" of
the SCA 102UB.

¾ If the problem persists contact your local service representatives or TECHNICAL SUPPORT DEPT. at
Screen Service Italia ( Tel. +39 030 3582225 - Fax +39 030 3582226 - E-mail support@screen.it ).

November, 2004 v 2.2 Page 3 - 15


Screen Servic SCA 102UB Technical Information

SCA 102UB
SOLID STATE AMPLIFIER

OPERATION MANUAL

4 TECHNICAL INFORMATION

CONTENTS

4.1 SWITCHING POWER SUPPLY (PSU2119) .......................................................................................... 3


4.1.1 DESCRIPTION ................................................................................................................................ 3
4.1.2 TECHNICAL SPECIFICATIONS ..................................................................................................... 3
4.1.2.1 INPUT....................................................................................................................................... 3
4.1.2.2 OUTPUT................................................................................................................................... 3
4.1.2.3 PROTECTION.......................................................................................................................... 3
4.1.2.4 INTERFACE ............................................................................................................................. 3
4.1.3 LAYOUT .......................................................................................................................................... 4
4.1.4 SCHEMATICS ................................................................................................................................. 5
4.1.5 PART LIST....................................................................................................................................... 9
4.2 SWITCHING POWER SUPPLY (PBIT 2230)....................................................................................... 12
4.2.1 DESCRIPTION .............................................................................................................................. 12
4.2.2 LAYOUT ........................................................................................................................................ 13
4.2.3 SCHEMATICS ............................................................................................................................... 14
4.2.4 PART LIST..................................................................................................................................... 20
4.3 PROTECTION AND MEASURING BOARD (103S99) ......................................................................... 24
4.3.1 DESCRIPTION .............................................................................................................................. 24
4.3.2 METER CALIBRATION AND PROTECTION THRESHOLDS...................................................... 25
4.3.2.1 ADJUSTMENT PROCEDURE (SOFTWARE ) ...................................................................... 25
4.3.3 LAYOUT ........................................................................................................................................ 26
4.3.4 SCHEMATICS ............................................................................................................................... 29
4.3.5 PARTS LIST .................................................................................................................................. 32
4.4 70W UHF DRIVER AMPLIFIER (M7U50-SCA).................................................................................... 34
4.4.1 DESCRIPTION .............................................................................................................................. 34
4.4.2 LAYOUT ........................................................................................................................................ 35
4.4.3 SCHEMATICS ............................................................................................................................... 36
4.4.4 PARTS LIST .................................................................................................................................. 37
4.5 350 W UHF POWER AMPLIFIER (M7U400-S)................................................................................... 39
4.5.1 DESCRIPTION .............................................................................................................................. 39
4.5.2 LAYOUT ........................................................................................................................................ 40
4.5.3 SCHEMATICS ............................................................................................................................... 41
4.5.4 PARTS LIST .................................................................................................................................. 42

July, 2005 v 1.1 Page 4 - 1


Screen Servic SCA 102UB Technical Information

4.6 UHF 4 WAY SPLITTER (321S04) ........................................................................................................ 43


4.6.1 DESCRIPTION .............................................................................................................................. 43
4.6.2 LAYOUT ........................................................................................................................................ 44
4.7 UHF 4 WAY SPLITTER (321S04) ........................................................................................................ 45
4.7.1 DESCRIPTION .............................................................................................................................. 45
4.7.2 LAYOUT ........................................................................................................................................ 46
4.8 DIRECTIONAL COUPLER (254S03) ................................................................................................... 47
4.8.1 DESCRIPTION .............................................................................................................................. 47
4.8.2 LAYOUT ........................................................................................................................................ 48
4.8.3 SCHEMATICS ............................................................................................................................... 49
4.8.4 PARTS LIST .................................................................................................................................. 50
4.9 FAN CONTROLLER (300S04B)........................................................................................................... 51
4.9.1 DESCRIPTION .............................................................................................................................. 51
4.9.2 LAYOUT ........................................................................................................................................ 52
4.9.3 SCHEMATICS ............................................................................................................................... 53
4.9.4 PARTS LIST .................................................................................................................................. 54

LIST OF TABLES

Table 4-1: Power Supply Outputs................................................................................................................. 4 - 3


Table 4-2 : Factory settings (protections and measuring board)................................................................ 4 - 25
Table 4-3 : Protections and measuring board adjustments........................................................................ 4 - 25

July, 2005 v 1.1 Page 4 - 2


Screen Servic SCA 102UB Technical Information

4.1 SWITCHING POWER SUPPLY (PSU2119)

4.1.1 DESCRIPTION

The PSU2119 switching power supply module uses a conventional forward typology to convert the 3 phases
400 V A.C. mains power into a 27 to 32 V D.C. isolated and regulated voltage.
Three metal oxide varistor which suppress mains spikes are mounted at the board input.
The output voltage is galvanically isolated from the input.
The PSU2119 power supply module is protected against short circuit, overvoltage and constant current
overload. Current absorption and output voltage monitoring are provided through JP3 connector.

A Trimmer allows to regulate the output voltage between 27 and 32 V DC.

4.1.2 TECHNICAL SPECIFICATIONS

4.1.2.1 INPUT

Voltage Triphase 400 VAC ±15%


Frequency 50 to 60 Hz
Efficiency > 85 % at Full Load

4.1.2.2 OUTPUT

OUTPUT Voltage DC Nominal Peak Current A


Current (A)
V1 27-32V 15 17
V2 27-32V 15 17
V3 27-32V 15 17
V4 27-32V 15 17
V5 27-32V 15 17
V6 +24 2 2.5
V7 +5V 0.5 0.5
Table 4-1: Power Supply Outputs

4.1.2.3 PROTECTION

The output has constant current short-circuit protection

4.1.2.4 INTERFACE

Voltage monitor ing line for 27-32V output.


Current monitoring line : individual for each 27-32V output.
Remote ON/OFF command.

