Installation and Operating Instructions Zeverlution 3680 4000 5000 en

Table of Contents
1 Notes on this document ...................................................................................... 1
1.1 Validity ............................................................................................ 1

1.2 Target group .................................................................................. 1
1.3 Symbols used in this document..................................................... 2
2 Safety ................................................................................................................. 3
2.1 Intended use ................................................................................... 3

2.2 Safety standards........................................................................... 3
2.3 Important safety information ....................................................... 4
2.4 Symbols on the type label ............................................................ 7
2.5 Basic safety protection ................................................................. 8
3 Unpacking ........................................................................................................... 9
3.1 Scope of delivery ........................................................................... 9

3.2 Checking for transport damage .................................................... 9
4 Mounting ............................................................................................................ 10
4.1 Ambient conditions .......................................................................10

4.2 Selecting the mounting location ..................................................12
4.3 Mounting the inverter with the wall bracket ...............................13
5 Electrical connection ........................................................................................ 15
5.1 Safetyduring Electrical Connection .............................................15

5.2 System layout ofunits without integrated DC switch .................16
5.3 Overview of the connection area .................................................17
5.4 AC connection...............................................................................18
5.4.1 Conditions for the AC connection ..........................................................18
Installation and Operating Instructions V00 I
5.4.2 Grid connection........................................................................................19
5.4.3 Grounding connection ............................................................................22
5.4.4 Residual current protection ...................................................................23
5.4.5 Overvoltage category ............................................................................24
5.4.6 Rating of AC circuit breaker ..................................................................24
5.5 DC connection...............................................................................25
5.5.1 Requirements for the DC connection ...................................................25
5.5.2 Assembling the DC connectors ............................................................26
5.5.3 Disassembling the DC connectors .......................................................28
5.5.4 Connecting the PV array ........................................................................29
6 Communication ................................................................................................ 30
6.1 System monitoring via RS485 ......................................................30

6.2 System monitoring via Ethernet ..................................................33
6.3 System monitoring via WiFi .........................................................35
6.4 Inverter demand response modes (DRED) ..................................37
6.5 Active power control with smart meter & ComBox ...................39
6.6 Communication with third-party devices ....................................40
7 Commissioning .................................................................................................. 41
7.1 Electrical checks ...........................................................................41

7.2 Mechanical checks........................................................................42
7.3 Start-up ........................................................................................43
8 Disconnecting the inverter from voltage sources ........................................ 44
9 Operation .......................................................................................................... 46
9.1 Overview of the control panel ......................................................46

9.1.1 Display ........................................................................................................47
9.1.2 Control button ..........................................................................................49
9.1.3 LEDindicators ...........................................................................................49
Installation and Operating Instructions V04 II
9.2 Display messages ........................................................................50
9.3 Language and safety regulation settings ....................................52
9.3.1 Language setting .....................................................................................52
9.3.2 Safety regulation setting .......................................................................53
10 Technical Data ................................................................................................ 54
10.1 DC input data................................................................................54

10.2 AC output data ............................................................................55
10.3 General data ................................................................................56
10.4 Safety regulations ......................................................................57
10.5 Efficiency ....................................................................................59
10.6 Power reduction .........................................................................61
10.7 Tools and torque.........................................................................63
11 Troubleshooting .............................................................................................. 64
12 Maintenance .................................................................................................... 66
12.1 Cleaning the contacts of the DC switch ......................................66

12.2 Cleaning the heat sink .................................................................66
13 Dismantling the Inverter ................................................................................ 67
14 Disposing the Inverter .................................................................................... 68
15 EU Declaration of Conformity ....................................................................... 68
16 Warranty ......................................................................................................... 69
17 Contact ............................................................................................................ 69
Installation and Operating Instructions V00 III

1 Notes on this document
1.1 Validity
This document describes the mounting, installation, commissioning and maintenance

of the following solar inverters:
•Zeverlution 3680
•Zeverlution 4000
•Zeverlution 5000
Observe all documentation that accompanies the inverter. Keep them in a convenient
place and available at all times.
1.2 Target group
This document is for qualified electriciansonlywho must perform the tasks exactly
as described.
All persons installing inverters must be trained and experienced in general safety
which must be observed when working on electrical equipments. Installation
personnel should also be familiar with local requirements, rules and regulations.
1 Installation and Operating Instructions V04

1.3 Symbols used in this document
The following safety precautions and general informationare used in this document.
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING indicates a hazardous situation which, if not avoided, can result in death
or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, can result in minor
or moderate injury.
NOTICE indicates a situation which, if not avoided, can result in property damage.
INFORMATION provides tips which are valuable for the optimal installation and
operation of the inverter.
Installation and Operating Instructions V04 2

2 Safety
2.1 Intended use
1. Zeverlutionconverts the direct current from PV arrays into grid-compliant

alternating currentand feeds it into the utility grid.
2. Zeverlution must only be operated by qualified persons with the appropriate skills
who have already read and understood all documentation relating to its
installation, commissioning, operation and maintentance.
3. Zeverlutionis suitable for indoor and outdoor use.
4. Zeverlutionmust only be operated with PV arrays (PV modules and cabling) of
protection class II, in accordance with IEC 61730, application class A.
Do not connect any sources of energy other than PV modules to the inverter.
5. PV modules with a high capacity to ground mustonlybe used if their coupling
capacitydoes not exceed 1.0μF.
6. When exposed to sunlight,the PV array generates dangerous DC voltage which is
present in the DC conductors and the live components of the inverter. Touching the
DC conductors or the live components can lead to lethal electric shocks.
7. All components must remain within their permitted operating ranges at all times.
2.2 Safety standards
Zeverlutioncomplieswith the EU Low-Voltage Directive 2006/95/EC and the EMC

Directive 2004/108/EC.
Zeverlution also complies with the requirements for safety and EMC in Australia and
NewZealand markets.
The inverter is labeled with the CE mark and RCM mark.
For more information about certificates in other countries and regions, please visit
website(http:// www.zeversolar.com).

2.3 Important safety information
• All work on the inverter must only be carried out by qualified personnel who
have read and fully understood all safety information contained in this
document.
• Children must be supervised to ensure that they do not play with this device.
Danger to life due to high voltages of the PV array

When exposed to sunlight, the PV array generates dangerous DCvoltage which
is present in theDC conductors and the live components of the inverter.
Touching the DC conductors or the livecomponents can lead tolethal electric
shocks. If you disconnect the DC connectors from theinverter under load, an
electric arc may occur leading to electric shock and burns.
• Do not touch non-insulated cable ends.
• Do not touch the DC conductors.
• Do not touch any live components of the inverter.
• Have the inverter mounted, installed and commissioned only by qualified
persons with theappropriate skills.
• If an error occurs, have it rectified by qualified persons only.
• Before assembling the DC connectors, please first cover the PV modules
with opaque material..
• Prior to performing any work on the inverter, disconnect it from all voltage
sources asdescribed in this document (see Chapter 8).

Risk of injury due to electric shock and fire caused by high leakage
current
• The inverter must be reliably grounded in order to protect property and
personal safety.
Risk of injury due to hot heat sink

• The heat sink may get hot during operation. Do not touch!
Possible damage to health as a result of the effects of

electromagnetic radiation
• Please maintain a distance of at least 20cm from the inverter when it is
inoperation.
Grounding the PV array

• Comply with local regulations for grounding the PV array.
We suggest the frames of PV modules must be reliably grounded.
•Do not ground any of the terminals of the PV strings.

