DLT 5187.2-2004

ICS 27.
100
P61
File No.: J378-2004
PROFESSIONAL STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
中华人民共和国电力行业标准
P DL/T 5187.2-2004
Technical Code for Designing Coal

Handling of Fossil Fuel Power Plant - Part 2:
Dust Prevention and Control
火力发电厂运煤设计技术规程
第 2 部分：煤尘防治
Issued on October 20, 2004 Implemented on April 1, 2005

Issued by the National Development and Reform Commission of the People's
Republic of China
Foreword
DL/T 5187 consists of 3 parts:
——Part 1: Coal Handling System
——Part 2: Dust Prevention and Control
——Part 3: Coal Handling Automatization
This Part is Part 2: dust prevention and control.
This Part is formulated according to the requirements on the revision to NDGJ 93-1989
of "Announcement on Issuing The Preparation and Revision Plans of Power Sector Standards
in 1995" (Ji Zong [1996] No.40), and it will replace NDGJ 93-1989 after issuing.
From the implementation, NDGJ 93-1989 "Provisional Regulations for the Coal Dust
Control Design Technology of Coal Handling System in Fossil Fuel Power Plant" has gotten
high praise from power design institute, grid bureau, provincial electrical power bureau and
power plant in the use and reflected strong practicality. In addition, NDGJ 93-1989 promoted
the implementation of the coal dust control measures for coal handling system in the design
phase, which is clearly reflected in the following aspects: the drop height of transfer point is
reduced as less as possible in the process system layout and the dust control sealing measures
are intensified on dust points; ground water soaking is popularized in coal handling system
and gains good results; the design of dust removing system attracts more stress; and building
waterproofing and coal handling system illumination are improved significantly.
With the deep reform and technological advances, NDGJ 93-1989 was perfected and
enriched by summing up the experiences in engineering practice, and the Provisional
Regulation was promoted to the formal regulation (code). The formal regulation will provide
reliable design basis for simultaneous design, construction and commissioning of labor safety
devices and main construction and promote the dust control steadily in the power sector.
There are major differences from NDGJ 93-1989 in the following aspects:
——The name of the standard is changed to "Technical Code for Designing Coal
Handling of Fossil Fuel Power Plant";
——Chapters on scope, normative references, terms, water supply and drainage are
added;
——Chapter "Building and Electrics" in the former standard is divided into dust control
and water proofing for building and dust control and damp proofing for electrics.
——Chapter 4 "General Provisions": Article 1.012 in the former standard is shifted to
Chapter 1 "Scope";
——Chapter 5 "Dust Control": Section 5.5 "Dust Suppression on Unloading Point" is
added;
——Chapter 6 "Dust Separation": the name of the former Section 6 is changed to
"Heating Ventilation Design";
——Chapter 7 "Dust Deposit Cleaning": the name of the former Section 3 is changed
to "Vacuum Cleaning";
——Chapter 8 "Water Supply and Drainage": the name of the former section 4 "Coal
Slime Water Treatment" is combined to Chapter 8 "Water Supply and Drainage";
——This Standard reserves, supplements, decomposes, revises and added the provisions
of the former standard, which are indicated in the Explanation of Provisions;
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——Three appendixes are added: Appendix C "Water Consumption of Wet Dust
Collectors", Appendix D "Filtering Wind Velocity of Fabric Collectors", and Appendix E
"Compaction Air Consumption of Impulse Blowing Bag Dust Collector". The two former
appendixes are canceled: former Appendix 2 "Air Draft of Mechanical Dust Removal for
Coal Breaker" and former Appendix 4 "Explanation of Wording".
Appendixes A, B, C, D and E in this Part are informative.
This Part was proposed by China Electricity Council.
This part is explained by and under the jurisdiction of the National Committee for
Standardization of Power Planning and Design.
Drafting organization: Northwest Electric Power Design Institute
Chief drafting staffs: Li Changsheng, Ma Wenlian, Liu Shaokang, Wang Yi, Lu
Wenjuan, Zhang Chaoyang, Cao Yongzhen, Cao Jian, Zhang Hengyi, Zhao Pinglu, Yang
Pingzheng, Zang Jizhong, Zhang Xiaojiang
NOTE: The English version hereof has been translated by codeofchina.com directly from the
openly‐published Chinese standard DL/T 5187.2‐2004. In the event of any discrepancy in the
process of implementation, the Chinese version shall prevail. Please contact +86‐10‐8572 5655 for
clarifying any translation confusion or ordering more English‐translated Chinese standards.
ii
Contents
1 Scope ................................................................................................................................... 1
2 Normative References ......................................................................................................... 1
3 Terms................................................................................................................................... 1
4 General Provisions .............................................................................................................. 4
5 Dust Control ........................................................................................................................ 6
5.1 Coal Tempering ........................................................................................................ 6
5.2 Water-spray Dust-control of Coal Dump.................................................................. 7
5.3 Dust Control by Sealing............................................................................................ 7
5.4 Coal Sprinkling Prevention....................................................................................... 8
5.5 Dust Suppression at Unloading Point ....................................................................... 9
5.6 Dust Control for Pulverizing Device on Belt Conveyer Storey of Bunker Bay ....... 9
6 Dust Separation ................................................................................................................. 10
6.1 Selection of Dust Separation Mode ........................................................................ 10
6.2 Determination of Air Volume for Dust Separation................................................. 10
6.3 Selection of Dust Separator .................................................................................... 11
6.4 Design of Dust Removing System.......................................................................... 12
6.5 Spray Dust Suppression .......................................................................................... 13
6.6 Heating Ventilation Design..................................................................................... 15
7 Cleaning of Dust Deposition ............................................................................................. 15
7.1 General Requirements............................................................................................. 15
7.2 Water Cleaning ....................................................................................................... 16
7.3 Vacuum Cleaning ................................................................................................... 16
8 Water Supply and Drainage............................................................................................... 17
8.1 Water Supply .......................................................................................................... 17
8.2 Pipe Design ............................................................................................................. 17
8.3 Drainage.................................................................................................................. 17
8.4 Coal Slime Water Treatment .................................................................................. 18
9 Dust-control and Waterproofing for Building ................................................................... 19
9.1 Dust Control and Waterproofing for Wall and Floor (Ground) Surface in Coal
Handling System.............................................................................................................. 19
9.2 Dust Control and Waterproofing for Belt Conveyer Storey in Bunker Bay ........... 20
10 Dust Control and Damp Proofing for Electrics ............................................................... 20
Appendix A (Informative) Pumping Air Volume for Mechanical Dust Removal on Coal
Handling Conveyer Transfer Point.......................................................................................... 22
Appendix B (Informative) Pumping Air Volume for Mechanical Dust Removal at Coal
Hopper ..................................................................................................................................... 36
Appendix C (Informative) Water Consumption Indexes of Wet Dust Collectors................... 37
Appendix D (Informative) Filtering Air Speeds of Fabric Collectors..................................... 38
Appendix E (Informative) Compaction Air Consumptions of Impulse Blowing Bag Dust
Collectors................................................................................................................................. 39
1 Scope
This Part specifies the fundamental principles, contents and requirements of the design
for dust prevention and control of coal handling system in fossil fuel power plant.
This Part is applicable to dust prevention and control design of new, extended or rebuilt
coal-fired power plant equipped with unit of 50MW~600MW unit capacity. It may apply the
dust prevention and control design for coal-fired power plant with under 50MW unit capacity,
as well as for new or extended coal-fired power plant with a unit capacity of over 600MW by
reference.
2 Normative References
The following documents contain provisions which, through reference in this text,
constitute provisions of this standard. For dated reference, subsequent amendments to, or
revisions of, any of these publications do not apply. Parties to agreements based on this Part
are encouraged to investigate the possibility of applying the most recent editions of the
standards indicated below. For undated references, the latest edition of the normative
document referred to applies.
GB 50019 Code for Design of Heating Ventilation and Air Conditioning
GB 50108 Technical Code for Water Proof in Underground Engineering
GB 8978 Integrated Wastewater Discharge Standard
GBZ 1 Hygienic standards for the Design of Industrial Enterprises
GBZ 2 Occupational Exposure Limit for Hazardous Agents in the Workplace
DL 5000 Technical Code for Designing Fossil Fuel Power Plants
DL 5053 Design Code of Labor Safety and Industrial Hygiene for Fossil Fuel Power
Plants
DL/T 5035 Code for Design of Heating Ventilation and Air Conditioning in Fossil Fuel
Power Plant
DL/T 5121 Technical Code for Design of Thermal Power Plant Air & Flue Gas Ducts /
Raw Coal & Pulverized Coal Piping
3 Terms
For the purposes of this Part, the following terms and definitions apply:
3.0.1
Free silica; free silicon dioxide
Silicon dioxide in crystal state existing independently in solid fuel
3.0.2
Dust reentrainment
1
Phenomenon that dust depositing on surfaces of equipment and building enclosure
re-suspends in air under the action of an applied stress
3.0.3
Dust
Little solid particles suspending in air by natural or mechanical force. Suspended solid
with a particle diameter less than 75μm is defined internationally as dust. In ventilation and
dust separation, suspended solid with particle diameter of 1μm ~ 200μm or larger is regarded
as dust.
3.0.4
Dust removal; dust separation
Technology that collects and separates solid particles like dust in ashladen flow
3.0.5
Dust control
Measures to prevent dust dissipating in manufacturing operation process of machinery
and running equipment
3.0.6
Spray dust
Mode of dust separation that reduces dust emission and promotes dust aggregation and
settlement by spraying water and adding wet stock
3.0.7
Dust separator
Equipment that is used to collect and separate dust particles suspending in air or gas
3.0.8
Wet dust collector
Equipment that separates dust particles from air flow by means of actions like contacting
and compacting between dust gas and drip or liquid film
3.0.9
Fabric collector
Dust separator that collect dusts by means of fabric filtering bag
3.0.10
Electrostatic precipitator
Dust separator composed of discharge electrode, dust collection electrode and other
components, that charge the particles in ashladen flow, and attracts and collects them to the
dust collection electrode in high-voltage electric field action
3.0.11
Resistivity
Resistance of dust multiplied by the area of the cross-section that the current flows
through, and divided by the thickness of dust layer thickness; also called as specific resistivity
3.0.12
Dust removing system
It generally refers to mechanical air exhaust system, composed of local exhaust hood, air
pipe, air fan and dust separator, that is used to collect, convey and purify dust laden air,
3.0.13
Dust concentration
2
Mass content of dust in unit-volume air mixture
3.0.14
Initial concentration of dust
Dust concentration at inlet of air filter or dust separator
3.0.15
Emission concentration
Mass of hazardous material in unit-volume discharged gas
3.0.16
Ventilation
Technology that ventilates a space by natural or mechanical process so as to form a
properly hygienic and safe air environment and improve manufacturing and living conditions
3.0.17
Natural ventilation
Ventilation method that do indoor ventilating by indoor-outdoor air
differential-temperature, density difference and wind pressure actions
3.0.18
Warm air curtain
Curtain shaped thermal current that sprays to isolate inside and outside air exchange; also
called thermal air curtain
3.0.19
Spray nozzle
It refers in particular to the component that injects water to scattered thin water drips by
pressure
3.0.20
Surface moisture
Moistness attaches at coal particle surface, that can be naturally air-dried or dried by 45
℃ ~ 50℃ air oven in laboratory
3.0.21
Coal handling system
The entire process arrangement system that covers from coal discharging (including
storage) to conveying of accepted particle-size (to boiler bunker) after the coal enters the
power plant by external transportation
3.0.22
Belt conveyer
Mechanical equipment composed of driving device, tension device, conveyer belt,
middle frame and carrier roller, which continuously convey broken materials
3.0.23
Slot unloading trough
Concrete ditch with a bottom outlet as slash structure, which unloads the coal transported
by train
3.0.24
Impeller feeder
Coal feeding equipment used for slot unloading trough, which travels along elevated
tracks and plucks the coal onto the belt conveyer by the impeller
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3.0.25
Crusher
Coal crushing equipment that crushes coal to the particles required by coal pulverizing
equipment of the boiler
3.0.26
Coal screen
Screening device that divides coal to different particle diameters by screen size
3.0.27
Airlock
