Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

CKS800 Spec

Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

Hydraulic Crawler Crane

Model : CKS800

Max. Lifting Capacity : 80 t x 3.0 m


Max. Crane Boom Length : 54.9 m
Max. Fixed Jib Combination : 42.7 m + 18.3 m 45.7 m + 12.2 m
1 CKS800
CKS800
CONTENTS

3 SPECIFICATIONS

5 GENERAL DIMENSIONS

6 BOOM AND JIB ARRANGEMENTS

7 WORKING RANGES

10 SUPPLEMENTAL DATA

11 LIFTING CAPACITIES

14 SUPPLEMENTAL DATA FOR CLAMSHELL

15 LIFTING CAPACITIES

16 SUPPLEMENTAL DATA FOR REDUCED WEIGHTS

17 LIFTING CAPACITIES

18 SUPPLEMENTAL DATA FOR BARGE

19 LIFTING CAPACITIES

20 TRANSPORTATION PLAN

21 PARTS AND ATTACHMENTS


CKS800 2
SPECIFICATIONS
Drum Lock: External ratchet for locking drum
Power Plant Drums:
Front Drums:
Model: HINO J08E-VM 550 mm P.C.D x 545 mm wide drum, grooved for 22 mm wire
Type: 4 cycle, water-cooled, vertical in-line 6, direct injection, rope. Rope capacity is 220 m working length and 335 m
turbo-charger, intercooler storage length.
Exhaust level is equivalent with NRMM (Europe) Stage IIIA / Rear Drum: 550 mm P.C.D x 545 mm grooved for 22 mm
US EPA Tier 3. wire rope. Rope capacity is 130 m working length and 335 m
Displacement: 7.684 L storage length.
Rated power: 213 kW/2,100 min-1 Diameter of wire rope
Max. Torque: 1,017 N·m/1,600 min-1 Main winch: 22 mm x 220 m
Cooling System: Water-cooled Aux. winch: 22 mm x 130 m
Starter: 24V-5kW Third winch: 22 mm x 145 m
Radiator: Corrugated type core, thermostatically controlled Line Speed*:
Air cleaner: Dry type with replaceable paper element Hoisting/lowering: 120 to 3 m/min
Throttle: Twist grip type hand throttle, electrically actuated Line Pull:
Fuel filter: Replaceable paper element Max. Line Pull*: 153 kN {15.5 tf}
Batteries: Two 12V x 136 Ah/5HR capacity batteries, series (Referential performance)
connected Rated Line Pull: 78 kN {8.0 tf}
Fuel tank capacity: 400 L *Single line on first drum layer

Hydraulic System Swing System

Main pumps: 3 variable displacement piston pumps Swing unit is powered by hydraulic motor driving spur gears
Control: Full-flow hydraulic control system for infinitely variable through planetary reducer, the swing system provides 360°
pressure to all winches, propel and swing. Controls respond rotation.
instantly to the touch, delivering smooth function operation. Swing parking brakes: A spring-set, hydraulically released
Cooling: Oil-to-air heat exchanger (plate-fin type) multiple-disc brake is mounted on swing motor.
Filtration: Full-flow and bypass type with replaceable element Swing circle: Single-row ball bearing with an integral internally
Max. relief valve pressure: cut swing gear.
Load hoist, boom hoist and propel system: 31.9 MPa Swing lock: Manually, four position lock for transportation
Swing system: 27.5 MPa Swing Speed: 4.0 min-1
Control system: 5.4 MPa
Oil Quantity (at the reference level): 375 L
Upper Structure

Boom Hoisting System Torsion-free precision machined upper frame. All components are
located clearly and service friendly. Engine will with low noise level.
Powered by a hydraulic motor through a planetary reducer. Counterweight: 27.2 ton
Brake: A spring-set, hydraulically released multiple-disc brake
is mounted on the boom hoist motor and operated through a
counter-balance valve. Cab & Control
Drum Lock: External ratchet for locking drum
Drum: Single drum, grooved for 16mm dia. wire rope Totally enclosed, full vision cab with safety glass, fully adjustable,
Line Speed: Single line on first drum layer high backed seat with a headrest and armrests, and intermittent
Hoisting/Lowering: 70 to 2 m/min wiper and window washer (skylight and front window).
Boom hoisting/lowering: 16 mm x 150 m Cab fittings:
Boom guy line: 30 mm Air conditioner, convenient compartment (for tool), cup holder,
Boom backstops: Required for all boom length cigarette lighter, sun visor, roof blind, tinted glass, floor mat,
footrest, and shoe tray

Load Hoisting System

Front and rear drums for load hoist powered by a hydraulic


variable plunger motors, driven through planetary reducers.
Negative Brake: A spring-set, hydraulically released multiple-
disc brake is mounted on the hoist motor and operated through a
counter-balance valve. (Positive free fall brake is optional)

3 CKS800
Lower Structure Weight

Steel-welded carbody with axles. Crawler assemblies can be Including upper and lower machine, 27.2 ton counterweight and
hydraulically extended for wide-track operation or retracted for 6.5 ton carbody weight, basic boom (or basic boom + basic jib),
transportation. Crawler belt tension is maintained by hydraulic hook, and other accessories.
jack force on the track-adjusting bearing block. Weight: 75.1 ton
Carbody weight: 6.5 ton Ground pressure: 84.7 kPa
Crawler drive: Independent hydraulic propel drive is built into
each crawler side frame. Each drive consists of a hydraulic
motor propelling a driving tumbler through a planetary gear box. Attachment
Hydraulic motor and gear box are built into the crawler side
frame within the shoe width. Boom & Jib:
Crawler brakes: Spring-set, hydraulically released parking Welded lattice construction using tubular, high-tensile steel
brakes are built into each propel drive. chords with pin connection between sections.
Steering mechanism: A hydraulic propel system provides
both skid steering (driving one track only) and counter-rotating Boom and Jib length
steering (driving each track in opposite directions). Min. Length Max. Length
Track rollers : Sealed track rollers for maintenance -free (Min. combination) (Max. combination)
operation. Crane Boom 9.1 m 54.9 m
Shoe (flat): 800 mm wide each crawler 42.7 m + 18.3 m,
Fixed Jib 30.5 m + 6.1 m
Max. gradeability: 40% 45.7 m + 12.2 m