Damage to the seal of the cover in sub-zero conditions
•If you open the cover in sub-zero condition,the sealing of the cover can be
damaged. This can lead moisture entering the inverter.
• Do not open the inverter at ambient temperatures lower than -5℃.
• If a layer of ice has formed on the seal of the cover in sub-zero conditions,
remove it prior to opening the inverter(e.g. by melting the ice with warm
air).Observe the applicable safety regulation.
Damage to the inverter due to electrostatic discharge

•Touching electronic components can cause damage to or destroy the inverter
through electrostatic discharge.
• Ground yourself before touching any component.

2.4 Symbols on the type label
Icon Explanation
Risk of danger, warning and caution
Safety information important for human safety.Failure to observe the
safetyinformation in this document mayresult in injury or death.
Danger to life due to electric shock

The product operates at high voltages. Prior to performing any workon the
product, disconnect the product from all voltage sources. Allwork on the
product must be carried out by electrically qualified personsonly.
Risk of burns due to hot surfaces

The product can get hot during operation. Avoid contact during operation.
Allow the product to cool down sufficiently before carrying out anywork.
WEEE designation
Do not dispose of the product together with the household waste
butinaccordance with the disposal regulations for electronic waste
applicableat the installation site.
CE marking
The product complies with the requirements of the applicable EUdirectives.
Certified safety
The product is TUV-tested and complies with the requirements of the EU
Equipment and Product Safety Act.
Capacitors discharge
Danger to life due to high voltages in the inverter, observe the waiting
time of five minutes. Prior to performing any work on theinverter,
disconnect it from all voltage sources as described in Section 8.
Observe the documentation

Observe all documentation supplied with the product.

2.5 Basic safety protection
We provide the following safety protection:

1) Overvoltage, undervoltage protection
2) Overfrequency, underfrequency protection
3) Overtemperature monitoring
4) Residual current monitoring
5) Isolationmonitoring
6) Anti-islanding protection
7) DC feed-in monitoring

3 Unpacking
3.1 Scope of delivery
Object Description Quantity

A Inverter 1
B Wall bracket 1
Mounting accessory kit:
Wall anchors and hexagon bolts (2×)
C M5×12 pan head screw (2×) 1
*M5×14 pan head screw (1×)
*Ground washer (2×)
D Positive and negativeDC plug connector 2
E WiFi antenna 1 (optional)
F Smart meter connector 1 ( optional )
G Sealing plug 2
H Documentation 1
* One spare part for cover mounting
A B C D
E F G H
Please carefully check all of the components in the carton. If anything is missing,
contact your dealer at once.
3.2 Checking for transport damage
Thoroughly inspect the packaging upon delivery. If you detect any damage to the
packaging which indicates the inverter may have been damaged, inform the
responsible shipping company immediately.

4 Mounting
4.1 Ambient conditions
1. Be sure the inverter is mountedout of the reach of children.

2. Mount the inverter in areas where it cannot be touched inadvertently.
3. Ensure good access to the inverter for installation and possible service.
4. Ambient temperature should be below 40°C to ensure optimal operation.
5. Observe the recommended clearances to walls, other inverters, or objects as
follows to ensure sufficient heat dissipation.
Direction Recommended clearance（mm）

above 300
below 500
sides 200
Clearances for one inverter
Clearances for multiple inverters

6. In order to avoid power reduction caused byoverheating,do not mountthe
inverter in a location that allowslong-term exposure to direct sunlight.

7. Ensure optimum operation and extend service life by avoiding
exposingtheinverterto direct sunlight, rainand snow.
8. The mounting method, location and surface must be suitable for the inverter's
weight and dimensions.
9. If mounted in a residential area, we recommendmounting the inverter on a solid
support surface.Drywallandsimilarmaterialsare not recommended due to
audible vibrationsduring operation which could be perceived as annoying.
10. Do not put any objects on the inverter.
11. Do not cover the inverter.

4.2 Selecting the mounting location
Danger to life due to fire or explosion

• Do not mount the inverter in areas whereflammablematerialsarestored.
• Do not mount the inverter in areas where there is a risk of explosion.
1. Never mount the inverter tilted forward.

2. Never mount the inverter tilted sideways.
3. Never mount the inverter horizontally.
4. Mount the inverter vertically or tilted backwardby a max of 15°.
5. Mount the inverter at eye level to make it easy to operate andread the display.
6. The electrical connection area must point downwards.

4.3 Mounting the inverter with the wall bracket
Risk of injury when lifting the inverter, or if it is dropped

The inverter weighs approximately 11kg. There is risk of injury if the inverter is
lifted incorrectly or dropped while being transported or when attaching it to or
removing it from the wall bracket.
• Transport and lift the inverter carefully
Risk of injury due to damaged cables

There may be power cables or other supply lines (e.g. gas or water) routed in the
wall.
• Ensure that no lines are laid in the wall which could be damaged when drilling
holes.
Mounting procedures:
1. Use the wall bracket as a drilling template and mark

the positions of the drill holes, then drill 2 holes (Φ 10)
to a depth about 70mm. During operation, keep the
drill vertical to the wall, and hold the drill steady to
avoid tilted holes.
2. After cleaning the holes, place the 2 wall anchors into the holes, then attach the
wall bracket to the wall using the hexagon head screw delivered with the inverter.

3. Hold the inverter using the housing side edges and attach it onto the wall bracket
tilted slightly downwards.
4. Check both sides of the heatsink to ensure that it is securely in place.
5. Pushthe inverter inwards as far as possible and attach it to both sides of the wall
bracket using the M5 screws(screwdriver type: T25,torque: 2.2Nm).

5 Electrical connection
5.1 Safetyduring Electrical Connection
Danger to life due to high voltages of the PV array

When exposed to sunlight, the PV array generates dangerous DC voltage which
is present in theDC conductors and the live components of the inverter.
Touching the DC conductors or the livecomponents can lead tolethal electric
shocks. If you disconnect the DC connectors from theinverter under load, an
electric arc may occur leading to electric shock and burns.
• Do not touch non-insulated cable ends.
• Do not touch any live components of the inverter.
• Have the inverter mounted, installed and commissioned only by
qualifiedpersons with the appropriate skills.
• If an error occurs, have it rectified by qualified persons only.
• Before assembling the DC connectors, please first cover the PV modules with
apaque material.
• Prior to performing any work on the inverter, disconnect it from all
voltagesources as described in Section 8.

Risk of injury due to electric shock
The external protective grounding conductor is connected to the inverter’s
protective grounding terminal through the AC screw terminal block. Make sure
the groundingconnection is reliable.
• When connecting,connect the AC connection first to ensure the inverter
grounding reliably and then connect the DC inputs.
• When disconnecting, disconnect the DC inputs first and then disconnect the
AC connection.
• Don’t connect the DC inputs while the AC connection is disconnected under
any circumstances.
• All electrical installations must be done in accordance with the National
Wiring Rules Standards and Local Code.
5.2 System layout ofunits without integrated DC switch
Local standards or codes may require that PV systems are fitted with an external
DC switch on the DC side. The DC switch must be able to safely disconnect the
open-circuit voltage of the PV array plus a safety reserve of 20%.
Install a DC switch to each PV string to isolate the DC side of the inverter.
We recommend the following electrical connection:

5.3 Overview of the connection area
F
Object Description
A DC-switch (optional): switch on or off forPV-load
B DC input: plug-in connector to connect the PV string
C COM: connect the monitoring device with communication cable
D ANT (optional): antenna, transmit and receive WiFi signal
E AC output: connect the grid
F Earthing terminal: connect a second protective earthing conductor

5.4 AC connection
Danger to life due to high voltages in the inverter

• Before performing the electrical connection, ensure that the AC circuitbreaker
is switched off and cannot be reactivated.
5.4.1 Conditions for the AC connection

Cable Requirements
The grid connection is established using three conductors (L, N, and PE).
We recommend the following requirementsforACcable.
Object Description Value

A External diameter 9 to 14mm
B Copper conductor cross-section 4 to 6 mm²
C Stripping length of the insulated conductors approx. 12 mm
D Stripping length of the outer sheath of AC cable approx. 120mm
The PE conductor must be 10mm longer than the L and N conductors.
Cable design
The cable must be dimensioned in accordance with the local and national directives for
the dimensioning of cables.
The conductor cross-section should be dimensioned to avoid power loss in cables
exceeding 1% of rated output power.
The higher grid impedance of the AC cable makes the inverter easier to disconnect
from the grid due to excessive voltage at the feed-in point.