July, 2005 v 1.1 Page 4 - 3


Screen Servic SCA 102UB Technical Information

4.1.3 LAYOUT

July, 2005 v 1.1 Page 4 - 4


Screen Servic SCA 102UB Technical Information

4.1.4 SCHEMATICS

July, 2005 v 1.1 Page 4 - 5


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 6


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 7


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 8


Screen Servic SCA 102UB Technical Information

4.1.5 PART LIST

1 - 0CC-0210-110 4 Cer. Ca. 100pF 1kV C21,C22,C23,C24 P-CC07X4P5X0,6


2 - 0CC-0210-122 1 Cer. Ca. 220pF 1kV C118 P-CC07X4P5X06
3 - 0CC-0210-210 1 Cer. Ca. 1000pF 1kV C90 P-CC09X4,5P5X1,4
4 - 0CC-0210-222 2 Cer. Ca. 2200pF 1kV C26,C25 P-CC09X4,5P5X1,4
5 - 0CC-0210-310 1 Cer. Ca. 10nF 1kV C44 P-CC13X4,5P7,62
6 - 0CC-1050-410 2 Cer. Ca. 0,1uF 50V C57,C58 P-CC07X2,5P5
7 - 0CC-9150-247 2 Cer. Ca. 4700pF 500V Y1 C107,C106 P-CC18X6P12,5X2,7
8 - 0CC-9999-999 1 Cer. Ca. n.m. C109 P-CC13X4P5X0,6
9 - 0CE-0025-110 9 Electolitic Capacitor 100uF 25V C20,C67,C68,C69,C70,C102,C103,C105,C114, P-
C06R
10 - 0CE-0050-110 1 Electolitic Capacitor 100uF 50V C46 P-C08R
11 - 0CE-0640-122 10 Electolitic Capacitor 220uF 400V C9,C10,C11,C12,C13,C14,C15,C16,C17,C18,P-
C25RSNAP
12 - 0CE-2025-147 1 Electolitic Capacitor 470uF 25V LESR C91 P-C10R
13 - 0CE-2035-210 14 Electolitic Capacitor 1000uF 35V LESR
C27,C29,C30,C31,C32,C33,RC34,C35,C36,C40,C41,C43,C112,C113,P-C12
14 - 0CF-0063-447 6 Cond. film 0,47uF 63V C47,C48,C49,C51,C52,C92 P-CC07X3,8P5
15 - 0CP-1127-510 8 Cond. film 1uF 275Vac X2 C1,C2,C3,C4,C5,C6,C7,C8 P-CF32X14P27,5
16 - 0DA-1102-101 1 Diode UF4007 D32 P-DO41
17 - 0DA-2166-401 1 Diode FEP16GT D33 P-TO220AB-V
18 - 0DA-2606-202 6 Diode RURG3020CC D5,D6,D7,D8,D9,D10 P-TO3P-V
19 - 0DB-0351-210 2 Ponte di diodi GBPC3510 BR2,BR1 P-DB-GBPC
20 - 0DL-1200-001 1 Diode LED Verde DL1 P-DL3
21 - 0FA-2113-220 1 Fuse 2A (T) 250V F1 P-F-C1010
22 - 0JA-9999-999 1 Screw n.m. JP8 P-SCREW-M6
23 - 0JB-1201-020 1 Male connector 20vie JP7 P-0JB1201020
24 - 0JT-0000-200 4 Male connector Faston JP1,JP2,JP3,JP4 P-FASTON
25 - 0JZ-0000-104 1 Morsettiera 4vie JP9 P-MKDS1,0/4-3,81
26 - 0JZ-0000-302 1 Morsettiera 2vie JP6 P-GMKDS3,0/2-7,62
27 - 0JZ-0000-303 1 Morsettiera 3vie JP5 P-GMKDS3,0/3-7,62
28 - 0OC-1100-001 4 Fotocoupler K1010HA PC1,PC2,PC3,PC4 P-DIP04L
29 -0QA-4021-100 1 Transistor TIP31C T14 P-TO220AB-V
30 - 0QM-4021-800 4 Transistor SPP17N80C3 T1,T2,T3,T4 P-TO220AB-V
31 - 0QM-4022-100 1 Transistor STP5NB100 T7 P-TO220AB-V
32 - 0RA-1332-220 2 Metallic Resistor 22k 5% 1W R126,R125 P-R1W-METAL
33 - 0RA-1339-470 1 Metallic Resistor 47 5% 1W R127 P-R1W-METAL
34 - 0RA-1437-680 1 Metallic Resistor 0,68 5% 2W R130 P-R2W-METAL
35 - 0RA-1530-470 1 Metallic Resistor 470 5% 3W R133 P-R3W-METAL
36 - 0RA-1638-330 2 Metallic Resistor 3,3 5% 5W R151,R15 P-R3W-METAL
37 - 0RA-2536-100 10 Resistor a filo 0,01 5% 3W R16,R17,R20,R21,R23,R24,R25,R26,R27,R28P-R3W-
METAL
38 - 0RA-4430-220 6 Resistor cement 220 5% 10W R52,R59,R63,R66,R169,R171 P-R10W-CEMENT-V
39 - 0RA-9999-999 1 Metallic Resistor n.m. R123 P-R05W
40 - 0RA-9999-999 2 Resistor cement n.m. R60,R170 P-R10W-CEMENT-V
41 - 0RP-0501-210 1 Trimmer 1000 P1 P-RP-3296W
42 - 0RT-0003-100 1 Resistor NTC 10k N3 P-STRIP02
43 - 0RT-0319-502 2 Resistor NTC 5ohm 8,5A N1,N2 P-RT-B57364
44 - 0RV-0014-460 3 Varistore S14K460 VT1,VT2,VT3 P-S14K460
45 - 0TA-0039-002 1 Transformer 0TA-0039-002 D-2119-TT02 rev. 00 TF5 P-T-ETD39V
46 - 0TA-1065-002 1 Transformer 0TA-1065-002 D-2119-TT01 rev. 00 TF1 P-T-E65
47 - 0TA-9013-003 2 Transformer 0TA-9013-003 D-2119-TT03 rev. 00 TF4,TF3 P-T-D2097TT03
48 - 0TA-9016-001 1 Transformer 0TA-9016-001 D-2198-TT02 rev. 00 TF2 P-T-D2198TT02
49 - 0TL-9020-002 3 Inductor 2x1,4mH 7A D-2119-TL01 rev. 00 L1,L2,L3 P-T-D2136TL01
50 - 0TL-9027-005 1 Inductor 1,4uH 10A D-2119-TL03 rev. 00 L6 P-L-D2119TL03

July, 2005 v 1.1 Page 4 - 9


Screen Servic SCA 102UB Technical Information

51 - 0TL-9047-001 2 Inductor 72uH 50A D-2136-TL02 rev. 00 L5,L4 P-L-D2136TL02


52 - 0TV-0012-010 2 Inductor 10uH 2,1A L7,L8 P-L-RLB0908
53 - 0TV-0012-947 1 Inductor 4,7uH 3,1A L9 P-L-RLB0908
54 - 0UC-0780-530 1 Integrated Circuit LM7805CT U14 P-TO220AB-V
55 - 0UC-0781-530 1 Integrated Circuit LM7815CT U13 P-TO220AB-V
56 - 0UD-0389-500 1 Integrated Circuit UCC3895N U6 P-DIP20
57 - 0UN-0442-700 2 Integrated Circuit IR4427 solamente I.R. U8,U7 P-DIP08
58 - 1CC-1031-510 3 Cer. Ca. 1uF 16V C60,C89,C108 P-0805
59 - 1CC-1032-447 2 Cer. Ca. 0,47uF 25V C77,C78 P-0805
60 - 1CC-1033-222 5 Cer. Ca. 2200pF 50V C97,C98,C99,C100,C101 P-0805
61 - 1CC-1033-310 5 Cer. Ca. 10nF 50V C38,C39,C71,C95,C115 P-0805
62 - 1CC-1033-410 22 Cer. Ca. 0,1uF 50V C19,C28,C37,C42,C45,C50, C53,C55,C56,C59,C61,C62,
C63,C64,C65,C66,C86,C87,C88,C104,C110,C111 P-0805
63 - 1CC-1047-210 2 Cer. Ca. 1000pF 1kV C94,C93 P-1206
64 - 1CC-2033-022 3 Cer. Ca. 22pF 50V NP0 C72,C116,C117 P-0805
65 - 1CC-2033-110 1 Cer. Ca. 100pF 50V NP0 C76 P-0805
66 - 1CC-2033-147 4 Cer. Ca. 470pF 50V NP0 C73,C74,C75,C96 P-0805
67 - 1CC-2033-210 7 Cer. Ca. 1000pF 50V NP0 C79,C80,C81,C82,C83,C84, C85, P-0805
68 - 1CC-9999-999 6 Cer. Ca. n.m. C54,C119,C120,C121,C122, C123, P-0805
69 - 1DA-0025-700 8 Diode BAV70 D20,D21,D22,D23,D24,D25, D26,D3, P-SOT23
70 - 1DA-0025-701 6 Diode BAV99 D35,D36,D37,D38,D39,D40 P-SOT23
71 - 1DA-0025-702 10 Diode BAW56 D13,D27,D28,D29,D30,D41, D42,D43,D44,D45, P-SOT23
72 - 1DA-0031-201 12 Diode ES1D D1,D2,D3,D4,D11,D12,D14, D15,D16,D18,D19,D31 P-SMA
73 - 1DA-0041-201 1 Diode ES2D D17 P-SMB
74 - 1DZ-0029-270 1 Diode zener 2,7V 0,3W DZ2 P-SOT23
75 - 1DZ-0029-620 2 Diode zener 6,2V 0,3W DZ4,DZ5 P-SOT23
76 - 1DZ-9999-999 2 Diode zener n.m. DZ3,DZ1 P-SOT23
77 - 1QA-0010-600 2 Transistor MMBT2907A T9,T10 P-SOT23
78 - 1QA-0020-400 4 Transistor MMBT2222A T5,T8,T11,T13 P-SOT23
79 - 1QM-0020-600 2 Transistor 2N7002 T6,T12 P-SOT23
80 - 1RA-0350-000 2 Resistor 0 1/8W R124,R119 P-0805
81 - 1RA-0350-100 1 Resistor 100 1% 1/8W R36 P-0805
82 - 1RA-0350-330 3 Resistor 330 1% 1/8W R35,R45,R86 P-0805
83 - 1RA-0350-470 3 Resistor 470 1% 1/8W R34,R90,R162 P-0805
84 - 1RA-0351-100 29 Resistor 1000 1% 1/8W R67,R68,R72,R73,R74,R76,R77,R78,R79,R80,R81,R91,
R92,R93,R94,R95,R96,R97, R98,R99,R100,R101,R102, R103,R104,R105,R106,R135, R163, P-0805
85 - 1RA-0351-150 1 Resistor 1500 1% 1/8W R83 P-0805
86 - 1RA-0351-180 1 Resistor 1800 1% 1/8W R88 P-0805
87 - 1RA-0351-220 4 Resistor 2200 1% 1/8W R57,R82,R158,R159 P-0805
88 - 1RA-0351-270 1 Resistor 2700 1% 1/8W R136 P-0805
89 - 1RA-0351-340 1 Resistor 3400 1% 1/8W R117 P-0805
90 - 1RA-0351-390 1 Resistor 3900 1% 1/8W R118 P-0805
91 - 1RA-0351-470 24 Resistor 4700 1% 1/8W R18,R29,R30,R32,R33,R39, R40,R41,R42,R43,R44,R46,
R50,R51,R53,R54,R55,R56,R61,R62,R64,R65,R87,R157, P-0805
92 - 1RA-0351-910 2 Resistor 9100 1% 1/8W R10,R31 P-0805
93 - 1RA-0352-100 13 Resistor 10k 1% 1/8W R11,R12,R13,R14,R22,R48, R58,R70,R89,R134,R160,
R161,R164, P-0805
94 - 1RA-0352-120 1 Resistor 12k 1% 1/8W R19 P-0805
95 - 1RA-0352-270 9 Resistor 27k 1% 1/8W R84,R128,R129,R139,R140, R141,R142,R143,R150, P-0805
96 - 1RA-0352-432 3 Resistor 43,2k 1% 1/8W R47,R49,R85 P-0805
97 - 1RA-0353-100 3 Resistor 100k 1% 1/8W R69,R75,R149 P-0805
98 - 1RA-0353-120 1 Resistor 120k 1% 1/8W R107 P-0805
99 - 1RA-0353-150 2 Resistor 150k 1% 1/8W R165,R71 P-0805
100 - 1RA-0353-470 1 Resistor 470k 1% 1/8W R137 P-0805
101 - 1RA-0354-100 2 Resistor 1M 1% 1/8W R120,R132 P-0805
102 - 1RA-0359-100 15 Resistor 10 1% 1/8W R1,R2,R3,R4,R108,R109, R110,R111,R112,R113,R114,