Main Specifications (Model: CKS800)


Crane Boom Hydraulic System
Max. Lifting Capacity 80 t x 3.0 m Main Pumps 3 variable displacement
Max. Length 54.9 m Max. Pressure 31.9 MPa {325 kgf/cm2}
Fixed Jib Oil Quantity (at the reference level) 375 L
Max. Lifting Capacity 7.0 t x 20.0 m Self-Removal Device
Max. Combination 42.7 m + 18.3 m, 45.7 m +12.2 m Counterweight/self-removal device (Option)
Main & Aux. Winch Weight
Max. Line Speed (1st layer) 120 m/min Operating Weight 75.1 t *1
Rated Line Pull (Single line) 78 kN {8 tf} Ground Pressure 84.7 kPa
Wire Rope Diameter 22 mm Counterweight 27,200 kg
Wire Rope Length 220 m (Main), 130 m (Aux.) Transport Weight 39,850 kg *2
Brake Type (free fall) Wet-type multiple disc brake (Optional) Units are SI units. { } indicates conventional units.
Working Speed Line speeds in table are for light loads. Line speed varies with load.
*1 Including upper and lower machine, 27.2 ton counterweight, 6.5 ton
Swing Speed 4.0 min-1{rpm}
carbody weight, basic boom, hook, and other accessories.
Travel Speed 1.7/1.1 km/h *2 Base machine with boom base, gantry, crawlers, and wire ropes (front/
Power Plant boom hoist)
Model HINO J08E-VM
Engine Output 213 kW/2,100 min-1
Fuel Tank 400 L

CKS800 4
GENERAL DIMENSIONS
(Unit: mm)

3,500

800
0
,30
R4
m
4.9
to5
m
9.1
OM
5,140 BO
C
SI
3,160 1,100 BA

2,990
1,495
940
6,170

2,080
3,300

390
1,750
1,100

5,440 3,500
6,280 (CRAWLER RETRACTED)
5,130
(CRAWLER EXTENDED)

This catalog may contain photographs of machines with specifications, attachments and optional equipment.

Limit of Hook Lifting

L Hook L L’
80 t hook 4.5 m
50 t hook 4.3 m
32 t hook 4.2 m Hook L’
19 t hook 4.1 m Ball hook 3.1 m

5 CKS800
BOOM AND JIB ARRANGEMENTS
Crane Boom Arrangements
Boom Boom
Boom arrangement Boom arrangement
length m (ft) length m (ft)

9.1 (30) 6.1 6.1 9.1 9.1

12.2 (40) 3.0 3.0 3.0 6.1 9.1 9.1


39.6 (130)
3.0 6.1 6.1 6.1 9.1
6.1
3.0 9.1 9.1 9.1
15.2 (50)
3.0 3.0

6.1 9.1 9.1 9.1


3.0 6.1
18.3 (60) 3.0 3.0 9.1 9.1 9.1
9.1 42.7 (140)
3.0 6.1 6.1 9.1 9.1

3.0 3.0 6.1 6.1 6.1 9.1


6.1 6.1

21.3 (70) 3.0 9.1


3.0 6.1 9.1 9.1 9.1
3.0 3.0 6.1 45.7 (150)
3.0 3.0 6.1 6.1 9.1 9.1

3.0 6.1 6.1


6.1 6.1 9.1 9.1 9.1
24.4 (80) 6.1 9.1 48.8 (160)
3.0 3.0 6.1 9.1 9.1 9.1
3.0 3.0 9.1

3.0 6.1 6.1 9.1 9.1 9.1


3.0 6.1 9.1 51.8 (170)
3.0 3.0 6.1 6.1 6.1 9.1 9.1
27.4 (90) 9.1 9.1

3.0 3.0 6.1 6.1 3.0 6.1 6.1 9.1 9.1 3.0 9.1
54.9 (180)
3.0 3.0 6.1 6.1 9.1 9.1 9.1
6.1 6.1 9.1

30.5 (100) 3.0 9.1 9.1

3.0 3.0 6.1 9.1 Symbol Boom Length Remarks


5.2 m Boom Base
6.1 9.1 9.1 3.9 m Boom Tip
3.0 3.0 9.1 9.1 3.0 3.0 m Insert Boom
33.5 (110) 6.1 6.1 m Insert Boom
3.0 3.0 6.1 6.1 6.1

3.0 6.1 6.1 9.1


6.1 6.1 m Insert Boom with lug
9.1 9.1 m Insert Boom
3.0 6.1 9.1 9.1 9.1 9.1 m Insert Boom with lug
Mark shows the boom insert with lug attached.
36.6 (120) 9.1 9.1 9.1
Mark shows the boom insert with lug attached and
3.0 3.0 6.1 6.1 9.1
guy line installing position when the jib is used.
Indicates the most flexible combination of insert
booms, which can be modified to form all shorter
boom arrangements.
Mark shows the installing position of the cable roller
for the insert boom section. (Option)
Mark shows the installing position of the cable roller
for the boom tip section. (Standard)

Fixed Jib Arrangements

Fixed Jib

Jib length
Crane boom length Jib arrangement
m (ft)

6.1 (20) 3.0 3.0


Boom Symbol Jib Length Remarks
30.5 m to 45.7 m
12.2 (40) 6.1 3.0 m Jib Base
3.0 m Jib Tip
30.5 m to 42.7 m 18.3 (60) 6.1 6.1
6.1 6.1 m Insert Jib

CKS800 6
WORKING RANGES
Crane Boom

80° 75° 70° 65° 60° 55°


65

50°
60

54.9m Boom

55
51.8m Boom

48.8m Boom 45°


50
45.7m Boom

42.7m Boom 45
40°
39.6m Boom
40

Height above ground (m)