Equipment that prevents air flowing from high pressure area to low pressure area and
coal powders flowing abnormally
3.0.28
Tripper
Mechanical device that is used to distribute coal in bunker and moves in a reciprocating
way along belt conveyer metal structure
3.0.29
Skirtboard
Mechanical equipment that leads the coal (falling from the transfer point) to the center
position of the belt conveyer and prevents the belt running off due to coal flow deflection
3.0.30
Coal flow guard
Device that changes the direction of the biased coal flow by a mechanical means
3.0.31
Slime sediment
Mechanical and building facilities that achieves graded sedimentation process for coal
slime water and recycles coal slime
3.0.32
Pool
Pit used to accumulate coal slime rinsing water
4 General Provisions
4.0.1 The dust prevention and control engineering design for coal handling system of fossil
fuel power plant shall adopt comprehensive prevention and control measures in the principle
"give priority to prevention and combine prevention and control". Integrated planning shall be
made for dust control, separation and cleaning system and coal slime water treatment and
recovery system.
4.0.2 Coal dust integrated control design in coal handling system shall meet the following
criteria specified in DL 5000:
1 When coal dust contains 10% and more free silicon dioxide, the dust concentration in
the air at working place shall not be larger than 2mg/m3, and the concentration of respiratory
siliceous dust shall not be larger than 1mg/m3. When the concentration of respiratory siliceous
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dust in air is higher than 1mg/m3, personal protective measures shall be taken; the outdoor
emission concentration of dust removing system shall not be larger than 60mg/m3.
2 When the coal dust contains below 10% free silicon dioxide, the total dust
concentration in the air at the working place shall be as: the mean time-weighted acceptable
concentration shall not be larger than 4mg/m3,the acceptable concentration of short-time
contact shall not be larger than 6mg/m3, the mean time-weighted acceptable concentration of
respiratory coal dust shall not be larger than 2.5 mg/m3, and the acceptable concentration of
short-time contact shall not be larger than 3.5 mg/m3. When the concentration of respiratory
dust in air is higher than 2.5mg/m3 ~ 3.5 mg/m3, personal protective measures shall be taken;
the outdoor emission concentration of dust removing system shall not be larger than
120mg/m3.
4.0.3 The dust concentration limit at work place in fossil fuel power plant shall meet the
requirements of GBZ 2.
4.0.4 On the precondition that the function requirements are met fully, the transfer links
shall be decreased, and the drop height of coal flow is reduced. The designs in selection,
arrangement and operation process of belt conveyer for coal handling system shall be
considered the measures of sealing, dust control and preventing coal sprinkling.
4.0.5 The coal with lower surface moisture and easy dust generation should be wetted. The
amount of water to wet coal shall have no adverse effect on the efficiency of coal handling
system, coal pulverizing equipment and boiler.
4.0.6 Water soaking shall be applied for grounds of scaffold bridge, ground hopper and
forwarding station underground, coal crusher house, tension device closet, driving station,
cylinder, belt conveyer storey of bunker bay in coal handling system.
4.0.7 Equipment, piping and belt conveyer in belt conveyer storey of bunker bay shall be
dry cleaned with vacuum cleaning system of boiler room.
4.0.8 Coal tempering, dust separation and ground cleaning water in coal handling system
should be arranged independent water supply system. Water supply shall be selected by the
technical economical comparison in the water saving principle according to the actual
conditions of the power plant and the water quality requirement on water use point.
4.0.9 The dust separation design of coal handling system shall be considered with the
following factors.
1 Process flow;
2 Type of fuel coal;
3 Dust flying degree;
4 Surface moisture of coal;
5 Local meteorologic parameter.
4.0.10 Ventilation facilities shall be arranged for underground hopper, tunnel and
underground transfer station in coal handling system.
4.0.11 The designs in dust control, fireproofing, explosion-proofing, moisture-proofing and
corrosion-prevention of coal handling system shall meet the requirements of DL 5000, DL
and GBZ 1.
4.0.12 The fireproofing and explosion-proofing measures of dust separation facilities shall
comply with the requirements of GB 50019.
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5 Dust Control
5.1 Coal Tempering
5.1.1 Before unloading and after resuming in coal yard, the coal with lower surface
moisture and easy dust generation should be wetted to make the surface moisture meet the
dust-free requirement.
On the precondition of normal operation of coal handling system and coal pulverizing
equipment and boiler efficiency, the surface moisture design value of dust-free coal shall be
determined by test or service experience according to the physical property of coal.
Where data necessary is lack, the surface moisture design value after coal tempering may
be selected from the surface moisture increased by 8%~10%.
5.1.2 Water spray on coal truck or belt conveyer at transfer point, for coal tempering, may
be determined by the technical economical comparison according to the actual conditions in
the design.
When water spray is applied on belt conveyer, the water spray point shall be close to belt
conveyer head or guide chute.
5.1.3 When water spray machine is adopted for coal tempering, the water spray speed shall
match with the capacity of the unloading facility, the capacity and water pressure of the water
supply system shall be determined according to the technical parameters of the water spray
machine, and the required water spray rate may be calculated according to the following
formula:
Gxz=ML(d2-d1)n (5.1.3-1)
Grz=ML(d2-d1)mk (5.1.3-2)
Where,
Gxz——Hourly water spray rate, t/h;
Grz——Daily water spray rate, t/d;
ML——Coal capacity of each car, t;
d1——Original surface moisture of coal (d1 is adopted according to the analytical data of
the incoming coal; if there is no analytical data, the minimum is estimated as 3%), %;
d2——Surface moisture after coal tempering, generally selected from 8% ~ 10%;
n——Number of cars hourly required with water spray;
m——Number of cars daily required with water spray;
k——Coefficient of water spray uniformity, adopting k=1.2.
5.1.4 When the coal on the belt conveyer is wetted by water spray, the required water
consumption may be calculated according to the following formula:
Grj=Qr(d2-d1) (5.1.4-1)
Gxj=Qx(d2-d1) (5.1.4-2)
Where,
Gxj——Hourly required water consumption, t/h;
Grj——Daily required water consumption, t/d;
Qr——Daily coal conveying amount, t/d;
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Qx——Hourly coal conveying amount, t/d;
d1——Original surface moisture of coal, %;
d2——Surface moisture after coal tempering, %.
When the coal is wetted by water spray in multiple points, the total water amount is the
sum of the water additions on all points.
5.2 Water-spray Dust-control of Coal Dump
5.2.1 The coal depot shall be arranged with spraying facility covering the entire coal dump,
and water flow jetted on both sides of the coal depot shall intercross each other over the coal
dump.
5.2.2 The water spraying volume at the coal depot may be calculated according to the
following formula:
Gxp=N1qp (5.2.2-1)
Grp=mqak (5.2.2-2)
Where,
Grp——Daily water spraying volume, t/d;
Gxp——Hourly water spraying volume, t/h;
qp——Flowrate of each spray nozzle, t/h;
N1——Number of spray nozzles allowable to open simultaneously;
m——Daily frequency of spraying, adopting 2 ~ 4 times;
q——Spraying strength, adopting 0.002 m3/m2 ~ 0.004 m3/m2 each time, and it may be
selected according to the local air conditions of the power plant and the water budget
condition of the whole plant;
a——Spraying area, m2;
k——Coefficient of spraying uniformity, k=1.2.
The coal depot shall be sprayed with water by zones, and the water pressure at spray
nozzle may be 0.50MPa ~ 0.70MPa. When the coal depot is too large and the accumulative
spraying time each time is too long, the maximum flow rate of the water supply pump may
exceed 150t/ h after the technical economical comparison.
5.2.3 Dust-proof spray nozzle should be adopt for water spray at coal depot. Arrangement
mode and quantity of spray nozzles may be determined according the following factors: coal
depot area, coal dump height, spray nozzle performance, wind force, wind direction, spraying
strength, water distribution uniformity, etc.
5.2.4 The laying of water spraying pipe main at coal depot shall be in harmony with the
facilities of the coal depot, the inlet of the water spraying pipe main shall be arranged with
general drain valve gate shaft, and the antifreezing measures shall be taken for the
over-ground part of spray nozzle branch. The water spraying system may be operated locally
or controlled by the program.
5.3 Dust Control by Sealing
5.3.1 In the calculation of the volume of the slot unloading trough, the allowance of not less
than 800mm~ 1000mm to the coal plucking platform is reserved as bottom sealing coal.
7
5.3.2 Spill-curtain (spillplate) shall be arranged on the outlet of unloading trough, and
suspension device shall be arranged over the spill-curtain.
5.3.3 New power plant shall adopt coal crusher with smaller blowing rate, and the coal
crusher shall have blowing rate governing device; if extended power plant continues to use
the existing coal crusher with larger blowing rate, the coal crusher shall be improved
technically.
5.3.4 Coal conduit before and behind coal screen and coal crusher, and coal conduit joints
on steel coal hopper and transfer points shall be applied with packing seal.
5.3.5 When front and back belt conveyers are arranged in vertical crossing way, the drop
height of transfer points shall be cut down, but reversible short-belt conveyer should not be
adopted.
5.3.6 Moving belt conveyor or tripper is used for unloading coal, the sealing measures shall
be taken for coal bringing port.
5.4 Coal Sprinkling Prevention
5.4.1 If the coal flow from the transfer station enters into the next belt conveyer in crosswise
or off-center way, coal flow guard or other equipment with coal flow direction correcting
function may be arrange at coal conduit end of skirtboard.
5.4.2 Back-end of skirtboard shall be arranged in front of the last upper supporting rollers of
the belt conveyer.
5.4.3 The length of the skirtboard at coal-receiving point of belt conveyer shall match with
the running speed of the belt. This length is respectively calculated according to the following
formula, and adopts the larger one:
L≥vt (5.4.3-1)
L≥(4~6)B (5.4.3-2)
Where,
v——Speed of conveyer belt, m/s;
B——Width of conveyer belt, m;
t=2s.
Sealing rubber plate between skirtboard and belt should be fabricated as whole strip
according to the total length of skirtboard; when the coal sprinked onto the ground needs be
recycled by skirtboard, the coal receiving segment (having removable cover) with a length of
not less than 500mm should be arranged at the trail of the skirtboard. If arranged with spray
device or dust separator, the length of skirtboard shall also satisfy the corresponding
requirements.
5.4.4 Impact idler is installed on fixing coal-receiving point of belt conveyer, and the
spacing carrier rollers within the skirtboard should be 300mm ~ 400mm. The arrangement of
impact idler shall be considered for corresponding to the location of coal conduit and
skirtboard. A group of carrier rollers should respectively be arranged on both ends of the
skirtboard, and the main coal flow shall fall onto between two groups of impact idlers.
5.4.5 Sweeper for belt carrying surface shall be arranged on the rotating drum at belt
conveyer head, and the size of the head hopper shall be able contain the accumulated coal
swept out; dead segment sweeper shall be arranged on belt non-carrying face in front of stern
8
drum shifting and the first shifted rotating drum of vertical tension device (at end of head
rotating drum).
5.4.6 Upper supporting roller at bearing segment of one-way belt conveyer may adopt
forward-lean troughing idler, and a group of center-automatically-regulating carrier rollers
shall be arranged for per 10 groups of upper supporting rollers.
The lower supporting roller at return segment may adopt combined mode of even-plane
and V-shape, and a group of center-automatically-regulating carrier rollers shall be installed
for per 5 groups of lower supporting rollers. A proper amount of lower supporting rollers with
cleaning function may be arranged at return segment close to head rotating drum.
Two-way belt conveyer should adopt common slot upper supporting roller, and the
arrangement of upper and lower center-automatically-regulating two-way carrier rollers shall
be same to one-way belt conveyer.
5.5 Dust Suppression at Unloading Point
5.5.1 When the drop height of transfer point is larger than 4m, coal conduit outlet should be
arranged with buffering airlock, buffering rotating drum or buffering coal hopper.
5.5.2 When plough tripper is adopted for unloading coal, the head shall be arranged with air
locking guard.
5.5.3 When car dumper, helical car unloader or chain-bucket car unloader is adopted for
unloading coal, the type with spray device on its equipment body should be adopted.
5.5.4 When jib or gantry bucket-wheel stacker reclaimer is adopted, the type with spray
device on coal falling point of its equipment body should be adopted.
5.5.5 When grab or continuous ship unloader is adopted for unloading coal, the type with
spray device on coal falling point of its equipment body should be adopted.
5.6 Dust Control for Pulverizing Device on Belt Conveyer Storey of Bunker Bay
5.6.1 Coal powder conveying facility may be equipped for storage-hopper coal pulverizing
equipment according to need. Coal powder conveying equipment may adopt dust coal
transporter of chain type or other types, and the dust coal transporter shall have sealing
measures to ensure the sealing of the main body.
Coal powder conveying equipment may not be arranged, when appropriate arrangement
mode is adopted to make the powder pipe of the pulverized-coal separator directly supply
coal to two adjacent bunkers of the same boiler.
5.6.2 Moisture absorption pipe shall be arranged for both pulverized coal bunker and dust
coal transporter, and designed according to the requirements of DL/T 5121.
5.6.3 Air eliminator for powder pipe, wood scraps separator, and spill gate and baffle-type
reverse gear shall have safe and reliable structure with good dust control by closure. The inner
structure of baffle-type reverse gear shall also prevent powder accumulating, and keep no
leakage in close state.
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6 Dust Separation
6.1 Selection of Dust Separation Mode
6.1.1 Dust emission points including transfer station, coal crusher house, coal bunker
(bucket) and cylinder shall adopt mechanical dust separation or water spray dust settling
mode.