The maximum cable lengthrelative to the conductor cross-section as follows:
Conductor Maximum cable length
cross-section Zeverlution3680 Zeverlution4000 Zeverlution5000
4 mm² 25 m 20m 16m
6 mm² 40 m 30m 24m
The required conductor cross-section depends on the inverter rating, ambient

temperature, routing method, cable type, cable losses, applicablelocalinstallation
requirements, etc.
5.4.2 Grid connection
Risk of injury due to electric shock and fire caused by high leakage
current
• The inverter must be reliably grounded in order to protect property and
personal safety.
Damage to the seal of the cover in sub-zero conditions

• If you open the cover in sub-zero condition, the sealing of the cover can be
damaged. This can lead moisture entering the inverter.
• Do not open the inverter at ambient temperatures lower than -5℃.
• If a layer of ice has formed on the seal of the cover in sub-zero comditions,
remove it prior to opening the inverter(e.g. by melting the ice with warm air).
Observe the applicable safety regulation.

Procedure:
1. Switch off the ACcircuitbreaker and secure it against reconnection.
loosen the screws of the cover
During loosening the screws of the cover, it is not necessary to take off the
screws and conical spring washers, which can remain on the cover and will not
fall off.
2. Loosen the 4 screws ofthe cover using a screwdriver (T25) andremove the cover.
3. Strip the AC cable’s outer sheath 120 mm.

Shorten L and N by 10 mm each.
Strip the insulation of L, N, and PE conductors by 12 mm.
4. Insert the conductor into the suitable ferruleacc. to DIN 46228-4 and crimp the
contact.
5. Route the AC cable into the inverter through the cable gland.
If necessary, slightly loosen the swivel nut of the cable gland.

6. Bend the AC cable according to the path.
Insert the conductors to the screw terminal block and tighten them ( screwdriver
type: blade 1×5.5 acc. to DIN5264, torque: 1.2Nm).
•Insert the protective conductor (green-yellow) into the screw terminal with the
grounding sign and tighten the screw.
•Insert theneutral conductor (blue) into the screw terminal with N sign and tighten
the screw.
•Insert the L conductor (brown or black) into the screw terminal with L sign and
tighten the screw.
7. Check to ensure that all conductors are securely in place by pulling lightly on all
conductors.
8. Tighten the swivel nut of the cable gland.
9. Secure the cover in the sequence 1 to 4 (screwdriver type: T25, torque: 2.5Nm).

5.4.3 Grounding connection
In case of operation on a Delta-IT Grid type, in order to ensure safety compliance

in accordance with IEC 62109, the following step should be taken:
The second protective earth/ground conductor, with a diameter of at least 10
2
mm and be made from copper , should be connected to the designated earth
point on the inverter.
If additional grounding or equipotential bonding is required locally, you can connect

additional grounding to the inverter. This prevents touch current if the grounding
conductor at the terminal forthe AC cable fails.
Procedure:
1. Insert the grounding conductor into the suitable terminal lug and crimp the
contact.
2. Align the terminal lug with the grounding conductor and the ground washer on the
screw. The teeth of the ground washer must be facing the housing.
3. Tighten it firmly into the housing (screwdriver type: T25,torque: 2.5Nm).
1 2 3 4
Grounding parts information:
Object Description
1 Housing
2 Ground washer
3 Terminal lug(M5) with protective conductor
4 M5 pan head screw

5.4.4 Residual current protection
The inverter is equipped with an all-pole sensitive residual current monitoring
unit(RCMU) with an integrated differential current sensor which fulfills the
requirementsof DIN VDE 0100-712 (IEC60364-7-712:2002).Therefore an external
residual current device (RCD) is not required. If an external RCD needs to be installed
because of local regulations, a RCDtype A or type B can be installed as an additional
safety measure.
The all-pole sensitive residual current monitoring unit (RCMU) detects alternating and
direct differential current. The integrated differential current sensor detects the
current difference between the neutral conductor and the line conductor. If the
current difference increases suddenly, the inverter disconnects from the grid. The
function of the all-pole sensitive residual current monitoring unit (RCMU) has been
tested in accordance with IEC 62109-2.
Tip about the external residual current device (RCD)
Where an external residual current device (RCD) is required in a TT or TN-S

system, install a residual current device which trips at a residual current of
100mA or higher.
For each connected inverter, a rated residual current of 100mA has to be
provided. The rated residual current of the RCD must be equal to at least the
sum of the rated residual currents of the connected inverters.That means that,
if, for example, 2 transformerless inverters are connected, the rated residual
current of the RCD must be at least 200mA.

5.4.5 Overvoltage category
The inverter can be deployed in grids of installation category III or lower, as defined
under IEC 60664-1. This means that it can be permanently connected at the
grid-connection point in a building. In installations involving long outdoor cable routing,
additional overvoltage-reducing measures must be taken so that the overvoltage
category is reduced from IV to III.
5.4.6 Rating of AC circuit breaker
Danger to life due to fire

You must safeguard each inverter with an individual AC circuit breaker
in order that the inverter can be disconnected safely.
No consumer load should be applied between AC circuit breaker and the inverter.
Use dedicated AC circuitbreakerwith load switch functionality for load switching.
The selection of the AC circuit breaker rating depends on the wiring design (wire
cross-section area), cable type, wiring method, ambient temperature, inverter current
rating etc. Derating of the circuit breaker rating may be necessary due to self-heating
or if exposed to heat.
The maximum output current of the inverters and recommended AC circuit breaker
can be found in the following table.
Type Zeverlution3680 Zeverlution4000 Zeverlution5000
Max. output current 16 A 20 A 23 A

Recommended AC
20 A, type B 25 A, type B 32 A, type B
circuit breaker rating

5.5 DC connection
Danger to life due to high voltages in the inverter

• Before connecting the PV array, ensure that the DC switch is switched off and
that it cannot be reactivated.
• Do not disconnect the DC connectors under load.
5.5.1 Requirements for the DC connection
Use of Y adapters for parallel connection of PV strings
The Y adapters must not be used to interrupt the DC circuit.

• Do not use the Y adapters in the immediate vicinity of the inverter. The adapters
must notbe visible or freely accessible.
• In order to interrupt the DC circuit, always disconnect the inverter as described
in thisdocumentinSection 8.
Requirements for the PV modules of a string:
• PV modules of the connected strings must be of:thesame type, identical alignment

and identical tilt.
• The thresholds for the input voltage and the input current of the inverter must be
adhered to (see Section 10.1 "Technical DC input data").
• On the coldest day based on statistical records, the open-circuit voltage of the PV
array must never exceed the maximum input voltage of the inverter.
• The connection cables of the PV modules must be equipped with the connectors
included in the scope of delivery.
• The positive connection cables of the PV modules must be equipped with the positive
DC connectors.The negative connection cables of the PV modules must be equipped
with the negative DC connectors.