36.6m Boom

33.5m Boom 35°


35
30.5m Boom

27.4m Boom 30

30°
24.4m Boom
25
21.3m Boom

18.3m Boom
20

15.2m Boom

12.2m Boom

9.1m Boom
1.77 m

10 15 20 25 30 35 40 45 50
5

Radius from center of rotation (m)


Center of
rotation
1.1 m

7 CKS800
Fixed Jib 10°

10°
80°
75

70

65
42.7m Boom + 18.3m Jib

45.7m Boom + 12.2m Jib 60

55
45.7m Boom + 6.1m Jib

30.5m Boom + 18.3m Jib


50

30.5m Boom + 12.2m Jib 45

Height above ground (m)


40
30.5m Boom + 6.1m Jib

35

30

25

20
1.75 m

10 15 20 25 30 35 40 45 50

Center of Radius from center of rotation (m)


rotation
1.1 m

CKS800 8
WORKING RANGES
Fixed Jib 30°

30°
80°
75

70

65

42.7m Boom + 18.3m Jib


60
45.7m Boom + 12.2m Jib

55
45.7m Boom + 6.1m Jib

30.5m Boom + 18.3m Jib 50

45
30.5m Boom + 12.2m Jib

Height above ground (m)


40
30.5m Boom + 6.1m Jib

35

30

25

20
1.75 m

10 15 20 25 30 35 40 45 50

Center of Radius from center of rotation (m)


rotation
1.1 m

9 CKS800
SUPPLEMENTAL DATA
• Ratings according to EN13000. <Reference Information>
• Operating radius is the horizontal distance from centerline of Main hoist loads
rotation to a vertical line through the center of gravity of the No. of Parts of Line 1 2 3 4 5
load. Maximum Loads (kN) 78 157 235 314 392
• Deduct weight of hook block (s), slings and all other load Maximum Loads (t) 8.0 16.0 24.0 32.0 40.0
handling accessories from main boom ratings shown.
• Ratings shown are based on freely suspended loads and make No. of Parts of Line 6 7 8 9 10
no allowance for such factors as wind effect on lifted load, Maximum Loads (kN) 471 549 628 706 785
ground conditions, out-of-level, operating speeds or any other Maximum Loads (t) 48.0 56.0 64.0 72.0 80.0
condition that could be detrimental to the safe operation of this
equipment. Auxiliary hoist loads
The operator, therefore, has the responsibility to judge the No. of Parts of Line 1
existing conditions and reduce lifted loads and operating Maximum Loads (kN) 69
speeds accordingly. Maximum Loads (t) 7.0
• Ratings are for operation on a firm and level surface, up to 1%
gradient. Weight of hook block
• At radii and boom lengths where no ratings are shown on Hook Block 80 t 50 t 32 t 19 t Ball Hook
chart, operation is not intended nor approved. Weight (t) 0.8 0.7 0.5 0.4 0.16
• Boom inserts and guy lines must be arranged as shown in the
"operator's manual". Operation of this equipment in excess of rated loads
• Boom hoist reeving is 12 part line. or disregard of instruction voids the warranty.
• Gantry must be in raised position for all conditions.
• Boom backstops are required for all boom lengths. Assembling the counterweight
• The boom should be erected over the front of the crawlers, not 27.2 ton counterweight
laterally. 6.5 ton carbody weight
(Standard type)
• Ratings inside of boxes are limited by strength of
No.4 No.5
materials.
No.3
• The minimum rated load is 1.1 (ton).
No.2
• Crawler frames must be fully extended for all crane operations.
No.1
• When erecting or lowering the boom length of 54.9 m (180 ft)
Counterweights
or over, the blocks for erection must be placed under the front
of the crawlers.

Carbody weights
(Crane boom lifting)
• The total load that can be lifted is the value for weight of main
hook block, slings, and all other load handling accessories Assembling the counterweight
deducted from crane boom ratings shown. (Equipped with self removal device)
26.1 ton counterweight
6.5 ton carbody weight
(Fixed jib lifting)
(Optional type)
• The total load that can be lifted is the value for weight of jib No.4 No.5
hook block, slings, and all other load handling accessories No.2 No.3
deducted from fixed jib ratings shown. No.1
• The availability of fixed jib mounting Counterweights
- On crane boom : Range 30.5 m to 45.7 m.
But 18.3 m jib is not allowed to install on 45.7 m main boom.
Carbody weights

• The lifting capacity does not change due to the type of


counterweights (standard or optional).

CKS800 10
LIFTING CAPACITIES
Counterweight: 27.2 t
Crane Boom Lifting Capacities Carbody Weight: 6.5 t
Unit: metric ton
Boom Boom
length length
Working (m) 9.1 12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 36.6 39.6 42.7 45.7 48.8 51.8 54.9 (m) Working
radius (m) radius (m)