6.1.2 Water spray dust settling mode should be adopted for overground part of ground
hopper.
6.1.3 Water spray dust settling, automatic-tracking mechanical dust separation, and other
modes should be adopted for the underground part of ground hopper.
6.1.4 Water spray dust settling mode should be adopted for dust emission points in dumper
house.
6.2 Determination of Air Volume for Dust Separation
6.2.1 Pumping air volume for dust separation at transfer station (including borrow points of
coal feeder on lower part of coal hopper) may be adopted according to the follow
requirements.
1 Where no air-lock device is arranged on coal conduit in coal handling system, it may
be adopted by reference to the data of Appendix A;
2 When the parts of the coal handling system are sealed better, the airlock is installed
on coal conduits and secondary rubber curtain damper is installed in guide chute, the pumping
air volume for dust separation may adopt 1/3 of the values listed in Appendix A by reference.
6.2.2 Dust separation pumping air volume of coal crusher may be adopted according to the
follow requirements.
1 For coal handling system without coal screen:
1) The data on blowing rate of coal crusher are provided by the manufacturer, or
determined by the calculation;
2) When the parts of the coal handling system are sealed better, the airlock is installed
on coal conduits and rubber curtain baffles of not less than two levels are installed in front of
dust suction port of guide chute, the pumping air volume for dust separation shall be selected
according to the sum of the air volumes of the ring-hammer coal crusher and the coal conduit
under the ring-hammer coal crusher. The dust separation air volume of the coal conduit under
the coal crusher may be selected according to the one of the transfer station under the same
conditions (drop height, belt width and belt speed).
2 When the coal handling system is equipped with coal screen, the pumping air volume
for dust separation shall be selected according to the sum of the air volumes of the coal
crusher and coal conduit under the coal screen. The dust separation air volume of the coal
conduit under the coal screen may be selected according to the one of the transfer station
under same conditions (drop height, belt width and belt speed).
10
6.2.3 Dust separation pumping air volumes of the dust emission points on bunker (bucket)
and cylinder may be selected by reference to Appendix B.
6.3 Selection of Dust Separator
6.3.1 Dust separator shall be selected according to the following factors, and determined by
the technical economical comparison.
1 Chemical component, corrosion behavior, temperature, humidity, flowrate and dust
concentration of gas containing coal dust;
2 Chemical component and density of coal dust, particle size distribution, water
absorptivity, cohesive property, resistivity, combustibility and explosbility of coal dust, etc.;
3 Admissible emission concentration of the gas after clarification;
4 Recycling mode of the coal dust collected by dust separator;
5 Stage efficiency and total efficiency of dust separator;
6 Initial cost and working cost of dust removing system;
7 Complexity of maintenance and management.
6.3.2 Wet dust collector, fabric collector or electrostatic precipitator should be adopted in
the dust separation design of coal handling system.
6.3.3 Wet dust collector shall be selected according to the follow requirements.
1 The measures of coal slime water recovery and treatment shall be considered in the
adoption of wet dust collector. Water consumption indexes of wet dust collectors may be
selected by reference the data in Appendix C.
2 Normal operation of wet dust collector shall be ensured by reliable water supply
system.
3 Where the outdoor calculated temperature outdoor in winter heating days is under 0
℃, wet dust collector shall be arranged indoors, and equipped with heating facility.
6.3.4 Fabric collector shall be selected according to the follow requirements.
1 Fabric collector should adopt air reverse-blowing fabric collector, rotary
reverse-blowing fabric collector or impulse fabric collector. The initial concentration of dust
at fabric collector inlet should be less than 20g/m3.
2 Filter material for fabric collector should adopt high strength, static-free and dust-free
filter fabric.
3 Filtering wind speed of fabric collector may be selected by the data of Appendix D
according to such factors as ash removal mode, dust characteristic, filter material
characteristic, inlet dust concentration and equipment resistance.
4 Impulse fabric collector, if adopted, shall have reliable compressed air source.
Compaction air consumption may be selected by reference the data in Appendix E.
6.3.5 Electrostatic precipitator shall be selected according to the following conditions:
——The resistivity of coal dust shall be 104 Ω·cm ~ 1011 Ω·cm;
——The volatile component of combustible mass in coal dust shall be lower than 46%;
——The initial concentration of in coal dust shall not be larger than 30g/m3.
11
6.4 Design of Dust Removing System
6.4.1 When the coal handling system runs with two-way belts (a way is standby), a set of
dust removing system shall be independently designed for each way of belt. If two ways of
belts share a set of dust removing system, the air volume shall be the one for a way belt added
by the tolerance of 15% ~ 20%, and the aspirating air pipe shall be arranged with switching
valve.
6.4.2 When the conditions permit in multiple-layer transfer station, aspirating air points that
run simultaneously in all layers should share a dust removing system, and the dust separation
air volume for the dust removing system shall be calculated according to simultaneous
working of all aspirating air points.
6.4.3 Independent dust removing system should be equipped for bunker (bucket) and
cylinder. When centralized dust removing system is arranged, the dust separator shall have
two fans, one is in service and the other is standby.
6.4.4 When bunker (bucket) and cylinder in bunker bay don't distribute coal, regular
ventilation for bunker (bucket) shall be considered in dust removing system design.
6.4.5 Recycling facility shall be arranged for coal dust (or coal slime) collected by dust
separator. Dust discharging facility for dry separator shall have the measures to prevent dust
reentrainment.
6.4.6 The pressure loss difference on parallel pipe segments in dust removing system should
not be larger than 10%; when the value above cannot be met by adjusting the pipe diameter,
adjustment valve shall be equipped.
6.4.7 When adopting dust exhausting fan, the fan head shall be the resistance loss calculated
value of the dust removing system added by the tolerance of 15% ~ 20%.
6.4.8 The minimum air speed of dust removal air duct should be:
11.00 m/s for vertical air pipe;
15.00 m/s for oblique air pipe;
17.00 m/s for horizontal air pipe;
The minimum air speed of the air pipe behind the dust separator should not be less than
8.00 m/s.
6.4.9 The location of dust hood and the air speed on dust hood shall be as:
1 The distance between the external rims of the dust hood and the coal conduit should
not be less than the belt width;
2 The distance from the guide chute outlet to the dust hood external rim shall not be
less than 1.5 times of the belt width;
3 Two dust hoods may be arranged on a guide chute when a belt has two coal falling
points;
4 Dust suction points should be arranged at head and trail of belt conveyer if the
conditions permit;
5 The air speed on dust hood may be controlled within 0.50 m/s ~ 2.00 m/s according
to the distribution of coal dust particle sizes.
6.4.10 The loading of air pipe shall not be supported by fan or dust separator, and the
loading of dust separator shall not be supported by the process equipment.
6.4.11 The air pipes in dust removing system shall meet the follow requirements.
12
1 Circular steel air pipe shall be adopted, and the joints and weld seam shall be tight.
2 Air pipes should be laid in vertical or oblique way, and the included angle to the
horizontal plane, if laid in a oblique way, shall be larger than 45°. Pipeline sections installed
in light grade or horizontally shall be reduced less, and arranged with the measures to prevent
dust deposition.
3 Branches should be connected with the pipe main from the top or the lateral plane;
the included angle of T pipe should adopt 15° ~ 45°.
4 Sealing cleaning hole shall be arranged nearby special pipe fittings.
5 The dust suction air pipe in front of dust separator suction inlet should not be
installed in a concealed away.
6 Air pipes in dust removing system shall be arranged with necessary test holes, and
the location and quantity of the test holes shall meet the requirement.
7 The thickness of steel plate for dust removal air duct should not be less than 2.00 mm,
and the one for special piece should not be less than 3.00 mm.
6.4.12 When adopting wet dust collector, the water consumption shall be determined
according to the requirement of the dust separator main body.
1 The daily water consumption of wet dust collector may be calculated according to the
following formula:
Gr=nmVK (6.4.12)
Where,
Gr——Water consumption of wet dust collector, m3/d;
n——Quantity of wet dust collectors;
m——Daily frequency of water change of each wet dust collector, generally once per
shift, adopting m=3;
V——Water volume of wet dust collector, m3;
K——Correction factor, with a recommended value of 1.10~1.20.
2 The inlet pressure of backflush water pipe for wet dust collector should maintain
0.10MPa ~ 0.20MPa.
6.4.13 The air exit of dust separator shall be extended to outdoor.
6.4.14 Dust removing system shall be interlocked with belt conveyer, plough tripper and
so on.
6.4.15 The electric motor for the fan equipped for electrostatic precipitator, if adopted, shall
be explosion proof type.
6.5 Spray Dust Suppression
6.5.1 The overground part of ground hopper may not be arranged with spray dust
suppression when the surface moisture of design coal is 7% and above; spray dust
suppression should be adopted when the surface moisture is under 7%. The water spray shall
cover all dust emission plane. Pipeline section and electromagnetic valve independently
control should be arranged for each coal car berth. The installation position of spray nozzle
shall not disturb the operation.
6.5.2 As for underground part of ground hopper, spray nozzles should be respectively
arranged at coal feeder coal-plucking port and in guide chute of coal falling point. The water
13
supply shall be able to meet the characteristic of coal feeder traveling and satisfy the
requirement in convenient operation and reliable running.
6.5.3 Spray dust suppression should be adopted when car dumper is used, and it shall meet
the follow requirements.
1 Arrangement of spray nozzles;
1) The spraying plane of the spray nozzle shall cover the whole dust emission plane;
2) No less than 5 rows of car dumpers should be arranged in front of car dumper, and
spray nozzles of each shall be arranged in a staggered way;
3) Two rows of spray nozzles should be horizontally arranged in a staggered way
behind car dumper;
4) Three rows of spray nozzles should be horizontally arranged in a staggered way on
left and right sides of car dumper.
2 Dumper house shall be arranged with independent spay water pumping
compartment. The pump lift shall satisfy the requirement that the pressure before spray nozzle
is not lower than 0.25 MPa, and the water pump inlet shall be arranged with filtering system.
Spray water pump should not be started or closed frequently.
3 Quality of spray water shall comply with the requirements of Article 8.1.1. Part of
steam heating condensated water should be led to water tank in winter.
4 The volume of spray water tank is determined according to volume of spray water
and water supplement mode, and should not be less than 5.00 m3. Water tank shall be
arranged with water level gauge, and water supplement system that can automatically controls
water level.
6.5.4 Valves shall be installed at ends of branched pipes for spray nozzles of each row in
spray system, and the pitch of spray water pipe should be larger than 0.3%; water discharge
valve shall be arranged on the lowest point.
6.5.5 Where guide chute is arranged on other dust emission points, spray dust suppression
should be arranged according to the follow requirements.
1 Where dust suction points for dust removing system are arranged on guide chute,
spray nozzle should be arranged close to guide chute outlet. Water retaining side panel shall
be arranged on both sides of spray nozzle, and with rubber curtain baffle.
2 Water pressure before spray nozzle shall not be not lower than 0.20 MPa.
3 Spray system shall be arranged with auto-control.
6.5.6 Water consumption for spray dust suppression of equipment for coal unloading,
screening, supply and operation may be determined according to the following formula:
Gx=Ng (6.5.6-1)
Gr=Ngt (6.5.6-2)
Where,
Gx——Hourly consumption of water spray, m3/h;
Gr——Daily water consumption of water spray, m3/d;
N——Quantity of spray nozzles;
g——Water jet capacity of each spray nozzle, m3/h;
t——Hours of water spray daily, h/d.
14
6.6 Heating Ventilation Design
6.6.1 The heating and antifreezing design of scaffold bridge, underground hopper, transfer
station, coal crusher house, cylinder, bunker bay, tension device closet, driving station and so
on in coal handling system shall be comply with the requirements of DL/T 5035.
6.6.2 Ventilation method of natural air inlet and mechanical exhaust should be adopted for
substructures of coal handling system. The ventilation quantity may be calculated according
to the summer ventilation rate not less than 15 times hourly, and the winter ventilation
quantity may be calculated according to the ventilation rate not less than 5 times hourly.
Electric motor of air fan shall be explosion-proof type.
6.6.3 Ventilating air inlet of substructure should be located at a place with clean air
outdoors.
6.6.4 Ventilation shall be arranged at location of condensation tank and pump in
underground hopper.
6.6.5 When there is no side-window outdoors on belt conveyer storey in bunker bay,
mechanical exhaust may be arranged, and the ventilation volume may be designed according
to 5 times hourly. Mechanical air supply and heating system by warm air blower should not
be arranged on belt conveyer storey in bunker bay.
6.6.6 Air flow of ventilation shall be organized rationally, and the air speed in workshop
work area should not be larger than 0.50 m/s.
6.6.7 Heat air curtain should be arranged at dumper house gate in the area where the
calculated temperature of ventilation outdoor in winter is lower than or equal to -10℃. Heat
air curtain may also be arranged after technical comparison in the area with a temperature of
-10℃. Heat air curtain should adopt bilateral blowing, but ground blowing.
7 Cleaning of Dust Deposition
7.1 General Requirements
7.1.1 Dust depositions on grounds of buildings (structure) like coal handling scaffold bridge
(road), transfer station, coal crusher room, cylinder, belt conveyer storey in bunker bay,
tension device closet and driving station shall adopt water cleaning. Dust deposition on belt
conveyer storey in bunker bay, which is uneasy to apply with water cleaning, shall adopt
