CHAPTER - 2 - Refrigeration - 1
CHAPTER - 2 - Refrigeration - 1
CHAPTER - 2 - Refrigeration - 1
2
2.1. Basic Concepts
Refrigeration
3
Refri. and Air Cond.
Refrigeration
the process of achieving and maintaining a temperature below that of the
surroundings, the aim being to cool some product or space to the required
temperature.
a continued extraction of heat from a body whose temperature is already below the
Amount of heat, which is required to extract in order to provide and maintain lower
Refrigeration Cycle:
cycle.
• The amount of refrigeration effect produce by uniform melting of one tones (1000
𝐊𝐊
Practically 𝟏𝐓𝐓 = 𝟐𝟐𝟐 = 𝟑. 𝟓𝟓𝟓 𝐊𝐊
𝐦𝐦𝐦
7
Refri. and Air Cond.
Methods of producing Low Temperatures
The objectives of this lessons are to discuss methods of producing low temperature, using
4. Expansion of liquids
5. Expansion of gases
6. Thermoelectric refrigeration
7. Adiabatic demagnetization
Define
• To achieve refrigeration - to produce temperature low enough for heat transfer to take
place from the system being refrigerated to the system producing refrigeration
Low temperature
• The production and measurement of temperature between absolute zero and ice point
• Low temperatures can be obtained when certain salts are dissolved in water.
• Mixing of certain substance produces very low temperatures due to the endothermic nature of
the mixing process- when certain salts are dissolved in water , they absorb heat . This
Limitations
• The refrigeration effect produced by endothermic mixing is typically small and recovery of
• Low temperatures can be produced using substances that undergo endothermic phase change
processes
KJ/kg
• Liquid N2 is sprayed inside the cargo space of a truck . Liquid N2 changes phase from liquid to
• Expendable refrigeration system – at the end of the process normally the water or
• Both water ice and dry ice are widely used to provide refrigeration in several
applications
• Evaporation is the most commonly used phase change process in practical refrigeration
• For all phase change processes, the amount of refrigeration produced is given by
𝑄 = 𝑚 ∆ℎ𝑝𝑝
• Apart from the latent heat, the temperature at which the phase change occurs is also
important
• For liquid- to – vapor phase change, the natural boiling point (the saturation temperature at
one atmosphere pressure) is a good indication of the usefulness of a particular fluid for
refrigeration applications
how the normal boiling point will tell you about the operating pressures?
• For example water has a normal boiling point of 100C- to use water as a refrigerant then you have
to reduce the pressure - a refrigeration system uses water then it will be operating at pressures
• The latent heat of vaporization and normal boiling point are related by what is known as a
Trouton's rule (the entropy of vaporization is almost the same value, about 85–88 J/(K·mol),
• The entropy of vaporization is defined as the ratio between the enthalpy of vaporization
• substances having lower molecular weight will give rise to higher specific latent heat of
vaporization
• Refrigerants should have low boiling pressure so that they vaporize at low temperatures,
however, if the normal boiling pressure is too low then the operating pressures will be high
AAiT School of Mechanical and Industrial Engineering - SMIE 14
Refri. and Air Cond.
Methods of producing Low Temperatures
3. Expansion of Liquids
irreversible
• The passage of a higher pressure fluid through a narrow constriction - pressure falls
3. Expansion of Liquids
Refrigeration plants
Liquefaction of gases
• Throttling is a process of reducing the pressure of the fluid significantly by passing it through flow-
restricting devices.
What happens to temperature in the throttling process? Does internal energy change in throttling?
I. Te (exit temp) > Ti (inlet temp) - friction
II. Te = Ti – ideal gas ( h = h(T))
III. Te < Ti
AAiT School of Mechanical and Industrial Engineering - SMIE 16
Refri. and Air Cond.
Methods of producing Low Temperatures
3. Expansion of Liquids
• It is a measure of the rate of change of temperature with respect to pressure during a constant
enthalpy process.
The throttling process the pressure always drops. So, the denominator is always negative
3. Expansion of Liquids
What is constant in the throttling process? Is the throttling process an adiabatic process?
• capillary tubes can be the exception to this because they provide a higher surface area for heat
transfer.