3.0 80.0 3.6m/76.2 3.0


4.0 69.0 72.6 4.2m/69.6 4.7m/59.3 4.0
5.0 57.9 57.7 57.5 55.1 5.2m/50.0 5.7m/42.9 5.0
6.0 47.5 47.3 46.7 44.6 42.6 40.8 6.3m/37.2 6.8m/33.0 6.0
7.0 39.8 39.6 38.9 37.3 35.8 34.5 33.3 32.0 7.3m/29.5 7.9m/26.4 7.0
8.0 32.9 32.7 32.5 32.0 30.9 29.8 28.8 27.8 26.9 26.0 8.4m/24.0 8.0
9.0 26.0 27.8 27.6 27.5 27.0 26.2 25.4 24.5 23.8 23.1 22.4 21.7 9.4m/20.1 9.0
10.0 9.2m/24.5 24.1 23.9 23.8 23.7 23.3 22.6 21.9 21.3 20.6 20.0 19.4 19.0 18.4 10.5m/17.1 11.0m/15.7 10.0
12.0 11.9m/19.3 18.8 18.7 18.6 18.5 18.4 17.9 17.4 16.9 16.5 16.0 15.6 15.1 14.8 14.4 12.0
14.0 15.4 15.3 15.1 15.0 14.9 14.8 14.7 14.2 13.9 13.5 13.2 12.8 12.5 12.1 14.0
16.0 14.5m/14.7 12.9 12.7 12.6 12.5 12.3 12.2 12.1 11.9 11.5 11.3 10.9 10.7 10.4 16.0
18.0 17.1m/11.8 10.9 10.8 10.7 10.5 10.4 10.3 10.2 10.0 9.8 9.4 9.3 9.0 18.0
20.0 19.8m/9.6 9.3 9.2 9.1 9.0 8.8 8.7 8.6 8.5 8.3 8.1 7.8 20.0
22.0 8.2 8.1 7.9 7.8 7.7 7.6 7.5 7.4 7.2 7.1 6.9 22.0
24.0 22.4m/8.0 7.2 7.0 6.9 6.8 6.6 6.5 6.4 6.3 6.2 6.1 24.0
26.0 25.1m/6.8 6.2 6.1 6.0 5.9 5.7 5.6 5.5 5.4 5.3 26.0
28.0 27.7m/5.7 5.5 5.4 5.2 5.1 5.0 4.9 4.8 4.7 28.0
30.0 4.9 4.8 4.7 4.5 4.4 4.3 4.2 4.1 30.0
32.0 30.3m/4.9 4.3 4.2 4.0 3.9 3.8 3.7 3.6 32.0
34.0 33.0m/4.1 3.8 3.6 3.5 3.4 3.3 3.2 34.0
36.0 35.0m/3.5 3.3 3.2 3.0 2.9 2.8 36.0
38.0 2.9 2.8 2.7 2.6 2.5 38.0
40.0 38.3m/2.9 2.6 2.4 2.3 2.2 40.0
42.0 40.9m/2.4 2.1 2.0 1.9 42.0
44.0 43.5m/2.0 1.8 1.7 44.0
46.0 1.6 1.5 46.0
48.0 1.3 48.0
50.0 48.7m/1.2 50.0
Reeves 10 10 9 8 7 6 5 5 4 4 3 3 3 3 3 2 Reeves

Note:
Ratings according to EN13000.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

11 CKS800
Fixed Jib Lifting Capacities Counterweight: 27.2 t
Carbody Weight: 6.5 t
(Jib Offset Angle : 10°) Unit: metric ton
Boom length (m) 30.5 33.5 36.6 Boom length (m)
Jib length (m) 6.1 12.2 18.3 6.1 12.2 18.3 6.1 12.2 18.3 Jib length (m)
9.0 7.0 7.0 9.0
10.0 7.0 7.0 7.0 10.0
12.0 7.0 7.0 4.5 7.0 7.0 7.0 7.0 12.0
14.0 7.0 7.0 4.5 7.0 7.0 4.5 7.0 7.0 4.5 14.0
16.0 7.0 7.0 4.5 7.0 7.0 4.5 7.0 7.0 4.5 16.0
18.0 7.0 7.0 4.5 7.0 7.0 4.5 7.0 7.0 4.5 18.0
20.0 6.8 7.0 4.5 6.8 6.9 4.5 6.7 6.9 4.5 20.0
Working radius (m)

Working radius (m)


22.0 6.1 6.4 4.5 6.0 6.2 4.5 5.9 6.2 4.5 22.0
24.0 5.4 5.6 4.5 5.2 5.5 4.5 5.1 5.4 4.5 24.0
26.0 4.7 5.0 4.5 4.6 4.8 4.5 4.5 4.8 4.5 26.0
28.0 4.2 4.4 4.5 4.1 4.3 4.4 4.0 4.2 4.3 28.0
30.0 3.8 4.0 4.1 3.6 3.8 3.9 3.5 3.7 3.9 30.0
32.0 3.4 3.6 3.7 3.2 3.4 3.5 3.1 3.3 3.5 32.0
34.0 3.2 3.3 2.9 3.1 3.2 2.8 3.0 3.1 34.0
36.0 2.9 3.0 2.6 2.8 2.9 2.5 2.7 2.8 36.0
38.0 2.6 2.8 2.5 2.6 2.2 2.4 2.5 38.0
40.0 2.5 2.3 2.4 2.1 2.3 40.0
42.0 2.3 2.0 2.1 1.9 2.0 42.0
44.0 2.1 1.9 1.6 1.8 44.0
Reeves 1 1 1 1 1 1 1 1 1 Reeves

Boom length (m) 39.6 42.7 45.7 Boom length (m)


Jib length (m) 6.1 12.2 18.3 6.1 12.2 18.3 6.1 12.2 Jib length (m)
10.0 7.0 10.0
12.0 7.0 7.0 7.0 12.0
14.0 7.0 7.0 4.5 7.0 7.0 4.5 7.0 7.0 14.0
16.0 7.0 7.0 4.5 7.0 7.0 4.5 7.0 7.0 16.0
18.0 7.0 7.0 4.5 7.0 7.0 4.5 7.0 7.0 18.0
20.0 6.6 6.7 4.5 6.6 6.7 4.5 6.5 6.6 20.0
22.0 5.8 6.0 4.5 5.7 6.0 4.5 5.6 5.8 22.0
Working radius (m)

Working radius (m)


24.0 5.0 5.3 4.5 4.9 5.2 4.5 4.8 5.1 24.0
26.0 4.4 4.6 4.5 4.3 4.5 4.5 4.2 4.4 26.0
28.0 3.9 4.1 4.2 3.8 4.0 4.1 3.6 3.9 28.0
30.0 3.4 3.6 3.7 3.3 3.5 3.6 3.2 3.4 30.0
32.0 3.0 3.2 3.3 2.9 3.1 3.2 2.7 3.0 32.0
34.0 2.6 2.9 3.0 2.5 2.8 2.9 2.3 2.6 34.0
36.0 2.3 2.5 2.7 2.2 2.4 2.6 2.0 2.2 36.0
38.0 2.0 2.2 2.4 1.8 2.1 2.2 1.6 1.9 38.0
40.0 1.7 1.9 2.1 1.6 1.8 2.0 1.4 1.6 40.0
42.0 1.7 1.8 1.3 1.6 1.7 1.1 1.4 42.0
44.0 1.4 1.6 1.1 1.3 1.5 1.1 44.0
Reeves 1 1 1 1 1 1 1 1 Reeves