vacuum cleaning. Overground part of car dumper room should adopt water cleaning.
7.1.2 For the convenience of discharging the cleaning water, the horizontal length of coal
trestle and road shall be reduced as less as possible; when the length exceeds 15m, coal trestle
and road should be arranged in a small angle.
7.1.3 For the convenience of cleaning the ground of underground hopper, bridge-type
impeller feeder should be adopted for slot unloading trough.
7.1.4 To reduce ground cleaning works, coal depot belt conveyer used in coordination with
bucket-wheel stacker reclaimer should be arranged with plough tripper in front of trail
transfer station and driving station when it is arranged in a turn-back way; when it is arranged
15
in run-through way, it shall be arranged with plough tripper in front of head transfer station.
The plough tripper can be used to discharge coal sprinkled on belt surface during coal
stacking to the coal depot.
7.1.5 In the equipment layout of the storeys of transfer station and coal crusher room in coal
handling system, the coal sprinkled on the floor shall be cleaned and returned to the system by
coal back hole by a device.
7.1.6 Heater and heating radiator featuring difficult dust deposition and convenient cleaning
should be adopted in coal handling buildings.
7.2 Water Cleaning
7.2.1 In the coal handling system with water cleaning, adequate quantity of cleaning
couplings shall be arranged on streys of buildings (structure) including scaffold bridge (road),
transfer station, coal crusher room, cylinder, belt conveyer storey in bunker bay, tension
device closet and driving station, and ensure the cleaning water reach all positions.
7.2.2 The supply of rinsing water for cleaning may be determined by reference to the
following formula:
Gx=gxa/t (7.2.2-1)
Gr=mgxa (7.2.2-2)
Where,
Gx——Hourly volume of rinsing water, m3/h;
gx——Unit area volume of rinsing water each time (the recommended average value
should be gx = 0.01 m3 /m2 ), m3/m2;
a——All area that shall be applied with water cleaning in the coal handling system, m2;
t——Rinsing time each time (generally 0.5h~1h), h;
Gr——Daily volume of rinsing water, m3/d;
m——Daily frequency of ground cleaning.
The value of m is determined according to the factors like water content of coal, mean of
convey, local air conditions, and water supply condition.
Water cleaning shall be arranged by sections systematically according to the slope of
building (structure) ground, and water use shall not be too centralized; the hourly maximum
water consumption should not exceed 150m3/h.
7.3 Vacuum Cleaning
7.3.1 Vacuum cleaning piping system shall be arranged for belt conveyer storey in bunker
bay, so as to clean the dust deposition on the positions that are difficult to rinse with water,
such as coal handling equipment, enclosed auger dust-coal transporter, dust suppression
facility, electrical cable framework, electric dial (cabinet) and piping on belt conveyer storey.
7.3.2 A set of piping system shall be arranged for vacuum cleaning per boiler on belt
conveyer storey of bunker bay.
7.3.3 The design of pipe network system shall satisfy the follow requirements.
1 The rational distance between dust suction ports shall be determined according to the
length and working radius (10m ~ 15m) of dust suction hose.
16
2 Dust suction pipes shall be made of heavy-wall steel.
3 When main pipe is connected with branches, branch joint or Y-shaped joint shall be
adopted, and the branches shall be connected to the main pipe on lateral plane to top; it shall
be ensured that the included angle between the material flows in the branch and the main pipe
is not larger than 15° and the direction of the material flow in the branch shall keep forward
with the one in the main pipe.
4 The curve radius of elbow in pipeline shall not be less than 4 times of the nominal
pipe diameter.
8 Water Supply and Drainage
8.1 Water Supply
8.1.1 Water use of coal handling system shall have reliable supply. Cleaning water and
spray water in coal depot should adopt circulating blowoff water or sewage reclaimed water;
water for wetting or dust suppression may adopt circulating blowoff water or industrial water.
8.1.2 When water cleaning and coal depot spraying share same water supply, water supply
systems for water cleaning and coal depot spraying may be respectively arranged, or may
share same water supply pump and piping system. When arranged respectively, the water
supply volume may be determined according to the required hourly volume of rinsing water
or water spraying volume, and each system should be arranged with a standby pump; when
sharing same system, the water supply volume should be determined according to the
required hourly volume of rinsing water and the water spraying volume.
As for other water for wetting and dust suppression, adoption of booster pump shall be
determined by the required pressure at the unfavorable point and the pressure of the water
supply in the system.
8.2 Pipe Design
8.2.1 Rinsing water pipe in coal handling system should be connected by sections to the
coal handling system.
8.2.2 According to the length of rinsing water tape, rinsing water couplings shall be
arranged at some distance on the rinsing water pipe main indoors, and equipped with valve
and hose or spray gun with valve; the aperture of coupling is about DN20~DN25.
8.2.3 The flow rate of rinsing main pipe should be 1.50 m/s ~ 2.50 m/s.
8.2.4 The pressure in front of rinsing spray nozzle should not lower than 0.20 MPa.
8.3 Drainage
8.3.1 The drainage from indoor rinsing water in coal handling system shall be collected by
floor drain or ditch, and discharged into scattered pools. The catchment radius of floor drain
17
should be less than 12m, and floor drain should have the upper opening of not smaller than
200mm, and be arranged casting gridiron, and drainage stack (but drain trap) at the lower end;
the drainage stack should adopt steel pipe with an internal diameter of not less than 150m, but
horizontal man pipe as less as possible; if horizontal man pipe must be used, the gradient
should not be less than 5% and the internal diameter should not be less than DN200. Turning
must be reduced as less as possible.
8.3.2 Drainage trench and pool should be arranged at the bottom of the coal handling
system building; and the longitudinal gradient of drainage trench shall be larger than 5‰ and
the corner of drainage trench shall be arc chord angle.
8.3.3 The design of collective well shall enable the coal slime to be easy to clean out and
convey. Generally its volume shall not be less than 2m3.
8.3.4 Vertical sewage pump should be arranged in collective well so as to convey the coal
sewage to the sediment tank. The sewage pump shall be interlocked with water level.
8.3.5 Coal sewage should be conveyed by single-pipe pressure mode from collective well to
the coal water sediment tank; if the conveying pipes are too much, they may be combined
properly, and the mode of rinsing by zones and time periods. The velocity in positive
conveying pipes should be 1.50m/s ~ 1.80m/s.
8.3.6 Coal sewage pipes outdoors in cold region shall be embedded under the depth of
frozen soil; if it cannot meet the embedded depth requirement, insulation or air escape may be
adopted.
8.4 Coal Slime Water Treatment
8.4.1 Coal sewage shall be treated, and the treatment depth shall be determined according to
the requirements of reuse and allowable emission water quality. The treatment system should
be simple and reliable, and rinsing drainage should be recycled; if it is discharged outside, the
quality of water shall meet the requirement of GB 8978.
8.4.2 The volume of coal water sediment tank should be selected according to the daily
rinsing water discharge. The type of the tank shall match with the treating process and coal
slime clearing facility, and the capacity of the equipment to treat coal water shall match with
the regulating volume of the tank.
8.4.3 Coal water sediment tank and treating equipment in cold and severe cold regions
should be arranged indoors and equipped with heating facility.
8.4.4 Coal slime after coal water treatment shall be recycled to the coal depot. The means of
cleaning and conveying may adopt slime pump, helical separation conveyor or mechanical
mode; coal slime with high water content should be dewatered or dried. Secondary
contamination of coal slime shall be prevented.
18
9 Dust-control and Waterproofing for Building
9.1 Dust Control and Waterproofing for Wall and Floor (Ground) Surface in Coal
Handling System
9.1.1 The wall surface in coal handling system shall meet the follow requirements.
1 Wall surface in coal handling system shall be even and free-dust-deposition. The top
surface of abutting on internal wall shall be formed to inclined plane, the included angle
between the inclined plane and the horizontal plane shall not be less than 60°, and corners in
the internal wall shall all be formed as arc chord angle.
2 Internal wall surface of overground coal handling scaffold bridge, overground
(semi-subterranean) transfer station and coal crusher shall be arranged with 1.20m~1.80m
dado of waterproof cement mortar or ceramic tile.
3 Internal wall surfaces of underground coal handling tunnel, underground hopper,
underground transfer station and ground reception bunker should be arranged 1.80m dado of
ceramic tile (or enamel).
9.1.2 Floor (ground) surface of coal handling system shall meet the follow requirements.
1 Floor (ground) surface of coal handling system shall be made of even, bright and
clean finishing material featured in no dust deposition and easy cleaning.
2 Overground (semi-subterranean) transfer station and coal crusher room should adopt
common cast-in-situ terrazzo surface or hardened abrasion-proof flooring material.
3 Coal handling scaffold bridge, underground coal handling tunnel, underground
hopper, underground transfer station and ground reception bunker should adopt 1:2
float-finish cement mortar flooring. If coal handling scaffold bridge adopts precast concrete
slab, rigid water proof layer should be arranged (if this layer is also used as roofing, the
gradient should be larger than 1%), and concrete for cast-in-situ structure should be added
with water repellent of proper amount.
4 The confluence of cleaning water from floor (ground) surface shall have specific
direction and water collection point. The drainage gradient of floor (ground) surface should
be 1%~3%, and coal handling scaffold bridge, underground coal handling tunnel and
underground hopper should be arranged with crosswise roofing and the roofing gradient is
same to the one of the floor (ground) surface. The crosswise roofing of coal handling scaffold
bridge should be sloped towards the belt conveyor frame, and underground coal handling
tunnel and underground hopper shall be sloped towards the longitudinal drain trench.
5 Concrete shrouding of not less than 150mm high shall be arranged on flooring
opening, and flashing shall be arranged on the opening through which the pipeline crosses the
flooring. Shrouding for suspension hole and manhole shall be arranged with cover plate (with
sloping top surface); doorway and stair head shall be arranged with water retaining threshold,
and the water retaining threshold for stair head shall be arranged as slope.
6 The constitution of deformation joint shall be waterproofing and leak-proofing, and
intercepting ditch should be arranged in front of deformation joint for descending scaffold
19
bridge; the underground deformation joint shall be designed according to the requirements of
GB 50108.
9.2 Dust Control and Waterproofing for Belt Conveyer Storey in Bunker Bay
9.2.1 Internal wall surface of belt conveyer storey in bunker bay shall be arranged with
1.20m~1.80m dado of waterproof cement mortar or ceramic tile.
9.2.2 The flooring of belt conveyer storey in bunker bay shall be even, dust-deposition-free
and easy-cleaning. The flooring should adopt common terrazzo surface or hardened
abrasion-proof material.
9.2.3 Waterproofing and drainage facility shall be arranged for flooring in water cleaning
for belt conveyer storey in bunker bay. When floor slab is cast-in-situ reinforced concrete slab,
the structure roofing should be crosswise and sloped towards the longitudinal drainage trench,
and the gradient should not be less than 2%. Cast-in-situ concrete structure should be added
with water repellent of proper amount. The catchment radius of discharge opening in drainage
trench should be less than 12m, and the gradient of the discharge opening should be larger
than 1%.
9.2.4 Concrete shrouding 150mm high shall be arranged on flooring opening, and flashing
shall be arranged on the opening through which the pipeline crosses the flooring. Doorway
and stair head shall be arranged with water retaining threshold, and the water retaining
threshold for stair head shall be arranged as slope.
9.2.5 The constitution of deformation joint shall be waterproofing and leak-proofing, and
water retaining slope towards the sides should be arranged on both sides of the deformation
joint.
10 Dust Control and Damp Proofing for Electrics
10.0.1 Electrical panel (cabinet) for bunker bay and transfer station should be arranged in
independent and closed room; if arranged in open way, the protection degree of electrical
equipment shall meet 1P54 and above.
10.0.2 Open-arranged electrical equipment in coal handling system should adopt suspended
type; if floor type screen (cabinet) is adopted, the foundation shall be lifted 200mm.
10.0.3 Electrical cable ladder bed should be adopted for electrical cable facility in coal
handling system, and cover plate shall be equipped for ladder bed on each layer; if the
conditions permit, electrical cable conduit bank mode may be adopted.
10.0.4 Holing for cable pits in coal handling system shall be arranged with shrouding of not
less than 150mm in height.
10.0.5 As for the system with centrally-controlled coal handling, the dust separators shall be
centrally controlled; as for the system with program-controlled coal handling, the dust
separators should be put into the program control.
10.0.6 Lamps for coal handling system should be three proofing(s) -- dustproof,
moisture-proof and corrosion proof.
20
10.0.7 AC emergency light shall be used as emergency lighting in coal handling system.
10.0.8 Installation height of light fitting in coal handling system shall satisfy the demand on
regular cleaning and maintenance by the field operators.
21
Appendix A (Informative)
Pumping Air Volume for Mechanical Dust Removal on Coal
Handling Conveyer Transfer Point
The pumping air volumes for mechanical dust removal on coal handling conveyer
transfer point are detailed in Table A.1.
Table A.1 Pumping Air Volume for Mechanical Dust Removal on Coal Handling Conveyer Transfer Point
(L)
Note: in the table, B — belt width, m; D — diameter of coal conduit, m3/h; vj — belt speed, m/s; L1 —
guidance air volume, m3/h.
When the parts of the coal handling system are sealed better, the airlock is installed on coal conduits and
secondary rubber curtain damper is installed in guide chute, the pumping air volume for dust separation may adopt
1/3 of the values listed in Appendix A by reference.
m3/h
B=500
Angle of coal conduit Coal drop height (H) D=450