5.5.2 Assembling the DC connectors
Danger to life due to high voltages on DC conductors

is present in the DC conductors. Touching the DC conductors can lead to lethal
electric shocks.
• Cover the PV modules with apaque material.
Assemble the DC connectors as described below. Be sure to observe the correct

polarity. The DC connectors are marked with the symbols "+" and " − ".
Cable requirements:
The cable must be of type PV1-F, UL-ZKLA or USE2 and comply with the following
properties:
 External diameter: 5 mm to 8 mm
 Conductor cross-section: 2.5 mm²to 6 mm²
 Qty single wires: minimum7
 Nominal voltage: minimum 600V
Proceed as follows to assemble each DC connector:

1. Strip 12 mm off the cable insulation.

2. Route the stripped cable all the way into the DC connector. Ensure that the
stripped cable and the DC connector have the same polarity.
3. Press the clamping bracket down until it audibly snaps into place.
4. Ensure that the cable is correctly positioned:

Result Measure
If the stranded wires are visible in the • Proceed to step 5.
chamber of the clamping bracket, the
cable is correctly positioned.
If the stranded wires are not visible in • Release the clamping bracket. To do so,
the chamber, the cable is not insert a flat-blade screwdriver (blade
correctly positioned. width: 3.5 mm) into the clamping bracket
and lever it open.
• Remove the cable and go back to step 2.

5. Push the swivel nut up to the thread and tighten (torque: 2 Nm).

5.5.3 Disassembling the DC connectors
Danger to life due to high voltages on DC conductors

is present in the DC conductors. Touching the DC conductors can lead to lethal
electric shocks.
• Cover the PV moduleswithapaque material.
1. Unscrew the swivel nut.
2. To release the DC connector, insert a flat-blade

screwdriver (blade width: 3.5 mm) into the side
catch mechanism and lever open.
3. Carefully pull the DC connector apart.
4. Release the clamping bracket. To do so, insert a

flat-blade screwdriver (blade width:3.5 mm) into
the clamping bracket and lever it open.
5. Remove the cable.

5.5.4 Connecting the PV array
Damage to the inverter due to overvoltage

If the voltage of the strings exceeds the max. DC input voltage of the inverter, it
can be destroyed due to overvoltage. All warranty claims become void.
• Do not connect strings with an open-circuit voltage greater than the maximum
DC input voltage of the inverter.
• Check the design of the PV system.
1. Ensure that the individualACcircuitbreaker is switched off and ensure it against

reconnection.
2. Ensure that the DC switch is switched off and ensureit against reconnection.
3.Ensure that there is no ground fault in the PV strings.
4. Check whether the DC connector has the correct polarity.
If the DC connector is equipped with a DC cable having the wrong polarity, the DC
connector must be reassembled. The DC cable must always have the same
polarity as the DC connector.
5.Ensure that the open-circuit voltage of the PVstrings does not exceed the
maximum DC input voltage of the inverter.
6.Connect the assembled DC connectors to the inverter until they audibly snap into
place. Ensure that all DC connectors are securely in place.
7. For unused DCconnectors, push down the clamping bracket and push the swivel
nutup to thethread.Insert the sealing plug into the DC connector. Tighten the DC
connector (torque:2.0Nm). Finally insert the DC connectors with sealing plugs into
the corresponding DC inputs on the inverter.

6 Communication
6.1 System monitoring via RS485
This inverter is equipped with RJ45 interfaces for multipoint communication.

One ZeverCom/ZeverManager connects inverters via an RS485 bus. The overall
length of the network cable should not exceed 1,000 m. The monitoring system
layout for inverters is as follows.
Web browser iPhone Android
Internet Internet
ZeverCloud
Internet
WiFi Ethernet
Wireless Router
ZeverCom WiFi ZeverCom/ZeverManager
RS485 RS485 RS485 RS485 RS485 RS485
Inverter_1 Inverter_2 Inverter_n Inverter_1 Inverter_2 Inverter_n
The ZeverCom/ZeverManager connects to the inverter via the RJ45 interface, and it
connects to the router via Ethernet.
We offer a remote monitoring platform called ‛ZeverCloud“. You can install the
‛ZeverCloud“ application on a smart phone using Android or an iOS operating
systems.
The website address of the ‛ZeverCloud“ is www.zevercloud.com

The pin assignment of the RJ45 socket is as follows:
Pin1------- TX_RS485A
Pin2-------TX_RS485B
Pin3-------RX_RS485A
Pin4-------GND
Pin5-------GND
Pin6-------RX_RS485B
Pin7-------+7V
Pin8-------+7V
Cable requirement :
- Shielding wire
- CAT-5E or higher
- UV-resistant for outdoor use
- RS485 cable maximum length 1000m
Connect the network cable:
The inverter can be destroyed by wrong communication wiring

• Internal components of the inverter can be irreparably damaged due to
incorrect wiring between the power wire and signal wire. All the warranty
claim will be invalid.
•Please check the wiring of the RJ45 connector before crimping the contact.
Damage to the inverter due to moisture and dust penetration

• If the cable gland are not mounted properly, the inverter can be destroyed
due to moisture and dust penetration. All the warranty claim will be invalid.
• Make surethe cable gland has been tightened firmly.

1. Loosen the screws of the cover using a screwdriver (T25) and remove the cover.
(see Section 5 "Electrical Connection ").
2. Unscrew the swivel nut of the M25 cable gland, remove the filler-plug from the
cable gland and keep it well. If there is only one communication cable, please keep
a filler-plug in the remaining hole of the sealing ring against water ingress.
M25 cable gland for RJ45

3. Route the communication cable into the inverter through the M25 cable gland, and
connect it to the RJ45 keystone socket on the upper cuicirt board.
4. Connect the inverter to ZeverCom/ZeverManager or another communication

device via the abovementioned communication cable.
5.Press the sealing ring with the network cable into the
cable gland, and then tighten the swivel nut firmly
(torque: 2.5-3.0Nm). Make sure the cable gland is
mounted properly. The cable gland must be
adequately locked to prevent any movement of the cable.
6. Secure the cover (torque: 2.5 Nm) using a screwdriver (T25).
Disassemble the communication cable in reverse order.

6.2 System monitoring via Ethernet
User can monitor the inverter through the integrated ComBox with Ethernet module
(optional), The connection diagram between the inverter and internet with network
cable is shown as follows.
Internet
ZeverCloud
Internet
LAN LAN LAN
Inverter_1 Inverter_2 Inverter_n

With ComBox With ComBox With ComBox
The inverter has integrated ComBox (with Ethernet module),
Possible reason of communication failure due to closed port

• The ComBox uses port #6655 and #80 communicates with the ZeverCloud.
Both of these two ports must be opened, or else the ComBox cannot connect
to the ZeverCloud and upload data
The inverter is connected to the network by simply connecting the network cable
with wiring standard of EIA/TIA 568B from the router to the Ethernet port on the
ComBox inside the inverter, please refer to the relative instruction at section 6.1.

Possible reason of communication failure due to DHCP
• The router needs to support DHCP services if the ComBox use the DHCP function.
The inverter obtains an IP address from the router via DHCP automatically and
shows it on the display. The time it takes to connect to the network depends on the
network communication conditions.

6.3 System monitoring via WiFi
User can monitor the inverter through the integrated ComBox with WiFi module
(optional). The connection diagram between the inverter and internet with a
WiFi connection is shown as follows.
Mounting the antenna:

Take the antenna included in the scope of delivery.
Tighten the antenna into the WIFIconnection port by hand. Make sure the antenna is
securely connected.
1. Open your mobile device or laptop’s WLAN page. The new access point called
ZEVERSOLAR -XXXX is displayed. Note: "XXXX" stands for the last four digits in
the Registry ID (Figure A).
2. Connect to the access point using your mobile device or laptop, the password is
‘zeversolar’.
FigureA FigureB FigureC

3. Start the web browser and type in ‘http://160.190.0.1’. The internal website will
open. Select a router in the [Wireless] area. The Password/Security Key dialog
box will pop up.
4. Enter the password of the router (Figure B).If the WiFi device is connected to
the router successfully, the status indicator on the wireless page will display
the icon (Figure C).
5. Please change to a secure WiFi password to ensure highest security and
prevent unauthorized access, refer to manual for the process of password
change (you can download the manual from Zeversolar home page
www.zeversolar.com).
6. This page shows the WiFi SSID and password information, you can change the
SSID and WiFi password accordingly (default password is ‘zeversolar’). To
ensure highest security of your system, please change the default password
‚zeversolar‘ and keep the new password confidential. If you do not change to a
secure password, you expose your system to a risk of unauthorized access by
persons who know the default password and are within the reach of the WiFi
network.
7. Monitor SN and Registry Key is printed on the labels which is attached on

inverter side and warranty card
More operating information for ComBox:

In order to achieve remote monitoring reliably, please visit website( http://
www.zeversolar.com ) and download the detailed information, you can also find how
to use ZeverCloud in it.

