FCC Series 20 High Performance Butterfly Valves
FCC Series 20 High Performance Butterfly Valves
FCC Series 20 High Performance Butterfly Valves
Series 20
HIGH PERFORMANCE BUTTERFLY VALVE
SERIES 20
Foreword
FCC Butterfly Valve design eliminates rubbing action of the sealing elements during the entire 90-degree rotation.
Direct line contact between the seal and disc seating surface is established only when closed position is reached.
3- 600
Engineering Data
Table 1.1
NACE Conformance NACE Conformance shall be Offered for Body and Disc material when required
Optional
Flanged FF as per ASME B16.5
Face To Face API 609
Soft Seal
Body Soft seal is recommended for applications where tight shut off is required in the closed
position on liquids or gases and where control of the flow through the pipeline is required.
Rigid seals like PTFE, Glass filled PTFE, EPDM, etc. allow a clean flow passage &
Retainer
prevent fluid deposition within the seal. The operating temperature is -196°C to 232°C
depending on the material selected.
Dis
Metal Seal
Flexible Metal seal is recommended for applications where Class IV shut off is required
Seal Gasket in closed positioner where an elevated temperature or an arduous service means a soft
Body
seal is not practical. The operating temperature is -196°C to 427°C.
Retainer
Di sc
Gland Plate
Packing Rings Prevents the valve shaft from being ejected from
Prevents leakage the valve in the event of failure of the shaft.
between shaft and packing box
Packing Washer
Helps in accurate position of packing and prevents
Bush extrusion of the packing rings between shaft and
Both above & below the disc, valve body
bearing maintain shaft
alignment Disc Spacer
Helps in concentric positioning of the shaft
Keyway
Provides an externally
controlled failure point
upon over torquing
Seal Gasket
Retainer Cap
Screw
Socket head
Seat Retainer cap screws to
Taper Pin Retains seat in lock seat and
Provide positive valve. Standard seat retainer in
mechanical surface finish is position.
attachment of disc Seat 125to 250 AARH &
to shaft PTFE and Metal is compatible with
designs are both standard &
available to suit spiral wound Gasket
the process media
and temperature
Disc
360° uninterrupted
spherical edge of sealing. Body
ANSI B16.34 &
Profile is designed for
maximum flow and equal API609 design in
percentage control. Disc either lugged or
seating surface is chrome double flange
plated to enhance
temperature and abrasion
resistance
Valve Shaft
Solid shaft provides alignment Cover Gasket
and rigid support for disc Prevents leakage through cover plate
Cover Plate
Acts as an end cover
Fasteners-Cover Plate
Material Of Construction
Table 2.1: Materials of Construction for Body, Seal arrangement & Disc assembly
Key No. Description Carbon Steel Stainless Steel Duplex Super Duplex Al. Bronze Monel
3. Drive shaft 17-4PH 17-4PH S32760 S32760 Alloy K500 Alloy K 500
4. Non-drive shaft 17-4PH 17-4PH S32760 S32760 Alloy K500 Alloy K500
5. Taper pin 17-4PH 17-4PH Alloy 718 Alloy 718 Alloy 718 Alloy 718
7A Body Metal Seal S31600 S31600 S32760 S32760 Alloy 625 Alloy 625
8. Seal Retainer S31600 S31600 S32760 S32760 Alloy 625 Alloy 625
Retainer Cap
9. S31600 S31600 S32760 S32760 Alloy 625 Alloy 625
Screws
10. Disc Spacer XM-19 XM-19 S32760 S32760 Alloy 625 Alloy 625
Optional Variants
NACE MR-0175 / ISO 15156 & MR-0103 Conformance
Stelliting on disc seating area
Alloy 718,XM-19 shaft based on valve torque
Stellite bush
Graphite packing
Alloy 625 Cover plate
Flow Coefficients
Table 3.1: ASME Class 150
3 3 93 122 149
Valve Torque
Dynamic Torque
The Double Offset Geometry results in Torque that tends to rotate the disc towards the seat and assists valve
closure, as the fluid flows in the preferred direction (seat down-stream)
Combined effect of Geometry and the Hydro dynamic fluid pressure around the disc, results in a torque that increases
steadily with increase in opening and reaches its peak at around 70-80 degree and thereafter falls rapidly.
0.4500
Table 4: Co-efficient of dynamic torque Ct
0.4000
0.3500
0.3000
0.2500
Ct
0.2000
0.1500
0.1000
0.0500
0 10 20 30 40 50 60 70 80 90
% opening
Chart-1: Ct Vs % opening
Td = (Ct x D) x ∆P
Where, Td – Dynamic Torque in lbs inch
Ct – Torque Coefficient Factor
D – Disc Diameter in inch
∆P – Pressure Drop in psi(g)
Break Torque
MAST – Maximum Allowable Shaft Torque. 17-4 PH is the standard shaft material
The MAST value corresponds to 17-4 PH, For other materials multiply this value with the factors given in the table
below.
Table 5.1
Under certain conditions, hydrodynamic torque can meet or exceed the Break Torques.
When designing valve systems, hydrodynamic torque must be considered to ensure correct selection of actuator.