α m vj=1.60 vi=2.00 vj=2.50
L1 L L1 L L1 L
2 365 1090 440 1165 535 1262

3 540 1430 660 1550 805 1695
4 725 1750 880 1905 1075 2100
5 905 2055 1100 2250 1340 2490
6 1085 2335 1320 2570 1605 2855
7 1270 2630 1540 2900 1880 3240
8 1450 2900 1760 3210 2145 3595
55°
9 1630 3170 1985 3525 2415 3955
10 1815 3435 2205 3825 2690 4310
11 1995 3700 2425 4130 2955 4660
12 2175 3955 2645 4425 3200 5000
13 2355 4205 2860 4710 3485 5335
14 2535 4455 3085 5005 3760 5680
15 2715 4700 3300 5285 4025 6010
2 405 1175 495 1265 600 1370

60° 3 610 1550 740 1680 905 1845
4 815 1900 990 2075 1205 2290
22
Table A.1 (Continued)
B=500
D=450
Angle of coal conduit Coal drop height (H)
α m
vj=1.60 vj=2.00 vi=2.50
L1 L L1 L L1 L
5 1015 2230 1235 2450 1505 2720

6 1220 2550 1485 2815 1810 3140
7 1425 2800 1730 3165 2110 3545
8 1625 3160 1980 3515 2410 3945
9 2775 5425 3410 6060 4115 6765
60° 10 3085 5875 3790 6580 4570 7360
11 3390 6320 4170 7100 5030 7960
12 3700 6760 4545 7605 5485 8545
13 4010 7190 4925 8105 5945 9125
14 4320 7620 5305 8605 6400 9700
15 4625 8045 5685 9105 6855 10275
2 685 2000 840 2155 1010 2325

3 1030 2640 1265 2875 1525 3135
4 1365 3225 1680 3540 2025 3885
5 1710 3790 2100 4180 2535 4615
6 2050 4325 2520 4795 3040 5315
7 2395 4855 2940 5400 3550 6010
8 2735 5365 3360 5990 4050 6680
65°
9 3080 5870 3780 6570 4560 7350
10 3415 6355 4195 7135 5065 8005
11 3760 6845 4620 7705 5575 8660
12 4105 7325 5045 8265 6085 9305
13 4445 7800 5460 8815 6590 9945
14 4790 8270 5885 9365 7100 10580
15 5130 8730 6300 9900 7600 11200
B=650

α m vj=1.60 vj=2.00 vj=2.50
L1 L L1 L L1 L
2 550 1370 675 1885 315 1995

55°
3 820 1865 1010 2055 1220 2265
23
B=650

α m vj=1.60 vj=2.00 vj=2.50
L1 L L1 L L1 L
4 1100 2765 1350 3015 1630 3295

5 1370 3235 1685 3550 2035 3900
6 1645 3685 2020 4060 2440 4480
7 1925 4130 2360 4565 2850 5055
8 2195 4550 2695 5050 3255 5610
9 2475 4975 3040 5540 3665 6156
55°
10 2750 5385 3380 6015 4080 6725
11 3025 5970 3715 6480 4480 7245
12 3295 6185 4050 6940 4885 7775
13 3570 6575 4385 7390 5290 8295
14 3845 6965 4725 7845 5700 8820
15 4120 7350 5060 8290 6105 9335
2 615 1865 755 2005 915 2165