6.4 Inverter demand response modes (DRED)
DRMS application description

• Only applicable to AS/NZS4777.2:2015.
• DRM0, DRM5, DRM6, DRM7, DRM8 are available.
The inverter shall detect and initiate a response to all supported demand response
commands ,demand response modes are described as follows:
Mode Requirement
DRM 0 Operate the disconnection device
DRM 1 Do not consume power
DRM 2 Do not consume at more than 50% of rated power
DRM 3 Do not consume at more than 75% of rated power ANDSource reactive power if capable
DRM 4 Increase power consumption(subject to constraints from other active DRMs)
DRM 5 Do not generate power
DRM 6 Do not generate at more than 50% of rated power
DRM 7 Do not generate at more than 75% of rated power ANDnot more than 60% reactive power
DRM 8 Increase power generation(subject to constraints from other active DRMs)
The RJ45 socket pin assignments for demand response modes as follows:
Pin1--------DRM 1/5
Pin2------- DRM 2/6
Pin3------- DRM 3/7
Pin4------- DRM 4/8
Pin5------- RefGen
Pin6------- Com/DRM0
Pin7--------N/A
Pin8------- N/A
Connect the network cable:

Damage to the inverter due to moisture and dust penetration
• If the cable gland are not mounted properly, the inverter can be
destroyed due to moisture and dust penetration. All the warranty
claim will be invalid.
• Make surethe cable gland has beentightened firmly.
1. Loosen the screws of the cover using a screwdriver (T25) and remove the cover.
(see Section 5.4.2).
2. Unscrew the swivel nut of the M25 cable gland, remove one filler-plug from the
cable gland and keep it well. If there is only one network cable, please keep another
filler-plug in the remaining hole of the sealing ring against water ingress.
3. Insert the network cable into the RJ45 socket on the upper circuit board(ComBox).
4. Connect the inverter to DRED via the abovementioned network cable.

5. Press the sealing ring with the network cable into the cable gland, and then tighten
the swivel nut firmly. Make sure the cable gland is mounted properly. The cable
gland must be adequately locked to prevent any movement of the cable.
6. Secure the cover (screw driver type: T25,torque: 2.5Nm).

6.5 Active power control with smart meter & ComBox
The inverter can control activepower output via connecting smart meter and
ComBox integrated in Zeversolar’sinverter,following is the system connection mode.
Smart meter(model: SDM120,SDM220,SDM230-Modbus) connecting method and

baud rate setting method, please refer to smart meter user manual.
Possible reason of communication failure due to incorrect connection

• ComBox only supports single inverter to do active power control
• The overall length of the cable from combox to smart meter should not
exceed 1,000 m
Connect the smart meter to the inverter:

1. Cable requirements:
Object Description Value
A External diameter 5 to 8 mm
B Conductor cross-section 0.14 to 1.5 mm²
C Stripping length of the insulated conductors approx. 9 mm
D Stripping length of the outer sheath of the cable approx. 30 mm
2. Route the cable into inverter through the cable gland, referring to the cable
connection (Section 6.1).

3. Connect the conductors to the supplied smart meter connector in accordance
with the symbol‛A“ and ‛B“. Whendoing so, ensure the conductors are plugged
completely into the terminal up to the insulation.
4. Plug the assembled smart meter connector into the pin connector.
5. Push the seal insert back into the cable gland. Tighten the swivel nut slightly.
6. Place the cover on the housing, then tighten all 4 screws with a Torx screwdriver
(screw driver type: T25, torque: 2.5Nm).
Possible reason of communication failure due to the wrong meter

• The smart meterbrand:EASTRON
• Supported model: SDM120-Modbus,SDM220-Modbus,SDM230-Modbus
• Must set the meter baud rate for modbus to 9600bps
More meter details are available at http://www.eastron.com.cnor
http://www.eastrongroup.com/
6.6 Communication with third-party devices
Zeverlutioninverters can communicate with Solarlog or Meteocontrol, in other

words, you can use Solarlog or Meteocontrol to monitor Zeverlution inverters. For
more information, please refer to their user manual.

7 Commissioning
Risk of injury due to incorrect installation

We strongly recommend carrying out preliminary checks before commissioning to
avoid possible damage to the device caused by incorrect installation.
7.1 Electrical checks
Carry out the main electrical checks as follows:

① Check the PE connection with a multimeter: check that the inverter’s exposed metal
surface has a ground connection.
Danger to life due to the presence of DC voltage

• Only touch the insulation of the PV array cables.
• Do not touch parts of the sub-structure and frame of PV array which are not
grouned.
• Wear personal protective equipment such as insulating gloves.
② Check the DC voltage values: check that the open-circuit voltage of the PV array
on the coldest day based on statistical records does not exceed 600V.
③ Check the polarity of the DC voltage: make sure the DC connectors have the
correct polarity.
④Check the PV array’s insulation to ground with a multimeter: make sure that the
insulation resistance to ground is greater than 1 Mohm.
⑤Check and make sure that the AC circuit breaker must be correctly rated and
mounted.

Danger to life due to the presence of AC voltage
• Only touch the insulation of the AC cables.
• Wear personal protective equipment such as insulating gloves.
⑥Check the grid voltage: check that the grid voltage at the connection point of the
inverter complies within the permitted range.
7.2 Mechanical checks
Carry out the main mechanical checks to ensure the inverter is waterproof:
① Make sure the inverter and wall bracket have been correctly mounted.
②Make sure that all usedDC connectors are securely in place.

Make sure that unused DCinputs on the inverter have been inserted by DC plug
connectors with sealing plugs.
③ Make sure the communication wires has correctly connected

Make sure the communication cable gland has been correctly mounted and
tightened.
④Make sure theAC conductors have correctly connected

Make sure the AC cable gland has been correctly mounted and tightened.
⑤Make sure the cover has been correctly mounted.
⑥Make sure that cables are routed in safe place or protected against mechanical
damage.

7.3 Start-up
After finishing the electrical and mechanical checks, switch on the DC switch, then
check various settings in the display and make changes if necessary.
Ensure the correct safety setting has been selected for the region, then switch on the
AC circuit breaker.
When there is sufficient DC voltage applied and the gridconnection conditions are met,
the inverter will start to operate automatically.
Usually, there are three states during operation:

Waiting: When the initial DC voltage of the PV strings is greater than the minimum
DC input voltage but lower than the start-up DC input voltage, the inverter is waiting
for sufficient DC input voltage and cannot feed power into the grid.
Checking: When the initial voltage of the PV strings exceeds the start-up DC input
voltage, the inverter will check feeding conditions at once. If there is anything wrong
during checking, the inverter will switch to the ‛Fault“ mode.
Normal: After checking, the inverter will switch to ‛Normal“ state and feed power
into the grid.
During periods of low radiation, the inverter may continuously start up and shut
down. This is due to insufficient power generated by the PV generator.
If this fault occurs often, please call service.
Quick Troubleshooting
If the inverter is in "Fault" mode, refer to Section 11 "Troubleshooting".