July, 2005 v 1.1 Page 4 - 10


Screen Servic SCA 102UB Technical Information

R115,R116,R167,R168, P-0805
103 - 1RA-0359-220 3 Resistor 22 1% 1/8W R121,R122,R166 P-0805
104 - 1RA-0359-470 1 Resistor 47 1% 1/8W R131 P-0805
105 - 1RA-0452-270 10 Resistor 27k 1% 1/4W R5,R6,R7,R8,R9,R152,R153, R154,R155,R156, P-1206
106 - 1RA-9999-999 8 Resistor n.m. R37,R38,R138,R144,R145, R146,R147,R148, P-0805
107 - 1UB-0013-910 5 Integrated Circuit INA139 U16,U17,U18,U19,U20 P-SOT23-5
108 - 1UB-0035-800 5 Integrated Circuit LM358AM U5,U9,U10,U11,U12 P-SO08
109 - 1UC-0043-100 3 Integrated Circuit TL431CD U2,U3,U4 P-SO08
110 - 1UD-0384-200 1 Integrated Circuit UC3842AD8 solamente ST U15 P-SO08
111 - 2FA-0110-010 1 Fuse holder 5 x 20mm per F1 P-C1010
112 - 5AD-0000-004 2 Heat Synk per D33, T7 P-DISS6032
113 - 5ZC-2119-001 1 Cover D-2119-ME02 rev. 00
114 - 5ZT-2119-001 1 Structur D-2119-ME01 rev. 01
115 – 5ZZ-2097-001 10 Spring D-2097-ME03 rev. 00
116 - 5ZZ-2097-101 6 Kapton Insultation D-2097-ME04 rev. 00
117 - 5ZZ-2097-102 4 Kapton Insultation D-2097-ME05 rev. 00
118 - 6CS-2119-000 1 Printed Circuit D-2119-CS01 rev. 00

July, 2005 v 1.1 Page 4 - 11


Screen Servic SCA 102UB Technical Information

4.2 SWITCHING POWER SUPPLY (PBIT 2230)

4.2.1 DESCRIPTION

The PSU2230 switching power supply module uses a conventional forward typology to convert the 220 V
A.C mains power single and three pashes into a 27 to 32 V D.C. isolated and regulated voltage.
Three metal oxide varistor which suppress mains spikes are mounted at the board input.
The output voltage is galvanically isolated from the input.
The PSU2230 power supply module is protected against short circuit, overvoltage and constant current
overload. Current absorption and output voltage monitoring are provided through JP3 connector.

A Trimmer allows to regulate the output voltage between 27 and 32 V DC.

July, 2005 v 1.1 Page 4 - 12


Screen Servic SCA 102UB Technical Information

4.2.2 LAYOUT

July, 2005 v 1.1 Page 4 - 13


Screen Servic SCA 102UB Technical Information

4.2.3 SCHEMATICS

July, 2005 v 1.1 Page 4 - 14


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 15


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 16


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 17


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 18


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 19


Screen Servic SCA 102UB Technical Information

4.2.4 PART LIST


PBIT 2230 Part List

1 0CC-0210-210 4 Cond. ceramico 1000pF 1kV C9,C10,C14,C15 P-CC07X4P5X0,6


2 0CC-0210-247 1 Cond. ceramico 4700pF 1kV C52 P-CC17X4,5P7,62
3 0CC-8125-247 2 Cond. ceramico 4700pF 250Vac Y2 C112,C113 P-CC15X7P7,62
4 0CC-9999-999 4 Cond. ceramico n.m. C3,C4,C5,C6 P-CC15X7P7,62
5 0CE-0025-110 9 Cond. elettrolitico 100uF 25V C25,C26,C48,C50,C53,C68, P-C06R
C69,C95,C99
6 0CE-0050-010 1 Cond. elettrolitico 10uF 50V C94 P-C05R
7 0CE-0050-110 1 Cond. elettrolitico 100uF 50V C65 P-C08R
8 0CE-0645-110 1 Cond. elettrolitico 100uF 450V C115 P-C22RSNAP
9 0CE-0645-147 2 Cond. elettrolitico 470uF 450V C12,C13 P-C35RSNAP
10 0CE-2025-210 1 Cond. elettrolitico 1000uF 25V LESR C57 P-C12R
11 0CE-2035-147 2 Cond. elettrolitico 470uF 35V LESR C51,C104 P-C12R
12 0CE-2035-222 5 Cond. elettrolitico 2200uF 35V LESR C16,C17,C18,C19,C60 P-C16R
13 0CE-9999-999 1 Cond. elettrolitico n.m. C101 P-C06R
14 0CE-9999-999 1 Cond. elettrolitico n.m. C117 P-C05R
15 0CF-0063-447 8 Cond. film 0,47uF 63V C20,C21,C22,C23,C24,C66, P-CC07X3,8P5
C118,C119
16 0CF-0063-510 1 Cond. film 1uF 63V C55 P-CC07X5,0P5
17 0CF-0163-410 1 Cond. film 0,1uF 630V C11 P-CF18X09P15
18 0CF-9999-999 1 Cond. film n.m. C120 P-CC07X3,8P5
19 0CP-1127-410 3 Cond. film 0,1uF 275Vac X2 C1,C2,C111 P-CF18X06P15
20 0CP-1127-510 3 Cond. film 1uF 275Vac X2 C7,C8,C114 P-CF32X14P27,5
21 0DA-1301-202 4 Diodo FE3D D41,D42,D43,D44 P-DOG4
22 0DA-1602-100 1 Diodo P600M D1 P-DOP600
23 0DA-2301-600 1 Diodo ISL9R3060P2 D4 P-DO220-V
24 0DA-2606-202 4 Diodo RURG3020CC D5,D6,D7,D8 P-TO3P-V
25 0DA-9999-999 4 Diodo n.m. D66,D67,D68,D69 P-DO201AD
26 0DB-0351-210 2 Ponte di diodi GBPC3510 DB1,DB2 P-DB-GBPC
27 0DL-1200-001 3 Diodo LED Verde DL1,DL2,DL3 P-DL3
28 0JB-1201-020 1 Connettore maschio 20vie J9 P-0JB1201020
29 0JP-9020-200 1 Ponticello filo rame D = 2mm JP1 P-JP-D2X20
30 0JT-0000-201 4 Connettore maschio Faston J1,J2,J3,J4 P-FASTON
31 0JZ-0000-204 1 Morsettiera 4vie J8 P-MKDS1,5/4-5,08
32 0JZ-0000-302 1 Morsettiera 2vie J5 P-MKDS3,0/2-7,62
33 0JZ-0000-303 1 Morsettiera 3vie J6 P-MKDS3,0/3-7,62
34 0JZ-9999-999 1 Vite n.m. J7 P-VITE-M6
35 0KA-1000-212 1 Relè 10A 12V K1 P-RL-FINDER4462
36 0QA-4021-100 1 Transistore TIP31C Q21 P-TO220AB-V
37 0QI-5021-600 2 Transistore HGTG20N60A4 Q1,Q2 P-TO3P-V
38 0QI-5021-601 4 Transistore HGTG20N60B3D Q3,Q4,Q5,Q6 P-TO3P-V
39 0QM-5021-800 1 Transistore SPW17N80C3 Q22 P-TO3P-V
40 0QM-6021-100 2 Transistore IRFD110 Q7,Q8 P-DIP04
41 0RA-1432-470 4 Resistore a strato metallico 47k 5% 2W R13,R14,R144,R145 P-R2W-
METAL
42 0RA-1530-680 3 Resistore a strato metallico 680 5% 3W R50,R160,R231 P-R3W-METAL
43 0RA-1532-820 1 Resistore a strato metallico 82k 5% 3W R116 P-R3W-METAL
44 0RA-1537-150 4 Resistore a strato metallico 0,15 5% 3W R3,R4,R5,R6 P-R3W-METAL
45 0RA-1537-560 1 Resistore a strato metallico 0,56 5% 3W R115 P-R3W-METAL
46 0RA-1539-470 4 Resistore a strato metallico 47 5% 3W R7,R12,R17,R18 P-R3W-METAL
47 0RA-2536-100 10 Resistore a filo 0,01 5% 3W R21,R22,R23,R24,R25,R26, P-R3W-METAL