3 925 2455 1135 2665 1370 2900
4 1235 3000 1515 3280 1830 3595
5 1540 3510 1895 3865 2285 4255
6 1850 4010 2275 4435 2740 4900
7 2160 4490 2650 4980 3200 5530
8 2465 4960 3030 5525 3655 6150
60°
9 2775 5425 3410 6060 4115 6765
10 3085 5875 3790 6580 4570 7360
11 3390 6320 4170 7100 5030 7960
12 3700 6760 4545 7605 5485 8545
13 4010 7190 4925 8105 5945 9125
14 4320 7620 5305 8605 6400 9700
15 4625 8045 5685 9105 6855 10275
2 685 2000 840 2155 1010 2325

3 1030 2640 1265 2875 1525 3135
65° 4 1365 3225 1680 3540 2025 3885
5 1710 3790 2100 4180 2535 4615
6 2050 4325 2520 4795 3040 5315
24
Coal drop height (H) B=650
Angle of coal conduit m D=600

α vj=1.60 vj=2.00 vj=2.50
L1 L L1 L L1 L
7 2395 4855 2940 5400 3550 6010

8 2735 5365 3360 5990 4050 6680
9 3080 5870 3780 6570 4560 7350
10 3415 6355 4195 7135 5065 8005
65° 11 3760 6845 4620 7705 5575 8660
12 4105 7325 5045 8265 6085 9305
13 4445 7800 5460 8815 6590 9945
14 4790 8270 5885 9365 7100 10580
15 5130 8730 6300 9900 7600 11200
B=800

α m vj=1.60 vj=2.30 vj=2.50 vj=3.15
L1 L L1 L L1 L L1 L
2 845 2390 1035 2580 1255 2800 1560 3105

3 1260 3150 1545 3435 1875 3765 2330 4220
4 1685 3860 2070 4245 2505 4680 3120 5295
5 2105 4545 2580 5020 3125 5565 3895 6335
6 2520 5185 3095 576n 3745 6410 4665 7330
7 2945 5830 3615 6500 4380 7265 5455 8340
8 3365 6445 4130 7210 5000 8080 6225 9305
55°
9 3790 7060 4650 7920 5635 8905 7015 10285
10 4215 7660 5175 8620 6265 9710 7805 11250
11 4630 8245 5685 9300 6885 10500 8585 12200
12 5050 8825 6200 9975 7505 11280 9350 13125
13 5465 9395 6710 10640 8125 12055 10120 14050
14 5890 9965 7235 11310 8760 12835 10910 14985
15 6310 10530 7745 11965 9380 13600 11685 15905
2 945 2575 1160 2790 1405 3035 1750 3380

60° 3 1415 3415 1740 3740 2105 4105 2625 4625
4 1890 4195 2320 4625 2810 5115 3500 5805
25
B=800

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15
L1 L L1 L L1 L L1 L
5 2360 4940 2900 5480 3510 6090 4375 6955

6 2835 5655 3480 6300 4215 7035 5250 8070
7 3305 6355 4060 7110 4915 7965 6125 9175
8 3780 7040 4640 7900 5620 8880 7000 10260
9 4250 7715 5220 8635 6320 9785 7875 11340
60° 10 4725 8370 5800 9415 7025 10670 8750 12395
11 5195 9025 6380 10210 7725 11555 9625 13455
12 5670 9670 6960 10960 8430 12430 10500 14500
13 6140 10300 7540 11700 9130 13290 11375 15535
14 6615 10930 8120 12435 9835 14150 12250 16565
15 7085 11555 8700 13170 10535 15005 13125 17595
2 1085 2805 1285 3005 1555 3275 1940 3660

3 1635 3735 1935 4035 2340 4440 2915 5015
4 2175 4605 2570 5000 3115 5545 3875 6305
5 2725 5445 3220 5940 3900 6620 4855 7575
6 3260 6035 3855 6830 4670 7645 5815 8790
7 3810 7025 4505 7720 5455 8670 6795 9010
8 4350 7785 5140 8575 6225 9660 7755 11190
65°
9 4900 8545 5790 9435 7010 10655 8730 12375
10 5440 9280 6125 10265 7780 11620 9695 13535
11 5985 10015 7075 11105 8570 12600 10670 14700
12 6535 10745 7720 11930 9355 13565 11650 15460
13 7075 11460 8360 12740 10125 14510 12610 16995
14 7625 12175 9005 13555 10910 15460 13590 18140
15 8160 12870 9645 14355 11680 16399 14550 19260
B=1000

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15
L1 L L1 L L1 L L1 L
2 1035 2930 1265 3160 1535 3430 1830 3725

55°
3 1545 3865 1895 4215 2290 4610 2735 5055
26
B=1000

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15
L1 L L1 L L1 L L1 L
4 2070 4740 2535 5205 3070 5740 3660 6330

5 2580 5575 3160 6155 3825 6820 4565 7560
6 3090 6360 3785 7055 4585 7855 5475 8745
7 3615 7155 4425 7965 5360 8900 6400 9940
8 4125 7905 5050 8830 6120 9900 7305 11085
9 4650 8660 5695 9705 6895 10905 8230 12240
55°
10 5170 9400 6335 10565 7670 11900 9155 13385
1l 5685 10125 6960 11400 8430 12870 10060 14500
12 6195 10825 7585 12215 9185 13815 10965 15595
13 6705 11525 8210 13030 9946 14765 11870 16690
14 7230 12225 8855 13850 10720 15715 12975 17970
15 7740 12920 9480 14660 11480 16660 11705 16885
2 1160 3165 1420 3425 1720 3725 2050 4055

3 1740 4195 2130 4585 2580 5035 3080 5535
4 2320 5150 2840 5670 3440 6270 4105 6935
5 2900 6065 3550 6715 4300 7465 5130 8295
6 3475 6940 4260 7725 5160 8625 6155 9620
7 4055 7795 4970 8710 6020 9760 7185 10925
8 4635 8640 5680 9685 6880 10885 8210 12215
60°
9 5215 9465 6390 10640 7735 11985 9235 13485
10 5795 10265 7100 11570 8595 13065 10260 14730
11 6375 11075 7810 12510 9455 14155 11290 15990
12 6955 11865 8520 13430 10315 15225 12315 17225
13 7535 12640 9230 14335 11175 16280 13340 18445
14 8115 13415 9940 15240 12035 17335 14365 19665
15 8695 14180 10650 16135 12895 18380 15395 20880
2 1285 3185 1570 3470 1905 3805 2275 4175

3 1930 4510 2365 4945 2865 5445 3420 60011
65° 4 2570 5555 3145 6130 3810 6795 4545 7530
5 3215 6550 3940 7275 4770 8145 5695 9030
6 3855 7510 4720 8375 5715 9370 6820 10470
27
Coal drop height (H) B=1000
Angle of coal conduit m D=800

α vj=1.60 vj=2.00 vj=2.50 vj=3.15
L1 L L1 L L1 L L1 L
7 4500 8440 5510 9450 6675 10615 7970 11910

8 5135 9435 6290 10500 7620 11830 9095 13305
9 5785 10260 7085 11560 8580 13055 10240 14715
10 6420 11135 7865 12580 9525 14240 11370 16085
65° 11 7070 12015 8660 13605 10485 15430 12515 17460
12 7715 12885 9450 14620 11445 16615 13660 18830
13 8355 13735 10230 15610 12390 17770 14790 20170
14 9000 14580 11025 16605 13350 18930 15935 21515
15 9640 15420 11805 17585 14295 20075 17065 22845
B=1200

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15 vj=4.0
L1 L L1 L L1 L L1 L L1 L
2 1315 3675 1565 3925 1950 4310 2325 4685 2760 5020
3 1965 4855 2335 5225 2915 5805 3480 6370 4125 7015
4 2625 5855 3130 6360 3900 7130 4655 7885 5520 8750
5 3275 7010 3900 7635 4865 8600 5805 9540 6885 10620
6 3925 8005 4675 8755 5830 9910 6955 11035 8250 12330
7 4590 9005 5465 9880 6815 11230 8135 12550 9645 14060
8 5240 9950 6240 10950 7780 12490 9285 13995 11010 15720
55°
9 5905 10905 7030 12030 8765 13765 10460 15460 12405 17405
10 6565 11835 7820 13090 9750 15020 11640 169lO 13800 19070
11 7215 12745 8595 14125 10715 16145 12790 18325 15150 20680
12 7885 13660 9365 15140 11680 17455 13940 19715 16525 22300
13 8515 14525 10140 16150 12645 18655 15090 21101 17890 23900
14 9180 15415 10930 17160 13630 19860 16270 22500 19285 25515
15 9830 16285 11705 18160 14595 21050 17420 23875 20650 27105
2 1470 3970 1755 4255 2185 4685 2610 5110 3095 5595
3 2210 5270 2630 5690 3280 6340 3915 6975 4640 7700
60°
4 2945 6470 3505 7030 4370 7895 5220 8745 6185 9710
5 3680 7620 4380 8320 5465 9405 6520 10460 7735 11675
28
B=1200

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15 vj=4.0
6 4415 8735 5260 9580 6560 10880 7825 12145 9280 13600
7 5150 9815 6135 10800 7650 12315 9130 13795 10825 15490
8 5890 10880 7010 12000 8745 13735 10435 15425 12375 17365
9 6625 11925 7890 13190 9835 15135 11740 17040 13920 19220
10 7360 12940 8765 14345 10930 16510 13045 19625 15465 21045
60°
11 8095 13955 9640 15500 12025 17885 14350 20210 17010 22870
12 8835 14955 10520 16640 13115 19235 15655 21775 18560 24680
13 9570 16330 11395 17750 14210 20570 16960 23320 20105 26465
14 10305 16910 12270 18875 15305 21910 18265 24870 21650 28255
15 11040 17880 13150 19990 16395 23235 19570 26415 23200 30040
2 1630 4260 1940 4570 2420 5050 2890 5520 3425 6055
3 2455 5675 2920 6140 3645 6865 4350 7570 5155 8375
4 3260 6980 3885 7605 4845 8565 5780 9500 6855 10575
5 4085 8245 4865 9025 6065 10225 7240 11400 8580 12740
6 4895 9445 5825 10375 7265 11815 8670 13220 10280 14830
7 5715 10630 6805 11720 8485 13400 10130 15045 12010 16925
8 6525 11775 7770 13020 9685 14935 11560 16810 13705 18955
65°
9 7345 12925 8750 14330 10910 16490 13020 18600 15435 21015
10 8155 14030 9710 15585 12110 17985 14450 20325 17135 23010
11 9555 15725 10690 16860 13330 19500 15910 22080 18860 25030
12 9800 16245 11670 18115 14555 21000 17370 23815 20590 27035
13 10610 17315 12635 19340 15755 22460 18800 25505 22290 28995
14 11430 18390 13610 20570 16795 23755 20260 27220 24020 30980
15 12240 19445 14575 21780 18175 25380 21690 28895 25715 32920
B=1400