• Enthalpy of an ideal gas is a function of temperature only. h=h(T), which requires that temperature
remains constant when the enthalpy remains constant. Therefore, the throttling process can not be
3. Expansion of Liquids
Pressure drop
Subcooled liquid – the exit condition is a liquid – the temperature drop due to
4. Expansion of Gases
𝟏−𝟏�𝜸
𝑻𝟐 𝑷𝟐
=
𝑻𝟏 𝑷𝟏
5. Thermoelectric Refrigeration :
(emf) is produced
• The thermocouple is
Two dissimilar metals are connected to each other to form two junctions and these
when a closed circuit is formed by jointing two dissimilar metals at two junctions, and
• The amount of induced e.m.f. is different for different metal combinations and is proportional
• When a battery is added in between the two conductors A and B whose junctions are initially
at same temperature, and a current is made to flow through the circuit, the junction
temperatures will change, one junction becoming hot (T1) and the other becoming cold (T2).
• The Peltier effect is a way of turning electricity into heat or cold, depending on the direction
• When two dissimilar metals are joined together to form two junctions and emf is applied
within the circuit, it causes temperature difference b/n the junctions of the two materials
• Refrigeration effect is obtained at the cold
• the cooling of one junction and the heating of the other when electric current is
• the reverse of the Seebeck effect, which is the generation of electric current by a
temperature difference.
• can be used to create cooling or heating devices by controlling the direction and
parts. They are often used to cool electronic devices, such as CPUs, sensors, and
cameras.
6. Adiabatic Demagnetization
on it and its temperature rises. When the substance is demagnetized, work is dene by
falls
• Maximum cooling can be produced by applying strong magnetic field and low initial
temperatures.
• Adiabatic?
• Demagnetization?
6. Adiabatic Demagnetization
low temperatures ( nearly 0.01K) – has very much important in low temperature
production
6. Adiabatic Demagnetization
material contains molecules which are lying in disorderly manner ( different directions) so that, the
• Placed in a magnetic field gets magnetized and the molecules of the parametric material sets in the
of magnetic field) –
6. Adiabatic Demagnetization
• If the magnetization takes place in isothermal process the temperature of the substance
disorderly manner – the energy required for demagnetization is taking from paramagnetic
remarkable/considerable
6. Adiabatic Demagnetization
demagnetization
vacuum pump
6. Adiabatic Demagnetization
field.
1K
6. Adiabatic Demagnetization
temperature 1K
decreases
6. Adiabatic Demagnetization
temperature of 0.25K
temperature of 0.002K
6. Adiabatic Demagnetization
molecules try to align in the direction of magnetic field and work is done
• B is depend on
Temperature T
Intensity of magnetization I
Assume
• When the substance is demagnetized – the same work is done by the substance -BdI
6. Adiabatic Demagnetization
𝛛𝛛 𝛛𝐕 𝛛𝛛 𝛛𝑰
From the Max Well equation = =−
𝛛𝛛 𝐬 𝛛𝐒 𝐏 𝛛𝑩 𝐬 𝛛𝛛 𝑩
6. Adiabatic Demagnetization
𝛛𝛛 𝛛𝐕 𝛛𝛛 𝛛𝑰
• From the Max Well equation
𝛛𝛛 𝐬
=
𝛛𝐒 𝐏 𝛛𝑩 𝐬
=−
𝛛𝛛 𝑩
𝛛𝛛 𝛛𝑰/𝛛𝛛
• Multiply and divide by dT
𝛛𝑩 𝐬
=−
𝛛𝛛/𝛛𝛛 𝑩
𝝏𝝏
𝝏𝝏 𝑻
𝝏𝝏 𝝏𝝏 𝝏𝝏 𝝏𝝏 𝑩
=− 𝑩
=−
𝝏𝝏 𝑺
𝝏𝝏 𝝏𝝏 𝑺
𝒎𝑪𝑩
𝝏𝝏 𝑩
𝟏 𝝏𝝏 𝑻 𝝏𝝏 𝝏𝝏
𝑪𝑩 = = 𝑻 = 𝐦𝑪𝑩
𝒎 𝝏𝝏 𝑩
𝒎 𝝏𝝏 𝑩 𝝏𝝏 𝑩
6. Adiabatic Demagnetization
𝛛𝛛 𝜕𝜕 𝐓 𝜕𝐈
𝐓 =−
𝜕𝜕 𝛛𝛛 𝐁 𝜕𝜕 𝐒 𝐦CB 𝜕𝐓 𝐁
=−
𝜕𝜕 𝐒
𝐦𝐂𝐁
𝐓 𝛛𝛛
𝜕𝜕 = − 𝛛𝛛
𝐦𝐂𝐁 𝛛𝛛 𝐁
temperature 𝟏 𝑪
𝐗𝛂 𝐚𝐚𝐚 𝐗 =
𝑻 𝑻
AAiT School of Mechanical and Industrial Engineering - SMIE 36
Refri. and Air Cond.