8 Disconnecting the inverter from voltage sources
Prior to performing any work on the inverter, disconnect it from all voltage sources
as described in this section. Always adhere strictly to the prescribed sequence.
Destruction of the measuring device due to overvoltage

• Only use measuring devices with a DC input voltage range of 1000V or higher.
Procedure:
1. Disconnect the ACcircuitbreaker and secure it against reconnection.
2. Disconnect the DC switch and secure it against reconnection.
3. Use a current clampto ensure that no current is present in the DC cables.
4. Release and remove all DC connectors. Insert a flat-blade screwdriver or an
angled screwdriver (blade width: 3.5 mm) into one of the slide slots and pull
the DC connectors out downwards. Do not pull on the cable.
5. Ensure that no voltage is present at the DC inputs on the inverter using a

suitable measuring device.
Danger to life due to high voltages

The capacitors in the inverter take 5 minutes to discharge.
• Wait 5 minutes before opening the cover.
6. Loosen the 4 screws of the cover using a screwdriver (T25) and remove the
cover.

Damage to the inverter due to electrostatic discharge
•Touching electronic components can cause damage to or destroy the inverter
through electrostatic discharge.
7. Use a suitable measuring device to check that no voltage is present at the AC
screw terminal blocks between L and N and L and PE.
8. Loose the screws of the screw terminal blocks and the swivel nut of the M20
cable gland, remove the AC cable.
9. Secure the cover (screw driver type: T25,torque: 2.2Nm).

9 Operation
The information provided this chapter covers the LED indicators, control button,
display messages, and the language and safety regulation settings.
9.1 Overview of the control panel
The inverter is equipped with a text display, three LED indicators and one control
button.
A B C D E
Object Description
A Normal (Green LED)
B Fault (Red LED)
C Communication (Yellow LED)
D Control button
E Display

9.1.1 Display
The display consists of 16 characters×2 lines. The bottom line shows the current
output (Pac = xxxx.xW). The top line shows the current state by default, it will switch
to different runninginformation by pressing the control button.
Line 1 Runninginformation
E-today Daily energy
E-total Energy generated since the inverter has been installed
Vpv DC input voltage
Ipv DC input current
Vac Grid voltage
Iac Present output current
Frequency Grid frequency
Model Type name
Set Language Selected language
Version Firmware version
Serial No. Serial number
IP Addr IP address
Line 2 Pac = xxxx.xW1) Current output power
1)If the item ‛IP Addr“ on the top line is displayed, thecommunicationconnection state
withZeverCould (Disconnected or Connected) will be displayed on bottom line.

For how to create a new plant in ZeverCloud, please visit website
(www.zevercloud.com) and follow the procedureas described in the relative manual
(ZeverCloud User Manual).
The item ‛IP Addr“ on the top linewill show the relative IP addressonlywhen user
monitor the inverterwiththe Ethernet moduleorWiFi module which is integrated
inside the inverter, otherwisethe item ‛IP Addr“ on the top line will show‛0.0.0.0“.
If the inverter is monitored with external communication devices (e.g. ZeverCom,
Solar-Log, or other 3rd party devices), read the IP address on these devices.

9.1.2 Control button
The inverter has a control button which is necessary to switch between the various
displays for measured values and device information, to enter next entry and to lock
the expected item.
The display menus wrap around, which means that when you arrive at the last item,
the first itemwill be displayed when you press the control button again.
You can freeze the display as follows:

Keep pressing the button for 5s whenthe display shows thedesireditem, and do not
release the button until you see ‛LOCK“. The display will always show the selected
item until you press the button again or the operating state of the inverter changes.
To save power, the backlight of the display turns off automatically after 10s. Press the
button again to activate it.
9.1.3 LEDindicators
The inverter is equipped with three LED indicators ‛green“, ‛red“ and ‛yellow“ which
provide information about the various operating states.
Green LED:
The green LED is lit when the inverter is operating normally.
Yellow LED:
The yellow LED flashes during communication.
Also, the yellow LED is lit during updatingfirmwarethrough RS485.
Red LED:
The red LED is lit when the inverter has stopped feeding power into the grid due to a
fault. The corresponding error code will be shown on the display.

9.2 Display messages
Along with the various operating states, various messages may be shown on the
display, as follows.
State Error Description Causes
code
Initial PV voltage is between minimum DC
Waiting input voltage and the start-up DC input
voltage of the inverter.
The inverter is checking the feed-in
Initializat- conditions after the initial PV voltage
Checking
ion exceeds the start-up DC input voltage of
the inverter.
The inverter is checking feed-in
Reconnect conditions after the occured fault has
been solved.
The inverter is feeding power into grid
Normal Normal
normally.
Communication between the master and
1 SCI Fault
slave CPU has failed.
EEPROM R/W
2 Reading or writing of EEPROM has failed.
Fault
3 Rly-Check Fault Output relay has failed.
Output DC feed-in exceeds the permitted
4 DC INJ. High
upper limit.
The voltage of DC bus exceeds the
Fault 6 High DC Bus
permitted upper limit.
8 AC HCT Fault Output current is abnormal
9 GFCI Fault Groundfault detection circuit is abnormal
10 Device Fault Unknown Error
The grid frequency is outside the
33 Fac Fault
permitted range.
The grid voltage is outside the permitted
34 Vac Fault
range.
Fault 35 No Utility Grid The utility cannot be detected, which may
Available be caused by no utility, grid disconnected,
AC cables damaged, fuse broken or
island mode.
Residual The residual current exceeds the
36
current fault permitted upper limit.
PV The voltage of the PV strings exceeds
37
Overvoltage the permitted upper limit.
The PV array’s insulation resistance to
ground is below the permitted value, or
38 ISO Fault
the electrical insulation inside the
inverter has failed.
The internal temperature exceeds the
40 Over Temp.
permitted value.
A different value of grid voltage has
Vac differs for
41 been detected by the master and slave
M-S
MCU.
A different value of grid frequency has
Fac differs for
42 been detected by the master and slave
M-S
MCU.
Residual A different value of residual current has
43 current differs been detected by the master and slave
for M-S MCU.
DC Inj. differs A different value of DC feed-in has been
44
for M-S detected by the master and slave MCU.
Different values of grid frequency and
Fac,Vac
45 voltage has been detected by the master
differs for M-S
and slave MCU.
The last five failure reports on the network and system protection device can be read.
An interruption in the supply voltage of ≤ 3s does not result in any loss of failure
reports (according to VDE-AR-N 4105).

9.3 Language and safety regulation settings
Before setting, switch on the DC switch, and ensure that the AC circuit breaker is
switched off and cannot be reactivated, while the inverter should be reliably
grounded.
9.3.1 Language setting

The inverter provides two languages: English and German.
Keep pressing the button for approx. 5s at the item of ‛Set Language“ to enter the
language menu and select the language. The display will switch to current state
information automatically and the language setting will be saved at the same time
unless you press the button again within approx. 10s.

9.3.2 Safety regulation setting
You can choose desired safety regulation according to the local requirements,
procedure as follows.
Step 1:
Press the button (see section 9.1.1)once per second until the type name of the
inverter appears.
Error Code: 35 ZL ××××

Pac= 0.0W Pac= 0.0W
Step 2:
Keep pressing the button for 10 seconds to enter the safety regulation setting menu.
ZL ×××× DE VDE-AR-N
Pac= 0.0W Pac= 0.0W
Step 3:
Press the buttononceper second to scroll the safety regulations.
IF you want to choose the safety regulation for the Netherlands, press the
buttononce per seconduntilthedisplay shows ‛NL NEN50438“.
DE VDE-AR-N NL NEN50438
Pac= 0.0W Pac= 0.0 W
If the display shows ‛DEFAULT“, keep on pressing the button until the displayshows
the desired safety regulation.
After waiting for10 seconds, the safety regulation setting will be saved.