Note:
Ratings according to EN13000.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

CKS800 12
LIFTING CAPACITIES
Fixed Jib Lifting Capacities Counterweight: 27.2 t
Carbody Weight: 6.5 t
(Jib Offset Angle : 30°) Unit: metric ton
Boom length (m) 30.5 33.5 36.6 Boom length (m)
Jib length (m) 6.1 12.2 18.3 6.1 12.2 18.3 6.1 12.2 18.3 Jib length (m)
12.0 7.0 7.0 7.0 12.0
14.0 7.0 7.0 7.0 14.0
16.0 7.0 5.0 7.0 5.0 7.0 5.0 16.0
18.0 7.0 5.0 3.2 7.0 5.0 3.2 7.0 5.0 18.0
20.0 6.9 5.0 3.2 6.8 5.0 3.2 6.8 5.0 3.2 20.0
22.0 6.2 5.0 3.2 6.1 5.0 3.2 6.1 5.0 3.2 22.0
Working radius (m)

Working radius (m)


24.0 5.5 5.0 3.2 5.4 5.0 3.2 5.3 5.0 3.2 24.0
26.0 4.8 4.9 3.2 4.7 5.0 3.2 4.6 5.0 3.2 26.0
28.0 4.3 4.6 3.2 4.2 4.5 3.2 4.1 4.4 3.2 28.0
30.0 3.8 4.1 3.1 3.7 4.0 3.2 3.6 3.9 3.2 30.0
32.0 3.7 3.0 3.3 3.6 3.0 3.2 3.5 3.1 32.0
34.0 3.3 2.8 3.2 2.9 2.9 3.1 3.0 34.0
36.0 3.0 2.7 2.9 2.8 2.8 2.9 36.0
38.0 2.6 2.6 2.7 2.5 2.7 38.0
40.0 2.5 2.5 2.2 2.5 40.0
42.0 2.4 2.3 2.2 42.0
44.0 2.1 2.0 44.0
Reeves 1 1 1 1 1 1 1 1 1 Reeves

Boom length (m) 39.6 42.7 45.7 Boom length (m)


Jib length (m) 6.1 12.2 18.3 6.1 12.2 18.3 6.1 12.2 Jib length (m)
12.0 7.0 12.0
14.0 7.0 7.0 7.0 14.0
16.0 7.0 5.0 7.0 7.0 16.0
18.0 7.0 5.0 7.0 5.0 7.0 5.0 18.0
20.0 6.6 5.0 3.2 6.6 5.0 3.2 6.6 5.0 20.0
22.0 5.9 5.0 3.2 5.9 5.0 3.2 5.8 5.0 22.0
Working radius (m)

Working radius (m)


24.0 5.2 5.0 3.2 5.1 5.0 3.2 5.0 5.0 24.0
26.0 4.5 4.9 3.2 4.4 4.8 3.2 4.3 4.7 26.0
28.0 4.0 4.3 3.2 3.9 4.3 3.2 3.8 4.2 28.0
30.0 3.5 3.8 3.2 3.4 3.8 3.2 3.3 3.7 30.0
32.0 3.1 3.4 3.2 3.0 3.3 3.2 2.9 3.2 32.0
34.0 2.7 3.0 3.1 2.6 3.0 3.2 2.4 2.9 34.0
36.0 2.3 2.7 2.9 2.2 2.6 2.8 2.1 2.5 36.0
38.0 2.0 2.4 2.6 1.9 2.3 2.5 1.7 2.1 38.0
40.0 2.1 2.3 1.6 2.0 2.3 1.4 1.8 40.0
42.0 1.8 2.1 1.7 2.0 1.2 1.5 42.0
44.0 1.5 1.8 1.4 1.7 1.3 44.0
Reeves 1 1 1 1 1 1 1 1 Reeves

Note:
Ratings according to EN13000.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

13 CKS800
SUPPLEMENTAL DATA FOR CLAMSHELL RATING CHART
• Operating radius is the horizontal distance from centerline of (Clamshell bucket lifting)
rotation to a vertical line through the center of gravity of the • The total load that can be lifted is the value for weight of
load. bucket, slings, and all other load handling accessories
• Deduct weight of bucket, slings and all other load handling deducted from main boom ratings shown.
accessories from main boom ratings shown. • The weight of bucket and materials must not exceed rated
• Ratings shown are based on freely suspended loads and make load.
no allowance for such factors as wind effect on lifted load, • Optimum bucket should be required according to material.
ground conditions, out-of-level, operating speeds or any other Bucket capacity (m3) x specified gravity of material (ton/m3) +
condition that could be detrimental to the safe operation of bucket weight (ton) = rated load.
this equipment. The operator, therefore, has the responsibility • Bucket weight must also be decreased according to operating
to judge the existing conditions and reduce lifted loads and cycle and bucket lowering height.
operating speeds accordingly. • Rated loads are determined by stability and boom strength.
• Rated loads do not exceed 66% of minimum tipping loads. During simultaneous operations of boom and swing, rapid
• Ratings are for operation on a firm and level surface, up to 1% acceleration or deceleration must be avoided.
gradient. • Do not attempt to cast the bucket while swinging or diagonal
• At radii and boom lengths where no ratings are shown on draw-cutting.
chart, operation is not intended nor approved.
• Boom inserts and guy lines must be arranged as shown in the <Reference Information>
"operator's manual". Main hoist loads
• Boom hoist reeving is 12 part line. No. of Parts of Line 1
• Gantry must be in raised position for all conditions. Maximum Loads (kN) 69
• Boom backstops are required for all boom lengths. Maximum Loads (t) 7.0
• The boom should be erected over the front of the crawlers, not
laterally. Assembling the counterweight
• Crawler frames must be fully extended for all crane operations. 22.8 ton counterweight
without carbody weight
(Standard type)

No.3
No.2
No.1
Counterweights

Carbody weights

Assembling the counterweight


(Equipped with self removal device)
17.7 ton counterweight
without carbody weight
(Optional type)

No.2 No.3
No.1
Counterweights

Carbody weights

• The lifting capacity does not change due to the type of


counterweights. (Standard or optional)

Operation of this equipment in excess of rated loads


or disregard of instruction voids the warranty.

