Person Lowest Actions

Procedure What Can Go Hazard Initial Residual

Existing Controls Additional Controls Respo Possibl Closed
or Step Wrong? Effect? Risk Risk
ns. e ?

Date: April, 2008

Risk Assessment Form

Subject: - 5" Liner Hanger & Cement Job

Pers Lowest Actions
on Possibl Closed
Procedure What Can Go Hazard Initial Residual
Existing Controls Additional Controls Res e ?
or Step Wrong? Effect? Risk Risk
pon
s.
L M H L M H
Run 5" Differential stuck Conditioning mud & Don't stop to fill casing
liner within sand Liner stuck control water loss. against the problem
formation in AR- zone with out working
Series and string. Minimize
Baharya stationary time against
problem zone &
connection time while
RIH in open hole
Losses while RIH Hole backing Mud system loaded RIH slowly monitoring hook
or Circulation off and get w/20 ppb caco 3, 25 load and circulate bottoms up
mechanically ppb dynared, 4 ppb in stages (start circulating with
casing stuck & .flc2000 low GPM for 1st bottom up)
poor cement monitoring losses to assure
job (remedial Control running hole is clean down and above
job may be speed the liner.
required).
 Person Lowest Actions
Procedure What Can Go Hazard Initial Respo Residua Possibl Closed
Existing Controls Additional Controls
or Step Wrong? Effect? Risk ns. l Risk e ?

Tight spots Liner stuck in If tight spot faced, If right hand rotation required,
open hole bring pumps up rotate liner with 10-20 rpm,
gradually (sure to make sure torque never
have return) then exceeds (free string torque
reach to 900 psi +80 of casing make up
max. Do not add torque). Don’t added more
more weight than weight than 50% of the liner
10-15 Klb over slack weight in mud.
off weight.
- Reamer Shoe
- Rotating liner
hanger

Set 5" Ball is not seated Can't set Rabbit drill pipe while Increase pump rate and
Liner hanger RIH. Make sure ball jerking by pump (on-off)
go down the drill suddenly if hole condition is
pipe. Minimize the good (don't induce losses).
dope on drill pipe
connection.
- verify the ball is
fitted for purpose

Unable to set liner Loose liner  Increase the pressure in

hanger hanging 100 psi incremental and
repeat step above until
reaching 3000 psi repeat
from 0 to 3000 psi.
 Try to set liner hanger
using high circulation rate.
 Leave the liner on bottom
or POOH as advised.

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 Person Lowest Actions
Procedure What Can Go Hazard Initial Respo Residua Possibl Closed
Existing Controls Additional Controls
or Step Wrong? Effect? Risk ns. l Risk e ?

The running tool is Setting tool 1-The hanger still The running tool will be
not released get stuck with hang the running released with the emergency
hydraulically the liner down tool, so have to be mechanical release
the hole and sure that all the mud mechanism liner running tools
could lose the inside the liner & with 1/4 turn to the left of the
well above the ball seat is tool will be applied to shear
clean. off the secondary release
2- Also to check the mechanism screws. (+/-10
casing and drill pipes turns at surface)
while M/U. Be careful Setting tool release should be
for not dropping confirmed by p/u and torque
anything inside the
liner. In light weight liner,
3- Try to keep mud recommended to keep 500 psi
clean as possible to in side DP then sting out with
avoid precipitation. stinger from back of pushing.
Pressure should be released
4- avoid dropping
element inside the
liner
Mixing Mixing jet plugs Delay mixing, Transfer cement Switch the line to batch mixer
cement with stones or pumping time from tank to tank, and continue pump cement to
gravel exist while and so make sure all lines prevent plugging the line.
pumping cement decreasing clean and good.
thickening
time
Cement 5" Cement pump Not able to Use back up cement Circulate cement out using rig
liner. failed during complete pump if available. pump & restart the job after
cement job. pumping Use rig pump, if the pump repair. Have spare
cement. pump failed while parts for cement pump
displacement. equipment.