10 Technical Data
10.1 DC input data
Type Zeverlution 3680 Zeverlution 4000 Zeverlution 5000
Max. PV array power

4780Wp 5720Wp 6500Wp
（STC）
Max.DC power (@cosφ=1) 3900W 4650W 5300W
Max. input voltage 600V

MPP voltage range 100V-520V
Rated input voltage 360V
Min. start voltage 80V
Min. feed-in power 30W
Max. input current per
11A/11A
MPP input
Number of independent
2
MPP inputs
Strings per MPP input 1/1

10.2 AC output data
Type Zeverlution3680 Zeverlution 4000 Zeverlution 5000
Rated active power 3680W 4000W 5000W

1)
Max. apparent AC power 3680VA 4400VA 5000VA
Nominal AC voltage / range 220V,230V,240V / 180V-280V
AC power frequency / range 50, 60 / ±5Hz
Max. output current 16A 20A 23A
Power factor (@rated power) 1
0.95 inductive ... 0.95 capacitive
Adjustable displacement power (only for VDE-AR-N 4105)
factor 0.8 inductive.... 0.8 capacitive
(for others)
Feed-in phase /
1/1
connection phase
Harmonic distortion (THD) at
< 3%
rated output
1)
For Belgium, Sac, max=4000VA

10.3 General data
Zeverlution Zeverlution Zeverlution

Type
3680 4000 5000
communication:
●/○/○
RS485 / Ethernet / WiFi
Display 16 x 2 characters
Earth Fault Alarm cloud based, audible and visible(AU)
Zero power output Via connecting smart meter(AU)
Dimensions (W x H x D) 341 x395x172 mm
Weight 11kg
Cooling method convection
Noise emission (typical) <25 dB(A)@1m
Installation indoor & outdoor
Mounting information wall mounting bracket
DC connection SUNCLIX
AC connection screw terminalterminal
Operating temperature range -25℃…+60℃
Relative humidity
0% ... 100%
(non-condensing)
Max. operating altitude 4000m(>3000m derating)
Degree of protection (according
IP65
to IEC 60529)
Climatic category (according
4K4H
to IEC 60721-3-4)
Topology H5
Self-consumption (night) <1W
Radio technology WLAN 802.11 b / g / n
Radio spectrum 2.4 GHz
Standby power <8.5W
●—Standard ○—Optional -—N/A

10.4 Safety regulations
Zeverlution Zeverlution Zeverlution

Type
3680 4000 5000
DC switch ○
PV ISO ●
Grid monitoring ●
DC reverse polarity
●
protection
AC overcurrent protection ●
Residual current
●
monitoring(GFCI)
Protection class
Ⅰ
(according to IEC 62103)
Overvoltage category
Ⅱ(DC), Ⅲ(AC)
(according to IEC 60664-1)
Internal overvoltage
Integrated
protection
DC feed-in monitoring Integrated
Islanding protection Integrated
EMC immunity EN61000-6-1, EN61000-6-2
EMC emission EN61000-6-3, EN61000-6-4
Utility interference EN61000-3-2, EN61000-3-3
●—Standard ○—Optional

Information for choosing the safetystandard VDE-AR-N 4105
If a central network and system protection device is used for power

generationsystems, the value of the rise-in-voltage protection U > of 1.1Un
presented in theintegrated network and system protection can be changed, but
a password is required.
It is not necessary to adjust the value of the displacement power factor cos
(phi) if the power generation system isΣSAmax≤ 3.68KVA and was set to 1 as
default in the embedded inverter software. However, if the power generation
system is 3.68KVA <Σ SAmax≤13.8KVA,the standard cos (phi) characteristic
curve defined in VDE-AR-N 4105 shall be applied through the ZeverCom.

10.5 Efficiency
The operating efficiency is shown for the three input voltages (V mppmax, Vdc,r and
Vmppmin) graphically. In all cases the efficiency refers to the standardized power
output (Pac/Pac,r). (According to EN 50524 (VDE 0126-13): 2008-10, cl. 4.5.3).
Notes: Values are based on rated grid voltage, cos(phi) = 1and an ambient
temperature of 25℃.
Efficiency curve Zeverlution3680
Max. efficiency,ηmax 97.2%


10.6 Power reduction
In order to ensure inverter operation under safe conditions ,the device may
automatically decrease power output.
Power reduction depends on many operating parameters including ambient
temperature and input voltage, grid voltage, grid frequency and power available from
the PV modules. This device can decrease power output during certain periods of the
day according to these parameters.
Notes: Values are based on rated grid voltage and cos (phi) = 1.
4000
output power（W）
3500
3000
2500
2000
Vpv=250
1500
Vpv=360
1000
Vpv=480
500
0
25 35 40 41 42 43 44 45 50 55 60 65 70 75 80 85
Ambient temperture（℃）
Power reduction with increased ambient temperature (Zeverlution3680)

4500
output power（W） 4000
3500
3000
2500
2000
Vpv=250
1500
1000 Vpv=360
500 Vpv=480
0
25 35 40 41 42 43 44 45 50 55 60 65 70 75 80 85
6000
output power（W）
5000
4000
3000
Vpv=250
2000
Vpv=360
1000 Vpv=480
0
25 35 40 41 42 43 44 45 50 55 60 65 70 75 80 85

10.7 Tools and torque
Tools and torque required for installation and electrical connections:
Tools, model Object Torque

Screws for the cover
Screw for second protective grounding
Torque screwdriver,
connection 2.5Nm
T25
Screws for tighteningthe inverter and wall
bracket
Flat-head screwdriver,
Screw terminal block for AC cable 1.2Nm
blade with 1×5.5mm
Flat-head screwdriver,
Sunclix DC connector
blade width 3.5mm
Antenna Hand-tight
Open end of 30 Swivel nut of M25 cable gland Hand-tight
Socket
Open end of 15 Swivel nut of sunclix connector 2.0Nm
wrench
Open end of 10 Hex bolts for wall bracket
Wire stripper Peel cable jackets
Crimping tools Crimp power cables
Hammer drill,
Drill holes on the wall
drill bit of Ø10
Rubber mallet Hammer wall plugs into holes
Cable cutter Cut power cables
Multimeter
Check electrical connection
Current clamp
Marker Mark the positions of drill holes
ESD glove Wear ESD glove when opening the inverter
Safety goggle Wear safety goggle during drillingholes
Wear anti-dust respirator during drilling
Anti-dust respirator
holes

11 Troubleshooting
When the PV power plant does not operate normally, fault information will
be shown up on the displayand the red LED will be lit at the same time.
We recommend the following actions for quick troubleshooting.
The corresponding causes are described in section 9.2 ‛Display messages“.
Object Error code Corrective measures

• Check the open-circuit voltages of the strings and make
sure it is below the maximum DC input voltage of the
inverter.
6
• If the input voltage is within the permitted range and the
fault still occurs, it might be that the internal circuit has
broken. Contact the service.
• Check the grid frequency and observe how often major
fluctuations occur.
33 If this fault is caused by frequent fluctuations, try to
change the operating parameters after informing the grid
Presumable operator first.
Fault •Check the grid voltage and grid connection of the inverter.
• Check the grid voltage at the connection point of the
inverter.
If the grid voltage is outside the permissible range due to
34 local grid conditions, try to change the values of the
monitored operating limits after informing the grid
operator first.
If the grid voltage lies within the permitted range and this
fault still occurs, please contact the service.
• Check the fuse and the triggering of the AC circuit
breaker in the distribution box.
35 • Check the grid voltage, grid usability.
• Check the AC cable, grid connection on the inverter.
If this fault is still being shown, contact the service.