July, 2005 v 1.1 Page 4 - 20


Screen Servic SCA 102UB Technical Information

R27,R28,R29,R30
48 0RA-9999-999 1 Resistore a strato metallico n.m. R232 P-R3W-METAL
49 0RP-0501-210 1 Trimmer 1000 RP1 P-RP-3296W
50 0RP-0501-220 1 Trimmer 2000 RP2 P-RP-3296W
51 0RT-0003-100 1 Resistore NTC 10k RT3 P-STRIP02
52 0RT-0310-331 1 Resistore NTC 33ohm 2,5A RT1 P-RT-B57237
53 0RT-0319-500 1 Resistore NTC 5ohm 4,5A RT2 P-RT-B57236
54 0RV-0014-275 4 Varistore S14K275 RV4,RV5,RV6,RV7 P-S14K275
55 0RV-0014-460 3 Varistore S14K460 RV1,RV2,RV3 P-S14K460
56 0TA-0039-003 1 Trasformatore 0TA-0039-003 D-2198-TT04 rev. 00 T5 P-T-ETD39V
57 0TA-1065-004 1 Trasformatore 0TA-1065-004 D-2230-TT01 rev. 00 T1 P-T-E65M
58 0TA-9016-001 1 Trasformatore 0TA-9016-001 D-2198-TT02 rev. 00 T2 P-T-D2198TT02
59 0TA-9020-001 2 Trasformatore 0TA-9020-001 D-2198-TT03 rev. 00 T4,T3 P-L-PC790121
60 0TL-9027-002 3 Induttore 114uH 11A D-2198-TL01 rev. 00 L1,L2,L3 P-L-VTM1204
61 0TL-9036-001 2 Induttore 2x4,88mH 15A D-2198-TL02 rev. 00 L4,L5 P-T-PC790140
62 0TL-9047-002 1 Induttore 1,41mH 11A D-2198-TL03 rev. 00 L6 P-L-SOUI30
63 0TL-9047-004 2 Induttore 162uH 34A D-2230-TL01 rev. 00 L7,L8 P-L-D2198TL04
64 0UC-0031-730 3 C.to integrato LM317T U5,U8,U9 P-TO220AB-V
65 0UC-0781-530 1 C.to integrato LM7815CT U6 P-TO220AB-V
66 0UD-0482-600 1 C.to integrato ML4826CP2 U1 P-DIP20
67 1CC-1031-510 5 Cond. ceramico 1uF 16V C31,C35,C37,C49,C56 P-0805
68 1CC-1033-222 7 Cond. ceramico 2200pF 50V C36,C39,C72,C76,C81,C85, P-0805
C91
69 1CC-1033-247 1 Cond. ceramico 4700pF 50V C107 P-0805
70 1CC-1033-310 4 Cond. ceramico 10nF 50V C40,C54,C59,C61 P-0805
71 1CC-1033-347 1 Cond. ceramico 47nF 50V C47 P-0805
72 1CC-1033-410 26 Cond. ceramico 0,1uF 50V C30,C34,C41,C44,C45,C46, P-0805
C58,C62,C63,C64,C67,C71,
C75,C77,C80,C84,C86,C90,
C92,C102,C103,C105,C108,
C110,C116,C121
73 1CC-2033-122 1 Cond. ceramico 220pF 50V NP0 C33 P-0805
74 1CC-2033-133 1 Cond. ceramico 330pF 50V NP0 C29 P-0805
75 1CC-2033-147 3 Cond. ceramico 470pF 50V NP0 C27,C106,C109 P-0805
76 1CC-2033-210 17 Cond. ceramico 1000pF 50V NP0 C28,C32,C42,C43,C70,C73, P-0805
C74,C78,C79,C82,C83,C87,
C88,C89,C93,C96,C97
77 1CC-2034-110 1 Cond. ceramico 100pF 100V NP0 C100 P-0805
78 1CC-9999-999 3 Cond. ceramico n.m. C38,C98,C122 P-0805
79 1DA-0025-700 19 Diodo BAV70 D2,D3,D9,D11,D14,D15,D17, P-SOT23
D18,D20,D21,D23,D24,D30,
D34,D51,D55,D58,D60,D65
80 1DA-0025-701 9 Diodo BAV99 D13,D16,D19,D22,D49,D50, P-SOT23
D53,D54,D57
81 1DA-0025-702 7 Diodo BAW56 D33,D45,D46,D47,D48,D52, P-SOT23
D56
82 1DA-0030-405 4 Diodo schottky SS14 D25,D31,D32,D64 P-SMA
83 1DA-0031-201 15 Diodo ES1D D10,D12,D26,D27,D28,D29, P-SMA
D35,D36,D37,D38,D40,D59,
D61,D62,D63
84 1DA-0032-100 1 Diodo US1M D39 P-SMA
85 1DZ-0020-100 8 Diodo zener 10V 0,3W DZ12,DZ13,DZ14,DZ18,DZ19, P-SOT23

July, 2005 v 1.1 Page 4 - 21


Screen Servic SCA 102UB Technical Information

DZ20,DZ29,DZ30
86 1DZ-0020-120 2 Diodo zener 12V 0,3W DZ15,DZ16 P-SOT23
87 1DZ-0020-150 6 Diodo zener 15V 0,3W DZ4,DZ5,DZ6,DZ8,DZ9,DZ10 P-SOT23
88 1DZ-0020-180 4 Diodo zener 18V 0,3W DZ1,DZ2,DZ3,DZ7 P-SOT23
89 1DZ-0029-270 1 Diodo zener 2,7V 0,3W DZ23 P-SOT23
90 1DZ-0029-470 1 Diodo zener 4,7V 0,3W DZ11 P-SOT23
91 1DZ-0029-620 8 Diodo zener 6,2V 0,3W DZ17,DZ21,DZ22,DZ24,DZ25, P-SOT23
DZ26,DZ27,DZ28
92 1OC-1110-001 4 Fotoaccoppiatore K10102A OC1,OC2,OC3,OC4 P-SO04L
93 1QA-0010-600 2 Transistore MMBT2907A Q20,Q23 P-SOT23
94 1QA-0020-400 4 Transistore MMBT2222A Q15,Q17,Q18,Q19 P-SOT23
95 1QA-0210-800 5 Transistore BCX53 Q9,Q10,Q11,Q12,Q14 P-SOT89
96 1QA-0220-800 2 Transistore BCX56 Q13,Q16 P-SOT89
97 1RA-0350-000 1 Resistore 0 1/8W R68 P-0805
98 1RA-0350-100 11 Resistore 100 1% 1/8W R35,R40,R45,R76,R87,R151, P-0805
R153,R199,R201,R228,R229
99 1RA-0350-270 8 Resistore 270 1% 1/8W R32,R37,R42,R47,R85,R104, P-0805
R106,R148
100 1RA-0350-330 2 Resistore 330 1% 1/8W R88,R130 P-0805
101 1RA-0350-470 5 Resistore 470 1% 1/8W R131,R134,R135,R213,R214 P-0805
102 1RA-0350-560 1 Resistore 560 1% 1/8W R119 P-0805
103 1RA-0350-680 1 Resistore 680 1% 1/8W R60 P-0805
104 1RA-0351-100 29 Resistore 1000 1% 1/8W R55,R89,R93,R95,R107, P-0805
R114,R120,R122,R123,R136,
R140,R147,R152,R158,R161,
R162,R164,R168,R169,R171,
R175,R176,R178,R182,R183,
R185,R192,R193,R195
105 1RA-0351-220 9 Resistore 2200 1% 1/8W R86,R103,R111,R125,R127, P-0805
R128,R132,R149,R222
106 1RA-0351-270 4 Resistore 2700 1% 1/8W R78,R150,R215,R216 P-0805
107 1RA-0351-324 1 Resistore 3240 1% 1/8W R143 P-0805
108 1RA-0351-390 1 Resistore 3900 1% 1/8W R105 P-0805
109 1RA-0351-470 20 Resistore 4700 1% 1/8W R15,R19,R20,R100,R101, P-0805
R124,R126,R129,R163,R167,
R170,R174,R177,R181,R184,
R188,R190,R191,R194,R198
110 1RA-0351-820 3 Resistore 8200 1% 1/8W R74,R138,R225 P-0805
111 1RA-0352-100 19 Resistore 10k 1% 1/8W R9,R11,R34,R39,R44,R49, P-0805
R61,R90,R92,R94,R96,R108,
R121,R139,R142,R146,R221,
R223,R233
112 1RA-0352-120 3 Resistore 12k 1% 1/8W R52,R98,R224 P-0805
113 1RA-0352-220 1 Resistore 22k 1% 1/8W R62 P-0805
114 1RA-0352-270 5 Resistore 27k 1% 1/8W R75,R77,R109,R110,R230 P-0805
115 1RA-0352-390 5 Resistore 39k 1% 1/8W R165,R172,R179,R186,R196 P-0805
116 1RA-0352-432 3 Resistore 43,2k 1% 1/8W R63,R99,R189 P-0805
117 1RA-0352-820 1 Resistore 82k 1% 1/8W R84 P-0805
118 1RA-0353-100 13 Resistore 100k 1% 1/8W R53,R54,R73,R81,R82,R83, P-0805
R141,R166,R173,R180,R187,
R197,R227
119 1RA-0353-150 1 Resistore 150k 1% 1/8W R97 P-0805