CKS800 14
LIFTING CAPACITIES
Counterweight: 22.8 t
Clamshell Rating Charts Without Carbody Weight
Crawler Fully Extended
Crane Boom Capacities Unit: metric ton
Boom Boom
length length
Load (m) 9.1 12.2 15.2 18.3 21.3 (m) Load
radius (m) radius (m)

5.0 7.0 5.0


5.5 7.0 5.5
6.0 7.0 7.0 6.0
7.0 7.0 7.0 7.0 7.0
8.0 7.0 7.0 7.0 7.0 8.0
9.0 7.0 7.0 7.0 7.0 7.0 9.0
10.0 7.0 7.0 7.0 7.0 10.0
12.0 7.0 7.0 7.0 12.0
14.0 7.0 7.0 7.0 14.0
16.0 7.0 7.0 16.0
18.0 7.0 18.0
20.0 20.0
22.0 22.0
24.0 24.0
26.0 26.0
28.0 28.0
30.0 30.0
32.0 32.0
34.0 34.0
36.0 36.0
38.0 38.0
40.0 40.0
42.0 42.0
44.0 44.0
Reeves 1 1 1 1 1 Reeves

Note:
Please refer rated chart in operator’s cabin.

15 CKS800
SUPPLEMENTAL DATA FOR REDUCED WEIGHTS RATING CHART
• Ratings according to EN13000. (Crane boom lifting)
• Operating radius is the horizontal distance from centerline of • The total load that can be lifted is the value for weight of hook
rotation to a vertical line through the center of gravity of the block, slings, and all other load handling accessories deducted
load. from main boom ratings shown.
• Deduct weight of hook block (s), slings and all other load
handling accessories from main boom ratings shown. Main hoist loads
• Ratings shown are based on freely suspended loads and make No. of Parts of Line 1 2 3 4 5
no allowance for such factors as wind effect on lifted load, Maximum Loads (kN) 78 157 235 314 392
ground conditions, out-of-level, operating speeds or any other Maximum Loads (t) 8.0 16.0 24.0 32.0 40.0
condition that could be detrimental to the safe operation of
this equipment. The operator, therefore, has the responsibility No. of Parts of Line 6 7 8 9 10
to judge the existing conditions and reduce lifted loads and Maximum Loads (kN) 471 549 628 706 785
operating speeds accordingly. Maximum Loads (t) 48.0 56.0 64.0 72.0 80.0
• Ratings are for operation on a firm and level surface, up to 1%
gradient. Auxiliary hoist loads
• At radii and boom lengths where no ratings are shown on No. of Parts of Line 1
chart, operation is not intended nor approved. Maximum Loads (kN) 69
• Boom inserts and guy lines must be arranged as shown in the Maximum Loads (t) 7.0
"operator's manual".
• Boom hoist reeving is 12 part line. Weight of hook block
• Gantry must be in raised position for all conditions. Hook Block 80 t 50 t 32 t 19 t 7.0 t Ball Hook
• Boom backstops are required for all boom lengths. Weight (t) 0.8 0.7 0.5 0.4 0.16
• The boom should be erected over the front of the crawlers, not
laterally. Operation of this equipment in excess of rated loads
• Ratings inside of boxes are limited by strength of or disregard of instruction voids the warranty.
materials.
• The minimum rated load is 1.1 (ton). <Reference Information>
• Crawler frames must be fully extended for all crane operations. Assembling the counterweight
22.8 ton counterweight
without carbody weight
(Standard type)

No.3
No.2
No.1
Counterweights

Carbody weights

Assembling the counterweight


(Equipped with self removal device)
17.7 ton counterweight
without carbody weight
(Optional type)

No.2 No.3
No.1
Counterweights

Carbody weights

• The lifting capacity does not change due to the type of


counterweights. (Standard or optional)

CKS800 16
LIFTING CAPACITIES
Counterweight: 22.8 t
Reduced Weights Rating Charts Without Carbody Weight
Crawler Fully Extended
Crane Boom Lifting Capacities Unit: metric ton
Boom Boom
length length
Load (m) 9.1 12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 36.6 39.6 (m) Load
radius (m) radius (m)

3.0 3.0m/73.8 3.0


3.5 68.7 3.6m/66.9 3.5
4.0 64.4 63.1 4.2m/58.4 4.0
4.5 55.4 55.4 53.3 4.7m/47.4 4.5
5.0 45.9 45.8 45.8 44.0 5.2m/38.9 5.0
5.5 39.2 39.1 39.0 39.0 37.2 5.7m/33.4 5.5
6.0 34.1 34.0 33.9 33.9 33.7 32.2 6.3m/29.2 6.8m/25.7 6.0
7.0 27.0 26.9 26.8 26.8 26.7 26.6 26.0 24.9 7.3m/22.7 7.9m/20.3 7.0
8.0 22.3 22.2 22.1 22.1 22.0 21.9 21.8 21.6 20.8 20.1 8.4m/18.4 8.0
9.0 19.0 18.9 18.7 18.7 18.6 18.5 18.4 18.3 18.3 17.7 17.1 9.0
10.0 9.2m/18.5 16.3 16.2 16.2 16.1 16.0 15.9 15.8 15.7 15.6 15.2 10.0
12.0 11.9m/12.9 12.7 12.6 12.5 12.4 12.3 12.2 12.2 12.0 12.0 12.0
14.0 10.3 10.3 10.2 10.1 10.0 9.8 9.8 9.7 9.6 14.0
16.0 14.5m/9.9 8.6 8.5 8.4 8.3 8.1 8.1 8.0 7.9 16.0
18.0 17.1m/7.9 7.2 7.1 7.0 6.9 6.8 6.7 6.6 18.0
20.0 19.8m/6.3 6.2 6.0 5.9 5.9 5.7 5.6 20.0
22.0 5.4 5.3 5.1 5.1 4.9 4.8 22.0
24.0 22.4m/5.3 4.6 4.5 4.4 4.3 4.2 24.0
26.0 25.1m/4.3 4.0 3.9 3.8 3.7 26.0
28.0 27.7m/3.5 3.5 3.3 3.2 28.0
30.0 3.1 2.9 2.8 30.0
32.0 30.3m/3.0 2.6 2.4 32.0
34.0 33.0m/2.3 2.1 34.0
36.0 35.0m/1.9 36.0
Reeves 10 9 8 6 5 5 4 4 3 3 3 Reeves