• Make sure the grounding connection of the inverter is
reliable.
36
•Make a visual inspection of all PV cables and modules.
If this fault is still shown, contact the service.
• Check the open-circuit voltages of the strings and make
sure it is below the maximum DC input voltage of the
37 inverter.
If the input voltage lies within the permitted range and
Presumable the fault still occurs, contact the service.
Fault •Check the PV array’s insulation to ground and make sure
that the insulation resistance to ground is greater than 1
MOhm. Otherwise, make a visual inspection of all PV
38 cables and modules.
• Make sure the grounding connection of the inverter is
reliable.
If this fault occurs often, contact the service.
•Check whether the airflow to the heat sink is obstructed.
40 •Check whether the ambient temperature around the
inverter is too high.
41, 42 • Disconnect the inverter from the grid and the PV arrays,
43, 44 reconnect them after 3 minutes.
45 If this fault is still being shown, contact the service.
• Disconnect the inverter from the grid and the PV arrays,
Permanent 1, 2,3,
reconnect themafter 3 minutes.
Fault 4,5,6, 8,9
If this fault is still being shown, contact the service.
Contact the Zeversolarservice if you meet other problems not in the above table.

12 Maintenance
Normally, the inverter needs no maintenance or calibration. Regularly inspect the
inverter and the cables for visible damage. Disconnect the inverter from all power
sources before cleaning. Clean thehousing, coverand display with a soft cloth.
Ensure the heat sink at the rear of the inverter is not covered.
12.1 Cleaning the contacts of the DC switch
Clean the contacts of the DC switch annuallytoextend itsservicelife.

Perform cleaning by cycling the switch to‛∣“positionand‛○“position 10timesin a row.
The DC switch is located at the lower left of the housing.
12.2 Cleaning the heat sink
Risk of injury due to hot heat sink

• The heat sink may exceed 70℃during operation. Do not touch the heat sink
during operation.
• Wait approx. 30 minutes before cleaning until the heat sink has cooled down.
Clean the heat sink with compressed air or a soft brush. Do not use aggressive
chemicals, cleaning solvents or strong detergents.
For proper function and long service life, ensure free air circulation around the heat
sink.

13 Dismantling the Inverter
Below is the procedure for dismantlng the inverter out of service:
①Disconnect the inverter from all voltage sources (see Section 8).
②Remove the AC cable from the inverter.
③If a network cable is connected, remove the cable from theinverter.
④If other cables (e.g. smart meter connection) are connected, remove them from
theinverter.
⑤If a WiFi antenna is connected, remove them from theinverter.
⑥ Reclose the cover and tighten the 4 fixing screws.
Risk of burns due to hot housing and heat sink

• Wear protective gloves before lifting the inverter.
⑦Unscrew and remove the 2 blocking screws located on the sides of the inverter.
⑧Raise the inverter to remove it from the wall bracket.
⑨ Remove the wall bracket.
If the inverter is disassembled due to a device replacement, it is not necessary
todismantle the wall bracket.
⑩If the inverter is to be stored or shipped in packaging, pack the inverter.
Use the original packaging or packaging that is suitable for the weight and
dimensions of the inverter and thenseal them by using adhesive tape.

14 Disposing the Inverter
If Zeverlution service life expires, dispose of the packaging and
replaced parts according to the local rules
aboutdisposingelectronic waste.
Do not dispose the inverter with normal domestic waste.
WEEE designation
Do not dispose of the inverter together with the household waste butin
accordance with the disposal regulations for electronic waste applicableat the
installation site.
15 EU Declaration of Conformity
within the scope of the EU directives
• Electromagnetic compatibility 2014/30/EU (L 96/79-106, March 29,
2014) (EMC).
• Low Voltage Directive 2014/35/EU.(L 96/357-374, March 29, 2014)(LVD).
• Radio Equipment Directive 2014/53/EU (L 153/62-106. May 22. 2014) (RED)
SMA New Energy Technology (Jiangsu) Co., Ltd. confirms herewith that the inverters
described in this document are in compliance with the fundamental requirements
and other relevant provisions of the abovementioned directives. The entire EU
Declaration of Conformity can be found at www.zeversolar.com.

16 Warranty
The factory warranty card is enclosed with the package, please keep well the
factory warranty card. Warranty terms and conditions can be downloaded at
www.zeversolar.com/service/warranty/ if required. When the customer needs
warranty service during the warranty period, the customer must provide a copy of
the invoice, factory warranty card, and ensure the typelabel of the inverter is legible.
If these conditions are not met, Zeversolar has the right to refuse to provide with
the relevant warranty service.
17 Contact
If you have any technical problems concerning our products, please contact
zeversolar service. We require the following information in order to provide you with
the necessary assistance:
• Inverter device type
• Inverter serial number
• Type and number of connected PV modules
• Error code
• Mounting location
• Warranty card
Service Contact
Our regional services contact information can be found
at :https://www.zeversolar.com/service/customer-interaction-center/
SMA New Energy Technology (Jiangsu) Co., Ltd.

Tel.: +86 512 6937 0998
Fax: +86 512 6937 3159
Web: www.zeversolar.com
Factory add.: No.588 Gangxing Road, Yangzhong Jiangsu, China
Headquarters add.: Building 9, No.198 Xiangyang Road, Suzhou 215011, China

Installation and Operating Instructions Zeverlution 3680 4000 5000 en

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Table of Contents

1 Notes on this document ...................................................................................... 1

1.1 Validity ............................................................................................ 1

2.1 Intended use ................................................................................... 3

3.1 Scope of delivery ........................................................................... 9

4.1 Ambient conditions .......................................................................10

5.1 Safetyduring Electrical Connection .............................................15

6.1 System monitoring via RS485 ......................................................30

7.1 Electrical checks ...........................................................................41

9.1 Overview of the control panel ......................................................46

10 Technical Data ................................................................................................ 54

10.1 DC input data................................................................................54

12.1 Cleaning the contacts of the DC switch ......................................66

14 Disposing the Inverter .................................................................................... 68

15 EU Declaration of Conformity ....................................................................... 68

Installation and Operating Instructions V00 III

This document describes the mounting, installation, commissioning and maintenance

1.2 Target group

1 Installation and Operating Instructions V04

Installation and Operating Instructions V04 2

2.1 Intended use

1. Zeverlutionconverts the direct current from PV arrays into grid-compliant

2.2 Safety standards

Zeverlutioncomplieswith the EU Low-Voltage Directive 2006/95/EC and the EMC

3 Installation and Operating Instructions V04

Danger to life due to high voltages of the PV array

Installation and Operating Instructions V04 4

Risk of injury due to hot heat sink

Possible damage to health as a result of the effects of

Grounding the PV array

5 Installation and Operating Instructions V04

Damage to the inverter due to electrostatic discharge

Installation and Operating Instructions V04 6

Danger to life due to electric shock

Risk of burns due to hot surfaces

Observe the documentation

7 Installation and Operating Instructions V04

We provide the following safety protection:

Installation and Operating Instructions V04 8

3.1 Scope of delivery

Object Description Quantity

3.2 Checking for transport damage

9 Installation and Operating Instructions V04

4.1 Ambient conditions

1. Be sure the inverter is mountedout of the reach of children.

Direction Recommended clearance（mm）

Clearances for one inverter

Clearances for multiple inverters

Installation and Operating Instructions V04 10

11 Installation and Operating Instructions V04

Danger to life due to fire or explosion

1. Never mount the inverter tilted forward.

Installation and Operating Instructions V04 12

Risk of injury when lifting the inverter, or if it is dropped

Risk of injury due to damaged cables

1. Use the wall bracket as a drilling template and mark

13 Installation and Operating Instructions V04

4. Check both sides of the heatsink to ensure that it is securely in place.

Installation and Operating Instructions V04 14