July, 2005 v 1.1 Page 4 - 22


Screen Servic SCA 102UB Technical Information

120 1RA-0353-220 9 Resistore 220k 1% 1/8W R69,R70,R71,R72,R80,R217, P-0805


R218,R219,R220
121 1RA-0353-330 1 Resistore 330k 1% 1/8W R67 P-0805
122 1RA-0353-820 3 Resistore 820k 1% 1/8W R64,R65,R66 P-0805
123 1RA-0354-100 2 Resistore 1M 1% 1/8W R79,R226 P-0805
124 1RA-0358-220 4 Resistore 2,2 1% 1/8W R33,R38,R43,R48 P-0805
125 1RA-0359-100 8 Resistore 10 1% 1/8W R8,R10,R56,R57,R58,R59, P-0805
R112,R137
126 1RA-0359-180 1 Resistore 18 1% 1/8W R102 P-0805
127 1RA-0359-220 8 Resistore 22 1% 1/8W R31,R36,R41,R46,R154, P-0805
R155,R156,R157
128 1RA-0359-470 3 Resistore 47 1% 1/8W R16,R51,R113 P-0805
129 1RA-0451-220 2 Resistore 2200 1% 1/4W R200,R202 P-1206
130 1RA-0453-470 12 Resistore 470k 1% 1/4W R1,R2,R203,R204,R205, P-1206
R206,R207,R208,R209,R210,
R211,R212
131 1RA-9999-999 5 Resistore n.m. R91,R117,R118,R133,R159 P-0805
132 1TP-9999-999 3 Test point n.m. TP1,TP2,TP3 P-AN15
133 1UB-0013-910 5 C.to integrato INA139 U11,U13,U14,U16,U18 P-SOT23-5
134 1UB-0035-800 5 C.to integrato LM358AM U2,U3,U12,U15,U17 P-SO08
135 1UC-0043-100 1 C.to integrato TL431CD U4 P-SO08
136 1UD-0384-400 1 C.to integrato UC3844AD8 U7 P-SO08
137 1UE-0039-300 1 C.to integrato LM393AM U10 P-SO08
138 5MO-0000-001 11 Molla Max02
139 5MO-0000-002 5 Molla Max10
140 5ZC-2119-001 1 Copertura D-2119-ME02 rev. 00
141 5ZD-2119-002 1 Barra dissipatore D-2119-ME04 rev. 01
142 5ZD-2119-003 1 Barra dissipatore D-2119-ME05 rev. 00
143 5ZT-2119-001 1 Telaio D-2119-ME01 rev. 01
144 5ZZ-2097-101 1 Isolante in Kapton D-2097-ME04 rev. 00
145 5ZZ-2198-102 1 Isolante in Kapton D-2198-ME02 rev. 00
146 5ZZ-2198-103 1 Isolante in Kapton D-2198-ME03 rev. 01
147 5ZZ-2198-104 1 Isolante in Kapton D-2198-ME04 rev. 00
148 5ZZ-2198-105 1 Isolante in Kapton D-2198-ME05 rev. 01
149 5ZZ-2198-106 1 Isolante in Kapton D-2198-ME06 rev. 01
150 6CS-2198-001 1 Circuito stampato D-2198-CS01 rev. 00
151 9ET-2230-000 1 Etichetta

July, 2005 v 1.1 Page 4 - 23


Screen Servic SCA 102UB Technical Information

4.3 PROTECTION AND MEASURING BOARD (103S99)

4.3.1 DESCRIPTION

The purpose of the protection and measuring board 103S99 is to protect the SCA 202UB amplifiers and to
monitor the working parameters of the equipment.

The board measures the R.F. peak output power, the reflected R.F. power and the R.F. output combiner
temperature.

The measurements, scaled to an appropriate range, are sent to the analog multiplexer CD4067B (IC12).

Every single analog and digital input is protected against overvoltage by a resistor-diode network.

The analog multiplexer routes the measurements to the 12 bit A/D converter (AD7893, IC3).

An 8 bit microprocessor controls the boards and keeps track of the alarms.

At the boot-up the display shows the model number (please refer to chapter 3 in this manual for information
concerning commands, status and alarms procedure).

The push-buttons SW2 and SW3 are used to scroll menus on the LCD display.

The board, via an RS485 serial link, can communicate with external devices, such as remote control units. It
can send status flags and parameter values, and it can receive external commands.

July, 2005 v 1.1 Page 4 - 24


Screen Servic SCA 102UB Technical Information

4.3.2 METER CALIBRATION AND PROTECTION THRESHOLDS

Alarm thresholds and parameter calibration are performed during the final check of the equipment. It is
strongly recommended to not change factory setting. Calibration must be carried out by fully trained and
qualified personnel.

PARAMETER FACTORY SETTING


RF FWD protection threshold 3000 W (analog) 800W (digital)
RFL protection threshold 200 W (analog) 80W (digital)
Heat-sink temperature protection threshold 70°C
Number of attempts in case of alarm 3
Delay between attempts 30 sec.
Alarm condition auto-reset 15 min. after last event
Table 4-2 : Factory settings (protections and measuring board)

4.3.2.1 ADJUSTMENT PROCEDURE (SOFTWARE )

Follow these simple steps to adjust protection thresholds:

¾ Open the amplifier top cover to reach the back of the protection and measuring board (mounted in
vertical position on the back of the front panel).

¾ Locate the "program enable" push-button (SW1) on the board.

¾ Using the SELECT buttons on the front panel, scroll the menus to reach the alarm threshold to be
modified.

¾ Press and hold the "program enable" push-button.

¾ Use the SELECT push-buttons on the front panel to modify the selected alarm threshold.

NOTE: When two different parameters are shown on the same menu, use the ON/STAND-BY switch
on the front panel to select the one to be modified (STAND-BY position for voltage thresholds, ON
position for current thresholds). During this operation always keep pressed the "program enable"
push-button.

¾ Release the "program enable" push-button to store the new values.