Methods of producing Low Temperatures
6. Adiabatic Demagnetization
• This gives the decrease in temperature of the substance due to adiabatic demagnetization
Intensity of magnetization I 𝟏 𝑪
X= = 𝐗𝛂 𝐚𝐚𝐚 𝐗 =
Intesity of magnetic field B 𝑻 𝑻
𝑪 𝑰 𝑪𝑪
𝐗= = 𝐈=
𝑻 𝑩 𝑻
𝑩𝒇
𝑪𝑪
𝐓 𝛛 𝐓 𝑪𝑪
𝜕𝜕 = − 𝑻 𝛛𝛛 𝑻𝒇 − 𝑻𝒊 = − � − 𝟐 𝛛𝛛
𝐦𝐂𝐁 𝑻
𝐦𝐂𝐁 𝛛𝛛 𝐁 𝑩𝒊
𝑩𝒇
𝑩𝒇 𝑪𝑪 𝐂
𝐓 𝛛 𝑻𝒇 − 𝑻𝒊 = � 𝐁 𝛛𝛛
𝑻𝒇 − 𝑻𝒊 = − � 𝑻 𝛛𝛛 𝐦𝐂𝐁 𝐓
𝐦𝐂𝐁 𝛛𝛛 𝐁 𝑩𝒊
𝑩𝒊
magnetic field.
configuration. If all the electrons are paired in all orbitals, then the element is most
probably diamagnetic. If there are unpaired electrons, then there is a high possibility
slightly attracted to an external magnetic field but it does not retain its magnetic
39
Refri. and Air Cond.
Refrigerants
Objectives
Introduction
• Practical issues (system design, size, initial and operating costs, safety, reliability, and
serviceability etc.) depend very much on the type of refrigerant selected for a given
application.
• The selection of suitable refrigerant has become one of the most important in design
refrigeration systems.
Introduction
• Refrigerant :
• the primary working fluid used for absorbing and transmitting heat in a
refrigeration system
• absorb heat at low temperature and pressure and release heat at a higher
• Most refrigerants undergo phase changes during heat absorption (evaporation) and
Classification of Refrigerant
evaporator.
Theses refrigerants directly absorb heat from a system and take part of refrigerant
expansion and evaporation or warming up during cyclic processes. Ammonia, R12, R22,
• Secondary refrigerants
Working Principle
liquids, which are used for transporting thermal energy from one location to other.
Secondary refrigerants are also known under the name brines or antifreezes.
Ex. Water (chilled water system) and brines ( cold storage/ food processing)
The medium which does not go through the cyclic processes in a refrigeration
• Secondary refrigerants
Avoidance of secondary refrigerant will improve energy efficiency, while use of secondary
refrigerant system provides freedom from design complication and can be managed easily.
For example
air and water are cooled firstly in order to be used for cooling processes in the conditioned
zones.
In cold stores, evaporators cool air and air is distributed in the stores to cool the products.
Classification of Refrigerant
• Pure water can be used as a refrigerant in large air conditioning – the operating temperatures are
freezing point.
• A brine freezing point will be lower than its constituents freezing point.
• The temperature at which freezing of a brine takes place its depends on its concentration.
Eutectic point.
Critical temperature
• The critical temperature of refrigerators should be higher than normal operating condensing
temperatures in order to have a greater heat transfer at a constant temperature- prevent unduly large
power requirements.
• The specific heat of vapors should be high so that the degree of superheating will be small.