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 Person Lowest Actions
Procedure What Can Go Hazard Initial Respo Residua Possibl Closed
Existing Controls Additional Controls
or Step Wrong? Effect? Risk ns. l Risk e ?

Had leak some - Pumping Test the line to 4000 Inform Cement representative
where in cement cement less psi before start the and try to fix the leak, or use
line during cement volume than job. high-pressure hose instead of.
job designed, Have back up
- cement line sections on
burst locations.
- Had cement
No indication of the contaminate Break the connection
pump down plug with of the drill pipe and
did not release displacement check plug in head.
from cement fluid - Inspect the
manifold cement head
prior the job to
check for
obstructions

5" wiper plug not - Disable to Apply max allowable

sheared complete pressure for DP and
cement job, surface equipment. if
- cement not sheared
inside liner, mechanically
- fail cement sheared, move up &
job. down 3 ft.

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 Person Lowest Actions
Procedure What Can Go Hazard Initial Respo Residua Possibl Closed
Existing Controls Additional Controls
or Step Wrong? Effect? Risk ns. l Risk e ?

Plug not Bumped Excess Slow the Do not exceed 1/2 of shoe
displacement displacement rate to track volume if we did not
volume my monitor latching the notice the latch.
cause wet plugs. Accurate
shoe displacement volume
based on actual
DP/liner
measurements
should be performed.
Proceed to set ZXP,
do not circulate,
reverse circ. Or test
back side and
straight POOH.
Float do not hold - High U-tube If there is back flow, If floats do not hold, Set ZXP
the cement will make a single packer, pull 10 stands above
come back attempt to pressure TOL ( should be above max
through the up to see if the plug expected top of cement ), flow
shoe to the can be re-bumped check well if static, POOH. If
liner. (only if the plug was well still has back flow after
Drill out bumped, if the plug setting the ZXP packer,
- cement was not landed, do reverse circulate till cement to
inside liner. not attempt to bump surface and shut well in.
- Zonal again).
isolation not Use Double float
achieved. valve.
Batch mixer down Did not get Be sure firm batch
homogenous mixer integrity before
cement slurry. job, motors, lines,
Possible bad connections.
zonal isolation.

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 Person Lowest Actions
Procedure What Can Go Hazard Initial Respo Residua Possibl Closed
Existing Controls Additional Controls
or Step Wrong? Effect? Risk ns. l Risk e ?

Setting top Setting ZXP top ZXP packer POOH 5 stands.&

packer packer is not may be reverse circulations
confirmed leaking
Losses while Bad cement Use enough excess Reduce pump rate to
cement job job, bad zone cement. minimize losses.
isolation
Well flow after get Under ground Control running
complete losses flow speed, circulate kick
out. Conditioning
mud in/out before
pump cement.
Ensure safety X-over
available on board.
Pull High over pull with Running tool Water loss control Try to pull first with out pump,
Setting tool setting tool stuck proportion with if applied pump, start very
amount of sand. slowly.
Thickening time of If high pressure observed in
cement should be final circulating pressure,
enough for job till POOH directly & don't set
setting tool out. packer or reverse out.
Keep low water loss
ratio< 50 cc
Power Fingers caught in Personal injury Ensure all floormen Discuss at the pre job meeting
Tong elevators while are aware of the ,perform think plan and JSA.
installing on the pinch point hazards.
bails.
Hands/fingers
caught in the
power tongs

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 Person Lowest Actions
Procedure What Can Go Hazard Initial Respo Residua Possibl Closed
Existing Controls Additional Controls
or Step Wrong? Effect? Risk ns. l Risk e ?

Safety Dropping or falling Personal injury Ensure all floormen Ensure the joint dose not get
objects are aware of the caught under the top drive as
identified hazards. it is being lowered. Ensure the
Discuss at the pre top drive does not set on top
job meeting, no one of the joint after it is put into
in the V-door or on the mouse hole, fence of
the floor with their working area (catwalk, v-
back to the v-door. door& rig floor) with barrier
No one on the cat tape.
walk while picking
up.

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