REFERENCE FUNCTION
R37 It regulates the multimeter calibration when measuring output power
R43 It regulates the multimeter calibration when measuring reflected power.
Table 4-3 : Protections and measuring board adjustments

July, 2005 v 1.1 Page 4 - 25


Screen Servic SCA 102UB Technical Information

4.3.3 LAYOUT

July, 2005 v 1.1 Page 4 - 26


Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 27


IC12 R11 R12 R8
+5V +5V +5V Vcc +5V
CD4067B 5K6 5K6 5K6
Ch0 9 15 C
Y0 E 100n
Ch1 8 10
Y1 A0
Ch2 7 11
Y2 A1
Ch3 6 14
Y3 A2
Ch4 5 13 C44 IC8B
Y4 A3 R6

8
Ch5 4 +5V +5V 10u 5
Y5 +5V

8
Ch6 3 4

+
Y6 10 AlOut
Ch7 2 IC10A 2 C10 6

Vdd
Y7 Ain 100n DS_COM
Ch8 23 1 3 LMC6482 IC9 C9
Y8 Z 22p HC02
Ch9 22 1 3 5 39 31
Y9 AGND SData P0.0 EA/VP
Ch10 21 2 + C13 7 38
Y10 CStart P0.1 DS_NC

DGND
Ch11 20 R9 10u 1 4 37 19 +5V
Y11 VREF SClk P0.2 X1 X1
Ch12 19 5M6 36 +5V
Y12 R5 R4 R2 P0.3 18.432MHz DS_NO
Ch13 18 IC3 35

4
Y13 +5V P0.4 R14
Ch14 17 390 390 390 AD7893 34 18
Y14 P0.5 X2 6K8
Ch15 16 Power Supply + 33

6
Y15 C14 C16 C8 C7 SW4 P0.6 +5V
PMMPSU.SCH ON 32 C12 D4
470n 10u 470n D2 680p P0.7 22p
9
LM4040 RESET LClr
21 LCD1 R28 RL1
+5V +5V P2.0
22 1 10K LL4148 D1
P2.1 GND
ST-BY 23 12 2
IC10B P2.2 INT0/P3.2 Vcc
24 13 3
P2.3 INT1/P3.3 VLC R19 C22 R3
5 LMC6482 25 14 4 LL4148
GND P2.4 T0/P3.4 RS +5V Q1
7 26 15 5 6K8 6K8
P2.5 T1/P3.5 R/W 100n
6 27 6 BC847B
P2.6 E
28 1 7
P2.7 P1.0 D0 Q2 PSDis
2 8
P1.1 D1
+5V SW1 17 3 9 BC807-16
P3.7/RD P1.2 D2
IC1 16 4 10
P3.6/WR P1.3 D3
8 1 29 5 11
Vcc RO TRIM PSEN P1.4 D4
7 2 SW3 30 6 12
B RE ALE/P P1.5 D5
6 3 11 7 13 IC8C
A DE P3.1/TXD P1.6 D6
5 4 10 8 14 8 IC8A IC8D
GND DI UP P3.0/RXD P1.7 D7
SW2 2 10 X2 11
ADM485 8751 LCD1 9 1R27 R20 13
+5V C23 3 1K 1K 12
TXD R21 R22 R26 R25 R24 R23 R7 R16 R15 DW R18 R17 10n HC02
IC5 BUZZER
4K7 330 330 330 330 330 4K7 4K7 4K7 8 1 D3 HC02 HC02
RXD Vcc A0 10K 470
7 2
TEST A1 DisIn
6 3
SCL A2
5 4 IC11 LL4148 +5VL
DL5 DL4 DL3 DL2 DL1 SDA GND

4
1 8 C25 R13
PBRST VCC 100n IC2A IC2B
24C02 2 7 6K8
Ch2O Ch14O ON TD ST
3 6 3 LMC6484 Ch0 5 LMC6484
TOL RST
4 5 1 7
Ch1O Ch13O +5V GND RST Ch0O
+5V 2 6
ALARM DRIVER EXT.ENABLE STANDBY MAX1232
Ch15O C24
100n

11
TXD Ch12O
JP1
RXD Ch3O

LClr Ch11O

AlOut Ch4O IC2C IC2D


R10 Ch7 10 LMC6484 Ch9 12 LMC6484
DS_NO Ch10O +5V +5VL
0 8 14
Ch7O Ch9O
+5V + C20 C6 C11 C18 C17 9 13
DisIn Ch5O 10u
100n 100n 100n 100n
Ch7O
R47
3K92
DS_COM Ch6O IC14B
IC13B 5 OP279
DS_NC Ch9O NTC
6 LMC6484 7 Ch11
7 + 6 +5VL +5VL
Ch0O C47 C53

4
5
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12

10
11

1u IC7A IC7D IC4A IC4B


9
8
7
6
5
4
3
2
1

10n Ch15 3 LMC6484 Ch2 12 LMC6484 Ch6 3 LMC6484 Ch5 5 LMC6484


1 14 1 7
Ch15O CH2O Ch6O Ch5O
2 13 2 6
P1

11

11
+5V C41 +5V
I5 V5 3PIN
PSDis PSDis 4
Q3 Q4 IC13D
FWD BC847 IC13A RFL BC847
R37 3 R43 12
I4 R38 R42
100K 1 Ch10 100K 14 Ch9
100 2 C43 100 13 IC7B IC7C IC4C IC4D
LAD V4 C39 100p
R39 R44 Ch1 5 LMC6484 Ch1410 LMC6484 Ch1110 LMC6484 Ch1012 LMC6484
100p + C40 3M3 LMC6484 + C42 3M3 LMC6484 7 8 8 14
PSDis 1u 1u Ch1O Ch14O Ch11O Ch10O
6 9 9 13
11

DRV I3

V3
+5V +5V
RFL PSDis
8

I2 Q6 Q5 IC13C +5VL
DRV

4
R49 BC847 3 IC14A R48 BC847 10
FWD V2 R51 1 R46 IC6A IC6B IC6C IC6D
100K 1 100K 8 Ch8
C50 2 C46
100 2 100 9 Ch4 3 LMC6484 Ch3 5 LMC6484 Ch1310 LMC6484 Ch1212 LMC6484
PSDis 100p 3 100p
R50 R45 1 7 8 14
Ch4O Ch3O Ch13O Ch12O
+ C52 3M3 OP279 + C44 3M3 LMC6484 2 6 9 13
NTC I1 1u 1u
4

V1

11
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12

10
11

9
8
7
6
5
4
3
2
1

P5

V1 Ch14 V2
Ch7
V3
Ch5
V4
Ch2
V5
Ch0

R41 R35 R30 R40 R32


56K 56K 56K 56K 56K

Ch15 Ch6 Ch4 Ch3 Ch1


I1 I2 I3 I4 I5
R29 R31 R36 R34 R33
56K 56K 56K 56K 56K

+ C28 + C30 + C33 + C34 + C29 + C37 + C36 + C32 + C31 + C35
1u 1u 1u 1u 1u 1u 1u 1u 1u 1u

+5V

C49 C41 C24 C19 C15 C1 C2 C4 C27


Screen Service Italia
+ C3 Title
100n 100n 100n 100n 100n 100n 100n 100n 100n 1u
103S99 Protection & metering board (schematics)
Size Document number Rev.
A3 103s99 - S1 F
Date: 19-06-2003 Sheet 1 of 2 Drawn by: AzB
Screen Servic SCA 102UB Technical Information

July, 2005 v 1.1 Page 4 - 31


Screen Servic SCA 102UB Technical Information

4.3.5 PARTS LIST

103S99 PROTECTION AND METERING BOARD

Item Reference Part 36 C36 1 µF tantalum case A


1 C1 100 nF ceramic 1206 37 C37 1 µF tantalum case A
2 C2 100 nF ceramic 1206 38 C38 1 µF tantalum case A
3 C3 1 µF tantalum case A 39 C39 100 pF ceramic 1206
4 C4 100 nF ceramic 1206 40 C40 1 µF tantalum case A
5 C5 100 nF ceramic 1206 41 C41 100 nF ceramic 1206
6 C6 100 nF ceramic 1206 42 C42 1 µF tantalum case A
7 C7 680 pF ceramic 1206 43 C43 100 pF ceramic 1206
8 C8 100 nF ceramic 1206 44 C44 1 µF tantalum case A
9 C9 22 pF ceramic 1206 45 C45 1000 µF ceramic 1206
10 C10 100 nF ceramic 1206 46 C46 100 pF ceramic 1206
11 C11 100 nF ceramic 1206 47 C47 1 µF tantalum case A
12 C12 22 pF ceramic 1206 48 C48 10 uF electrolitic radial
13 C13 10 µF electrolitic radial 49 C49 10 nF ceramic 1206
14 C14 100 nF ceramic 1206 50 C50 100 pF ceramic 1206
15 C15 100 nF ceramic 1206 51 C51 1 µF tantalum case A
16 C16 10 µF electrolitic radial 52 C52 1 µF tantalum case A
17 C17 100 nF ceramic 1206 53 C53 100 nF ceramic 1206
18 C18 100 nF ceramic 1206 54 C54 1 nF ceramic 1206
19 C19 100 nF ceramic 1206 55 C55 1 nF ceramic 1206
20 C20 10 µF electrolitic radial 56 C56 1 nF ceramic 1206
21 C21 100 nF ceramic 1206 57 C57 1 nF ceramic 1206
22 C22 100 nF ceramic 1206 58 C58 1 nF ceramic 1206
23 C23 10 nF ceramic 1206 59 C59 1 nF ceramic 1206
24 C24 100 nF ceramic 1206 60 D1 LL4148
25 C25 100 nF ceramic 1206 61 D2 LM4040-2.5V
26 C26 2.2 µF tantalum case C 62 D3 LL4148
27 C27 100 nF ceramic 1206 63 D4 LL4148
28 C28 1 µF tantalum case A 64 D5 W01G diode bridge
29 C29 1 µF tantalum case A 65 DL1 3 mm yellow LED
30 C30 1 µF tantalum case A 66 DL2 3 mm green LED
31 C31 1 µF tantalum case A 67 DL3 3 mm green LED
32 C32 1 µF tantalum case A 68 DL4 3 mm green LED
33 C33 1 µF tantalum case A 69 DL5 3 mm red LED
34 C34 1 µF tantalum case A 70 IC1 ADM485
35 C35 1 µF tantalum case A 71 IC2 LMC6484