• the specific heat of liquid should be low in order to limit the degree of sub cooling will be large
Selection of Refrigerant
Enthalpy of vaporization
capacity) per pound of refrigerant circulated so that the required mass flow rate per
𝑹𝑹 = 𝒎̇ 𝒙 𝑹𝑹
Selection of Refrigerant
• Thermal conductivity in both liquid as well as vapor phase should be high for higher
heat transfer coefficients, because it helps to reducing the size of evaporator and
condenser
𝛛𝛛
𝐐 = 𝐊𝐊
𝛛𝛛
Selection of Refrigerant
• At a given condenser temperature, the condenser pressure should kept at some moderate
value to permit the use of light weight equipment and piping on the high pressure side of the
system.
Pressure ratio:
• Should be as small as possible for high volumetric efficiency and low power consumption.
• for given condenser and evaporator temperatures as the latent heat of vaporization increases,
the pressure ratio also increases. Hence a trade-off is required between the latent heat of
vaporization and pressure ratio
Freezing Point
• Low freezing point is desirable so that solidification of the refrigerant cannot occur during normal
operation.
• Freezing point of water 0C, below 0C it convert into solid state and its flow is not possible
• R + fully immiscible with oil – NH3, CO2, R-14, R-13 a miscible refrigerant must be
designed for sufficient velocity of
• R + partially miscible with oil – R-22 flow in evaporator and suction lines.
Oil carried out the compressor into other parts of the system may reduce the heat
The lubrication of the compressor may be affected, since viscosity of the oil
Selection of Refrigerant
Boiling Temperature:
• The boiling temperature of the refrigerant should be low to reduce the capacity of
the compressor
• At present the environment friendliness of the refrigerant is a major factor in deciding the
• According to the Montreal protocol, the ODP of refrigerants should be zero, i.e., they
• Refrigerants having non-zero ODP have either already been phased-out (e.g. R 11, R 12)
• Since ODP depends mainly on the presence of chlorine or bromine (i.e., CFCs and HCFCs)
• Is a measure of how much effect the given refrigerant will have on global warming (GW) in
• Refrigerants should have as low a GWP value as possible to minimize the problem of GW.
• Refrigerants with zero ODP but a high value of GWP (e.g. R134a) are likely to be regulated in
future.
• The factor TEWI considers both direct (due to release into atmosphere) and indirect (through
• Naturally, refrigerants with as a low a value of TEWI are preferable from global warming point
of view.
AAiT School of Mechanical and Industrial Engineering - SMIE 56
Refri. and Air Cond.
Refrigerants
Designation of Refrigerant
ethane (C2H6).
trade name Freon or Genetron ) followed by certain numbers such as R-11, R-12,
R-114, etc.
• All two-digit number are derived from methane base while a three-digit number
• The numbers assigned to hydro-carbon and halo- and refrigerants have a special
meaning.
AAiT School of Mechanical and Industrial Engineering - SMIE 57
Refri. and Air Cond.
Refrigerants
Designation of Refrigerant
The chlorine element which are present in commonly used refrigerant attacks the ozone layer
Ozone Layer –
It is naturally occurring gas which is created by high energy radiation from the Sun.
The greatest concentration of ozone are found from 12 km to 50km above the earth forming a
This layer, which forms a semi-permeable blanket, protects the earth by reducing the
Designation of Refrigerant
Designation of Refrigerant
Designation of Refrigerant
II. Azeotropes:
Example
Synthetic refrigerants
• were commonly used for refrigeration, cold storage and air conditioning applications
Example
• R 11 (CFC 11), R 12 (CFC 12), R 22 (HCFC 22), R 502 (CFC 12 + HCFC 152a) – these
refrigerants have to be phased out due to their Ozone depletion potential (ODP).
• replacements for the older refrigerants are: R-134a (HFC-134a) and blends of HFCs.
• Lower performance and higher global warming potential (GWP) compared to natural
refrigerants
Ammonia
• Low cost
However
• Highly Toxic and is not compatible with some construction material like copper/brass
» Other natural refrigerants that are being suggested are hydrocarbons (HCs) and carbon dioxide (R-
744). Widely used in the early days of refrigeration – flammability and high critical temperature-
Problem of ecofriendly
66
2.5. Air cycle Refrigeration
System: Reversed Carnot and
reversed Brayton cycle
67
Refri. and Air Cond.