Boom Boom
length length
Load (m) 42.7 45.7 48.8 51.8 (m) Load
radius (m) radius (m)

9.0 9.0m/16.5 9.4m/15.0 9.0


10.0 14.7 14.2 10.0m/13.7 10.5m/12.6 10.0
12.0 11.8 11.5 11.1 10.8 12.0
14.0 9.4 9.4 9.2 8.9 14.0
16.0 7.7 7.7 7.6 7.5 16.0
18.0 6.5 6.4 6.3 6.2 18.0
20.0 5.5 5.4 5.3 5.2 20.0
22.0 4.7 4.7 4.5 4.4 22.0
24.0 4.1 4.0 3.9 3.8 24.0
26.0 3.5 3.5 3.3 3.2 26.0
28.0 3.1 3.0 2.9 2.7 28.0
30.0 2.6 2.6 2.4 2.3 30.0
32.0 2.3 2.2 2.1 1.9 32.0
34.0 2.0 1.9 1.7 1.6 34.0
36.0 1.7 1.6 1.4 1.3 36.0
38.0 1.4 1.3 1.2 1.1 38.0
40.0 38.3m/1.3 1.1 40.0
42.0 42.0
44.0 44.0
46.0 46.0
48.0 48.0
50.0 50.0
Reeves 3 2 2 2 Reeves

Note:
Ratings according to EN13000.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

17 CKS800
SUPPLEMENTAL DATA FOR BARGE RATING CHART
• Operating radius is the horizontal distance from centerline of (Crane Boom)
rotation to a vertical line through the center of gravity of the • The total load that can be lifted is the value for weight of hook
load. block, slings, and all other load handling accessories deducted
• Deduct weight of hook block (s), slings and all other load from main boom ratings shown.
handling accessories from main boom ratings shown.
• Condition of barge stability this rating chart were determined <Reference Information>
under the condition below. The stability of barge shall meet Main hoist loads
below condition. During operation the machinery static No. of Parts of Line 1 2 3 4 5
inclination against horizontal level. Maximum Loads (kN) 78 157 235 314 392
(A) Both sides (right & left) of machine Maximum Loads (t) 8.0 16.0 24.0 32.0 40.0
Maximum inclination shall be within 1.5 degrees
(B) Front & backward of machine No. of Parts of Line 6 7
Maximum inclination shall be within 3.0 degrees Maximum Loads (kN) 471 490
Maximum Loads (t) 48.0 50.0
Direction of Right and Left
for Machinery
Auxiliary hoist loads
No. of Parts of Line 1
Maximum Loads (kN) 69
Maximum Loads (t) 7.0

Weight of Hook Block


Hook Block 80 t 50 t 32 t 19 t 7.0 t Ball Hook
Weight (t) 0.8 0.7 0.5 0.4 0.16
Direction of Front and Rear
for Machinery
Operation of this equipment in excess of rated loads
or disregard of instruction voids the warranty.
(A) (B)
1.5°
Assembling the counterweight
27.2 ton counterweight
6.5 ton carbody weight
(Standard type)
No.4 No.5
1.5° 3° No.3
No.2
No.1
• Working area shall be inshore and smooth water.
Counterweights
• Applicable regulations for structure japanese construction
codes for mobile crane
* Regulation of class of shipping (abs, lloyd, bv, nk, etc) are
Carbody weights
not adapted.
• At radii and boom lengths where no ratings are shown on
chart, operation is not intended nor approved. Assembling the counterweight
• Boom inserts and guy lines must be arranged as shown in the (Equipped with self removal device)
"operator's manual". 26.1 ton counterweight
6.5 ton carbody weight
• Boom hoist reeving is 12 part line.
(Optional type)
• Gantry must be in raised position for all conditions. No.4 No.5
• Boom backstops are required for all boom lengths. No.2 No.3
• The boom should be erected over the front of the crawlers, not No.1
laterally. Counterweights
• Ratings inside of boxes are limited by strength of
materials.
• The minimum rated load is 1.1 (ton). Carbody weights
• Crawler frames must be fully extended for all crane operations.
• The machinery should be fastened to the deck of the barge to • The lifting capacity does not change due to the type of
prevent tip over and sliding. counterweights (standard or optional).
• Towing area
Towing area shall be within coastal area and quiet wave
condition. Offshore and open sea is not considered for this
machinery. Depend on the height of wave, counterweight shall
be reduced during towing.