July, 2005 v 1.1 Page 4 - 32


Screen Servic SCA 102UB Technical Information

72 IC3 AD7893-AR5 115 R20 1 kΩ 5% 1206


73 IC4 LMC6484 116 R21 4.7 kΩ 5% 1206
74 IC5 X2404 117 R22 330 Ω 5% 1206
75 IC6 LMC6484 118 R23 330 Ω 5% 1206
76 IC7 LMC6484 119 R24 330 Ω 5% 1206
77 IC8 74HC02 120 R25 330 Ω 5% 1206
78 IC9 AT8952 121 R26 330 Ω 5% 1206
79 IC10 OP279 122 R27 1 kΩ 5% 1206
80 IC11 DS1232 123 R28 10 kΩ 5% 1206
81 IC12 CD4067B 124 R29 56 kΩ 5% 1206
82 IC13 LMC6484 125 R30 56 kΩ 5% 1206
83 IC14 OP279 126 R31 56 kΩ 5% 1206
84 IC15 7805 127 R32 56 kΩ 5% 1206
85 LCD1 2.54 mm connector 128 R33 56 kΩ 5% 1206
86 P1 IDC 26 pin 129 R34 56 kΩ 5% 1206
87 P2 2.54 mm connector 130 R35 56 kΩ 5% 1206
88 P4 MSTB5.08 5 pin connector 131 R36 56 kΩ 5% 1206
89 P5 IDC 26 pin 132 R37 10 kΩ 5% 1206
90 Q1 BC847B 133 R38 10 Ω 5% 1206
91 Q2 BC807-16 134 R39 3.3 MΩ 5% 1206
92 Q3 BC847B 135 R40 56 kΩ 5% 1206
93 Q4 BC847B 136 R41 56 kΩ 5% 1206
94 Q5 BC847B 137 R42 10 Ω 5% 1206
95 Q6 BC847B 138 R43 10 kΩ 5% 1206
96 R1 270 5% 1206 139 R44 3.3 MΩ 5% 1206
97 R2 390 Ω 5% 1206 140 R45 3.3 MΩ 5% 1206
98 R3 6.8 kΩ 5% 1206 141 R46 10 Ω 5% 1206
99 R4 390 Ω 5% 1206 142 R47 3.9 kΩ 5% 1206
100 R5 390 Ω 5% 1206 143 R48 10 kΩ 5% 1206
101 R6 10 Ω 5% 1206 144 R49 10 kΩ 5% 1206
102 R7 4.7 kΩ 5% 1206 145 R50 3.3 MΩ 5% 1206
103 R8 5.6 kΩ 5% 1206 146 R51 10 Ω 5% 1206
104 R9 5.6 MΩ 5% 1206 147 R52 56 kΩ 5% 1206
105 R10 0 1206 148 R53 56 kΩ 5% 1206
106 R11 5.6 kΩ 5% 1206 149 RL1 CMA00105 5V relay
107 R12 5.6 kΩ 5% 1206 150 SW1 KT11P3SM C&K SMD
108 R13 6.8 kΩ 5% 1206 151 SW2 EP11SD1CBE C&K vertical
109 R14 6.8 kΩ 5% 1206 152 SW3 EP11SD1CBE C&K vertical
110 R15 4.7 kΩ 5% 1206 153 SW4 ET01MD1CBE C&K vertical
111 R16 4.7 kΩ 5% 1206 154 T1 FL6/8 6VA 8V
112 R17 470 Ω 5% 1206 155 X1 18.432MHz xtal
113 R18 10 kΩ 5% 1206
114 R19 6.8 kΩ 5% 1206

July, 2005 v 1.1 Page 4 - 33


Screen Servic SCA 102UB Technical Information

4.4 70W UHF DRIVER AMPLIFIER (M7U50-SCA)

4.4.1 DESCRIPTION

The M7U50-SCA module is a power amplifier based on two MOSFET devices in LDMOS technology. Its
peak power capability is in excess of 70W.

The pre-matched MOSFET devices are very stable thanks to gold metallization and a package design which
allows an excellent thermal transfer between the chip and the heat-sink.

The active devices work in class A.

The amplifier is completely wide-band and it can be used with no need of tuning over the entire band.

Two M7U50-SCA are used to drive the final stage through the two 4 way splitters. The 2 modules are
attached to the same heatsink as the final stage amplifiers.

July, 2005 v 1.1 Page 4 - 34


Screen Servic SCA 102UB Technical Information

4.4.2 LAYOUT

July, 2005 v 1.1 Page 4 - 35


Screen Servic SCA 102UB Technical Information

4.4.3 SCHEMATICS

July, 2005 v 1.1 Page 4 - 36


Screen Servic SCA 102UB Technical Information

4.4.4 PARTS LIST

M7U50-SCA UHF DRIVER AMPLIFIER BOARD

Item Reference Part 40 C40 15pF ATC100A


41 C41 22pF ATC100B
1 C1 2.2nF 1206 42 C42 1.5pF ATC100B
2 C2 1uF 1206 43 C43 15pF ATC100B
3 C3 10uF 16V Tantalum 44 C44 27pF 0805
4 C4 27pF 0805 45 C45 100pF ATC100B
5 C5 100pF ATC100B 46 C46 2.2nF 1206
6 C6 3.9pF 0805 47 C47 1uF 1206
7 C7 15pF ATC100A 48 C48 10uF 16V Tantalum
8 C8 18pF ATC100A 49 D1 BAV70
9 C9 15pF ATC100A 50 D2 BAV70
10 C10 22pF ATC100B 51 DZ1 Zener Diode 5V6
11 C11 1.5pF ATC100B 52 DZ2 Zener Diode 5V6
12 C12 15pF ATC100B 53 H1 Anaren 1F1304-3
13 C13 27pF 0805 54 H2 Mid-AtlanticHY67-PNC3
14 C14 100pF ATC100A 55 IC1 LF353
15 C15 2.2nF 1206 56 L1 DFE04028
16 C16 1uF 1206 57 L2 DFE04028
17 C17 10uF 16V 58 Q1 MRF377
18 C18 10uF 50V 59 Q2 MRF377
19 C19 10uF 50V 60 R1 100 Ω
20 C20 1uF 50V 61 R2 22 Ω 1W 2512
21 C21 220pF ATC100B 62 R3 100 Ω
22 C22 100pF 63 R4 470kΩ
23 C23 1nF 64 R5 220kΩ
24 C24 10uF 50V 65 R6 0.03 Ω 3W 1225
25 C25 10uF 50V 66 R7 100 Ω
26 C26 1uF 50V 1210 67 R8 2.2kΩ
27 C27 220pF ATC100B 68 R9 2.2kΩ
28 C28 1uF 50V 1210 69 R10 50 Ω 10W
29 C29 1uF 25V 1206 70 R11 8.2kΩ
30 C30 100p 71 R12 2.2MΩ
31 C31 1nF 72 R13 18kΩ
32 C32 2.2nF 1206 73 R14 18kΩ
33 C33 1uF 1206 74 R15 3.3kΩ
34 C34 10uF 16V Tantalum 75 R16 3.3kΩ
35 C35 27pF 0805 76 R17 0.03 Ω 3W 1225
36 C36 100pF ATC100B 77 R18 100 Ω
37 C37 3.9pF 0805 78 R19 220 Ω
38 C38 15pF ATC100A 79 R20 50Ω 20W
39 C39 18pF ATC100A 80 R21 2.2kΩ

July, 2005 v 1.1 Page 4 - 37


Screen Servic SCA 102UB Technical Information

81 R22 2.2kΩ
82 R23 8.2kΩ
83 R24 2.2MΩ
84 R25 220kΩ
85 R26 2.7kΩ
86 R27 18kΩ
87 R28 18kΩ
88 R29 100 Ω
89 R30 470kΩ
90 R31 22 Ω 1W 2512
91 R32 100 Ω
92 RT1 Potentiometer 500 Ω
93 RT2 Potentiometer 500 Ω

July, 2005 v 1.1 Page 4 - 38


Screen Servic SCA 102UB Technical Information

4.5 350 W UHF POWER AMPLIFIER (M7U400-S)

4.5.1 DESCRIPTION

The M7U400-S module is a power amplifier based on two MOSFET devices in LDMOS technology. Its peak
power capability is in excess of 350W.