Air Refrigeration systems
» This lesson discusses various gas cycle refrigeration systems based on air, namely:
Simple system,
Bootstrap system,
INTRODUCTION
» Air cycle refrigeration systems belong to the general class of gas (working fluid) cycle
refrigeration systems.
Air (Gas)
• all the internal heat transfer processes are SENSIBLE HEAT TRANSFER processes
• Air (fixed mass) has constant specific heat. • The analysis fails
Ideal Cycles
diffusers)
Basic Concepts
» When the gas does an adiabatic work ( no heat transfer but doing work with its own
energy) in a system
» Internal energy and enthalpy of ideal gases are function of temperature only
high temperature
low temperature
𝑞4−1 𝑇𝐿
𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 = =
𝑤𝑛𝑛𝑛 𝑇𝐻 − 𝑇𝐿
AAiT School of Mechanical and Industrial Engineering - SMIE 75
Refri. and Air Cond.
Air Refrigeration systems
» For a gas to have heat transfer isothermally, it is essential to carry out work transfer from or to
the system when heat is transferred to the system (process 4 - 1) or from the system (process 2
- 3). This is difficult to achieve in practice especially when we are dealing with high speed
turbines or compressors.
» High speed turbines or compressors will be operating closer to adiabatic condition than
» adiabatic compression and expansion machine (Turbine or compressor) should operate at high
speed while during isothermal compression and expansion machine should operate at low speed.
» The volumetric refrigeration capacity of the Carnot system is very small so amount of gas
» All actual processes are irreversible, hence completely reversible cycles are idealizations
» This cycle is used as a reference or a standard to compare the actual cycles. (i.e. to
check how good is our actual cycle with the best possible cycle).
Bell-Coleman/
compression in compressor
o P: Increases from P1 to P2 P1 V γ = P2 V γ
o V: Decreases from V1 to V2
T1 V γ−1 = T2 V γ−1
γ−1�
γ
o T: Increases from T1 to T2 T2 P2
=
T1 P1
o S: Remains same
𝛄 𝒎𝒎𝜸
𝐖𝟏−𝟐 = 𝐏 𝐕 − 𝐏𝟏 𝐕𝟏 = 𝑻 − 𝑻𝟏
𝛄−𝟏 𝟐 𝟐 𝛄−𝟏 𝟐
AAiT School of Mechanical and Industrial Engineering - SMIE 79
Refri. and Air Cond.
Air Refrigeration systems
expansion in Expander
o T: Decreases from T1 to T2
o S: Remains same
𝛄 𝒎𝒎𝜸
𝐖𝟑−𝟒 = 𝐏𝟑 𝐕𝟑 − 𝐏𝟒 𝐕𝟒 = 𝑻𝟑 − 𝑻𝟒
𝛄−𝟏 𝛄−𝟏
AAiT School of Mechanical and Industrial Engineering - SMIE 81
Refri. and Air Cond.
Air Refrigeration systems
Cold and low pressure gas from turbine through the low
o Entropy increases
1
COP = 𝑄1−4
T2 − T3 COP =
−1
T1 − T4 𝑊𝑐 − 𝑊𝐸𝐸𝐸
1 𝑇1 − 𝑇4
COP = COP =
γ−1� 𝑛 𝛾−1
rP γ −1 𝑥 𝑥 𝑇2 − 𝑇1 − 𝑇3 − 𝑇4
𝑛−1 𝛾
AAiT School of Mechanical and Industrial Engineering - SMIE 83
Refri. and Air Cond.
Air Refrigeration systems
• Design of efficient
compressors and
COPact B. < COPIdeal turbines plays a major
role in improving the
COP of the system
AAiT School of Mechanical and Industrial Engineering - SMIE 85
Refri. and Air Cond.