3 0.675 461 533 605 677 712 784 855 927 2903
4 0.75 588 720 852 984 878 1010 1141 1273 5016
6 0.75 926 1243 1561 1878 1368 1685 2002 2320 5016
12 1.25 3752 5439 7126 8813 5540 7227 8914 10600 23221
14 1.5 5207 7710 10213 12715 7578 10080 12583 15086 40126
16 1.5 6808 10133 13458 16783 9957 13282 16608 19933 40126
18 1.75 9100 13794 18488 23181 13118 17812 22505 27199 63718
24 2.25 17534 27449 37365 47280 24653 34568 44483 54398 135425
36 3.25 47376 78204 109032 139859 63148 93975 124803 155630 509748
3 0.625 738 912 1086 1260 988 1162 1336 1510 2903
4 0.75 963 1216 1469 1722 1252 1505 1759 2012 5016
8 1.25 3766 5109 6453 7797 4565 5909 7253 8597 23221
10 1.25 5537 7565 9594 11622 6741 8769 10797 12825 23221
12 1.5 8932 12338 15743 19149 10720 14125 17531 20936 40126
18 2.25 23427 32882 42336 51791 27445 36899 46354 55809 135425
20 2.75 30835 43513 56192 68870 35702 48380 61059 73737 247257
30 3.5 94743 135900 177060 218218 106389 147546 188706 229865 509748
3 0.625 1260 1521 1782 2130 1593 1879 2164 2546 2903
4 0.75 1722 2102 2481 2988 2152 2573 2995 3557 5016
8 1.25 7797 9812 11828 14516 9207 11406 13605 16537 23221
10 1.75 11733 14775 17817 21873 13855 17172 20490 24913 63718
14 2.25 28725 36481 44237 54579 32905 41204 49503 60568 135425
16 2.5 36459 46284 56111 69212 42012 52559 63107 77170 185768
18 2.5 51902 66083 80265 99174 58987 74088 89190 109326 185768
20 2.75 68926 87943 106961 132318 77508 97639 117772 144615 247257
24 3.25 110079 140749 171422 212317 122632 154931 187234 230303 408133
30 3.5 218218 279953 341694 424011 238755 303157 367565 453438 509748
Actuator
Dimensions (mm) Weight (Kg)
Mounting
Valve
Size LW DF Flange Type
(in) B C D ØE ØF ØS ISO 5211 LW DF
A
14 92 190 310 360 145 328 535 1-1/2” F14 105 163
16 102 216 340 400 145 366 598 1-1/’2” F16 142 210
18 114 222 365 425 165 414 637 1-3/4” F16 180 240
20 127 229 405 465 165 465 700 2” F25 235 285
24 154 267 460 520 180 561 817 2-1/4” F25 349 450
30 165 318 605 680 210 711 988 3” F30 583 725
Actuator
Dimensions (mm) Weight (Kg)
Mounting
Valve
Size LW DF Flange Type
(in) B C D ØE ØF ØS ISO 5211 LW DF
A
12 92 178 310 350 145 284 524 1-1/2” F16 123 180
14 117 190 340 390 165 328 584 2” F16 207 256
16 133 216 370 420 165 366 650 2” F25 269 329
18 149 222 405 480 180 414 712 2-1/4” F25 357 400
20 159 229 440 515 210 465 777 2-3/4” F30 416 505
24 181 267 515 600 210 561 918 3” F30 635 753
30 241 318 615 700 210 711 1096 3-1/2” F35 1103 1125
Actuator
Dimensions (mm) Weight (Kg)
Mounting
Valve
Size LW DF Flange Type
(in) B C D ØE ØF ØS ISO 5211 LW DF
A
8 102 230 255 290 120 188 422 1-1/4” F14 99 173
10 117 250 305 350 165 236 510 1-3/4” F16 178 270
12 140 270 335 380 165 284 560 2” F25 223 310
14 155 290 355 410 180 328 605 2-1/4” F25 280 370
16 178 310 420 500 200 366 688 2-1/2” F30 425 550
18 200 330 440 520 200 414 745 2-1/2” F30 515 660
20 216 350 470 550 210 465 815 2-3/4” F35 652 780
24 232 390 535 620 210 561 942 3-1/4” F35 880 1080
30 318 450 625 710 210 711 1132 3-1/2” F40 1540 1750
16 1-8 UN 10 16 1-8 UN 32 - - - - -
18 1-1/8- 8 UN 11 16 1-1/8- 8 UN 32 - - - - -
Tapped Holes
Valve Drilled Holes
Size (in) Length No of No of Length No of No of
Stud Size Nut Size Stud Size Nut Size
(in) Studs Nuts (in) Studs Nuts
3 3/4- 10 UNC 6.5 8 3/4- 10 UNC 16 - - - - -
6 1-8 UN 10 12 1-8 UN 24 - - - - -
30 2- 8 UN 27.25 24 2- 8 UN 48 2- 8 UN 9.5 8 2- 8 UN 8
8 3/4- 10 UNC 4.5 8 3/4- 10 UNC 16 3/4-10 UNC 3.25 8 3/4- 10 UNC 8
4 3/4- 10 UNC 4.75 8 3/4- 10 UNC 16 3/4-10 UNC 3.25 8 3/4- 10 UNC 8
6 3/4- 10 UNC 5.25 16 3/4-10 UNC 32 3/4-10 UNC 3.5 8 3/4- 10 UNC 8
30 2- 8 UN 14.5 48 2- 8 UN 96 2- 8 UN 9.5 8 2- 8 UN 8
FCC/20/22-23, Issue 1