CKS800 18
LIFTING CAPACITIES
Counterweight: 27.2 t
Barge Rating Chart Carbody Weight: 6.5 t
Crawler Fully Extended
Crane Boom Lifting Capacities Unit: metric ton
Boom Boom
length length
Load (m) 12.2 15.2 18.3 21.3 24.4 27.4 30.5 33.5 36.6 (m) Load
radius (m) radius (m)

4.0 4.2m/50.0 4.9m/40.2 4.0


5.0 39.7 39.5 5.6m/34.9 5.0
6.0 32.8 32.6 32.4 6.3m/30.7 6.9m/27.3 6.0
7.0 27.9 27.7 27.4 27.4 27.2 7.6m/24.5 7.0
8.0 24.2 24.1 23.8 23.7 23.5 23.4 8.3m/22.1 8.0
9.0 21.3 21.2 21.0 20.9 20.7 20.5 20.3 20.2 9.7m/18.3 9.0
10.0 18.5 18.4 18.3 18.3 18.2 18.1 18.0 18.0 17.8 10.0
12.0 11.8m/13.2 14.8 14.7 14.6 14.5 14.4 14.3 14.2 14.1 12.0
14.0 11.2 12.0 11.8 11.8 11.7 11.6 11.5 11.4 14.0
16.0 14.5m/10.2 10.1 10.0 9.9 9.7 9.6 9.5 9.4 16.0
18.0 17.1m/8.0 8.5 8.4 8.3 8.2 8.1 8.0 18.0
20.0 19.8m/7.0 7.2 7.1 7.1 7.0 6.9 20.0
22.0 6.4 6.3 6.1 6.0 5.9 22.0
24.0 22.4m/5.9 5.5 5.5 5.3 5.2 24.0
26.0 25.0m/5.1 4.8 4.7 4.6 26.0
28.0 27.7m/4.3 4.2 4.0 28.0
30.0 3.8 3.7 30.0
32.0 30.3m/3.7 3.3 32.0
34.0 33.0m/3.0 34.0
Reeves 7 6 5 4 4 4 3 3 3 Reeves

Note:
Ratings according to japanese construction codes for mobile cranes and japanese safety ordinance on cranes, etc.
Ratings shown in are determined by the strength of the boom or other structural components.
Lifting capacities may vary depending on hook used or with/without auxiliary sheave.
Please refer rated chart in operator’s cabin.

19 CKS800
TRANSPORTATION PLAN
Name Dimension Weight (kg)

Base Machine 11,545


• Boom base
• Gantry
• Crawler

3,300

3,330
• Wire rope 39,850
(Front / rear / boom hoist)

3,500

Base Machine 8,210


• Gantry
• Crawler
• Wire rope
3,300

3,330
(Front / rear / boom hoist) 37,880

3,500

Base Machine 11,545 2,990*1


• Boom base
• Gantry
• Wire rope
2,910

25,490

2,940
(Front / rear / boom hoist)
• Without crawler
• Without side steps
3,500 2,990

Base Machine
7,700 2,990*1
• Gantry
• Wire rope
(Front / rear / boom hoist)
2,870

2,940

• Without crawler 23,520


• Without side steps

3,500 2,990

Crawler
6,280
800
980

7,180

1,040

*1 With the side step on cabin side : 3,170


With the side steps on the both sides : 3,340

CKS800 20
PARTS AND ATTACHMENTS
Base Machine Backstop
Boom base, Gantry, Crawler, Wire rope (Front/rear/boom hoist) Weight: 245 kg
Weight: 39,850 kg Width: 3,500 mm

4,650
11,545
Jib Tip
Weight: 145 kg
3,300

620
670 3,400

Jib Base
Weight: 125 kg
3,330

620
3,180 670
3,500
6.1 m
Crawler Jib Insert
Weight: 7,180 kg Weight: 140 kg

620
6,280 800
6,160 670
980

Jib Strut
Weight: 190 kg
1,040

500
3,620 840

Counterweight No.1 Counterweight No.4 (L) Counterweight (1) (Option)


Weight: 8,530 kg Weight: 1,660 kg Weight: 9,320 kg

965 640 990


960

875

4,430
1,050

830

3,500 Counterweight No.4 (R)


Weight: 2,740 kg
Counterweight No.2
Weight: 7,860 kg 640 1,335 Counterweight (L) (2) (4) (Option) Counterweight (R) (3) (5) (Option)
Weight: 4,200 kg Weight: 4,200 kg

1,450 880 880 1,450


955

910

950

950
650

Carbody Weight
3,500 Weight: 3,270 kg / 1 piece

Counterweight No.3 Self Removal Unit (Option)


Weight: 6,410 kg Weight: 860 kg
1,630

1,590 880
955

1,900

1,640
640

610

3,500

21 CKS800
Boom Tip Auxiliary Sheave
Weight: 1,110 kg Weight: 150 kg
470

1,680
1,515

1,510 4,550

1,090
Boom Base 1,615
Weight: 1,130 kg

1,900
1,120

5,350 1,510
Upper Spreader
Weight: 280 kg
3.0 m
Boom Insert
Weight: 311 kg

680
1,515

3,160 1,510 1,580 300

6.1 m Lower Spreader


Boom Insert Weight: 215 kg
Weight: 522 kg
1,515

610
6,210 1,510

870 280

6.1 m
Boom Insert With Lug
Weight: 545 kg
1,645

Ball Hook 19 t Hook 32 t Hook


Weight: 160 kg Weight: 400 kg Weight: 500 kg

6,210 1,510 ĭ300 390 590 330 590


1,090
820

940

1,530

9.1 m
1,270

Boom Insert
Weight: 742 kg
1,515

9,260 1,510
50 t Hook 80 t Hook
Weight: 650 kg Weight: 800 kg

9.1 m 440 590 530 600


Boom Insert With Lug
Weight: 765 kg
1,150
1,020
1,645

1,470

1,710

9,260 1,510

CKS800 22
Note: This catalog may contain photographs of machines with specifications, attachments and optional equipment not certified for operation in your
country. Please consult KOBELCO for those items you may require. Due to our policy of continual product improvements all designs and
specifications are subject to change without advance notice.
Copyright by KOBELCO CONSTRUCTION MACHINERY CO., LTD. No part of this catalog may be reproduced in any manner without notice.

Inquiries To :
5-15, Kitashinagawa 5-chome, Shinagawa-ku,Tokyo 141-8626 JAPAN
Tel: +81-3-5789-2121 Fax: +81-3-5789-3372
URL: https://www.kobelcocm-global.com

KOBELCO is the corporate mark used by Kobe Steel on a variety of products Bulletin No. CKS800-SPEC-NR4-3 2301S Printed in Japan
and in the names of a number of Kobe Steel Group companies.

You might also like