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15 vj=4.0
2 1655 4560 2030 4935 2455 5360 2935 5840 3475 6380
55° 3 2475 6035 3030 6590 3670 7230 4385 7945 5195 8755
4 3310 7410 4055 8155 4915 9015 5865 9965 6955 11055
29
B=1400

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15 vj=4.0
5 4130 8725 5060 9655 6130 11045 7315 11910 8670 13265
6 4950 9975 6060 11085 7345 12370 8765 13790 10390 15415
7 5785 11220 7090 12525 8585 14020 10250 15685 12150 17585
8 6605 12410 8090 13895 9800 15605 11700 17505 13870 19675
9 7440 13600 9115 15275 11045 17205 13185 19345 15625 21785
55° 10 8280 14770 10140 16630 12285 18775 14665 21155 17385 23875
11 9095 15905 11145 17955 13500 20310 16115 22925 19100 25910
12 9915 17025 12150 19260 14715 21825 17570 24680 20820 27930
13 10735 18135 13150 20550 15930 23330 19020 26420 22540 29940
14 11570 19250 14175 21855 17170 24850 20500 28180 24300 31980
15 12390 20340 15180 23130 18385 26335 21950 29900 26015 33965
2 1855 4935 2275 5355 2755 5835 3285 6365 3895 6975
3 2785 6550 3410 7175 4130 7895 4930 8595 5845 9605
4 3710 8050 4545 8885 5510 9850 6575 10915 7795 12135
5 4640 9500 5685 10545 6885 11745 8220 13080 9740 14600
6 5565 10885 6820 12140 8260 13580 9865 15185 11690 17010
7 6495 12240 7955 13700 9640 15385 11505 17250 13640 19385
8 7425 13575 9095 15245 11015 17165 13150 19300 15585 21735
60°
9 8350 14875 10230 16755 12395 18910 14795 21320 17535 24060
10 9280 16150 11365 18235 13770 20640 16440 23310 19485 26355
11 10205 17420 12505 19720 15145 22360 18085 25300 21435 28650
12 11135 18725 13640 21180 16525 24065 19725 27265 23380 30920
13 12065 19905 14780 22620 17900 25740 21370 29210 25330 33170
14 12900 21125 15915 24050 19280 27415 23015 31150 27280 35415
15 13920 22340 17050 25470 20655 29075 246150 33080 29225 37045
2 2055 5295 2520 5760 3050 6290 3640 6880 4315 7555
3 3095 7060 3790 7755 4590 8555 5480 9445 6495 10460
4 4110 8695 5035 9620 6100 10685 7285 11870 8635 13220
65°
5 5145 10270 6310 11435 7640 12765 9120 14245 10810 15935
6 6170 11775 7555 13160 9155 14760 10925 16530 12950 18555
7 7205 13255 8825 14875 10690 16740 12765 18815 15130 21180
30
B=1400

α m vj=1.60 vj=2.00 vj=2.50 vj=3.15 vj=4.0
8 8225 14695 10075 16545 12205 18675 14570 21240 17270 23740
9 9260 16130 11345 18215 13745 20615 16405 23275 19445 26315
10 10280 17520 12595 19835 15255 22495 18210 25450 21585 28825
11 11315 18910 13865 21460 16795 24390 20050 27645 23765 31360
65°
12 12355 20295 15135 23075 18335 26275 21885 29825 25940 33880
13 13375 21635 16385 24645 19845 28105 23690 31950 28080 36340
14 14410 22980 17655 26225 21385 29955 25530 34100 30260 38835
15 15430 24300 18900 27770 22895 31765 27335 36205 32395 41265
B=1600

α m vj=2.0 vj=2.5 vj=3.15 vj=4.0 vj=4.5
L1 L L1 L L1 L L1 L L1
2 2492 5906 2936 6350 3500 6915 4134 7549 4302 7716
3 3721 7908 4377 8564 5219 9406 6180 10367 6449 10636
4 4971 9919 5869 10817 6981 11929 8166 13114 8464 13412
5 6202 11600 7316 12715 8709 14107 10314 15712 10763 16161
6 7433 13343 8766 14677 10437 16348 12356 18266 12884 18794
7 8705 15093 10246 16634 12201 18589 14459 20847 15100 21489
8 9925 16755 11695 18526 13928 20758 16507 23337 17241 24072
55°
9 11183 18429 13188 20433 15703 22948 18592 25837 19397 26643
10 12442 26073 16227 23858 17455 25086 20690 28321 21615 29246
11 13675 21682 16114 24121 19182 27189 22752 30759 23788 31795
12 14917 23275 17563 25921 20923 29281 24781 33139 25864 34222
13 16137 24837 19012 27712 22650 31350 26830 35529 28006 36706
14 17396 26435 20490 29529 24402 33441 28927 37966 30223 39261
15 18629 28033 21940 31345 26130 35534 30956 40361 32321 41726
2 2961 6584 3292 6915 3906 7528 4632 8255 4842 8464
3 4184 8607 4926 9439 5864 10288 6955 11379 7271 11694
60° 4 5577 10679 6583 11685 7823 12925 928l 14383 9705 14807
5 6983 12705 8217 13940 9791 15514 11586 17308 12080 17802
6 8367 14622 9853 16108 11751 18006 13912 20166 14513 20768
31
B=1600

α m vj=2.0 vj=2.5 vj=3.15 vj=4.0 vj=4.5
7 9760 16515 11509 18264 13697 20452 16237 22993 16966 23721
8 11082 18319 13143 20379 15656 22893 18541 25778 19350 26587
9 12551 20221 14800 22470 17615 25285 20867 28537 21784 29454
10 13944 22020 16434 24510 19575 27650 23192 31268 24217 322q3
60° 11 1351 23832 18070 26551 21534 30016 25519 34001 26653 35134
12 16736 25716 19726 28706 23480 32460 27822 36801 29053 38033
13 18412 27491 21361 30710 25438 34787 30149 39498 31493 40842
14 19534 29300 23009 32774 27398 37163 32475 42241 33926 43691
15 20919 30815 24652 34549 29357 39254 34778 44675 36309 46205
2 3098 6908 3642 7452 4335 8145 5135 8945 5561 9370
3 4648 9310 5475 10137 6521 11183 7727 12389 8011 12673
4 6175 11568 7275 12669 8675 14068 10271 15665 10651 16044
5 7745 13773 9116 15145 10852 16880 12863 18891 13333 19361
6 9273 15865 10930 17522 13006 19598 15412 22004 15983 22575
7 10830 17940 12761 19872 15197 22308 18007 25118 15876 22987
8 12362 19974 14572 22184 17350 24962 20560 28172 21323 28935
65°
9 13919 21995 16405 24481 19528 27604 23143 31219 24000 32076
10 15460 23978 18206 26724 21682 30200 25687 34205 26639 35157
11 17018 25945 20044 28971 23870 32797 28292 37218 29340 38267
12 18574 27925 21881 31232 26049 35399 30874 40225 32017 41368
13 20109 29824 23680 33395 28203 37918 33417 43132 34655 44370
14 21674 31757 25842 35925 30394 40477 36012 46695 37343 47426
15 23192 33619 27321 37748 32545 42972 38553 48980 39972 50399
B=1800

α m vj=2.0 vj=2.5 vj=3.15 vj=4.0 vj=4.5
2 2993 7044 3525 7592 4068 8135 4791 8857 4916 8983
3 4472 9441 5083 10063 6048 11027 7161 12141 7353 12333
55°
4 5692 11698 6825 12830 8095 14101 9313 15319 9552 15558
5 7445 13845 8504 14904 10102 16502 11951 18350 12284 18684
32
B=1800

α m vj=2.0 vj=2.5 vj=3.15 vj=4.0 vj=4.5
6 8943 15957 10188 17202 12109 19123 14316 21330 15031 22045
7 10459 18036 11907 19484 14149 21727 16762 24339 17366 24944
8 11915 20025 13591 21701 16152 24262 19137 27246 19831 27941
9 13427 22027 15335 23935 18221 26821 21550 30149 22301 30901
10 14939 23994 16738 25793 20240 29295 23988 33043 24862 33917
55°
11 16419 25920 18691 28192 22244 31744 26408 35908 27395 36896
12 17924 27839 20413 30328 24276 34191 28735 38650 29750 39665
13 19379 29700 22096 32417 26280 36601 31112 41433 32216 42537
14 20892 31626 23811 34545 28299 39033 33549 44283 34774 45508
15 22370 33591 25495 36715 30303 41523 35888 47108 37170 48390
2 3654 7954 3832 8132 4520 8820 5365 9665 5563 9863
3 5023 10268 5720 10965 6795 12040 8063 13308 8362 13607
4 6697 12750 7660 13712 9068 15120 10766 16818 11170 17223
5 8394 15193 9551 16349 11363 18161 13424 20222 13881 20680
6 10045 17467 11443 18865 13638 21060 16128 23550 16688 24110
7 11719 19735 13380 21395 15886 23901 18831 26846 19512 27527
8 13202 21793 15271 23862 18160 26751 21488 361779 22244 30836
60°
9 15069 24167 17209 26307 20433 29531 24190 33288 25050 34149
10 16742 26322 19100 28680 22707 32287 26894 36474 27858 37438
11 18441 28053 20991 31053 24980 35042 29599 39661 30669 40731
12 20095 30808 22929 33642 27229 37942 32253 42966 33411 44124
13 21794 33025 24673 35904 29501 40732 34960 46191 36228 47459
14 23464 35150 26739 38425 31775 43461 37664 49350 39038 50724
15 25115 37019 28651 40556 34049 45953 40317 52221 41753 53658
2 3497 8018 3816 8337 4839 9360 5954 10475 6166 10687
3 5214 10745 5720 11251 7560 13091 8958 14489 9280 14811
4 6927 13329 7597 13999 10064 16466 10555 16957 12318 18720
65° 5 8701 15856 9533 16687 12580 19735 14914 22068 15456 22611
6 10422 18245 11443 19266 15084 22907 17868 25691 18601 26425
7 12167 20601 13357 21791 17627 26061 20879 40687 21629 30063
8 13883 22920 15258 24295 20128 29165 23847 32884 24708 33745
33
B=1800

α m vj=2.0 vj=2.5 vj=3.15 vj=4.0 vj=4.5
9 15629 25269 17163 26743 22646 32226 26833 36413 27802 37383
10 17380 27492 19046 29158 25152 35264 29779 39891 30841 40954
11 19127 29715 20971 31559 27686 38274 32813 43401 34005 44593
65° 12 20871 31967 22885 33981 30205 41301 35800 46896 37100 48197
13 22597 34127 24758 36288 32710 44240 38742 50272 40133 51663
14 24373 36343 26929 38899 35251 47221 41755 53725 43255 55225
15 26052 38422 28570 40940 37751 50121 44698 57068 46288 58659
B=2000