Air Refrigeration systems
Brayton cycle can be open or closed
Open systems Closed systems
– Cold air at the exit of the turbine flows
• the air in the system does not get mixed
into the cold space
with the outside air
– Do not have low temperature heat
exchanger • Same air flows through the cycle
– No guarantee that the same air is repeatedly
flowing through the compressor • Low side pressure can be above
• Low side pressure will be atmospheric atmospheric (dense air systems)
(typically occupied space pressure • Gases other than air can be used
should be close to the atmospheric)
• Have two heat exchangers
Example
an air craft cooling directly release the cold air
into the cabin of the air craft , So the air gets Advantage
heated up as it picks the heat from the cabin • Low side pressure higher than the atmospheric
and send to the compressor ( typically three to four bar) – air quite dense
• Volumetric flow rate of air decreases
Advantage considerably (The density increases as the
its simplicity pressure increases and the specific volume
the total weight of the system will be decreases )
reduced (due to do not have a cold HX)
• Heat exchanger and compressor size decreases
b. Power consumption in KW
c. COP
Aircraft fly at attitude of 10000 m where the ambient temperature is -50C and pressure is about
0.15 bar
Even though the outside temperatures are very low at high altitudes. Cooling is required in an
Leakage of air is not a problem- an open system can be employed eliminating the
cost of a separate evaporator
Main compressor of the aircraft engine can be used for compression – less weight
Since the pressure in the system is quite low, therefore the piping, ducting design
and maintenance are simpler
• weight per kilowatt of an air cycle system will be much lower than a comparable vapor
compression system
AAiT School of Mechanical and Industrial Engineering - SMIE 89
Refri. and Air Cond.
Air Refrigeration systems
there are different types of systems used in different situations and for different types of
aircrafts
Simple system
Bootstrap system
Regenerative system
𝒉𝟐 = 𝒉𝒉𝟐 𝑻𝟐 = 𝑻𝑻𝟐
AAiT School of Mechanical and Industrial Engineering - SMIE 94
Refri. and Air Cond.
Air Refrigeration systems
𝑉1 2 𝑉1 2
𝑇2 − 𝑇1 = 𝑇𝑇2 − 𝑇1 =
2000 2000𝐶𝑝
𝑉1 2
𝑇𝑇2 − 𝑇1 =
2000𝐶𝑝
𝑇2 𝑇𝑇2 𝑉1 2
= =1+
𝑇1 𝑇1 2000𝐶𝑝 𝑇1
𝑇2 𝑇𝑇2 𝑉1 2 𝛾 − 1
= =1+
𝑇1 𝑇1 2𝛾𝛾𝑇1
• a = local or sonic velocity at the ambient air conditions
Q c = ṁ a Cp T3′ − T4
4. Expansion process
5. Refrigeration process
4-5’ expansion of cooled air in
5’-6 refrigeration effect
turbine
RE = h6 − h5′ = ṁ a Cp T6 − T5′
WT = ṁ a Cp T4 − T5′
Net power required 𝑚̇𝐶𝑝 𝑇6 − 𝑇5′
COP =
Power = 𝑚̇𝑊𝑛𝑛𝑛 = ṁ a Wc − 𝑊t 𝑚̇𝐶𝑝 𝑇3′ − 𝑇2′
AAiT School of Mechanical and Industrial Engineering - SMIE 97
Refri. and Air Cond.
Air Refrigeration systems
5
7
AAiT School of Mechanical and Industrial Engineering - SMIE 99
Refri. and Air Cond.
Air Refrigeration systems
Aircraft Cooling systems Bootstrap air cooling system
1. Ramming Process
1-2’ Ramming effect
𝑇2 𝑇𝑇2 𝛾−1 2
= =1+ 𝑀
𝑇1 𝑇1 2
3. Cooling process
5. Refrigeration process 5’-6 actual cooling process in heat exchanger
5’-6 refrigeration effect
Q c = ṁ a Cp T5′ − T6
RE = h8 − h7′ = ṁ a Cp T8 − T7′
4. Expansion process
Coefficient of performance 6-7’ expansion of cooled air in turbine
COP = 𝑅𝑅�𝑊 WT = ṁ a Cp T6 − T7′
𝑐
AAiT School of Mechanical and Industrial Engineering - SMIE 100
Refri. and Air Cond.
Aircraft Cooling systems Bootstrap air cooling system
With evaporative cooling
requires the airplane to be in flight so that the
ram air can be used for cooling in the heat
exchangers
overcoming this drawback of the boot-strap
system is to use part of the work derived from
the turbine to drive a fan that pulls air over
the secondary heat exchanger, thus combining
the features of a simple and bootstrap system.
𝑻𝒆𝒆𝒆𝒆 ≫ 𝑻𝑫𝑫𝑫
110
2.6. Vapor Absorption
Refrigeration System
111