The pre-matched MOSFET devices are very stable thanks to their gold metallization and a package design
which allows an excellent thermal transfer between the chip and the heat-sink.

The active devices work in class AB. The amplifier is completely wide-band and it can be used with no need
of tuning over the entire band.

To obtain superior performances and to maintain I.M.D. and spurious products at a very low level the
amplifier is over-dimensioned and employed at 70% of the LDMOS transistors rated output power.

Two fans on the back of the cabinet, and a superabundant heat-sink provide cooling to the amplifier boards.

July, 2005 v 1.1 Page 4 - 39


Screen Servic SCA 102UB Technical Information

4.5.2 LAYOUT

July, 2005 v 1.1 Page 4 - 40


Screen Servic SCA 102UB Technical Information

4.5.3 SCHEMATICS

July, 2005 v 1.1 Page 4 - 41


Screen Servic SCA 102UB Technical Information

4.5.4 PARTS LIST

M7U400-S UHF POWER AMPLIFIER BOARD

Item Reference Part 39 C39 100pF ATC100B


40 C40 2.2nF 1206
1 C1 2.2nF 1206 41 C41 1uF 1206
2 C2 1uF 1206 42 C42 Not Mounted
3 C3 27pF ATC100A 43 C43 Not Mounted
4 C4 100pF ATC100B 44 DZ1 Zener Diode 3V9
5 C5 2.2pF 0805 45 DZ2 Zener Diode 3V9
6 C6 15pF ATC100A 46 H1 Anaren 1F1304-3
7 C7 Not Mounted 47 H2 Mid-Atlantic HY67-PNC3
8 C8 18pF ATC100A 48 Q1 MRF377
9 C9 15pF ATC100A 49 Q2 MRF377
10 C10 15pF ATC100B 50 R1 100 Ω 1206
11 C11 8.2pF ATC100B 51 R2 51 Ω 1W
12 C12 8.2pF ATC100B 52 R3 100 Ω 1206
13 C13 1.5pF ATC100B 53 R4 3.9kΩ 1206
14 C14 27pF ATC100A 54 R5 82kΩ 1206
15 C15 100pF ATC100B 55 R6 50 Ω 10W
16 C16 220pF ATC100B 56 R7 PTC 1206
17 C17 1uF 50V 57 R8 5.6kΩ 1206
18 C18 2.2nF 1206 58 R9 470 Ω 1206
19 C19 1uF 1206 59 R10 470 Ω 1206
20 C20 1000uF 35V 60 R11 470 Ω 1206
21 C21 1000uF 35V 61 R12 PTC 1206
22 C22 2.2nF 1206 62 R13 5.6kΩ 1206
23 C23 1uF 1206 63 R14 82kΩ 1206
24 C24 2.2nF 1206 64 R15 3.9kΩ 1206
25 C25 1uF 50V 65 R16 50 Ω 100W
26 C26 220pF ATC100B 66 R17 100 Ω 1206
27 C27 27pF ATC100A 67 R18 51 Ω 1W
28 C28 100pF ATC100B 68 R19 100 Ω 1206
29 C29 2.2pF 0805 69 RT1 Potentiometer 2kΩ
30 C30 15pF ATC100A 70 RT2 Potentiometer 2kΩ
31 C31 Not Mount
32 C32 18pF ATC100A
33 C33 15pF ATC100A
34 C34 15pF ATC100B
35 C35 8.2pF ATC100B
36 C36 15pF ATC100B
37 C37 1.5pF ATC100B
38 C38 27pF ATC100A

July, 2005 v 1.1 Page 4 - 42


Screen Servic SCA 102UB Technical Information

4.6 UHF 4 WAY SPLITTER (321S04)

4.6.1 DESCRIPTION

321S04 is a 4 way splitter in strip line technology.

July, 2005 v 1.1 Page 4 - 43


Screen Servic SCA 102UB Technical Information

4.6.2 LAYOUT

July, 2005 v 1.1 Page 4 - 44


Screen Servic SCA 102UB Technical Information

4.7 UHF 4 WAY SPLITTER (321S04)

4.7.1 DESCRIPTION

322S04 is a 2 way splitter in strip line technology.

July, 2005 v 1.1 Page 4 - 45


Screen Servic SCA 102UB Technical Information

4.7.2 LAYOUT

July, 2005 v 1.1 Page 4 - 46


Screen Servic SCA 102UB Technical Information

4.8 DIRECTIONAL COUPLER (254S03)

4.8.1 DESCRIPTION

The directional coupler detects direct and reflected power and sends them to the Protection and Metering
Board.

The direct and reflected lines coupled to the RF output line are rectified my means of schottky diodes Q1, Q2
and Q5, Q5.

A third line couples the RF output and is connected to the monitor output.

The NTC temperature sensor is included in the directional coupler box.

July, 2005 v 1.1 Page 4 - 47


Screen Servic SCA 102UB Technical Information

4.8.2 LAYOUT

July, 2005 v 1.1 Page 4 - 48


Screen Servic SCA 102UB Technical Information

4.8.3 SCHEMATICS

July, 2005 v 1.1 Page 4 - 49


Screen Servic SCA 102UB Technical Information

4.8.4 PARTS LIST

254S03 DIRECTIONAL COUPLER BOARD

Item Reference Part


1 C1 100 pF multilayer 1206
2 C2 1 nF multilayer 1206
3 C3 10 nF multilayer 1206
4 C4 1 nF multilayer 1206
5 C5 10 nF multilayer 1206
6 C6 10 nF multilayer 1206
7 C7 1 nF multilayer 1206
8 C8 100 pF multilayer 1206
9 D1 BZX284C4V3 minimelf
10 Q1 HSMS2800 SOT23
11 Q2 HSMS2800 SOT23
12 NTC1 NTC 10k
13 Q4 HSMS2800 SOT23
14 Q5 HSMS2800 SOT23
15 R1 10 Ω 5% 1/4W 1206
16 R2 2.2 kΩ 5% 1/4W 1206
17 R3 100 Ω 5% 1/4W 1206 option
18 R4 47 Ω 5% 1W 2512
19 R5 47 Ω 5% 1W 2512
20 R6 100 Ω 5% 1/4W 1206 option
21 R7 100 Ω 5% 1/4W 1206 option
22 R8 47 Ω 5% 1W 2512
23 R9 56 Ω 5% 1/4W 1206
24 R10 2.2 kΩ 5% 1/4W 1206
25 R11 10 Ω 5% 1/4W 1206

July, 2005 v 1.1 Page 4 - 50


Screen Servic SCA 102UB Technical Information

4.9 FAN CONTROLLER (300S04B)

4.9.1 DESCRIPTION

The fan controller provides power to a fan. The power is a function of the measured temperature. This circuit
reduces the effect of ambient temperature variation on the amplifier.

July, 2005 v 1.1 Page 4 - 51


Screen Servic SCA 102UB Technical Information

4.9.2 LAYOUT

July, 2005 v 1.1 Page 4 - 52


Screen Servic SCA 102UB Technical Information

4.9.3 SCHEMATICS

July, 2005 v 1.1 Page 4 - 53


Screen Servic SCA 102UB Technical Information

4.9.4 PARTS LIST

300S04B - FAN CONTROLLER

Item Reference Part


1 C1 Cap 100nF – 50V – SMD 1206
2 C2 Cap 100nF – 50V – SMD 1206
3 R1 Res 820 Ω -0.25W- SMD 1206
4 IC1 IRF1540N – N Channel Mosfet
5 Q1 Resistor NTC 10kΩ – EPCOS B57045-K10T-K
6 P1 Screw terminal-2 poles
7 P2 Screw terminal-2 poles

July, 2005 v 1.1 Page 4 - 54


Screen Service SCA 102UB Manual change information

SCA 102UB
SOLID STATE R.F. AMPLIFIER

OPERATION MANUAL

5 MANUAL CHANGE INFORMATION

CONTENTS

5.1 INTRODUCTION ............................................................................................................................................... 2

July, 2005 v 1.0 Page 5 - 1


Screen Service SCA 102UB Manual change information

5.1 INTRODUCTION
At Screen Service Italia, we continually try to keep our customers up with the latest technology by adding
circuit and component improvements to our equipment as soon as they are developed and tested.

Sometimes, due to printing and shipping requirements, we can't get these changes immediately into printed
manuals; therefore this manual may contain new change information on following pages.

A single change may affect several sections. Since the change information sheets are carried in the manual
until all changes are permanently entered, some duplication may occur.

If no such change pages appear following this page, this manual is correct as printed.

Special versions and variants required by individual Customers are also described in this section.

July, 2005 v 1.0 Page 5 - 2

You might also like