α m vj=2.0 vj=2.5 vj=3.15 vj=4.0 vj=4.5
2 3536 8265 3897 8626 4620 9349 5423 10152 5469 10198
3 5286 11119 5770 11603 6843 12676 8104 13937 8183 14016
4 703l 14193 7761 14923 9168 16330 10331 17493 10455 17617
5 8788 16264 9664 17140 11444 18920 13524 21000 13640 21117
6 10575 18776 11577 19778 13721 21922 16199 24400 17153 25354
7 12358 21214 13529 22385 16025 24881 19679 28535 19472 28328
8 14066 23552 15442 24928 18295 27781 21672 31158 22238 31724
55°
9 15853 25909 17436 27492 20652 30708 24397 34453 24995 35052
10 17639 28225 18584 29170 22920 33509 27166 37752 27879 38465
11 19387 30493 21188 32294 25191 36297 29947 41053 30770 41876
12 21180 32769 23197 34786 27511 39100 32547 44136 32668 44258
13 22885 34949 25107 37171 29783 41847 35241 47305 36131 48195
14 24674 37231 27053 39610 32052 44609 38007 50564 39021 51579
15 26418 39599 28965 42146 34323 47504 40638 53819 41673 54854
2 4447 9473 4624 9650 4790 9816 6069 11095 6230 11257
3 5930 12058 6493 12621 7688 13816 9129 15257 9376 15504
4 7908 14982 8717 15791 10264 17338 12201 19275 12537 19612
60°
5 9925 17882 10853 18810 12882 20839 15190 23147 15548 23505
6 11859 20535 12991 21667 15461 24137 18262 26938 18708 27385
7 13836 23206 15211 24581 17995 27365 21334 30704 23063 32434
34
B=2000

α m vj=2.0 vj=2.5 vj=3.15 vj=4.0 vj=4.5
8 15448 25497 17347 27396 20573 30622 24322 34371 24926 34975
9 17791 28436 19568 30213 23149 33794 27391 38036 28084 38729
10 19766 30963 21704 32901 25727 36924 30463 41660 31244 4244t
11 21787 33548 23840 35601 28303 40064 33537 45298 34410 46172
60°
12 23727 36312 26059 38644 30840 43425 36521 49106 37458 50044
13 25746 39020 28431 41705 33413 46687 39599 52873 40632 53906
14 27718 41484 30380 44146 35991 49757 42672 56438 43799 57565
15 29657 43561 32557 46461 38569 52473 45651 59555 46809 60713
2 3855 9140 4703 9988 5696 10981 6242 11527 6591 11877
3 5668 12134 6861 13327 8559 15025 10142 16608 10498 16964
4 7523 15002 932l 16800 11404 18883 13470 20949 13908 21387
5 9479 17845 11409 19775 14224 22590 16889 25255 17501 25868
6 11348 20496 13669 22817 17086 26234 20234 29382 21164 30313
7 13243 23699 16267 26123 19967 29823 23647 33503 24464 34321
8 15103 25673 18772 29342 22809 33379 26991 37561 27964 38535
65°
9 16998 28197 20502 31701 25649 36848 30388 41587 31454 42653
10 18930 30757 23097 34924 28496 40323 33721 45548 34868 46695
11 20829 33203 25620 37994 31367 43741 37176 49550 38494 50868
12 22719 35711 28116 41108 34206 47198 40548 53540 41987 54980
13 24601 38084 30570 44053 37053 50536 43871 57354 45387 58871
14 26559 40558 32563 46562 39932 53931 47287 61286 48930 62929
15 28348 42804 34945 49401 42771 57227 50618 65074 52345 66802
35
Appendix B (Informative)
Pumping Air Volume for Mechanical Dust Removal at Coal Hopper
The pumping air volume for mechanical dust removal at coal hopper is detailed in Table
B.1.
Table B.1 Pumping Air Volume for Mechanical Dust Removal at Coal Hopper (m3/h)
Unloading coal mode
Belt width Belt speed (m/s)
Coal sprinkling truck Coal plough
500 1.6 1700 1100
650 1.6 2500 1600
1.6 3300 2400

800
2.0 3700 2600
2.0 4800 3900

1000
2.5 5400 440
2.0 5900 490

1200, 1400, 1600, 1800, 2000
2.5 6800 5600
3
Note 1: coal bulk density p=1t/m .
Note 2: induced air area.
Coal sprinkling car: as for coal grid, all parts are closed expect that coal conduit part is open, and it is arranged in the way of
unloading coal on both sides simultaneously.
Coal plough, selected according to 1/3 the net area of two unloading coal openings.
Induced air speed: 1m/s
36
Appendix C (Informative)
Water Consumption Indexes of Wet Dust Collectors
The water consumption indexes of wet dust collectors are detailed in Table C.1.
Table C.1 Water Consumption Indexes of Wet Dust Collectors (kg/m3)
Form of wet dust collector Water consumption index (q)
Sprinkling washing apparatus 0.4~2.7
Horizontal whirlwind water-film separator 0.02~0.075
Barbotage dust separator, water-bath dust separator 0.1~0.3
Disintegrating separator 0.12
Foam dust separator 0.15~0.3
Venturi meter (medium or low pressure) 0.15~0.6
Venturi meter (high pressure) 0.2~0.8
Note: the water consumption indexes (q) in the table are the water consumption of wet dust collector per cubic meter of wind volume
37
Appendix D (Informative)
Filtering Air Speeds of Fabric Collectors
Table D.1 Filtering Air Speeds of Fabric Collectors

Common filtering air speed
Dust type m/min
Vibrating type Impulse type Reverse-blowing type
Coal 0.80~0.90 2.40~3.0 0.30~0.40
Note 1: the data in the table are based on general particle diameter, shape characteristic and low or medium dust content of a
substance.
Note 2: under same working condition, impulse blowing type is allowable to have higher filtering air speed, and mechanical
vibrating type and reverse-blowing type may have lower filtering air speed in sequence.
Note 3: in dust characteristic, particle size, density, temperature and viscidity have effect on the allowable filtering air speed of
fabric collector. Generally, where the lower the particle size and the density are and the larger the viscidity is, the more difficult
the dust removal is, and the smaller the allowable filtering air speed is.
Note 4: the dust stacking load (m) on filter material is a time-based function: the dust concentration at inlet is higher, m increased
fast and the dust removal is more frequent. In order to reduce the frequency of dust removal, the allowable filtering air speed
shall be smaller when the dust concentration at inlet is higher. Generally, the allowable filtering air speed of fabric collector is
determined upon the dust concentration (20g/m3 or 15g/m3 at inlet.
Note 5: as for filter material characteristic, the area ratio of textile filter material is 30%~60%, and the one of felt filter material
may reach 70%~80%, so the actual speed of air passing through felt filter material is half the one of textile filter material
although they have same filtering rate; in addition, felt filter material has thin and bend air space so it has higher dust collection
efficiency than textile filter material, so that textile filter material has higher filtering rate.
Note 6: the recommended filtering air speeds of fabric collectors are on precondition of maintaining a certain equipment
resistance. Generally, the filtering air speed of the impulse type is 1200Pa~ 1500Pa, and the one of the rotary reverse-blowing
type is 800Pa~ 1500Pa. In the adoption, the filtering air speed shall be lower than the recommended value if it is hoped that the
equipment resistance is lower than the specified value.
38
Appendix E (Informative)
Compaction Air Consumptions of Impulse Blowing Bag Dust
Collectors
The compaction air consumptions of impulse blowing bag dust collectors are detailed in
Table E.1.
Table E.1 Compaction Air Consumptions of Impulse Blowing Bag Dust Collectors
Air volume treated Air amount blown
3
m /h m3/min
3240~4320 0.07~0.15
3240~4320 0.07~0.15
4950~6480 0.11~0.22
8480~8630 0.15~0.3
8100~10890 0.18~0.37
9720~12900 0.22~0.44
11300~15100 0.25~0.5
12900~17300 0.29~0.58
14600~19400 0.33~0.66
16200~21600 0.37~0.73
2 2
Note 1: the blowing pressure is 6kg/cm ~7kg/cm .
Note 2: the filter material is Nimaote No.2.
Note 3: blowing air has been considered additional coefficient.
Note 4: when adopting Dacron 208 or other filter material, it may be determined according to the actual compression air
consumption provided by the manufactory
39

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ICS 27.

File No.: J378-2004

Technical Code for Designing Coal

Issued on October 20, 2004 Implemented on April 1, 2005

5.1 Coal Tempering

5.2 Water-spray Dust-control of Coal Dump

5.3 Dust Control by Sealing

5.4 Coal Sprinkling Prevention

5.5 Dust Suppression at Unloading Point

6.1 Selection of Dust Separation Mode

6.2 Determination of Air Volume for Dust Separation

6.3 Selection of Dust Separator

6.5 Spray Dust Suppression

7 Cleaning of Dust Deposition

7.1 General Requirements

7.2 Water Cleaning

7.3 Vacuum Cleaning

8 Water Supply and Drainage

8.1 Water Supply

8.2 Pipe Design

8.4 Coal Slime Water Treatment

10 Dust Control and Damp Proofing for Electrics

Pumping Air Volume for Mechanical Dust Removal on Coal

Handling Conveyer Transfer Point

Angle of coal conduit Coal drop height (H) D=450

2 365 1090 440 1165 535 1262

2 405 1175 495 1265 600 1370

5 1015 2230 1235 2450 1505 2720

2 685 2000 840 2155 1010 2325

Angle of coal conduit Coal drop height (H) D=600

2 550 1370 675 1885 315 1995

Angle of coal conduit Coal drop height (H) D=600

4 1100 2765 1350 3015 1630 3295

2 615 1865 755 2005 915 2165

2 685 2000 840 2155 1010 2325

Angle of coal conduit m D=600

7 2395 4855 2940 5400 3550 6010

Angle of coal conduit Coal drop height (H) D=700

2 845 2390 1035 2580 1255 2800 1560 3105

2 945 2575 1160 2790 1405 3035 1750 3380

Angle of coal conduit Coal drop height (H) D=700

5 2360 4940 2900 5480 3510 6090 4375 6955

2 1085 2805 1285 3005 1555 3275 1940 3660

Angle of coal conduit Coal drop height (H) D=800

2 1035 2930 1265 3160 1535 3430 1830 3725

Angle of coal conduit Coal drop height (H) D=800

4 2070 4740 2535 5205 3070 5740 3660 6330

2 1160 3165 1420 3425 1720 3725 2050 4055

2 1285 3185 1570 3470 1905 3805 2275 4175

Angle of coal conduit m D=800

7 4500 8440 5510 9450 6675 10615 7970 11910

Angle of coal conduit Coal drop height (H) D=900

Angle of coal conduit Coal drop height (H) D=900

Angle of coal conduit Coal drop height (H) D=1000

Angle of coal conduit Coal drop height (H) D=1000

Angle of coal conduit Coal drop height (H) D=1000

Angle of coal conduit Coal drop height (H) D=1100

Angle of coal conduit Coal drop height (H) D=1100

Angle of coal conduit Coal drop height (H) D=1200

Angle of coal conduit Coal drop height (H) D=1200